11-Gravel Wearing Course Design PDF
11-Gravel Wearing Course Design PDF
11-Gravel Wearing Course Design PDF
Chapter 11
Gravel and Low Standard Roads
Page 11-1
Chapter 11
Gravel and Low Standard Roads
Where
GL = the annual gravel loss measured in mm
T
= the total traffic volume in the first year in both directions, measured in
thousands of vehicles
Page 11-2
Chapter 11
Gravel and Low Standard Roads
Regravelling operations should be programmed to ensure that the actual gravel thickness
never falls below the minimum thickness D1.
11.4 Pavement and Materials
Depending on the CBRdesign of the subgrade, improved subgrade layers shall be
constructed as required, on which the gravel wearing course is placed.
11.5 Crossfall and Drainage
The crossfall of carriageway and shoulders for gravel roads shall be 4% as indicated in
ERAs Geometric Design Manual - 2002. This is to ensure that potholes do not develop
by rapidly removing surface water and to ensure that excessive crossfall does not cause
erosion of the surface. Provision of drainage is extremely important for the performance
of gravel roads.
11.6 Material Requirements
11.6.1 EXPERIENCE WITH LOCAL MATERIALS
Knowledge of past performance of locally occurring materials for gravel roads is
essential. Material standards may be altered to take advantage of available gravel sources
provided they have proved to give satisfactory performance under similar conditions.
11.6.2 MARGINAL MATERIALS
Figure 11-1 illustrates the performance characteristics to be expected of materials that do
not meet the requirements for gravel wearing course. Refinements and amendments of
the standard material specification may be necessary to overcome problem areas such as
towns (dust nuisance) or steep hills (slipperiness).
Shrinkage Product, SP
500
Slippery
400
300
Erodible
materials
Ravels
Good
200
100
20
30
40
Grading Coefficient, CG
Note:
Page 11-3
Chapter 11
Gravel and Low Standard Roads
ii)
Stockpile the excavated material on either side of the excavation for subsequent
spreading on the fill slopes so as to produce as flat a slope as possible.
iii)
iv)
After the excavated material has been replaced with non-expansive material in
150mm lifts to 95% modified AASHTO density, bring the road to finished level in
approved materials, with a side slope of 1:2, and ensure that pavement criteria are
complied with; the previously stockpiled expansive soil excavated as directed under
(i) should then be spread over the slope.
v)
Do not construct side drains unless they are absolutely essential to stop ponding;
where side drains are necessary, they should be as shallow as possible and located
as far from the toe of the fill as possible.
vi)
Ideally, construction over expansive soil should be done when the in-situ moisture
content is at its highest, i.e. at the end of rainy season.
Page 11-4
Chapter 11
Gravel and Low Standard Roads
The following treatment operations may be applied on Expansive Formations for light
traffic class roads of AADTdesign less than 50:
i)
ii)
iii)
Material
Properties
G20
(Upper Layer)
G7
(Lower Layer)
Minimum 20 at OMC
Minimum 7 at OMC
Minimum 7 after 4 days
Minimum 3 after 4 days soaking
soaking
PI [%]
Maximum 25
Maximum 30
Compacted Density
Maximum 200 mm
Maximum 250 mm
Page 11-5
Chapter 11
Gravel and Low Standard Roads
Figure 11-1 shows the effect of the Shrinkage Product (SP) and Grading Coefficient
(GC) on the expected performance of gravel wearing course materials. Excessive
oversize material in the gravel wearing course affects the riding quality in service and
makes effective shaping of the surface difficult at the time of maintenance. For this
reason the following two types of gravel wearing course material are recommended.
Type 1 gravel wearing course which is one of the best material alternatives which shall
be used on all roads which have AADTdesign greater than 50. Type 1 material shall also be
used for all routine and periodic maintenance activities for both major and minor gravel
roads. Type 1 or Type 4 gravel wearing course material may be used on new construction
of roads having AADTdesign less than 50. Other alternatives are also specified in this
chapter.
11.7.2 GRAVEL WEARING COURSE MATERIAL SPECIFICATION
Selected material shall consist of hard durable angular particles of fragments of stone or
gravel. The material shall be free from vegetable matter and lumps or balls of clay.
Type 1
The grading of the gravel after placing and compaction shall be a smooth curve within
and approximately parallel to the envelopes detailed in Table 11-2.
The material shall have a percentage of wear of not more than 50 at 500 revolutions, as
determined by AASHTO T96.
The material shall be compacted to a minimum in-situ density of 95% of the maximum
dry density determined in accordance with the requirements of AASHTO T 180.
The plasticity index should be not greater than 15 and not less than 8 for wet climatic
zones and should be not greater than 20 and not less than 10 for dry climatic zones.
The linear Shrinkage should be in a range of 3-10%.
Note that the above gradation and plasticity requirements are only to be used with
angular particles and that crushing and screening are likely to be required in many
instances for this purpose.
Type 2 & 3
These materials may be more rounded particles fulfilling the following:
a) The Plasticity Index lies in a range of 5-12% in wet areas, and in any case less than
16% in other areas
b) The materials have the sanction of local experience
Use of more rounded particles may allow the use of river gravel. Trials should
nevertheless be conducted to verify whether crushing occurs under traffic or whether
crushing should be considered prior to use. Subject to trials, a minimum percentage by
weight of particles with at least one fractured face of 40% may be considered. This
requirement may also be expressed in terms of crushing ratio.
Page 11-6
Chapter 11
Gravel and Low Standard Roads
Except for very low traffic (less than 15 vehicles per day), the CBR should be in excess
of 20 after 4 days of soaking at 95% of maximum dry density under Heavy Compaction.
For very low traffic, the requirement may be relaxed to a CBR of 15.
Type 4
This material gradation allows for larger size material and corresponds to the gradation of
a base course material. The use of this gradation of materials is subject to the local
experience and shall be used with PIs in a range of 10-20.
Type 5 & 6
These materials gradations are recommended for smaller size particles. They may be
used if sanctioned by experience with plasticity characteristics as for material Type 1.
Test Sieve
Size(mm)
Table 11-2
Percent(%) by mass of total aggregate passing test sieve
Type 1
Type 2
Type 3
Type 4
Type 5
Type 6
50
100
37.5
100
100
80-100
28
100
95 - 100
20
80 - 100
95 - 100
85-100
60-80
100
14
80-100
65 - 100
10
55 - 100
65 - 100
55 - 100
45-65
80 - 100
100
40 - 60
45 - 85
35-90
30-50
60 -85
80-100
2.36
30 - 50
20-40
45-70
50-80
30 - 65
22-75
25-55
18-60
0.425
15 - 30
18 - 45
15-50
10-25
25-45
25-45
0.075
5 - 15
12-32
10-40
5-15
10-25
10-25
Page 11-7
Chapter 11
Gravel and Low Standard Roads
gravel wearing course is recommended. Materials for gravel wearing course shall comply
with the requirements for Type 4 material for new construction and Type 1 for
maintenance activities.
The CBR requirements may be reduced to 20% if other suitable material is not locally
available.
11.8 Determination of CBRdesign
11.8.1 GENERAL
The CBRdesign is the CBR value of a homogenous section, for which the subgrade
strength is classified into S5, S4 or S2 for the purpose of pavement design. The procedure
to determine CBRdesign is shown in the flow chart in Figure 11-2.
Site
Reconnaissance
Compilation
of input data
Demarcation
homogenous
sections
Minimum 3
CBR tests
per section
of
Yes
Design improved
subgrade as
required
CBRdesign:
Classify S3,
S7, S15
Yes
Cutting?
No
No
Minimum 5
CBR tests
per section
Special
assessment of the
section
Yes
Determine 90%-ile at
the 0.1 X (n-1) point on
the curve
Plot values in
ascending order
Chapter 11
Gravel and Low Standard Roads
Page 11-9
Chapter 11
Gravel and Low Standard Roads
<20
S15
20 - 50
150mm
50 - 200
175mm
GW
200mm
GW
GW
150mm GW
175mm GW
100mm G20
100mm G20
S7
200mm
GW
S3
Dry Zones
Wet Zones
Dry Zones
mm
mm
mm
150
150
150
150
GW
G7
GW
150
300
GW
G20
Wet Zones
mm
150
150
G7
GW
G20
mm
200
200
200
G7
Dry Zones
GW
150
G20
200
G7
Wet Zones
mm
200
G20
200
250
G7
GW
G7
Figure 11-3: Pavement and Improved Subgrade for Gravel Roads for ADDTs < 200
11.10 Climatic Zones
11.10.1 ZONES
For the purposes of gravel wearing course design, Ethiopia is divided into two climatic
zones. All places with elevations over 2,000 meters (average rainfall 80mm/month) are
considered to be wet zones and all places with elevations 2,000 meters or less (average
rainfall 20mm/month) are considered to be dry zones. However, engineering judgement
should be made for individual projects as to which category the design falls.
11.10.2 ARID AREAS
It is acknowledged that, in many arid areas, rates of rainfall may be extremely high over
short durations. Pavement design techniques, unlike drainage design techniques, do not
take this into account as they are based on annual rates of rainfall.
Page 11-10