Syslib Rm042 (P AIChan)
Syslib Rm042 (P AIChan)
Syslib Rm042 (P AIChan)
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Table of Contents
Preface
Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Required Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Controller File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Visualization Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Controller Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Analog Input Channel Input Structure . . . . . . . . . . . . . . . . . . . . . . . . . 10
Analog Input Channel Output Structure . . . . . . . . . . . . . . . . . . . . . . . 13
Analog Input Channel Local Configuration Tags . . . . . . . . . . . . . . . 15
Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Programming Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Display Elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Status/Quality Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Operator Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Maintenance Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Engineering Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Alarms Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Analog Input Channel Faceplate Help . . . . . . . . . . . . . . . . . . . . . . . . . 33
Table of Contents
Notes:
Preface
This document is updated throughout for version 3.1 of the Rockwell
Automation Library of Process Objects. Changes for this revision are marked by
change bars shown in the right margin.
Page
Changed title from 'PlantPAx Library of Process Objects' to 'Rockwell Automation Library of
Process Objects'
Front Cover
Changed version of Rockwell Automation Library of Process Objects from 3.0 to 3.1
5, 9, 10
5, 9
Visualization Files:
added Important note concerning the order files are to be imported
Types table - added Optional Graphic Displays section to table
10
13
Operations:
added Simulation section
added threshold indicators table
16
22
19, 31
20
22
For the latest compatible software information and to download the Rockwell
Automation Library of Process Objects, see the Product Compatibility and
Download Center at
http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page.
For general library considerations, see Rockwell Automation Library of Process
Objects, publication PROCES-RM002.
Preface
Additional Resources
Description
Faceplate
Guidelines
This instruction is usually associated with other instructions, with one instance
being used for each analog input of the associated instruction.
This instruction can be integrated with the following instructions in the
Rockwell Automation Library of Process Objects:
Basic Analog Input (P_AIn)
Advanced Analog Input (P_AInAdv)
Dual Sensor Analog Input (P_AInDual)
Multiple Analog Input (P_AInMulti)
Flowmeter Dosing (P_DoseFM)
Weigh Scale Dosing (P_DoseWS)
Functional Description
The P_AIChan Add-On Instruction monitors one analog input channel for the
following conditions:
Invalid configuration
I/O module fault
Input out of range
Instrument reports the following conditions:
Out of specification (uncertain)
Function check (substitute PV entered manually)
Maintenance required
Channel fault
Input not-a-number (floating-point exception)
Input stuck (unchanging)
For each condition, the Process Variable (PV) quality to report can be configured
as follows:
Good
Uncertain
Bad (raises Fail alarm)
For each condition, the following actions can be taken:
Pass the PV through unchanged
Apply a configured replacement PV value
Use the last good PV value
Add-On Instructions are reusable code objects that contain encapsulated logic
that can streamline implementing your system. This lets you create your own
instruction set for programming logic as a supplement to the instruction set
provided natively in the ControlLogix firmware. An Add-On Instruction is
defined once in each controller project, and can be instantiated multiple times in
your application code as needed.
Required Files
Controller File
The P_AIChan_3_1-00_AOI.L5X Add-On Instruction must be imported into
the controller project to be used in the controller configuration. The service
release number (boldfaced) can change as service revisions are created.
Visualization Files
The following files for this Add-On Instruction can be downloaded from the
Product Compatibility and Download Center at
http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page.
IMPORTANT
Files must be imported in the following order: image files, then global object
files, and then graphic files. This order is required to properly configure the
visualization files.
File Type
Description
Graphics - Displays
GFX
(RA-BAS) P_AIChan-Faceplate
(RA-BAS-ME) P_AIChan-Faceplate
(RA-BAS) P_AIChan-Help
(RA-BAS-ME) P_AIChan-Help
(RA-BAS) Common-AnalogEdit
N/A
(RA-BAS) P_Alarm-Faceplate
(RA-BAS-ME) P_Alarm-Faceplate
(RA-BAS) P_Alarm-Help
(RA-BAS-ME) P_Alarm-Help
Graphics - Global
Objects
Graphics - Images
GGFX
PNG
File Type
CSV
Description
(1)
N/A
FTVME_PlantPAxLib_Tags_3_1_00.csv
(1) The service release number (boldfaced) can change as service revisions are created.
This section describes the parameter references for this Add-On Instruction.
Controller Code
Data
Type
EnableIn
Default
Description
BOOL
Ladder Diagram:
If the rung-in condition is true, the instructions Logic routine executes. If the rungin condition is false, the instructions EnableInFalse routine executes.
Function Block Diagram:
If true, or not connected, the instructions Logic routine executes. If the parameter
is exposed as a pin and wired, and the pin is false, the instructions EnableInFalse
routine executes.
Structured Text:
No effect. The instructions Logic routine executes.
Inp_Raw
REAL
4.0
Inp_ModFault
BOOL
Inp_ChanFault
BOOL
Inp_OutOfSpec
BOOL
Inp_FuncCheck
BOOL
Inp_MaintReqd
BOOL
Inp_Reset
BOOL
Input parameter used to programatically reset alarms. When set to 1, all alarms
requiring reset are reset.
Cfg_FailOnUncertain
BOOL
10
Alias For
Data
Type
Alias For
Default
Description
Cfg_PCmdClear
BOOL
Mode.Cfg_PCmdClear
When this parameter is 1, program commands are cleared once they are acted
upon. When set to 0, program commands remain set until cleared by the
application program logic.
IMPORTANT: Clearing this parameter online can cause unintended program
command execution.
Cfg_HasFailAlm
BOOL
Fail.Cfg_Exists
This parameter determines whether the corresponding alarm exists and is checked
or if the alarm does not exist and is not used. When this parameter is 1, the
corresponding alarm exists.
Cfg_FailResetReqd
BOOL
Fail.Cfg_ResetReqd
This parameters determines whether a reset is required to clear the alarm status.
When this parameter is 1, the alarm is latched ON when the alarm occurs. After the
alarm condition returns to normal, a reset is required to clear the alarm status (for
example, OCmd_Reset, Inp_Reset, or Fail.OCmd_Reset are required to clear
Alm_Fail alarm after the alarm is set and the value returns to normal). When this
parameter is 0, no reset is required and the alarm status is cleared when the alarm
condition returns to normal.
IMPORTANT: If the reset clears the alarm, it also acknowledges the alarm.
Cfg_FailAckReqd
BOOL
Fail.Cfg_AckReqd
Cfg_FailSeverity
INT
Fail.Cfg_Severity
1000
This parameter determines the severity of each alarm. This drives the color and
symbol that is used to indicate alarm status on the faceplate and global object.
The following are valid values:
1250 = Low
251500 = Medium
501750 = High
7511000 = Urgent
IMPORTANT: For FactoryTalk View software version 7.0, this severity parameter
drives only the indication on the global object and faceplate. The Alarms and
Events definition of severity drives the color and symbol that is used on the alarm
banner and alarm summary as well as the value returned by FactoryTalk Alarms
and Events display commands.
Cfg_InpRawMin
REAL
4.0
Cfg_InpRawMax
REAL
20.0
Cfg_PVEUMin
REAL
0.0
Cfg_PVEUMax
REAL
100.0
Cfg_PVHiLim
REAL
1.50E+38
Cfg_PVLoLim
REAL
-1.50E+38
Cfg_InpOORHiLim
REAL
20.733334
Cfg_InpOORLoLim
REAL
3.6666667
Cfg_InpOORDB
REAL
0.06666667
Cfg_InpOOROnDly
DINT
Cfg_InpOOROffDly
11
Data
Type
Cfg_InpOORAction
SINT
Alias For
Default
Description
Cfg_InpStuckAction
Cfg_InpNaNAction
Cfg_ModFaultAction
Cfg_ChanFaultAction
Cfg_OutOfSpecAction
Cfg_FuncCheckAction
Cfg_MaintReqdAction
Cfg_CfgErrAction
Cfg_InpOORQual
SINT
Cfg_InpStuckQual
Cfg_InpNaNQual
Cfg_ModFaultQual
Cfg_ChanFaultQual
Cfg_OutOfSpecQual
Cfg_FuncCheckQual
Cfg_MaintReqdQual
Cfg_CfgErrQual
Cfg_StuckT
DINT
60
Cfg_PVReplaceVal
REAL
0.0
PCmd_FailAck
BOOL
Fail.PCmd_Ack
PCmd_FailSuppress
Fail.PCmd_Suppress
PCmd_FailUnsuppress
Fail.PCmd_Unsuppress
PCmd_FailUnshelve
Fail.PCmd_Unshelve
When Cfg_PCmdClear is 1:
Set PCmd_<Alarm>Suppress to 1 to suppress alarm
Set PCmd_<Alarm>Unsuppress to 1 to unsuppress alarm
These parameters reset automatically
When Cfg_PCmdClear is 0:
Set PCmd_<Alarm>Suppress to 1 to suppress alarm
Set PCmd_<Alarm>Suppress to 0 to unsuppress alarm
PCmd_<Alarm>Unsuppress is not used
These Parameters do not reset automatically
Set PCmd_<Alarm>Unshelve to 1 to Unshelve alarm
The parameter is reset automatically
PCmd_Reset
BOOL
OCmd_Reset
BOOL
OCmd_ResetAckAll
12
Data Type
EnableOut
BOOL
Alias For
Enable Output: The EnableOut signal is not manipulated by this instruction. Its output state
always reflects EnableIn Input state.
Description
Val_InpRaw
REAL
Val
Val_PVEUMin
Val_PVEUMax
SrcQ_IO
SrcQ
SINT
13
Data Type
Alias For
Description
Val_Sts
SINT
Val_Fault
SINT
Val_Notify
SINT
Sts_PVGood
BOOL
Sts_PVUncertain
BOOL
Sts_PVBad
BOOL
Sts_UseInp
BOOL
Sts_HoldLast
BOOL
Sts_Clamped
BOOL
Sts_Replaced
BOOL
Sts_InpOORHiCmp
BOOL
Sts_InpOORLoCmp
BOOL
Sts_InpOutOfRange
BOOL
Sts_InpStuck
BOOL
Sts_InpNaN
BOOL
Sts_ModFault
BOOL
Sts_ChanFault
BOOL
Sts_OutOfSpec
BOOL
Sts_FuncCheck
BOOL
Sts_MaintReqd
BOOL
Sts_AlmInh
BOOL
Sts_Err
BOOL
1 = Error in configuration (see detail Err_ bits for reason), display icon.
Err_Raw
BOOL
Err_EU
BOOL
Err_Timer
BOOL
Err_DB
BOOL
Err_Alarm
BOOL
14
Data Type
Alias For
Description
Sts_Fail
BOOL
Fail.Inp
Alm_Fail
BOOL
Fail.Alm
Ack_Fail
BOOL
Fail.Ack
Sts_FailDisabled
BOOL
Fail.Disabled
Sts_FailSuppressed
BOOL
Fail.Suppressed
Sts_FailShelved
BOOL
Fail.Shelved
Rdy_Reset
BOOL
Rdy_ResetAckAll
BOOL
P_AIChan
BOOL
Data Type
Default
Description
Cfg_Desc
STRING_40
'Analog Channel
Quality'
Description for display on HMI. This string is shown in the title bar of the faceplate.
Cfg_EU
STRING_8
'%'
Cfg_Label
STRING_20
'Analog In Channel'
Label for graphic symbol displayed on HMI. This string appears on the graphic symbol.
Cfg_RU
STRING_8
'mA DC'
Cfg_Tag
STRING_20
'P_AIChan'
Tag name for display on HMI. This string is shown in the title bar of the faceplate.
Operations
Modes
The P_AIChan instruction does not have modes and does not use an embedded
P_Mode Add-On Instruction. The P_AIChan instruction is used to monitor an
analog input.
15
Alarms
The P_AIChan instruction uses the following alarms, implemented by using
embedded P_Alarm Add-On Instructions.
Table 6 - P_AInChan Alarm Parameters
Alarm
P_Alarm Name
Description
Fail
Fail
The input has a condition that is configured to be flagged as bad, or the input
has a condition that is configured to be flagged as uncertain and
Cfg_FailOnUncertain is true.
The P_AIChan object's Fail alarm is set to not exist by default. If you set this
alarm to exist, be aware that the P_AIChan object does not have its own
display elements. Thus, you do not have a graphic symbol with flashing border
to show and click to call up the P_AIChan faceplate. However, you can still get
to the P_AIChan instance's faceplate easily when it raises a failure alarm in
two different ways:
Tie the Sts_PVBad output parameter of the P_AIChan instance to the
Inp_PVBad input parameter of the downstream object and enable that
object's I/O failure alarm. Enable the downstream object's navigation to its
upstream Channel object. When the P_AIChan raises its Fail alarm, the
symbol for the downstream object flashes. Call up the downstream
object's faceplate, then navigate from there to the P_AIChan faceplate.
In the FactoryTalk Alarm and Events alarm setup, create a command string
for the P_AIChan Fail alarm that opens the P_AIChan faceplate with that
instance's tag. Instructions for how to do this are included in the alarm
set-up PDF document that is included in the Rockwell Automation Library
download. When the alarm occurs, open the Alarm Summary screen.
Double-click the alarm in the summary list and the P_AIChan faceplate is
displayed.
Simulation
The Analog Input Channel Add-On Instruction does not have a Simulation
capability.
16
Execution
The following table explains the handling of instruction execution conditions.
Table 7 - P_AIChan Execution
Condition
Description
Clear any received commands. Reset internal timers. Clear the Fail alarm.
Flag input quality as bad. Show alarm inhibited status as disabled. Other
parameters are left in their last state.
Programming Example
The following example provides shows the connection from raw analog input
through process value by using the P_AIChan block.
The raw input value (Local:1:I.Ch0Data) from the analog input card is used as
the raw input value (Inp_Raw) for the P_AIChan block. The output value (Val)
and quality (SrcQ) from the P_AIChan block are used as inputs for the P_AIn
block. In this configuration, the P_AIn block uses the Cfg_HasChanObj
configuration parameter. The final output process value (Feedwater_Flow) is the
fully converted, scaled, and filtered analog value that is propagated through the
system.
The P_AIChan block also uses the Channel Fault and Module Fault parameters
taken from the same analog input module as the process value. Inp_ChanFault is
simply the tag value for the channel (Local:1:I.Ch0Fault). The Inp_ModFault
parameter (Rack1Slot4ModFault) is generated by using a GSV to the module
object (with the instance for the appropriate card and then the EntryStatus
parameter). The top four bits of the EntryStatus parameter are checked to make
sure they do not equal 2#0100_xxxx_xxxx_xxxx. The 0100 pattern indicates the
connection is Running. All other values are considered faulted.
17
Display Elements
Status/Quality Indicators
These symbols appear on the faceplate display when the described condition is
true.
Graphic Symbol
Description
Invalid configuration.
I/O communication fault.
Input or PV uncertain.
The device is disabled. (EnableIn false)
No symbol displayed
TIP
When the Invalid Configuration indicator appears, you can find what
configuration setting is invalid by following the indicators. The Invalid
Configuration indicator appears next to the appropriate tab at the top of the
faceplate to guide you in finding the configuration error. Once you navigate to
the tab, the misconfigured item is flagged with this indicator or appears in a
magenta box.
18
One of these symbols appears on the Alarms tab to indicate the described alarm
condition. The alarm border and label background blink if acknowledgement of
an alarm condition is required.
Symbol
No symbol
Description
No change in color
White
Blue
Yellow
Red
Magenta
No change in color
19
Faceplate
The P_AIChan faceplate consists of four tabs and each tab consists of one or
more pages.
The title bar of each faceplate contains the value of local configuration tags
Cfg_Tag and Cfg_Desc.
Operator
Alarms
Engineering
Exit
Help
20
Operator Tab
The faceplate initially opens to the Operator (Home) tab. From here, an
operator can monitor the device status.
The Operator tab shows the following information:
Current PV value in raw and engineering units
PV status
Input Source and Quality indicator (see 'SrcQ' in the Output parameters
table on page 13 for details)
Current PV
Action
Security Required
Acknowledge Alarms
(Code F)
21
Description
High threshold exceeded
Low threshold exceeded
Description
Input Value clamped to minimum/maximum.
Fail Alarm
22
The following table shows the alarm status symbols used on the Operator tab.
Table 11 - Operator Tab Alarm Status
Graphic Symbol
Alarm Status
In Alarm (Active Alarm)
In Alarm and Acknowledged
Out of Alarm but not Acknowledged
Alarm Suppressed (by Program)
Alarm Disabled (by Maintenance)
Alarm Shelved (by Operator)
23
Maintenance Tab
Maintenance personnel use the information and controls on the Maintenance tab
to make adjustments to device parameters.
24
Function
Action
Security
Configuration Parameters
Cfg_PVReplaceVal
Minimum time In
Range to clear Out
of Range Status
(seconds)
Configuration
& Tuning
Maintenance
(Code D)
Cfg_InpOOROffDly
Cfg_InpOOROnDly
Action
Security
Configuration Parameters
Time with no
change in Input to
raise Stuck Status
Configuration
& Tuning
Maintenance
(Code D)
Cfg_StuckT
Disable
Cfg_InpOORHiLim
Alarms
Cfg_InpOORLoLim
Bypass
Permissives
and Interlocks
(Code H)
Type the deadband to use with the outof-range thresholds. If the PV is less
than the high threshold minus the
deadband and the PV is greater than
the low threshold plus the deadband
for the off-delay time, it is considered
in range (not failed). The deadband
must be greater than or equal to zero.
PV Clamping Limits
(EU): Low
PV Clamping Limits
(EU): High
Cfg_InpOORDB
Configuration
& Tuning
Maintenance
(Code D)
Cfg_PVLoLim
Cfg_PVHiLim
25
Engineering Tab
The Engineering tab provides access to device configuration parameters and
ranges, options for device and I/O setup, displayed text, and
faceplate-to-faceplate navigation settings, for initial system commissioning or
later system changes.
The Engineering tab is divided into two pages.
26
The following table lists the functions on page 1 of the Engineering tab.
Table 13 - Engineering Tab Page 1 Description
Function
Action
Security
Configuration Parameters
Description
Cfg_Desc
Label
Engineering
Configuration
(Code E)
Tag
Cfg_Tag
Cfg_InpRawMax
Cfg_InpRawMin
Cfg_PVEUMax
Cfg_PVEUMin
Input Units
Cfg_RU
Scaled Units
Cfg_EU
Fail if Bad or
Uncertain quality
(unchecked will fail
on Bad quality)
Cfg_FailOnUncertain
Clear Program
Commands upon
receipt
Cfg_PCmdClear
Cfg_Label
27
The following table shows the functions on page 2 of the Engineering tab.
Table 14 - Engineering Tab Page 2 Description
28
Function
Action
Security
Configuration Parameters
Invalid
Configuration Action = Use Input,
Hold Input, or
Replace PV
Engineering
Configuration
(Code E)
Cfg_CfgErrAction
Invalid
Configuration Quality = Good
Quality, Uncertain,
or Bad Quality
Cfg_CfgErrQual
Cfg_ChanFaultAction
Action
Security
Configuration Parameters
Engineering
Configuration
(Code E)
Cfg_ChanFaultQual
Cfg_ModFaultAction
Cfg_ModFaultQual
Cfg_InpNaNAction
Cfg_InpNaNQual
Cfg_InpOORAction
Cfg_InpOORQual
Cfg_FuncCheckAction
Cfg_FuncCheckQual
Cfg_InpStuckAction
29
30
Function
Action
Security
Configuration Parameters
Engineering
Configuration
(Code E)
Cfg_InpStuckQual
Maintenance
Required - Action =
Use Input, Hold
Input, or Replace PV
Cfg_MaintReqdAction
Maintenance
Required - Quality
= Good Quality,
Uncertain, or Bad
Quality
Cfg_MaintReqdQual
Alarms Tab
The Alarms tab displays each configured alarm for the P_AIChan instruction.
The icon on the tab for the alarms page changes color based on the current active
alarms. A blinking alarm icon indicates that one or more alarms must be
acknowledged or the device must be reset.
Alarm Acknowledge
Command Button
Alarm Name
Click an alarm name to open the P_Alarm faceplate for that alarm. From the
P_Alarm faceplate, you can configure and perform additional operations on
the alarm. The color of the bell icon at the top of the faceplate shows the highest
active alarms severity.
Table 15 - Alarm Severity Color Definitions
Color
Definition
Magenta
Urgent
Red
High
Yellow
Medium
Blue
Low
No alarm
31
Action
Security
Alarm Name
None
Acknowledge Alarms
(Code F)
The Reset and Acknowledge All Alarms button is enabled, the panel behind the
alarm blinks, and the Alarm Acknowledge button is enabled if the alarm requires
acknowledgment. Click the button with the checkmark to acknowledge the
alarm.
Refer to the Rockwell Automation Library of Process Objects: Common Alarm
Mode (P_Alarm) Reference Manual, publication SYSLIB-RM002, for more
information.
32
33
Notes:
34
Installation Assistance
If you experience a problem within the first 24 hours of installation, review the information that is contained in this
manual. You can contact Customer Support for initial help in getting your product up and running.
United States or Canada
1.440.646.3434
Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your
distributor to complete the return process.
Please contact your local Rockwell Automation representative for the return procedure.
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