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    83 Sattu Manufacturing

    Uploaded by

    Utkarsh Malhotra
    This document provides a project profile for a proposed sattu manufacturing plant with the following details: The proposed plant would have a capacity of 90 metric tons per year and cost 10.36 lakh Indian rupees to establish. It would target the domestic Indian market. The manufacturing process would involve cleaning, roasting, grinding, and sieving grams to produce sattu powder, which would then be packaged and labeled. Key districts in Karnataka suitable for this industry are identified based on gram cultivation. Financial projections estimate a profit of 4.35 lakh rupees in the first year with an IRR of 22%.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    83 Sattu Manufacturing

    Uploaded by

    Utkarsh Malhotra
    661 views7 pages
    This document provides a project profile for a proposed sattu manufacturing plant with the following details: The proposed plant would have a capacity of 90 metric tons per year and cost 10.36 lakh Indian rupees to establish. It would target the domestic Indian market. The manufacturing process would involve cleaning, roasting, grinding, and sieving grams to produce sattu powder, which would then be packaged and labeled. Key districts in Karnataka suitable for this industry are identified based on gram cultivation. Financial projections estimate a profit of 4.35 lakh rupees in the first year with an IRR of 22%.

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    vegetable mfg machine

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    This document provides a project profile for a proposed sattu manufacturing plant with the following details: The proposed plant would have a capacity of 90 metric tons per year and cost 10.36 lakh Indian rupees to establish. It would target the domestic Indian market. The manufacturing process would involve cleaning, roasting, grinding, and sieving grams to produce sattu powder, which would then be packaged and labeled. Key districts in Karnataka suitable for this industry are identified based on gram cultivation. Financial projections estimate a profit of 4.35 lakh rupees in the first year with an IRR of 22%.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    661 views7 pages

    83 Sattu Manufacturing

    Uploaded by

    Utkarsh Malhotra
    This document provides a project profile for a proposed sattu manufacturing plant with the following details: The proposed plant would have a capacity of 90 metric tons per year and cost 10.36 lakh Indian rupees to establish. It would target the domestic Indian market. The manufacturing process would involve cleaning, roasting, grinding, and sieving grams to produce sattu powder, which would then be packaged and labeled. Key districts in Karnataka suitable for this industry are identified based on gram cultivation. Financial projections estimate a profit of 4.35 lakh rupees in the first year with an IRR of 22%.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 7

    Project Profile

    PROJECT PROFILE

    Project:

    Sattu Manufacturing

    Capacity:

    90 MT/Annum

    Project Cost:

    INR 10.36 lakhs

    Exported oriented:

    Targeted at domestic markets

    Candidate industry Sattu Manufacturing

    Project description

    Project Profile

    Relevance of the industry in Karnataka

    Possible locations

    Manufacturing process

    Quality related aspects

    Indicative project financials


    Project cost
    Means of finance
    Project feasibility

    Candidate industry Sattu Manufacturing

    Description

    Sattu is made by processing gram. Gram is a commonly used pulse and dal or curry
    is made out of it which is a very popular item in majority of the Indian households.

    De-husked grams are cleaned, roasted and pulverized to convert them in powder
    or flour form and this is known as Sattu. The nutrient value in Sattu is very high

    Project Profile

    and is generally used as breakfast diet in many states

    Relevance of the industry

    Karnataka is one of the largest producers of dal in India. The northern districts are

    in Karnataka

    famous for cultivation of pulses and grams and houses many milling units. Sattu is
    not a popular diet in Karnataka though it is getting popular in urban markets.
    Changing urban lifestyles and health consciousness has made sattu a popular

    option for breakfast.

    Major districts suitable


    for the industry

    1. All districts of Karnataka

    Project Profile: Candidate industry Sattu Manufacturing

    Process Flowchart
    Manufacturing Process
    Gram dal is cleaned with the help of pulse-cleaning machine. The gram dal is

    Cleaning and destoning gram dal

    also destoned using a destoner. Cleaned dal is then roasted in an electrically

    Project Profile

    operated roaster. Roasted dal is cooled and sieved. It is then ground to obtain
    finer mesh size. Finally, it is again passed through sieves to remove any

    Roasting gram dal

    foreign material or coarse powder. The powdered sattu is then packed in PET
    bottles and labeled and stored. The process loss is 4-5%
    Grinding dal into powder

    Quality and compliance


    Compliance should be with:

    Sieving to remove coarse powder


    and dust

    1. Prevention of Food Adulterations Acts and Rules, 1954


    2. Fruit Products Order, 1955

    Packing and laeleling

    Project Profile: Candidate industry Sattu Manufacturing

    Project Profile

    Cost of the Project

    Amount (Rs in Lakhs)

    Land and Building

    2.80

    Machinery

    4.06

    Miscellaneous Assets

    0.70

    Preliminary and preoperative expenses

    0.84

    Contingencies (10% of project cost)

    0.70

    Working capital

    1.26

    Total cost

    Means of Finance

    10.36

    Amount (Rs in Lakhs)

    Promoters contribution

    3.08

    Term loan from bank

    7.28

    Debt equity ratio

    2.36:1

    Project Profile: Candidate industry Sattu Manufacturing

    Assumptions
    Sale price per Kg

    Rs 50 per Kg

    Capacity of the unit

    90 tonnes per annum

    Project Profile

    Projected Profitability

    Amount (Rs in Lakhs)

    Revenue at 65% utilization

    29.25

    Cost of production including loan payment

    23.81

    Profit Before Tax

    5.44

    Income tax @ 20%

    1.09

    Profit After Tax

    4.35

    IRR calculation

    Year 1

    Year 2

    Year 3

    Total

    Cash Accruals (PAT)

    4.35

    5.16

    6.08

    15.58

    Discount factor @ 22%

    3.57

    3.46

    3.35

    10.38

    IRR = 22%

    Project Profile: Candidate industry Sattu Manufacturing

    Project Profile

    Reference:
    1.

    Ministry of Food Processing Industries, Government of India

    2.

    Ministry of Micro, Small and Medium Enterprises , Government of India

    3.

    National Bank for Agriculture and Rural Development

    4.

    Central Food Technological Research Institute, Mysore

    5.

    National Horticulture Board

    Disclaimer: This presentation has been prepared for general guidance on matters of interest only. The reader should not act
    upon the information contained in this presentation without obtaining specific professional advice. No representation or
    warranty (express or implied) is given as to the accuracy or completeness of the information contained in this presentation, and,
    to the extent permitted by law, GoK, its consultants, its members, employees and agents accept no liability, and disclaim all
    responsibility, for the consequences of reader or anyone else acting, or refraining to act, in reliance on the information contained
    in this presentation or for any decision based on it.

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