Omega
Omega
Omega
Omega / Omega V
Legal information/Copyright
Type Series Booklet Omega / Omega V
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to
a third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
KSB Aktiengesellschaft, Frankenthal 13.05.2013
Contents
Contents
Water Supply ..................................................................................................................................................... 4
Axially Split Volute Casing Pump ................................................................................................................................... 4
Omega / Omega V ..................................................................................................................................................... 4
Main applications ...............................................................................................................................................4
Fluids handled ...................................................................................................................................................... 4
Operating data ....................................................................................................................................................4
Designation .......................................................................................................................................................... 4
Design details ....................................................................................................................................................... 4
Materials ..............................................................................................................................................................5
Coating and preservation ...................................................................................................................................6
Product benefits .................................................................................................................................................. 7
Acceptance tests .................................................................................................................................................. 7
Selection information .......................................................................................................................................... 8
Solids content ................................................................................................................................................. 8
Directions of rotation and flow .................................................................................................................... 8
Product overview ................................................................................................................................................. 9
Related documents ............................................................................................................................................ 10
Specifications required for enquiries/orders ................................................................................................... 11
Selection charts ................................................................................................................................................. 12
Omega / Omega V, 50 Hz, n = 2900 rpm .................................................................................................... 12
Omega / Omega V, 50 Hz, n = 1450 rpm .................................................................................................... 12
Omega / Omega V, 60 Hz, n = 3500 rpm .................................................................................................... 13
Omega / Omega V, 60 Hz, n = 1750 rpm .................................................................................................... 13
Types of installation ..........................................................................................................................................14
Fig.0 .............................................................................................................................................................. 14
3E .................................................................................................................................................................. 14
DB/DK ........................................................................................................................................................... 15
DJ .................................................................................................................................................................. 15
Scope of supply .................................................................................................................................................. 16
General assembly drawing with list of components .......................................................................................17
Horizontal installation ................................................................................................................................. 17
Vertical installation ...................................................................................................................................... 18
Standard design: gland packing .................................................................................................................19
Standard variant: mechanical seal (schematic) ..........................................................................................19
Standard variant: impeller with impeller wear ring .................................................................................. 19
Standard design: product-lubricated bearing (Omega V) ......................................................................... 19
Water Supply
Axially Split Volute Casing Pump
Water Supply
Operating data
Overview of operating data
Omega / Omega V
Characteristic
Sizes
Flow rate1)
Head2)
Operating pressure2)
Temperature of the fluid
pumped3)
Value
DN 80-350 mm [3-14 inch]
Q up to 2880 m3/h
[12.680 US.gpm]
H up to 210 m [689 ft]
p up to 25 bar [363 psi]
t up to +80 C [176 F]
Designation
Example: Omega V 150 - 460 A GB P M
Key to the designation
Code
Omega
V
150
460
A
GB
Main applications
Water supply systems
Desalination plants
Pressure boosting
Water transport
Fire-fighting systems
Shipbuilding
Description
Type series
Installation type
4)
Horizontal installation
V
Vertical installation
Nominal discharge nozzle diameter [mm]
Nominal impeller diameter [mm]
Impeller type
Material variant ( Page 5)
GB Grey cast iron / bronze
GC Grey cast iron / chrome steel
SB
Nodular cast iron / bronze
SC
Nodular cast iron / chrome steel
DD35 Duplex stainless steel / duplex stainless
steel
Shaft seal
P
Gland packing
G
Mechanical seal
Bearing lubrication
F
Grease
M
Product-lubricated
Fluids handled
OMEGA / OMEGA V pumps are designed for pumping water
and other fluids with a low solids content. The pumps are very
versatile and can be used for the following fluids, for example:
Brackish water
River, lake and groundwater
Design details
Design
Volute casing pump
Horizontal/vertical installation
Single-stage
Nominal diameter of the discharge nozzles: 80 mm to
350 mm
Stormwater
Service water
Fire-fighting water
Cooling water
Condensate
Heating water
Drinking water
1)
2)
3)
4)
Pump casing
For larger flow rates see the RDLO / RDLOV pump series
Depending on the material and size
Fluid temperatures of up to 140 C on request
Blank
Omega / Omega V
Water Supply
Axially Split Volute Casing Pump
Mechanical seal
Impeller type
Double-entry radial impeller
optionally with impeller wear rings
Bearings
For horizontal installation:
Pump shaft
Shaft seal
Gland packing
Materials
Overview of available materials
Part No.
Description
Material variant
GB
GC
SB
SC
211
Pump shaft
Stainless steel
Stainless steel
Nodular cast
iron
Stainless steel
Nodular cast
iron
Stainless steel
234
Impeller
Bronze
350.1
360
441
Bearing housing
Bearing cover
Shaft seal housing
Duplex stainless
steel
Grey cast iron
Grey cast iron
Grey cast iron
502
Bronze
Bronze
503
Bronze
Stainless steel
Bronze
524.1
Stainless steel
Stainless steel
Stainless steel
350.2
Bearing housing
545
524.2
550.3
Bearing bush
Shaft protecting sleeve
Disc
Silicon carbide
Silicon carbide
Stainless steel
Silicon carbide
Silicon carbide
Stainless steel
Nodular cast
iron
Nodular cast
iron
Silicon carbide
Silicon carbide
Stainless steel
Nodular cast
iron
Nodular cast
iron
Silicon carbide
Silicon carbide
Stainless steel
525.1
Spacer sleeve
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Unalloyed steel
Bronze
Bronze
Bronze/
thermosetting
plastics6)I
Ramie fibre
PTFEimpregnated
Unalloyed steel
Bronze
Bronze
Bronze/
thermosetting
plastics6)I
Ramie fibre
PTFEimpregnated
Unalloyed steel
Bronze
Bronze
Bronze/
thermosetting
plastics6)
Ramie fibre
PTFEimpregnated
Unalloyed steel
Bronze
Bronze
Bronze/
thermosetting
plastics6)
Ramie fibre
PTFEimpregnated
Carbon/
silicon carbide
Silicon carbide /
silicon carbide
Carbon/
silicon carbide
Silicon carbide /
silicon carbide
Carbon/
silicon carbide
Silicon carbide /
silicon carbide
Carbon/
silicon carbide
Silicon carbide /
silicon carbide
461
Packing ring
5)
6)
Unbalanced
mechanical seal
DD35 5)
Duplex stainless
steel
Duplex stainless
steel
Duplex stainless Duplex stainless
steel
steel
Grey cast iron
Grey cast iron
Grey cast iron
Grey cast iron
Nodular cast
Duplex stainless
iron
steel
Bronze
Duplex stainless
steel
Stainless steel
Duplex stainless
steel
Stainless steel
Duplex stainless
steel
Bronze
Duplex stainless
steel
Duplex stainless
steel
Silicon carbide
Silicon carbide
Duplex stainless
steel
Duplex stainless
steel
Carbon/
silicon carbide
Silicon carbide /
silicon carbide
For duplex stainless steel with special PREN values contact the manufacturer.
For OMEGA: 80-210 / 80-270 / 80-370 / 100-250 / 100-310 / 100-375 only
Omega / Omega V
Water Supply
Axially Split Volute Casing Pump
Part No.
Description
Material variant
GB
GC
SB
SC
DD35 5)
Duplex stainless
steel
Duplex stainless
steel
Duplex stainless
steel
457.2
Neck ring
Bronze
Bronze
Bronze
Bronze
471
Seal cover
525.2
Spacer sleeve
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Casing
Base frame
SC
DD35 Outside
Inside
Bearing housing
A1
A1-E8)
B1-E
Casing
DD35 Outside
Inside
Bearing housing
Polyurethane base
paint,
colour RAL 5002
(ultramarine blue)10)
Polyurethane base
paint,
colour RAL 5002
(ultramarine blue)10)
Polyurethane base
paint,
colour RAL 5002
(ultramarine blue)10)
A2
A2-E8)
B2-E
5)
7)
8)
9)
10)
Base frame
SC
Polyurethane base
paint,
colour RAL 5002
(ultramarine blue)10)
Polyurethane base
paint,
colour RAL 5002
(ultramarine blue)10)
Polyurethane base
paint,
colour RAL 5002
(ultramarine blue)10)
Polyurethane base
paint,
colour RAL 5002
(ultramarine blue)10)
Polyurethane base
paint,
colour RAL 5002
(ultramarine blue)10)
Polyurethane base
paint,
colour RAL 5002
(ultramarine blue)10)
For duplex stainless steel with special PREN values contact the manufacturer.
For indoor use in industry and in a marine atmosphere; other colours only in coating systems A2 or B2 and on request.
Max. permissible temperature = 150 C
Surcharge
Approved for drinking water (KTW, DVGW, ACS). The impeller and its components are generally not coated. No other
colours available. Max. permissible temperature for drinking water approved coating = 60 C. Only approved for drinking
water up to 25 C max.
For indoor and outdoor use in industry and in a marine atmosphere. Other colours on request. Max. permissible
temperature = 150 C
Omega / Omega V
Water Supply
Axially Split Volute Casing Pump
Product benefits
Low maintenance costs:
Acceptance tests
Functional and acceptance tests
For information on acceptance tests and inspections
refer to the QCPs (see KSB Standard ZN56555-1A /
ZN56555-1B / ZN56555-1C)
Quality assurance system
DIN ISO 9001 / EN 29001
Omega / Omega V
Water Supply
Axially Split Volute Casing Pump
Selection information
Solids content
Solids content in [ppm] or [mg/l]
Material variant
Gland packing
Unbalanced mechanical
seal
Balanced mechanical seal 50
Nodular cast
iron (SB/SC)
50
50
Nodular cast
iron (SB/SC)
100
100
50
50
100
100
100
100
100
11)
Omega / Omega V
Vertical installation
Direction of rotation when
Direction of rotation when
looking at the shaft stub
looking at the shaft stub
"left"= anti-clockwise
"right"= clockwise
Water Supply
Axially Split Volute Casing Pump
Product overview
General overview
Features
Acceptance tests
Hydraulic acceptance test to KSB standard (DIN ISO 9906 - 2B)
Hydraulic acceptance test to DIN ISO 9906 - 1B
Hydraulic acceptance test to Hydraulic Institute A
NPSH test (to DIN ISO 9906 or Hydraulic Institute A)
Sound measurement
Vibration measurement
Bearing temperature measurement
Visual inspection after test run (strip test)
Hydrostatic test
Impeller balancing test
Coating
Coating for indoor installation (KSB blue / RAL 5002)
Coating for outdoor installation (KSB blue / RAL 5002)
Coating approved for drinking water12)
Coating for outdoor installation (special colour)
Special coating (customised coating system/composition)
Installation parts
Without installation parts
Base frame for pump and motor including foundation bolts
(only supplied assembled as a pump set up to motor size IEC 280M or max. total weight
1500 kg)
Special base frame for pump and motor including foundation bolts
Pump foundation (foot) including foundation blocks and motor pedestal
Special design of pump foundation (foot) including foundation blocks and motor pedestal
Pump foundation (foot) including foundation blocks
Pump foundation (foot) including foundation blocks and motor support frame with
foundation rails and bolts
Direction of rotation
"Right": clockwise
"Left": anti-clockwise
Flange
Drilled to DIN EN 1092 flat face (type A)
Designed to DIN EN 1092 raised face (type B)
Drilled to ASME B16 flat face (type FF)
Designed to ASME B16 raised face (type RF)
Special flange
Coupling
Without coupling and coupling guard
Torsionally flexible 3-piece jaw coupling (coupling guard not tread-proof)
Torsionally flexible 3-piece jaw coupling (coupling guard tread-proof)
Torsion-resistant flexible disc coupling with spacer (coupling guard not tread-proof)
Torsion-resistant flexible disc coupling with spacer (coupling guard tread-proof)
Cardan shaft / coupling with spacer (with/without intermediate bearing)
Bearings
Grease-lubricated rolling element bearing at the drive end
Grease-lubricated rolling element bearing at the non-drive end
Product-lubricated plain bearing at the non-drive end14)
Oil-lubricated rolling element bearings at both ends
Motor
Without motor
Low-voltage motor to IEC Standard (make selected by KSB)15)16)17)
Low-voltage motor to IEC Standard (make to KSB standard)15)16)
12)
13)
14)
15)
Omega
Omega V
Fig. 0
3E
DB
DK
DJ
13)
13)
13)
13)
13)
13)
13)
13)
13)
13)
13)
13)
13)
13)
13)
13)
13)
13)
13)
13)
13)
Omega / Omega V
Water Supply
Axially Split Volute Casing Pump
Features
Omega
16)
17)
18)
19)
20)
21)
22)
10
3E
DB
DK
DJ
13)
13)
13)
13)
13)
13)
13)
13)
13)
13)
13)
13)
13)
13)
13)
13)
13)
13)
13)
13)
Related documents
Omega V
Fig. 0
Description
Standard design
Standard variant22)
Special design22)
Selection unavailable
The motor can be supplied by the customer and mounted at the site of installation. Motors supplied by KSB can also be
mounted by the customer.
On request, customer-supplied motors can be mounted by KSB.
From motor size > IEC 280M the motor dimensions depend on the make. KSB uses motors made by Siemens. When using
other makes or designs the base frame / motor pedestal must be adjusted (special base frame).
Not available for material variants GB / GC / SB / SC
If no valve or measuring equipment is selected as accessory the corresponding connection is closed with a plug.
Measuring equipment is supplied with the pump but not fitted. It has to be connected at the time of commissioning of the
pump. This connection is closed with a plug when the pump is supplied.
A surcharge and longer delivery times apply to standard variants and special designs.
Omega / Omega V
Water Supply
Axially Split Volute Casing Pump
Specifications required for enquiries/orders
Pump:
Type of construction
Enclosure
Flange design
Ambient temperature
Shaft seal
Thermal class
Accessories required
Solids content
Direction of rotation / motor position
Accessories required
Omega / Omega V
11
Water Supply
Axially Split Volute Casing Pump
Selection charts
Omega / Omega V, 50 Hz, n = 2900 rpm
50
40
300
Q [US.gpm] 100
50
200
300
Q [IM.gpm] 100
200
400
500
300
1000
400
500
2000
1000
3000
2000
4000
3000
5000
4000
10000
5000
10000
200
500
o
100
400
100-310
80-270
80-210
o +
100-250
300
125-290
o
50
200
125-230
40
100
30
H [ft]
20
50
40
10
30
H
[m]
20
5
10
Q[m/h]
3
20
5
30
Q [l/s]
40
50
100
10
20
200
30
40
300
50
400
500
1000
100
200
2000
300
400
3000 3600
500
1000
300
Q [US.gpm] 100
50
200
Q [IM.gpm] 100
300
200
400
300
500
400
1000
500
2000
1000
3000
2000
4000
3000
5000
4000
10000
5000
10000
200
250-800
100
150-605
125-500
100-375
40
80-370
30
20
100-310
150-360
o
250-480
350-510
^ o+
300-435
^ +
o
250-370
350-430
200
100
H [ft]
350-360
300-300
o +
^o +
300-560
+
^o
300
o
+
200-320
^o +
125-290
80-270
200-420
250-600
200-520
150-460
+
o
400
125-365
500
o +
50
+
300-700
+
200-670
50
150-290
100-250
40
125-230
80-210
10
30
H
[m]
20
5
10
Q[m/h]
3
20
5
30
Q [l/s]
40
50
10
12
Omega / Omega V
100
20
30
200
40
50
300
400
100
500
1000
200
300
2000
400
500
3000 3600
1000
Water Supply
Axially Split Volute Casing Pump
Omega / Omega V, 60 Hz, n = 3500 rpm
n = 3500 rpm
50
40
300
Q [US.gpm] 100
50
200
300
Q [IM.gpm] 100
200
400
300
500
400
1000
500
2000
1000
3000
2000
4000
3000
5000
10000
4000
5000
10000
200
500
80-270
100
100-310
400
300
80-210
o
200
100-250
50
40
100
30
H [ft]
20
50
40
10
30
H
[m]
20
5
10
Q[m/h]
3
20
5
30
Q [l/s]
40
50
100
10
20
200
30
40
300
50
400
500
1000
100
200
2000
300
400
3000 3600
500
1000
300
Q [US.gpm] 100
50
200
Q [IM.gpm] 100
300
200
400
300
500
400
1000
500
2000
3000
1000
2000
4000
3000
5000
10000
4000
5000
10000
200
200-670
300-700
150-605
150-460
o +
50
80-370
100-310
150-360
o +
o
+
+
^o
200-320
^
250-370
200
300-435
o
+
o
o
+
350-360
100
100-250
300
^ o +
125-290
o
20
80-270
300-560
200-520
250-480
200-420
30
125-365
40
400
125-500
100-375
500
250-600
100
300-300
150-290
H [ft]
125-230
80-210
50
40
10
30
H
[m]
20
5
10
Q[m/h]
3
20
5
30
Q [l/s]
40
50
10
100
20
30
200
40
50
300
400
100
500
1000
200
300
2000
400
500
3000 3600
1000
Omega / Omega V
13
Water Supply
Axially Split Volute Casing Pump
Types of installation
Fig.0
Coupling options:
Torsionally flexible 3-piece jaw coupling
Torsion-resistant flexible disc coupling (on request)
Coupling guard options:
Light-duty design, not tread-proof
Delivery / transport:
Pump
3E
23)
24)
14
On request only; for motors > IEC 280M or outside KSB standard as well as for other customer-specific versions, special base
frame for transporting pump sets with motors > IEC 280M
On request only; special base frame required
Omega / Omega V
Water Supply
Axially Split Volute Casing Pump
DB/DK
DJ
DB installation
DK installation
DB/DK: motor mounted on the motor stool
Options of installation parts:
Pump foundation including foundation blocks and motor
pedestal
Pump foundation including foundation blocks and special
motor pedestal25)
Coupling options:
Torsionally flexible 3-piece jaw coupling
Torsion-resistant flexible disc coupling with spacer25)
Coupling guard options:
Light-duty design, not tread-proof
Delivery / transport:
Pump supplied on pump foundation with motor stool
mounted. The motor is supplied separately.
25)
On request only; for motors > IEC 280M or outside KSB standard as well as for other customer-specific versions, special
motor pedestals for motors > IEC 280M
Omega / Omega V
15
Water Supply
Axially Split Volute Casing Pump
Scope of supply
Omega (standard design)
Bare shaft pump (without accessories)
With wear rings
Shaft sealed by gland packing
Grease-packed rolling element bearings
Barrier/flushing water line made of flexible material,
without cyclone separator
KSB standard coating for indoor installation
2 operating manuals (EU languages)
Accessories:
Barrier/flushing water line with cyclone separator
Vent valves and/or drain valves
Pressure gauges
Temperature sensor for rolling element bearings (PT100)
Limit switch or transmitter for PT100
PumpMeter
SPM nipple or vibration monitoring device
16
Omega / Omega V
Water Supply
Axially Split Volute Casing Pump
General assembly drawing with list of components
Horizontal installation
550.02
950
903.02
903.03
412.03
441
102
903.01
502
234
524.01
412.02
550.01
550.01
421.02 903.04
932
903.08
920.05
901.07
550.11
920.03
904
421.01
580
211
940.03
940.01
520
321
360
350.01
901.04
940.02 525.02
471
457.02
433
901.16
411.01
412.01
List of components
Part No.
102
211
234
321
350.01
360
411.01
412.01/.02/.03
421.01/.02
433
441
452
455
457.02
458
461
471
Description
Volute casing
Pump shaft
Impeller
Radial ball bearing
Bearing housing
Bearing cover
Joint ring
O-ring
Lip seal
Mechanical seal
Shaft seal housing
Gland follower
Stuffing box insert
Neck ring
Lantern ring
Gland packing
Seal cover
Part No.
502
503
520
524.01
525.02
550.01/.02/.11
561.01/.02
580
901.01/.02/.03/.04/.7/.16
902.01
903.01/.02/.03/.04/.08
904
920.02/.03/.05
932
940.01/.02/.03
950
Description
Casing wear ring
Impeller wear ring
Sleeve
Shaft protecting sleeve
Spacer sleeve
Disc
Grooved pin
Cap
Hexagon head bolt
Stud
Screw plug
Grub screw
Nut
Circlip
Key
Spring
Omega / Omega V
17
Water Supply
Axially Split Volute Casing Pump
Vertical installation
901.15
901.14
920.12
211
940.03
341
421.01
350.01
901.04
360
901.16
471
904
920.05
903.03
932
903.04
550.01
550.02
321
421.02
411.01
903.02
524.01
412.03
903.08
903.01
441
412.02
940.02
234
102
904.02
920.08
433
525.02
457.02
502
412.06
525.01
412.01
550.04
524.02
545
950
550.03
914.01
930.01
412.04
902.02
412.05
920.01
160
920.02
350.02
182
550.05
898.01
901.10
901.11
89-4.04
List of components
Part No.
102
160
182
211
234
321
341
350.01/.02
360
411.01
412.01/.02/.03/.04/.05/.06
Description
Volute casing
Cover
Foot
Pump shaft
Impeller
Radial ball bearing
Motor stool
Bearing housing
Bearing cover
Joint ring
O-ring
421.01/.02
433
441
452
455
457.02
458
Lip seal
Mechanical seal
Shaft seal housing
Gland follower
Stuffing box insert
Neck ring
Lantern ring
18
Omega / Omega V
Part No.
502
503
524.01/.02
525.01/.02
531.01
545
550.01/.02/.03/.04/.05
561.01/.02/.04
89-4.04
898.01
901.01/.02/.03/.04/.10/.11/.12/.
13/.14/.15/.16
902.01/.02
903.01/.02/.03/.04/.08
904.02
914.01
920.01/.02/.05/.08/.12
930.01
932
Description
Casing wear ring
Impeller wear ring
Shaft protecting sleeve
Spacer sleeve
Locking sleeve
Bearing bush
Disc
Grooved pin
Shim
Foundation block
Hexagon head bolt
Stud
Screw plug
Grub screw
Hexagon socket head cap screw
Nut
Safety device
Circlip
Water Supply
Axially Split Volute Casing Pump
Part No.
461
471
Description
Gland packing
Seal cover
211
452
455
461
458
457
Part No.
940.02/.03
950
Description
Key
Spring
234
502
503
904.2
List of components
Part No.
211
441
452
455
457
458
461
524
List of components
Description
Pump shaft
Shaft seal housing
Gland follower
Gland packing insert
Neck ring
Lantern ring
Packing rings
Shaft protecting sleeve
Part No.
234
502
503
904.2
471
433
525
457
Description
Double-entry impeller
Casing wear ring
Impeller wear ring
Grub screw
524
545
350
525
441
524
550
950
920
211
160
List of components
List of components
Part No.
211
433
441
457
471
524
525
Description
Pump shaft
Mechanical seal
Shaft seal housing
Neck ring
Seal cover
Shaft protecting sleeve
Spacer sleeve
Part No.
160
211
350
524
525
545
550
920
950
Description
Cover
Pump shaft
Bearing housing
Shaft protecting sleeve
Spacer sleeve
Bearing bush
Disc
Nut
Disc spring
Omega / Omega V
19
13.05.2013
1384.5/08-EN
KSB Aktiengesellschaft
P.O. Box 200743 06008 Halle (Saale) Turmstrae 92 06110 Halle (Germany)
Tel. +49 345 4826-0 Fax +49 345 4826-4699
www.ksb.com