MGE Galaxy 3000: Installation and User Manual
MGE Galaxy 3000: Installation and User Manual
MGE Galaxy 3000: Installation and User Manual
10 - 30 kVA
51030375EN/CC
- Page 1
Introduction
Thank you for selecting an APC by Schneider Electric product to protect your electrical equipment.
The MGETM GalaxyTM 3000 range has been designed with the utmost care. We recommend that you take the time to read
this manual to take full advantage of the many features of your UPS.
APC by Schneider Electric pays great attention to the environmental impact of its products. Measures that have made
MGETM GalaxyTM 3000 a reference in environmental protection include:
the eco-design approach used in product development,
the elimination of harmonic disturbances reinjected into the AC source,
production in an ISO 14001 certified factory,
recycling of MGETM GalaxyTM 3000 at the end of its service life.
To discover the entire range of APC by Schneider Electric products and the options available for the
MGETM GalaxyTM 3000 range, we invite you to visit our web site: www.apc.com or contact your APC by Schneider Electric
representative.
All products in the MGETM GalaxyTM 3000 range are protected by patents. They implement original technology not available to competitors
of APC by Schneider Electric.
To take into account evolving standards and technology, equipment may be modified without notice. Indications concerning technical
characteristics and dimensions are not binding unless confirmed by APC by Schneider Electric.
This document may be copied only with the written consent of APC by Schneider Electric. Authorised copies must be marked "
MGETM GalaxyTM 3000 Installation and User Manual n 5103037500".
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Safety
Safety rules
Safety of persons
The UPS must be installed in a room with restricted access (qualified personnel only, according to standard EN50091-1-2).
A UPS has its own internal power source (the battery). Consequently, the power outlets may be energised even if the UPS
is disconnected from the AC-power source.
Dangerous voltage levels are present within the UPS. It should be opened exclusively by qualified service
personnel.
The UPS must be properly earthed.
The battery supplied with the UPS contains small amounts of toxic materials. To avoid accidents, the directives
listed below must be observed.
Never operate the UPS if the ambient temperature and relative humidity are higher than the levels specified in the
documentation.
Never burn the battery (risk of explosion).
Do not attempt to open the battery (the electrolyte is dangerous for the eyes and skin).
Comply with all applicable regulations for the disposal of the battery.
Avoid contact with the cooling liquid (eyes and skin). If contact occurs, rinse well with water.
Product safety
A protection circuit breaker must be installed upstream and be easily accessible.
Never install the UPS near liquids or in an excessively damp environment.
Never let a liquid or foreign body penetrate inside the UPS.
Never block the ventilation grates of the UPS.
Never expose the UPS to direct sunlight or a source of heat.
Special precautions
The UPS connection instructions contained in this manual must be followed in the indicated order.
Check that the indications on the rating plate correspond to your AC-power system and to the actual electrical
51030375EN/CC
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Foreword
Using this document
Information may be found primarily by consulting:
the contents,
the index.
Pictograms
Document
Important instructions that must always be
followed
Vertical selection
Other selection
LED OFF
Enter / Confirm
LED ON
Details
LED flashing
Circular menu
Earth cables
Graphical display
Other cables
Graphical display
Graphical display
88.8
8.88
E
S
C
D
E
L
Digital display
Delete
Access to measurements
VOLT
Access to mimic diagrams
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Contents
1.
Presentation
1.1
1.2
1.3
2.
1.4
1.5
Installation
2.1
Location ........................................................................................................................................................... 12
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
51030375EN/CC
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Contents
3.
Final checks
3.1
4.
Check on the position of the stop on the manual bypass switch .............................................................. 34
Operation
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
Maintenance
5.1
5.2
5.3
5.4
5.5
Environment ........................................................................................................................................................ 50
Appendices
7.1
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7.2
Glossary .......................................................................................................................................................... 54
7.3
Index ................................................................................................................................................................ 55
1. Presentation
1.1 MGETM GalaxyTM 3000
UPS cabinet
Dimensions
UPS power rating
(kVA)
Dimensions in mm
(H x W x D)
10/15
20/30
Weight in kg
(UPS with built-in batteries)
Backup time
(5-year
batteries)
0 min
210
210
240
240
10 min
330
384
472
572
15 min
384
Backup time
(10-year
batteries)
572
7 min
572
381
12 min
381
572
15 min
160
395
30 min
395
60 min
557
Backup time
(10-year
batteries)
160
440
160
682
682
840
15 min
300
449
504
661
30 min
449
569
752
2x600
60 min
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1. Presentation
1.2 Access to connections
B
B
1
Cover panels
Man-machine interface
D
D
E
E
C
D
A: pull the bottom of each panel 1 out and away from the UPS.
B: lift the panel to free the top part.
C: remove the 2 screws used to secure the wave-shaped cover 3 during transport.
D: unclip the bottom and then the top of the wave-shaped cover 3 .
E: break the 2 transport tabs.
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Communications rack
Terminal blocks
1. Presentation
1.3 Connection section
10
11
12
13
14
15
16
17
18
19
20
21
22
23
25
26
27
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1. Presentation
Version with external battery
17
28
23
47
24
25
29
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1. Presentation
1.4 Man-machine interface
30
Graphical display
31
Menu key
Function keys
32
33
Help key
38
OFF button
37
ON button
36
35
34
39
40
41
Card cover
42
43
44
45
1
BA
3 4
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2. Installation
2.1 Location
>250 mm
>700 mm
Battery
cubicle
Battery
cubicle 2
UPS
cubicle
UPS
cubicle
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Battery
cubicle 1
2. Installation
2.3 Required protective devices and cable cross-sections
Upstream
circuit-breaker
10 - 15 kVA
C60H-C-40A
20 - 30 kVA
NC100H-D-80A
Note. See the simplified diagrams in the appendix for common or separate AC inputs, indicating the positions of the
protection devices, the characteristics of the internal UPS fuses and UPS line currents under overload conditions.
Disjoncteur
aval
Fusible URGB
ou URC
10 - 15 kVA
C60L-Z-10A
12A
20 kVA
C60L-Z-10A
30 kVA
C60L-Z-16A
C60L-C-4A
14A
C60L-C-6A
16A
C60L-C-10A
Note. See the simplified diagrams in the appendix for common or separate AC inputs, indicating the positions of the
protection devices, the characteristics of the internal UPS fuses and UPS line currents under overload conditions.
Battery
circuits
(<15m)
10 kVA
6 mm2
10 mm2
15 kVA
10 mm2
16 mm2
20 kVA
16 mm
25 mm2
30 kVA
25 mm2
35 mm2
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2. Installation
2.4 Installation depending on the system earthing arrangement (SEA)
Reference diagrams for single and parallel UPS configurations.
BYPASS
AC
AC NORMAL
NORMAL
AC
AC BY-PASS
23
load
25
AC NORMAL
BYPASS
AC
AC BY-PASS
NORMAL
AC
23
load
25
or
Main lowvoltage
switchboard
(MLVS)
AC NORMAL
BYPASS
AC
AC BY-PASS
NORMAL
AC
23
load
25
AC
NORMAL
BYPASS
AC
AC
BY-PASS
NORMAL
AC
23
Page 14 - 51030375EN/CC
load
25
2. Installation
Single UPS unit with separate Normal and Bypass AC inputs
Upstream: TT, TN or IT system with neutral distributed on both inputs
Downstream: TT, TN or IT system with neutral distributed
Main lowvoltage
switchboard
(MLVS)
BYPASS
AC
AC
BY-PASS
24
47
B
23
AC NORMAL
NORMAL
AC
load
25
BYPASS
AC
AC BY-PASS
24
47
23
AC NORMAL
NORMAL
AC
25
load
AC BY-PASS
BYPASS
AC
24
47
23
AC NORMAL
NORMAL
AC
load
25
or
Main lowvoltage
switchboard
(MLVS)
AC
BY-PASS
BYPASS
AC
24
47
B
23
AC NORMAL
NORMAL
AC
load
25
AC BY-PASS
BYPASS
AC
24
A
B
47
23
AC NORMAL
NORMAL
AC
25
load
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2. Installation
Single UPS unit with separate Normal and Bypass AC inputs, supplied by separate
sources
Upstream: TT, TN or IT system with neutral distributed on one of the inputs
Downstream: TT, TN or IT system with neutral distributed
MLVS 1
AC
BY-PASS
BYPASS
AC
24
47
B
MLVS 2
23
AC NORMAL
NORMAL
AC
load
25
or
MLVS 1
AC
BY-PASS
BYPASS
AC
24
A
MLVS 2
47
23
AC NORMAL
NORMAL
AC
load
25
MLVS 1
AC
BY-PASS
BYPASS
AC
24
47
B
MLVS 2
23
AC NORMAL
NORMAL
AC
load
25
MLVS 1
AC
BY-PASS
BYPASS
AC
24
A
MLVS 2
Page 16 - 51030375EN/CC
47
23
AC NORMAL
NORMAL
AC
load
25
2. Installation
Frequency converter (without Bypass AC input)
Upstream and downstream: TT, TN or IT system with neutral distributed
Main lowvoltage
switchboard
(MLVS)
24
47
23
NORMAL
AC
AC NORMAL
25
load
24
47
23
NORMAL
AC
AC NORMAL
load
25
Parallel configuration without external bypass cubicle and with common Normal and
Bypass AC inputs (maximum two units in parallel)
The requirements for the different system earthing arrangements (SEA) are similar to those for single UPS
configurations. In the diagrams on page 14, simply replace the single UPS units between points A and B by the
following parallel configuration.
AC NORMAL
AC BY-PASS
23
25
A
AC NORMAL
AC BY-PASS
23
25
Note. In parallel configurations, the residual-current earth-leakage protection system, common for all UPS units,
must be installed upstream.
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2. Installation
Parallel configuration without external bypass cubicle and with separate Normal and
Bypass AC inputs (maximum two units in parallel)
The requirements for the different system earthing arrangements (SEA) are similar to those for single UPS
configurations. In the diagrams on page 15, simply replace the single UPS units between points A, B and C by the
following parallel configuration.
AC BY-PASS
24
47
23
AC NORMAL
25
AC BY-PASS
24
47
23
AC NORMAL
25
Parallel configuration with external bypass cubicle and with common Normal and
Bypass AC inputs (maximum four units in parallel)
The requirements for the different system earthing arrangements (SEA) are similar to those for single UPS
configurations. In the diagrams on page 14, simply replace the single UPS units between points A and B by the
following parallel configuration.
Q3BP
AC NORMAL
AC BY-PASS
23
25
(not supplied)
Q4S
Q5N
B
AC NORMAL
AC BY-PASS
23
25
23
25
23
25
(not supplied)
AC NORMAL
AC BY-PASS
(not supplied)
AC NORMAL
AC BY-PASS
(not supplied)
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2. Installation
Parallel configuration with external bypass cubicle and with separate Normal and
Bypass AC inputs (maximum four units in parallel)
The requirements for the different system earthing arrangements (SEA) are similar to those for single UPS
configurations. In the diagrams on page 15, simply replace the single UPS units between points A, B and C by the
following parallel configuration.
Q3BP
Q4S
AC BY-PASS
24
(not supplied)
47
Q5N
23
AC NORMAL
25
AC BY-PASS
24
(not supplied)
47
23
AC NORMAL
25
AC BY-PASS
24
(not supplied)
47
23
AC NORMAL
25
AC BY-PASS
24
(not supplied)
47
23
AC NORMAL
25
Note. In parallel configurations, the residual-current earth-leakage protection system, common for all UPS units,
must be installed upstream.
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2. Installation
2.5 Connection of power cables in a single UPS unit
UPS with common Normal and Bypass AC inputs
23
25
N L1 L2 L3 N L1 L2 L3
251 mm
46
168 mm
27
26
29
46
27
26
Note. The accessory terminal and the cable ties come with the UPS.
Frequency converter
23
47
24
25
L1 L2 L3 N
N L1 L2 L3
46
27
26
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2. Installation
2.6 Connection of power cables for parallel UPS units
Redundant parallel configuration (maximum two UPS units)
UPS units with common Normal and Bypass AC inputs
23
25
UPS 1
UPS 2
N L1 L2 L3 N L1 L2 L3
N L1 L2 L3 N L1 L2 L3
29
46
27
26
To load
To NORMAL/BYPASS AC source
UPS 1
UPS 2
L1 L2 L3 N L1 L2 L3 N L1 L2 L3
L1 L2 L3 N L1 L2 L3 N L1 L2 L3
29
46
27
26
To load
To BYPASS AC source
To NORMAL AC source
Note. The accessory terminals and the cable ties come with the UPS.
51030375EN/CC
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2. Installation
Parallel configuration for increased capacity (maximum four UPS units)
This configuration requires an external bypass cubicle.
UPS 1
N L1 L2 L3 N L1 L2 L3
UPS 2
N L1 L2 L3 N L1 L2 L3
46
27
26
Bypass
N
(not
supplied)
(not
supplied)
L1
L2
L3
48
Q4S
N L1
L2
L3
N L1
L2
L3
49
Q3BP
Q5N
51
N L1 L2 L3
46
UPS 3
N L1 L2 L3 N L1 L2 L3
UPS 4
To NORMAL/
BYPASS AC source
N L1 L2 L3 N L1 L2 L3
To load
(not
supplied)
Page 22 - 51030375EN/CC
(not
supplied)
2. Installation
UPS units with separate Normal and Bypass AC inputs
23
47
24
25
UPS 1
L1 L2 L3 N L1 L2 L3 N L1 L2 L3
UPS 2
L1 L2 L3 N L1 L2 L3 N L1 L2 L3
46
27
26
Bypass
To
NORMAL
AC
source
To
NORMAL
AC
source
L1
L2
L3
48
Q4S
N L1
L2
L3
N L1
L2
L3
49
Q3BP
50
Q5N
51
N L1 L2 L3
46
UPS 3
L1 L2 L3 N L1 L2 L3 N L1 L2 L3
UPS 4
L1 L2 L3 N L1 L2 L3 N L1 L2 L3
To BYPASS
AC source
To load
46
27
26
To NORMAL
AC source
To NORMAL
AC source
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2. Installation
Earth interconnection between UPS units connected in parallel
Link the frames of parallel UPS units using an additional earth cable with the following characteristics:
- Same cross-section as the power cables.
- Length as short as possible.
- The cable is not supplied with the UPS.
Carry out the connections as shown in the diagram below:
UPS 1
UPS 2
L1 L2 L3 N L1 L2 L3 N L1 L2 L3
Main earth
Page 24 - 51030375EN/CC
L1 L2 L3 N L1 L2 L3 N L1 L2 L3
Additional interconnection
between UPS units
Main earth
2. Installation
2.7 Auxiliary interconnections between UPS units in parallel configurations
Redundant parallel configuration (maximum two UPS units)
10
10
12
12
10
10
UPS 1
Courant
Exchange
d'change
current
12
UPS 2
XMS 04
CAN //
XMS 05
XMS 02 XMS 03
12
XMS 06
Courant
Exchange
d'change
current
XMS 04
CAN //
XMS 05
XMS 02 XMS 03
Bouchon
Blue
plug
bleu
XMS 06
Bouchon
Red
plug
rouge
Exchange-current interconnections
Link connectors XMS02 and XMS03 on the
two UPS units.
CAN // interconnections
Fit a blue plug on connector XMS05 on
UPS1.
Link connector XMS06 on UPS1 to
connector XMS05 on UPS2.
Fit a red plug on connector XMS06 on
UPS2.
Note. The supplied cables limit the distance
between the two UPS units to six metres.
10
12
12
10
10
UPS 1
Courant
Exchange
d'change
current
XMS 04
12
UPS 2
CAN //
XMS 05
XMS 02 XMS 03
12
XMS 06
Courant
Exchange
d'change
current
XMS 04
CAN //
XMS 05
XMS 02 XMS 03
XMS 06
Bouchon
Blue
plug
bleu
UPS 4
Courant
Exchange
d'change
current
XMS 04
XMS 05
XMS 02 XMS 03
UPS 3
CAN //
XMS 06
Courant
Exchange
d'change
current
XMS 04
CAN //
XMS 05
XMS 02 XMS 03
Exchange-current interconnections
Use the XMS02 and XMS03 connectors to
create a loop between the UPS units (all the
XMS02 and XMS03 connectors must be
used).
CAN // interconnections
Daisy-chain the UPS units using the XMS05
and XMS06 connectors. Fit a blue plug on
the first UPS unit and a red plug on the last
unit (all the XMS05 and XMS06 connectors
must be used).
XMS 06
Bouchon
Red
plug
rouge
11
UPS 1
UPS 2
CAN //
XMS 05
XMS 06
Exchange
Courant
current
d'change
XMS 04
CAN //
XMS 05
XMS 02 XMS 03
XMS 06
Bouchon
Blue
plug
bleu
XMS 06
Bouchon
Red
plug
rouge
XMS 02 XMS 03
XMS 04
Q4S
CAN //
XMS 05
Courant
Exchange
d'change
current
Q4S
XMS 02 XMS 03
XMS 04
Q3BP
Courant
Exchange
d'change
current
11
UPS 4
Q3BP
11
Commun
Common
XMS 04
Commun
Common
Q3BP
Commun
Common
Q4S
Commun
Common
Q5N
1 2 3 4 5 6
Q5N
XMS 04
XMS 02 XMS 03
Commun
Common
Exchange
Courant
current
d'change
UPS 3
CAN //
XMS 05
XMS 06
Q5N
11
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2. Installation
Fitting the protection cover for the auxiliary interconnection cables
The plastic protection cover supplied with the parallel connected UPS units protects the user against direct contact with
voltages other than SELVs and ensures the auxiliary interconnection cables are maintained in position.
Be careful not to reverse connectors RJ12 and RJ45 as this may damage them.
RJ45
RJ12
RJ45
RJ12
Screw
Screw
Page 26 - 51030375EN/CC
2. Installation
2.8 Connection of the emergency power off terminal block
1 - Remove the jumper from terminal block 14 .
2 - Connect the emergency power off NC contact to terminals 1 and 2.
3 - Tie the cable down as illustrated in section 2.10.
14
EXT FREQ XMS 02 XMS 03 XMS 04
XMS 05
XMS 06
EPO
1
2
Caution. In parallel configurations, there must be a single emergency power off (EPO) button with a separate
contact for each UPS unit. This button must also cause the protection circuit-breakers upstream of the NORMAL
AC and BY-PASS AC sources to be opened.
1
BA
43
42
44
41
39
40
40
45
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2. Installation
Characteristics of the contacts on the relay communications card
Load on UPS
Battery fault
General alarm
B A
communications
card
AC source
EXT FREQ
EPO
Separate the control and communication cables from the power cables.
Run the cables together in front of the protection panels and tie them to
the panels as indicated in the figure opposite.
Ties
Ties
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2. Installation
Parallel UPS units
A clip-on ferrite is supplied with parallel UPS units. This ensures an EMC level of class A. It must be fitted as shown in the
diagram below:
EXT FREQ
EPO
Ties
Clip-on ferrite
Ties
EPO and communication cable
Parallel connection cable
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2. Installation
2.11 Power connections for an external battery cabinet
x2
Secure:
1 - The base plate 52 supporting the circuit
breaker
2 - Connector XR1
3 - The temperature sensor
4 - The front plate, after connecting the
batteries to the circuit breaker
Only one circuit breaker is necessary even if
there are several battery cabinets.
52
XR1
Page 30 - 51030375EN/CC
x4
2. Installation
Mounting the shelves and the battery cells
Caution. Assembly of the battery cabinet
must be carried out by certified personnel
(standard EN 50091-1-2).
51030375EN/CC
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2. Installation
2.13 Control connections for an external battery cabinet
1 - Connect the wires for the XR1 connector (circuit breaker) in the external battery cabinet to connector 17 and the wires
for the temperature sensor to connector XMD3 53 .
2 - Remove the cover 21 , unscrew and pivot forward the communications rack 5 , run the cable behind the rack and then
in the trough as shown in the illustration.
53
XMD3
XMD3
21
XR1
-12V
+12V
BC+
BC-
QF1
17
Overhead view
1
2
3
Page 32 - 51030375EN/CC
10
9
8
7
6
5
4
3
2
1
2. Installation
2.14 Connection of an input isolating transformer
A
N L1 L2 L3
B
N L1 L2 L3
AC input
C
L1 L2 L3 N
N L1 L2 L3
To load
- Page 33
3. Final checks
3.1 Check on the position of the stop on the manual bypass switch 22
Single UPS
In this case, the stop must be positioned to the right to block switching to the TEST ISO position.
NORMAL
Q3BP
Q3BP
TEMP ISO
TEMP BP
22
TEST ISO
TEST BP
STOP IN TEST
& WAIT AC BP
STATIC SWITCH
OPEN ON THE
DISPLAY
STOP IN TEST
& WAIT AC BP
STATIC SWITCH
CLOSED ON THE
DISPLAY
ISOLATED
BY-PASS
NORMAL
Q3BP
TEMP ISO
Q3BP
TEMP BP
22
TEST ISO
STOP IN TEST
& WAIT AC BP
STATIC SWITCH
OPEN ON THE
DISPLAY
ISOLATED
TEST BP
STOP IN TEST
& WAIT AC BP
STATIC SWITCH
CLOSED ON THE
DISPLAY
BY-PASS
Stop positioned to the left of the switch handle.
Page 34 - 51030375EN/CC
4. Operation
All operations concerning system start-up and compliance with standards and regulations, including those related
to the battery cabinet, must be carried out by trained and certified personnel before using the UPS.
32
38
18
19
3 - Set the battery circuit breaker QF1 19 to the OFF position (or trip
the battery circuit breakers on the auxiliary cabinets if applicable).
4 - Set the Normal AC input switch Q1 18 to the OFF position.
The charger no longer operates to keep the batteries fully charged.
18
19
22
If LED 34 does not go ON, press the ON button 37 (the UPS is in
manual start mode) and confirm if necessary by pressing the function
key 32 marked
.
32
37
If LED 34 still does not go ON, and one of the fault LEDs 35 or 36 is
ON, a fault has occurred (see section 5.1).
36
35
34
51030375EN/CC
- Page 35
4. Operation
4.3 Shutting down a parallel configuration
1 - Press the OFF button 38 on each UPS unit.
2 - Confirm by pressing the function key 32 marked
?
32
38
18
3 - Set the battery circuit breaker 19 (QF1) in each UPS unit to the OFF
position (or trip the battery circuit breakers in the auxiliary cabinets if
applicable).
4 - Set the input switch 18 (Q1) in each UPS unit to the OFF position.
19
The charger no longer operates to keep the batteries fully charged.
18
19
22
1 - Check that the Normal AC source input switch (Q4S) in the external
bypass cubicle is closed.
2 - Check that the output switch (Q5N) in the external bypass cubicle is
closed.
3 - Check that the bypass switch (Q3BP) in the external bypass cubicle
is open.
Then carry out steps 4 to 6 below on all the UPS units.
4 - Set the Normal AC source input switch 18 to the ON position.
5 - Wait 10 seconds while the circuits are initialised.
6 - Set the battery circuit breaker QF1 19 (or the battery circuit breakers
in the auxiliary cabinets) to the ON position.
32
37
36
35
34
Page 36 - 51030375EN/CC
4. Operation
4.5 Operating modes
Normal (double conversion) mode
This is the conventional operating mode, set by default in the factory. Two possible cases.
1 - Normal AC source available:
LED 34 is ON.
The load is protected by the UPS.
34
2 - Normal AC source not available:
LED 34 flashes.
LED 35 is ON.
The buzzer sounds intermittently.
35
34
The display indicates any anomalies related to the AC source or the UPS as well as remedial action if applicable.
Press the function key 32 indicated by the display to turn the buzzer OFF.
The buzzer must be turned off to access the other information on the display.
34
35
34
The display indicates the UPS operating status conditions and the required action.
51030375EN/CC
- Page 37
4. Operation
4.6 Operation on battery power
The load continues to be protected by the UPS when the Normal AC source is not available. Power is supplied by the
battery.
35
34
Low battery warning on display. There is very little remaining battery backup time. Close all applications because UPS
automatic shutdown is imminent.
35
35
34
Caution. This function is no longer available if the UPS has been completely de-energised.
Page 38 - 51030375EN/CC
4. Operation
4.9 UPS personalisation
Access to the personalisation functions
Personalisation must be carried out with the manual bypass switch 22 in the TEST BP position.
1 - Press the menu key 31 .
2 - Select "Settings", then "Personalisation" using the function keys 32
or .
3 - Confirm by pressing the function key 32 marked
.
4 - Enter the password by successively selecting each icon using the
corresponding function key.
5 - Confirm by pressing the function key 32 marked
.
6 - To save the personalisation settings, confirm by pressing the function
key 32 marked
.
31
?
32
The password
is factory set.
Operating mode
Function
Factory setting
Options
Normal
ECO
Disabled
Enabled
1 to 255
4 seconds
1 to 60 seconds
50 Hz
60 Hz
8%
0.5 - 1 - 2 - 4 %
Rate of synchronisation
with Bypass AC source
1 Hz / s
2 Hz / s
Disabled
Enabled
Frequency
Automatic bypass
Transfer to bypass
Enabled
Disabled
Enabled
Disabled
30 days
every 1 to 3 months
Deep discharge
Not allowed
Allowed
Enabled
Disabled
Battery
51030375EN/CC
- Page 39
4. Operation
Transformers
Normal AC input transformer
None
Present
None
Present
Output transformer
None
Present
1.A
Factory setting
UPS ON
UPS OFF
1.B
Outputs
Factory setting
1.1
- PFC fault
- Inverter fault
1.2
Battery fault
- Charger fault
- Automatic-bypass fault
- Bypass AC source out of tolerance
1.3
Load on UPS
- Battery-temperature fault
- Fan fault
- Emergency power off activated
1.4
1.5
- Blown fuse(s)
- Transfer to Bypass AC source disabled
1.6
The indications 1.X become 2.X for a second identical card in the UPS.
Contacts are of the NO (normally open) type.
(1) The general alarm can be tested by opening the battery circuit breaker.
Page 40 - 51030375EN/CC
4. Operation
4.11 Display functions
Main menu
Welcome screen
Load protected
01/Jan./2000
kVA
8.8 8.8 8.9
Select
10:10
min
32
+++
VOLT
Measurements
Mimic diagrams
01010
10101
01010
Status
Settings
Controls
Battery
VOLT
Measurements
Mimic diagrams
Parallel measurements
Battery measurements
Power measurements
Current measurements
Voltage measurements
Frequency measurements
Ratios
Status
Settings
Language
Date / Time
Time stamping
Display contrast
Statistics
Buzzer volume
History
Personalisation
Output voltage
Password
Relay-contact settings
Controls
Start-up
Start-up
Clear fault
UPS shutdown
Equalise battery
Forced transfer to UPS
51030375EN/CC
- Page 41
5. Maintenance
5.1 Identification of alarms
Alarm conditions are identified by LEDs 34 , 35 and 36 and the buzzer.
LED 34
LED 35
Buzzer
Signification
Intermittent
Intermittent
Intermittent
LED
36
32
35
Page 42 - 51030375EN/CC
In addition to these messages, the minor fault LED 35 lights up and the
buzzer sounds.
These messages can be deleted by pressing the function key 32 . This
also causes LED 35 to go out, the buzzer to stop and the removal of
the Global Alarm remote signalling.
5. Maintenance
5.3 UPS isolation
Single UPS
To isolate the UPS from the electrical power source and supply the load directly by the Normal or Bypass AC source, the
manual bypass switch must be used as indicated below.
1 - Shut down the UPS by pressing the OFF button 38 .
2 - Confirm by pressing the function key 32 marked
.
?
32
38
18
19
NORMAL
Q3BP
Q3BP
TEMP ISO
TEMP BP
TEST ISO
TEST BP
STOP IN TEST
& WAIT AC BP
STATIC SWITCH
CLOSED ON THE
DISPLAY
STOP IN TEST
& WAIT AC BP
STATIC SWITCH
OPEN ON THE
DISPLAY
ISOLATED
22
BY-PASS
Frequency converter
1 - Shut down the UPS by pressing the OFF button 38 .
2 - Confirm by pressing the function key 32 marked
.
NORMAL
Q3BP
TEMP ISO
Q3BP
TEMP BP
TEST ISO
STOP IN TEST
& WAIT AC BP
STATIC SWITCH
OPEN ON THE
DISPLAY
ISOLATED
TEST BP
STOP IN TEST
& WAIT AC BP
STATIC SWITCH
CLOSED ON THE
DISPLAY
22
BY-PASS
51030375EN/CC
- Page 43
5. Maintenance
If supplied by the UPS:
18
19
NORMAL
Q3BP
Q3BP
TEMP ISO
TEMP BP
TEST BP
TEST ISO
STOP IN TEST
& WAIT AC BP
STATIC SWITCH
OPEN ON THE
DISPLAY
STOP IN TEST
& WAIT AC BP
STATIC SWITCH
CLOSED ON THE
DISPLAY
ISOLATED
22
BY-PASS
32
38
18
19
NORMAL
Q3BP
TEMP ISO
Q3BP
ISOLATED
TEMP BP
TEST ISO
STOP IN TEST
& WAIT AC BP
STATIC SWITCH
OPEN ON THE
DISPLAY
TEST BP
STOP IN TEST
& WAIT AC BP
STATIC SWITCH
CLOSED ON THE
DISPLAY
22
BY-PASS
The load is no longer protected by the UPS, but continues to be supplied with AC power.
Maintenance or servicing can now be carried out.
Page 44 - 51030375EN/CC
5. Maintenance
Parallel UPS configuration with external bypass cubicle
Shutdown and isolation of one UPS unit
First check that the total capacity of the remaining UPS units is sufficient to supply the connected load.
1 - Shut down the UPS by pressing the OFF button 38 .
2 - Confirm by pressing the function key 32 marked
.
3 - Turn the manual bypass switch 22 from NORMAL to TEST ISO position.
4 - Set the battery circuit-breaker 19 (or set the battery circuit-breakers of the auxiliary cabinets if any) to OFF.
5 - Set the input circuit-breaker 18 to OFF.
6 - Turn the manual bypass switch 22 from TEST ISO to ISOLATED position.
The load is no longer protected by the UPS, but continues to be supplied with AC power.
Maintenance or servicing can now be carried out.
51030375EN/CC
- Page 45
5. Maintenance
5.4 Return to the Normal position
Single UPS
To isolate the UPS from the electrical power source and supply the load directly by the Normal or Bypass AC source, the
manual bypass switch must be used as indicated below.
18
19
NORMAL
Q3BP
TEMP ISO
Q3BP
TEMP BP
TEST ISO
STOP IN TEST
& WAIT AC BP
STATIC SWITCH
OPEN ON THE
DISPLAY
ISOLATED
TEST BP
STOP IN TEST
& WAIT AC BP
STATIC SWITCH
CLOSED ON THE
DISPLAY
22
BY-PASS
36
35
34
Page 46 - 51030375EN/CC
5. Maintenance
Frequency converter
18
19
NORMAL
Q3BP
Q3BP
TEMP ISO
TEMP BP
TEST ISO
TEST BP
STOP IN TEST
& WAIT AC BP
STATIC SWITCH
OPEN ON THE
DISPLAY
STOP IN TEST
& WAIT AC BP
STATIC SWITCH
CLOSED ON THE
DISPLAY
ISOLATED
22
BY-PASS
32
37
36
35
34
19
NORMAL
Q3BP
TEMP ISO
Q3BP
TEMP BP
TEST ISO
STOP IN TEST
& WAIT AC BP
STATIC SWITCH
OPEN ON THE
DISPLAY
ISOLATED
TEST BP
STOP IN TEST
& WAIT AC BP
STATIC SWITCH
CLOSED ON THE
DISPLAY
22
BY-PASS
51030375EN/CC
- Page 47
5. Maintenance
Restart the UPS unit on which the manual bypass switch 22 is set to the Isolated position
18
19
NORMAL
Q3BP
Q3BP
TEMP ISO
TEMP BP
TEST ISO
TEST BP
STOP IN TEST
& WAIT AC BP
STATIC SWITCH
OPEN ON THE
DISPLAY
STOP IN TEST
& WAIT AC BP
STATIC SWITCH
CLOSED ON THE
DISPLAY
ISOLATED
22
BY-PASS
32
37
36
35
34
18
19
NORMAL
Q3BP
TEMP ISO
Q3BP
TEMP BP
TEST ISO
STOP IN TEST
& WAIT AC BP
STATIC SWITCH
OPEN ON THE
DISPLAY
ISOLATED
TEST BP
STOP IN TEST
& WAIT AC BP
STATIC SWITCH
CLOSED ON THE
DISPLAY
22
BY-PASS
32
37
36
35
34
Page 48 - 51030375EN/CC
5. Maintenance
5.5 Training Center
To allow you to useAPC by Schneider Electric products effectively and carry out basic maintenance, we offer a complete range of
technical training courses in English and French.
Training centers
Schneider Critical Power & cooling services
50 Hz :
Training center
Schneider Critical Power & cooling services
50-60 Hz :
Internet : Http://powerlearning.apc.com
On-line catalogue and registration.
51030375EN/CC
- Page 49
6. Environment
This product has been designed to respect the environment
It does not contain CFCs or HCFCs.
It was manufactured in a factory certified ISO 14001 respecting eco-design rules.
Packing
UPS packing materials must be recycled in compliance with all applicable regulations.
Warning
This product contains lead-acid batteries. Lead is a dangerous substance for the environment if it is not correctly recycled
by specialised companies.
The cooling liquid (propylene glycol base) used for this product is environment-friendly.
The cooling liquid or any residue should not be dumped in sewage systems or outdoors. Suitable recipients must be used
to dispose of the liquid in compliance with applicable regulations.
Page 50 - 51030375EN/CC
7. Appendices
7.1 Technical sheets
Electrical characteristics
Selection of protection devices
UPS unit with common Normal and Bypass AC inputs
Q4S
NORMAL AC
BYPASS AC
Upstream
circuit breaker
(not supplied)
Input
fuses
Output
fuses
23
Downstream
circuit breaker
(not supplied)
Load
Downstream
circuit breaker
(not supplied)
Load
25
Q5N
Q1
BYPASS AC
Upstream
circuit breaker
(not supplied)
24
Q4S
NORMAL AC
Upstream
circuit breaker
(not supplied)
Input
fuses
Output
fuses
23
25
Q5N
Q1
When sizing the upstream circuit breakers, the parameters presented below must be taken into account.
Time/current curves for UPS input and output fuses
t (s)
104
103
102
10
15 kVA : 32A
30 kVA : 63A
10-1
10-2
10-3
10-4
10
102
103
104
I (A)
Continuous input
current at U = 361 V
and
overload = 1.05 In
Continuous input
current at overload =
1.25 In limited to
10 minutes
Continuous input
current at overload =
1.5 In limited to
1 minute
Input/output fuse
ratings
10 kVA
22 A
23 A
23 A
32 A
15 kVA
31 A
33 A
33 A
32 A
20 kVA
42 A
46 A
46 A
63 A
30 kVA
60 A
67 A
67 A
63 A
51030375EN/CC
- Page 51
7. Appendices
Earth-leakage current = 1 A
Ue
250 to 440 V
335 to 440 V
Fe
45 to 65 Hz
45 to 65 Hz
Bypass AC source
Ue
380 V
400 V
415 V
+ 10%
- 8%
8%
50 Hz - 60 Hz
Fe
Load output
Us
380 V
400 V
415 V
+ 5%
- 0%
100%
90%
75%
1.5
1.4
1.3
1.2
1.1
250V 323V
295V
440V
1.0
1s
Derating in 400 V 50 Hz UPS installations with a power factor other than 0.8
Page 52 - 51030375EN/CC
Load DPF
Derating of a 10 kVA
UPS unit
Derating of a 15 kVA
UPS unit
Derating of a 20 kVA
UPS unit
Derating of a 30 kVA
UPS unit
0.6 lagging
10 kVA
15 kVA
20 kVA
30 kVA
0.7 lagging
10 kVA
15 kVA
20 kVA
30 kVA
0.8 lagging
10 kVA
15 kVA
20 kVA
30 kVA
0.9 lagging
8 kVA
13 kVA
17 kVA
26 kVA
1.0 resistive
8 kVA
12 kVA
16 kVA
24 kVA
0.9 leading
7 kVA
12 kVA
14 kVA
24 kVA
0.8 leading
7 kVA
12 kVA
14 kVA
24 kVA
0.7 leading
6 kVA
11 kVA
13 kVA
23 kVA
0.6 leading
6 kVA
11 kVA
13 kVA
23 kVA
7. Appendices
Maximum allowable power for parallel UPS units
Without external bypass cubicle:
= 1 x Pn
= 1 x Pn
= 2 x Pn
= 3 x Pn
= 3 x Pn
The maximum allowable power for 4 parallel UPS units is limited to 3 x Pn.
Parallel UPS
EMC Level
Class B
Class A
ECO Mode
Yes
No
Frequency converter
Yes
No
No
No
No
No
No
51030375EN/CC
- Page 53
7. Appendices
Thermal characteristics
The operating temperature range is 0C to +35C (40C for eight hours), however optimum operation is within the +20C
to +25C range.
Battery backup time is adversely affected by high and low temperatures. It is significantly reduced at temperatures under
10C. Above 25C, battery service life is cut in half every 10C. Above 40C, battery manufacturers no longer guarantee
operation due to the risk of thermal runaway.
UPS
power rating
Recommended air
throughput
Heat loss
10 kVA
400 m3/h
1100 W
1600 W
2100 W
600 m /h
15 kVA
800 m /h
20 kVA
1100 m /h
30 kVA
3100 W
7.2 Glossary
Backup time
Bypass AC source
Source supplying the bypass line. The load can be transferred to the bypass line if an overload
occurs on the UPS output, for maintenance or in the event of a malfunction.
ECO mode
Operating mode by which the load is supplied directly by the AC source if it is within the
tolerances defined by the user. This mode reduces the consumption of electrical power.
Manual bypass
Rotary switch controlled by the user, used to connect the loads directly to the AC source.
Transfer of the load to the manual bypass enables UPS maintenance without interrupting the
supply of power to the connected loads.
Relay contacts
UPS (ASI)
Page 54 - 51030375EN/CC
7. Appendices
7.3 Index
A
Indications
Audio ....................................................... 4, 37-38, 42
Visual ............................................................ 4, 11, 41
B
Battery ....................................................................... 38-40
Battery circuit breaker ......................................... 9-10
External battery ....................................... 7, 10, 30-32
Buzzer (OFF) ................................................................. 41
Bypass
Automatic bypass .............................................. 39-40
Manual bypass ........................................ 9, 34, 43-48
M
Man-machine interface ............................................ 11, 41
O
Overloads .................................................................. 51-52
P
C
Casters (locking) ............................................................ 12
Communications cards ................................... 9, 11, 27-28
Connections
Access ...................................................................... 8
Auxiliary cabinets ........................................ 12, 30-33
Communications card ............................................. 11
Connections panel ............................................... 9-10
Control cables ............................................. 25-28, 32
Power cables ......................................... 20-23, 30, 33
D
Dimensions ...................................................................... 7
Display ................................................................. 4, 11, 32
Double-conversion mode ............................................... 37
E
ECO mode ..................................................................... 37
Emergency power off ............................................... 27, 40
Personalisation .............................................................. 39
R
Relay contacts ............................................................... 40
Rotary switch (bypass) ............................................... 9, 34
S
Shutdown ............................................................ 36-37, 40
Start-up ......................................................... 35-36, 38, 40
Synchronisation
External synchronisation .......................................... 9
T
Terminal blocks
AC-power connections ............................ 9, 20-23, 33
Control connections ................................ 9, 25-28, 32
Transformer ............................................................. 33, 39
Ventilation ...................................................................... 54
W
Weight .............................................................................. 7
H
Heat losses .................................................................... 54
51030375EN/CC
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