WRC Buletine 330 Related
WRC Buletine 330 Related
WRC Buletine 330 Related
2007
INTRODUCTION
(1)
(2)
123
MATERIALS
Chromium-molybdenum steel (ASTM A335 Grd. P5)
and low-alloy manganese steel (S355J2G3 EN10025-2)
were selected for the analysis [7, 8]. These different
alloyed structural steels were selected in order to determine
the influence of heat treatment on the welded joints from
differently graded steels. Structural low-alloy manganese
steels are mostly used for manufacture of units operated
within the range of 40 C to +475 C temperature. Heatresistant chromium-molybdenum steels are used for
manufacture of structures operated at higher temperatures.
The experimental research was performed on specimens
made from a 12 mm thick sheet S355J2G3 EN10025-2
steel and a weldless hot-rolled pipe ( 219.1 12.7) steel
ASTM A335 Grd. P5 (Tables 1 2).
RESEARCH TECHNIQUE
All 6 specimens from S355J2G3 EN10025-2 steel and
7 specimens from ASTM A335 P5 steel were welded. All
the samples were welded at the same position (PF
ISO6947, vertical upward weld). When welded, all the
specimens were heat treated under different regimes
(Tables 5 and 6). Heat treatment modes for low-alloy
manganese steel samples were selected the same as in
WRC bulletin 481 in order to compare the results with the
analysis performed by K. E. Orie and Ch. R. Roper [2].
Heat treatment modes for chromium-molybdenum steel
samples were selected the ones commonly applied by
Mazeikiu nafta in repair of piping of such steel.
The temperature-time parameters of each regime were
calculated according to formula (2). After evaluating the
possible tolerances of postweld heat treatment temperature
and time measures, the tolerance of parameter P should be
equal 0.026.
After thermal treatment process, the analyses of
welded metal listed below were carried out:
to check the quality of the weld the radiographic
X-rays analysis was used (level B) [9]. The analysis
was performed using X-ray generator RAPAN
M200/100.
to check the tensile properties then cross-tensile test
[10, 11] was used. Specimens were cut mechanically.
3 specimens were cut out of each welded joint. The
tensile test was carried out in a MIRI-500K tensile
machine. The tolerances of cross-tensile test are 1 %.
strenght properties wereevaluated by impact strength
test [12, 13]. 3 specimens were cut out of each welded
joint. Specimen type KVWS 0/1 (Charpy pendulum
V-notch, weld-metal notch, notched surface parallel to
the specimens surface, notch over central area of
weld). The tolerances of impact strength test are 1 %.
Composition (mass), %
C
Si
Al
S355J2G3
EN 10025
0.18
0.26 0.032
P5 ASTM
A335
0.13
0.34
Cr
Mn
Mo
1.39
4.31
0.46
0.014 0.021
Tensile
strength, Rm,
N/mm2
Yield
strength, Re,
N/mm2
Elongation,
A5,
%
S355J2G3
EN10025
600
467
21
P5 ASTM
A335
515
333
40
Composition (mass), %
C
Si
Mn
Cr
Mo
BHLER
EMK 8
0.10
1.0
1.7
BHLER
CM 5-IG
0.08
0.4
0.5
5.8
0.6
Yield
Tensile
Elongation, Impact work
strength
strength
ISO-V KV, J
A5, %
2
2
Rm, N/mm Re, N/mm
BHLER
EMK 8
600
470
26
50
(at 40 C)
BHLER
CM 5-IG
620
510
20
200
(at +20 C)
Table 5. Heat treatment parameters of welded specimens from S355J2G3 EN10025-2 steel
Specimen
No.
Preheat rate
starting from
300 C, C/h
Temperature of heat
treatment, C (K)
Time of
exposure, h
Cooling rate,
C/h
Temperature-time
parameter P
Electric furnace
150
620 (893)
150
17.86
Electric furnace
150
650 (923)
150
18.16
Electric furnace
150
620 (893)
16
150
18.94
Electric furnace
150
680 (953)
150
19.06
Electric furnace
150
650 (923)
16
150
19.57
Electric furnace
150
680 (953)
16
150
20.20
Table 6. Heat treatment parameters of welded specimens of specimens from ASTM A335 P5 steel
Specimen
No.
Preheat rate
starting from
300 C,C/h
Temperature of heat
treatment, C (K)
Time of
exposure, h
Cooling rate,
C/h
Temperature-time
parameter P
Electric furnace
250
750 (1023.15)
150
21.17
Electric furnace
250
750 (1023.15)
150
20.95
Electric furnace
250
750 (1023.15)
150
21.38
Flexible elements
100
750 (1023.15)
200
20.46
Flexible elements
400
750 (1023.15)
2.5
200
20.87
Flexible elements
100
740 (1013.15)
200
20.56
Flexible elements
100
730 (1003.15)
200
20.54
540
520
500
480
17.5
18
19
20
260
660
640
620
600
580
20.5
21
21.5
240
220
200
180
160
150
17.5
18
19
20
200
190
180
170
REFERENCES
160
1.
21
20.5
21.5
2.
3.
4.
5.
CONCLUSIONS
1. More intensive (at higher temperature or longer time
of exposure than typically) heat treatment with the
increasing temperature-time parameter P has a negative
impact on strength-related characteristics of welded joints
from S355J2G3 EN10025-2 and ASTM A335 P5 steels.
Such heat treatment regime decreases the tensile and
impact strength of welded joints.
2. The values of strength characteristics of welded
joints are alike, when the temperature-time parameter P is
similar, though the temperature and time of exposure
differs.
3. For heat treatment of welded joint from S355J2G3
EN10025-2 steel, it is necessary to apply the processing
regime with the temperature-time parameter which would
not exceed 19. In case the value of the temperature-time
parameter is higher, the tensile strength of the heat treated
steel is smaller than the minimum one specified in the
standard. The latter is to be taken into account when precalculating the strength of constructions.
4. When heat treatment (after welding) is applied to
chromium-molybdenum steels with 5 % chromium
content, the temperature-time parameter of selected heat
6.
7.
8.
9.
10.
11.
12.
13.
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