KSB RPH V

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Type Series Booklet
1316.56/04-EN (A1316.0.2E/8) KSB RPH-V

Process pumps

to API 610, 11th edition and ISO 13709

1. Application 3. Designation
RPH-V 50 - 180
RPH-V pumps are mainly used in refineries as well as in
chemical and petrochemical plants. Type series

Discharge nozzle DN
2. Design
Nominal impeller dia.in mm
Vertical, radially split volute casing pumps to API 610
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11 edition, and ISO 13709 (heavy duty), with radial
impeller, single-flow, single-stage. 4. Operating Data
Pump sizes DN 40 to 150
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Capacities Q up to 80 m /h
Heads H up to 240 m
Operating pressures p up to 35 bar
for piping in material
ASTM A106
Operating temperatures t -30 to +230ºC
Standard installation depth ET from 630 to 3985 mm
(rectangular soleplate);
from 590 to 3935 mm
(circular soleplate)

Other operating data on request.


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5.1 Selection chart 3.500 1/min

Q (m3/h)

5.2 Selection chart 1.750 1/min

Q (m3/h)

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5.3 Selection chart 2.900 1/min

Q (m3/h)

5.4 Selection chart 1.450 1/min

Q (m3/h)

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6. Product features / Benefits

Bearings exceed service


Option: life specified by API 610,
Grease lubrication reducing maintenance
expenditure and work

Rigid coupling with spacer to


make easy the maintenance
of mechanical seal

Option:
Soleplate (circular flange)
acc. to: Seal chamber acc. to API
ASME B16.47 Class 150# Serie-A 610 accommodates all
mechanical seals to API
682

Spacing between shaft


guide bushing acc. to API
610

Flanges to all standards


PN 40 equivalent (ASME
Class 300)

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7. Technical data

25-180

25-230

40-180

40-230

50-200

80-200

40-181

40-231

40-280

40-281

40-361

50-180
Unity
Pump Size

Volute type -- Simple


- Outlet width 6 6 6 6,2 10,5 14 7,8 7,7 7,5 7,7 7,9 10,9
- Inlet diameter 48 48 58 57 88 105 75 75 61 71 69 88
Impeller mm
- maximum diam. 179 224 180 224 205 207 180 230 278 278 343 180
- minimum diam. 120 180 130 180 164 166 130 180 220 230 280 140
Sealing chamber size (Acc.to API 682
-- 4
Table 1)
Bearing type / Lubrication 6313C3 / oil
- in the sealing
50
chamber (D)
Shaft diameter - in the bearing mm 65
- in the coupling 32
- in the impeller 24 27
Shaft deflection As per API 610 11th edition
Max.operating
bar 35 2)
Pressure limits pressure
Max.test pressure bar 1,5 times the operating pressure or as per API 610 11th edition
Flanges -- ASME B16.5 Class 300 RF
Temp.limit Max.fluid temp. ºC 230 3)
kW /
Driver Maximum Value P/n 1) 0,019 0,032
rpm
n = 1450 rpm 28 47
n = 1750 rpm 33 56
Motor kW
n = 2900 rpm 55 93
n = 3500 rpm 67 112
1)
Values indicated refer to shaft in material A434 4140CL.BB and impeller in A216WCB & temperature < 100ºC.
2)
Pressure limit refers to piping in material A106.
3)
Temperature limit refers to bearing bushes in material Peek.
For other condition, please consult KSB.

8. Materiais table
(reference for main parts)

Part No. Description Variant S5 Variant S6 Variant A8

102 Volute casing A 216 Grade WCB A 216 Grade WCB A 351 Grade CF8M

A 216 Grade WCB / A 216 Grade WCB /


161 Casing cover A 351 Grade CF8M
A 516 Grade 65 A 516 Grade 65

210 Shaft A 434/4140CL.BB A 434/4140CL.BB A276 Type 316

230 Impeller A 216 Grade WCB A 743 Grade CA6NM A 743 Grade CF8M

350 Bearing housing A 216 Grade WCB A 216 Grade WCB A 216 Grade WCB

411.10 Joint ring Spiral SS316 -Graphite Spiral SS316 -Graphite Spiral SS316 -Graphite

502 / 503 Wear ring AISl 420 Hard AISl 420 Hard AISl 316 Hard Faced

711 Rising A106 Grade B A106 Grade B AISl 316

A193 Grade B7 / A194 A193 Grade B7 / A194 A193 Grade B7 / A194


902.01 / 920.01 Casing bolts / hex.nut
Grade 2H Grade 2H Grade 2H

Other materials acc. to API 610 are available on request.

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9. Design details 9.10 Bearing guide lubrication

9.1 Pump casing The following possibilities are available:

Radially split, consisting of volute casing and casing a) Pumped liquid:


cover. Volute casing with casing wear rings. Casing When the product have lubricant characteristics,
cover with casing wear rings, depending on axial thrust with a maximum of 20 p.p.m. of impurity and particle
balancing. with 10 µm. Each bearing receives injection through
a piping connected to the rising pipe.
9.2 Impeller
b) Clean water of external source (optional):
Closed radial impeller, impeller wear ring on the suction Water injection is done in all bearings through an
side. Discharge side wear ring only on hydraulically external connection located above the mounting
balanced impellers. plate.

9.3 Balancing 9.11 Soleplate sealing

Balancing of axial thrust by sealing gap and balancing Flexible graphite packing rings with wire reinforcement to
holes (if required). control fugitive emissions - Teadit Style 2000IC:
- Temperature: -240 ~ 450 ºC
9.4 Minimum flow - Pressure: up to 400 bar
- pH: 0 ~14
Unless specified otherwise in the individual characteristic
curves, the following applies: 9.12 Surface Coating
Qmin = 0,1 . Qopt. for short operation
Type A1 – Standard surface coating for material variants
Qmin = 0,3 . Qopt. for continuous operation
S5 e S6 up to 90ºC.
Preparatory Grease-free / steel shot blasting ISO 8501-1 SA 2 ½.
9.5 Bearing lubrication treatment
Primer 1 coat - 100 µm thick (dry) – Zinc phosphate epoxy.
Bearing bracket – oil fill in 0,5 l. Internal External surfaces:
surfaces: Acrylic aliphatic polyurethane
Lubricating oil types C 46 DIN 51 517 or SAE 20 W/20 Finish coat
RAL 5002 blue
HD shall be used. Without 1 coat - 70 µm thick (dry).
On the standard pump design, the bearing bracket is
uncooled. Type A2 – Standard surface coating for material variants
NPT threads are provided for constant-level oiler, oil S5 e S6 from 90ºC up to 230ºC.
Preparatory Grease-free / steel shot blasting ISO 8501-1 SA 2 ½.
drain and vent plug. treatment
The bearings are designed for at least 25,000 operating Primer 1 coat - 50 µm thick (dry) - Zinc inorganic silicate.
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hours as per API 610/11 edition. Internal External surfaces:
During pump standstill the oil level can be checked surfaces: Monocomponent modified silicate
Finish coat
Aluminum 800
against the center of the oil level sight glass. Without 1 coat - 35 µm thick (dry).

9.6 Shaft
Notes:
- Material combinations C6, A8 and D1 do not have
Depending on installation following shafts are necessary:
coating.
pump shaft, intermediate shaft and drive shaft. - Special surface coating available on request.
The shafts are coupled by split coupling.

9.7 Shaft sealing 10. Pump selection


The pump is fitted with mechanical seals or gland RPH-V pumps use the same published curves as
packing (special variant). The mechanical seal chamber horizontal version RPH, however items 10.1 until 10.4
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is designed in acc. to API 610, 11 edition. Mechanical should be considered for the correct pump selection.
seals are provided in cartridge design only (API 682)!
Sealing plans with an external source (plans 32,52,53,54) 10.1 Pump head
to lubricate mechanical seal faces in order to avoid dry
run during start-up. The reference line to define the pump head and capacity
For other sealing plans and gland packing applications is the pump discharge flange (DN2).
consult KSB. The performance curve does not consider pressure
losses in the suction strainer, discharge curve, column
9.8 Direction of rotation bearings, rising piping and internal circulation for bearing
lubrication.
Clockwise, viewed from the drive end. The pump total head is the sum of following items:
- Installation head,
9.9 Bearing guides - loss in the straight discharge column.
- loss in the discharge curve (elbow) , and
Sliding type in Peek material with shaft protecting sleeve. - loss in the strainer.

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10.2 Pressure losses 10.3 NPSH

Piping losses – Head losses in straight pipes in 100 m of The NPSH values indicated in the individual
pipe (in m) performance curves were measured on impellers without
Nominal flow Nominal diameter hydraulic balancing. They correspond to a 3 % drop of
m3/h 40 50 80 100 150
1 0,22 0,08
the pump head.
1,5 0,50 0,17 Generally a value of NPSHavailable - NPSHpump ≥ 0,5 m is
2 0,80 0,28 desirable (for hot water applications please contact KSB).
3 1,80 0,60 0,05
4 3,00 1,05 0,10
5 4,70 1,60 0,15 0,05 10.4 Efficiency
6 6,60 2,20 0,20 0,07
8 11,50 3,90 0,35 0,13
The efficiencies specified in the performance curves
10 17,00 5,70 0,50 0,20
12,5 26,00 8,50 0,80 0,28 refer only to the hydraulic pump without losses. Axial
15 37,00 12,50 1,10 0,40 0,05 thrust balancing of the impeller, fluid viscosity, a larger
17,5 47,00 16,00 1,40 0,50 0,06 impeller clearance gap, the shaft seal type, drive shaft
20 63,00 21,50 2,00 0,70 0,09
25 95,00 33,00 3,00 1,10 0,13 and thrust bearing losses reduce the pump’s overall
30 45,00 4,20 1,50 0,20 efficiency.
35 61,00 5,70 2,00 0,24 Efficiency was measured using a clearance gap to AN
40 78,00 7,00 2,50 0,30
45 100,00 9,00 3,10 0,40
1501, group 2 and an inlet pressure of 2 to 3 bar.
50 11,00 3,80 0,50 The efficiency is stated in the individual performance
60 16,00 5,50 0,70 curves of horizontal version (RPH).
70 21,00 7,20 0,90
80 26,50 9,20 1,20
90 34,00 12,00 1,40 10.4.1 Power consumption per guide bearing
100 40,00 14,00 1,80 250
120 58,00 20,00 2,50 H(m) 0.03 0.1 0.2 0.3 0.4 0.6 0.7 kW
140 80,00 27,00 3,30
160 35,00 4,25 200
180 43,00 5,30
200 50,00 6,50
150

Piping losses – Head losses at 90º elbow (in m) 100


Nominal flow Nominal diameter at pump discharge nozzle
m3/h 25 40 50 80
3 0.02 50
4 0.04
5 0.07 0.01
0
6 0.10 0.02 rpm
0 500 1000 1500 2000 2500 3000 3500 4000
8 0.18 0.03 0.01
10 0.28 0.04 0.02 Note:
12,5 0.43 0.07 0.03
15 0.62 0.10 0.04
Power consumption of mechanical seal should also be
17,5 0.85 0.13 0.05 considered.
20 1.11 0.17 0.07 0.01
25 1.73 0.26 0.11 0.02 10.5 Drive
30 2.50 0.38 0.16 0.02
35 0.52 0.21 0.03
40 0.68 0.28 0.04 Direct or indirect by electric motor, engine or turbine, if
45 0.86 0.35 0.05 an internal combustion engine has been specified,
50 1.06 0.43 0.07 special care shall be taken when selecting the type of
60 1.52 0.62 0.10
70 2.08 0.85 0.13 coupling to be used.
80 1.11 0.17
90 1.41 0.21 10.6 Motor selection
100 1.73 0.26
120 2.50 0.38
140 0.52 When determining the motor size, consideration shall be
160 0.68 given to the efficiency determined and the power
180 0.86 margins as per API 610.
200 1.06
250 1.65
300 2.38 Motor rating Power margin
up to 22 kW 25 %
22 to 55 kW 15 %
Strainer losses (in m) – curves refer to suction nozzle above 55 kW 10 %
nominal diameter DN1.

0.6
50 100
0.5
80
0.4

0.3
(m)
0.2

0.1

0
0 25 50 75 100 125 150 175 200 225 7
Q(m3/h)
Q (m3/h)
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10.7 External nozzle forces and moments

Discharge nozzle
Pump sizes Forces (in N) Moments (in Nm)
Fx Fy Fz Fres Mx My Mz Mres
25-180
710 580 890 1280 460 230 350 620
25-230
40-180
40-230 1070 890 1330 1930 950 470 720 1280
40-280
40-181
40-231
1070 890 1330 1930 950 470 720 1280
40-281
40-361
50-180
1070 890 1330 1930 950 470 720 1280
50-200
80-200 2490 2050 3110 4480 2300 1180 1760 3130

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RPH-V
11. Installation depths

11.1 – Rectangular Soleplate (see item 14.1)

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11.2 – Circular soleplate (see item 14.2)

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12. Sectional drawing (part 1/2) – reference only

Detail of bearing
housing for grease
lubricated bearing
and slip throwers

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Sectional drawing (part 2/2)

13. Main parts list


Description Part nº Description Part nº Description Part nº
Volute casing 102 Bearing cover 360 Bearing sleeve 529.15
Strainer (optional) 143 Spider 383.15 Bearing sleeve 529.21
Casing cover 161 Spider 383.21 Constant level oiler 638
Pump shaft 211 Spiral wound 411.31 Rising 711.1
Intermediary shaft 212 Mechanical seal 433 Rising 711.2
Drive shaft 213 Lantern ring 458 Suspension piping 713.1
Impeller 230 Packing 461 Suspension piping 713.2
Bearing 321 Wear ring 502 Soleplate 893
Drive lantern 341 Impeller wear ring 503 Impeller nut 922
Bearing bracket lantern 344 Shaft prot.sleeve 524 Bearing nut 923
Bearing casing 350 Center sleeve 526
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14. Pump dimensions – General arrangement drawing

14.1 - Rectangular soleplate

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14.2 – Circular Flange

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15. Pump dimensions 1)


15.1 Table 1

PUMP
PUMP
SIZE NOZZLES
a a1 e e1 (min) e2 (min) F
DN1 DN2 DN3
25-180 40 25 40 214 120 105 65 240 140
25-230 40 25 40 206 120 125 65 240 140
40-180 50 40 80 224 130 105 80 260 160
40-181 50 40 80 228 130 110 80 260 160
40-230 50 40 80 216 130 130 80 260 160
40-231 50 40 80 230 140 135 80 280 160
40-280 50 40 80 234 140 160 80 280 160
40-281 50 40 80 235 140 160 80 280 160
40-361 50 40 80 242 150 195 80 300 160
50-180 80 50 80 248 150 120 100 300 160
50-200 80 50 80 236 150 125 100 300 160
80-200 100 80 150 271 185 130 125 370 200

15.2 Table 2

SOLEPLATE

RECTANGULAR
PUMP 2)
CIRCULAR FLANGE
SIZE TANK SOLEPLATE

Nominal
A B D (min.) 3) t L1 B1 L B t1
pipe size
25-180 26” 247 125 610 66,7 690 470 782 562 31,7
25-230 28” 247 150 660 69,9 720 470 812 562 31,7
40-180 28” 252 160 660 69,9 760 470 852 562 31,7
40-181 28” 252 160 660 69,9 760 470 852 562 31,7
40-230 30” 272 155 711 73,1 770 480 862 572 31,7
40-231 30” 272 155 711 73,1 770 480 862 572 31,7
40-280 32” 297 155 762 79,4 800 550 892 642 31,7
40-281 32” 297 155 762 79,4 800 550 892 642 31,7
40-361 36” 337 130 864 88,9 830 630 922 722 31,7
50-180 28” 257 165 660 69,9 770 470 862 562 31,7
50-200 26” 227 130 610 66,7 700 470 792 562 31,7
80-200 30” 235 170 711 73,1 800 530 892 622 31,7

1)
Dimensions in mm, except where noted.
2)
Dimensions according to ASME B16.47 Class 150# RF Serie A.
Standard materials for a maximum working pressure of 13,5 bar at 200ºC:
- Casted: A216 WCB (CS) and A351CF8M (SS).
- Forged: A105 (CS) and A182 Gr. F316 (SS).
Others materials, rating class or different flange thickness upon request.
3)
D is the minimum pipe inside diameter.

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16. Pump weight – estimated values

Note: Only pump weight

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