Puh-P8Ye, Puh-P10Ye: Technical & Service Manual
Puh-P8Ye, Puh-P10Ye: Technical & Service Manual
Puh-P8Ye, Puh-P10Ye: Technical & Service Manual
<Outdoor unit>
Models
PUH-P8YE, PUH-P10YE
(Single and Twin/Triple/Four)
Caution
Do not use the existing refrigerant piping. Use a vacuum pump with a reverse flow check valve.
• The old refrigerant and refrigerator oil in the existing • The vacuum pump oil may flow back into the refriger-
piping contains a large amount of chlorine which may ant cycle and cause the refrigerator oil to deteriorate.
cause the refrigerator oil of the new unit to deterio-
rate.
Do not use the following tools that have been used
with conventional refrigerants.
Use refrigerant piping made of C1220 (CU-DHP) phos- (Gauge manifold, charge hose, gas leak detector, re-
phorus deoxidized copper as specified in the *JIS verse flow check valve, refrigerant charge base,
H3300 “Copper and copper alloy seamless pipes and vacuum gauge, refrigerant recovery equipment)
tubes”. In addition, be sure that the inner and outer
surfaces of the pipes are clean and free of hazard- • If the conventional refrigerant and refrigerator oil are
mixed in the R407C, the refrigerant may deteriorated.
ous sulphur, oxides, dust/dirt, shaving particles, oils,
• If water is mixed in the R407C, the refrigerator oil may
moisture, or any other contaminant.
deteriorate.
• Contaminants on the inside of the refrigerant piping • Since R407C does not contain any chlorine, gas leak
may cause the refrigerant residual oil to deteriorate. detectors for conventional refrigerants will not react to
*JIS: Japanese Industrial Standard it.
Store the piping to be used during installation indoors Do not use a charging cylinder.
and keep both ends of the piping sealed until just
before brazing. (Store elbows and other joints in a • Using a charging cylinder may cause the refrigerant
plastic bag.) to deteriorate.
–1–
Both ends of the pipes should be sealed until immediately before brazing.
Wrap elbows and T’s in plastic bags for storage.
* The new refrigerator oil is 10 times more hygroscopic than the conventional refrigerator oil (such as Suniso). Water
infiltration in the refrigerant circuit may deteriorate the oil or cause a compressor failure. Piping materials must be stored
with more care than with the conventional refrigerant pipes.
–2–
Use ester oil, ether oil or alkylbenzene (small amount) as the refrigerator oil to coat flares and flange connections.
Reason:
1. The refrigerator oil used for the equipment is highly hygroscopic and may introduce water inside.
Notes:
• Introducing a great quantity of mineral oil into the refrigerant circuit may also cause a compressor failure.
• Do not use oils other than ester oil, ether oil or alkylbenzene.
–3–
<<Comparison of apparatus and materials used for R407C and for R22>>
Tools for R407C must be handled with more care than those for conventional refrigerants. They must not come into contact
with any water or dirt.
–4–
No changes from the conventional method, but special care is required so that foreign matter (ie. oxide scale, water, dirt,
etc.) does not enter the refrigerant circuit.
When non-oxide brazing was not used When non-oxide brazing was used
Reasons:
1. The new refrigerant oil is 10 times more hygroscopic than the conventional oil. The probability of a machine failure if
water infiltrates is higher than with conventional refrigerant oil.
2. A flux generally contains chlorine. A residual flux in the refrigerant circuit may generate sludge.
Note:
• Commercially available antioxidants may have adverse effects on the equipment due to its residue, etc. When
applying non-oxide brazing, use nitrogen.
–5–
No changes from the conventional method. Note that a refrigerant leakage detector for R22 cannot detect R407C leakage.
[6] Vacuuming
4. Evacuating time
• Evacuate the equipment for 1 hour after –755 mmHg (5 Torr) has been reached.
• After envacuating, leave the equipment for 1 hour and make sure the that vacuum is not lost.
–6–
For a cylinder with a syphon attached For a cylinder without a syphon attached
Cylin-
Cylin- der
der
Liquid Liquid
Reasons:
1. R407C is a mixture of 3 refrigerants, each with a different evaporation temperature. Therefore, if the equipment is
charged with R407C gas, then the refrigerant whose evaporation temperature is closest to the outside temperature is
charged first while the rest of refrigerants remain in the cylinder.
Note:
• In the case of a cylinder with a syphon, liquid R407C is charged without turning the cylinder up side down. Check the
type of cylinder before charging.
–7–
Cooling Heating
Type Hermetic
Refrigerant/Lubricant R407C/FVC68D
1. Cooling/Heating capacity indicates the maximum value at operation under the following condition.
Cooling Indoor: 27 °CDB/19 °CWB Outdoor: 35 °CDB
Heating Indoor: 20 °CDB Outdoor: 7 °CDB/6 °CWB
Notes: Pipe length: 7.5 m Height difference: 0 m
2. Works not included: Installation/Foundation work, Electrical connection work, Duct work, Insulation
work, Power source switch, and other items not specified in this specifications.
–8–
Cooling Heating
Type Hermetic
Refrigerant/Lubricant R407C/FVC68D
1. Cooling/Heating capacity indicates the maximum value at operation under the following condition.
Cooling Indoor: 27 °CDB/19 °CWB Outdoor: 35 °CDB
Heating Indoor: 20 °CDB Outdoor: 7 °CDB/6 °CWB
Notes: Pipe length: 7.5 m Height difference: 0 m
2. Works not included: Installation/Foundation work, Electrical connection work, Duct work, Insulation
work, Power source switch,and other items not specified in this specifications.
–9–
840
880
910
Knockout hole ø40,ø33,ø27 ························· each 1pc.
• Models PUH-P8YE/P10YE
50
• Tapping screw 4 ✕ 10 ················ 4 pcs.
4 ✕ 2 - 14 ✕ 20 Note Please leave a space under the outdoor unit
Oval hole
237
198
from the bottom.
73 80
Conn. pipe (Please be careful not to close the hole
15
25 160 215 560 215
8 : ø 25.4<brazed> of the bottom plate by the basement)
3 EXTERNAL DIMENSIONS
10 : ø 28.58<brazed> 990
Crosss section Y-Y Cross section X-X
Plane view Air outlet
225
Knockout hole
–10–
Air
MOOEL A inlet
PUH-P8YE 12.7
1715
Air
PUH-P10YE 12.7
inlet
1490
Refrig. service
valve (liquid)
øA<flare> Service panel
60 75
ø 40 Knockout hole X
<Left side hole for X
the power supply>
40
234
100
194
149
70
48
ø 27 Knockout hole Knockout hole
100 251 <Left side hole for Refrig. service 79 83 Front piping hole
the control wiring> 80 40
Knockout hole valve (gas)
Knockout hole <flange> 31 165
Left piping hole
Rear view Left side view Front view Right side view
Unit: mm
4 ELECTRICAL WIRING DIAGRAM
21 21 21
CNVMNT CNMNT CN40 CN2 CN3 CN4
1 CN23 (3P) (3P) (5P) (6P) (2P) (2P) (2P)
3
CN3D
1 CN22 (3P) (3P)
51C
MF 3 ON CN3S
1 CN21 (3P) OFF (3P)
1 4
MC 1 3 63H1 3 SW5
ON ON
CN3N
(3P) (1P) 52C X04 (3P)
1 CN26 (5P)
White
Black
OFF OFF
Red
12 1 6 63H2
1 4 3 SW3 SW4 SW1 CN24 3
(4P) 52C 5 X03 (3P)
51C 1
1 CN25 (3P) ON
1 3 5
LED1 CN27 63L
CH 3 OFF 2
1 SW2 6 (3P)
CNFAN
(5P) 1 X01 1
1 CN53 (3P)
52C CNFC2 CN51
F.C. (6P) 21S4 3 (5P)
BOARD
6 CN52 (6P) X02
CNPOW 1
(5P) X05
SV1
CNOUT1 3 5
(5P) 1 1 3 5
1 CNOUT2
F10 (3P) 1 CNFC1 (6P)
3
5 F20
Transmission
7 F30
6 Circuite
CNIN
(7P) N.F.BOARD CN20(7P)
L1 7
N F01 DC power supply
L2 F04
L3 1 F02
F03
Green/Yellow
White
Black
Blue
Red
S1 S2 S3 Controller Box
L1 L2 L3 N To indoor unit
Power source
3N~
380/400/415 V
50 Hz
Symbol Explanation
Symbol Name
NOTE SW5-4 IS OFF IN CASE OF PUH-P8YE.
SW5-4 IS ON IN CASE OF PUH-P10YE. F1, F2 FUSE (15A 250VAC CLASS T)
ON ON F01~F04 FUSE (6.3A 250VAC CLASS F)
OFF OFF F10~F30 FUSE (6.3A 250VAC CLASS F)
1 4 1 4
SW5 SW5
51C OVER CURRENT RELAY
PUH-P8YE PUH-P10YE 52C MAGNETIC CONTACTOR (COMPRESSOR)
63L PRESSURE SWITCH (LOW PRESSURE)
63H1 PRESSURE SWITCH (HIGH PRESSURE)
63H2 PRESSURE SWITCH (FOR CONTROL)
TR TRANSFORMER
MC ELECTRIC MOTOR OF COMPRESSOR
MF FAN MOTOR (HEAT EXCHANGER)
CH CRANK CASE HEATER (COMPRESSOR)
X01~X05 RELAY
SW1~5 SWITCH
21S4 4-WAY VALVE
SV1 SORENOID VALVE
LEV ELECTRIC EXPANSION VALVE
TH1 LIQUID TEMP
TH2 DISCHARGE TEMP
THERMISTOR
CONDENSER/EVAPORATOR
TH3
TEMP
TB1 POWER SOURCE TERMINAL BLOCK
Note:
INDOOR/OUTDOOR CONNECTION TERMINAL
1. Be sure to apply earth work to the unit. (Use the earth ter- TB3
BLOCK
minal of TB1.) EARTH TERMINAL
–11–
– j
PLA-P*KA, PLA-P*AA j j j j
PEHD-P*EAH, PEAD-P*EA – j j j j j
PCH-P*GAH, PCA-P*GA – j j j – j
PKH-P*GALH, PKH-P*FALH
– j j j j j
PKA-P*GAL, PKA-P*FAL
PSH-P*GAH, PSA-P*GA – j – – – –
3HP+3HP 2.5HP+2.5HP 2HP+4HP 2.5HP+2.5HP+
Indoor Units 10HP 5HP+5HP
+3HP +5HP +4HP 2.5HP+2.5HP
PEH-P*YE j – – – – –
PUH-P10YE
PLH-P*KAH, PLH-P*AAH
– j j j j j
PLA-P*KA, PLA-P*AA
PEHD-P*EAH, PEAD-P*EA – j j j j j
PCH-P*GAH, PCA-P*GA – j j j j j
PKH-P*GALH, PKH-P*FALH
– – j – j j
PKA-P*GAL, PKA-P*FAL
PSH-P*GAH, PSA-P*GA – j j – – –
Multi distributor pipes
– SDD-50WSA-E SDT-111SA-E SDT-112SA-E SDT-122SA-E SDT-1111SA-E
(Option)
* indicates applicable HP.
(2) System
Single Triple
Indoor units
Indoor unit
3-core cable
3-core cable
Transmission line
Transmission
line
Remote Distributor
Remote controller
controller
Outdoor unit
Pipe work
Outdoor unit
Pipe work
Twin Four
Indoor units Indoor units
–12–
Note: The values listed above indicate that when connected with the indoor unit PEH-P8YE as representative data.
2 PUH-P10YE
Note: The values listed above indicate that when connected with the indoor unit PEH-P10YE as representative data.
–13–
Input ratio
>
22 B
1 W
<°
C
20 p.
m
0.9 te
lb
18 bu
et
0.8 ta ir w
16 inle
Indoor
0.6 0.7
-5 -3 -1 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 -5 -3 -1 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45
Outdoor air temp. <°CDB> Outdoor air temp. <°CDB>
1.4 1.4
15
20 25
25
1.2 1.2 20
> B> 15
DB °CD
Capacity ratio
°C e<
Input ratio
< r
ure atu
rat per
1 pe 1 tem
em ulb
ul bt ry b
yb ir d
ir d
r
inl et a
le ta oor
r in Ind
oo
0.8 In d 0.8
0.6 0.6
-12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18
Outdoor air temperature <°CWB> Outdoor air temperature <°CWB>
–14–
PUH-P8YE PUH-P10YE
1 1
Capacity ratio
Capacity ratio
0.9 0.9
0.8 0.8
0 10 20 30 40 50 60 70 0 10 20 30 40 50 60 70
Equivalent piping length (m) Equivalent piping length (m)
PUH-P8YE Equivalent piping length (m) = Actual piping length (m) + (0.47 × Number of bend)
PUH-P10YE Equivalent piping length (m) = Actual piping length (m) + (0.5 × Number of bend)
–15–
Warning
Lift unit slowly by suspending rope uniformly
so that the rope will not slip off or unit will not
incline seriously.
Be careful that unit may fall down if the rope is Hanger rope (Over 7m × 2)
not in a proper position as the center or
gravity of unit is being inclined. Must be durable against unit weight.
For the lifting of unit for movement, please
be sure to suspend at four points, and not
Protection pad to give any shock to unit.
Never apply two-point lifting as it is
Use pads properly to
prevent the scratching of Blow 40˚ dangerous.
external panel
caused by contact
with sling.
Name plate
Indicates the unit
front side.
Center of gravity
Inclining to the right
front side of unit.
Service panel
G
Compressor position
Suspending spot Z
2-point,front and rear
Y
X
–16–
A
50
NC50
1m
B 40
NC40
20
NC20
Approximate minimum
audible limit on
continuous noise
10
63 125 250 500 1000 2000 4000 8000
Note: The measuring point is 1m from the bottom of the unit (1m from the front of the unit)
2 PUH-P8YE
63Hz 125Hz 250Hz 500Hz 1000Hz 2000Hz 4000Hz 8000Hz
63 60 56 56 51 47 44 40 (dB)
Measurement condition 70
1m
OCTAVE BAND PRESSURE LEVEL< dB> 0dB = 0.0002µbar
60
NC60
A
50
NC50
1m
B
40
NC40
20
NC20
Approximate minimum
audible limit on
continuous noise
10
63 125 250 500 1000 2000 4000 8000
Note: The measuring point is 1m from the bottom of the unit (1m from the front of the unit)
–17–
Transformer
F. C.
BOARD
MAIN
BOARD
Outdoor unit
heat exchanger
Compresser
–18–
Thermistor
<Liquid temp.>
TH1
4way valve
Pressure switch Accumulater
(63H2)
Pressure
switch
(63H1)
Thermistor
<Discharge temp.>
TH2
–19–
Service port
Strainer
Outdoor heat exchanger
Ball valve High pressure switch
(Protection)
High pressure
Service port switch (Control)
Strainer
Service port
Solenoid valve
Indoor heat exchanger
Muffler
Indoor
units
Accumulator Compressor
Strainer
Brazing connection
PUH-P8,10 PUH-P8,10
H H
h Rc h Rc
Rd
PUH-P8,10 H
H
L L
PUH-P8,10
L +Ra +Rb +Rc = < 70 m L +Ra +Rb +Rc +Rd = < 70 m
L +Ra, L +Rb, L +Rc <= 50 m L +Ra, L +Rb, L +Rc, L +Rd <
= 50 m
Ra –Rb , Rb –Rc , Rc –Ra <
=8m Ra –Rb , Rb –Rc , Rc –Rd, Rd –Ra <
=8m
H<= 40 m, h <
=1m H<= 40 m, h <
=1m
* Total bends are 15 units, and max. bends are 8 units within L +Ra, L +Rb, L +Rc and L +Rd.
–20–
4, 5 ø19.05 ø 9.52
Indoor unit
8 ø 25.4 ø 12.7
10 ø28.58 ø 12.7
Amount of infusion of
Model Additional refrigerant charge
coolant at ex-factory
0.05 × L + 0.026 × (Ra +Rb +Rc +Rd) + 0.5
PUH-P8YE R407C 6.0 kg
× amount of indoor units. (kg)
0.05 × L + 0.026 × (Ra +Rb +Rc +Rd) + 0.5
PUH-P10YE R407C 6.5 kg
× amount of indoor units. (kg)
L: Main section actual length Ra +Rb +Rc +Rd: Join section actual length
The value of calculation result at the second decimal place must be rounded up to the first decimal place.
(e.g. 2.22 kg must be rounded up to 2.3 kg)
Cooling Heating
24 27
Indoor air temperature (°CWB)
15 15
-5 46 –12 18
Outdoor air temperature (°CDB) Outdoor air temperature (°CWB)
–21–
terminal block
Magnetic Over current Compressor
3N~ contractor relay
Electrical
380/400/415 V
50 Hz Fuse
connection terminal
Communication
circuit
Fan control Outdoor fan
connection terminal
Indoor/outdoor
DC/DC
Fuse
converter
block
Louver
Semiconductor Vane
LED1 Drain pump
relay
indoor <Power> Others
12V
Remote controller
terminal block
Current Communication
5V Fan control Indoor fan
detection circuit
LED2 LED3
<Supply power> <Indoor/outdoor units communication>
Remote controller
terminal block
Key input
DC5V LCD
Remote Send/receive
controller
–22–
Number of
Protection functions Operation value Detection condition Check time
check modes
1 High pressure protection
3.3 MPa Compressor operating 0 –
(63H1)
2 Compressor overcurrent P8YE: 22 A
Compressor operating 1 time 30 minutes
protection (51C) P10YE: 27 A
Compressor operating except for
3 Liquid temp thermistor Less than –39 °C or 10 minutes at end of defrosting
1 time 30 minutes
trouble (TH1) greater than 88 °C and 7 minutes while compressor
starting
4 Discharge temperature
Greater than 118 °C Compressor operating 2 times 30 minutes
protection (TH2 >= 118 °C)
Compressor operating except for
5 Discharge temp ther- Less than 0 °C or 10 minutes at end of defrosting
1 time 30 minutes
mistor trouble (TH2) greater than 216 °C and 5 minutes while compressor
starting
Compressor operating except for
6 Condenser/evaporater
Less than –39 °C or 10 minutes at end of defrosting
temp thermistor trouble 1 time 30 minutes
greater than 88 °C and 7 minutes while compressor
(TH3)
starting
Compressor operating except for
7 Low pressure protection
0 MPa defrosting, 10 minutes at end of 2 time 30 minutes
(63L)
defrosting
3) Check mode is released by stopping operation, changing the operation mode, or check mode time up. A check
mode is also released by stopping of operation by remote controller.
4) Detected check mode history (newest) and abnormality history (last 2 times) are memorized and are displayed on
the segment by circuit board DIP switch setting.
The operation mode when the newest abnormality was generated, the thermistor temperature (TH1,2,3), and the
thermostat ON time can also be displayed.
–23–
1) Control at cooling
1 When the compressor stops, the fan stops (fan output = 0 %).
2 When the power is turned on, or when the compressor is restated after it has been stopped for 30 minutes or
longer, the piping temperature ( TH1) determines the fan output.
When TH >= 25 °C Fan output = 100 %
When TH < 25 °C Fan output = 60 %
3 When the compressor is restarted within 30 minutes after it has been stopped, the fan step before the compres-
sor was stopped is selected. However, when the fan output was under 30% when the fan was stopped, 30 % is
selected.
4 When the mode was changed from heating to cooling, the fan step conforms to item 2.
5 Two minutes after the fan is started, the fan step (number of units) is controlled every 30 seconds based on the
piping temperature (TH1).
6 When TH1 reaches 50 °C or higher, or when the control high pressure switch (63H2) tripped, the fan output
becomes 100 %.
7 Fan output while the compressor is operating is within the 20 % to 100 % range.
• FAN step
The following expression determines the next fan step count nj+1:
nj+1 = nj+∆nj nj: Current fan step, ∆nj: Displacement step amount
nj control
• If nj+1 => 100 % nj+1 = 100 %
• If nj+1 <= 20 % nj+1 = 20 %
• If TH1 >= 50 °C or 63H2 is “OFF” nj+1 = 100 %
~
=
t > 46 t > 43 t > 40 t > 36 t > 33 t > 29 t > 26 t > 23 t > 20
Current
20 < nj < 50 5 3 2 2 2 2 0 –2 –2 –3 –5
output
50 <
= nj <
= 100 10 4 3 2 2 2 0 –2 –2 –4 –10
* In the night mode, the maximum value of nj is 80%. (When TH1 < 50 °C)
–24–
~
=
T > 17 T > 15 T > 13 T > 11 T>8 T>6 T>4 T>2 T>0
Current
output
20 <
= nj + 1 <
= 100 –10 –4 –3 –2 –2 0 2 2 3 4 10
2) The defrosting prohibit time T1 is set as following based on the defrosting time T2:
Note: When the compressor was stopped during defrosting, T1 = 20 minutes is set to recognize the stop as defrost-
ing end.
3) During defrosting, all the outdoor fans are stopped and the bypass solenoid valve (SV1) is turned ON and the 4-way
valve (21S4) is turned OFF.
4) When the following conditions are satisfied, defrosting ends:
1 T2 <= 2 mins TH1 >= 20 °C
2 2 < T2 < 15 minutes TH1 >= 8 °C continuous 2 minutes
3 T2 =15 minutes
5) When the fan and 4-way valve (21S4) are turned ON at the end of defrosting, the heating mode is reset. Two minutes
after defrosting reset, the bypass solenoid valve (SV1) turns OFF.
–25–
–26–
*1 Trial run performs trail run processing by input change while stopped. (For details, see the trail run section)
*2 Mode input is entered by SW3 OFF→ON change (___↑). Press and hold down SW3 for about 2 seconds. The set
mode can be registered according to the outdoor unit setting information on page 31.
Note: After changing the mode by CN33 shorting (mode switching), return to the normal mode by opening CN33.
–27–
SW2
ON 123456
ON
OFF
• When blinking (Operation stopped by tripping protection device): Displays the check mode
• PUH-P8YE/P10YE
–28–
Current check mode Check mode segment display Check mode 1 display method
code 1 method bit 1 ..... Compressor discharge temperature
abnormal
123456 Segment and bit correspon-
ON bit 2 ..... Compressor discharge temp thermistor
OFF dence abnormal (TH2)
bit 3 ..... CN23 short-circuit connector un-
plugged
bit 2 bit 3
bit 5 ..... Liquid temp thermistor abnormal (TH1)
Current check mode bit 1 bit 4 Check mode 2 display method
code 2 bit 1 ..... Overcurrent trip (Comp)
bit 5 bit 8
bit 2 ..... Low pressure protection
123456
ON
OFF bit 6 bit 7
–29–
–30–
Outdoor unit set Outdoor unit set information 1 Function setting (display valves)
Tens digit
information 2 3-phase power source detection Do (1) Do not (0)
Cooling only switching Cooling only (2) H/P (0)
123456
ON Night mode Night mode (1) Normal mode (0) Code display
Units digit
OFF Defrosting end time 12 °C continuous 2 minutes (2) 8 °C continuous 2 minutes (0)
Defrosting prohibit time Fixed (4) Training (0)
Set information display values are added and displayed at each position.
–31–
Condenser/evaporater –39 - 88
temperature (TH3) (When 0 °C or lower, “–”and temperature are displayed
123456 alternately.)
ON
<Example> When –10, °C
OFF
every other second
– ←→ –10
–32–
Abnormal thermistor 1 - 3, –
display 1: Outdoor liquid temp thermistor (TH1)
123456 1 - 3, – 2: Outdoor discharge temp thermistor (TH2)
ON –
OFF 3: Outdoor condenser/evaporater temp thermistor (TH3)
–: No abnormal thermistor
–33–
–34–
Thermistor (TH1) <Liquid Disconnect the connector and measure the resistance value with a multimeter.
temperature detection> (Ambient temperature 10 °C to 30 °C)
Thermistor (TH2) Normal Abnormal
<Dischargetemperature TH1, 3 4.3 kΩ~9.6 kΩ
Open or short
detection> TH2 160 kΩ~410 kΩ
Thermistor (TH3) <Condenser/ (Based on thermistor characteristic table (next page))
evaporater temperature
detection>
Fan motor Measure the resistance value across the terminals with a multimeter. (Winding
Red temperature 20 °C)
Thermal protector
trip temperature Motor lead wire Normal Abnormal
135 ± 5 °C Between 2 phases 22.8 Ω Open or short
White Black
Blue
Compressor Measure the resistance value across the terminals with a multimeter. (Winding
temperature 20 °C)
Normal Abnormal
PUH-P8YE
Open or short
Each phase 1.574 Ω
PUH-P10YE
Open or short
Each phase 1.263 Ω
–35–
0 °C: 15 kΩ
10 °C: 9.7 kΩ
Resistance
30
20 °C: 6.4 kΩ
25 °C: 5.3 kΩ
30 °C: 4.3 kΩ
40 °C: 3.1 kΩ 20
10
0
–20 –10 0 10 20 30 40 50
Temperature
15
50 °C: 70 kΩ 100 °C: 13.0 kΩ
60 °C: 48 kΩ 110 °C: 9.8 kΩ
10
0
90 100 110 120
Temperature
–36–
Blue Brown
Drive circuit
Brown Red
Yellow Blue
Yellow
White Red Orange
White
Connector
Outdoor controller board CN40
Output (phase) Output state <Pulse signal output and valve operation>
No. 1 2 3 4 The output pulses change in the following order:
ø1 ON OFF OFF ON Valve closing 1 → 2 → 3 → 4 → 1
ø2 ON ON OFF OFF Valve opening 4 → 3 → 2 → 1 → 4
ø3 OFF ON ON OFF *1. When the LEV opening angle is not changed, all output
ø4 OFF OFF ON ON phases turn OFF.
2. When the output misses a phase or remains ON, the mo-
tor cannot rotate smoothly and makes a clacking sound
and vibrates.
If the valve moves smoothly, the LEV will not generate a sound
Valve opening angle (flow)
Pulse count
B
Increased throttling region (80 - 100 pulses)
–37–
2. Principle of operation
2.1 Pulses output from the control circuit board are sequentially supplied to four coils and the motor is rotated.
The motor can be rotated in either clockwise or counterclockwise by changing the order in which the pulses are
supplied.
2.2 The gear section reduces the motor speed to 1/30 and supplies the motor rotation to the motor output shaft.
2.3 The motor output shaft is threaded and is used as a driver.
2.4 The up and down motion of the end of the driver moves the valve assembly of the valve body up and down and
controls the flow by changing the distance between the orifice and the bottom end of the valve.
–38–
4. Replacement instructions
4.1 Stop the air conditioner from the remote controller. After confirming that the air conditioner has stopped, turn off
the outdoor unit power.
4.2 Get two wrenches. Hold the flat part of the body with one wrench and loosen the lock nut with the other wrench.
The lock nut loosens when turned counterclockwise as viewed from the motor.
Always use two wrenches.
Do not hold the motor with one hand and try to loosen the lock nut with only one wrench.
4.3 When the lock nut is turned several turns, it will disengage from the threads and the motor can be removed.
4.4 Get the replacement motor. The replacement motor is limited to a motor whose driver end position has been
set at the factory for replacement use. (The driver end of factory set parts does not stick out.)
Use of a motor whose driver end position is not set is related to erroneous valve flow control or no operation.
4.5 During replacement work, be sure that dirt, foreign matter, or water does not enter the part where the motor
and valve body separate.
(Since the part exposed by separation corresponds to the mechanical part of the valve.) Do not damage the
connecting part with the tools. After removing the motor, 1 blow out the body bellows section with N2 gas, etc.
to remove the water clinging to the inside and 2 after fan stop processing of the pertinent unit in the motor
removed state, dry the bellows section by performing the cooling operation for 30 minutes.
4.6 Remove the cap of the replacement motor and butt the bottom of the motor against the top of the valve body
and hold it so that both are aligned and connect the motor to the valve body with the lock nut. Coat the entire
periphery of the threaded part with screw lock. Be sure that the screw lock does not enter the interior.
If a defect occurs during replacement work, do not use the motor, instead use a new replacement motor.
4.7 After tightening the lock nut 2 to 3 turns by hand, hold the flat part of the body with one wrench and tighten to
the prescribed torque with a torque wrench. Tighten to a torque of 15N·m (150 kgf·cm) (Control value 15 ± 1 N·m
(150 ± 10 kgf·cm))
If tightened too tight, the flare nut may break during use.
4.8 When tightening the lock nut, hold the motor with your hand, etc. so that strong rotation torque and bending
load are not applied.
4.9 The difference of the relative positions of the motor and body after assembly has no affect on the valve control
and open/close mechanism.
Do not try to forcefully position the motor and valve body to correct “displacement” after tightening of the lock
nut due to the difference in the positional relationship between the motor and valve body before and after
assembly.
Rotation direction
Fixing with the clip may be impossible due to motor section defor- “displacement” is OK.
mation, but fixing of the piping is sufficient and fixing by clip is un-
necessary.
4.10 Connect the connector. At this time, be sure not to pull the lead
wires forcefully. Also, firmly insert the connector up to the lock and
check that it cannot not be easily disconnected.
4.11 Turn on the outdoor unit power and operate the air conditioner from
the remote controller and confirm that there are no abnormalities.
–39–
3 When performing emergency operation, set the outdoor unit after setting the emergency operation switch (SWE)
on the indoor controller board. For the indoor emergency operation method, refer to the indoor unit wiring
diagram.
4 A power failure causes emergency operation to become continuous operation. ON/OFF, temperature adjust-
ment and other operations cannot be performed from the remote controller.
(When a PEH-P8YE or P10YE indoor unit is connected, check that the special indoor unit power is turned on,
then start emergency operation.)
5 Since cool air is discharged from the indoor unit, when the outdoor unit starts the defrosting operation during
heating emergency operation, do not operate the air conditioner for a long time.
6 You can perform cooling emergency operation up to 10 hours. The indoor unit heat exchanger may freeze.
7 At the end of emergency operation, always return the switch settings, etc. to their original state.
–40–
YES
OFF ON
1
2
Cooling Heating
OFF ON
1
2
–41–
Indoor/outdoor connection erro- 1 Indoor/outdoor connection wire contact 1 Check if indoor unit or outdoor unit in-
neous wiring, too many indoor faulty or erroneous wiring. door/outdoor connection wire discon-
units (5 or more) 2 Indoor/outdoor connection wire diam- nected or loose. Also check polarity.
1. Outdoor controller board automati- eter or wiring length outside specifica- 2 Check indoor/outdoor wire diameter and
cally recognizes the number of tion. wiring length.
connected indoor units. However, 3 Five or more indoor units connected to Outdoor-indoor: Max. 50 m
when the number of connected in- outdoor unit. Indoor-indoor (span): Max. 30 m
door units cannot be set due to er- 4 Outdoor controller board send/receive Also check that VVF and other flat
EA roneous indoor/outdoor connec- circuit faulty. cables are connected in S1, S2, S3 or-
tion, erroneous wiring, etc. even af- 5 Indoor controller board send/receive der. (S2 in the middle)
ter 4 minutes have elapsed since circuit faulty. 3 Check number of indoor units connected
the power was turned on, an ab- 6 Noise has entered on power supply or to outdoor unit.
normality is recognized. indoor/outdoor connection wire. 4 Check by turning power off and on.
2. When the outdoor controller board If abnormality is displayed again, re-
identified “5 or more” connected in- place outdoor controller board or indoor
door units, an abnormality is rec- controller board.
ognized. * LED3 of the indoor controller board
flashes when communication is being
Indoor/outdoor connection erro- 1 Indoor/outdoor connection wire contact performed.
neous wiring faulty, or erroneous wiring.
The outdoor controller board auto- 2 Indoor/outdoor connection wire diam-
matically sets the unit No. of the in- eter or wiring length outside specifica-
door units. However, when the unit tion.
Eb No. of the indoor units cannot be set 3 Outdoor controller board send/receive
due to indoor/outdoor connection er- circuit faulty.
roneous wiring even after 4 minutes 4 Indoor controller board send/receive
has elapsed since the power was circuit faulty.
turned on, an abnormality is recog- 5 Noise has entered on power supply or
nized. indoor/outdoor connection wire.
F1 Reverse phase detected Power supply reverse phase connection. 1 Check power supply terminal block con-
nections.
F2 Missing phase detected Power supply missing phase. 2 Replace controller board
(However, when cannot be repaired
even though check above was carried
out.)
–42–
Discharge temperature abnormal 1 Compressor overheating due to insuf- 1 Check input super heat.
When the discharge thermistor tem- ficient refrigerant. Check for refrigerant leakage and check
perature (TH2) exceeds 118 °C while piping length.
the compressor is operating, an ab- Charge with additional refrigerant.
normality is recognized. 2 Thermistor faulty. (TH2) 23
3 Outdoor controller board faulty. Turn off power and restart operation and
check if U3 is displayed within 8 min-
utes.
U2 When U3 is displayed, carry out U3 pro-
cessing.
(Do not replace board at U2 display
only.)
49C trip (CN23 connector discon- 1 Shorting connector CN23 on outdoor 1 Repair shorting connector.
nected) controller board dislodged or contact
When connector CN23 opens while faulty.
the compressor is operating, an ab-
normality is recognized.
Discharge temp thermistor (TH2) 1 Connector (CN3) dislodged or connect 1 Check connector contact and thermistor
open or shorted. faulty. wire.
When an open (0 °C or lower) or 2 Thermistor faulty. 2 Check thermistor resistance value, or
short (216 °C or higher) is detected check temperature by microcomputer.
while the compressor is operating, an (Check using SW2 self-diagnosis func-
U3 abnormality is recognized. tion.)
(Detection is disabled for 5 minutes See page 36.
at compressor starting.) 3 Outdoor controller board faulty. 3 Replace outdoor controller board.
(Replace board after sufficiently check-
ing 1 and 2.)
Liquid temp thermistor (TH1) or 1 Connector (TH1: CN2, TH3: CN4) dis- 1 Check connector contact and thermistor
condenser/evaporater temp ther- lodged or contact faulty. wire.
mistor (TH3) open or shorted. 2 Thermistor faulty. 2 Check thermistor resistance value or
When an open (–39 °C or lower) or check temperature by microcomputer.
short (88 °C or higher) is detected (Check using SW2 self-diagnosis func-
U4 while the compressor is operating, an tion.)
abnormality is recognized. (Detection See to page 36.
is disabled for 7 minutes beginning 3 Outdoor controller board faulty. 3 Replace outdoor controller board.
from 10 seconds after the compres- (Replace board after sufficiently check-
sor starts and for 10 minutes after ing 1 and 2)
return from defrosting.)
Compressor overcurrent trip 1 Overload operation exceeding unit us- 1 Check usage conditions.
When the current value reaches the age range limit. (Check for short cycle operation.)
overload set value or higher while the 2 Power supply terminal voltage low. 2 Check power supply voltage.
compressor is operating, an abnor- 3 Power supply missing phase. 3 Check wiring for breaks and faulty con-
mality is recognized. 4 Compressor motor faulty. tact.
U6 P8YE ..................................... 22 A 5 Compressor locked. 4 Check motor winding resistance (See
P10YE ................................... 27 A 6 Connector (CN22) on outdoor control- page 35.)
ler board dislodged or contact faulty. 5 Replace compressor.
7 51C disconnected or contact faulty. 67
After checking connections, restart and
check operation.
High pressure abnormal (63H1 1 Started with ball valve closed. 1 Check if ball valve is fully open.
trip) 2 Connector (CN21) on outdoor control- 23
Detected (3.3+0
-0.15 MPa) by 63H1 trip ler board dislodged or contact faulty. Repair connector.
UE while compressor is operating. 3 63H1 disconnected or contact faulty. 4 Check indoor filter.
4 Indoor filter clogged. Power reset de- 5 Check flow duct static pressure and for
63H1: Pressure switch (high pres- tected during heating overload opera- faulty fan motor.
sure) tion (Heating). 6 Check for faulty outdoor fan motor.
OFF: 3.3 MPa 5 Low indoor unit air flow (heating). 7 Replace pressure switch.
6 Low outdoor unit air flow (cooling).
7 Part faulty.
–43–
Low pressure abnormal (63L trip) 1 Started with ball valve closed. 1 Check if ball valve fully open.
Detected by tripping of 63L while the 2 Connector (CN27) on outdoor control- 2 3 Repair connector.
compressor is operating. (Ignored ler board open or contact faulty.
UL during defrosting and for 10 minutes 3 63L disconnected or contact faulty.
at defrosting return.) 4 Part faulty. 4 Replace pressure switch.
63L: Pressure switch (low pressure)
OFF: 0 MPa
Remote controller communica- 1 Remote controller send/receive Perform remote controller diagnosis.
tions receive abnormal (remote circuit faulty. Take the following action based on the di-
controller). 2 Refrigerant address “0” indoor control- agnosed result:
1) When transmission from refriger- ler board send/receive circuit faulty. a) [RC OK] display
ant address “0” IC is not received 3 Noise entered on remote controller Remote controller normal.
EO normally even once in 3 minutes, transmission line. Turn power off and on and check.
an abnormality is recognized. If “H0” remains on for 4 minutes or
2) When a slave remote controller longer, replace indoor controller board.
does not receive even one signal b) [RC NG] display
in 2 minutes, an abnormality is Replace remote controller.
recognized. c) [RC E3] display Noise, etc. probable
[ERC00-66] cause.
Remote controller communication 1 Remote controller send/receive circuit
send abnormal (remote controller) faulty.
1) When the remote controller can 2 Noise entered on remote controller
not confirm that the transmission transmission line.
circuit is idle in 6 seconds, an ab-
E3
normality is recognized.
2) When the remote controller can-
not complete 30 continuous trans-
missions, an abnormality is rec-
ognized.
Indoor-outdoor communication 1 Indoor/outdoor connection wire contact 1 Check for disconnected or loose indoor
receive abnormal faulty. unit or outdoor unit indoor/outdoor con-
(Outdoor unit) 2 Outdoor controller board send/receive nection wire.
When the outdoor controller can circuit faulty. 2-4
E8
not receive normally even once in 3 Indoor controller board send/receive Turn power off and on and check.
3 minutes, an abnormality is rec- circuit faulty. If abnormality displayed again, replace
ognized. 4 Noise entered on indoor/outdoor con- indoor controller board or outdoor con-
nection wire. troller board.
–44–
–45–
Drain overflow protection opera- 1 Drain pump trouble. 1 Check drain up mechanism.
tion 2 Drain faulty. 2 Check drain characteristic.
1) When the drain sensor thermistor Drain pump clogged. 3 Check drain sensor lead wire arrange-
overheats and the temperature Drain pipe clogged. ment and check for filter clogging.
rise is small, the compressor en- 3 Water droplets on drain sensor. 4 If abnormality reproduced by shorting
ters the check mode and is turned Drain water waves created by transmis- between drain sensor connector CN31
off and the indoor fan is turned off. sion of drain water from lead wire, pins 1 and 2 and operating air condi-
2) If the state above is detected again clogged filter, etc. tioner, replace indoor controller board.
in the check mode, drain pump ab- 4 Indoor controller board faulty. If there are no problems above, there
normality is recognized. are no abnormalities.
3) Always detected during drain Turn on the power and operate.
pump operation.
P5 Water leakage abnormality (PDH 1 Water leaking from humidifier water 1 Repair water leakage.
only) supply pipe. 2 Check drain sensor lead wire arrange-
1) When the drain sensor thermistor 2 Water droplets on drain sensor. ment and check for filter clogging.
overheats and the temperature 3 Indoor controller board faulty. 3 If abnormality reproduced by shorting
rise is small, the compressor en- between drain sensor connector CN31
ters the check mode and the drain pins 1 and 2 and operating air condi-
pump is turned on for 6 minutes. tioner, replace indoor controller board.
(Detection: 1 time/hour) If there are no problems above, there
2) If the state above is detected are no abnormalities.
again within 12 hours after the Turn on power and operate.
check mode was entered, a wa-
ter leakage abnormality is recog-
nized.
3) Detected during stop, fan, and
heat operation.
–46–
Piping temperature abnormal 1 Indoor intake piping thermistor tem- 1 Operate in test run mode and check pip-
<Cool> perature differential small. ing temperature.
When the piping temperature stays - EInsufficient refrigerant 23
outside the cooling area for 1 minute - EPiping thermistor holder dislodged. Check extension piping or indoor/out-
after 3 minutes have elapsed since - ERefrigerant circuit faulty. door connection wire.
the compressor was started, the in- 2 Extension piping (When multiple units 4 Check remote controller room tempera-
door fan operates at low speed. If the connected). ture display and piping temperature in
piping temperature does not return 3 Indoor/outdoor connection wire test run mode.
to the cooling area after 5 minutes (When multiple units connected).
operation at low speed, an abnormal- 4 Indoor intake piping thermistor detec-
ity is recognized. tion faulty.
Note 1) It takes a minimum of 9 min-
utes for an abnormality to be
detected.
Note 2) At dry operation, P8 abnor-
mality is not detected.
P8 <Heat>
When the piping temperature falls
outside the heating area and enters
the ventilation area after compressor
operation and the end of hot adjust,
the indoor fan stops and the piping
temperature does not return to the
heating area within 20 minutes after
10 seconds have elapsed after it left
the heating area, an abnormality is
recognized.
Note 3) It takes a minimum of 22
minutes and a maximum of
27 minutes for an abnormal-
ity to be detected.
Note 4) Except during defrosting
(Detected again after de-
frosting return.)
Remote control communication re- 1 Remote controller transmission line 1 Check if indoor unit or remote controller
ceive abnormal contact faulty. transmission line disconnected or loose.
1) When the indoor controller board 2 All remote controllers set as “slave” re- 2 Set one remote controller as “master”.
can not receive data normally mote controller. When there are no problems at the
from the remote controller or an- 3 Remote controller send/receive circuit above
other indoor controller board even faulty. 3 Perform remote controller diagnosis.
once in 3 minutes, an abnormal- 4 Indoor controller board send/receive a) [RC OK] display
E4 ity is recognized. circuit faulty. Remote controller normal.
2) When the indoor controller board 5 Noise entered on remote controller Check by turning power off and on.
can not receive signals even once transmission line. If the abnormality occurs again, replace
in 2 minutes, an abnormality is indoor controller board.
recognized. b) [RC NG] display
Replace remote controller.
c) [RC E3] display
[ERC00-66] noise, etc. is probable
cause.
–47–
1. No remote controller display 1 DC14 V is not supplied to remote con- 1 Check LED2 on indoor controller board.
troller. 1) Steady light
(No power O display on liquid crystal Check remote controller wire open or faulty
panel.) contact.
2 DC14V is supplied to remote controller 2) Flashing
but nothing is displayed. Check for remote controller wire short.
- “H0” not displayed 3) Not lit
- “H0” displayed Check outdoor controller refrigerant address.
2 Make the following judgment:
- When “H0” is not displayed, remote control-
ler is faulty.
- When “H0” is displayed, see item 2.
2. Remote controller displays “H0” un- 1 Remote controller displays “H0” for maxi- 1 Normal operation.
changed. mum of 2 minutes for starting after power 2 Remote controller self-diagnosis.
turned on. 3 When outdoor-indoor cannot communicate
2 Indoor-remote controller communication “H0” is displayed for a maximum 6 minutes.
faulty. Check LED3 on indoor controller board.
3 Outdoor-indoor communication faulty. 1) Does not flash
Check indoor/outdoor connection cable for er-
roneous wiring.
(S1 and S2 or S3 open)
2) Flashes
Indoor/outdoor connection cable is normal.
3. When remote controller operation 1 Operation switch is disabled for approxi- 1 Normal operation.
switch pressed, operation display mately 30 seconds after function select
appears but immediately disap- operation from remote controller is re-
pears. leased.
4. Does not beep and air conditioner 1 Wireless remote controller and indoor 1 Check pair number setting.
does not operate even when oper- controller board pair number setting mis- 2 Item check of item 1.
ated with wireless remote control- matched.
ler. 2 Cause of item 1.
(Operation display appears on wire-
less remote controller.)
5. When operated with wireless re- 1 Air conditioner does not operate for a 1 Normal operation.
mote controller, beeps but does not maximum of 2 minutes after the power is 2 Normal operation.
operate. turned on. 3 Item check of item 2.
2 Set to local operation prohibit mode.
- Remote start/stop adapter is con-
nected to CN32 on indoor controller
board.
- Air conditioner is connected to
MELANS and is set to local operation
prohibit mode from centralized control-
ler, etc.
3 Cause of item 2.
6. Remote controller display is normal 1 Insufficient refrigerant. 1 - When there is leakage, discharge tempera-
and cooling operation is performed, 2 Filter clogged. ture rises. Therefore, check by measuring
but without any capacity (does not 3 Outdoor unit heat exchanger clogged. temperature.
cool). 4 Air duct short cycle. - Check for gas leakage from piping connec-
5 Outdoor unit bypass circuit faulty. tions, etc.
2 Open intake grille and check filter. Clean filter,
and remove dust and dirt.
3 - Since both indoor piping temperature and
outlet pressure rise when filter clogged, judge
by measuring outlet pressure.
- Clean heat exchanger.
4 Remove obstruction.
5 Check refrigerant circuit operation state.
–48–
7. Remote controller display is normal 1 Insufficient refrigerant. 1 - Since the discharge temperature rises when
and heating operation is performed 2 Refrigerant piping heat insulation insuffi- there is leakage, judge by measuring the tem-
but without any capacity (does not cient. perature.
3 Filter clogged. - Check piping connections, etc. for gas leak-
heat).
4 Indoor unit heat exchanger clogged. age.
5 Air duct short cycle. 2 Check heat insulation.
6 Outdoor unit bypass circuit faulty. 3 Open intake grille and check filter.
Clean filter, and remove dust and dirt.
4 - Since the indoor piping temperature and out-
let pressure rise when the heat exchanger is
clogged, judge by measuring the outlet pres-
sure.
- Clean heat exchanger.
5 Remove obstruction.
6 Check refrigerant circuit operation state.
–49–
–50–
After the above checks are complete, carry out the test run as indicated in the following outline.
<SW4>
stop
run
OFF ON
1
2
cooling
heating
Note:
Test run mode cannot be stopped during operation by using SW 4-2. (If the operation mode is to be changed, first
stop it using SW 4-1, then after changing the operation mode, start the test run again using SW 4-1.)
• If the 2-hour timer is set, the test run will stop automatically after 2 hours.
• During the test run, the room temperature display on the indoor unit will indicate the temperature of the indoor unit piping.
–51–
–52–
SW2 setting
Item Display contents
123456
000000 Operation mode/relay output tens place O: stop
C: cooling
H: heating
d: defrosting
units place 1: SV1 Relay output = SV1 + 21S4 + 52C
2: 21S4
4: 52C
Ex. During cooling mode, when 52C and
SV1 are ON: C5
When an error occurs, the error
code and error signal (*1) are
displayed in alternation.
011110 Outdoor unit control condition Control mode display system
Control mode
Display
Indoor unit Outdoor unit
Indoor unit control (IC1)
010110 0 Ordinary ←
condition (IC2)
Indoor unit No.2 Indoor unit No.1 1 Hot adjustment ←
Indoor unit No.4 Indoor unit No.3 2 Defrosting ←
Outdoor unit — ←
3
4 Heater ON ←
Indoor unit control (IC3)
110110 5 Freeze prevention ←
condition (IC4)
6 Surge prevention ←
7 Compressor OFF ←
011100 Error code history 1 The error code (ex. U8, UA) and error indicator (*1) are displayed in alter-
111100 Error code history 2 nation.
–53–
The Air Conditioning & Refrigeration Systems Works acquired environmental management
system standard ISO 14001 certification.
The ISO 14000 series is a set of standards applying to environmental protection set by the
International Standard Organization (ISO). ISO 14001 certifies the plant’s environmental
protection system and activities.
Certificate Number EC97J1227
HEAD OFFICE MITSUBISHI DENKI BLDG. MARUNOUCHI TOKYO 100-0005 TELEX J24532 CABLE MELCO TOKYO