SunStarFortunaServo - MotorSeriesVUser 5
SunStarFortunaServo - MotorSeriesVUser 5
SunStarFortunaServo - MotorSeriesVUser 5
Version 1.0
USER S MANUAL
PARTS BOOK
FORTUNA
series 5
ISO 9001 Certification of Quality System
MEE-110315
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1. Thank you for purchasing our product. Based on the rich expertise and
experience accumulated in industrial sewing machine production, SUNSTAR
will manufacture industrial sewing machines, which deliver more diverse
functions, high performance, powerful operation, enhanced durability, and
more sophisticated design to meet a number of users needs.
2. Please read this users manual thoroughly before using the machine. Make
sure to properly use the machine to enjoy its full performance.
3. The specifications of the machine are subject to change, aimed to enhance
product performance, without prior notice.
4. This product is designed, manufactured, and sold as an industrial sewing
machine. It should not be used for other than industrial purpose.
USERS
MANUAL
CONTENTS
1. Safety instruction
10
4. Installation
11
11
12
13
14
16
18
19
20
20
20
21
21
23
23
24
24
24
35
38
39
42
46
48
50
50
50
55
55
56
71
75
84
85
86
Parts Book
87
SAFETY INSTRUCTION
Be sure to read and keep in mind the following instructions before you install and use
thr FORTUNA SERVO MOTOR.
1) Use and Purpose
This product is designed, manufactured, and sold as an industrial sewing machine. It should not be used for
other than industrial purpose.
2) Working Environment
Power Source
It is desirable that voltage of the power source be kept within the range of 10% of the rated voltage.
It is desirable that frequency of the power source be kept within the rage of 10% of the rated frequency.
(50/60)
The SERVO MOTOR can be expected to work normaly only in case the foregoing things are kept.
Electromagnetic Noise
It is desirable that those equipments causing strong electromagnetic field or high frequency not use the
same electrical outlet as this on and stay away from it.
Temperature and Humidity
Keep the ambient temperature above 5 degrees and below 40 degrees Centigrade.
Never use it outdoors and avoid direct ray of light.
Keep it away from an hot object like a stove.
Keep the ambient humidity above 30% and below 95%.
Never use it near gases and explosives.
Do not use it at a spot located 1,000m or higer above sea-level.
Keep the storage temperature higher than 25 degrees below zero and lower than 55 degrees Centigrade when
not in use.
3) Installation
Follow the instruction carefully when installing it.
Be sure to start installing it after pulling the power plug off the outlet.
Fix the cable so that it may not move, and do not allow the moving parts like belts to be interfered with.(keep
distance of at least 25mm from them.)
Be sure to have the Controller, the Motor and the sewing Machine grounded.
Be sure that the voltage of power source fits the specification of the Controller before the power is on
Be sure to use Safety Extra Low Voltage when an extra item or an accessory is fitted into the Controller.
4) Disassembly
Indisassembling it, be sure to wait at least 360 seconds before taking any action after pulling the plug off the
power source after turning it off.
When pulling off the plug from the power source, be sure to hole the plug itself instead of the wire connected
to the plug.
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The instructions presented above are for the safer and more proper operation of the Fortuna Servo
Motor. Ignoring such instructions could cause damage to the machine or physical injury of the user.
Please follow all the instructions when operating the machine.
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6. Install the servomotor away from noise sources, such as highfrequency equipments and welding machines.
7. Avoid electrical shock when servicing the controller box. (Wait for 6
minutes before opening the cover after turning off the power.)
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11. When replacing the fuse, use a standard item, opening the
cover as shown in the diagram.
F1
250V/15A
F2
250V/15A
F3
250V/6.3A
F4
250V/1A
12. Make the length of the cable connected with an outside parts
like stand-up pedal as short as possible.
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Standard Solenoid
Connector
Foot-lift Solenoid(Green)
Program Unit
Connector(White)
2) Rear panel
Caution
WARNING
Motor
AC INPUT
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INSTALLATION
1) Mounting your Servo Motor on the table
Make sure that the holes are bored on the table as shown in the
figure.
Table
Belt Hole
41 Cable-Hole
Insert three motor-fixing bolts through the three holes on the table. Attach the motor base padded with vibration-proof rubber, and slide
flat and spring washers over the bolt stems, and then fasten the bolts with nuts.
Motor-Fixing Bolts
Table
Motor-Fixing Bolts(3ea)
Vibration-Proof rubber
Flat Waser
Spring Waser
Nut
Base
Controller Box
Motor-Fixing Bolts(3ea)
Make sure that the center of motor pulley is matched to that of the sewing machine before tightening the motor-fixing bolts and nuts.
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Pulley
Warning
Belt Guide
Fixing
Screw
Controller Box
Belt Guide
Belt CoverA
Belt
Place the belt coverB, making sure that the belt cover does
not contact the belt, and then fasten the cover with the fixing
screw.
Warning
Belt CoverB
5~10mm
1kg
30~50mm
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Solenoid No.
Applicable Models
SPF-2
KM-235A, B
Mounting Position
for Legs(4)
Solenoid Bracket A
Solenoid No.
SPF-3
SPF-4
SPF-6
SPF-8
SPF-9
Applicable Models
KM-750-7, KM-750BL-7
KM-790-7, KM-790BL-7
KM-857-7, KM-867-7
KM-560-7
KM-957-7, KM-967-7
KM-757-7
KM-640BL-7
Belt Holes
solenoid
Check point
Oil Pan
Stroke-Adjusting Screw
Fixing Nuts
Solenoid Axis
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L Wrency
Pulley
Synchro shaft
Photo film
(Adjusted left and right)
Photo INTERRUPT
Upper Shaft
P.C.B Holder
COVER
First, attach the position sensor-mounting adapter to the upper shaft of the sewing machine. Second, attach the position sensor-fixing
plate to the body of the sewing machine as shown below in the figure. Third, secure the position sensor to the adapter with the fixing
screws.
Adapter
Pulley
Position Sensor
Cable
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Fixing Washer
Fixing Bushing
Film-Fixing Screw
Upon the completion of the assembling, position the needle shaft tight at the rising point from the lowest needle position by manually
rotating the pulley. Loosen the film-fixing screw, and adjust the DOWN film so that the film-adjsting line and the sensor housing
calibration line are matched. Tighten the film-fixing screw just to the extent that the film can not be rotated. Likewise, position the thread
take-up at the highest position. Loosen the film-fixing screw, and adjust the UP film as shown in the figure, while using caution not to
move the DOWN film which is already adjusted earlier. Tighten the adjusted film with the fixing screw.
Setting Position
Fixing Nut
Fixing Nut
Up Film Adjustment
Sensor Housing
Fixing Nut
Caution
Up Film Adjustment
Sensor Housing
After adjustment the film of the position detector, be sure to rotate the motor for 3~5 seconds by pedalling so
that the Controller may remember location of the film.
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Locate detector
(synchronizer)
Position magnetic up
Upper
Shaft
Position magnetic up
Sewing machine
pulley
Locate detector
(synchronizer)
Sewing machine
Position
magnetic down
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Locate detector(synchronizer)
Once assembling is completed, power the controller on and step on the pedal. At this time, make sure that the needle moves up and down.
Stop the needle at a desired location by moving the magnet back and forth along the location where the needle stops.
The highest position
of take-up lever
Normal rotation
direction
Normal rotation
direction
Locate detector
(synchronizer)
(3) How to adjust a location detector in case of a reverse rotation sewing machine
It is the same as that used for the normal rotation direction
The highest position
of take-up lever
Reverse rotation
direction
Locate detector
(synchronizer)
Caution
Reverse rotation
direction
After adjusting a location detector, rotate the motor by stepping on the pedal for 3~5 seconds so that a
controller can remember the location.
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Program Unit
Program Unit
P/U Bracket
P/U Bracket-Fixing
Screw(3)
Fix the cable using the cable tie so that cable is not in the way of the belt.
Caution
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Switch Box
110V
Control Box
EARTHV
Switch Box
Control Box
220V
EARTHV
Switch Box
220V
Control Box
EARTHV
[ Shape of pin ]
Connector ColorWhite
Auxiliary Solenoid
1, 5Back Tack Solenoid
2, 6Thread-Cutting Solenoid
3, 7Wiper Solenoid
4, 8GND, VDC
(DC 46V or DC 32V)
9, 10Button to insert/delete the
back-tack operation
11, 12Button for manual backtack operation
Foot-lift solenoid
Tension-Release Solenoid
Connector ColorGreen
[ Shape of pin ]
[ No. of pin ]
Foot-Lift Solenoid
5V
5V
L LED
R LED
L S/W
R S/W
GND
4/4 (N.C)
3/4 (N.C)
2/4 (N.C)
1/4 (N.C)
(N.C)
Connector ColorBlue
4) How to change the electric voltage supplied for solenoid (The factory installed setting is J6)
This is to make the movement of solenoid smooth in times of fluctuation in the incoming electric voltage.
Set Value for electric voltage supplied (for 220V series) for Solenoid against the incoming voltage.
For 30V-regular Solenoid
Incoming Voltage
Set Value
Incoming Voltage
Set Value
Below 210V
J5
Below 180V
J5
210V~230V
J6
180V~190V
J6
Above 230V
J7
Above 190V
J7
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Set Value for electric voltage suplied (for 110V series) for Solenoid against the incoming voltage.
For 30V-regular Solenoid
Incoming Voltage
Set Value
Incoming Voltage
Set Value
Below 100V
J5
Below 90V
J5
100V~120V
J6
90V~100V
J6
Above 120V
J7
Above 100V
J7
Setting of pin
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Caution
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Sunstar Logo
4-Digit Displayer
When you turn the power on, you will see a screen as shown in the figure.
The 4-digit displayer shows the start and end B/T sewing and the 2-digit
displayer shows the current abbreviation for the letters or numbers shown in
the 4-digit displayer (bt: the abbreviation for back tack),
The 4-digit displayer shows the error number for each type of error
discovered and also shows the programmed value after it has been
programmed. The 2-digit displayer shows the number of the parameter
specific item's content or name which is shown in the 4-digit displayer.
Caution
The 4-digit displayer and 2-digit displayer show the current condition. Therefore the user should always check it
before using the machine.
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chose. (Ex: Reducing the maximum sewing speed limit from 4000RPM to
3000RPM).
Caution
stitch (
) button.
When the needle plate makes a down stop, shortly press the
stitch (
And when the needle plate makes an up stop, shortly press the
stitch (
) button once and the needle plate will make a down stop.
stitch
speed.
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button.
button.
Using the A, B buttons in the 4-digit displayer, the user can program the B/T number of stitches he/she wants.
Be aware that if the start B/T stitch is set to '0' in the 4-digit displayer, the start B/T sewing is impossible.
Caution
button.
button.
Using the C, D buttons in the 4-digit displayer, the user can program the B/T number of stitches he wants.
Be aware that if the end B/T stitch is set to '0' in the 4-digit displayer, the start B/T sewing is impossible.
Caution
(5) Method of Use: The Needle Plate Position Selection Button When the Sewing Machine Stops
When the user turns the power on, one of the up stop or down stop lights in the program unit panel needle plate is always left on. The
user can change the stop location by pressing the button.
When machine stops while sewing, the
needle plate makes an up stop.
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(6) Method of Use: The Presser Foot-lift Location Selection Button When the Sewing Machine Stops
When the user turns the power on, one of the up stop or down stop lights in the program unit panel pressser foot-lift is always left on.
The user can change the stop location by pressing the button.
When the machine stops while sewing, the
presser foot-lift stops at the bottom.
Caution
If the user uses the automatic up stop function of the presser foot-lift when the sewing machine stops while sewing, it
may cause damage to it because it has been left up for an unnecessarily long time. Be aware that to prevent the
foot-presser solenoid from being damaged, it is programmed to automatically come down when a certain amount of
time passes.
(7) Method of Use: Automatic Thread Trimmer and Wiper Selection Buttons
These buttons offer the function of automatic trimming and wiping after sewing. By pressing these buttons in sequence, the user can use
one of the following three functions. The light shows the function that is currently being used.
) button in the program unit to change the status of the lamp and functions as below.
To use the counter function, set the detailed functions under parameter B-Group.
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To use the product counter function, first set the value of the parameter B-35
(group B, item 35) as desired.
0: Set the external counter switch on
1: Set the automatic counter on after trimming
As the default value is set0, the counter will not run if there is no external counter
switch.
After the total target amount is set, use B-37 and B-38 to set the movements.
<Set value of B-37>
0: When work is finished, the buzzer will go off and sewing may begin
1: When work is finished, the buzzer will go off and sewing may begin only when
the
button is pressed
2: When work is finished, the buzzer will not go off and sewing may begin
< Set value of B-38>
0: No returning to automatic initial value when counting is complete
1: Returning to automatic initial value when counting is complete
<The progress>
[ Caution ]
When B-38 is set at0, the value will keep on going up/down even when counting is complete. The user will need to re-set the
value of Cn to restart.
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To use the bobbin counter function, first set the value of the parameter B-39
(Group B, item 39).
0: Bobbin counter function not used
1: Bobbin counter function used
The default value is set at0. At this point, the bobbin counter will not start even
when the counter button in the program unit is set at bobbin counter function.
button again
button.
[bc]
It stands for the Bobbin Counter; the value will be increased from 0.
(Initial value: 0, Set range: 0~9999, How to set: use
/
button)
[UP]
[bt]
[ Caution ]
Pay caution when using
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The value of BC(Bobbin Counter) increases gradually when sewing begins after
completing set-up.
[ Caution ]
Before using the bobbin counter function, move tobcdisplay or initial display. If you start working fromUPdisplay, the
value of counter will go up.
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Replace the old lower thread with the new one and start sewing, then the value of
BC(Bobbin Counter) will go up gradually.
Take note that the buzzer will go off when the value goes up, and the gap between that
value and setting value narrows under 20. This is to warn that there is little lower
thread left.
The value of Bobbin Counter is reached at setting value, the stitching will be stopped
and the buzzer will go off and the monitor will start blinking.
When sewing stops after counting is complete, use the following method to return.
Press the
button to change the value of BC to the 0 automatically.
(AUTO CLEAR/PRESET)
[ Caution ]
To use the bobbin counter function, first set B-Group 39 to 1.
Use
button to change the display to set/clear the value of bobbin counter during sewing.
Wind the lower thread with consistency to ensure the proper use of bobbin counter functions. Counter functions may work
differently depending on lower thread and sewing conditions.
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function
button. After the stitch numbers of each side disappear from the screen, you can start
sewing with the programmed value in the pattern sewing function.
The pattern sewing speed is constant because it sews at a programmed speed not by the
acceleration or deceleration of the pedal. If you press the pedal after pressing the
button and
see the light blink, sewing will continue until it is finished even if you release the pedal.
Caution
After setting each side of the stitches, the user must press the
button to save the programmed value.
When the pattern has more than one side, the pattern work only operates for the number of stitches programmed
for each side.
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button.
button, the screen will change as the figure shows on the right.
button and
If you change the pattern program while sewing, it will sew with the new programmed pattern.
Caution
If the last chain pattern is finished, it will automatically go to the first sewing pattern.
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This button works in a different way when using the pattern function. Please refer to section 10).
Caution
If you want to check the current programmed sewing speed, you must press the
button. If you briefly press the
button
button once, the screen shown on your
right will appear briefly and then return to the initial screen.
The speed on the screen is the limit of the maximum sewing speed.
The maximum speed and minimum speed limits can be changed by changing the parameter's specific items.
Caution
When you want to change the sewing speed, you can see the screen that shows the
current sewing speed by pressing the
button or
button.
If you see the current speed on the screen, you can change the speed by using the
and
button before going back to the initial screen.
When you press the buttons twice in sequence: The sewing speed increases/decreases
by 40RPM.
When you keep pressing the button: The sewing speed increases/decreases rapidly.
Caution
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Start backtack
Sewing condition
End backtack
Sewing condition
B. When one more or one less stitch is sewn than the programmed stitch number
Classification
Start backtack
Sewing condition
When the length of the last three stitches
in sides A and B have been sewn short.
End backtack
Sewing condition
When the length of the first stitch in sides
C and D have been sewn short.
Caution
When the sides of C and D have 3 stitches When the sides of C and D each have 3 stitches
correctly sewn
and a half stitch (or less than one stitch) sewn.
The figures above show each representative sewing condition. And there may be some differences according to the
conditions of the sewing machine and it is normal that two types of conditions occur at the same time.
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If you have checked the sewing condition, first correct the stitch number that differs by
one or more stitches to the programmed stitch number.
Correction method for stitch numbers with more than one stitch difference
Program range: -6 stitches ~ 6 stitches
Program unit: 1 stitch
Method to apply correct stitch number (program using buttons A, B, C and D).
Side A programmed value
<Initial screen>
button. You
will see the lettersbt-Cand the buzzer will ring three times and the screen will automatically
return to the initial screen.
c The changed initial screen will continue to display the wanted B/T programmed value of3 3 3 3.
d Recommence sewing and check the corrected stitch number
e If the corrected sewing condition continues to show more than one stitch difference, repeat steps
(a~d) and make corrections.
The example above is an explanation of when one B/T stitch number comes less than one
When there is more than one stitch is added or missing, you can correct the stitch number as explained above.
Caution
The stitch number correction value program range is between -6 stitches to 6 stitches. You cannot see the
currently applied correction value on the initial screen. If you want to see the currently applied correction value,
press the
button and then the
button and either check the programmed value of each side or check
items 30(side A's correction value), 31(side B's correction value), 32(side C's correction value) and 33(side D's
correction value) from Group B of the parameter.
If each side's corrected value has been corrected to the minimum or maximum value limit (between -6 stitches to 6
stitches) and the sewing condition is still not correct, reduce the B/T sewing speed.
Generally, you can correct in the manner mentioned above when there is more than one stitch difference. And you
can correct when there is less than one stitch difference with the item mentioned in the next page.
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B. When the machine sews less than a stitch more or less than the one programmed.
<Initial screen>
If there are still problems with the B/T sewing condition even after correcting the stitch
numbers for more than one stitch difference based on item "A," refer to figure -B and
check the sewing condition again.
Look at the sewing condition and make the correction as follows:
Program range for making stitch corrections for less than one stitch:(Prog+Auto)
-6 stitches ~ 6 stitches
Program unit: 0.05 stitches (Corrections are done by dividing one stitch into 20 parts).
Initial program: A(00.30), B(00.30), C(00.40), D(00.40)
Correct stitch number application method (use C and D buttons for programming).
When the stitch length comes out short(the third stitch of sides A and B/ the 1st stitch of sides C and D)
Side A program value
Side B program value
Side C program value
Side D program value
<When the stitch comes out less than one stitch longer> (the last stitch of sides A and
B/ and the first stitch of sides C and D)
Side A program value
Side B program value
Side C program value
Side D program value
Ex) When the Start/End B/T stitch length is shorter than the programmed stitch length (by around half a stitch).
button.
b The screen will then go to the stitch number correction screen. Using the
,
buttons you
can change the length of each side (A,B,C and D) in this screen.
c If you have finished programming the new correction values to sidesA, B, C and D, press the
Caution
If each side's corrected value has been corrected to the minimum or maximum value limit (between -6 stitches to 6
stitches) and the sewing condition is still not correct, reduce the B/T sewing speed.
Generally, you can correct for when there is more than one stitch difference with item A. However, with item B, you
can correct when there is either more or less than one stitch difference.
Make sure to press the
button and save the programmed value when you finish programming sides A, B, C
and D's new correction value.
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<Initial screen>
When inertia tuning is completed, the buzzer will ring and it will automatically return
to the initial screen.
Caution
Inertia tuning can only be carried out when the controller is attached to the sewing machine for the first time and when
the sewing machine does not accelerate or decelerate quickly.
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Attach the edge sensor box (assy) connected to the edge sensor to the table.
Link the edge sensor connector to the switch connector.
[ Shape of pin ]
5V
5V
L LED
R LED
L S/W
R S/W
[ No. of pin ]
GND
4/4 (N.C)
3/4 (N.C)
2/4 (N.C)
1/4 (N.C)
(N.C)
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While the
While the
Group.
Use the
and
and
Caution
Pressing the edge sensor button makes sewing motion stop when the sewing material edge is detected. For proper
implementation of the function, have a thorough understanding of Section (4) Use of Detailed Edge Sensor
Functions in the manual before use.
Without a sewing material located under the sensor, set the operating mode on the
back of the sensor at L.ON.
Press the
button and the lamp blinks. Place a sewing material under the sensor
and check if the STB lamp (amber) in front of the sensor blinks.
In the event that the STB lamp(amber) in front of the sensor is not turned on, change
the operating mode on the back of the sensor to D.ON and repeat the processagain.
(The reason of the lamp turned off is the edge sensor reacts depending on sewing
material types.)
After undergoing the above processes ~, adjust the SENS volume on the sensor
front to make sure that the OPL lamp(Red) remains turned off when the sewing
material is below the sensor and that the OPL lamp(Red) blinks when the sewing
material is not below the sensor.
At this time, the blinking of the STB lamp(amber) does not matter.
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and
and
A-Group
Function
Initial Value
41
Scope
Stage
42
0~255[stitches]
1[stitches]
43
20~2000[spm]
10[spm]
Change each parameter value and save the new value by pressing the
Caution
button.
Press the
If the edge sensor is activated, when the sewing material edge is detected, the sewing
is suspended (distance between the needle and the sewing material edge: some
20[mm]).
When the sewing is suspended as in , move the pedal from Neutral to Forward
and then the sewing is resumed at the stitch count set at Parameter A-42 at the speed
set at Parameter A-43.
After completing the process and conducting trimming (pedal backward), the
backtack sewing for finish (in the case where the backtack lamp is blinking) and
trimming are performed in order.
button to turn off the lamp and then the edge sensor is deactivated.
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Machine Type
Remarks
SC-7300 Series
88
SC-7500 Series
124
SC-7310 Series
125
Program Enable
POWER ON+
or
Parameter B Group
Move to B-56
or
Save
[Note]
Before the product is shipped out from the factory, all settings are completed in line with the machine type ordered.
In case where the controller which is different from the ordered specifications is installed to the chain-type machine:
Set the value of parameter B-56 according to the concerned machine type.
Depending on the program version of controller, it may not be applicable to some machines. See the following to make the
proper setting according to the machine type.
Version display
When the power is turned on, the CPU version is displayed as below on P/U for a moment, and then the screen moves to the initial
screen ("3333").
Classification
Program Unit
(P/U)
Handy Controller
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Make a setting based on the check points below to ensure proper operation of the top thread trimming device when the top
thread trimming device is installed.
Make the setting as below depending on the program version of the controller.
Setting
Program version
1
2
T/T Sol.OFF
W/P Sol.ON
Sequence End
W/P Sol.OFF
or
80[ms]
66[ms]
0[ms]
Move to B-55
T/T Sol.ON
Sequence Start
Parameter B Group
Sequence Save
Use
and
Use
and
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Group B
Program Start
+
Sequence Save
W/P Sol.ON
80[ms]
66[ms]
Sequence End
W/P Sol.OFF
T/T Sol.OFF
Sequence
T/T Sol.ON
Sequence Start
B-55
0 [ms]
Group B
Use
and
Use
and
[Note]
When modifying the sequence by using the handy controller, the change in the sequence number is not displayed, so more care
should be exercised in conducting the modification.
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When installing the controller which has an older program version, see the following and correct the trimming sequence.
Work Flow
Start of Sequence
T/T SolenoidON
Program Code
Number Command
3rd
Explanation
Sequence Start
02
--83
03
--B0
80
05
--9A
06
--B0
08
--84
09
--B3
66
10
Wait for 66[ms]
2nd
--80
07
T/T SolenoidOFF
1st
01
04
Wait for 80[ms]
Data Part
10
11
--9B
12
--00
W/P SolenoidON
--00
64
--00
Sequence Close
W/P SolenoidOFF
End of Sequence
[Note]
When installing the top thread trimming device, change the trimming sequence value in No. 09 from B3 to B0 and the value in
No. 10 to "0".
If the program version is S-III("11") and S-IV("7") or above, set the value of A-73 at "1".
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Keystone Sewing Machine Company, Inc.
Parameter Name
Set Value
A-76
0(Disable) / 1(Enable)
Description
If Parameter A-76 is set at (0) for Disable, the existing pattern functions can be used as same.
How to set
b. Use
and
to move to A-76.
c. Use
and
d. Press
to revert to
b. Use
c. Press
and
to
When using hotkey functions, press PATTERN to turn off LED before use.
When using extended pattern functions, make sure of using No. 1 pattern.
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Keystone Sewing Machine Company, Inc.
Set A-76 at 1, and use hotkey functions to amend the set value from
0 to 1.
Remarks
Description
button
pattern.
buttons: Enter the stitch count into the pattern number currently
marked.(The set value is automatically saved)
Yes is displayed on the screen.
No.10 : A
No.11 : B
No.12 : C
No.13 : D
No.14 : E
No.15 : F
Notice
and
Press
button to turn on CHAIN LED, and then begin sewing.
- Start sewing from No.1.
Possible to use
and
buttons to change the start position.
During the chain sewing, if an encountered patterns stitch count is zero
(0), it is automatically converted to No. 1 pattern and sewing continues.
When using the pattern extension function,
and
buttons indicate
the pattern number currently under work.
To release the function, press
button to turn off PATTERN LED
and set A-76 at zero(0).
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Keystone Sewing Machine Company, Inc.
8) Automatic Change Function of Twin Needles (applicable to the models supporting twin needles)
(1) Related Parameters
Parameter No
A-77
E-0 ~ E-135
Parameter Name
Set Value
0(disable)
1(enable)
See Parameter Group E.
Description
If Parameter A-77 is set at (0) for Disable, the existing pattern functions can be used as same.
functions
No. of pattern in use
Use of Functions
Caution
If set values are changed without through understanding of Parameter Group E set values and (3) Example of
Changes for Each Step, mechanical breakdown or physical damage may result. Therefore users are
recommended to have a thorough understanding before use.
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Keystone Sewing Machine Company, Inc.
STEP 10
: Set each
change when
corner 2 ends
STEP 9
: Stitch count
when corner 2
ends
STEP 3
: Stitch count
when corner 1
begins
STEP 2
: Set each
change when
corner 1 begins
STEP6
STEP 8
STEP 4
: Stitch count for side 2
: Stitch count when
: Stitch count
STEP 7
corner 2 begins
when corner 1 STEP 5
: Set each
: Set each change
ends
change when
when corner 2 begins
corner 1 ends
Step
Parameter
#
STEP 1
E-01
Pattern speed
STEP 2
E-02
0: No setting
1: Left Sol. motion
2: Right Sol. motion
STEP 3
E-03
STEP 4
E-04
STEP 5
E-05
0: No setting
1: Left Sol. motion
2: Right Sol. motion
Description
Details
STEP 6
E-06
Pattern speed
STEP 7
E-07
0: No setting
1: Left Sol. motion
2: Right Sol. motion
STEP 8
E-08
STEP 9
E-09
STEP 10
E-10
0: No setting
1: Left Sol. motion
2: Right Sol. motion
STEP 11
E-11
Pattern speed
Remarks
1
When a pedal is stepped,
automatic execution of
Step 1 to 3 takes place.
2
When a pedal is stepped,
automatic execution of
Step 4 to 8 takes place.
3
When a pedal is stepped,
automatic execution of
STEP 9 to 11 takes place.
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Keystone Sewing Machine Company, Inc.
Caution
and
When you initialize, you change all the original values that the sewing machine had when it was manufactured in the factory.
Initialize only when absolutely necessary.
When initializing, you must run the motor for more than 5 seconds at the speed of 1000RPM in order to make the synchronizer
to work properly.
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Keystone Sewing Machine Company, Inc.
When sewing starts, B/T sewing can be done When sewing starts, B/T sewing can be done
When sewing starts, B/T sewing does not
operate.
with the
button.
with the
button.
Use the A, B button to program the number of B/T stitches in the 4-digit displayer.
Caution
Be aware that if the end B/T stitch number is set to '0' in the 4-digit displayer, the user will be unable to operate start
B/T sewing.
with the
with the
button.
button.
Use the C, D button to program the number of B/T stitches in the 4-digit displayer.
Caution
Be aware that if the end B/T stitch number is set to '0' in the 4-digit displayer, the user will be unable to carry out start
B/T sewing.
(4) Programming the Needle Plate Position when Sewing Stops with Button
When you turn the power on, one of needle plate's up stop and down stop lights in the simple operation unit will always be on. If you
press the button you can select the stopping location.
If the machine stops while sewing, the needle
plate makes an up stop.
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Keystone Sewing Machine Company, Inc.
(5) Programming the Presser Foot-lift Location when Sewing Stops with the Button
When you turn the power on, one of presser foot-lift's up stop and down stop lights in the simple operation unit will always be on. If you
press the button you can select the stopping location.
If the machine stops while sewing, the
presser foot-lift makes an up stop.
(6) Programming the Automatic Thread Trimmer and Wiper Movements with the Button
This button programs the automatic trimmer and wiper after sewing. If the user presses this button in sequence, the location on the lights
will change as shown in the figures below. This button offers the following three functions.
<Initial Screen>
If programming is completed, press the same button for 0.5 seconds once more and
you will return to the initial screen.
(Ex : Changing the value of A, B, C, D from 3, 3, 3, 3 to 4, 4, 4, 4)
Caution
Be aware that if you don't press the button for 0.5 seconds, the screen will not return to the B/T stitch programming
screen but will remain in the sewing conditions program change (items 1~4 functions) section.
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Keystone Sewing Machine Company, Inc.
Caution
Be aware that if you don't press the button for 0.5 seconds, the screen will not return to the B/T programming screen
but will remain in the sewing conditions programming screen (Items 1~4 functions).
buttons
<Initial screen for group A> <Initial screen for group B>
If you see thePrEn" screen, select a parameter group using buttons A~D.
buttonA group,
buttonB group
buttonC group,
buttonD group
<Initial screen for group C> <Initial screen for group D>
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Keystone Sewing Machine Company, Inc.
You can change other specific items of the parameter in the same manner.
Caution
Be aware that if you changed the specific items of the parameter and didn't press the
button, the changed
value will not be saved.
If you change the parameter specific items carelessly, this may cause breakdown or physical damage to the
machine. Therefore, the user must be well-trained before changing items in the parameter group.
When making corrections of less than one stitch use items 30~33 of parameter Group
B and will correct to stage 0.05.
For detailed B/T stitch number correction method, refer to the section 3) of the Program Unit manual.
<Initial screen>
If the initial screen comes on, press the pedal until you hear the buzzer ring.
(During inertia tuning the sewing machine will operate and stop 10 times).
If the inertia tuning is completed, the buzzer will ring and the initial screen will come
on at the same time.
Caution
Inertia tuning is carried out only when the controller is attached to the sewing machine for the first time and when the
sewing machine is unable to accelerate or decelerate quickly.
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Keystone Sewing Machine Company, Inc.
Method of initializing: Turn the power on by simultaneously pressing the buttons in the figure above which are the start B/T button + end B/T
button + needle plate up/down stop button.
Caution
If you initialize, all the changes made by the user are changed to the original values programmed when the
machine was delivered from the factory, therefore only change the value if absolutely necessary.
After initializing, rotate the machine for 1000RPM or more for approximately 5 seconds. You must make the
machine remember the location of the FILM.
(3) Method of Use and Functions of the Program Unit and the General Control Box's Simple Operation Box.
When there is a program unit(P/U), use it to program or change all the functions of the machine. When there is no program unit, use the
general control box operation panel to program or change all the functions of the machine.
For detailed information on the method of use of program units and simple operation panel refer to the explanation in the last section.
Functions
Group A
Group B
All types of output, Full-on Time/PWM Duty, checking input/output operations, sewing machine models and
thread trimming sequence programming
Group C
Pedal acceleration/deceleration curve, slow starting speed and input/output port change related parameters
Group D
Group E
If the specific items of the parameter are changed carelessly, they could cause breakdown or damage the machine. Therefore the
user must be well-trained before using it.
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Keystone Sewing Machine Company, Inc.
Function
1
2
3
200spm
4000spm
300spm
20~510
40~9960
20~510
2spm
40spm
2spm
100spm
20~510
2spm
5
6
300spm
255
20~510
1~255
2spm
1
1700spm
1700spm
100ms
20~2000
20~2000
4~1020
10spm
10spm
(When doing an aging test,
the value is equal to the running time)
200ms
4~1020
255
0~255
4ms
4~1020
48ms
40ms
100ms
3000.1sec
4~1020
4~1020
4~1020
5~1000
4ms
4ms
4ms
0.5sec
100ms
4~1020
4ms
0/1
0/1/2
2000spm
200~2000
1=lift selection
0=step backward thread trimming
0=step backward thread trimming
1=1 step backward thread trimming
2=thread trimming at neutral position
10spm
200ms
0
4~1020ms
0/1
4ms
Choose between 1 or 2
0/1
Choose between 1 or 2
(
7
8
9
10
11
18
Tension release time (In CAM type, the used A24 = must be 0)
(In CAM type, the tension release is the value of the moving CAM angle)
Waiting time for the next operation after thread trimming
(This is the delaying time to carry out the next operation after thread trimming is finished)
Wiper operation time (Wiper Solenoid operating time)
Waiting time after wiper operation(presser foot-lift etc.)
Automatic presser foot-lift delaying time
Automatic presser foot- lift maintaining time
(After programmed time the presser foot-lift is automatically released)
Automatic presser foot-lift drop waiting time for next operation
(The delaying time, or the time that the foot-presser lift is maintained,
the pedal is started until the presser foot-lift drops and the sewing machine is started)
Selection for automatic foot-presser lift after thread trimming
19
20
12
13
14
15
16
17
21
22
(
23
24
0/1/2
25
0/1
Caution
Step
If the specific items of the parameter are changed carelessly, they could cause breakdown or damage the machine.
Therefore, the user must be well-trained before using it.
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Keystone Sewing Machine Company, Inc.
No.
Function
Step
26
0/1
27
28
29
30
31
0
15
0
200spm
0/1
1~200
0/1
20~2000
1
1=selection of semi-automatic
10spm
3 stitches
0~255
1 stitch
3 stitches
0~255
1 stitch
3 stitches
0~255
1 stitch
3 stitches
0~255
1 stitch
4500.1sec
50~1000
0.5sec
0/1
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
Caution
0= lower position
1= upper position
program P1xx P2xx P3xx
in order
Less than P1xx:3500[spm]
Less than P2xx:3000[spm]
Less than P3xx:2500[spm]
More than P3xx: A20[spm]
0
0active high
3 stitches
0~255
1000spm
0
20~2000
0/1
10spm
1=Auto Mode
0/1
1=One-Shot Mode
2000spm
0
40~9960
0/1
40spm
1=N-stitch Mode
0/1
1=selection
3 stitches
2000spm
1
0~255
1 stitch
20~2000
10spm
0 : B/T stop function selected
1 : B/T work completion
2 : B/T exact stitch performance
0/1
200spm
20~1000
If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.
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Keystone Sewing Machine Company, Inc.
No.
Function
53
54
0
2
55
56
57
58
59
60
61
62
63
64
NOT USED
Thread Trimming Sequence Selection of SunStar Chain Stitch Machine
Thread Trimming Sequence Selection of other Company chain Stitch Machine
Selection of reverse rotation after trimming
Reverse rotation distance when selecting reverse rotation after thread trimming
When machine stops fix pulley (When machine stops fix the motor by force)
Power to fix the A number 62 Pulley
Distance recovered after fixing A number 62 Pulley and rotating it by force
65
CCW
CW
0/1
1= Select with button B
0 : Only B/T operates
1 : Lift and drop needle plate with one movement.
2 : Lift needle plate with one movement.
Drop needle plate with two movements
3 : Slow performance when stopped
(1/2 stitch speed)
0 : B/T delete insertion
1 : Lift and drop needle plate with one movement
2 : Slow performance when stopped
(1/2 stitch speed)
3 : Only B/T operates
0/1
0 : current sewing speed
1: initial reverse speed
1
0
0
20degree
0
40
20degree
0/1
0/1
0/1
0~250
0/1
10~100
10~100
1
1
1:selection of reverse direction
1degree
1: fix when machine stops
1
1degree
0/1
1000spm
40~9960
1 : clockwise
0 : counterclockwise
40spm
0/1
3
0
3~250
0/1
100
100~250
0/1
0/1
clockwise /counterclockwise
66
67
68
69
70
71~75
76
77
78
79
80
81
82
83
84~87
88
89
Caution
Step
0=normal start
1=Delay start
1100[ms]
0=disabled
1=enabled
1[ms]
0 : No pattern extension
1 : Pattern extension
0 : Teach stitch not used
1 : Teach stitch used
4[ms]
4[ms]
4[ms]
100[ms]
0
4~1020[ms]
4~1020[ms] 4[ms]
(Parameter run when the Backtack
4~1024[ms] accuracy function is used)
4~1020[ms]
0/1
0=disabled
1=enabled
Not Used
Not Used
Automatic PF lift and left/right needle solenoid lift
Enable/disable the solenoid OFF function after maintain
Upon trimming for a chain-type model, enable/disable the needle auto lift.
If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.
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Keystone Sewing Machine Company, Inc.
(2) Group B Parameter : All types of output, Full-on Time/PWM Duty, checking input/output operations, sewing
machine models and thread trimming sequence programming.
These are functions not used by general users and must be regulated by an A/S technician.
No.
Function
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Step
1020ms
200ms
100ms
100ms
100ms
100ms
100ms
100ms
100ms
100ms
100ms
100ms
100ms
100ms
50%
20%
100
100
100
50
50
100
100
100
100
100
100
100
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
0~100
0~100
0~100
0~100
0~100
0~100
0~100
0~100
0~100
0~100
0~100
0~100
0~100
0~100
4ms
4ms
4ms
4ms
4ms
4ms
4ms
4ms
4ms
4ms
4ms
4ms
4ms
4ms
10%
10
10
10
10
10
10
10
10
10
10
10
10
10
00.30
00.30
00.40
00.40
0
0
6~6
6~6
6~6
6~6
0/1
0/1
0/1
0.05 Stitch
0.05 Stitch
0.05 Stitch
0.05 Stitch
1=reverse direction maintained
0=counter used
1=automatic counter after thread trimming
1=Up COUNT
0=DOWN COUNT
0=buzzer rings, sewing is allowed
1=buzzer rings, sewing is not allowed
(If you press the Prog Key, set up is cancelled)
2=No buzzer ring, sewing is allowed
1=AUTO
CLEAR/PRESET
37
0/1/2
38
0/1
39
NOT USED
Items No. 30~33 : These are the items that make the number of stitches match when back tack number of stitches do not match.
Solenoid Duty Ratio : The power that holds and maintains the solenoid.
Solenoid initial full on time : The time it takes to pull the solenoid to the maximum in the outset.
Caution
If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.
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Keystone Sewing Machine Company, Inc.
No.
Function
Initial value
40
(OUTPUT00)
41
(OUTPUT01)
42
(OUTPUT02)
43
(OUTPUT03)
44
(OUTPUT04)
45
(OUTPUT05)
46
(OUTPUT06)
47
(OUTPUT07)
48
(OUTPUT10)
49
(OUTPUT11)
50
(OUTPUT12)
51
52
(OUTPUT14)
53
(OUTPUT15)
Range
Step
0~64
56
0~127
58
59
(non-order made)
75~118
(order-made)
0~ 74
0/1
40ms
2~510ms
2ms
30ms
2~510ms
2ms
1=independent operation
Items No. 40~53 : functions that check if solenoid and other output signals are working properly.
Select Item No. 55 and press the Enter key. Along with the buzzer sound you will see the wordsSeq 55appear on the screen.
Thread trimming sequence composition permitting condition is now possible. You can program a thread trimming sequence to a
maximum of 64 bytes. (For thread trimming sequence program method, refer to attached material).
Caution
If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.
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Keystone Sewing Machine Company, Inc.
No.
Function
Initial value
Range
60
(Button A)
61
(Button B)
62
63
64
65
66
(Left Switch)
67
(Right Switch)
68
69
(Counter Switch)
70
71
(Safety Switch)
72
(Edge Sensor)
73
74
75
76
77
0~64
78
0~64
79
0~64
80
81
82
83~
NOT USED
89
NOT USED
Step
Caution
If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.
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Keystone Sewing Machine Company, Inc.
No.
Function
90
91
92
Initial value
Range
Step
0~9999
1pulse
0~9999
1pulse
0~359
1degree
0~359
1degree
0~359
1degree
0~359
1degree
0~359
1degree
0~359
1degree
0~359
1degree
0/1
0=manual set up
93
94
95
96
97
98
99
Caution
1=automatic set up
If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.
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Keystone Sewing Machine Company, Inc.
(3) Group C Parameter: Pedal acceleration/deceleration curve, slow starting speed and input/output port change
related parameter
These are functions not used by general users and must be regulated by an after-sales service engineer.
No.
Function
Initial value
Range
Step
1
2
3
4
5
6
7
8
9
10
10
15
31
40
52
440spm
920spm
4000spm
5480spm
9960spm
0~64
0~64
0~64
0~64
0~64
40~9960
40~9960
40~9960
40~9960
40~9960
1
1
1
1
1
40spm
40spm
40spm
40spm
40spm
0/1
1=selection
0/1
1=selection
0/1
400spm
400spm
640spm
1000spm
1680spm
3000rpm
400.1sec
300.1sec
100ms
4ms
40~9960
40~9960
40~9960
40~9960
40~9960
20~3400
5~1275
5~1275
4~1020
4~1020
4
4
4
1255
1255
1255
1
1
1
1~2
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Items No. 1~5Equal division of pedal stroke in 64 steps, The speed curve of the pedal
stroke changes according to how many steps are set up for the divided
pedal stroke of each forward pedal step. (Used when adjusting pedal
sensor)
No. 20If a synchronizer signal comes, but the next synchronizer signal does not come within the sensing time, an error
message will appear .
No. 21If a speed instruction was sent to the motor but the motor does not reach the value of the speed instruction, an error
message will appear.
Caution
If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.
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Keystone Sewing Machine Company, Inc.
This item is operated by the factory only, so general users and A/S technicians should not use it.
No.
Function
Initial value
30
: Low Active
0(Fixed)
31
: Low Active
1(Fixed)
32
: Low Active
33
: Low Active
34
: Low Active
35
: Low Active
36
: Low Active
37
: Low Active
38
: High Active
39
: High Active
40
: High Active
10
41
: High Active
11
42
: High Active
12
43
: High Active
13
Step
Function No.
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
201
If an output signal has been sent twice in the OUTPUT00~OUTPUT15 output pin, the same signal will appear in two different output pins.
Ex) if OUTPUT00 = 0 & OUTPUT03 = 0, then B/T signal is output from both OUTPUT00 & OUTPUT03 pin
When setting up other functions apart from the function numbers listed above, the pertinent output pin functions are disregarded.
Roller Lift Solenoid = Presser Foot-Lift solenoid + Back Tack solenoid + Roller Lift Switch
43~
NOT USED
49
NOT USED
Caution
If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.
64
Keystone Sewing Machine Company, Inc.
No.
Function
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
Initial value
Step
0
1
2
3
4
5
6
7
8
9
10
11
12
13
16
17
18
INPUT00 (Button A)
INPUT01 (Button B)
INPUT02 (1/4 stitch Switch)
INPUT03 (2/4 stitch Switch)
INPUT04 (3/4 stitch Switch)
INPUT05 (4/4 stitch Switch)
INPUT06 (Left Sol. Switch)
INPUT07 (Right Sol. Switch)
INPUT10 (Presser Foot-Lift Switch)
INPUT11 (Counter Switch)
INPUT12 (P/U 1/2 stitch Switch Signal)
INPUT13 (Safety Switch Signal)
INPUT14 (Edge Sensor Signal)
INPUT15 (Thread trimmer not allowed Signal)
INPUT20 (Pedal Start Signal)
INPUT21 (Pedal Presser Foot-Lift Signal)
INPUT22 (Pedal Trim Signal)
No.
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
The hardware of input switches and sensors are done witha point of contact/Active Highinput as the standard.
When setting up other functions numbers apart from the ones listed above, the pertinent output pin functions are disregarded.
Caution
Caution : When any inputs PIN No. INPUT00 INPUT22 are overlapped, it works as the "OR" circuit.
Ex) if INPUT00 = 0 & INPUT01 = 0, then it is recognized asbutton A= INPUT00 + INPUT01.
70
0/1
71
0/1
72~
NOT USED
99
NOT USED
Caution
If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.
65
Keystone Sewing Machine Company, Inc.
(4) Group D Parameter: All types of gain parameter related motor control
These are functions not used by general users and must be regulated by an A/S technician.
No.
Function
Initial Value
Range
Step
speed P-gain
Kvp
30
0~30
speed D-gain
Kvd
0~3000
location P-gain
Kpp
200
0~1000
location D-gain
Kpd
1000
0~5000
acceleration A
accelA
65
1~100
acceleration B
accelB
70
1~100
acceleration C
accelC
30
1~100
acceleration D
accelD
10
1~100
Inertia
40
0~255
10
positioning speed
Wpos
220rpm
100~510
2rpm
11
stopping speed
Wstop
75rpm
0~255
2rpm
12
StopDelay
80ms
4~1020
4ms
13
Positioning distance
DIST1
110degree
24~255
1degree
14
spd_unit
100spm
1~100
1spm
15
Positioning P-gain
Kpp2
270
0~9999
16
Positioning D-gain
Kpd2
2027
0~9999
17
Positioning P-gain
Kpp3
200
0~9999
18
Positioning D-gain
Kpd3
1000
0~9999
19~
NOT USED
99
NOT USED
Caution
If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.
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Keystone Sewing Machine Company, Inc.
(5) Group E Parameters : Parameters relating to change functions of each needle pair
No.
Function
Initial Value
Range
Step
0~999
0/1/2
STEP 003 : Enter stitch count at the beginning of the first corner.
0~999
STEP 004 : Enter stitch count at the end of the first corner.
0~999
0/1/2
0~999
0/1/2
STEP 008 : Enter stitch count at the beginning of the second corner.
0~999
STEP 009 : Enter stitch count at the end of the second corner.
0~999
10
0/1/2
11
0~999
12
not used
13
not used
14
not used
15
not used
16
not used
17
not used
18
not used
19
not used
20
0~999
21
0/1/2
22
STEP 003 : Enter stitch count at the beginning of the first corner.
0~999
23
STEP 004 : Enter stitch count at the end of the first corner.
0~999
24
0/1/2
25
0~999
26
0/1/2
27
STEP 008 : Enter stitch count at the beginning of the second corner.
0~999
28
STEP 009 : Enter stitch count at the end of the second corner.
0~999
29
0/1/2
30
0~999
31
0/1/2
32
0~999
33
0~999
34
0/1/2
35
0~999
36
not used
37
not used
38
not used
39
not used
Caution
Changing set values without thorough understanding of parameter details may lead to machine breakdown or
physical damage. Users are recommended to have a full understanding of functions before use.
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Keystone Sewing Machine Company, Inc.
No.
Function
Initial Value
Range
Step
40
0~999
41
0/1/2
42
STEP 003 : Enter stitch count at the beginning of the first corner.
0~999
43
STEP 004 : Enter stitch count at the end of the first corner.
0~999
44
0/1/2
45
0~999
46
0/1/2
47
STEP 008 : Enter stitch count at the beginning of the second corner.
0~999
48
STEP 009 : Enter stitch count at the end of the second corner.
0~999
49
0/1/2
50
0~999
51
0/1/2
52
0~999
53
0~999
54
0/1/2
55
0~999
56
0/1/2
57
0~999
58
0~999
59
0/1/2
60
0~999
61
0/1/2
62
0~999
63
0~999
64
0/1/2
65
0~999
66
0/1/2
67
0~999
68
0~999
69
0/1/2
70
0~999
71
0/1/2
72
0~999
73
0~999
74
0/1/2
75
0~999
76
0/1/2
77
0~999
78
0~999
79
0/1/2
Caution
Changing set values without thorough understanding of parameter details may lead to machine breakdown or
physical damage. Users are recommended to have a full understanding of functions before use.
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Keystone Sewing Machine Company, Inc.
No.
Function
Initial Value
Range
Step
80
0~999
81
0/1/2
82
0~999
83
0~999
84
0/1/2
85
0~999
86
0/1/2
87
0~999
88
0~999
89
0/1/2
90
0~999
91
0/1/2
92
0~999
93
0~999
94
0/1/2
95
0~999
96
0/1/2
97
0~999
98
0~999
99
0/1/2
100
0~999
101
0/1/2
102
0~999
103
0~999
104
0/1/2
105
0~999
106
0/1/2
107
0~999
108
0~999
109
0/1/2
110
0~999
111
0/1/2
112
0~999
113
0~999
114
0/1/2
115
0~999
116
0/1/2
117
0~999
118
0~999
119
0/1/2
Caution
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Keystone Sewing Machine Company, Inc.
No.
Function
Initial Value
Range
Step
120
0~999
121
0/1/2
122
0~999
123
0~999
124
0/1/2
125
0~999
126
0/1/2
127
0~999
128
0~999
129
0/1/2
130
0~999
131
0/1/2
132
0~999
133
0~999
134
0/1/2
135
0~999
Caution
1. Changing set values without thorough understanding of parameter details may lead to machine breakdown or
physical damage. Users are recommended to have a full understanding of functions before use.
2. No.100~135 is overlapped as No.00~35 on the screen display so be careful with that.
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Keystone Sewing Machine Company, Inc.
Name of function
Minimum sewing
speed limit set up
Maximum sewing
speed limit set up
This item allows user to set up the minimum sewing speed limit or the minimum sewing speed
given whenthe pedal is pressed.(20~510rpm, Initial value : 200rpm)
This item allows user to set up the maximum sewing speed limit or the maximum sewing
speed given when the pedal is pressed.(40~9960rpm, Initial value : 4000rpm)
This item allows the user to set up the thread trimming speed when the thread trimming
function is operating after sewing
B. Set up method of stitch speed by program unit(P/U) and needle plate lift/drop by button A
Item No.
Name of function
A-4
Set up method of
stitch speed by program unit (P/U)
A-5
This item allows user to set up the stitch speed by program unit (P/U) and hence sets up the
stitch operating speed. However, if set up to a rapid speed, many stitches may be
sewn after pressing the button.
This item allows user to set up the speed of lift/drop of the needle plate with button A.
However, if set to a rapid speed, many stitches may be sewn after pressing the button.
C. Start B/T sewing speed and end B/T sewing speed set up method
Item No.
Name of function
A-7
This item allows user to set up the start B/T speed. If the speed is changed, the stitch
correction value also has to be set again.
A-8
This item allows user to set up the end B/T speed. If the speed is changed, the stitch
correction value also has to be set again.
A-19
Name of function
Name of function
A-40
The set up method changes according to the set up parts of edge sensor
0 : When edge is sensed and using high output sensor.
1 : When edge is sensed and using low output sensor.
A-41
A-42
A-46
Caution
If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.
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Keystone Sewing Machine Company, Inc.
Name of function
A-47
The pre-stitch function is a function that programs the machine to sew a certain amount of stitches before
commencing the actual sewing work.(0 : disable, 1 : enable)
A-48
This item sets the number of stitches when using the pre-stitch function (0~255 stitches, Initial value : 3 stitches)
A-49
This item sets the sewing speed when using the pre-stitch function.
(20~2000rpm, Initial value : 2000rpm)
Name of function
A-50
The start B/T function can be one of the following three operations according to their set up value
0 : If user releases pedal during B/T operation, sewing stops.
1 : If user releases pedal during B/T operation, sewing stops after finishing work.
2 : The exact amount of stitches is operated, notwithstanding the number of stitch
corrections. However, if this function is used, B/T will no operate naturally.
A-51
This item selects whether or not to use the end B/T's exact number of stitches function operation
0 : exact number of stitches function disabled
1 : exact number of stitches function enabled
(If this function is used, reverse sewing will no operate naturally)
A-52
This item selects the speed of the initial reverse stitch when user has selected the exact
number of stitches function in the B/T operation(20~1000rpm, Initial value : 200rpm)
Name of function
A-54
A-55
Caution
Name of function
Selecting the motor's rotating
direction
If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.
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Keystone Sewing Machine Company, Inc.
(2) Group B Parameter Specific Method of Use and Explanation (All types of output, Full-on Time/PWM Duty,
checking the input/output movements, sewing machine models and thread trimming sequence programming)
These are functions not used by general users and should be regulated by an A/S technician.
A.
Item No. B-1 ~ B-28
<Type of wave that has a certain amount of Full-on Time and 50% duty>
This figure explains the Full-on Time and PWM Duty. This figure shows the wave type graph where the machine maintains the
power 'ON' for a certain amount of time and when that 'Full-on Time' passes, changes itself to a PWM signal with a certain duty. In
other words, the certain amount of time that each device starts operating until they become completely, the output wave type
maintains itself "On", and when it maintains itself operating the output becomes the duty PWM wave type to maintain operation.
Name of function
B-30
B-31
B-32
B-33
Program range : 0 ~ 9
If the stitch correction values is changed using the program unit, the item value will automatically change. Reversely, if you
change the programmed value of the items above, the stitch correction values will also automatically change.
Detailed correction principles and methods of use are the same as the program unit's stitch correction method.
Please refer to the program unit method of use of start/end B/T stitch correction method.
Name of function
B-35
B-36
B-37
B-38
Caution
For detailed method of use and explanation of counter function, refer to the
program unit's counter set up button method of use.
If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.
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Keystone Sewing Machine Company, Inc.
Beginning
value
Name of function
C-1
10
C-2
15
C-3
31
C-4
40
C-5
52
C-6
440rpm
C-7
920rpm
C-8
4000rpm
C-9
5480rpm
C-10
9960rpm
B. Slow-start sewing method of usethis function allows to start the sewing slowly and the user can set up the following specific items.
Item No.
Name of function
C-11
C-12
C-13
C-14
C-15
C-16
C-17
C-18
When using the slow start function, this item gives you the option of maintaining
the same starting speed or setting up a new speed. If you want to set up a new
speed, use items No. C-14~C-18 and set up a new speed.
When the item No. C-13 set up value is1, the slow start beginning
values
(the specific items that change the set up value) are
1 : 400rpm 2 : 400rpm 3 : 640rpm 4 : 1000rpm 5 : 1680rpm
Caution
Name of function
Set up motor maximum speed limit
If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.
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Keystone Sewing Machine Company, Inc.
4) Thread Trimming Sequence Function Method of Use (Items no. 54, 55, 56 of Group B)
Thread trimming sequence function characteristics
The thread trimming sequence is a user programming function of PLC control type used for thread trimming or when a special
simple repetitive function is required .
The user composes the thread trimming sequence he wants, and can program the machine or motor's operation during thread trimming.
When necessary, the user can change it to exclusive mode and can program all types of special operations.
The program size is 64 bytes, so compose the program within this size limit.
The program code is composed of the command field and the data field.
The thread trimming related parameters are items No. 54, 55, 56 from Group B.
Item No.
Function
B-54
This item that provides the function of thread trimming sequence selection which allows the user to select and use the
sequence from item No. B-55
B-55
This item provides the function of allowing the user to compose the thread trimming sequence himself.
B-56
This item provides the function of allowing the user to select other company sewing machine models, and makes automatic
changes in the thread trimming sequence that fit the selected sewing machine.
(1) Thread Trimming Sequence Function Related Parameter Method of Use and Explanations
A. Thread Trimming Sequence Data Input Function (Item No. B-55)
This function allows the user to compose the thread trimming sequence himself. In
order to do this, the user must first enter parameter Group B.
If the screen changes, go to the specific items and choose item No. 55 from Group B.
Then the user will see the letter "Seq blink.
( Use buttons
,
)
If you press the
button where it says "Seq 55", you can now choose the thread
trimming sequence. In the figure. you can see the command --80 which indicates
the sequence start. The command 01 is a number within the sequence (01~64) of
the--80command.
If you use buttons
,
to increase the numbers, you can see the sequence that
was set up in the start. Their contents are explained below
01 --08
:
Sequence starting code
02 --F3
:
General sequence
03 --00
:
Sequence ending code
Now the user can change the sequence function according to his objectives but the
remember that the program size cannot exceed 64 bytes. Also you can set up several
short sequences and then use the sequences you want by using item No. B-54. When
you setting this up, each sequence must always have a starting and ending code.
Refer to sequence code list
Caution
B. Thread Trimming Sequence Selection Function Method of Use (Item No. B-54)
This function is used when the user wants to use other sequences apart from the
sequences that are basically provided. If you want to use this function, first enter Item
No.54 in parameter Group B. Then you will see the screen shown in the figure.
The starting value is set to0. If you change this number to a value in the sequence
of Item No. B-55, you can now use the extra programmed sequence.
( Use the
,
buttons )
( Ex : if you want to use the fourth sequence and change the sequence set up )
The user can use Item No. B-55 to save and use several frequently used sequences
whenever he needs them.
Caution
C. Thread Trimming Sequence Automatic Change According to Sewing Machine Model Selection
This function allows automatic change of thread trimming sequence when user
attaches the controller to a sewing machine other than the one being currently used. If
you want to use this function, first enter Item No.56 in parameter Group B. You will
see then the screen shown in the figure.
If you press the
button after changing the set up value to fit the new sewing
machine model number, the matching thread trimming sequence is duplicated.
Refer to the sewing machine list
( Ex : when using the SunStar KM-790BL-7 sewing machine )
The duplicated thread trimming sequence can be check in the Item No. B-55 and if
you want to change the contents you can do so using Item No. B-55
Caution
(2) Thread Trimming Sequence Function Related Parameter Method of Use and Explanations (Economic)
A. Changing the Trimming Sequence with the Simplified Operation Panel
When changing the thread trimming sequence by using the simplified operation panel, the method is a bit different from when
changing other parameters. Check the following manual and make the changes in a correct manner.
How to Operate
Display
Remarks
Press E/Prg button and A button simultaneously. Then the screen for changing
parameters appears.
Program Enable
Parameter B-01
Use A button and B button to move to the No. 55 trimming sequence of the B
group.
Parameter B-55
Press C button when b-55 is displayed. Then "SEQ" blinks on the screen.
Sequence
Press C button once again, and the screen displays the starting location
number of trimming sequence.
-80" :
Trimming sequence
start command
Press A button and B button to change the location number of the current
trimming sequence.
ex) When A is pressed, --80 is changed to --81.
Trimming sequence is
stored.
[Notice]
Please make sure that in case of a simplified operation panel, the location value of the current trimming sequence is not shown.
Please make sure that in case of a simplified operation panel, the functions of the buttons A, B, C, D, E are a bit different from
those when they are used in other context.
In order to exit the trimming sequence change mode, press "E". Then all the changed values will be stored.
If you want to make several changes, press "E" one time after all changes are made to save the changed values.
Command
field
1st
Data field
2nd
CE H
0~5000[rpm](20rpm)
0~255[stitch]
3rd
B. The table above is an example of the program code structure. If you want to use the function "Needle plate up-stop after
sewing given stitches at given speed you must first select the command codeCE H" and set up the data value according to
the command code. In other words, the given sewing speed is the first data and the given stitch numbers is the second data
and both of these form the data field. Depending on the command code, there can exist a data field or exist three data in the
data field.
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Keystone Sewing Machine Company, Inc.
Output
Port
Control
(Total 40)
Explanation
B/T Solenoid
P/F Solenoid
T/T Solenoid
W/P Solenoid
T/R Solenoid
Left Solenoid
Right Solenoid
AUX Solenoid
Left LED
Right LED
Needle Up Signal
Needle Down Signal
Motor Runing Signal
Reaching Target Speed Signal
Motor Trimming Signal
Motor End Tacking Signal
Emergency Stop Signal
Roller Lift Solenoid
Hemming Device Output
Pedal Forward Step1 Signal
B/T Solenoid
P/F Solenoid
T/T Solenoid
W/P Solenoid
T/R Solenoid
Left Solenoid
Right Solenoid
AUX Solenoid
Left LED
Right LED
Needle Up Signal
Needle Down Signal
Motor Runing Signal
Reaching Target Speed Signal
Motor Trimming Signal
Motor End Tacking Signal
Emergency Stop Signal
Roller Lift Solenoid
Hemming Device Outout
Pedal Forward Step1 Signal
Cmd Field
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
1st
81H
82H
83H
84H
85H
86H
87H
88H
89H
8AH
8BH
8CH
8DH
8EH
8FH
90H
91H
92H
93H
94H
98H
99H
9AH
9BH
9CH
9DH
9EH
9FH
A0H
A1H
A2H
A3H
A4H
A5H
A6H
A7H
A8H
A9H
AAH
ABH
B0H
B1H
B2H
B3H
Time Delay
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Keystone Sewing Machine Company, Inc.
0~255[ms]
(1ms)
0~510[ms]
(2ms)
0~1020[ms]
(4ms)
0~127.5[s]
(0.5s)
Data Field
2nd
3rd
Category
Explanation
Cmd Field
On Hold
Motor-Holding Start
C0H
Off Hold
Motor-Holding Stop
C1H
Set Dir CW
Set CW direction)
C2H
C3H
Set Speed
C4H
Set SpdByPed
C5H
Up Stop
C6H
1st
Data Field
2nd
3rd
0~5000[spm]
(20spm)
DN Stop
C7H
Up Stop InSpd
C8H
0~500[spm]
Dn Stop InSpd
C9H
0~500[spm]
Dacc Up Edge
CAH
0~500[spm]
Dacc Dn Edge
CBH
0~500[spm]
Move Up Edge
CCH
0~500[spm]
Move DnEdge
CDH
0~500[spm]
Pos Stop Up
CEH
0~5000[spm]
(2spm)
(2spm)
Motor
Control
(2spm)
(2spm)
(2spm)
(2spm)
0~255[stitch]
(20spm)
Pos Stop Dn
CFH
0~5000[spm]
0~255[stitch]
Pos Dacc Up
D0H
0~5000[spm]
0~500[spm]
(20spm)
(2spm)
0~500[spm]
(20spm)
Pos Dacc Dn
D1H
0~5000[spm]
(20spm)
(2spm)
L Move Stop
D2H
0~ 500[spm]
0~357[deg]
SpdInPos
D3H
0~5000[spm]
Random Stop
Stop randomly
D4H
Wait Pos1
E0H
0~357[deg]
E1H
0~357[deg]
0~255[stitch]
0~255[stitch]
(2spm)
0~357[deg]
(20spm)
Wait Pos2
Position
/Speed
Check
Wait Up Edge
E2H
Wait Dn Edge
E3H
Chk Pos
E4H
0~357[deg]
Chk Up Edge
E5H
0~64 (address)
Chk Dn Edge
E6H
0~64 (address)
Clr Up Edge
E7H
Clr Dn Edge
E8H
Wait Speed
E9H
Chk Speed
0~64 (address)
0~5000[spm]
EAH
(20spm)
0~357[deg]
0~64 (address)
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Keystone Sewing Machine Company, Inc.
Category
Explanation
Cmd Field
1st
Button A
0(Input Port No
Button B
Wait until
the port
signal detected
Input
Port
Check
WaitPort
(Check the
port and
branch
the given
address)
10
Safety Switch
11
Edge Sensor
12
13
14
N-AUTO Switch
15
16
17
18
19
Button A
0 (Port No
Button B
0~64
0~64
0~64
0~64
0~64
0~64
0~64
t Switch
0~64
0~64
Counter Switch
F1H
Caution
0~64 (address
10
0~64
Safety Switch
11
0~64
Edge Sensor
12
0~64
13
0~64
14
0~64
N-AUTO Switch
15
0~64
16
0~64
17
0~64
18
0~64
19
0~64
External Input
Sequence
Control
3rd
8
F0H
External Input
BrChkPort
Data Field
2nd
Branch
F2H
GenSeq
F3H
StartSeq
80H
EndSeq
00H
0~64 (Address
[ Caution ]
Every the conditional Branch is made to the appropriate number when it is on "No(False)"
When makingthe sequence program, please check and use its function because the wrong sequence program can
cause the mechanical trouble and the physical damage.
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Keystone Sewing Machine Company, Inc.
100ms
5ms
100ms
5ms
100ms
5ms
T/T sol. on
T/R sol. on
W/P sol. on
End of Sequence
Code
number
Comm.
field
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
--80
--C8
Data field
1st
2nd
Explanation
3rd
200
--B0
5
Start of Sequence
Stop after moving to needle of upstop
at 200spm
Wait for 5[ms]
Thread Trimming solenoid , On
--83
--B0
100
--9A
--B0
5
--85
--B0
100
--9C
--B0
5
--84
--B0
100
--9B
--B0
5
--00
Operates Presser Foot Solenoid by "Lefting Up function of Automatic Presser Foot after Trimming" being set to A18=1
As every command field is displayed close to "--", it is distinguishable from Data Field
All Data Fields are displayed easily enough to distinguish them from others, differently from S-ll and there's no necessity of
transforming the number and conversing the unit
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Keystone Sewing Machine Company, Inc.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
S5AC55-A-001
S5AC55-A-002
S5AC55-A-003
S5AC55-A-004
S5AC55-A-005A
S5AC55-A-005B
S5AC55-A-006
S5AC55-X-007
S5AC55-X-008
S5AC55-X-010
S5AC55-X-011
S5AC55-X-013
S5AC55-X-014
S5AC55-X-016
S5AC55-A-093
S5AC55-X-019
S5AC55-X-021
S5AC55-A-022
S5AC55-A-052
S5AC55-X-024
S5AC55-X-025
S5AC55-X-026
S5AC55-X-030
S5AC55-X-031
S5AC55-X-032
S5AC55-A-033
S5AC55-A-034
S5AC55-A-036
S5AC55-X-035
S5AC55-X-037
S5AC55-X-038
S5AC55-X-040
S5AC55-X-041
S5AC55-X-042
S5AC55-X-045
S5AC55-X-046
S5AC55-A-048
S5AC55-A-050A
S5AC55-A-050B
S5AC55-A-051
S5AC55-A-053
S5AC55-A-054
S5AC55-A-055
S5AC55-A-056
S5AC55-DE-49A
S5AC55-DE-49B
S5AC55-DE-58A
S5AC55-DE-58B
S5AC55-A-059
S5AC55-A-060
S5AC55-DE-061A
S5AC55-DE-061B
S5AC55-DE-062
S5AC55-A-063
S5AC55-A-064
S5AC55-A-065
Single needle
Double
Chain
Stitch
CAM
ELEC. Solenoid
AIR. Solenoid
Heavy
Chain
Single
CAM
ELEC. Solenoid
CAM
CAM
CAM
CAM
ELEC. Solenoid
Single
Single
CAM
Chain
AIR. Solenoid
Chain
stitch
Heavy
Heavy
Heavy
Single
PUNCHING
Heavy
Chain
Chain
Chain
Single
Chain stitch
Heavy
ELEC. Solenoid
AIR. Solenoid
AIR. Solenoid
AIR. Solenoid
CAM
CAM
CAM
CAM
CAM
CAM
CAM
AIR. Solenoid
AIR. Solenoid
SINGLE
CAM
Chain stitch
Chain stitch
Chain stitch
Chain stitch
SINGLE
Chain stitch
Chain stitch
Chain stitch
Single
Single
Heavy
Single
AIR. Solenoid
AIR. Solenoid
AIR. Solenoid
AIR. Solenoid
CAM
AIR. Solenoid
AIR. Solenoid
ELEC. Solenoid
ELEC. Solenoid
CAM
-
KM-250A-7, KM-250AL-7
KM-250B-7
KM-750-7, KM750BL-7, KM-757BL-7,KM-757-7, KM-650-7
KM-560-7
KM-957-7(Slant table)
KM-957-7(Flat table)
KM-790-7, KM790BL-7, KM797-7, KM797BL-7
UNION 34700, SIRUBA UTP/UTQ
UNION 34700, YAMATO VC2700, SIRUBA UTP/UTQ
Maier Unitas D1376
PFAFF 563
YAMATO VC2700
BROTHER DB2-B737, JUKI DDL550N
DURKOPP 273-140042/E9
KM640UBL-7
TOYOTA LS2-AD341-102
STROBEL KL170-2-FD
KM-250 AU-7
KM-250BH-7, KM-250BL-7
KANSAI RX, DX, WX Series
DURKOPP 271-140042
PEGASUS W500/UT100,400, W600/UT100,400
PEGASUS W500/UT200, W600/UT200
KANSAI RX, DX, WX Series
KINGTEX CT6500-0-56M
KM640BL-7
KM967BL-7(Roller HIGH-Post-back-tack)
KM-1060BL-7, KM-1062BL-7
TYPE of TANAKA
Pastel Punching for TANAKA
SEIKO
PEGASUS W664-01CB M/UT333
PEGASUS W664-08BB UT312
PEGASUS EX5214-83BA
GEMSY Specification
DINO Thread Trimming Machine for Kingtex
KM591BL-7
KM-967-7, KM-967B-7 (Slant table)
KM-967-7, KM-967B-7 (Flat table)
KM-506-7, KM-530-7
KM-350A-7
KM-350B-7,KM-350BL-7S
KM-857-7, KM-890-7
KM-235B
SC-7300,7350(Available to trim fancy thread ) (Table : A-TYPE)
SC-7300,7350(Available to trim fancy thread ) (Table : B-TYPE)
SF-7500 (Table : A-TYPE)
SC-7500 (Table : B-TYPE)
KM-867-7
Waist Band Device for Homan Sewing Machin
SC-7310(Attachment of left knife ) (Table : A-TYPE)
SC-7310(Attachment of left knife ) (Table : B-TYPE)
SC7300,7500,7510 (Dino Electronic solenoid)
KM-235A-7
DPK-5S (Non-trimming for servo)
KM-572BL-7S
KM-757/TC (Full Type No specification)
82
Keystone Sewing Machine Company, Inc.
0/75
76
78
78
79
79
80
82
83
85
86
88
89
91
93
94
96
97
114
99
100
101
102
103
104
105
106
107
111
112
113
118
115
116
75
104
105
78
78
122
120
121
78
92
123
123
124
124
78
0
125
125
126
77
75
68
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
4000
4000
2400
2400
2400
2400
2400
6000
6000
1720
4000
4000
4000
3000
2200
4000
2480
2600
2800
5400
4800
6000
6000
6000
4480
2000
3000
3000
4000
2000
2400
6000
4000
4000
4000
4480
2000
2400
2400
3520
3520
3000
2400
3520
4000
4000
5000
5000
2400
4000
4000
4000
4000
4520
4000
2000
300
300
180
180
180
180
180
200
200
230
230
200
230
230
200
230
200
300
230
200
300
200
230
200
200
200
180
180
200
230
200
230
300
300
300
200
200
180
180
230
230
230
180
300
200
200
200
200
180
300
200
200
200
300
300
176
1700
1700
800
800
800
800
800
1600
1600
1600
1600
1600
1600
1600
800
1600
1600
1600
1600
1600
1600
1600
1600
1600
1600
800
800
800
1600
1600
1600
1600
1600
1600
1700
1600
800
800
800
1600
1600
1600
800
1700
1600
1600
1600
1600
800
1700
1600
1600
1600
1600
1700
700
1700
1700
800
800
800
800
800
1600
1600
1600
1600
1600
1600
1600
800
1600
1600
1600
1600
1600
1600
1600
1600
1600
1600
800
800
800
1600
1600
1600
1600
1600
1600
1700
1600
800
800
800
1600
1600
1600
800
1700
1600
1600
1600
1600
800
1700
1600
1600
1600
1600
1700
700
0
0
0
0
0
0
0
1
1
0
0
1
0
0
0
0
1
0
0
1
0
1
2
1
1
0
0
0
0
0
0
2
1
1
0
1
0
0
0
0
0
0
0
0
1
1
1
1
0
0
1
1
1
0
0
0
1
1
1
1
1
1
1
0
0
0
1
0
1
1
1
1
0
1
1
0
0
0
0
0
0
1
1
1
1
1
1
0
1
1
1
0
1
1
1
1
1
1
1
1
0
0
0
0
1
1
0
0
0
1
1
1
0/75
76
78
78
79
79
80
82
83
85
86
88
89
91
93
94
96
97
114
99
100
101
102
103
104
105
106
107
111
112
113
118
115
116
75
104
105
78
78
122
120
121
78
92
123
123
124
124
78
0
125
125
126
77
75
68
2
2
2
2
2
2
2
111
111
2
2
111
2
2
2
2
111
2
2
11
11
111
111
11
111
2
2
2
2
2
2
111
12
12
2
111
2
2
2
2
2
2
2
2
111
111
111
111
2
2
111
111
111
2
2
2
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
ON
OFF
ON
ON
ON
ON
OFF
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
OFF
ON
ON
ON
OFF
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
ON
OFF
ON
ON
ON
ON
OFF
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
OFF
ON
ON
ON
OFF
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
OFF
OFF
OFF
ON
ON
ON
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
UP
UP
UP
DOWN
UP
DOWN
DOWN
DOWN
DOWN
UP
DOWN
DOWN
UP
UP
UP
UP
UP
UP
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
UP
DOWN
DOWN
DOWN
UP
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
UP
UP
UP
UP
DOWN
DOWN
UP
UP
UP
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
OTHER
OTHER
OTHER
OTHER
OTHER
OTHER
OTHER
SUNSTAR
OTHER
OTHER
SUNSTAR
SUNSTAR
OTHER
OTHER
OTHER
OTHER
OTHER
OTHER
SUNSTAR
SUNSTAR
SUNSTAR
OTHER
OTHER
OTHER
OTHER
OTHER
OTHER
OTHER
OTHER
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
42"
42"
42"
42"
42"
40"
42"
36"
36"
NON
NON
36"
42"
42"
43"
42"
43"
42"
41"
40"
43"
36"
36"
40"
38"
43"
41"
44"
44"
44"
55"
36"
36"
36"
42"
42"
43"
42"
40"
42"
42"
42"
55"
42"
42"
35"
42"
35"
55"
42"
42"
36"
42"
42"
54"
43"
42"
111
111
80
80
80
80
80
111
111
111
111
111
111
111
60
111
111
111
80
111
111
111
111
111
111
60
80
90
90
80
80
111
111
111
111
111
60
80
80
111
111
111
80
111
111
111
111
111
60
111
111
111
111
111
80
60
80
83
Keystone Sewing Machine Company, Inc.
Error
indicator
SF22 Er
PU26 Er
PU27 Er
60 Er
61 Er
126 Er
127 Er
128 Er
129 Er
10
130 Er
11
131 Er
12
132 Er
13
133 Er
14
135 Er
15
140 Er
16
200 Er
Cause of breakdown
Troubleshooting
84
Keystone Sewing Machine Company, Inc.
1 : 1110V
2 : 1220V
3 : 3220V
OREDER Ex. S5AC55-2AF refers to SERIES5, 1Phase 220V, FULL FUNCTION CONTROL BOX for normal drop feed.
85
Keystone Sewing Machine Company, Inc.
BLOCK DIAGRAM
86
Keystone Sewing Machine Company, Inc.
PARTS BOOK
A
B
C
D
E
F
Motor Parts - - - - - - - - - - - - 94
Control Box (FULL Function TYPE) - - 96
Control Box (Economic TYPE) - - - 98
Pedal/Accessories - - - - - - - - 100
Synchronizer - - - - - - - - - - - 102
Supplementary control box
(KM-757/TC cap ribbon cutter) - - 104
Remarks
Please let us get the additional details according to the itemized
list below for the better service when ordering spare parts for
SunStar motors.
Order for spare parts for servo motor
1) Serial number
2) Type of control box & model name
3) Electric specification (Phase, Volt)
4) Machiness model name
MOTOR PARTS
A-1
A-39
A-38
A-40
A-14
A-37
A-36
A-7
A-3
A-6
A-2
A-30
A-4
A-5
A-17
A-34
A-31
A-22
A-8
A-9
A-19
A-20
A-21
A-33 A-32
A-15
A-11
A-23
A-18
A-10
A-16
A-35
A-12
A-26
A-27
A-13
A-24
A-25
A-28
A-29
88
Keystone Sewing Machine Company, Inc.
Ref No.
Parts No.
Name of Parts
A-1
E E - 0 0 0 3 1 8 - 0 0
Motor assy
A-2
E A - 0 0 0 0 8 2 - 0 0
Stator Assembly
A-3
1 - 3 6 - 0 1 - 0 3 3
Frame Plug
A-4
1 - 3 6 - 0 1 - 0 3 4
A-5
G P - 0 2 3 4 2 1 - 0 0
Connector (LLR-04)(Red)
A-6
0 1 - 0 1 2 B - C S 5 5
A-7
0 1 - 0 3 7 S - 1 7 0 1
A-8
5 5 - 1 0 0 A - S S 5 5
A-9
5 5 - 1 0 1 B - C S 5 5
Bearing (# 6203)
A-10
5 5 - 1 0 2 B - C S 5 5
Bearing (# 6302)
A-11
0 7 - 0 1 4 C - 3 7 0 1
A-12
0 4 - 0 0 2 A - S M 5 S
Frame Cover
A-13
0 2 - 0 1 7 S - C S 5 5
A-14
G P - 0 2 3 5 3 9 - 0 0
Name Plate
A-15
0 3 - 0 0 0 0 - S M 5 S
F. G Assembly
A-16
S C - 0 0 1 0 8 0 - 0 0
A-17
B D - 0 0 0 4 1 3 - 0 0
Encoder Board
A-18
1 - 3 6 - 0 1 - 0 2 2
3(Assy)
A-19
0 2 - 0 2 1 S - C S 5 5
3(Assy)
A-20
1 0 - 0 7 2 S - S W 7 0
A-21
0 1 - 0 2 1 B - C S 5 5
A-22
1 4 - 0 0 2 B - S C 5 3
MR Sensor Assy
A-23
1 1 - 0 1 0 B - S E 5 5
A-24
1 - 3 6 - 0 1 - 0 2 3
Encoder Cover
A-25
0 2 - 0 0 9 S - C S 5 5
A-26
1 - 3 6 - 0 1 - 0 2 4
Fan Cover
A-27
0 2 - 0 1 8 S - C S 5 5
A-28
0 8 - 0 0 1 A - S M 5 S
FAN
A-29
0 3 - 0 0 4 S - S M 5 S
A-30
G P - 0 1 1 8 1 1 - 0 0
Base
A-31
1 - 3 6 - 0 1 - 0 4 8
A-32
0 3 - 0 0 4 S - S M 5 S
A-33
G P - 0 1 1 8 1 2 - 0 0
Base Shaft
A-34
1 - 3 6 - 0 1 - 0 3 5
Base Rubber
A-35
1 - 3 6 - 0 1 - 0 7 8
Clamp Bolt
A-36
1 - 3 6 - 0 1 - 0 7 5
A-37
0 6 - 0 0 1 A - 9 0 0 0
Pulley-111
A-38
1 - 3 6 - 0 1 - 0 7 7
A-39
1 - 3 6 - 0 1 - 0 4 5
A-40
0 2 - 0 1 9 5 - C S 5 5
Q ty
Assembly No.
4(Assy)
2(Assy)
1
3(Assy)
1
3(Assy)
3(Assy)
4(Assy)
89
Keystone Sewing Machine Company, Inc.
B-5
B-5-1
B-1
B-2
B-5-4
B-5-6
B-12
B-32
B-3-2
B-5-2
B-3,51
B-3-1
B-5-3
B-25
B-34
B-38
B-33
B-26
B-6
B-26-1
B-36
B-10
B-23
B-31
B-9
B-21
B-22
B-20
B-24
B-19
B-18
B-28
B-11
B-4
B-35
B-27
B-17
B-4-1
IPM
B-39
B-13
B-15
B-7
B-14
B-37
B-40
B-8
B-29
B-30
B-41
B-42
B-46
B-43
B-47
B-44
B-48
B-49
B-45
B-50
90
Keystone Sewing Machine Company, Inc.
B-16
B-16
B-1
B-2
B-3
B-3-1
B-3-2
B-4
B-4-1
B-5
B-5-1
B-5-2
B-5-3
B-5-4
B-5-5
B-5-6
B-6
B-7
B-8
B-9
B-10
B-11
B-12
B-13
B-14
B-15
B-16
B-17
B-18
B-19
B-20
B-21
B-22
B-23
B-24
B-25
B-26
B-26-1
B-27
B-29
B-30
B-31
B-32
B-33
B-34
B-35
B-36
B-37
B-38
B-39
B-40
B-41
B-42
B-43
B-44
B-45
B-46
B-47
B-48
B-49
B-50
B-51
E E - 0 0 1 5 1 9 E E - 0 0 1 5 2 0 B D - 0 0 0 5 2 0 1 1 - 0 0 7 B - S E
0 9 - 0 0 3 A - S C
B D - 0 0 0 5 1 8 1 0 - 0 0 9 A - S F
E E - 0 0 1 5 2 3 G P - 0 2 4 7 4 3 G P - 0 2 4 7 4 7 C A - 0 0 0 4 7 9 3 0 - 0 0 1 M - S E
B D - 0 0 0 2 5 5 G P - 0 2 4 7 4 4 1 0 - 1 1 1 A - S E
1 0 - 1 1 2 A - S E
1 0 - 1 1 3 A - S E
1 0 - 0 0 8 A - S E
1 0 - 0 0 4 A - S E
1 0 - 0 0 5 A - S E
G P - 0 1 3 1 8 0 G P - 0 2 3 5 4 0 0 1 - 0 0 3 S - B T
1 0 - 0 0 3 C - S E
0 1 - 0 2 0 S - S F
1 0 - 0 1 1 C - S E
1 2 - 0 0 5 B - S E
C A - 0 0 2 4 8 3 1 1 - 0 0 6 B - S E
C A - 0 0 2 4 8 7 1 2 - 0 0 3 B - S E
1 2 - 0 1 3 B - S E
1 1 - 0 1 4 B - S E
0 9 - 0 0 7 A - H B
1 1 - 0 1 5 B - S E
1 0 - 0 0 2 S - S W
1 0 - 0 0 3 M - P T
1 0 - 0 0 3 M - P T
1 0 - 0 0 3 M - P T
1 0 - 0 0 3 M - P T
0 9 - 0 3 9 S - 3 7
1 0 - 0 1 2 M - P T
1 0 - 0 0 2 S - S W
1 0 - 0 0 2 S - S W
0 9 - 2 2 6 S - 3 7
1 0 - 0 1 2 M - P T
0 7 - 0 0 4 S - S M
1 5 - 0 2 2 S - 1 0
G P - 0 2 4 7 4 6 1 0 - 0 2 4 A - S E
1 0 - 0 3 4 A - S E
1 0 - 0 4 4 A - S E
1 0 - 0 6 4 A - S E
1 0 - 0 4 6 A - S E
9 1 - 0 3 1 A - S E
9 1 - 0 1 3 A - S E
9 1 - 0 0 8 A - S E
9 1 - 0 3 2 A - S E
9 1 - 0 4 6 A - S E
B D - 0 0 0 5 1 9 -
0
0
0
5
5
2
5
0
0
0
0
5
0
0
5
5
5
5
5
5
0
0
0
5
5
5
5
0
5
0
5
5
5
1
5
6
0
0
0
0
0
1
6
6
0
1
5
0
0
5
5
5
5
5
5
5
5
5
5
0
0
0
4
5
1
0
5
0
0
0
0
5
3
0
5
5
5
5
5
5
1
0
1
5
5
5
5
0
5
0
5
5
5
0
5
6
1
1
1
1
1
0
6
6
1
0
5
0
0
5
5
5
5
5
5
5
5
5
5
0
1
1
1(Assy)
1
2
1(Assy)
1(Assy)
1(Assy)
1
1
1
5(Assy)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4(Assy)
2(Assy)
2(Assy)
4(Assy)
4(Assy)
4(Assy)
4(Assy)
5(Assy)
4(Assy)
5(Assy)
2(Assy)
2(Assy)
1
1
1
1
1
1
1
1
1
1
1
1(Assy)
91
Keystone Sewing Machine Company, Inc.
C-3
C-2
C-1
C-25
C-12
C-3-1
C-32
C-38
C-26-1
C-26
C-34
C-33
C-9
C-36
C-6
C-5-1
C-5-2
C-31
C-5-3
C-5-5
C-10
C-5-4
C-21
C-22
C-20
C-28
C-4
C-18
C-19
C-11
C-39
C-27
C-17
C-13
C-15
C-7
C-4-1
IPM
C-35
C-37
C-29
C-14
C-40
C-30
C-43
C-42
C-41
C-46
C-44
C-48
C-47
C-45
C-49
C-8
C-10
C-50
92
Keystone Sewing Machine Company, Inc.
C-51
C-16
C-1
C-1-1
C-2
C-2-1
C-3
C-3-1
C-3-2
C-4
C-4-1
C-5-1
C-5-2
C-5-3
C-5-4
C-5-5
C-6
C-7
C-8
C-9
C-10
C-11
C-12
C-13
C-14
C-15
C-16
C-17
C-18
C-19
C-20
C-21
C-22
C-25
C-26
C-26-1
C-27
C-29
C-30
C-31
C-32
C-33
C-34
C-35
C-36
C-37
C-38
C-39
C-40
C-41
C-42
C-43
C-44
C-45
C-46
C-47
C-48
C-49
C-50
C-51
E E - 0 0 1 5 1 5 - 0
E E - 0 0 1 5 1 6 - 0
E E - 0 0 1 5 1 7 - 0
E E - 0 0 1 5 1 8 - 0
0 1 - 0 0 0 0 - S E 5
1 1 - 0 0 7 B - S E 5
0 9 - 0 0 3 A - S C 5
B D - 0 0 0 5 1 8 - 2
1 0 - 0 0 9 A - S F 5
0 3 - 1 0 0 0 - S E 5
1 0 - 0 0 6 A - S E 5
1 0 - 0 0 2 B - S C 5
0 1 - 0 0 1 B - C S 5
0 1 - 0 0 2 B - C S 5
G P - 0 1 3 9 1 4 - 0
1 0 - 2 1 2 A - S E 5
1 0 - 1 1 3 A - S E 5
1 0 - 0 0 8 A - S E 5
1 0 - 0 0 4 A - S E 5
1 0 - 0 0 5 A - S E 5
G P - 0 1 3 1 8 0 - 0
G P - 0 2 3 5 4 0 - 0
G P - 0 1 1 0 4 9 - 0
1 - 3 6 - 0 1 - 0 3
0 1 - 0 2 0 S - S F 5
1 0 - 0 1 1 C - S E 5
0 1 - 0 0 8 B - C S 5
C A - 0 0 2 4 8 3 - 0
0 1 - 0 0 9 B - C S 5
C A - 0 0 2 4 8 7 - 0
0 1 - 0 0 6 B - C S 5
0 9 - 0 0 7 A - H B 1
0 1 - 0 1 7 B - C S 5
1 0 - 0 0 2 S - S W 6
0 2 - 0 1 3 S - C S 5
1 0 - 0 0 3 M - P T 0
1 0 - 0 0 3 M - P T 0
0 2 - 0 1 3 5 - C S 5
0 2 - 0 1 0 S - C S 5
0 2 - 0 2 6 S - C S 5
1 0 - 0 0 2 S - S W 6
1 0 - 0 0 2 S - S W 6
0 2 - 0 1 1 S - C S 5
0 2 - 0 2 6 S - C S 5
0 1 - 0 0 3 S - 2 0 7
0 2 - 0 0 9 S - C S 5
1 0 - 0 0 8 C - S E 5
1 0 - 0 2 4 A - S E 5
1 0 - 0 3 4 A - S E 5
1 0 - 0 4 4 A - S E 5
1 0 - 0 6 4 A - S E 5
1 0 - 0 4 6 A - S E 5
9 1 - 0 3 1 A - S E 5
9 1 - 0 1 3 A - S E 5
9 1 - 0 0 8 A - S E 5
9 1 - 0 3 2 A - S E 5
9 1 - 0 4 6 A - S E 5
9 1 - 0 0 1 A - S E 5
0
0
0
0
5
5
1
0
5
5
5
5
5
5
0
5
5
5
5
5
0
0
1
1
5
5
5
0
5
0
5
0
5
6
5
1
1
5
5
5
6
6
5
5
0
5
5
5
5
5
5
5
5
5
5
5
5
5
1
1
1
1
1(Assy)
1
2
1(Assy)
1(Assy)
1
1
1
4(Assy)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4(Assy)
2(Assy)
2(Assy)
4(Assy)
4(Assy)
4(Assy)
5(Assy)
5(Assy)
4(Assy)
5(Assy)
2(Assy)
2(Assy)
1
1
1
1
1
1
1
1
1
1
1
1
93
Keystone Sewing Machine Company, Inc.
PEDAL/ACCESSORIES
D-1
D-5
D-30
D-26
D-6
D-32
D-3-1
D-33
D-25
D-7
D-24
D-4
D-22
D-23
D-20
D-21
D-18
D-19
D-35
D-2
D-3
D-8
D-17
D-11
D-10
D-31
D-34
D-16
D-9
D-12
D-59
D-54
D-52
D-53
D-56
D-55
D-58
D-57
D-46
D-43
D-44
D-42
D-29
D-49
D-50
D-28
D-27
D-47
D-48
D-36
D-38
D-39
D-37
D-40
D-61
D-60
D-65
D-45
D-51
D-62
D-64
D-63
D-66
D-67
94
Keystone Sewing Machine Company, Inc.
D-1
D-2
D-3
D-3-1
D-4
D-5
D-6
D-7
D-8
D-8-1
D-9
D-10
D-11
D-12
D-13
D-14
D-15
D-16
D-17
D-18
D-19
D-20
D-21
D-22
D-23
D-24
D-25
D-26
D-27
D-28
D-29
D-30
D-31
D-32
D-33
D-34
D-35
D-36
D-37
D-38
D-39
D-40
D-41
D-42
D-43
D-44
D-45
D-46
D-47
D-48
D-49
D-50
D-51
D-52
D-53
D-54
D-55
D-56
D-57
D-58
D-59
D-60
D-61
D-62
D-63
D-64
D-65
D-66
D-67
0 6 - 0 0 0 0 - S E 5 5
0 6 - 1 0 0 0 - S E 5 5
1 2 - 0 0 9 B - S E 5 5
1 1 - 0 1 7 B - S E 5 5
1 1 - 0 1 1 A - S F 5 5
0 6 - 0 0 1 C - S E 5 5
0 6 - 0 0 1 M - S E 5 5
1 0 - 0 3 3 C - S F 5 5
1 0 - 0 2 8 S - S C 5 3
1 0 - 0 0 2 S - S W 6 6
1 0 - 1 0 7 A - S C 5 3
1 0 - 0 2 6 A - S C 5 3
1 0 - 0 2 7 C - S C 5 3
03-004S-SM5S
10-024W-SC53
1 1 - 0 1 2 C - 3 7 0 1
1 1 - 0 1 2 C - 3 7 0 1
1 0 - 0 1 8 G - S C 5 3
03-004S-SM5S
1 0 - 0 3 0 P - S C 5 3
1 0 - 0 2 9 P - S C 5 3
1 0 - 0 1 9 G - S C 5 3
1 0 - 0 2 0 G - S C 5 3
1 0 - 0 2 5 P - S C 5 3
1 0 - 0 2 4 P - S C 5 3
1 0 - 0 3 1 S - S C 5 3
1 0 - 0 1 6 A - S C 5 3
1 0 - 0 2 1 S - S C 5 3
1 8 - 0 1 6 S - 5 6 0 7
2 0 - 1 0 6 C - 6 1 0 0
1 8 - 0 2 9 C - 5 6 0 7
9 1 - 0 0 1 A - 3 7 0 1
9 1 - 1 0 1 A - S A 5 3
9 1 - 0 0 4 C - S A 5 3
0 9 - 0 3 1 S - 3 7 0 1
0 7 - 0 2 7 S - 3 7 0 1
0 1 - 1 3 5 S - 1 7 0 1
9 1 - 0 2 9 S - 1 0 0 0
0 1 - 0 3 9 W - 1 7 0 1
9 1 - 0 3 0 S - 1 0 0 0
G P - 0 5 1 3 5 5 - 0 0
G P - 0 5 1 3 5 6 - 0 0
1 8 - 1 0 7 B - 9 0 0 0
1 8 - 1 0 8 B - 9 0 0 0
1 8 - 1 0 9 B - 9 0 0 0
1 8 - 0 2 3 R - 5 6 0 7
1 7 - 0 1 7 C - 3 0 0 0
0 1 - 1 3 4 C - 1 7 0 1
1 2 - 0 1 5 M - 2 3 5 0
02-001A-SM5C
1 7 - 0 1 6 B - 3 0 0 0
0 8 - 0 1 4 C - 3 7 0 1
2 5 - 0 0 6 A - 3 2 0 0
1 8 - 0 2 1 A - 5 6 0 7
1 8 - 0 1 5 S - 5 6 0 7
1 8 - 0 1 8 B - 5 6 0 7
1 8 - 0 1 6 S - 5 6 0 7
1 8 - 0 2 0 A - 5 6 0 7
1 8 - 0 1 1 B - 5 6 0 7
1 8 - 0 1 9 S - 5 6 0 7
E A - 0 0 0 0 2 3 - 0 0
G P - 0 1 4 9 7 2 - 0 0
G P - 0 5 1 3 5 7 - 0 0
G P - 0 5 1 3 5 8 - 0 0
G P - 0 5 1 3 5 9 - 0 0
G P - 0 5 1 3 6 0 - 0 0
G P - 0 5 1 3 6 1 - 0 0
G P - 0 5 1 3 6 2 - 0 0
G P - 0 5 1 3 6 3 - 0 0
1(Assy)
1
1
1
1
1
4(Assy)
2(Assy)
2
1
1
1
1
2(Assy)
1
1
1
1
1
1
1
1
1
1
1
2(Assy)
1
2(Assy)
1
1
1
1
1
1
1
2
2
3(Assy)
2(Assy)
2(Assy)
1
1
1
1
1
1
1
2(Assy)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
95
Keystone Sewing Machine Company, Inc.
SYNCHRONIZER
E-1
E-17
E-5
E-46-1
E-46-2
E-46-3
E-8
E-6
E-12
E-22
E-9
E-10
E-3
E-4
E-16
E-15
E-2
E-14
E-13
E-18
E-11
E-19
E-7
E-20
E-17
E-8
E-10
E-12
E-47
E-9
E-24
E-5
E-15
E-22
E-23
E-6
E-16
E-19
E-18
E-25
E-26
E-13
E-7
E-16
E-44
E-21
E-31
E-27
E-5
E-28
E-34
E-33
E-38
E-8
E-6
E-45
E-9
E-35
E-36
E-39
E-10
E-30
E-13
E-42
E-41
E-14 E-32
E-29
E-19
E-43
E-16
E-40
E-7
96
Keystone Sewing Machine Company, Inc.
Ref No.
Parts No.
E-1
1 1 - 0 0 0 0 - S E 5 5
Name of Parts
E-2
1 6 - 3 0 1 A - S C 5 1
E-3
1 6 - 3 0 2 A - S C 5 1
E-4
1 6 - 0 0 6 B - S C 5 3
E-5
1 2 - 0 1 1 S - S C 5 3
E-6
1 2 - 0 1 2 S - S C 5 3
E-7
0 1 - 0 1 6 B - C S 5 5
E-8
1 1 - 0 0 6 C - S C 5 3
E-9
1 1 - 0 0 7 S - S C 5 3
E-10
11-008W-SC53
3(Assy)
E-11
1 1 - 0 0 9 S - S C 5 3
E-12
1 1 - 0 2 4 P - 3 7 0 1
E-13
1 2 - 1 0 5 B - S C 5 3
P.C.B Holder
E-14
1 1 - 2 0 0 A - S E 5 5
P.C.B Assembly
E-15
0 8 - 0 1 5 C - 3 7 0 1
Clip 4N
E-16
1 6 - 0 0 8 S - 2 0 0 0
E-17
1 6 - 0 1 0 S - 2 0 0 0
2(Assy)
E-18
0 9 - 0 4 2 S - 3 7 0 1
E-19
1 6 - 0 0 7 B - S C 5 3
E-20
1 2 - 0 0 0 0 - S E 5 5
E-21
1 1 - 7 0 0 0 - S E 5 5
E-22
1 5 - 0 2 6 M - 1 0 0 0
E-23
1 6 - 3 0 1 A - S C 5 1
E-24
1 6 - 3 0 1 A - S C 5 1
E-25
1 6 - 0 0 3 B - 5 6 0 0
E-26
1 1 - 0 0 9 S - S C 5 3
E-27
0 6 - 0 0 9 B - S C 5 3
E-28
0 6 - 3 0 3 A - S C 5 1
E-29
0 6 - 0 0 8 B - S C 5 3
E-30
1 2 - 1 0 5 C - S C 5 1
E-31
1 6 - 0 1 2 A - 2 0 0 0
Bearing (6001z)
E-32
1 2 - 1 0 2 C - S C 5 1
E-33
1 2 - 1 0 3 C - S C 5 1
E-34
1 1 - 0 1 1 C - S C 5 3
E-35
1 1 - 0 1 2 S - S C 5 3
E-36
1 1 - 0 1 3 S - S C 5 3
E-37
1 1 - 1 0 4 C - S C 5 1
E-38
1 1 - 1 0 5 C - S C 5 1
E-39
1 2 - 1 0 1 C - S C 5 1
E-40
0 6 - 0 0 6 C - S E 5 0
2(Assy)
E-41
1 6 - 0 1 0 S - 2 0 0 0
E-42
1 2 - 1 0 3 S - S C 5 1
E-43
0 9 - 0 4 6 W - 3 7 0 1
E-44
1 2 - 1 0 4 C - S C 5 1
3(Assy)
Q ty
Assembly No.
1(Assy)
1
E-45
9 1 - 0 0 7 A - 3 7 0 1
1(Assy)
E-46-1
9 1 - 2 0 1 A - S E 5 1
1(Assy)
E-46-2
9 1 - 2 0 1 A - S E 5 3
1(Assy)
E-46-3
9 1 - 1 0 1 A - S E 5 1
1(Assy)
E-47
9 1 - 0 0 8 C - 1 7 0 1
Staple
5(Assy)
97
Keystone Sewing Machine Company, Inc.
F-9
F-5
F-6
F-14
F-1
F-12
F-15
F-10
F-2
F-13
F-4
F-8
F-3
F-18
F-7
F-17
F-11
F-16
98
Keystone Sewing Machine Company, Inc.
Ref No.
Parts No.
F-1
E P - 0 0 0 2 2 3 - 0 0
SMPS 24V
F-2
E P - 0 0 0 2 2 1 - 0 0
F-3
B D - 0 0 0 5 5 8 - 0 0
F-4
G P - 0 2 3 5 1 2 - 0 0
Box Body
F-5
C A - 0 0 2 9 0 0 - 0 0
Cooling Fan
F-6
C A - 0 0 2 8 9 9 - 0 0
F-7
C A - 0 0 2 8 9 7 - 0 0
F-8
C A - 0 0 2 8 9 6 - 0 0
F-9
C A - 0 0 2 8 9 8 - 0 0
F-10
E P - 0 0 0 2 0 7 - 0 0
F-11
1 5 - 0 2 6 M - 1 0 0 0
Cable Tie
F-12
S C - 0 0 0 5 6 5 - 0 0
F-13
1 0 - 0 0 2 S - S W 6 6
F-14
1 0 - 0 0 2 S - S W 6 6
F-15
1 0 - 0 0 2 S - S W 6 6
F-16
0 1 - 0 0 3 S - B T 0 1
Caution Stcker
F-17
0 9 - 0 2 3 C - S C 5 3
QC Sticker
Model Sticker
F-18
Name of Parts
Q ty
Assembly No.
99
Keystone Sewing Machine Company, Inc.