YP900A Delphi Combustion Efficiency Panel: Supporting Documentation
YP900A Delphi Combustion Efficiency Panel: Supporting Documentation
YP900A Delphi Combustion Efficiency Panel: Supporting Documentation
SUPPORTING DOCUMENTATION
SAFETY NOTES
WARNING
Explosion Hazard.
Improper configuration can cause fuel buildup and
explosion.
Operators of this software may move fuel and/or air
actuators to positions that can create hazardous
burner conditions. Improper user operation may result
in property loss, physical injury or death.
INTRODUCTION
The Honeywell Delphi YP900A Combustion Efficiency Panel
is a loop-and-logic-based integrated flame safeguard control
and fuel-air ratio control with O2 Trim capability for burner and
boiler applications.
The Delphi YP900A Combustion Efficiency Panel is a
completed panel assembly which consists of RM7840L1075
burner safety controller with wiring subbase and S7800A1142
Keyboard Display module, built-in industrial panel PC with
touchscreen display and a ABC900A loop-and-logic controller
for load and O2 trim control. Also included in the YP900A
Combustion Efficiency Panel assembly are O2 Sensor with
mounting accessories and Hall-effect speed sensor with
tachometer.
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COMMISSIONING
The following screen descriptions are provided so that you can understand the purpose of each and view the selections,
parameters, and information that are available or required on each.
NOTE: Touching the main title bar on any screen (Honeywell logo on the top of each screen) will take user back to the Home
page screen.
Screen Descriptions:
Login Screen Username and Password
(see note 1)
(see note 1)
user
Password
1)
1)
pass
(see note
(see note
For security reasons, passwords for installer and manager levels are included in separate postcard-like caution cards included
with the panel assembly.
2 When commissioning is complete and/or the access level needs to be changed, the user must log out and sign back in with
the desired password access level for general operation.
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Main ScreenUn-Commissioned/Commissioned
Upon successful installation of the YP900A and successful Login, the user will see the following screen on the display:
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Monitor Screen
(Press Monitor button on Main screen.)
The monitor display is intended to be the primary information screen. The user will be able to monitor the most important
parameters in the combustion efficiency system on this screen:
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O2 Transmitter: Displays the current Oxygen level in the Exhaust stack. This value is displayed when the O2 Transmitter is
ENABLED.
History Chart: Displays the short term history for the Process Variable, Firing Rate, Stack Temperature, Ambient Air
Temperature, Estimated Burner Efficiency, and O2 Level (if Enabled).
Clip Board icon Button: Press this button to make changes to Firing Rate Loop setpoint and Process Variable Max. Value.
Feedback Parameters (Fuel, VFD, Air Actuator, FGR): Displays the current FEEDBACK of the Air Actuator (if Enabled), VFD,
Fuel Valve Actuator, and FGR Actuator (if Enabled).
RM7840L LED Indicators (Power, Flame, Pilot, Main, Flame Signal): Displays the current status of the LEDs on the RM7840L
Burner Controller. The current Flame Signal Strength is also displayed here.
Alarms: Flashes when there is an unacknowledged alarm. It does not necessarily indicate a current alarm. Pressing this button
will take the user to the Alarm Acknowledgement screen on all screens except when commissioning. The Alarm flag will still
indicate an unacknowledged alarm, but pressing it will not leave the current screen.
System Alerts: The System Alerts area is located on most screens. In general, this area will inform the user why the burner is
not running due to a fault, hardware input, or a software limit or interlock.
Air Flow Switch: Indicates the status of the Air Flow Switch.
Modulate: Indicates the RM7840L and the ABC900 have released the burner to modulate.
Honeywell Logo: On most pages, this can be pressed to access the home page. It is not available in commissioning mode.
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RM7840 Screen
(Press RM7840 button on Monitor screen.)
Screen allows the user to view the RM7840 control parameters, including the current sequence state, flame signal, fault
information and troubleshooting for the specific fault:
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Total Hours: Displays the total run hours of the RM7840L controller. This does not necessarily indicate the runtime of the Delphi
YP900A.
Total Cycles: Displays the total cycles of the RM7840L burner controller. This does not necessarily indicate the runtime of the
Delphi YP900A.
RM7840L LED Indicators (Power, Pilot Valve, Flame Sensed, Main Valve, Alarm): Displays the current status of the LEDs on
the RM7840L Burner Controller. The current Flame Signal Strength is also displayed here.
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Charting Screen
(Press Curves button on Main screen.)
The Charts screen displays the current curve as built during commissioning. Each curve can be reviewed individually by pressing
the button for the associated chart:
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Lockout Screen
(Press Lockout button on Main screen.)
Displays the current lockouts and software alarms that have not been acknowledged. All lockouts must be cleared in order for the
burner controller to light:
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SettingsPage 1
(Press Settings button on Main screen.)
The Settings area is where the installer will setup all the parameters associated with the YP900A. This includes all setpoints, limit
and interlock names, and commissioning of the independent fuel curves.
NOTE: Complete all the setpoints/parameters setup pages using the Next and Back buttons. Please make sure
actuators are Enabled. Once all software settings pages have been completed, press the Utilities button to
continue commissioning steps.
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SettingsPage 2
(Press Next button on Software Settings Page 1 screen.)
The Settings area is where the installer will setup all the parameters associated with the YP900A. This includes all setpoints, limit
and interlock names, and commissioning of the independent fuel curves. Fuel selection/changes can only be made in standby
mode.
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Fuel Selection Button: Change the active Fuel by pressing this button.
FGR Enabled: Indicates whether the FGR actuator is enabled.
FGR Enable/Disable Button: Allows the user to Enable / Disable the FGR Actuator.
Air Actuator Enabled: Indicates whether the Air Actuator is enabled.
Air Actuator Enable/Disable Button: Allows the user to Enable / Disable the Air Actuator.
Air Actuator Minimum Position: Minimum position allowed for the Air Actuator. Press the up/down arrows to adjust between 0
and 100%.
Air Actuator Maximum Position: Maximum position allowed for the Air Actuator. Press the up/down arrows to adjust between 0
and 100%.
SettingsPage 3
(Press Next button on Software Settings Page 2 screen.)
O2 Settings
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SettingsPage 4
(Press Next button on Software Settings Page 3 screen.)
The Settings area is where the installer will setup all the parameters associated with the YP900A Combustion Efficiency Panel.
This includes all setpoints, limit and interlock names, and commissioning of the independent fuel curves.
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SettingsPage 5
(Press Next button on Software Settings Page 4 screen.)
PID Load Control setting
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SettingsPage 6
(Press Next button on Software Settings Page 5 screen.)
Analog Inputs
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SettingsPage 7
(Press Next button on Software Settings Page 6 screen.)
Analog Inputs
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SettingsPage 8
(Press Next button on Software Settings Page 7 screen.)
Digital Inputs 1-8
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SettingsPage 9
(Press Next button on Software Settings Page 8 screen.)
Digital Inputs 9-16
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SettingsPage 10
(Press Next button on Software Settings Page 9 screen.)
Digital Outputs
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Utilities Screen
(Press Utilities button on Software Settings Page 1 screen.)
The Control Panel Utilities screen allows for System Commissioning, backup of Configuration Settings and Display override.
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25
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CommissioningActuator Setup
(Press Edit Setting button on Actuator Setup screen.)
Use Edit Settings to set actuator positions. Press Complete when done.
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CommissioningActuator Setup
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CommissioningCurve Setup
(Press Commissioning button on Setup Home screen.)
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A heating demand (i.e., call for heat to the RM7890L) must be present to proceed with purge position configuration.
Be aware of any System Alerts that may appear in the lower box. The System Alerts indicate system status that may
need to be addressed before the system can proceed.
If an alarm should occur at any time during the commissioning process, the user must disable the burner by selecting
the "Disable Burner" button and back out of the commissioning screens to reset and acknowledge any applicable
alarms. To do so, press the "Alarms" button on the top right corner of the screen. For the Software and Hardware
Lockouts, refer to Fig. 9. Once the alarms are acknowledged and reset, the user may return to the commissioning
screens.
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Purging position is factory fixed to 100% open for Air Actuator, Max. Speed for VFD and 0% for FGR.
After all actuators and VFD have reached their full and stable position with feedback LEDs on, press the
Lock Position button.
The system will start purging.
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CommissioningLightoff Position
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CommissioningLightoff Position
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CommissioningModulationCurve Setup
Curve Setup: At this point the burner has lit. When the burner process variable has exceeded the low fire hold setpoint, the user
may proceed in building the curve. All Limits and Interlocks are in effect during commissioning.
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Always allow actuators/VFD to stabilize at each step before pushing Save button and proceeding to next step.
Each modulation curve requires 10 steps to complete the setup (11 steps counting lightoff).
After the modulating curve is completely built, press the Complete Commissioning button.
Status Area: Indicates the status of several items including current step, process variable, O2 level, stack temp, and flame
signal.
Process Variable: Displays the current value of the process variable.
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Alarms: Flashes when there is an unacknowledged alarm. It does not necessarily indicate a current alarm. Pressing this button
will take the user to the Alarm Acknowledgement screen on all screens except when commissioning. The Alarm flag will still
indicate an unacknowledged alarm, but pressing it will not leave the current screen.
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Platform Setting
(Press Platform button on Software Setting Page 1 screen.)
35 Dynamic Drive
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2009 Honeywell International Inc.
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