Shell Assembly 1000

1
10
12
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22
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Notes:
1. Dimensions are shown in millimeters unless otherwise specified.
3.2
3.2
SECTION A-A
Plate : ASTM A36.
Pipe : ASTM A53B Seamless or equal.
4. Inspection per drawing 1000175163.
0.13 A
5. Machined flatness of each flange is not to exceed 0.13 total.
3048 2 Flange to flange
6. Mill shell is to be manufactured in accordance with instructions 1000139410.
6.3
6.3
7. Location tolerance of liner bolt holes is 3.00. Tolerance errors cannot be cumulative.
8
Checking template drawing 1000174590. Verify location of holes using checking template
provided by FLSmidth in accordance with instructions 1000156732.
0.25 A
0.25 B
3.2
provided by FLSmidth in accordance with instructions 1000156732.
3.2
Checking template drawing 1000174589. Verify location of holes using checking template
10 2 x 45 chamfer on holes (both sides), dress surrounding surface to remove protrusions caused
by drilling. Verify flatness with gauge.
3.2
110
10
R2
Stencil on bracing "DO NOT LIFT HERE".
Shell bracing is to be installed prior to stress relief and is to remain in place

for machining and shipping. Manufacturer may use alternate bracing with
FLSmidth approval.
14 Roll plate to match contour of shell.
2x45
Chamfer
10
R2
13 Pipe to be vented for stress relief.
27
Typical
10
10
120
3.2
6.3
6.3
112
32 x Bolt, hexagon head M48 x 190, ISO 4014, ASTM F568M, class 8.8.
32 x Nut, hexagon M48, ISO 4032, ASTM A563M, class 9.
64 x Washer, flat DIN 125-A50-140HV.
DETAIL Q
112
G
12 Shell bracing bolting:
DETAIL P
DETAIL N
11 Break sharp corners.
0
11506 -3
11362 B.C.
+0.35
11032 0
+0.35
11032 0
0
11544 -3
11376 B.C.
15 Shell section finished weight = 41,520 kg. Weight of 180 segment
after machining and drilling.
R3
11
6 .3
11
21
Typical
16. Work with drawing 1000175121.

17. Refer to drawing 1000175121 for weld preparation.
I
18 5 x Lifting eye (inner) drawing 1000175123.
19 4 x Lifting eye (outer) drawing 1000175124.
20 Lifting eye bolt torque 6800 N-m (dry).

36 x Bolt, hexagon head M48 x 230, ISO 4014, ASTM F568M, class 8.8.
36 x Nut, hexagon M48, ISO 4032, ASTM A563M, class 9.
72 x Washer, flat DIN 125-A50-140HV.
21 Bracing end plates are to be positioned, welded and bolted to the
SECTION M-M
97
22 Match mark shell at datum line position as indicated on match mark assembly drawing.
10
10
23. Machining instructions see drawing 1000175165.
120
adjoining shell section at the machining assembly.

The position is to be determined at assembly to obtain a tight joint.
6.3
+0.05
6 x 58 -0.00
reamed holes (typical both flanges)
See note 3 drawing 1000175165
Spotface farside see section M-M
SECTION B-B
3.2
24 Provide bracing across (2 places).
R2
11 x 62 drilled holes
(typical both flanges)
Spotface farside see section M-M
N
228
11
11350
16 x 162 (=2592)
N
N
228
DETAIL N
12
RANPO
MCH
18-FEB-2015
Initial Release
Rev.
Drawn
Appr.
Appr. Date
Zone/Revision Description
Scale:
N/A
12
6 .3
6.3
R3
Language
Rev.:
Component drawing
6
P
Shell, feed end, 180 degree section

Shell assembly
Sag mill, 36'-0" Dia. x 20'-0"
Weight: 41520 kg
Mat.: See Notes
Welds:
15
N/A
Unless otherwise specified, adhere to General Workshop Instruction No: 1000024420
Based on: 13027135
ISO-A
Replacing: N/A
Sheet 1 of 2
Property of FLSmidth A/S. This drawing contains confidential, proprietary, and/or trade secret information of FLSmidth A/S. This drawing and/or
the information contained therein, may only be used for the limited purposes of evaluating proposals or installing, operating or maintaining
FLSmidth equipment. Disclosure, distribution, duplication, modification, or other use of this drawing and/or the information therein is not
permitted without the prior written permission of FLSmidth A/S. FLSmidth A/S. All rights reserved.
No.:
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21
Content
Rev.:
1000175118
22
23
24
25
1
26
877.5
1425
10
12
11
13
14
15
16
17
18
19
20
745.5
21
22
Match mark key plan
23
24
25
26
22
K
Feed end flange
SECTION K-K
B
624.68
Chord
Center flange
Match mark ' A '
10 mm characters
with white background
(typical)
Match mark
datum line
312.46
Chord
B
Match mark
datum line
Match mark ' K '
Match mark ' J '
54 hole
4 5
4 5
45
PL 8
Match mark ' D '
Match mark ' R '
Match mark ' B '
3.214
Chord
28 x 54 holes (total 84)

(Liner bolt holes)
3
Match mark ' N '
Match mark ' P '
6.428
72
109
Center flange
Ship this side up
Feed end
Match mark ' M '
Match mark
datum line
Match mark ' C '
Match mark
datum line
G
14
SECTION E-E
200
22 x 54 holes
(For Lifting eye and bracing
end plate bolting)
21
200
475
640
475
950
950
308
4x
165
165
4x
315
315
508
I
SECTION D-D
3048 Flange to flange
SECTION C-C
3 8 .5
J
3 8. 5
3 8. 5
A
20
19
1900
3
11
18
20
Typical
z6
2
36
1
1
1812
13
1812
12
21
5675
Typical
13
1812
B.C
13
21
1812
6.43
Typical
1.875
Typical
13
0.938
Typical
1812
1.875
Typical
12
3
76
C
B.
94 x 54 holes equally
spaced as shown
1.5
24
24
51
Typ .43
ica
l
z6
94 x 62 holes equally
spaced as shown
1.5
219 Pipe outside
8 thick wall
20
1900
Typical
1812
19
0.938
12
27 holes
3 8 .5
54 holes
238 238
13
165
400
At assembly
PL 25
165
To suit to obtain
tight joint
PL 25
308
SECTION F-F
400
385
28 x 54 holes
(Liner knockout holes)
385
O
2 x M48 - 6H tap,
65 minimum effective thread depth,
drill 85 deep (maximum)
1.5
2 x M56 - 6H tap,
70 minimum effective thread depth,
drill 90 deep (maximum)
1.5
11350
(See section MM)
P
Weight: 41520 kg
Mat.: See Notes
Welds:
N/A
Unless otherwise specified, adhere to General Workshop Instruction No: 1000024420
Based on: 13027135
ISO-A
Replacing: N/A
Sheet 2 of 2
Property of FLSmidth A/S. This drawing contains confidential, proprietary, and/or trade secret information of FLSmidth A/S. This drawing and/or
the information contained therein, may only be used for the limited purposes of evaluating proposals or installing, operating or maintaining
FLSmidth equipment. Disclosure, distribution, duplication, modification, or other use of this drawing and/or the information therein is not
permitted without the prior written permission of FLSmidth A/S. FLSmidth A/S. All rights reserved.
No.:
10
11
12
13
14
15
16
17
18
19
20
21
Content
Rev.:
1000175118
22
23
24
25
1
26

Shell Assembly 1000

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1

1. Dimensions are shown in millimeters unless otherwise specified.

Plate : ASTM A36.

Pipe : ASTM A53B Seamless or equal.

4. Inspection per drawing 1000175163.

5. Machined flatness of each flange is not to exceed 0.13 total.

3048 2 Flange to flange

6. Mill shell is to be manufactured in accordance with instructions 1000139410.

provided by FLSmidth in accordance with instructions 1000156732.

Stencil on bracing "DO NOT LIFT HERE".

Shell bracing is to be installed prior to stress relief and is to remain in place

13 Pipe to be vented for stress relief.

12 Shell bracing bolting:

11 Break sharp corners.

15 Shell section finished weight = 41,520 kg. Weight of 180 segment

after machining and drilling.

16. Work with drawing 1000175121.

20 Lifting eye bolt torque 6800 N-m (dry).

23. Machining instructions see drawing 1000175165.

adjoining shell section at the machining assembly.

24 Provide bracing across (2 places).

Shell, feed end, 180 degree section

Mat.: See Notes

Unless otherwise specified, adhere to General Workshop Instruction No: 1000024420

Based on: 13027135

Match mark key plan

Match mark ' J '

Match mark ' D '

Match mark ' R '

Match mark ' B '

28 x 54 holes (total 84)

Match mark ' N '

Match mark ' P '

Match mark ' M '

Match mark ' C '

3048 Flange to flange

Mat.: See Notes

Unless otherwise specified, adhere to General Workshop Instruction No: 1000024420

Based on: 13027135

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