USERS MANUAL

672u

20-Channel, USB2.0

Dynamic Signal Analyzer for

Vibration Analysis and Monitoring

IOtech
25971 Cannon Road
Cleveland, OH 44146-1833

*372923A-01*
372923A-01

1180-0901 rev 1.0

(440) 439-4091
Fax: (440) 439-4093
[email protected]
[email protected]

www.iotech.com

Warranty Information
Your IOtech warranty is as stated on the product warranty card. You may contact IOtech by phone,
fax machine, or e-mail in regard to warranty-related issues.
Phone: (440) 439-4091, fax: (440) 439-4093, e-mail: [email protected]

Limitation of Liability
IOtech cannot be held liable for any damages resulting from the use or misuse of this product.

Copyright, Trademark, and Licensing Notice

All IOtech documentation, software, and hardware are copyright with all rights reserved. No part of this product may be
copied, reproduced or transmitted by any mechanical, photographic, electronic, or other method without IOtechs prior
written consent. IOtech product names are trademarked; other product names, as applicable, are trademarks of their
respective holders. All supplied IOtech software (including miscellaneous support files, drivers, and sample programs)
may only be used on one installation. You may make archival backup copies.

CE Notice
Many IOtech products carry the CE marker indicating they comply with the safety and emissions standards of the
European Community. When applicable these products have a Declaration of Conformity stating which specifications
and operating conditions apply. You can view our Declarations of Conformity at www.iotech.com/CE

Warnings, Cautions, Notes, and Tips

Refer all service to qualified personnel. This caution symbol warns of possible personal injury or equipment damage
under noted conditions. Follow all safety standards of professional practice and the recommendations in this manual.
Using this equipment in ways other than described in this manual can present serious safety hazards or cause equipment
damage.
This warning symbol is used in this manual or on the equipment to warn of possible injury or death from electrical
shock under noted conditions.

This ESD caution symbol urges proper handling of equipment or components sensitive to damage from electrostatic
discharge. Proper handling guidelines include the use of grounded anti-static mats and wrist straps, ESD-protective
bags and cartons, and related procedures.

This symbol indicates the message is important, but is not of a Warning or Caution category. These notes can be of
great benefit to the user, and should be read.

In this manual, the book symbol always precedes the words Reference Note. This type of note identifies the location
of additional information that may prove helpful. References may be made to other chapters or other documentation.
Tips provide advice that may save time during a procedure, or help to clarify an issue. Tips may include additional
reference.

Specifications and Calibration

Specifications are subject to change without notice. Significant changes will be addressed in an addendum or revision to
the manual. As applicable, IOtech calibrates its hardware to published specifications. Periodic hardware calibration is
not covered under the warranty and must be performed by qualified personnel as specified in this manual. Improper
calibration procedures may void the warranty.

Table of Contents
F
Quick Start
Chapter 1 What is the 672u?
Chapter 2 Block Diagram
Chapter 3 Connectors, Indicators, and Cables
Front Panel (Analog) Connectors 3-1
Introduction . 3-1
Analog Common 3-1
Current Source (IEPE) with Transducer Fault Detection . 3-1
Input Coupling 3-2
Anti-Aliasing 3-2
Analog Triggers 3-2

Rear Pannel Connectors and Indicators 3-2

External Power 3-3
Digital I/O (requires eZ-TOMAS) 3-3
#6-32 Machine Screw (chassis to earth ground) 3-4
USB2.0 3-4
LED Indicators 3-4

Chapter 4 CE Compliance and Noise Considerations

Overview 4-1
CE Standards and Directives 4-1
Safety Conditions 4-2
Emissions/Immunity Conditions 4-3
CE Rules of Thumb 4-3
Noise Considerations 4-4

Chapter 5 Software Options for 600 Series Devices

eZ-Analyst 5-2
eZ-TOMAS 5-3
eZ-Balance 5-4*
eZ-NDT 5-5*

Chapter 6 Product Care and Customer Support

Electrostatic Discharge (ESD), Handling Notice 6-1
Product Care 6-1
ReadMe Files and the Install CD-ROM 6-2
Customer Support 6-2

Chapter 7.a Specifications

7.b Specifications, Data Plots
Appendix A Changing the Device Name

*eZ-Balance and eZ-NDT do not support IOtech 672u.

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IOtech 672u

Quick Start

20-Channel, USB2.0 Dynamic Signal Analyzer for Vibration Analysis & Monitoring
Before you get started verify that you have a 32-bit version of
Windows, the following items, and meet or exceed the minimum
requirements listed.

IOtech 672u
TR-2U Power Supply
USB2.0 port [on PC] and USB Cable
Dynamic Signal Analysis CD
License Keys for purchased software;
e.g., eZ-Analyst, eZ-TOMAS

Monitor: SVGA, 1024 x 768 screen resolution

Windows 2000 SP4 and Windows XP users:
Intel Pentium 4 or equivalent

1 GB memory; 10 GB disk space

Windows Vista (x86) users:

PC must be Windows Vista Premium Ready

Step 1 - Install Software

1. Close all running applications on the host PC.
2. Insert the Dynamic Signal Analysis CD into your CD-ROM drive and wait for the CD to auto-run. An Opening Screen will
appear. As an alternative, you can download software from: www.iotech.com/ftp.html
3. Click the <ENTER SETUP> button.
Note: If you are downloading software from our website, follow instructions provided there.

4. From the hardware selection screen select the 672u from the drop-down list and follow the on-screen instructions.

Step 2 - Connect the 672u to Power and to the Computer

Supply power from the TR-2U to the 672u before connecting the USB cable to the computer. This allows the unit to
inform the host computer (upon connection of the USB cable) that the hardware requires minimal power from the
computers USB port. When disconnecting a 672u from the PC, unplug the USB cable before unplugging the TR-2U
power cable.

672u [rear panel]

1. Connect the TR-2U to a standard AC outlet.

2. Connect the TR-2U to the External Power connector on the 672u.
3. Using a USB cable, connect the 672u to a USB2.0 port on the computer.
4. Follow the computer screen prompts as directed to allow the computer to detect your new hardware.
LED Notes: The Power LED blinks during device detection and initialization; then remains on solid as long as the module has power.
If there is insufficient power the LED will go off. The Active LED is on whenever active communication is taking place between 672u
and the host PC. It will be on solid during data acquisitions.

1180-0940 rev 1.0

325229A-01

Step 3 - Connect Data Acquisition Signal Lines

CAUTION
Turn off power to the system devices and externally connected equipment before connecting
cables. Electric shock or damage to equipment can result even under low-voltage conditions.
Take ESD precautions (packaging, proper handling, grounded wrist strap, etc.)

The 672u has 20 analog channel inputs (CH1 through CH20) via front panel BNC connectors and 8 digital I/O lines via rear
panel DB9 connector.
Prior to making signal connections review the Specifications chapter of your 672u users manual to ensure that the input
signals do not exceed the specified limits. The manual is included in PDF format on the CD.

Digital I/O Channel Designation

(outer numbers)

Reference Note:
An Adobe Acrobat PDF version of the 672u Users Manual is automatically installed onto your PCs hard-drive
as a part of product support at the time of software installation. The default location is the Programs group. It
can be accessed via the Windows Desktop Start Menu.

IOtech 25971 Cannon Road, Cleveland, OH 44146-1833

Phone: (440) 439-4091, Fax: (440) 439-4093 E-mail: [email protected]
E-mail: [email protected] Internet: www.iotech.com

*325229A-01*
325229A-01

Printed in Hungary

What is the IOtech 672u?

IOtech 672u (Front View)

IOtech 672u is a dynamic signal analyzer used for monitoring and analyzing machinery and structures in regard to
sound, vibration, and rotation.
The device hardware is the signal conditioning and acquisition engine, while the software defines the specific
analysis and monitoring features of the system. Since the software [in the host PC] determines which capabilities
will be used, it is easy to upgrade the system and add more capabilities over time.

Basic profile:
Model

Interface

Temperature
Channels

Analog
Input
Channels

High Pass
Filter
Cutoff

Analog
Input
Range

Analog
Output
Channels

Digital I/O
Channels

External
Power
Connector

672u

USB2.0

20

0.1 Hz

40 V

6 to 16 VDC
1.5 amp max.

The IOtech 672u includes a high-speed USB2.0 engine. The USB interface allows all acquired data to be
transferred to the PC in real time at 1.05 Meg samples/sec. This means that every acquired data point can reside on
the host PCs hard drive, making re-creation and post acquisition analysis of acquired data as precise as possible.
The 672u transmits all time-domain measurements. This means there is no data loss when analyzing acquired
waveforms. Since the data is already on the host PCs hard drive there is no time lost transferring data.
The 672u architecture is such that there is virtually no limit to the length of time continuous data can be acquired.
The only limitation is the amount of available hard disk memory on the host PC, or that which can be accessed by a
PC on a network.

Features
20 Dynamic Signal Inputs
o current source for transducer biasing (IEPE)
o detection of a transducer fault
o AC coupling: 0.1 Hz; or DC coupling
o 40 V range
o anti-aliasing filters: 3-pole low pass filter in hardware;
software FIR filters are automatically set for each analysis rate
o pseudo-differential inputs
o support for TEDS (Transducer Electronic Data Sheet) in eZ-Analyst
o any analog input channel can serve as a tach input
o tight channel-to-channel phase matching

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 USB2.0 ready: Easy Connection to USB2.0-ready Notebooks, Desktop PCs, or USB2.0 Hubs.
Note that the USB2.0 port allows a continuous stream of data to be collected and stored in the host PC.
Analog Input Channels: 20 BNC connectors
8 Digital I/O Channels: DB9 connector for connection of Digital I/O signal lines.
Note: eZ-NDT or eZ-TOMAS software must be used to make use of the Digital I/O.
Analog Channel Triggering
Pre- and Post-Trigger Readings

Reference Notes:
For information regarding software, refer to chapter 5.

1-2

What is the IOtech 672u?

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Block Diagram

IOtech 672u Block Diagram

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Block Diagram

2-1

General Comments
The following short descriptions are provided to supplement the block diagram presented on page 2-1.
For additional information refer to Chapter 3, Connectors, Indicators, and Cables.

USB2.0

The IOtech 672u transfers acquired data to the PC via a USB2.0 connection. It is important to note
that USB ports and USB hubs cannot supply sufficient power to the 672u.

Power

Power (9W max) is typically supplied by a TR-2U power adapter connected to the External Power
Jack. An equivalent source of DC power can be used in place of a TR-2U.

LEDs

2-2

Active

The Active LED is on whenever active communication is taking place between the
672u and the host PC. Note that the Active LED will be on solid during a data
acquisition.

Power

The Power LED blinks during device detection and initialization; then remains on solid
as long as the module has power. If there is insufficient power the LED will go off.

Digital
I/O

To make use of the Digital I/O feature the 672u must be operating with eZ-TOMAS or
eZ-NDT. The 8-bits of digital I/O are provided via a rear panel DB9 connector. Each bit is
programmable as input or output.

BNCs

Up to twenty BNC connectors can be used to connect analog input signals to the 672u. The BNC
center-conductor is the signal HI and the BNC shell is the signal LO.

Block Diagram

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Connectors, Indicators, and Cables

Front Panel (Analog) Connectors 3-1

Introduction . 3-1
Analog Common 3-1
Current Source (IEPE) with Transducer Fault Detection . 3-1
Input Coupling 3-2
Anti-Aliasing 3-2
Analog Triggers 3-2

Rear Pannel Connectors and Indicators 3-3

External Power 3-3
Digital I/O (requires eZ-TOMAS) 3-3
#6-32 Machine Screw (chassis to earth ground) 3-4
USB2.0 3-4
LED Indicators 3-4

Front Panel (Analog) Connectors

Front Panel

Introduction
The front panel includes twenty BNC connectors for voltage input. These are labeled CH1 through CH20.
The front panel also includes analog common. The IOtech 672u houses circuitry for dynamic analog signal
conditioning. The circuitry typically interfaces with piezoelectric transducers that include, but are not
limited to: accelerometers, microphones, and force/pressure transducers; and non-piezoelectric transducers
such as tachometers and proximity probes.
Features of 672u dynamic signal conditioning circuit include:
o
o
o
o
o
o
o
o
o
o

current source for transducer biasing (IEPE)

detection of a transducer fault
AC or DC coupling
40 V range
anti-aliasing filters: 3-pole low pass filter in hardware; programmable digital filtering via software
pseudo-differential inputs
support for TEDS (Transducer Electronic Data Sheet), requires eZ-Analyst
any analog input channel can serve as a tach input
tight channel-to-channel phase matching
signal parameters are independently controlled in software on a per channel basis

Analog Common
The BNC shells for the analog input channels have a 1k ohm resistance from the BNC shell to analog ground. The
BNC center-conductor is the signal HI and the BNC shell is the signal LO. Each BNC shell is connected to the
chassis ground through its own channel-dedicated 1 k resistor. Consequently, the shell is not meant to be driven
more than 8V from earth ground to BNC shell.
If the host computer is a desktop PC, then the computer ground will likely connect to the AC power line ground.
If the host computer is a notebook PC, then the computer ground could be: (a) floating, for example, when operating
on batteries, or (b) connected to a vehicle ground, for example, when using an automotive cigarette lighter adapter in
conjunction with the vehicles battery.
TIP: Additional measurement noise may be present when using earth grounded transducers.
For best results electrically isolate the input transducers from earth ground.
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Current Source (IEPE) with Transducer Fault Detection

Note: IEPE current source can only be enabled when AC Coupling is selected.
If IEPE is selected in software, a constant current is supplied to bias IEPE transducers. The bias current is sourced
through the center conductor of the input channel BNC connector and returns to the conditioning circuit by the outer
conductor. The current source features a voltage operating compliance and is short-circuit and over-voltage
protected as stated in the specifications. Operating compliance refers to the highest voltage that can be sourced
without change of the current source value. In the absence of a transducer, the current source will output a higher
open circuit voltage. For unused channels and for other applications that do not require bias, the current
source should be disabled from the input via software control, on a per channel basis.
When the current source is enabled, the input voltage is continuously monitored with level detection circuitry for
indicating an open transducer (high voltage) or a transducer short (low voltage). Existence of either condition
triggers a transducer fault for the associated channel. This error is communicated to the user on the monitor via
software and is also available through a software status request at the end of an acquisition. Faults are detected and
communicated when present. Detection of a fault does not alter the acquisition process or its data.

Input Coupling
The analog input channels can be independently set in software to AC Coupling or to DC Coupling. When AC
Coupling is selected, the input signal passes through a high pass filter. When DC Coupling is selected the high-pass
filter is bypassed.

Anti-Aliasing
The 672u analyzer includes three-pole anti-aliasing filters and 24-bit sigma/delta analog-to-digital converters
(ADC). The converters exhibit an alias frequency band between 1.69MHz and 6.75MHz, which eases the
requirements of the anti-aliasing filters. Transducers seldom have significant energy at these high frequencies.
However, should there happen to be such energy, the filters will attenuate it. Refer to the specifications chapter for
details, including a response chart.

Analog Triggers
The IOtech 672u signal analyzer can be triggered per software configuration relevant to the 20 analog input
channels. Refer to the associated software documentation regarding the various types of triggers and how to set
them.

Reference Notes:
For detailed information, refer to the applicable software document, i.e., eZ-TOMAS or eZ-Analyst.
PDF versions of the documents can be accessed via the <View PDFs> button on the Dynamic Signal
Analysis (DSA) CDs opening screen.
In addition to software documentation, information regarding aliasing, anti-aliasing, sensors,
accelerometers, sound and vibration, and transducers may prove useful to your application. The
internet is a great source for this material.
In regard to TEDS (Transducer Electronic Data Sheet), you may find the IEEE 1451 standard to be of
interest.

3-2

Connectors, Indicators, and Cables

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Rear Panel Connectors and Indicators

IOtech 672u Rear Panel, Partial

The rear panel of the 672u includes, from left to right: an External Power connector, DB9-Digital I/O port, USB2.0
connector, a #6-32 chassis ground, and two status LEDs (ACTIVE and POWER).

_
EXT POWER: +6 to +16 VDC is supplied to the 672u via a barrel type, center positive, power jack. The jack has a
5.5mm outer diameter and a 2.5mm inner diameter. When a TR-2U power adapter is used to supply power to the unit,
current draw is typically 1 amp @ 9VDC.

++

The TR-2U is an AC-to-DC conversion power supply with the following ratings:
o Input voltage to TR-2U: 90-264 VAC
o TR-2U voltage output (supply to 672u): typically 9VDC
o Max Current Output: 1.5 amp
DIGITAL I/O

(Note: To use Digital I/O eZ-TOMAS software must be installed on the host PC.)

Eight digital I/O lines are accessible via a 9-pin, female DSub connector. Each bit of digital I/O can be programmed
individually to be either an input or an output. By hardware default, the digital I/O port boots up as an input. This is
to prevent any 672u digital output from possibly damaging external hardware.

Digital I/O
Channel
Numbers

Digital I/O Connector

DB9 on rear panel
The digital I/O can be read synchronously or asynchronously. It can also be read asynchronously while being in a
synchronous acquisition. Synchronously, the digital I/O will be read at the same rate as the analog channels, and
thus can be read as fast as 105.469 kHz. Since all of the analog signals are read simultaneously along with the
digital I/O channel in synchronous mode, there is no delay between any analog signal and the digital I/O channel.
Asynchronously, the digital I/O can be either read or written to, as opposed to the synchronous mode, which is readonly.

Points to note:
To use the 672u Digital I/O, the host PC must have eZ-TOMAS software installed.
All configurations pertaining to Digital I/O are controlled by software and can be updated by the
software at any time.
All 8 digital inputs can be read back as part of the scan group of an acquisition.
Reference Note:
For detailed documentation regarding software and Digital I/O you will need to refer to the
eZ-TOMAS Users Manual. A PDF version is included on the DSA CD.

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#6-32 machine screw (chassis to earth ground):

The machine screw on the rear panel is used to connect the chassis to solid earth ground. It can also be used to connect
transducer shields.

USB2.0: This port is intended for USB2.0 high-speed (480Mbps). In regard to 672u, connection to a USB2.0 port on the
host PC is required. The use of a High-Speed USB Cable is recommended. IOtech cable part numbers CA-179-1, -3, and 5 are 1m, 3m, and 5m in length, respectively.
The IOtech 672u transfers acquired data to the PC via USB. When a computer has a board with USB 2.0 ports, an
Enhanced USB controller can be found in the Device Manager. The Device Manager will also show two other USB
controllers due to the fact that USB2.0 circuitry includes 3 chips [one for the actual USB2.0 capable devices and two for
backward USB1.1 compatibility]. Thus a USB 2.0 motherboard can host any USB device (version 2.0 or lower), assuming
there are no defects with the board, system, and/or device.
o IOtech 672u requires connection to USB2.0
o USB 1.1 (obsolete) hubs will work on USB 2.0 ports, but cannot utilize USB 2.0 capabilities.
o Hi-Speed and Full/Low-Speed USB devices can coexist on USB 2.0 hubs.
o USB 2.0 hubs can be used on computers with USB 1.1 ports, but will not exhibit USB 2.0 capabilities.
o Minimize hub use and keep USB cables as short as possible.
o USB ports and USB hubs cannot supply sufficient power to a 672u.

LED Indicators
ACTIVE

This indicator is on whenever active communication is taking place between the 672u and
the host PC. Note that the ACTIVE LED is on solid during data acquisitions.

POWER

This indicator blinks during device detection and initialization; and then remains on solid, as long
as there is sufficient power. If there is insufficient power the POWER LED will go off.

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CE Compliance & Noise Considerations

Overview 4-1
Safety Conditions 4-1
Emissions/Immunity Conditions 4-2
CE Rules of Thumb 4-2
Noise Considerations 4-3

Overview
CE compliant products bear the CE mark and include a Declaration of Conformity stating the
particular specifications and conditions that apply. The test records and supporting documentation
that validate the compliance are kept on file at the factory.
The standards are published in the Official Journal of European Union under direction of CENELEC
(European Committee for Electrotechnical Standardization). The specific standards relevant to data
acquisition equipment are listed on the products Declaration of Conformity.
This product meets the essential requirements of applicable European directives, as amended for
CE markings in accordance with the product family standard for:

electrical equipment for measurement, control, and laboratory use

immunity requirements for equipment used in controlled EM environments

Refer to this products Declaration of Conformity (DoC) for any additional regulatory compliance
information. To obtain the DoC for this product, visit iotech.com/CE

Safety Conditions
Users must comply with all relevant safety conditions as stated in the users manual and in the pertinent
Declarations of Conformity. Both the documentation and the associated hardware make use of the
following Warning and Caution symbols. If you see any of these symbols on a product or in a document,
carefully read the related information and be alert to the possibility of personal injury and/or equipment
damage.
This WARNING symbol is used in documentation and/or on hardware to warn of
possible injury or death from electrical shock under noted conditions.
This WARNING/CAUTION symbol is used to warn of possible personal injury or
equipment damage under noted conditions.
This CAUTION symbol warns of possible equipment damage due to electrostatic
discharge. The discharge of static electricity can damage some electronic
components. Semiconductor devices are especially susceptible to ESD damage. You
should always handle components carefully, and you should never touch connector
pins or circuit components unless you are following ESD guidelines in an appropriate
ESD-controlled area. Such guidelines include the use of properly grounded mats and
wrist straps, ESD bags and cartons, and related procedures.
Unless otherwise stated our data acquisition products contain no user-serviceable
parts. Only qualified personnel are to provide service to the devices.

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The specific safety conditions for CE compliance vary by product; but general safety conditions include the
following bulleted items:

The operator must observe all safety cautions and operating conditions specified in the
documentation for all hardware used.

The host computer and all connected equipment must be CE compliant.

All power must be off to the device and externally connected equipment before internal access to the
device is permitted.

Ensure that isolation voltage ratings do not exceed documented voltage limits for power and signal
inputs. All wire insulation and terminal blocks in the system must be rated for the isolation voltage
in use. Voltages above 30 Vrms or 60 VDC must not be applied if any condensation has formed on
the device.

Current and power use must not exceed specifications. Do not defeat fuses or other over-current
protection.

Emissions/Immunity Conditions
The specific immunity conditions for CE compliance vary by product. General immunity conditions include the
following:

Cables must be shielded, braid-type with metal-shelled connectors. Input terminal connections are to be
made with shielded wire. The shield should be connected to the chassis ground with the hardware provided.

The host computer must be properly grounded.

In low-level analog applications some inaccuracy is to be expected when I/O leads are exposed to RF fields
or transients, as noted on the Declaration of Conformity, if applicable to the device.

CE Rules of Thumb
The IOtech device is CE Compliant at the time it leaves the factory and should remain in compliance as long as the
conditions stated on the Declaration of Conformity continue to be met.
A few general rules of thumb:
Use short cables.
When assembling or disassembling components, take ESD precautions,
including the use of grounded wrist straps.
Ensure that the host computer is CE Compliant.
Review the most recent Declaration of Conformity.
Ensure all system components are properly grounded.

4-2

CE-Compliance & Noise Considerations

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Noise Considerations
Controlling electrical noise is imperative because it can present problems even with the best measurement
equipment. Most laboratory and industrial environments suffer from multiple sources of electrical noise.
For example, AC power lines, heavy equipment (particularly if turned on and off frequently), local radio
stations, and electronic equipment can create noise in a multitude of frequency ranges.
Local radio stations are a source of high frequency noise, while computers and other electronic equipment
can create noise in all frequency ranges. Creating a completely noise-free environment for test and
measurement is seldom practical. Fortunately, simple techniques such as using shielded/twisted pair wires,
filtering, and differential voltage measurement are available for controlling the noise in our measurements.
Some techniques prevent noise from entering the system; other techniques remove noise from the signal.
While many techniques for controlling noise in signals provide a means of removing the noise that is
already present, the preferred solution is to prevent the occurrence of noise in the signal in the first place.
The following practices, some of which are required for CE compliance, should be employed to minimize
noise.

Users Manual

Make a solid earth ground connection. Using insulated, low resistance wire, connect the
chassis to solid earth ground. This practice accomplishes the following:
(a) keeps radiated emissions low by keeping the chassis electrically quiet,
(b) keeps potential common-mode voltages low,
(c) improves user safety, and
(d) provides a safe path for Electrostatic Discharge energy back to earth ground.

Minimize ambient EMI. The lower the ambient EMI, the better. Sources of electromagnetic
interference include solenoids, motors, computer equipment, high power distribution wiring,
etc.

Distance cables. Route signal cables away from Ethernet lines, Mains and other high voltage
cables and equipment to minimize signal interference from radiated noise.

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Software Options for 600 Series Devices

eZ-Analyst

Real- Time Vibration & Acoustic Analysis Software 5-2

eZ-TOMAS

On-line Rotating Machine Monitoring and Analysis Software 5-3

eZ-TOMAS Remote*

Remote monitor and control application 5-3

eZ- Balance

Rotating Machine, Field Balancing Software 5-4

eZ-NDT **

Non-Destructive Test Software 5-5

This chapter offers a glimpse of the eZ software packages that can be used with an IOtech 600 series device,
with exceptions as noted. The software is usually purchased when the hardware is ordered; but should your
acquisition needs change, additional software packages can be ordered at a later time.

Reference Notes:
For detailed information regarding software, refer to one or more of the following as
applicable.

eZ-Analyst Users Manual

eZ-TOMAS and eZ-TOMAS Remote Users Manual

eZ-Balance Users Manual

eZ-NDT Users Manual**

A PDF version of each is included on the installation CD and on our website.

* eZ-TOMAS Remote requires use of a licensed copy of eZ-TOMAS. For eZ-TOMAS Remote to operate,
the version numbers of the two applications (eZ-TOMAS and eZ-TOMAS Remote) must match.
** eZ-NDT does not support IOtech 652u, 655u, or 672u.

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Software Options

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eZ-Analyst
Real-Time Vibration & Acoustic Analysis Software

eZ-Analyst is the result of more than ten years

of software development and customer input.
This software adds real-time continuous and
transient data acquisition to an IOtech 600
series system. Analysis can be in the time,
frequency, or order domain.
eZ-Analyst is operated through a series of
setup windows that display only the information deemed important to your test. Acquisition configuration involves selecting desired
acquisition parameters from user-friendly
menus.

Features

5-2 Software Options

Real-time FFT analysis

Easy-to-use graphical user interface provides fast setup
Large number of display options: Time Waveform, Spectrum, Auto Spectrum,
FRF, Cross, PSD, Transfer Function, Coherence, Octave, and Waterfall
Order Normalization and Order Tracked Plots
Multiple Plot Overlays using exported data files
Export to Excel, ME Scope, SMS Star, or UFF Type 58 ASCII or Binary
Save/Recall display setups with multiple display windows and overlays
Wide selection of real-time analysis features, including integration/differentiation
averaging, and much more

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eZ-TOMAS

(On-Line Rotating Machine Monitoring & Analysis Software) and

eZ-TOMAS Remote

(Remote monitor and control application)

eZ-TOMAS provides an economical means of continuously monitoring and analyzing rotating machinery.
eZ-TOMAS records the change in vibration condition, and
quickly provides information for making important
operational decisions regarding the machine. You can
display and analyze historical data while eZ-TOMAS
continues to collect, monitor, and store data.
An IOtech 600 series system running with eZ-TOMAS can
be easily moved from machine to machine with very short
setup times. You can use the system to reduce downtime,
improve data collection, troubleshoot, and recondition the
machine.
eZ-TOMAS Remote is a software application that allows you
to remotely monitor and/or control eZ-TOMAS applications
through client/server architecture. The server, an eZTOMAS application, interacts with the hardware; and can be
in a remote location. Each client (eZ-TOMAS Remote)
communicates with eZ-TOMAS via TCP/IP.
Features

Transient and Steady State rotating machinery analysis

Easy-to-use graphical user interface and multiple project configurations provide fast setup
Overall, spectral amplitude, and phase gauges with peak hold indicators
Publish gauge data as OPC tags
Spectral limit checking, with output relays and alarm event logging
Limit sets for specific RPM ranges
Event data storage based on user defined triggers, with automatic backup
Rotating Machinery Analysis: Time Waveform, Orbit, Spectrum, Waterfall, Polar,
Bode, Shaft Center Line, and Trend displays
Machine and Bearing Fault analysis and limit checking
Save/Recall display setups with multiple display windows and overlays
Integration and differentiation for acceleration, velocity, and displacement inputs
Harmonic, Sideband, and Peak cursors for time waveform and spectrum displays
Statistical analysis report with automatic limit generation
Generate production test cell reports
Export data to Excel, UFF Type 58 Binary, or ASCII format
Copy/Paste graphs and data into Microsoft applications
Remotely monitor and/or control eZ-TOMAS with purchase of eZ-TOMAS Remote

600u Series Users Manuals

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Software Options

5-3

eZ-Balance
Rotating Machine Balancing

An IOtech 600 series system using eZ-Balance

provides a solution for multi-plane field balance
applications of rotating machinery. eZ-Balance
computes the optimal balance weights and their
locations, based on vibration data collected from the
analyzer. The data is displayed in a convenient
Polar plot that indicates the magnitude and phase of
the unbalance as well as time and spectrum data.
eZ-Balance determines a balance solution by
calculating the change in vibration condition based
on adding trial weights. The balance process is a
series of well defined steps.
Accelerometers, velocity probes, or displacement
probes may be used to measure the vibration level
at each balance plane. A tachometer measures the
rotation speed and provides a phase reference.

Features
Single, Multi-plane, and trim balancing
Polar, time, and spectral displays
Computes and stores influence coefficients for future trim balancing
Vibration data can be acquired from the analyzer or entered manually
Balancing toolkit
- Trial weight calculations
- Weight splitting
- Centrifugal force
- Stock weights
- Weight removed
- Unbalance tolerance
Balance solution can be based on multiple response points

5-4 Software Options

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600u Users Manuals

eZ-NDT

Does not support 652u, 655u, or 672u

Non-Destructive Test Software

eZ-NDT (non-destructive test) uses resonance

to identify part variations caused by process
inconsistencies and defects. Using eZ-NDT with
an IOtech 600 series device is a fast and
inexpensive method for performing 100%
inspection of production parts. Inspection parts
include, but are not limited to: powder metal,
ceramics, and composites.
An eZ-NDT system applies energy to target parts
and analyzes the resonant frequencies. The
system compares the results to the acoustic
signature of a known-good part.
Testing a part takes less than one second and
requires no special tooling, dyes, chemicals,
cleaning, magnetization, or expensive and time
consuming visual inspection equipment.

Features

Provides inspection of metal, ceramic, and hard plastic parts

Removes the ambiguity that is common in other inspection systems

Requires no parts preparation, making the test fast and inexpensive

Tests parts in less than 1 second

Quantifies and documents the first natural frequency for end user
comparison to final assembly resonant frequencies

Time and Spectrum Display

Easy-to-use graphical user interface provides fast setup

Overlay good and bad baselines

Investigation and Inspection Modes

600u Series Users Manuals

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Software Options

5-5

Product Care and Customer Support

Electrostatic Discharge (ESD) Handling Notice 6-1

Product Care 6-1
ReadMe Files and the Install CD-ROM 6-2
Customer Support 6-2

Electrostatic Discharge (ESD) Handling Notice

The discharge of static electricity can damage some electronic components. Semiconductor devices are
especially susceptible to ESD damage. You should always handle components carefully, and you should
never touch connector pins or circuit components unless you are following ESD guidelines in an
appropriate ESD-controlled area. Such guidelines include the use of properly grounded mats and wrist
straps, ESD bags and cartons, and related procedures.

Product Care
IOtech 652u, 655u, and 672u are essentially maintenance free and require only a minimal amount of care. The
devices should be treated much like any other high-tech piece of equipment. In general:
The units should be operated in ventilated and relatively dust-free environments.
Keep the units clear of harsh chemicals and abrasive elements.
Avoid exposing the products to extreme heat; for example, avoid setting the units near boilers and
furnaces.
Avoid extreme shock and vibration.
Avoid subjecting the units to liquids and extremely fine air particulate, such as silica dust.
Never open the unit. The unit should only be opened by qualified service technicians.

A common-sense approach to handling acquisition components will go a long way in protecting them from
inadvertent damage.

Note that you can use lint-free rags and Isopropyl Alcohol (Rubbing Alcohol) to clean the outer surfaces of the
units.

600u Series Manuals

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Product Care and Customer Support

6-1

ReadMe Files and the Install CD-ROM

The Install CD-ROM includes ReadMe Files. These files often contain late-breaking information that may not
appear in the user documentation. During installation you should review the ReadMe files when prompted to by the
program.
The Install CD-ROM includes:
Windows drivers
eZ-Anlayst*
eZ-TOMAS*
eZ-Balance*
eZ-NDT*
Daq Configuration Control Panel Applet
User documentation in Adobe PDF format
30-day trial codes for the eZ-software packages
*Requires an authorization code for installation. Authorization codes are supplied with the purchase of the
associated software. Note that the CD does include 30-day trial codes.

Customer Support
If you need to report problems or request product support . . .
Note: Please do not return any equipment to the factory unless it has an RMA number (Return Merchandise
Authorization number). RMA numbers are issued by the factory.
To report problems or request support, contact our Applications Department. Contact information follows shortly.
When you contact us, please have the following information available, as applicable:
Hardware model numbers and software version numbers.
Operating system, type of computer, and device information in the Windows control panel, such as
interrupts and address settings for our hardware and others.
Results of tests, such as the Daq Configuration control panel.
Hardware setup and software configuration.
Information on input signals, including voltage ranges, signal impedance ranges, noise content, and
common mode voltages.
The name of a contact person from your company who can discuss the problems encountered.
Instructions for return shipping.
All troubleshooting notes and comments on tests performed, and all problem-related conditions.
Note: Before calling for assistance, take a few minutes to read all parts of the manual that may be relevant to the
problem. Also, please review the troubleshooting material.
You can reach IOtech by one of the following means:
Phone: (440) 439-4091
Fax:
(440) 439-4093
E-mail Product Information/Sales: [email protected]
E-mail Technical Support/Applications Department: [email protected]
Internet: www.iotech.com
Mail:
IOtech 25971 Cannon Road Cleveland, Ohio 44146-1833
All equipment returned to the manufacturer must have an RMA (Return Material Authorization) number. You can
obtain an RMA number from our Applications Department. When returning the equipment, use the original shipping
container (or equivalent) to prevent damage. Put the RMA number on your shipping label to ensure that your
shipment will be handled properly. After receiving your equipment, we will fax a confirmation form that
summarizes the charges (if applicable) and expected return date.
6-2

Product Care and Customer Support

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600u Series Manuals

Specifications IOtech 672u

7.a

Section 7.b, Specifications, Data Plots, contains a great deal of information in the form of plotted data. References
to the plots appear in this section (7.a) when applicable.

General Specifications
Environment:
Operating Temperature: -40 to 50C (see note)
Humidity: 0 to 95% RH, non-condensing
Vibration: IEC 60068-2-64
Shock: IEC 60068-2-27
Ingress: IP 40
Power Supply:
Maximum Power Draw: 9W
Required Supply Voltage: 6.0 to 16 VDC
Supply Current: 1.5 amp max
Power Jack: Barrel Type: 5.5 mm O.D.; 2.5 mm I.D.

PC Communication:
USB2.0
Dimensions: 10.9 W x 6.685 D x 2.25H
(276.9mm W x 169.8mm D x 57.2mm H)
Weight: 3.7 lbs. (1.68 kg)
Warm-up: 10 minutes to rated specifications

Analog Specifications
Analog Vibration Measurements
ADC converter resolution: 24 bits
ADC converter type: Delta-sigma
Sample rates: up to 105,468 samples per second
Sample rate accuracy: 50ppm
Channels: 20 input channels
Input connector: 1 BNC per channel
Input impedance:
High to ground: 800k || 120 pF
Low to ground: 1k
High to low: 801k
Input coupling: DC, AC, or AC + IEPE; software programmable per channel basis
High-pass filter (AC coupling cutoff): 0.1Hz
Figure 1. Measurement High Pass Filter Response
Input range: 40V peak
Input protection: BNC Shell to BNC Center: 60V Max without damage
BNC Shell to Earth Ground: 8V Max without damage
Over-range indication: Software
Low-pass filter (software programmable per channel)
Figure 2. Measurement Delay vs. Frequency, DC-Coupled
Figure 3. Measurement Delay vs. Frequency, AC-Coupled

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Specifications

7.a-1

Specifications are subject to change without notice.

Type: Anti-Aliasing hardware 3-pole 360kHz, Software selectable FIR filter

(automatically selected by software on a per analysis rate basis).
Figure 4. Measurement Antialiasing Filter Performance

Any unwanted signals above 27MHz are lost in the noise floor of a 64k FFT.
Amplitude accuracy:
AC at 1kHz: 0.1dB typ 0.15dB max
DC: (0.2% of reading + 15mV)
Amplitude -3dB: 0.49 x sample rate
Amplitude flatness: 0.05 dB typ 0.10dB max DC to 20kHz
Figure 8. Analog Measurement Flatness
Total harmonic distortion: -100dB typical 1kHz, -97dB typical 10kHz
Figure 7. Measurement THD+N
SFDR including harmonics: 108dB typical DC to 50kHz
SFDR (@-60dB): 128dB typical DC to 50kHz
Figure 9. SFDR
Channel-to-channel crosstalk: <-100dB at 1kHz
Figure 10. Channel-to-Channel Cross Talk
Channel-to-channel phase matching:
<0.06 / kHz + 0.1
Figure 11. Phase-Matching vs. Frequency, AC-Coupled
Common mode rejection ratio:
-56dB typ; -41dB max, at 1kHz
Figure 12. Typical CMRR
Wideband noise:
Analysis
Frequency
(Hz)

Typical Noise*
(V rms)

20

11

50

15

100

20

200

26

500

37

1000

48

2000

62

5000

89

10000

116

20000

151

40000

197

*Maximum noise @ <50C = 1.4x

where x is the typical value given in the above table.

7.a-2

Specifications

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IOtech 672u Users Manual

Specifications are subject to change without notice.

IEPE bias source: Current: 4.0mA, 22V compliance (on/off software programmable per channel)
Impedance: >255k
IEPE fault detection thresholds: <1V (short), >20V (open)
IEPE fault indication: Software indicator, per channel

Calibration Note: Factory calibration of 672u was conducted with the unit in its standard operating upright
horizontal position, with the chassis cover clear of other devices and objects.

Tachometer Inputs

Any analog input channel may be used as a tachometer input.

Digital I/O Lines

Note: To make use of Digital I/O, eZ-TOMAS or eZ-NDT software must be running in the host PC.

Digital I/O
Channel
Numbers

DB9 As viewed from the rear panel.

Channels: 8 Digital I/O, programmable as inputs or outputs on a line by line basis
Ports: 1 x 8-bit, Each bit is programmable as input or
output
Power-up mode: Inputs pulled low
Connector: DB-9 female (figure)
Input Modes: 2 programmable input modes: (1) asynchronous, under program control at any time relative
to analog scanning; (2) synchronous with analog scanning
Input Protection: -0.6V and +5.6V
Input Levels:
Low: 0 to +0.8V
High: +2.0V to +5.0V
Input pull-down resistor: 10k
Synchronous Sampling: 105,468Hz, maximum
Output voltage range: 0 to +3.3V, may be pulled up to +5V
Output resistance: 100
Output Levels:
Low: < 0.8V
High: >3.0V with no load

Note: A Digital I/O example is located in section 7.b.

See Figure 13. Digital I/O I-V Curve
Output timing: Outputs are always written asynchronously.

IOtech 672u Users Manual

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Specifications

7.a-3

Specifications, Data Plots

Fig. 1

Measurement High Pass Filter Response ..

Fig. 2

Measurement Delay vs. Frequency, DC-Coupled

Fig. 3

Measurement Delay vs. Frequency, AC-Coupled

Fig. 4

Antialiasing Attenuation .

Fig. 5

Antialiasing Filter & Analog Input Circuit Response .

Fig. 6

High Frequency Artifacts ..

Fig. 7

Measurement THD+N

Fig. 8

Analog Measurement Flatness

Fig. 9

SFDR ..

Fig. 10

Channel-to-Channel Crosstalk

Fig. 11

Phase-Matching vs. Frequency, AC-Coupled .

Fig. 12

Typical CMRR

Fig. 13

Digital I/O I-V Curve ..

Amplitude (dB)

Fig. 1

7.b

IOtech 672u

Measurement High Pass Filter Response

5
0
-5

-10
-15
-20
-25
-30
-35
0.01

0.10

1.00

10.00

Frequency

IOtech 672u Users Manual

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Specifications, Data Plots

7.b-1

Specifications are subject to change without notice.

Fig. 2

Measurement Delay vs Frequency, DC-Coupled

-20.0E-21

Delay (sec)

-500.0E-9

-1.0E-6

-1.5E-6

-2.0E-6
0

Fig. 3

10000

20000
30000
Frequency (Hz)

40000

50000

40000

50000

Measurement Delay vs Frequency AC-Coupled

5.0E-6

Delay (sec)

4.0E-6

3.0E-6

2.0E-6

1.0E-6

000.0E+0
0

7.b-2

Specifications, Plotted Data

10000

20000
30000
Frequency (Hz)

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IOtech 672u Users Manual

Specifications are subject to change without notice.

Fig. 4

Antialiasing Attenuation

Sample Rate = 26368 samples per second

-20

Attenuation (dB)

-40

-60

-80

-100

-120
0

2,000,000

4,000,000

6,000,000

8,000,000

10,000,000

Frequency (Hz)

Fig. 5

Antialiasing Filter & Analog Input Circuit Response

10
0

Amplitude (dB)

-10
-20
-30
-40
-50
-60
-70
1,000

10,000

100,000

1,000,000

10,000,000

Frequency

IOtech 672u Users Manual

947390

Specifications, Plotted Data

7.b-3

Specifications are subject to change without notice.

Fig. 6

High Frequency Artifacts

-20

Attenuation (dBFS)

-40

-60

-80

-100

-120
-

1,000

2,000

3,000

4,000

5,000

6,000

7,000

8,000

9,000

10,000

Frequency (kHz)

Fig. 7

Measurement THD+N

-70
-75

________ DC Coupled
- - - - - - AC Coupled

-80

THD+N (dB)

-85
-90
-95
-100
-105
-110
10

7.b-4

Specifications, Plotted Data

100

Frequency

1,000

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10,000

100,000

IOtech 672u Users Manual

Specifications are subject to change without notice.

Fig. 8

Analog Measurement Flatness (Measurement Accuracy)

0.1
Specification limit

0.08
0.06
0.04

Error (dB)

0.02
0

-0.02
-0.04

Ch 1
Ch 2
Ch 3
Ch 4

-0.06
-0.08
Specification limit

-0.1
100

Fig. 9

SFDR

IOtech 672u Users Manual

1000

Frequency

10000

100000

Full-Scale is +29dBV; Input is -30dBV

947390

Specifications, Plotted Data

7.b-5

Specifications are subject to change without notice.

Fig. 10

Channel-to-Channel Crosstalk
Vin = -0.5dB FS

-70
-80

Crosstalk (dBFS)

-90
Specification -100dB typical

-100
-110
-120

Measurement noise

-130
100

1,000

10,000

Legend Format (aggressor - victim)

Frequency (Hz)
1-2
1-3
1-4
1-5
2-5
3-1
3-2
3-4

Fig. 11

2-1
3-5

100,000
2-3
4-1

2-4
4-2

Phase Matching vs Frequency, AC-Coupled

1.5
1.0

Spec

Phase Match (degrees)

Comparison of phase differences

among five channels of a representative
unit

0.5
0.0

-0.5
-1.0

Spec

-1.5
1

10

100

1,000

10,000

100,000

Frequency (Hz)

7.b-6

Specifications, Plotted Data

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IOtech 672u Users Manual

Specifications are subject to change without notice.

Fig. 12

Typical CMRR

CMRR (dB)

Common Mode Voltage = 6V RMS

0
thin line & hollow symbol = DC coupled
thick line solid symbol = AC coupled

-20

-40

-60

-80

-100

-120
1

10

100

1,000

10,000

100,000

Frequency

Fig. 13

Digital I/O I-V Curve

15

10

Digital Output
Low

Digital Output
High

Current (mA)

5
Digital
Input
0

-5

-10

-15
-1

Volts

IOtech 672u Users Manual

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Specifications, Plotted Data

7.b-7

Appendix A Changing the Device Name

If you need to find the name of your device, and in fact, even want to change it, you can.
To find the device name, navigate from the Windows Desktop to the Device Manager.
The navigation path is:
Start
Settings
Control Panel
System
Hardware (Tab)
Device Manager
DaqX PnP Devices

You will see the device listed as 672u.

You can now change the device name from the 672u default to a friendly name.
1. Right-click on the device name (preceding figure). This opens its properties dialog box.
2. Click on the Properties tab (following figure).
3. Enter the desired name in the FriendlyName text field.
4. Click <OK>.

This page is intentionally blank.

672u Users Manual

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Appendix A Device Name

A-1