Puh-P8Ye, Puh-P10Ye: Technical & Service Manual

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AIR-COOLED HEAT PUMP TYPE 2000

PACKAGED AIR CONDITIONERS

TECHNICAL & SERVICE MANUAL

<Outdoor unit>
Models
PUH-P8YE, PUH-P10YE
(Single and Twin/Triple/Four)

For use with the R407

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Contents
Page
1 PRECAUTIONS FOR DEVICES THAT USE R407C REFRIGERANT ....................................... 1
[1] Storage of Piping Material ................................................................................................... 2
[2] Piping Machining ................................................................................................................. 3
[3] Necessary Apparatus and Materials and Notes on Their Handling ..................................... 4
[4] Brazing ................................................................................................................................. 5
[5] Airtightness Test .................................................................................................................. 6
[6] Vacuuming ........................................................................................................................... 6
[7] Charging of Refrigerant ....................................................................................................... 7
2 SPECIFICATIONS ...................................................................................................................... 8
3 EXTERNAL DIMENSIONS ....................................................................................................... 10
4 ELECTRICAL WIRING DIAGRAM ........................................................................................... 11
[1] Outdoor Unit ...................................................................................................................... 11
[2] Skelton of Indoor/Outdoor Connection .............................................................................. 12
5 Technical Data of PUH-8/10YD to Meet LVD ......................................................................... 13
[1] Standard Operation Data ................................................................................................... 13
[2] Cooling Capacity Curves ................................................................................................... 14
[3] Heating Capacity Curves ................................................................................................... 14
[4] Capacity Reduction Ratio due to Changes in Piping Length ............................................. 15
[5] Center of Gravity (Outdoor unit) ........................................................................................ 16
[6] NC Curve (Outdoor unit) ................................................................................................... 17
6 SERVICE DATA ........................................................................................................................ 18
[1] Appearance of Equipment ................................................................................................. 18
[2] Refrigerant Circuit .............................................................................................................. 20
[3] Limitation of Refrigerant Piping Length .............................................................................. 20
[4] Refrigerant Piping .............................................................................................................. 21
[5] Refrigerant Charge ............................................................................................................ 21
[6] Operation Rage ................................................................................................................. 21
7 CONTROL ................................................................................................................................ 22
[1] Composition of Control ...................................................................................................... 22
[2] Control specifications ......................................................................................................... 23
[3] Function of switches and connectors (outdoor unit) .......................................................... 27
[4] Simple parts check method ............................................................................................... 35
[5] Reference Data .................................................................................................................. 36
[6] Troubleshooting of each part ............................................................................................. 37
[7] Emergency operation ......................................................................................................... 40
[8] Self-diagnosis and troubleshooting .................................................................................... 42
8 Test run .................................................................................................................................... 51

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1 PRECAUTIONS FOR DEVICES THAT USE R407C REFRIGERANT

Caution

Do not use the existing refrigerant piping. Use a vacuum pump with a reverse flow check valve.

• The old refrigerant and refrigerator oil in the existing • The vacuum pump oil may flow back into the refriger-
piping contains a large amount of chlorine which may ant cycle and cause the refrigerator oil to deteriorate.
cause the refrigerator oil of the new unit to deterio-
rate.
Do not use the following tools that have been used
with conventional refrigerants.
Use refrigerant piping made of C1220 (CU-DHP) phos- (Gauge manifold, charge hose, gas leak detector, re-
phorus deoxidized copper as specified in the *JIS verse flow check valve, refrigerant charge base,
H3300 “Copper and copper alloy seamless pipes and vacuum gauge, refrigerant recovery equipment)
tubes”. In addition, be sure that the inner and outer
surfaces of the pipes are clean and free of hazard- • If the conventional refrigerant and refrigerator oil are
mixed in the R407C, the refrigerant may deteriorated.
ous sulphur, oxides, dust/dirt, shaving particles, oils,
• If water is mixed in the R407C, the refrigerator oil may
moisture, or any other contaminant.
deteriorate.
• Contaminants on the inside of the refrigerant piping • Since R407C does not contain any chlorine, gas leak
may cause the refrigerant residual oil to deteriorate. detectors for conventional refrigerants will not react to
*JIS: Japanese Industrial Standard it.

Store the piping to be used during installation indoors Do not use a charging cylinder.
and keep both ends of the piping sealed until just
before brazing. (Store elbows and other joints in a • Using a charging cylinder may cause the refrigerant
plastic bag.) to deteriorate.

• If dust, dirt, or water enters the refrigerant cycle, de-


terioration of the oil and compressor trouble may re- Be especially careful when managing the tools.
sult.
• If dust, dirt, or water gets in the refrigerant cycle, the
refrigerant may deteriorate.
Use ester oil, ether oil or alkylbenzene (small amount)
as the refrigerator oil to coat flares and flange con-
If the refrigerant leaks, recover the refrigerant in the
nections.
refrigerant cycle, then recharge the cycle with the
• The refrigerator oil will degrade if it is mixed with a specified amount of the liquid refrigerant indicated
large amount of mineral oil. on the air conditioner.

• Since R407C is a nonazeotropic refrigerant, if addi-


tionally charged when the refrigerant leaked, the com-
Use liquid refrigerant to seal the system.
position of the refrigerant in the refrigerant cycle will
• If gas refrigerant is used to seal the system, the com- change and result in a drop in performance or abnor-
position of the refrigerant in the cylinder will change mal stopping.
and performance may drop.

Do not use a refrigerant other than R407C.

• If another refrigerant (R22, etc.) is used, the chlorine


in the refrigerant may cause the refrigerator oil to de-
teriorate.

–1–

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[1] Storage of Piping Material

(1) Storage location

Store the pipes to be used indoors. (Warehouse at site or owner’s warehouse)


Storing them outdoors may cause dirt, waste, or water to infiltrate.

(2) Pipe sealing before storage

Both ends of the pipes should be sealed until immediately before brazing.
Wrap elbows and T’s in plastic bags for storage.

* The new refrigerator oil is 10 times more hygroscopic than the conventional refrigerator oil (such as Suniso). Water
infiltration in the refrigerant circuit may deteriorate the oil or cause a compressor failure. Piping materials must be stored
with more care than with the conventional refrigerant pipes.

–2–

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[2] Piping Machining

Use ester oil, ether oil or alkylbenzene (small amount) as the refrigerator oil to coat flares and flange connections.

Use only the necessary minimum quantity of oil !

Reason:
1. The refrigerator oil used for the equipment is highly hygroscopic and may introduce water inside.

Notes:
• Introducing a great quantity of mineral oil into the refrigerant circuit may also cause a compressor failure.
• Do not use oils other than ester oil, ether oil or alkylbenzene.

–3–

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[3] Necessary Apparatus and Materials and Notes on Their Handling

The following tools should be marked as dedicated tools for R407C.

<<Comparison of apparatus and materials used for R407C and for R22>>

Apparatus Used Use R22 R407C


Gauge manifold Evacuating, refrigerant filling Current product
Charging hose Operation check Current product
Charging cylinder Refrigerant charging Current product Do not use
Gas leakage detector Gas leakage check Current product Shared with R134a
Refrigerant collector Refrigerant collection R22 For R407C use only
Refrigerant cylinder Refrigerant filling R22 Identification of dedi-
cated use for R407C:
Record refrigerant name
and put brown belt on
upper part of cylinder.
Vacuum pump Vacuum drying Current product Can be used by attach-
ing an adapter with a
check valve.
Vacuum pump with a check valve Current product
Flare tool Flaring of pipes Current product
Bender Bending of pipes Current product
Application oil Applied to flared parts Current product Ester oil or Ether oil or
Alkybenzene (Small
amount)
Torque wrench Tightening of flare nuts Current product
Pipe cutter Cutting of pipes Current product
Welder and nitrogen cylinder Welding of pipes Current product
Refrigerant charging meter Refrigerant charging Current product
Vacuum gauge Checking the vacuum degree Current product
Symbols: To be used for R407C only. Can also be used for conventional refrigerants.

Tools for R407C must be handled with more care than those for conventional refrigerants. They must not come into contact
with any water or dirt.

–4–

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[4] Brazing

No changes from the conventional method, but special care is required so that foreign matter (ie. oxide scale, water, dirt,
etc.) does not enter the refrigerant circuit.

Example: Inner state of brazed section

When non-oxide brazing was not used When non-oxide brazing was used

Items to be strictly observed:


1. Do not conduct refrigerant piping work outdoors on a rainy day.
2. Apply non-oxide brazing.
3. Use a brazing material (Bcup-3) which requires no flux when brazing between copper pipes or between a copper pipe
and copper coupling.
4. If installed refrigerant pipes are not immediately connected to the equipment, then braze and seal both ends of them.

Reasons:
1. The new refrigerant oil is 10 times more hygroscopic than the conventional oil. The probability of a machine failure if
water infiltrates is higher than with conventional refrigerant oil.
2. A flux generally contains chlorine. A residual flux in the refrigerant circuit may generate sludge.

Note:
• Commercially available antioxidants may have adverse effects on the equipment due to its residue, etc. When
applying non-oxide brazing, use nitrogen.

–5–

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[5] Airtightness Test

No changes from the conventional method. Note that a refrigerant leakage detector for R22 cannot detect R407C leakage.

Halide torch R22 leakage detector

Items to be strictly observed:


1. Pressurize the equipment with nitrogen up to the design pressure and then judge the equipment’s airtightness, taking
temperature variations into account.
2. When investigating leakage locations using a refrigerant, be sure to use R407C.
3. Ensure that R407C is in a liquid state when charging.
Reasons:
1. Use of oxygen as the pressurized gas may cause an explosion.
2. Charging with R407C gas will lead the composition of the remaining refrigerant in the cylinder to change and this
refrigerant can then not be used.
Note:
• A leakage detector for R407C is sold commercially and it should be purchased.

[6] Vacuuming

1. Vacuum pump with check valve


A vacuum pump with a check valve is required to prevent the vacuum pump oil from flowing back into the refrigerant
circuit when the vacuum pump power is turned off (power failure).
It is also possible to attach a check valve to the actual vacuum pump afterwards.

2. Standard degree of vacuum for the vacuum pump


Use a pump which reaches 0.5 Torr (500 MICRON) or below after 5 minutes of operation.
In addition, be sure to use a vacuum pump that has been properly maintained and oiled using the specified oil. If the
vacuum pump is not properly maintained, the degree of vacuum may be too low.

3. Required accuracy of the vacuum gauge


Use a vacuum gauge that can measure up to 5 Torr. Do not use a general gauge manifold since it cannot measure a
vacuum of 5 Torr.

4. Evacuating time
• Evacuate the equipment for 1 hour after –755 mmHg (5 Torr) has been reached.
• After envacuating, leave the equipment for 1 hour and make sure the that vacuum is not lost.

5. Operating procedure when the vacuum pump is stopped


In order to prevent a backflow of the vacuum pump oil, open the relief valve on the vacuum pump side or loosen the
charge hose to drawn in air before stopping operation.
The same operating procedure should be used when using a vacuum pump with a check valve.

–6–

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[7] Charging of Refrigerant

R407C must be in a liquid state when charging, because it is a non-azeotropic refrigerant.

For a cylinder with a syphon attached For a cylinder without a syphon attached

Cylin-
Cylin- der
der

Cylinder color identification R407C-Gray Charged with liquid refrigerant


Valve
R410A-Pink Valve

Liquid Liquid

Reasons:
1. R407C is a mixture of 3 refrigerants, each with a different evaporation temperature. Therefore, if the equipment is
charged with R407C gas, then the refrigerant whose evaporation temperature is closest to the outside temperature is
charged first while the rest of refrigerants remain in the cylinder.

Note:
• In the case of a cylinder with a syphon, liquid R407C is charged without turning the cylinder up side down. Check the
type of cylinder before charging.

–7–

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2 SPECIFICATIONS

Specifications of air-source heat pump type packaged air conditioner


(Outdoor unit)
Model name PUH-P8YE Quantity

Cooling Heating

kcal/h 18,000 20,400


Capacity
kW 20.9 23.7

Power source 3N~ 380/400/415 V 50 Hz

Power input kW 7.27 7.17

Current A 13.0 12.8

Type x Quantity Propeller fan × 1


3
Fan Airflow rate m /min 185

Motor output kW 0.38

Type Hermetic

Compressor Motor output kW 5.5

Crankcase heater kW 0.05 (240 V)

Refrigerant/Lubricant R407C/FVC68D

External finish Steel plate painting with polyester powder

(MUNSELL 5Y8/1 or similar)

External dimension mm 1,715(H) × 990(W) × 840(L)


Protection High pressure protection MPa 3.3
device Compressor/Fan Overcurrent protection/Thermal switch

Refrigerant piping diameter Liquid/Gas mm ø12.7 Flare / ø25.4 Flange

Indoor unit PEH-P8YE

Noise level dB (A) 56

Net weight kg 215


Indoor: 15 °CWB~24 °CWB Indoor: 15°CDB~27 °CDB
Operating temperature range
Outdoor: –5 °CDB~46 °CDB Outdoor: –12 °CWB~18 °CWB

1. Cooling/Heating capacity indicates the maximum value at operation under the following condition.
Cooling Indoor: 27 °CDB/19 °CWB Outdoor: 35 °CDB
Heating Indoor: 20 °CDB Outdoor: 7 °CDB/6 °CWB
Notes: Pipe length: 7.5 m Height difference: 0 m

2. Works not included: Installation/Foundation work, Electrical connection work, Duct work, Insulation
work, Power source switch, and other items not specified in this specifications.

–8–

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Specifications of air-source heat pump type packaged air conditioner
(Outdoor unit)
Model name PUH-P10YE Quantity

Cooling Heating

kcal/h 22,400 26,200


Capacity
kW 26.0 30.5

Power source 3N~ 380/400/415 V 50 Hz

Power input kW 9.02 8.62

Current A 16.0 15.4

Type x Quantity Propeller fan × 1


3
Fan Airflow rate m /min 185

Motor output kW 0.38

Type Hermetic

Compressor Motor output kW 7.5

Crankcase heater kW 0.05 (240 V)

Refrigerant/Lubricant R407C/FVC68D

External finish Steel plate painting with polyester powder

(MUNSEL 5Y8/1 or similar)

External dimension mm 1,715(H) × 990(W) × 840(L)

Protection High pressure protection MPa 3.3

device Compressor/Fan Overcurrent protection/Thermal switch

Refrigerant piping diameter Liquid/Gas mm ø12.7 Flare / ø28.6 Flange

Indoor unit PEH-P10YE

Noise level dB (A) 57

Net weight kg 220


Indoor: 15 °CWB~24 °CWB Indoor: 15 °CDB~27 °CDB
Operating temperature range
Outdoor: –5 °CDB~46 °CDB Outdoor: –12 °CWB~18 °CWB

1. Cooling/Heating capacity indicates the maximum value at operation under the following condition.
Cooling Indoor: 27 °CDB/19 °CWB Outdoor: 35 °CDB
Heating Indoor: 20 °CDB Outdoor: 7 °CDB/6 °CWB
Notes: Pipe length: 7.5 m Height difference: 0 m

2. Works not included: Installation/Foundation work, Electrical connection work, Duct work, Insulation
work, Power source switch,and other items not specified in this specifications.

–9–

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15
< Accessory >
• Refrigerant (gas) conn. pipe ··········· 1 pc.
12 5 Y (The connecting pipe is fixed with the unit)
• Packing for conn. pipe ·················· 1 pc.
(Attached near the ball valve)
Y • Conduit mouting plate
Note1 (Painted the same color as the unit body)

840
880
910
Knockout hole ø40,ø33,ø27 ························· each 1pc.
• Models PUH-P8YE/P10YE

Bottom piping hole

50
• Tapping screw 4 ✕ 10 ················ 4 pcs.
4 ✕ 2 - 14 ✕ 20 Note Please leave a space under the outdoor unit
Oval hole

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for the piping When, you connect the piping

237
198
from the bottom.

73 80
Conn. pipe (Please be careful not to close the hole

15
25 160 215 560 215
8 : ø 25.4<brazed> of the bottom plate by the basement)
3 EXTERNAL DIMENSIONS

10 : ø 28.58<brazed> 990
Crosss section Y-Y Cross section X-X
Plane view Air outlet

225

Knockout hole

–10–
Air
MOOEL A inlet
PUH-P8YE 12.7
1715

Air
PUH-P10YE 12.7
inlet
1490

Refrig. service
valve (liquid)
øA<flare> Service panel
60 75
ø 40 Knockout hole X
<Left side hole for X
the power supply>

40

234
100
194
149
70

48
ø 27 Knockout hole Knockout hole
100 251 <Left side hole for Refrig. service 79 83 Front piping hole
the control wiring> 80 40
Knockout hole valve (gas)
Knockout hole <flange> 31 165
Left piping hole
Rear view Left side view Front view Right side view
Unit: mm
4 ELECTRICAL WIRING DIAGRAM

[1] Outdoor Unit


• Models PUH-P8YE/P10YE
TH1 TH2 TH3
LEV

21 21 21
CNVMNT CNMNT CN40 CN2 CN3 CN4
1 CN23 (3P) (3P) (5P) (6P) (2P) (2P) (2P)
3
CN3D
1 CN22 (3P) (3P)
51C
MF 3 ON CN3S
1 CN21 (3P) OFF (3P)
1 4
MC 1 3 63H1 3 SW5
ON ON
CN3N
(3P) (1P) 52C X04 (3P)
1 CN26 (5P)
White
Black

OFF OFF
Red

12 1 6 63H2
1 4 3 SW3 SW4 SW1 CN24 3
(4P) 52C 5 X03 (3P)
51C 1
1 CN25 (3P) ON
1 3 5
LED1 CN27 63L
CH 3 OFF 2
1 SW2 6 (3P)
CNFAN
(5P) 1 X01 1
1 CN53 (3P)
52C CNFC2 CN51
F.C. (6P) 21S4 3 (5P)
BOARD
6 CN52 (6P) X02
CNPOW 1
(5P) X05
SV1
CNOUT1 3 5
(5P) 1 1 3 5
1 CNOUT2
F10 (3P) 1 CNFC1 (6P)
3
5 F20
Transmission
7 F30
6 Circuite
CNIN
(7P) N.F.BOARD CN20(7P)
L1 7
N F01 DC power supply
L2 F04
L3 1 F02
F03
Green/Yellow
White
Black
Blue
Red

F1 CNFG CNS3 CN28 CN34


(3P) (3P) (3P) (3P)
F2 3 1 3 1 3 1 3 1
Unit body
TR
TB1 TB3
L1 L2 L3 N

S1 S2 S3 Controller Box
L1 L2 L3 N To indoor unit
Power source
3N~
380/400/415 V
50 Hz

Symbol Explanation
Symbol Name
NOTE SW5-4 IS OFF IN CASE OF PUH-P8YE.
SW5-4 IS ON IN CASE OF PUH-P10YE. F1, F2 FUSE (15A 250VAC CLASS T)
ON ON F01~F04 FUSE (6.3A 250VAC CLASS F)
OFF OFF F10~F30 FUSE (6.3A 250VAC CLASS F)
1 4 1 4
SW5 SW5
51C OVER CURRENT RELAY
PUH-P8YE PUH-P10YE 52C MAGNETIC CONTACTOR (COMPRESSOR)
63L PRESSURE SWITCH (LOW PRESSURE)
63H1 PRESSURE SWITCH (HIGH PRESSURE)
63H2 PRESSURE SWITCH (FOR CONTROL)
TR TRANSFORMER
MC ELECTRIC MOTOR OF COMPRESSOR
MF FAN MOTOR (HEAT EXCHANGER)
CH CRANK CASE HEATER (COMPRESSOR)
X01~X05 RELAY
SW1~5 SWITCH
21S4 4-WAY VALVE
SV1 SORENOID VALVE
LEV ELECTRIC EXPANSION VALVE
TH1 LIQUID TEMP
TH2 DISCHARGE TEMP
THERMISTOR
CONDENSER/EVAPORATOR
TH3
TEMP
TB1 POWER SOURCE TERMINAL BLOCK
Note:
INDOOR/OUTDOOR CONNECTION TERMINAL
1. Be sure to apply earth work to the unit. (Use the earth ter- TB3
BLOCK
minal of TB1.) EARTH TERMINAL

–11–

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[2] Skelton of Indoor/Outdoor Connection

(1) Applicable combinations of 8 & 10HP [PUH-P8/P10YE]


Single 50 : 50 33 : 33 : 33 25 : 25 : 50 20 : 40 : 40 25 : 25 : 25 : 25
Indoor Units 2.5HP+2.5HP 2HP+2HP 1.6HP+3HP 2HP+2HP
8HP 4HP+4HP
+2.5HP +4HP +3HP +2HP+2HP
PEH-P*YE j – – – – –
PLH-P*KAH, PLH-P*AAH
PUH-P8YE

– j
PLA-P*KA, PLA-P*AA j j j j
PEHD-P*EAH, PEAD-P*EA – j j j j j
PCH-P*GAH, PCA-P*GA – j j j – j
PKH-P*GALH, PKH-P*FALH
– j j j j j
PKA-P*GAL, PKA-P*FAL
PSH-P*GAH, PSA-P*GA – j – – – –
3HP+3HP 2.5HP+2.5HP 2HP+4HP 2.5HP+2.5HP+
Indoor Units 10HP 5HP+5HP
+3HP +5HP +4HP 2.5HP+2.5HP
PEH-P*YE j – – – – –
PUH-P10YE

PLH-P*KAH, PLH-P*AAH
– j j j j j
PLA-P*KA, PLA-P*AA
PEHD-P*EAH, PEAD-P*EA – j j j j j
PCH-P*GAH, PCA-P*GA – j j j j j
PKH-P*GALH, PKH-P*FALH
– – j – j j
PKA-P*GAL, PKA-P*FAL
PSH-P*GAH, PSA-P*GA – j j – – –
Multi distributor pipes
– SDD-50WSA-E SDT-111SA-E SDT-112SA-E SDT-122SA-E SDT-1111SA-E
(Option)
* indicates applicable HP.

(2) System

Single Triple
Indoor units
Indoor unit
3-core cable

3-core cable
Transmission line
Transmission
line
Remote Distributor
Remote controller
controller
Outdoor unit
Pipe work
Outdoor unit
Pipe work

Twin Four
Indoor units Indoor units

3-core cable 3-core cable


Transmission
line
Transmission
Distributor line Distributor
Remote
controller
Remote
controller
Outdoor unit Outdoor unit
Pipe work Pipe work

–12–

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5 Technical Data of PUH-8/10YD to Meet LVD

[1] Standard Operation Data


1 PUH-P8YE

Operating condition Cooling Heating


Voltage V 380 400 415 380 400 415
Operating condition

Power source frequency Hz 50 50 50 50 50 50


Indoor air condition (DB/WB) °C 27/19 27/19 27/19 20/– 20/– 20/–
Outdoor air condition (DB/WB) °C 35/- 35/– 35/– 7/6 7/6 7/6
Piping length m 7.5 7.5 7.5 7.5 7.5 7.5
Refrigerant charge kg 6.9 6.9 6.9 6.9 6.9 6.9
Electrical characteristics

Current A 13.0 13.0 13.0 12.8 12.8 12.8


Input kW 7.27 7.27 7.27 7.17 7.17 7.17
Outdoor unit
Compressor current A 11.9 11.9 11.9 11.7 11.7 11.7
Fan current A 1.1 1.1 1.1 1.1 1.1 1.1
Current A 1.12 1.12 1.12 1.12 1.12 1.12
Indoor unit
Input kW 0.65 0.65 0.65 0.65 0.65 0.65
Discharge pressure MPa 2.11 2.11 2.11 1.91 1.91 1.91
Refrigerant circuit

Suction pressure MPa 0.48 0.48 0.48 0.40 0.40 0.40


Discharge refrigerant temperature °C 75 75 75 70 70 70
Suction refrigerant temperature °C 6 6 6 0 0 0
Liquid pipe temperature (at piping sensor) °C 46 46 46 0 0 0
Compressor shell bottom temperature °C 35 35 35 30 30 30

Note: The values listed above indicate that when connected with the indoor unit PEH-P8YE as representative data.

2 PUH-P10YE

Operating condition Cooling Heating


Voltage V 380 400 415 380 400 415
Operating condition

Power source frequency Hz 50 50 50 50 50 50


Indoor air condition (DB/WB) °C 27/19 27/19 27/19 20/– 20/– 20/–
Outdoor air condition (DB/WB) °C 35/- 35/– 35/– 7/6 7/6 7/6
Piping length m 7.5 7.5 7.5 7.5 7.5 7.5
Refrigerant charge kg 7.4 7.4 7.4 7.4 7.4 7.4
Electrical characteristics

Current A 16.0 16.0 16.0 15.4 15.4 15.4


Input kW 9.02 9.02 9.02 8.62 8.62 8.62
Outdoor unit
Compressor current A 14.9 14.9 14.9 14.3 14.3 14.3
Fan current A 1.1 1.1 1.1 1.1 1.1 1.1
Current A 1.64 1.64 1.64 1.64 1.64 1.64
Indoor unit
Input kW 0.94 0.94 0.94 0.94 0.94 0.94
Discharge pressure MPa 2.22 2.22 2.22 1.75 1.75 1.75
Refrigerant circuit

Suction pressure MPa 0.50 0.50 0.50 0.38 0.38 0.38


Discharge refrigerant temperature °C 80 80 80 65 65 65
Suction refrigerant temperature °C 8 8 8 –1 –1 –1
Liquid pipe temperature (at piping sensor) °C 48 48 48 0 0 0
Compressor shell bottom temperature °C 30 30 30 20 20 20

Note: The values listed above indicate that when connected with the indoor unit PEH-P10YE as representative data.

–13–

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[2] Cooling Capacity Curves
• PUH-P8YE/P10YE
1.4 1.22 22
20
In d o or i
nl et ai 18
r wet
bulb 16
1.2 t emp 1.1
. <° C
WB
>
Capacity ratio

Input ratio

>
22 B
1 W

C
20 p.
m
0.9 te
lb
18 bu
et
0.8 ta ir w
16 inle
Indoor

0.6 0.7
-5 -3 -1 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 -5 -3 -1 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45
Outdoor air temp. <°CDB> Outdoor air temp. <°CDB>

[3] Heating Capacity Curves


• PUH-P8YE/P10YE

1.4 1.4
15
20 25
25
1.2 1.2 20

> B> 15
DB °CD
Capacity ratio

°C e<
Input ratio

< r
ure atu
rat per
1 pe 1 tem
em ulb
ul bt ry b
yb ir d
ir d
r
inl et a
le ta oor
r in Ind
oo
0.8 In d 0.8

0.6 0.6
-12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18
Outdoor air temperature <°CWB> Outdoor air temperature <°CWB>

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[4] Capacity Reduction Ratio due to Changes in Piping Length
(1) Cooling capacity

PUH-P8YE PUH-P10YE
1 1
Capacity ratio

Capacity ratio
0.9 0.9

0.8 0.8
0 10 20 30 40 50 60 70 0 10 20 30 40 50 60 70
Equivalent piping length (m) Equivalent piping length (m)

(2) Heating capacity

Equivalent piping length


Model name
- 30 m 30 - 50 m 50 - 70 m
PUH-P8YE
1.0 0.995 0.99
PUH-P10YE

(3) Calculation formula of equivalent piping length

PUH-P8YE Equivalent piping length (m) = Actual piping length (m) + (0.47 × Number of bend)

PUH-P10YE Equivalent piping length (m) = Actual piping length (m) + (0.5 × Number of bend)

(4) Reduction ratio by frosting

Outdoor unit inlet wet bulb temperature


Heating capacity reduction ratio
(°CWB)
6 1.0
4 0.98
2 0.88
0 0.85
–2 0.86
–4 0.89
–6 0.92
–8 0.92
–10 0.92

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[5] Center of Gravity (Outdoor unit)

(1) Caution for Lifting

Warning
Lift unit slowly by suspending rope uniformly
so that the rope will not slip off or unit will not
incline seriously.
Be careful that unit may fall down if the rope is Hanger rope (Over 7m × 2)
not in a proper position as the center or
gravity of unit is being inclined. Must be durable against unit weight.
For the lifting of unit for movement, please
be sure to suspend at four points, and not
Protection pad to give any shock to unit.
Never apply two-point lifting as it is
Use pads properly to
prevent the scratching of Blow 40˚ dangerous.
external panel
caused by contact
with sling.

Name plate
Indicates the unit
front side.

Center of gravity
Inclining to the right
front side of unit.
Service panel
G

Compressor position

Suspending spot Z
2-point,front and rear

Y
X

Fasten here properly


to prevent unit from
slipping off from
the sling at lifting.

Item Center of gravity (mm) Net weight


Model name X Y Z (kg)
PUH-P8YE 330 350 490 215
PUH-P10YE 300 330 510 220

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[6] NC Curve (Outdoor unit)
(1) Octave Band Analysis
1 PUH-P8YE
63Hz 125Hz 250Hz 500Hz 1000Hz 2000Hz 4000Hz 8000Hz
63 59 56 55 50 45 42 39 (dB)
Measurement condition 70

OCTAVE BAND PRESSURE LEVEL< dB> 0dB = 0.0002µbar


1m
60
NC60

A
50
NC50
1m

B 40

NC40

Sound pressure level in anechoic room 30


NC30
56 dB (A)

20
NC20
Approximate minimum
audible limit on
continuous noise
10
63 125 250 500 1000 2000 4000 8000

OCTAVE BAND CENTER FREQUENCIES <Hz>

Note: The measuring point is 1m from the bottom of the unit (1m from the front of the unit)

2 PUH-P8YE
63Hz 125Hz 250Hz 500Hz 1000Hz 2000Hz 4000Hz 8000Hz
63 60 56 56 51 47 44 40 (dB)
Measurement condition 70

1m
OCTAVE BAND PRESSURE LEVEL< dB> 0dB = 0.0002µbar

60
NC60
A

50
NC50
1m

B
40
NC40

Sound pressure level in anechoic room 30


NC30
57 dB (A)

20
NC20
Approximate minimum
audible limit on
continuous noise
10
63 125 250 500 1000 2000 4000 8000

OCTAVE BAND CENTER FREQUENCIES <Hz>

Note: The measuring point is 1m from the bottom of the unit (1m from the front of the unit)

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6 SERVICE DATA
[1] Appearance of Equipment
• PUH-P8YE/P10YE Detail of Electrical Parts Box

(with cover removed) (with Main Board Panel removed)

Transformer

F. C.
BOARD

MAIN
BOARD

Terminal block for Over current relay


Power source outdoor/indoor <51C>
control wiring N. F. BOARD Magnet contactor for
terminal block
connection compresser <52C>

• PUH-P8YE/P10YE (with cover removed)

Outdoor unit
heat exchanger

Compresser

Electrical parts Box

Ball valve for refrigerant piping connection <Liquid side> Flare


Ball valve for refrigerant piping connection <Gas side> Flange

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• PUH-P8YE/P10YE (Detail of machine room)

Thermistor <condenser/evaporator temp.> TH3

(At the back of the heat exchanger panel (header cover).


When this screw is removed, the header cover is removed.)

Thermistor
<Liquid temp.>
TH1
4way valve
Pressure switch Accumulater
(63H2)

Pressure
switch
(63H1)

Thermistor
<Discharge temp.>
TH2

Check joint Check joint Solenoid valve Electric expansion valve


(low pressure) (high pressure) (SV1) (LEV)

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[2] Refrigerant Circuit
Outdoor unit

Service port

Strainer
Outdoor heat exchanger
Ball valve High pressure switch
(Protection)

High pressure
Service port switch (Control)
Strainer
Service port
Solenoid valve
Indoor heat exchanger
Muffler

Indoor
units

Accumulator Compressor

Electric expansion valve


Service port

Strainer

Ball valve Capillary tube


Multiple-distributor
Flare connection < Cooling operation

Flange connection < Heating operation

Brazing connection

[3] Limitation of Refrigerant Piping Length

(1) Single (2) Twin Ra


Rb
h

PUH-P8,10 PUH-P8,10
H H

L L L +Ra +Rb < = 70 m


L +Ra, L +Rb = < 50 m
< 50 m
L= Ra –Rb  < =8m
H<
= 40 m H<= 40 m, h <
=1m

(3) Triple (4) Four


Ra Rb Ra Rb

h Rc h Rc
Rd

PUH-P8,10 H
H

L L

PUH-P8,10
L +Ra +Rb +Rc = < 70 m L +Ra +Rb +Rc +Rd = < 70 m
L +Ra, L +Rb, L +Rc <= 50 m L +Ra, L +Rb, L +Rc, L +Rd <
= 50 m
Ra –Rb , Rb –Rc , Rc –Ra  <
=8m Ra –Rb , Rb –Rc , Rc –Rd, Rd –Ra  <
=8m
H<= 40 m, h <
=1m H<= 40 m, h <
=1m

* Total bends are 15 units, and max. bends are 8 units within L +Ra, L +Rb, L +Rc and L +Rd.

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[4] Refrigerant Piping

Model Gas pipe Liquid pipe

PUH-P8YE ø25.4 ø 12.7


Outdoor unit
PUH-P10YE ø 28.58 ø 12.7

1.6, 2, 2.5, 3 ø 15.88 ø9.52

4, 5 ø19.05 ø 9.52
Indoor unit
8 ø 25.4 ø 12.7

10 ø28.58 ø 12.7

[5] Refrigerant Charge

Amount of infusion of
Model Additional refrigerant charge
coolant at ex-factory
0.05 × L + 0.026 × (Ra +Rb +Rc +Rd) + 0.5
PUH-P8YE R407C 6.0 kg
× amount of indoor units. (kg)
0.05 × L + 0.026 × (Ra +Rb +Rc +Rd) + 0.5
PUH-P10YE R407C 6.5 kg
× amount of indoor units. (kg)

L: Main section actual length Ra +Rb +Rc +Rd: Join section actual length
The value of calculation result at the second decimal place must be rounded up to the first decimal place.
(e.g. 2.22 kg must be rounded up to 2.3 kg)

[6] Operation Rage

Cooling Heating

24 27
Indoor air temperature (°CWB)

Indoor air temperature (°CDB)

15 15

-5 46 –12 18
Outdoor air temperature (°CDB) Outdoor air temperature (°CWB)

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7 CONTROL

[1] Composition of Control


1 Function block diagram

terminal block
Magnetic Over current Compressor
3N~ contractor relay

Electrical
380/400/415 V
50 Hz Fuse
connection terminal

outdoor Transformer Fuse


Fuse
Indoor/outdoor

DC5V for 4-way valve, LEV,


Semiconductor solenoid valve,
microcomputer
relay crankcase heater
block

Communication
circuit
Fan control Outdoor fan
connection terminal
Indoor/outdoor

DC/DC
Fuse
converter
block

Louver
Semiconductor Vane
LED1 Drain pump
relay
indoor <Power> Others
12V
Remote controller
terminal block

Current Communication
5V Fan control Indoor fan
detection circuit

LED2 LED3
<Supply power> <Indoor/outdoor units communication>
Remote controller
terminal block

Key input
DC5V LCD
Remote Send/receive
controller

–22–

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[2] Control specifications
(1) Protection functions
1) The main protection devices for the outdoor unit are:
1 High pressure protection (63H1)
2 Compressor overcurrent protection (51C)
3 Liquid temp thermistor trouble (TH1)
4 Discharge temperature protection (TH2 >= 118 °C)
5 Discharge temp thermistor trouble (TH2)
6 Condenser/evaporater temp thermistor trouble (TH3)
7 Low pressure protection (63L)
2) When tripping of a detection device is sensed, the check mode is entered and the compressor is stopped. (After 3
minutes, the compressor restarts.) Thereafter, the compressor is stopped when the specified number of check
modes or greater is sensed within the check time.

Number of
Protection functions Operation value Detection condition Check time
check modes
1 High pressure protection
3.3 MPa Compressor operating 0 –
(63H1)
2 Compressor overcurrent P8YE: 22 A
Compressor operating 1 time 30 minutes
protection (51C) P10YE: 27 A
Compressor operating except for
3 Liquid temp thermistor Less than –39 °C or 10 minutes at end of defrosting
1 time 30 minutes
trouble (TH1) greater than 88 °C and 7 minutes while compressor
starting
4 Discharge temperature
Greater than 118 °C Compressor operating 2 times 30 minutes
protection (TH2 >= 118 °C)
Compressor operating except for
5 Discharge temp ther- Less than 0 °C or 10 minutes at end of defrosting
1 time 30 minutes
mistor trouble (TH2) greater than 216 °C and 5 minutes while compressor
starting
Compressor operating except for
6 Condenser/evaporater
Less than –39 °C or 10 minutes at end of defrosting
temp thermistor trouble 1 time 30 minutes
greater than 88 °C and 7 minutes while compressor
(TH3)
starting
Compressor operating except for
7 Low pressure protection
0 MPa defrosting, 10 minutes at end of 2 time 30 minutes
(63L)
defrosting

3) Check mode is released by stopping operation, changing the operation mode, or check mode time up. A check
mode is also released by stopping of operation by remote controller.
4) Detected check mode history (newest) and abnormality history (last 2 times) are memorized and are displayed on
the segment by circuit board DIP switch setting.
The operation mode when the newest abnormality was generated, the thermistor temperature (TH1,2,3), and the
thermostat ON time can also be displayed.

(2) Compressor, 4-way valve, and crankcase heater control


1) Determines the operation mode and operates the compressor based on the indoor/outdoor communication or M-
NET communication data.
2) Compressor control has a function which prevents the compressor from restarting within 3 minutes.
3) The 4-way valve is always ON during heating (except during defrosting). In other modes, it is OFF. However, when
the operation mode was changed from heating to stop, the 4-way valve is turned off 10 minutes after the compressor
was stopped.
4) While the compressor is stopped, the crankcase heater remains ON. (OFF while the compressor is operating.)
5) When the operation mode is changed while the compressor is operating, the compressor stops and 3 minutes later
restarts in the new mode.

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(3) Fan control
Controls the fan speed based on the piping temperature (TH1) to perform cooling at low outdoor temperatures and heating
at high outdoor temperatures.

1) Control at cooling
1 When the compressor stops, the fan stops (fan output = 0 %).
2 When the power is turned on, or when the compressor is restated after it has been stopped for 30 minutes or
longer, the piping temperature ( TH1) determines the fan output.
When TH >= 25 °C Fan output = 100 %
When TH < 25 °C Fan output = 60 %
3 When the compressor is restarted within 30 minutes after it has been stopped, the fan step before the compres-
sor was stopped is selected. However, when the fan output was under 30% when the fan was stopped, 30 % is
selected.
4 When the mode was changed from heating to cooling, the fan step conforms to item 2.
5 Two minutes after the fan is started, the fan step (number of units) is controlled every 30 seconds based on the
piping temperature (TH1).
6 When TH1 reaches 50 °C or higher, or when the control high pressure switch (63H2) tripped, the fan output
becomes 100 %.
7 Fan output while the compressor is operating is within the 20 % to 100 % range.
• FAN step
The following expression determines the next fan step count nj+1:
nj+1 = nj+∆nj nj: Current fan step, ∆nj: Displacement step amount
nj control
• If nj+1 => 100 % nj+1 = 100 %
• If nj+1 <= 20 % nj+1 = 20 %
• If TH1 >= 50 °C or 63H2 is “OFF” nj+1 = 100 %

FAN ∆nj Outputs are all %.


Condensation temperature TH1
Target condensation
t = 49 t = 46 t = 43 t = 40 t = 36 t = 33 t = 29 t = 26 t = 23
temperature 31 °C t > 49 °C t < 20 °C
~

~
=
t > 46 t > 43 t > 40 t > 36 t > 33 t > 29 t > 26 t > 23 t > 20
Current

20 < nj < 50 5 3 2 2 2 2 0 –2 –2 –3 –5
output

50 <
= nj <
= 100 10 4 3 2 2 2 0 –2 –2 –4 –10
* In the night mode, the maximum value of nj is 80%. (When TH1 < 50 °C)

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2) Control at heating
1 When the compressor is stopped and during defrosting, the fan is stopped.
2 When the power is turned on, or when the compressor is restarted after being stopped for 30 minutes or longer,
the piping temperature (TH1) determines the fan step.
TH1 > 8 °C Fan output = 60 %
TH1 =< 8 °C Fan output = 100 %
3 When the compressor is restarted within 30 minutes, the fan step is the step before the compressor was stopped.
4 When the mode is changed from cooling to heating, the fan step conforms to item 2.
5 When returning from defrosting, the fan step is the step before defrosting.
6 Two minutes after the fan was restarted, the fan step is controlled every 30 seconds based on the piping tem-
perature (TH1).
7 When TH1 is –5 °C or lower, the fan output is made 100 %.
• FAN step
The following expression determines the next fan step count nj+1:
nj+1 = nj+∆nj nj: Current fan step, ∆nj: Displacement step amount
nj control
• If nj+1 >= 100 % nj+1 = 100 %
• If nj+1 <= 20 % nj+1 = 20 %
• If TH1 < –5 °C nj+1 = 100 %

FAN ∆nj Outputs are all %.


Evaporation temperature TH1
Target evaporation
T = 19 T = 17 T = 15 T = 13 T = 11 T=8 T=6 T=4 T=2
temperature 10 °C T > 19 °C T < 0 °C
~

~
=
T > 17 T > 15 T > 13 T > 11 T>8 T>6 T>4 T>2 T>0
Current
output

20 <
= nj + 1 <
= 100 –10 –4 –3 –2 –2 0 2 2 3 4 10

(4) Defrosting control


1) When the following conditions are satisfied, defrosting starts:
1 When the integrated compressor operation time has exceeded T1 (initial setting 50 minutes) and the piping
temperature (TH1) is below –10 °C
2 When the integrated compressor operation time has exceeded 30 minutes and the piping differential tempera-
ture is ∆TH1 => 8, TH1 =< –10 °C

Piping differential temperature ∆TH1 = TH10 – TH1


Current piping temperature
Piping temperature 10 minutes after starting or
10 minutes after returning from defrosting

2) The defrosting prohibit time T1 is set as following based on the defrosting time T2:

T2 =< 3 (minutes) T1 60 (minutes)


3 < T2 < 15 40
T2 = 15 30
Note: T1 is reset at the end of defrosting, or by cooling ON command.

Note: When the compressor was stopped during defrosting, T1 = 20 minutes is set to recognize the stop as defrost-
ing end.
3) During defrosting, all the outdoor fans are stopped and the bypass solenoid valve (SV1) is turned ON and the 4-way
valve (21S4) is turned OFF.
4) When the following conditions are satisfied, defrosting ends:
1 T2 <= 2 mins TH1 >= 20 °C
2 2 < T2 < 15 minutes TH1 >= 8 °C continuous 2 minutes
3 T2 =15 minutes
5) When the fan and 4-way valve (21S4) are turned ON at the end of defrosting, the heating mode is reset. Two minutes
after defrosting reset, the bypass solenoid valve (SV1) turns OFF.

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(5) Bypass solenoid valve control (SV1)
1) Control at cooling
1 While the compressor is stopped, the solenoid valve is OFF.
2 When the power is turned on, or when the compressor is restarted after it has been stopped for 30 minutes or
longer, if the liquid temperature (TH1) in 25 °C or higher then the solenoid valve turns ON for 2 minutes.
3 When the mode is changed from heating to cooling, solenoid valve operation conforms to item 2.
2) Control at heating
1 While the compressor is stopped, the solenoid valve is OFF.
2 When the power is turned on, or the compressor is restarted after it has been stopped for 30 minutes or longer,
the solenoid valve turns ON for 2 minutes.
3 When the mode is changed from cooling to heating, the solenoid valve turns ON for 2 minutes at starting.
4 When the control pressure switch (63H2) trips, the solenoid valve turns ON.
5 If 63H2 resets 15 minutes after tripping, the solenoid valve turns OFF.
6 During defrosting, the solenoid valve turns ON.

(6) Electronic expansion valve (LEV)


1) Initial processing after power turned on
After the power is turned on, full close processing is performed as initial drive processing.
a A 2200 pulses down is output from power on.
b At the end of 2200 pulse down output, 60 pulses up is output.
c Sixty pulses up output ends initial processing. At this point, the valves are fully closed.
2) Control contents

LEV output opening angle Opening angle control range


At compressor starting Initial opening angle Approx. 1000 to 2000 pulses
At compressor stopping 1000 pulses –
At defrosting 2000 pulses (full close) –
Normal See next item 1000 to 1500 pulses

3) Normal LEV control


1 The operation frequency when the compressor is started (including after defrosting reset) determines the stan-
dard opening angle.
2 After 1 above, sub cool (SC) shown below controls the LEV opening angle.
<Definition of SC>
Cooling: SC = TH3 (outdoor unit)-TH1 (outdoor unit)
Heating: SC = TH5 (indoor unit)-TH2 (indoor unit)
* When there are multiple indoor units, the value of TH2 and TH5 is the average value of TH2 and TH5 of all
the indoor units.
<LEV control>
LEV is controlled so that SC is equal to SCm.
SC < SCm: LEV opening angle is made smaller
SC > SCm: LEV opening angle is made larger
SC = SCm: LEV opening angle remains unchanged
SCm = 5~15 (SCm is different with Indoor Units.)
4) Transient LEV control
1 When outlet temperature (outdoor unit TH2) rises
When the outlet temperature (outdoor unit TH2) exceeds 115 °C, the LEV opening angle is made larger.

(7) Service functions


1) Abnormality history clear
1 When DIP SW1-2 is turned ON while the compressor is operating or stopped, the abnormality history is cleared.

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[3] Function of switches and connectors (outdoor unit)
(1) Function of switches
1) Function of switches
(Normal mode) Normal mode
SW3 = Unrelated
Kind of Operation by switch operation Switch effec-
Switch Pole Function
switch ON OFF tive timing
1 None – – –
Running or
2 Abnormality history clear Clear Normal
stopped
SW1 123456 123456 123456 123456 123456
3 ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
CN33 0 1 2 3 4
When ON
123456
ON
123456
ON
123456
ON
123456
ON
123456
4 OFF OFF OFF OFF OFF
open Refrigerant system 5 6 7 8 9 When power
(Normal) address setting ON
123456
ON
123456
ON
123456
ON
123456
ON
123456
turned on
5 OFF OFF OFF OFF OFF
DIP SW 10 11 12 13 14
ON
123456
→ Shows that Nos. 3, 4, 5 , and 6 of
6 OFF
SW1 are ON.
15
1
2
Running or
SW2 3 Self diagnosis See pages 29 to 34. stopped
4
5
6
Tact SW SW3 Mode input register Register Normal stopped
1 Trial run Operate Stop stopped*1
DIP SW SW4
2 Trial run mode switching Heat Cool stopped
1 None – –
3-phase power source When power
2 Do not Do
detection turned on
DIP SW SW5
3 Cooling only switching Cooling only Heat pump When power
turned on
4 Model setting PUH-P10YE PUH-P8YE

2) Switch functions at set mode change


Set input mode
CN33 = short SW3 = ON*2
Kind of Operation by switch operation Switch effective
Switch Pole Function
switch ON OFF timing
1
None – – –
SW1 2
When 3 Night mode Night mode Normal mode stopped
DIP SW CN33 12 °C continuous 2 min- 8 °C continuous 2 min-
4 Defrosting end switching stopped
shorted utes utes
(mode Defrosting prohibit time
5 Fixed Training stopped
switching) switching
6 None – – –
Remarks

*1 Trial run performs trail run processing by input change while stopped. (For details, see the trail run section)
*2 Mode input is entered by SW3 OFF→ON change (___↑). Press and hold down SW3 for about 2 seconds. The set
mode can be registered according to the outdoor unit setting information on page 31.
Note: After changing the mode by CN33 shorting (mode switching), return to the normal mode by opening CN33.

3) Connector function assignment


Operation by open/short Switch effec-
Type Connector Function
short open tive timing
CN31 Emergency operation Start Normal At initialization
Connector CN32 Function test Function mode Normal At initialization
CN33 DIP switch mode switching Mode switching Normal stopped

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<Outdoor unit operation monitoring function>
The operation status and check code contents can be ascertained by means of the 2-digit number and symbol on digital
display light emitting diode LED2 by operating DIP switch SW2.

<Description of operation of digital display light emitting diode (LED2)>


• When ON (normal operation): Displays the operation mode.

SW2
ON 123456
ON
OFF

LED2 (Load status)

[Tens digit: Operation mode] [Units digit: Relay output]


Display Operation mode Display Compressor 4-way valve Bypass solenoid valve
O stopped 0 – – –
C Cooling/Dry 1 – – ON
H Heating 2 – ON –
d Defrost 3 – ON ON
4 ON – –
5 ON – ON
6 ON ON –
7 ON ON ON

• When blinking (Operation stopped by tripping protection device): Displays the check mode

Display Check unit Display Check contents (at power on)


0 Outdoor unit E8 Indoor-outdoor communication receive abnormal (outdoor unit)
1 Indoor unit 1 E9 Indoor-outdoor communication send abnormal (outdoor unit)
2 Indoor unit 2 Indoor/outdoor connection erroneous wiring, number of indoor
EA
3 Indoor unit 3 units mismatch
4 Indoor unit 4 Indoor/outdoor connection erroneous wiring (indoor unit power
Eb
failure, disconnection)
Ed Serial communication abnormal (M-NET)
E0-E7 Communication other than outdoor unit abnormal
F8 Input circuit faulty

• PUH-P8YE/P10YE

Display Check contents (operating)


U2 Compressor discharge temperature abnormal, CN23 short-circuit connector unplugged
U3 Compressor discharge temp thermistor (TH2) open/short
U4 Liquid temp thermistor (TH1), Condenser/evaporater temp thermistor (TH3) open/short
U6 Compressor overcurrent protection trip (51C trip)
UE High pressure protection (63H1 trip)
UL Low pressure protection (63L trip)
P1-P8 Indoor unit abnormal
A0-A8 M-NET communication abnormal

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Self diagnosis by SW2
• PUH-P8YE/P10YE
SW2 setting Display contents Description of display Unit
Liquid temperature –39 - 88
(TH1) (When 0 °C or lower, “–”and temperature are displayed
123456 –39 - 88 alternately.)
ON
<Example> When –10, °C
OFF
every other second
– ←→ 10

Discharge tempera- 0 - 216


ture (TH2) (When 100 or higher, 100s digit and 10s and units digits
123456 0 - 216 are displayed alternately.)
ON
<Example> When 115, °C
OFF
every other second
1 ←→ 15

FAN output 0 - 100


0 - 100 (When 100 or higher, 100s digit and 10s and units digits
123456 are displayed alternately.)
ON %
OFF <Example> When 100,
every other second
1 ←→ 00

Number of compressor 0 - 999


ON/OFF (When 100 or higher, 100s digit and 10s and units digits
123456 0 - 999 are displayed alternately.)
ON 100 times
OFF <Example> When 425,
every other second
4 ←→ 25

Compressor inte- 0 - 999


grated operation time (When 100 or higher, 100s digit and 10s and units digits
123456 0 - 999 are displayed alternately.)
ON 10 hours
OFF <Example> When 245,
every other second
2 ←→ 45

Current check mode Check mode segment display Check mode 1 display method
code 1 method bit 1 ..... Compressor discharge temperature
abnormal
123456 Segment and bit correspon-
ON bit 2 ..... Compressor discharge temp thermistor
OFF dence abnormal (TH2)
bit 3 ..... CN23 short-circuit connector un-
plugged
bit 2 bit 3
bit 5 ..... Liquid temp thermistor abnormal (TH1)
Current check mode bit 1 bit 4 Check mode 2 display method
code 2 bit 1 ..... Overcurrent trip (Comp)
bit 5 bit 8
bit 2 ..... Low pressure protection
123456
ON
OFF bit 6 bit 7

LEV opening angle 0 - 400


(/5) (When 100 or higher, 100s digit and 10s and units digits
123456 0 - 400 are displayed alternately.)
ON <Example> When 200 , 5 pulses
OFF
every other second
2 ←→ 00

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SW2 setting Display contents Description of display Unit
Newest check code When no check mode,“00”
Newest outdoor unit <Example> When piping thermistor abnormal U4
123456 abnormality
ON Code display
OFF Check display

Operation mode when Operation mode when abnormally stopped


abnormality occurred <Example> Comp only ON at cooling operation C4
123456
ON Code display
OFF

Liquid temperature –39 - 88


(TH1) when abnor- (When 0 °C or lower, “–” and temperature are displayed
123456 mality occurred alternately.)
ON
– 39 - 88 <Example> When –15, °C
OFF
every other second
– ←→ 15

COMP discharge 0 - 216


temperature (TH2) (When 100 or higher, 100s digit and 10s and units digits
123456 when abnormality are displayed alternately.)
ON
OFF occurred <Example> When 130, °C
0 - 216 every other second
1 ←→ 30

Check code history (1) When no abnormality history


(newest) “0”, “←→”, “–”
123456 Abnormal unit No. and
ON Code display
OFF check code inverted
display

Check code history (2) When no abnormality history


(One before newest) “0”, “←→”, “–”
123456 Abnormal unit No. and
ON
OFF check code inverted Code display
display

Current thermostat 0 - 999


ON time (When 100 or higher, 100s digit and 10s and units digits
123456 0 - 999 are displayed alternately.)
ON
OFF <Example> When 245, Minutes
every other second
2 ←→ 45

Number of indoor 0-4


units connected
123456 0-4
ON
OFF Units

–30–

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SW2 setting Display contents Description of display Unit
Outdoor unit set Outdoor unit capacity is displayed as function code.
information 1 Model name function code
123456 PUH-P8YE 20
ON PUH-P10YE 25 Code display
OFF

Outdoor unit set Outdoor unit set information 1 Function setting (display valves)

Tens digit
information 2 3-phase power source detection Do (1) Do not (0)
Cooling only switching Cooling only (2) H/P (0)
123456
ON Night mode Night mode (1) Normal mode (0) Code display

Units digit
OFF Defrosting end time 12 °C continuous 2 minutes (2) 8 °C continuous 2 minutes (0)
Defrosting prohibit time Fixed (4) Training (0)
Set information display values are added and displayed at each position.

Indoor unit piping –39 - 88


temperature (TH2) (When 0 °C or lower, “–”and temperature are displayed
123456 Indoor 1 alternately.)
ON
–39 - 88 When there are no indoor units, “00” is displayed. °C
OFF

Indoor unit piping –39 - 88


temperature (TH2) (When 0 °C or lower, “–”and temperature are displayed
123456 Indoor 2 alternately.)
ON
OFF –39 - 88 When there are no indoor units, “00” is displayed. °C

Indoor unit piping –39 - 88


temperature (TH2) (When 0 °C or lower, “–”and temperature are displayed
123456 Indoor 3 alternately.)
ON
OFF –39 - 88 When there are no indoor units, “00” is displayed. °C

Indoor unit piping –39 - 88


temperature (TH2) (When 0 °C or lower, “–”and temperature are displayed
123456 Indoor 4 alternately.)
ON
OFF –39 - 88 When there are no indoor units, “00” is displayed. °C

Indoor intake tem- 8 - 39.5


perature When there are no indoor units, “00” is displayed.
123456 8 - 39.5
ON
OFF °C

Indoor set temperature 17 - 30


17 - 30 When there are no indoor units, “00” is displayed.
123456
ON
OFF °C

–31–

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SW2 setting Display contents Description of display Unit
Indoor unit control Control mode display system
status
123456 Indoor 1, 2
ON –
OFF
Indoor unit No.2 Indoor unit No.1
Indoor unit No.4 Indoor unit No.3
Control mode
Display
Indoor unit Outdoor unit
Indoor unit control 0 Ordinary ←
1 Hot adjustment ←
status
2 Defrosting ←
123456 Indoor 3, 4 3 — ←
ON –
OFF 4 Heater ON ←
5 Freeze prevention ←
6 Surge prevention ←
7 Compressor OFF ←

Condenser/evaporater –39 - 88
temperature (TH3) (When 0 °C or lower, “–”and temperature are displayed
123456 alternately.)
ON
<Example> When –10, °C
OFF
every other second
– ←→ –10

Outdoor unit control Control mode display system


status

Indoor unit No.2 Indoor unit No.1


Indoor unit No.4 Indoor unit No.3 Outdoor unit
123456 Control mode
Display
ON Indoor unit Outdoor unit
OFF 0 Ordinary ← –
1 Hot adjustment ←
2 Defrosting ←
3 — ←
4 Heater ON ←
5 Freeze prevention ←
6 Surge prevention ←
7 Compressor OFF ←

Discharge super heat 0 - 216


SHd (When 100 or higher, 100s digit and 10s and units digits
0 - 216 are displayed alternately.)
123456 Cooling: Outdoor TH2 - <Example> When 150,
ON
OFF Outdoor TH3 every other second
°C
Heating: Outdoor TH2 1 ←→ 50
- Indoor TH3
(Average)

Sub cool Sc 0 - 130


0 - 130 (When 100 or higher, 100s digit and 10s and units digits
Cooling: Outdoor TH3 are displayed alternately.)
- Outdoor <Example> When 100,
123456
ON TH1 every other second
OFF Heating: Indoor TH3 1 ←→ 00 °C
(Average) -
Indoor TH2
(Average)

123456 Target sub cool step N 1-5


ON –
OFF 1-5

–32–

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SW2 setting Display contents Description of display Unit
Communication de- 0 - 255
mand capacity When communication demand not set: 100 %
123456 0 - 255 (When 100 or higher, 100s digit and 10s and units digits
ON %
OFF are displayed alternately.)
<Example> When 100,
every other second
1 ←→ 100

Abnormal thermistor 1 - 3, –
display 1: Outdoor liquid temp thermistor (TH1)
123456 1 - 3, – 2: Outdoor discharge temp thermistor (TH2)
ON –
OFF 3: Outdoor condenser/evaporater temp thermistor (TH3)
–: No abnormal thermistor

FAN output at abnor- 0 - 100


mal stop (When 100 or higher, 100s digit and 10s and units digits
123456 0 - 100 are displayed alternately.)
ON
OFF <Example> When 100, %
every other second
– ←→ 00

LEV opening angle (/5) 0 - 400


at abnormal stop (When 100 or higher, 100s digit and 10s and units digits
123456 0 - 400 are displayed alternately.)
ON
OFF <Example> When 200, 5 pulses
every other second
2 ←→ 00

Outdoor Condenser/ –39 - 88


evaporater temp tem- (When 0 °C or lower, “–”and temperature are displayed
123456 perature at abnormal alternately.)
ON
OFF stop <Example> When –10, °C
–39 - 88 every other second
– ←→ –10

Discharge super heat 0 - 216


SHd at abnormal stop (When 100 °C or higher, 100s digit and 10s and units
0 - 216 digits are displayed alternately.)
123456 Cooling: Outdoor TH2- <Example> When 150,
ON
OFF Outdoor TH3 every other second °C
Heating: Outdoor TH2- – ←→ 50
Indoor TH3
(average)

Sub cool Sc at abnor- 0 - 130


mal stop (When 100 °C or higher, 100s digit and 10s and units
0 - 130 digits are displayed alternately.)
123456 Cooling: Outdoor TH3- <Example> When 100,
ON
OFF Outdoor TH1 every other second °C
Heating: Indoor TH3 1 ←→ 00
(average) -In-
door TH2 (av-
erage)

–33–

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SW2 setting Display contents Description of display Unit
Thermostat ON time up 0 - 999
to abnormal stop (When 100 or higher, 100s digit and 10s and units digits
123456 0 - 999 are displayed alternately.) Minutes
ON
OFF <Example> When 245,
every other second
2 ←→ 45

LEV regular control 1-5


count n
123456 1-5
ON –
OFF

Indoor unit condenser/ –39 - 88


evaporater temp tem- (When 0 °C or lower, “–”and temperature are displayed
123456 perature (TH3) alternately.)
ON
Indoor 1 When there are no indoor units, “00” is displayed. °C
OFF
–39 - 88

Indoor unit condenser/ –39 - 88


evaporater temp tem- (When 0 °C or lower, “–”and temperature are displayed
123456 perature (TH3) alternately.)
ON
OFF Indoor 2 When there are no indoor units, “00” is displayed. °C
–39 - 88

Indoor unit condenser/ –39 - 88


evaporater temp tem- (When 0 °C or lower, “–”and temperature are displayed
123456 perature (TH3) alternately.)
ON
OFF Indoor 3 When there are no indoor units, “00” is displayed. °C
–39 - 88

Indoor unit condenser/ –39 - 88


evaporater temp tem- (When 0 °C or lower, “–”and temperature are displayed
123456 perature (TH3) alternately.)
ON
OFF Indoor 4 When there are no indoor units, “00” is displayed. °C
–39 - 88

–34–

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[4] Simple parts check method
• PUH-P8YE/P10YE

Part name Judgment instructions

Thermistor (TH1) <Liquid Disconnect the connector and measure the resistance value with a multimeter.
temperature detection> (Ambient temperature 10 °C to 30 °C)
Thermistor (TH2) Normal Abnormal
<Dischargetemperature TH1, 3 4.3 kΩ~9.6 kΩ
Open or short
detection> TH2 160 kΩ~410 kΩ
Thermistor (TH3) <Condenser/ (Based on thermistor characteristic table (next page))
evaporater temperature
detection>

Fan motor Measure the resistance value across the terminals with a multimeter. (Winding
Red temperature 20 °C)
Thermal protector
trip temperature Motor lead wire Normal Abnormal
135 ± 5 °C Between 2 phases 22.8 Ω Open or short

White Black
Blue

Compressor Measure the resistance value across the terminals with a multimeter. (Winding
temperature 20 °C)
Normal Abnormal
PUH-P8YE
Open or short
Each phase 1.574 Ω
PUH-P10YE
Open or short
Each phase 1.263 Ω

–35–

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[5] Reference Data
<Thermistor characteristic table>
Low temperature thermistor Thermistor <Liquid temperature detection> (TH1)
Thermistor <Condenser/evaporater temperature detection> (TH3)

Thermistor <Liquid temperature detection> (TH1) <Low temperature thermistor>


Thermistor <Condenser/evaporater temperature detection> (TH3) 50
Thermistor Ro = 15 kΩ ± 3 %
B constant = 3,460 kΩ ± 2 %
1 1
Rt = 15 exp {3,460 (–––––– – ––––)}
273 + t 273 40

0 °C: 15 kΩ
10 °C: 9.7 kΩ

Resistance
30
20 °C: 6.4 kΩ
25 °C: 5.3 kΩ
30 °C: 4.3 kΩ
40 °C: 3.1 kΩ 20

10

0
–20 –10 0 10 20 30 40 50
Temperature

High temperature thermistor Thermistor <Discharge temperature detection> (TH2)

Thermistor (Discharge temperature detection) (TH2) <High temperature thermistor>


Thermistor R120 = 7.465 kΩ ± 2 % 25
B constant = 4,057 kΩ ± 2 %
1 1
Rt = 7.465 exp {4,057 (–––––– – ––––)}
273 + t 393
20

20 °C: 250 kΩ 70 °C: 34 kΩ


30 °C: 160 kΩ 80 °C: 24 kΩ
40 °C: 104 kΩ 90 °C: 17.5 kΩ
Resistance

15
50 °C: 70 kΩ 100 °C: 13.0 kΩ
60 °C: 48 kΩ 110 °C: 9.8 kΩ

10

0
90 100 110 120

Temperature

–36–

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[6] Troubleshooting of each part
(1) LEV
1) Overview of LEV operation
LEV (electronic expansion valve) receives pulse signals from the outdoor unit main circuit board and drives a valve
by means of a servomotor.
The valve opening angle changes in proportion to the number of pulses.
<Outdoor controller board and LEV>

Blue Brown
Drive circuit
Brown Red

Yellow Blue

Yellow
White Red Orange
White

Connector
Outdoor controller board CN40

Output (phase) Output state <Pulse signal output and valve operation>
No. 1 2 3 4 The output pulses change in the following order:
ø1 ON OFF OFF ON Valve closing 1 → 2 → 3 → 4 → 1
ø2 ON ON OFF OFF Valve opening 4 → 3 → 2 → 1 → 4
ø3 OFF ON ON OFF *1. When the LEV opening angle is not changed, all output
ø4 OFF OFF ON ON phases turn OFF.
2. When the output misses a phase or remains ON, the mo-
tor cannot rotate smoothly and makes a clacking sound
and vibrates.

LEV opening and closing operations


* When the power is turned on, to register the valve posi-
tion, a 2200 pulses valve close signal is output and is al-
D C ways set to point A.

If the valve moves smoothly, the LEV will not generate a sound
Valve opening angle (flow)

or vibration, but at E → A and when the valve is locked, a


sound louder than the sound generated by missing phase,
etc. will be generated.
Valve closing
Valve opening
* Generation of sound can be checked by placing the tip of
a screwdriver against the valve and your ear against the
handle.
Full open
A 2000 pulses
E

Pulse count
B
Increased throttling region (80 - 100 pulses)

–37–

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2) Judgment method and probable trouble mode

Trouble mode Judgment method Remedy


1 Disconnect the control circuit board connector, and con-
nect the check LED shown below.

Microcomputer drive cir- When drive circuit faulty, re-


cuit faulty place control circuit board.

When the mains power is turned on, a pulse signal is out-


put for 10 seconds.
If the LED remains OFF or ON, the drive circuit is abnor-
mal.
1 When the LEV is in the locked state and driven, the mo-
tor races. At this time, a soft clicking sound is generated.
LEV mechanism locked Replace LEV
When this sound is generated both when closing and
when opening, the mechanism is abnormal.
Measure the resistance between the coils (red-white, red-
LEV motor coil open or
orange, brown-yellow, brown-blue) with a multimeter. Replace LEV coil
shorted
If 150 Ω ± 10 %, the coil is normal.
1 Visually check for loose connector terminals and check
Connector connection in- the color of the lead wires.
Check continuity of faulty point
correct, or contact faulty 2 Disconnect the control circuit board connector and check
the continuity with a multimeter.

3) Electronic expansion valve motor replacement instructions


1. Description of construction Motor
1.1 A lock nut connects the motor to the valve body.
Driver
1.2 The motor consists of a motor rotating section, rotation
Bellows Lock nut
transmission gear section, and a driver which converts
Refrigerant Valve assembly
rotation to linear motion. circuit
1.3 The valve body consists of a valve assembly, which Valve body
moves up and down, and an orifice.
Orifice
A bellows at the top of the valve body block isolates the
refrigerant circuit from the atmosphere side.
Therefore, the motor is not exposed to the refrigerant.

2. Principle of operation
2.1 Pulses output from the control circuit board are sequentially supplied to four coils and the motor is rotated.
The motor can be rotated in either clockwise or counterclockwise by changing the order in which the pulses are
supplied.
2.2 The gear section reduces the motor speed to 1/30 and supplies the motor rotation to the motor output shaft.
2.3 The motor output shaft is threaded and is used as a driver.
2.4 The up and down motion of the end of the driver moves the valve assembly of the valve body up and down and
controls the flow by changing the distance between the orifice and the bottom end of the valve.

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3. Work precautions
3.1 Do not apply abnormal force to the motor.
3.2 Do not use a motor that has been dropped.
3.3 Do not remove the cap until immediately before start-
ing work.
3.4 Do not wipe off the molybdenum. Molybdenum
Motor
3.5 Do not remove the packing.
Packing Cap
3.6 Do not coat the lock nut with a substance other than
the specified lock tight, grease, etc.

4. Replacement instructions
4.1 Stop the air conditioner from the remote controller. After confirming that the air conditioner has stopped, turn off
the outdoor unit power.
4.2 Get two wrenches. Hold the flat part of the body with one wrench and loosen the lock nut with the other wrench.
The lock nut loosens when turned counterclockwise as viewed from the motor.
Always use two wrenches.
Do not hold the motor with one hand and try to loosen the lock nut with only one wrench.
4.3 When the lock nut is turned several turns, it will disengage from the threads and the motor can be removed.
4.4 Get the replacement motor. The replacement motor is limited to a motor whose driver end position has been
set at the factory for replacement use. (The driver end of factory set parts does not stick out.)
Use of a motor whose driver end position is not set is related to erroneous valve flow control or no operation.
4.5 During replacement work, be sure that dirt, foreign matter, or water does not enter the part where the motor
and valve body separate.
(Since the part exposed by separation corresponds to the mechanical part of the valve.) Do not damage the
connecting part with the tools. After removing the motor, 1 blow out the body bellows section with N2 gas, etc.
to remove the water clinging to the inside and 2 after fan stop processing of the pertinent unit in the motor
removed state, dry the bellows section by performing the cooling operation for 30 minutes.
4.6 Remove the cap of the replacement motor and butt the bottom of the motor against the top of the valve body
and hold it so that both are aligned and connect the motor to the valve body with the lock nut. Coat the entire
periphery of the threaded part with screw lock. Be sure that the screw lock does not enter the interior.
If a defect occurs during replacement work, do not use the motor, instead use a new replacement motor.
4.7 After tightening the lock nut 2 to 3 turns by hand, hold the flat part of the body with one wrench and tighten to
the prescribed torque with a torque wrench. Tighten to a torque of 15N·m (150 kgf·cm) (Control value 15 ± 1 N·m
(150 ± 10 kgf·cm))
If tightened too tight, the flare nut may break during use.
4.8 When tightening the lock nut, hold the motor with your hand, etc. so that strong rotation torque and bending
load are not applied.
4.9 The difference of the relative positions of the motor and body after assembly has no affect on the valve control
and open/close mechanism.
Do not try to forcefully position the motor and valve body to correct “displacement” after tightening of the lock
nut due to the difference in the positional relationship between the motor and valve body before and after
assembly.
Rotation direction
Fixing with the clip may be impossible due to motor section defor- “displacement” is OK.
mation, but fixing of the piping is sufficient and fixing by clip is un-
necessary.

4.10 Connect the connector. At this time, be sure not to pull the lead
wires forcefully. Also, firmly insert the connector up to the lock and
check that it cannot not be easily disconnected.
4.11 Turn on the outdoor unit power and operate the air conditioner from
the remote controller and confirm that there are no abnormalities.

–39–

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[7] Emergency operation
1) When the following check displays occur at the outdoor unit, or when the wired remote controller or indoor unit
microcomputer fails, if there are no other defects, emergency operation is possible by shorting the connector (CN31)
on the outdoor controller board.
• Abnormalities that allow emergency operation
Display Check contents
Liquid temp thermistor (TH1) open or shorted
U4
Condenser/evaporater temp thermistor (TH3) open or shorted
E8 Indoor-outdoor communication receive abnormal (outdoor unit)
E9 Indoor-outdoor communication send abnormal (outdoor unit)
E0 - E7 Communication other than outdoor unit abnormal

2) Check items and precautions when performing emergency operation


1 In addition to the abnormalities above, check the outdoor unit for any abnormalities. (When there is an abnor-
mality other than the above, emergency operation is impossible.)
2 Check the operating range. (For U4 display)
Since the outdoor fan always operates at full speed at emergency operation, do not operate the air conditioner
outside the range shown below.
Operation range (outdoor unit intake temperature) Operation outside this range may cause com-
Cooling geater than 20 °C pressor trouble.
Heating less than 10 °C

3 When performing emergency operation, set the outdoor unit after setting the emergency operation switch (SWE)
on the indoor controller board. For the indoor emergency operation method, refer to the indoor unit wiring
diagram.
4 A power failure causes emergency operation to become continuous operation. ON/OFF, temperature adjust-
ment and other operations cannot be performed from the remote controller.
(When a PEH-P8YE or P10YE indoor unit is connected, check that the special indoor unit power is turned on,
then start emergency operation.)
5 Since cool air is discharged from the indoor unit, when the outdoor unit starts the defrosting operation during
heating emergency operation, do not operate the air conditioner for a long time.
6 You can perform cooling emergency operation up to 10 hours. The indoor unit heat exchanger may freeze.
7 At the end of emergency operation, always return the switch settings, etc. to their original state.

3) Emergency operation contents


1 The operation mode operates according to the contents set (cooling or heating) by SW4-2.
2 The fan operation condition is always 100 % operation.
3 The operation mode display flashes every other second.

–40–

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4) Emergency operation method

Start * Before starting, recheck that the trouble allows


emergency operation.

Piping work complete? NO

YES

Check that mains power is OFF

Turn on emergency operation switch


(SWE) on indoor controller board

Short CN31 (emergency operation


connector) on outdoor controller board

Set operation mode (cooling or heating) with SW4-2 on outdoor board


(SW4-1 not used) SW4

OFF ON
1
2
Cooling Heating

Turn on indoor power *1

Turn on mains power

*1 Only when PEH-P8YE or P10YE indoor unit


Check that emergency operation starts, connected.
and that operation mode display flashes

5) Emergency operation release method

1 Turn off mains power. (Outdoor, indoor)


*1

2 Turn off emergency operation switch


(SWE) on indoor controller board

3 Open CN31 (emergency operation


connector) on outdoor controller board

4 Set SW4-2 as shown below


SW4

OFF ON
1
2

*1. When PEH-P8YE or P10YE indoor unit is con-


5 Turn on mains power
nected, first turn off the outdoor unit power, then
turn off the indoor unit power.

–41–

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[8] Self-diagnosis and troubleshooting
<Abnormality detected at power on>

Abnormal- Meaning of abnormality display and


Cause Judgment method and remedy
ity display abnormality troubleshooting

1 Voltage not applied to outdoor unit ter- 1


minal block TB1. a. Check power supply circuit breaker.
a. Power supply circuit breaker not b. Check power supply terminal block
closed. connections.
b. Power supply terminals connection c. Check power supply terminal block
faulty, or disconnected. connections.
c. Missing phase (R or S phase)
2 No electricity at controller board power 2
None supply connector. a. Check power supply connector board
a. Power supply connector contact connections.
faulty.
b. Terminal R/1 or S/2 on controller 3
board disconnected. a. Replace fuse.
3 Outdoor unit controller board faulty. b. Replace controller board.
a. Blown fuse on controller board. (However, when cannot be repaired
b. Part faulty. even through the check above was
carried out.)

Indoor/outdoor connection erro- 1 Indoor/outdoor connection wire contact 1 Check if indoor unit or outdoor unit in-
neous wiring, too many indoor faulty or erroneous wiring. door/outdoor connection wire discon-
units (5 or more) 2 Indoor/outdoor connection wire diam- nected or loose. Also check polarity.
1. Outdoor controller board automati- eter or wiring length outside specifica- 2 Check indoor/outdoor wire diameter and
cally recognizes the number of tion. wiring length.
connected indoor units. However, 3 Five or more indoor units connected to Outdoor-indoor: Max. 50 m
when the number of connected in- outdoor unit. Indoor-indoor (span): Max. 30 m
door units cannot be set due to er- 4 Outdoor controller board send/receive Also check that VVF and other flat
EA roneous indoor/outdoor connec- circuit faulty. cables are connected in S1, S2, S3 or-
tion, erroneous wiring, etc. even af- 5 Indoor controller board send/receive der. (S2 in the middle)
ter 4 minutes have elapsed since circuit faulty. 3 Check number of indoor units connected
the power was turned on, an ab- 6 Noise has entered on power supply or to outdoor unit.
normality is recognized. indoor/outdoor connection wire. 4 Check by turning power off and on.
2. When the outdoor controller board If abnormality is displayed again, re-
identified “5 or more” connected in- place outdoor controller board or indoor
door units, an abnormality is rec- controller board.
ognized. * LED3 of the indoor controller board
flashes when communication is being
Indoor/outdoor connection erro- 1 Indoor/outdoor connection wire contact performed.
neous wiring faulty, or erroneous wiring.
The outdoor controller board auto- 2 Indoor/outdoor connection wire diam-
matically sets the unit No. of the in- eter or wiring length outside specifica-
door units. However, when the unit tion.
Eb No. of the indoor units cannot be set 3 Outdoor controller board send/receive
due to indoor/outdoor connection er- circuit faulty.
roneous wiring even after 4 minutes 4 Indoor controller board send/receive
has elapsed since the power was circuit faulty.
turned on, an abnormality is recog- 5 Noise has entered on power supply or
nized. indoor/outdoor connection wire.

Start-up time over 1 Indoor/outdoor connection wire contact


When start-up processing does not faulty.
end even through 4 minutes has 2 Indoor/outdoor connection wire diam-
EC elapsed since the power was turned eter or wiring length outside specifica-
on, an abnormality is recognized. tion.
3 Noise has entered on power supply or
indoor/outdoor connection wire.

F1 Reverse phase detected Power supply reverse phase connection. 1 Check power supply terminal block con-
nections.
F2 Missing phase detected Power supply missing phase. 2 Replace controller board
(However, when cannot be repaired
even though check above was carried
out.)

–42–

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<Abnormality detected during unit operation: Outdoor unit>

Abnormal- Meaning of abnormality display and


Cause Judgment method and remedy
ity display abnormality troubleshooting

Discharge temperature abnormal 1 Compressor overheating due to insuf- 1 Check input super heat.
When the discharge thermistor tem- ficient refrigerant. Check for refrigerant leakage and check
perature (TH2) exceeds 118 °C while piping length.
the compressor is operating, an ab- Charge with additional refrigerant.
normality is recognized. 2 Thermistor faulty. (TH2) 23
3 Outdoor controller board faulty. Turn off power and restart operation and
check if U3 is displayed within 8 min-
utes.
U2 When U3 is displayed, carry out U3 pro-
cessing.
(Do not replace board at U2 display
only.)

49C trip (CN23 connector discon- 1 Shorting connector CN23 on outdoor 1 Repair shorting connector.
nected) controller board dislodged or contact
When connector CN23 opens while faulty.
the compressor is operating, an ab-
normality is recognized.

Discharge temp thermistor (TH2) 1 Connector (CN3) dislodged or connect 1 Check connector contact and thermistor
open or shorted. faulty. wire.
When an open (0 °C or lower) or 2 Thermistor faulty. 2 Check thermistor resistance value, or
short (216 °C or higher) is detected check temperature by microcomputer.
while the compressor is operating, an (Check using SW2 self-diagnosis func-
U3 abnormality is recognized. tion.)
(Detection is disabled for 5 minutes See page 36.
at compressor starting.) 3 Outdoor controller board faulty. 3 Replace outdoor controller board.
(Replace board after sufficiently check-
ing 1 and 2.)

Liquid temp thermistor (TH1) or 1 Connector (TH1: CN2, TH3: CN4) dis- 1 Check connector contact and thermistor
condenser/evaporater temp ther- lodged or contact faulty. wire.
mistor (TH3) open or shorted. 2 Thermistor faulty. 2 Check thermistor resistance value or
When an open (–39 °C or lower) or check temperature by microcomputer.
short (88 °C or higher) is detected (Check using SW2 self-diagnosis func-
U4 while the compressor is operating, an tion.)
abnormality is recognized. (Detection See to page 36.
is disabled for 7 minutes beginning 3 Outdoor controller board faulty. 3 Replace outdoor controller board.
from 10 seconds after the compres- (Replace board after sufficiently check-
sor starts and for 10 minutes after ing 1 and 2)
return from defrosting.)

Compressor overcurrent trip 1 Overload operation exceeding unit us- 1 Check usage conditions.
When the current value reaches the age range limit. (Check for short cycle operation.)
overload set value or higher while the 2 Power supply terminal voltage low. 2 Check power supply voltage.
compressor is operating, an abnor- 3 Power supply missing phase. 3 Check wiring for breaks and faulty con-
mality is recognized. 4 Compressor motor faulty. tact.
U6 P8YE ..................................... 22 A 5 Compressor locked. 4 Check motor winding resistance (See
P10YE ................................... 27 A 6 Connector (CN22) on outdoor control- page 35.)
ler board dislodged or contact faulty. 5 Replace compressor.
7 51C disconnected or contact faulty. 67
After checking connections, restart and
check operation.

High pressure abnormal (63H1 1 Started with ball valve closed. 1 Check if ball valve is fully open.
trip) 2 Connector (CN21) on outdoor control- 23
Detected (3.3+0
-0.15 MPa) by 63H1 trip ler board dislodged or contact faulty. Repair connector.
UE while compressor is operating. 3 63H1 disconnected or contact faulty. 4 Check indoor filter.
4 Indoor filter clogged. Power reset de- 5 Check flow duct static pressure and for
63H1: Pressure switch (high pres- tected during heating overload opera- faulty fan motor.
sure) tion (Heating). 6 Check for faulty outdoor fan motor.
OFF: 3.3 MPa 5 Low indoor unit air flow (heating). 7 Replace pressure switch.
6 Low outdoor unit air flow (cooling).
7 Part faulty.

–43–

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Abnormal- Meaning of abnormality display and
Cause Judgment method and remedy
ity display abnormality troubleshooting

Low pressure abnormal (63L trip) 1 Started with ball valve closed. 1 Check if ball valve fully open.
Detected by tripping of 63L while the 2 Connector (CN27) on outdoor control- 2 3 Repair connector.
compressor is operating. (Ignored ler board open or contact faulty.
UL during defrosting and for 10 minutes 3 63L disconnected or contact faulty.
at defrosting return.) 4 Part faulty. 4 Replace pressure switch.
63L: Pressure switch (low pressure)
OFF: 0 MPa

Remote controller communica- 1 Remote controller send/receive Perform remote controller diagnosis.
tions receive abnormal (remote circuit faulty. Take the following action based on the di-
controller). 2 Refrigerant address “0” indoor control- agnosed result:
1) When transmission from refriger- ler board send/receive circuit faulty. a) [RC OK] display
ant address “0” IC is not received 3 Noise entered on remote controller Remote controller normal.
EO normally even once in 3 minutes, transmission line. Turn power off and on and check.
an abnormality is recognized. If “H0” remains on for 4 minutes or
2) When a slave remote controller longer, replace indoor controller board.
does not receive even one signal b) [RC NG] display
in 2 minutes, an abnormality is Replace remote controller.
recognized. c) [RC E3] display Noise, etc. probable
[ERC00-66] cause.
Remote controller communication 1 Remote controller send/receive circuit
send abnormal (remote controller) faulty.
1) When the remote controller can 2 Noise entered on remote controller
not confirm that the transmission transmission line.
circuit is idle in 6 seconds, an ab-
E3
normality is recognized.
2) When the remote controller can-
not complete 30 continuous trans-
missions, an abnormality is rec-
ognized.

Indoor-outdoor communication 1 Indoor/outdoor connection wire contact 1 Check for disconnected or loose indoor
receive abnormal faulty. unit or outdoor unit indoor/outdoor con-
(Outdoor unit) 2 Outdoor controller board send/receive nection wire.
When the outdoor controller can circuit faulty. 2-4
E8
not receive normally even once in 3 Indoor controller board send/receive Turn power off and on and check.
3 minutes, an abnormality is rec- circuit faulty. If abnormality displayed again, replace
ognized. 4 Noise entered on indoor/outdoor con- indoor controller board or outdoor con-
nection wire. troller board.

Indoor-outdoor communication 1 Outdoor controller board send/receive 123


send abnormal circuit faulty. Turn power off and on and check.
(Outdoor unit) 2 Noise entered at power supply. If abnormality displayed again, replace
1) When the outdoor controller 3 Noise entered on indoor/outdoor con- indoor controller board or outdoor con-
detectes reception of 30 consecu- nection wire. troller board.
tive “0” even through “1” was re-
E9
ceived, an abnormality is recog-
nized.
2) When the outdoor controller can
not confirm that the transmission
circuit is idle in 3 minutes, an er-
ror is recognized.

Check code undefined 1 Noise entered on remote controller 12


Displayed when an undefined check transmission line. Turn power off and on and check.
EF code is received. 2 Noise entered on indoor/outdoor con- If abnormality displayed again, replace
nection wire. indoor controller board or outdoor con-
troller board.

–44–

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<Abnormality detected during unit operation: Indoor unit>

Abnormal- Meaning of abnormality display and


Cause Judgment method and remedy
ity display abnormality troubleshooting

Intake sensor abnormal 1 Thermistor characteristics faulty. 1-3


1) If thermistor open or short is de- 2 Connector contact faulty. Check thermistor resistance value
tected and the compressor enters (Insertion faulty) 0 °C ...... 15.0 kΩ
the 3 minutes restart prevention 3 Thermistor wiring open or contact 10 °C ........ 9.7 kΩ
mode and does not return to nor- faulty. 20 °C ........ 6.4 kΩ
mal after 3 minutes, an abnormal- 4 Indoor controller board faulty. 30 °C ........ 5.3 kΩ
ity is recognized. 40 °C ........ 3.1 kΩ
(If returned, returns to normal op- Open or faulty contact can be detected
eration.) by applying force (pulling, bending) to
2) Always detected during cool, dry, lead wire while measuring thermistor re-
and heat operations. sistance.
Short: 90 °C or higher 2 Check for connector faulty contact.
P1 Open: –40 °C or lower After reinserting connector, turn on
power and recheck operation.
4 Check remote controller room tempera-
ture display.
If there is a difference between actual
room temperature and displayed room
temperature after checking that there
are no problems at 1-3, replace indoor
controller board.
If there are no problems above, there
are no abnormalities.
Turn power off and on and operate.

Piping sensor abnormal 1 Thermistor characteristics faulty. 1-3


1) If thermistor short or open is de- 2 Connector contact faulty. Check thermistor resistance value.
tected and the compressor enters (Insertion faulty) For characteristic, see above (P1).
the 3 minutes restart prevention 3 Thermistor wiring open or contact 2 Check for connector faulty contact.
mode and does not return to nor- faulty. After reinserting connector, turn on
mal after 3 minutes, an abnormal- 4 Faulty refrigerant circuit, etc. has power and recheck operation.
ity is recognized. caused thermistor temperature to rise 4 Operate in trail run mode and check pip-
(If returned, returns to normal op- to 90 °C or higher or drop to –40 °C ing temperature with remote controller.
eration.) or lower. When piping temperature is abnormally
2) Always detected during cool, dry, 5 Indoor controller board faulty. low (cooling) or high (heating), refriger-
P2
and heat (except during defrost- ant circuit is probably faulty.
ing) operation. 5 Check test run mode piping tempera-
Short: 90 °C or higher ture with remote controller.
Open: –40 °C or lower If there is a difference between actual
piping temperature and displayed pip-
ing temperature when there are no ab-
normalities at 1-4, replace indoor con-
troller board. If there is no problem
above, there are no abnormalities.
Turn on power and operate.

Drain sensor abnormal 1 Thermistor characteristics faulty. 1-3


1) If thermistor short or open continu- 2 Connector contact faulty. Check thermistor resistance value.
ously detected for 30 seconds, the (Insertion faulty) 0 °C .... 6.0 kΩ
compressor enters the check 3 Drain sensor wiring open or contact 10 °C .... 3.9 kΩ
mode and turns off and the indoor faulty. 20 °C .... 2.6 kΩ
fan turns off. 4 Indoor controller board faulty. 30 °C .... 1.8 kΩ
2) When another short or open is 40 °C .... 1.3 kΩ
continuously detected for 30 sec- 2 Check connector for faulty contact.
P4 onds in the check mode, an ab- After reinserting connector, turn on
normality is recognized. power and recheck operation.
(If returned, returns to normal op- 4 If abnormality reproduced by shorting
eration.) between drain sensor connector CN31
3) Always detected during cool, dry, pins 1 and 2 and operating air condi-
and drain pump operation. tioner, replace indoor controller board.
Short: 90 °C or higher If there are no problems above, there
Open: –20 °C or lower are no abnormalities.
Turn on power and operate.

–45–

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<Abnormality detected during unit operation: Indoor unit>

Abnormal- Meaning of abnormality display and


Cause Judgment method and remedy
ity display abnormality troubleshooting

Drain overflow protection opera- 1 Drain pump trouble. 1 Check drain up mechanism.
tion 2 Drain faulty. 2 Check drain characteristic.
1) When the drain sensor thermistor Drain pump clogged. 3 Check drain sensor lead wire arrange-
overheats and the temperature Drain pipe clogged. ment and check for filter clogging.
rise is small, the compressor en- 3 Water droplets on drain sensor. 4 If abnormality reproduced by shorting
ters the check mode and is turned Drain water waves created by transmis- between drain sensor connector CN31
off and the indoor fan is turned off. sion of drain water from lead wire, pins 1 and 2 and operating air condi-
2) If the state above is detected again clogged filter, etc. tioner, replace indoor controller board.
in the check mode, drain pump ab- 4 Indoor controller board faulty. If there are no problems above, there
normality is recognized. are no abnormalities.
3) Always detected during drain Turn on the power and operate.
pump operation.

P5 Water leakage abnormality (PDH 1 Water leaking from humidifier water 1 Repair water leakage.
only) supply pipe. 2 Check drain sensor lead wire arrange-
1) When the drain sensor thermistor 2 Water droplets on drain sensor. ment and check for filter clogging.
overheats and the temperature 3 Indoor controller board faulty. 3 If abnormality reproduced by shorting
rise is small, the compressor en- between drain sensor connector CN31
ters the check mode and the drain pins 1 and 2 and operating air condi-
pump is turned on for 6 minutes. tioner, replace indoor controller board.
(Detection: 1 time/hour) If there are no problems above, there
2) If the state above is detected are no abnormalities.
again within 12 hours after the Turn on power and operate.
check mode was entered, a wa-
ter leakage abnormality is recog-
nized.
3) Detected during stop, fan, and
heat operation.

Freezing/excessive rise protection <Cool and dry> <Cool and dry>


operation 1 Filter is clogged (insufficient air flow). 1 Check filter for clogging.
1) Freezing protection 2 Air duct short cycle. 2 Remove obstruction.
When the piping temperature re- 3 Low load operation (low temperature) 4 Check fan motor operation and winding
mains at –15 °C or lower for 3 min- exceeding allowable range. resistance.
utes after 3 minutes have elapsed 4 Indoor fan motor faulty. 5 Check outdoor fan motor operation.
since the compressor started, the 5 Outdoor fan control faulty (intermedi- 67
compressor enters the 6 minutes ate period, winter). Check refrigerant circuit operation.
restart prohibit mode and if the 6 Refrigerant overcharged.
piping temperature again remains 7 Refrigerant circuit faulty (clogged). <Heat>
at –15 °C for 3 minutes within 16 1 Check filter for clogging.
P6 minutes after 6 minutes restarting, <Heat> 2 Remove obstruction.
an abnormality is recognized. 1 Filter clogged (insufficient air flow) 4 Check fan motor operation and winding
2) Excessive rise protection 2 Air duct short cycle. resistance.
When a piping temperature rise 3 Overload operation (high temperature) 5 Check outdoor fan motor operation.
to 70 °C or higher is detected af- exceeding allowable range. 6-8
ter the compressor starts, the 4 Indoor fan motor faulty. Check refrigerant circuit operation.
compressor enters the 6 minutes 5 Outdoor fan control faulty (intermedi-
restart prohibit mode. If a piping ate period)
temperature rise up to 70 °C or 6 Refrigerant overcharged.
higher is detected again within 10 7 Refrigerant circuit faulty (clogged)
minutes after 6 minutes restarting, 8 Outdoor unit bypass circuit faulty.
an abnormality is recognized.

–46–

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<Abnormality detected during unit operation: Indoor unit>

Abnormal- Meaning of abnormality display and


Cause Judgment method and remedy
ity display abnormality troubleshooting

Piping temperature abnormal 1 Indoor intake piping thermistor tem- 1 Operate in test run mode and check pip-
<Cool> perature differential small. ing temperature.
When the piping temperature stays - EInsufficient refrigerant 23
outside the cooling area for 1 minute - EPiping thermistor holder dislodged. Check extension piping or indoor/out-
after 3 minutes have elapsed since - ERefrigerant circuit faulty. door connection wire.
the compressor was started, the in- 2 Extension piping (When multiple units 4 Check remote controller room tempera-
door fan operates at low speed. If the connected). ture display and piping temperature in
piping temperature does not return 3 Indoor/outdoor connection wire test run mode.
to the cooling area after 5 minutes (When multiple units connected).
operation at low speed, an abnormal- 4 Indoor intake piping thermistor detec-
ity is recognized. tion faulty.
Note 1) It takes a minimum of 9 min-
utes for an abnormality to be
detected.
Note 2) At dry operation, P8 abnor-
mality is not detected.
P8 <Heat>
When the piping temperature falls
outside the heating area and enters
the ventilation area after compressor
operation and the end of hot adjust,
the indoor fan stops and the piping
temperature does not return to the
heating area within 20 minutes after
10 seconds have elapsed after it left
the heating area, an abnormality is
recognized.
Note 3) It takes a minimum of 22
minutes and a maximum of
27 minutes for an abnormal-
ity to be detected.
Note 4) Except during defrosting
(Detected again after de-
frosting return.)

Remote control communication re- 1 Remote controller transmission line 1 Check if indoor unit or remote controller
ceive abnormal contact faulty. transmission line disconnected or loose.
1) When the indoor controller board 2 All remote controllers set as “slave” re- 2 Set one remote controller as “master”.
can not receive data normally mote controller. When there are no problems at the
from the remote controller or an- 3 Remote controller send/receive circuit above
other indoor controller board even faulty. 3 Perform remote controller diagnosis.
once in 3 minutes, an abnormal- 4 Indoor controller board send/receive a) [RC OK] display
E4 ity is recognized. circuit faulty. Remote controller normal.
2) When the indoor controller board 5 Noise entered on remote controller Check by turning power off and on.
can not receive signals even once transmission line. If the abnormality occurs again, replace
in 2 minutes, an abnormality is indoor controller board.
recognized. b) [RC NG] display
Replace remote controller.
c) [RC E3] display
[ERC00-66] noise, etc. is probable
cause.

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<Troubleshooting and repair by symptom>
Symptom and operation when normal Cause Symptom judgment and remedy

1. No remote controller display 1 DC14 V is not supplied to remote con- 1 Check LED2 on indoor controller board.
troller. 1) Steady light
(No power O display on liquid crystal Check remote controller wire open or faulty
panel.) contact.
2 DC14V is supplied to remote controller 2) Flashing
but nothing is displayed. Check for remote controller wire short.
- “H0” not displayed 3) Not lit
- “H0” displayed Check outdoor controller refrigerant address.
2 Make the following judgment:
- When “H0” is not displayed, remote control-
ler is faulty.
- When “H0” is displayed, see item 2.

2. Remote controller displays “H0” un- 1 Remote controller displays “H0” for maxi- 1 Normal operation.
changed. mum of 2 minutes for starting after power 2 Remote controller self-diagnosis.
turned on. 3 When outdoor-indoor cannot communicate
2 Indoor-remote controller communication “H0” is displayed for a maximum 6 minutes.
faulty. Check LED3 on indoor controller board.
3 Outdoor-indoor communication faulty. 1) Does not flash
Check indoor/outdoor connection cable for er-
roneous wiring.
(S1 and S2 or S3 open)
2) Flashes
Indoor/outdoor connection cable is normal.

3. When remote controller operation 1 Operation switch is disabled for approxi- 1 Normal operation.
switch pressed, operation display mately 30 seconds after function select
appears but immediately disap- operation from remote controller is re-
pears. leased.

4. Does not beep and air conditioner 1 Wireless remote controller and indoor 1 Check pair number setting.
does not operate even when oper- controller board pair number setting mis- 2 Item check of item 1.
ated with wireless remote control- matched.
ler. 2 Cause of item 1.
(Operation display appears on wire-
less remote controller.)

5. When operated with wireless re- 1 Air conditioner does not operate for a 1 Normal operation.
mote controller, beeps but does not maximum of 2 minutes after the power is 2 Normal operation.
operate. turned on. 3 Item check of item 2.
2 Set to local operation prohibit mode.
- Remote start/stop adapter is con-
nected to CN32 on indoor controller
board.
- Air conditioner is connected to
MELANS and is set to local operation
prohibit mode from centralized control-
ler, etc.
3 Cause of item 2.

6. Remote controller display is normal 1 Insufficient refrigerant. 1 - When there is leakage, discharge tempera-
and cooling operation is performed, 2 Filter clogged. ture rises. Therefore, check by measuring
but without any capacity (does not 3 Outdoor unit heat exchanger clogged. temperature.
cool). 4 Air duct short cycle. - Check for gas leakage from piping connec-
5 Outdoor unit bypass circuit faulty. tions, etc.
2 Open intake grille and check filter. Clean filter,
and remove dust and dirt.
3 - Since both indoor piping temperature and
outlet pressure rise when filter clogged, judge
by measuring outlet pressure.
- Clean heat exchanger.
4 Remove obstruction.
5 Check refrigerant circuit operation state.

–48–

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Symptom and operation when normal Cause Symptom judgment and remedy

7. Remote controller display is normal 1 Insufficient refrigerant. 1 - Since the discharge temperature rises when
and heating operation is performed 2 Refrigerant piping heat insulation insuffi- there is leakage, judge by measuring the tem-
but without any capacity (does not cient. perature.
3 Filter clogged. - Check piping connections, etc. for gas leak-
heat).
4 Indoor unit heat exchanger clogged. age.
5 Air duct short cycle. 2 Check heat insulation.
6 Outdoor unit bypass circuit faulty. 3 Open intake grille and check filter.
Clean filter, and remove dust and dirt.
4 - Since the indoor piping temperature and out-
let pressure rise when the heat exchanger is
clogged, judge by measuring the outlet pres-
sure.
- Clean heat exchanger.
5 Remove obstruction.
6 Check refrigerant circuit operation state.

–49–

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<Indoor/outdoor connection wire erroneous wiring and open symptoms>

Indoor controller board


Remote controller Outdoor controller
Erroneous wiring contents Condition LED display Remarks
display board LED display
LED1 LED2 LED3
Outdoor Indoor
side side
Trial run “ ” Power Normal
S1 S1 On On Flashing OO
(relocation) supply mark wiring
S2 S2
S3 S3
Outdoor Indoor EA
side side Trial run No display Off Off Off
(after 4 minutes)
S1 S1
S2 S2 relocation Eb
No display Off Off Off
S3 S3 (after 4 minutes)
Outdoor Indoor EA
side side Trial run No display On Off Off
(after 4 minutes)
S1 S1
S2 S2 relocation Eb
Eb On On Off
S3 S3 (after 4 minutes)
Outdoor Indoor EA
side side Trial run No display Off Off Off
(after 4 minutes)
S1 S1
S2 S2 relocation Eb
No display Off Off Off
S3 S3 (after 4 minutes)
Outdoor Indoor EA
side side Trial run No display On Off Off
(after 4 minutes)
S1 S1
S2 S2 relocation Eb
No display Off Off Off
S3 S3 (after 4 minutes)
Outdoor Indoor EA
side side Trial run No display On Off Off
(after 4 minutes)
S1 S1
S2 S2 relocation Eb
No display Off Off Off
S3 S3 (after 4 minutes)
Outdoor Indoor EA
side side Trial run No display Off Off Off
(after 4 minutes) Open
S1 S1
Eb between S1
S2 S2 relocation No display Off Off Off
S3 S3 (after 4 minutes)
Outdoor Indoor EA
side side Trial run No display Off Off Off
(after 4 minutes) Open
S1 S1
Eb between S2
S2 S2 relocation No display Off Off Off
S3 S3 (after 4 minutes)
Outdoor Indoor EA
side side Trial run No display On Off Off
(after 4 minutes) Open
S1 S1
Eb between S3
S2 S2 relocation Eb On On Off
S3 S3 (after 4 minutes)

–50–

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8 Test run
(1) Test run (For PUH-P8YE/P10YE)
The test run can be carried out either from the outdoor unit or the indoor unit.
1. Checklist
• After the installation, piping setup, and wiring of the indoor and outdoor units is complete, check that refrigerant is not
leaking, the power and control wires are not loose, and the poles are not reversed. (When connecting model PEH-P-YE in
particular, check that there is current in the separate power supply cable for the indoor unit.)
• Use a 500 V insulation resistance tester to make sure that the resistance between the power terminal and the ground is
1.0 MΩ or more. If it is less than 1.0 MΩ, do not operate the unit. * Absolutely do not touch the tester to indoor/outdoor
connection terminals S1, S2, and S3. An accident could occur.
• Make sure there is no malfunction in the outdoor unit. (If there is a malfunction, you can diagnose it using LED2 on the
board.)
• Check that the ball valve is fully open on both the liquid and gas ends.
• Check the electrical power phase. If the phase is reversed, the fan may rotate in the wrong direction or stop, or unusual
sounds may be produced.
• Starting at least 12 hours before the test run, send current through the crankcase heater. (If the current is running for a
shorter period of time, damage to the compressor could result.)

After the above checks are complete, carry out the test run as indicated in the following outline.

2. Starting and finishing the test run


• Procedure from the indoor unit: carry out the test run as in the manual provided with the indoor unit.
• Procedure from the outdoor unit: start and stop the test run and set test run mode (cooling/heating) using the SW4 dip
switches on the board.
1 Set test run mode (cooling/heating) using SW 4-2.
2 The test run will begin when SW 4-1 is turned ON, according to the mode selected by SW 4-2.
3 The test run is stopped when SW 4-1 is turned OFF.

<SW4>
stop

run

OFF ON
1
2
cooling

heating

Note:
Test run mode cannot be stopped during operation by using SW 4-2. (If the operation mode is to be changed, first
stop it using SW 4-1, then after changing the operation mode, start the test run again using SW 4-1.)
• If the 2-hour timer is set, the test run will stop automatically after 2 hours.
• During the test run, the room temperature display on the indoor unit will indicate the temperature of the indoor unit piping.

–51–

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(2) How to handle problems with the test run (For PUH-P8YE/P10YE)

Error code list: details


MELANS Remote control-
Error details Problem location
display ler display
Remote controller communication – reception error Remote Controller 6831,6834 E0
Remote controller communication – transmission error Remote Controller 6832,6833 E3
Remote controller communication – reception error Indoor unit 6831,6834 E4
Remote controller communication – transmission error Indoor unit 6832,6833 E5
Communication between indoor and outdoor units – reception error Indoor unit 6740,6843 E6
Communication between indoor and outdoor units – transmission error Indoor unit 6841,6842 E7
Communication between indoor and outdoor units – reception error Outdoor unit 6840,6843 E8
Communication between indoor and outdoor units – transmission error Outdoor unit 6841,6842 E9
Indoor/outdoor connection wiring error, indoor unit overload (5 units or
Outdoor unit 6844 EA
more)
Indoor/outdoor connection wiring error (interference, loose) Outdoor unit 6845 EB
Excessive time in use Outdoor unit 6846 EC
Serial communication error Outdoor unit 0403 ED
Serial communication error M-NET board 0403 EE
Reverse phase, out of phase verification Outdoor unit 4103 F1
Faulty input circuit Outdoor unit 4115 F8
Duplicated M-NET address setting M-NET board 6600 A0
M-NET error in PH/W transmission M-NET board 6602 A2
M-NET bus busy M-NET board 6603 A3
M-NET communication error with P transmission M-NET board 6606 A6
M-NET error – no ACK M-NET board 6607 A7
M-NET error- no response M-NET board 6608 A8
Undefined error code – undefined EF
Outlet temperature error Outdoor unit 1102 U2
CN23 Short-circuit Connector Unplugged Outdoor unit 1108 U2
Open/short in discharge temp thermistor Outdoor unit 5104 U3
Open/short in liquid temp or condenser/evaporater temp thermistor Outdoor unit 5105 U4
Compressor overcurrent interruption (51C operation) Outdoor unit 4101 U6
High pressure error (63H1 operation) Outdoor unit 1302 UE
Low pressure error (63L operation) Outdoor unit 1300 UL
Power synchronous idle circuit error Outdoor unit 4115 F8
Inlet sensor error Indoor unit 5101 P1
Piping sensor error Indoor unit 5102 P2
Drain sensor error Indoor unit 2503 P4
Drain overflow protector operation Indoor unit 2502 P5
Water leak error (PDH only) Indoor unit 2500 P5
Freeze prevention operation Indoor unit 1503 P6
Surge prevention operation Indoor unit 1504 P6
Piping temperature error Indoor unit 1110 P8

–52–

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• Depending on the position of the SW2 switch on the outdoor unit board, the segments light up to indicate the running
condition of the unit and the particulars of the check code.

SW2 setting
Item Display contents
123456
000000 Operation mode/relay output tens place O: stop
C: cooling
H: heating
d: defrosting
units place 1: SV1 Relay output = SV1 + 21S4 + 52C
2: 21S4
4: 52C
Ex. During cooling mode, when 52C and
SV1 are ON: C5
When an error occurs, the error
code and error signal (*1) are
displayed in alternation.
011110 Outdoor unit control condition Control mode display system
Control mode
Display
Indoor unit Outdoor unit
Indoor unit control (IC1)
010110 0 Ordinary ←
condition (IC2)
Indoor unit No.2 Indoor unit No.1 1 Hot adjustment ←
Indoor unit No.4 Indoor unit No.3 2 Defrosting ←
Outdoor unit — ←
3
4 Heater ON ←
Indoor unit control (IC3)
110110 5 Freeze prevention ←
condition (IC4)
6 Surge prevention ←
7 Compressor OFF ←

011100 Error code history 1 The error code (ex. U8, UA) and error indicator (*1) are displayed in alter-
111100 Error code history 2 nation.

*1 Display system for error indicator


The indicator corresponds to the following numbers
0 .......... Outdoor unit
1 .......... Indoor unit No.1
2 .......... Indoor unit No.2
3 .......... Indoor unit No.3
4 .......... Indoor unit No.4

–53–

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The Air Conditioning & Refrigeration Systems Works acquired ISO 9001 certification un-
der Series 9000 of the International Standard Organization (ISO) based on a review of Quality
warranties for the production of refrigeration and air conditioning equipment.
ISO Authorization System
The ISO 9000 series is a plant authorization system relating to quality warranties as stipu-
lated by the ISO. ISO 9001 certifies quality warranties based on the “design, development,
Certificate Number FM33568 production, installation and auxiliary services” for products built at an authorized plant.

The Air Conditioning & Refrigeration Systems Works acquired environmental management
system standard ISO 14001 certification.
The ISO 14000 series is a set of standards applying to environmental protection set by the
International Standard Organization (ISO). ISO 14001 certifies the plant’s environmental
protection system and activities.
Certificate Number EC97J1227

HEAD OFFICE MITSUBISHI DENKI BLDG. MARUNOUCHI TOKYO 100-0005 TELEX J24532 CABLE MELCO TOKYO

New publication, effective Nov. 2000.


MEE00K034 Specifications subject to change without notice.
Printed in Japan
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