Metalshield Info Brochure

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I N D U S T R I A L

Metalshield
PRODUCT GUIDE

COMPLETE METAL PROTECTION

Worth doing, worth Dulux.

Metal
Metalshield
PRODUCT GUIDE

Dulux
Dulux has been manufacturing and supplying superior coatings for
over 80 years, providing invaluable expertise within the Australian paint
industry. Dulux is committed to developing high quality products which
are specifically formulated to withstand the extreme climatic conditions
experienced Australia wide.
Establishing and maintaining strong relationships with our customers and
developing a deeper understanding of our consumer requirements are core
principals at Dulux.
Providing support and advice to our customers, training our
accredited store staff and creating tools to help simplify our product range
are just some of the foundations from which these relationships are built.
We deliver products and services that support the growth and success of
our customers and provide complete coating solutions for our consumers.
Our continued investment in research and development is evident
through our world class laboratory, highly qualified chemists and
our persistence to be at the forefront of technological advancements.
Dulux Protective Coatings are proud to introduce the new and improved
Dulux Metalshield range, offering complete metal protection for your light
industrial needs.

Dulux Metalshield is a comprehensive range of single component


products comprising anti-corrosive primers and primer finishes, hammer
finishes, and quick dry enamel topcoats complemented with spraypaks for
touch-up applications and specially formulated thinners.
Metalshield is available in, but not limited to, a wide selection
of AS2700 and Colorbond standard colours which are obtained
through our tint system.
The Metalshield Quick Dry Enamel Topcoats are unique in
that separate products have been tailored to utilise either the
Industrial Colorfast or Decorama tinters, ensuring your colour
requirements are met regardless of the tint system available.
This range has been designed to provide ease of application
whether brushing, rolling or spraying; fast turnaround and excellent
performance with an attractive finish.
Metalshield is suitable for the refurbishment, protection and decoration
of most common metal surfaces including light fabricated steelwork,
mobile plant and equipment and industrial machinery.

I N D U S T R I A L

Metalshield
Metal
PREMIUM

Premium Products
Metalshield Premium products have been specifically formulated to provide superior resistance properties against
both UV rays and high temperatures. They can be applied over conventional Metalshield alkyd primers or Dulux
Protective Coatings two component epoxy primers.
Metalshield Premium UV Resistant Enamel Topcoat is a silicone modified alkyd enamel that provides excellent
weathering properties and increased productivity when compared to standard silicone alkyd enamels and long
oil alkyds.
Metalshield Premium Industrial Aluminium offers a metallic finish with maximum brilliance and heat reflective
properties making it ideal for applications requiring temperature control and a decorative/metallic finish.

UV Resistant Enamel Topcoat


Silicone Copolymer Gloss Enamel

Features
Excellent gloss retention and chalking
resistance
Resists dirt pick up on external
structures
Improved drying characteristics
High gloss finish
Available in over 5,000 colours using
the Colorfast tint system
Excellent application properties

Areas of use/application
Tank farms, doors, transmission towers,
bridge structures.

Industrial Aluminium
Heat Resistant Aluminium Enamel

Features
Metallic flake containing
Maximum brilliance and heat
reflective properties
Good moisture resistance
Excellent weathering
Withstands high temperatures
Applied over conventional Metalshield
alkyd primers or
2 pack epoxy primers

Areas of use/application
Tank farms, silos, ducting, stacks and
general structural steelwork. Protection of
galvanised roofing, gates and fencing.

Worth doing, worth Dulux.

Metal FINISH
Metalshield

Finish Products
Metalshield Finish is ideal for providing an attractive finish to steel in mild and commercial environments.
Our fast drying general purpose alkyd enamel, Metalshield QD Enamel Topcoat, is the preferred coating where a
hard wearing, easy repair and recoat finish is required.
Metalshield Hammer Finish is a textured coating that can be applied direct to bare metal and is ideal for covering
rough or damaged surfaces.

QD Enamel Topcoat
Quick Dry Alkyd Gloss Enamel Topcoat

Features

Superior gloss and appearance


Can be applied over Metalshield primers
Durable finish coat
Rapid dry and recoat
Available in over 2,800 colours
using the Colorfast tint system
9 factory packed colours
Aluminium and micaceous iron
oxide finishes also available
Touch-up spraypaks available in
selected colours

Areas of use/application
Machinery and equipment, cranes,
trailers, pumps and compressors.

Hammer Finish
Alkyd Hammer Finish Enamel

Features
High gloss finish
Attractive hard hammered metallic finish
Applied direct to metal or over
Metalshield primers
Hides surface imperfections and defects
More resistant to wear and tear
Brush, roller and spray application
Touch-up spraypaks available

Areas of use/application
Castings for industrial machinery such
as machine tools, trailers, tool boxes and
electrical cabinets.

I N D U S T R I A L

Metal FINISH
Metalshield

Finish Products
Metalshield Decorama Tintable Enamel Topcoats are a range of solvent borne tint bases that have been formulated
to utilise the Decorama tint system.
When applied over suitable primers, these products provide exterior durability in an attractive high gloss finish making
it the ideal general purpose finishing coat for industrial applications/environments.

Decorama Tintable Enamel Topcoat


Quick Dry Alkyd Gloss Enamel Topcoat

Features

High gloss finish


General purpose enamel
Good exterior durability
Rapid dry and recoat
Can be applied over
Metalshield primers
Tintable using Decorama
tint system

Areas of use/application
Machinery and equipment, cranes,
trailers, pumps and compressors.

Worth doing, worth Dulux.

Metal PRIMER
Metalshield

Primer Products
The Metalshield Primer product range has a solution available for a wide range of end uses and environments.
It is suitable for use over a variety of substrates including mild steel, zinc, aluminium, fibreglass, stainless steel and
galvanised steel just to name a few. Metalshield Primer products can be overcoated with Metalshield Premium
and Metalshield Finish topcoats or Dulux Protective Coatings two component topcoats.

Etch Primer
Ready For Use Universal Etch Primer

Features
Rapid dry and fast recoat
Ready for use
Excellent adhesion to a variety of ferrous
and non-ferrous metal surfaces
Contains non-toxic anti-corrosive
pigmentation
Available in Light Grey, Medium Grey
and Black

Areas of use/application
Shop or site primer for mild steel,
aluminium, fibreglass, stainless steel and
galvanised or zinc coated steel.

All Surface Primer


Universal Zinc Phosphate Primer

Features

Fast Drying
Contains high levels of zinc phosphate
Non-toxic corrosion inhibiting pigmentation
Excellent adhesion to a variety of ferrous
and non-ferrous metal surfaces
Available in White and Grey

Areas of use/application
Suitable for priming mild steel, aluminium,
galvanised steel and fibreglass.

I N D U S T R I A L

Metal PRIMER
Metalshield

Quick Dry Primer


Rapid Drying Zinc Phosphate Primer

Features

General purpose alkyd primer


Fast application and drying
Same day recoat
Contains anti-corrosive pigmentation
Flat finish
Easy to apply
Available in Red Oxide, Grey and Black

Areas of use/application
Shop or field primer for structural steel.

High Build ZP Primer


High Build Zinc Phosphate Primer

Features

Fast drying
Low sheen finish which can be over coated
Higher builds achievable for greater protection
Excellent corrosion resistance and long
term durability
Available in Red Oxide, Grey and Blue
Touch-up spraypaks available
(Metalshield Steel Primer)

Areas of use/application
Shop or field primer for structural steel.

Cold Galv Primer


Chlorinated Rubber Zinc Rich Primer

Features

Zinc rich anti-corrosive coating


Fast drying
Surface tolerant
Offers excellent long term durability
Can be applied to any ferrous metal
AS3750.9 Type 1
Touch-up spraypaks available

Areas of use/application
Repair of damaged galvanised steel and
wrought iron balustrades and railings.

Worth doing, worth Dulux.

Metal
Metalshield
PRIMER FINISH

Primer Finish Products


Metalshield Self Priming Enamel Topcoat has been formulated to enable direct application to suitably prepared
steel, providing both corrosion protection and a decorative finish in one coat. It can be considered as an economical
finishing alternative or for simple refurbishing after repair.

Self Priming Enamel Topcoat


Anti-corrosive Primer Finish

Features

Self priming topcoat


Contains zinc phosphate
High gloss finish
Rapid drying
Available in over 2,500 pastel colours
using the Colorfast tint system
White/Light Tint Base
Golden Yellow and Black factory
packed colours

Areas of use/application
Structural frames and trusses for factories
and warehouses, farm equipment and
other light fabricated steelwork.

I N D U S T R I A L

MetalSPRAYPAKS
Metalshield

Spraypak Products
The Metalshield Spraypak range includes a number of products to suit all requirements. There are primers to protect
and penetrate substrates and topcoats to decorate and beautify surfaces. The spraypaks have been colour matched
to complement existing Metalshield finished products and hence are ideal for spot repair or touch-up applications.

Cold Galv Primer


Zinc Rich Primer

Features
Available in Silver and Grey colours
Use on mild steel and
galvanised steel

Areas of use/application
Touch-up application of
Metalshield Cold Galv Primer products.
Repair of damaged galvanised steel and
wrought iron balustrades and railings.

Steel Primer
Anti-corrosive Alkyd Primer

Features
Available in Red Oxide,
Grey and Blue colours

Areas of use/application
Touch-up application of Metalshield
High Build ZP Primer products.
Shop or field primer for structural steel.

Etch Primer
Universal Etch Primer

Features
Available in Light Grey, Medium
Grey and Black

Areas of use/application
Touch-application of Metalshield
Etch Primer products.
Shop or site primer for mild steel and non-ferrous
metals such as Aluminium, Chrome, Copper,
Brass, Stainless Steel and other Metal Alloys.

QD Enamel Topcoat
Quick Dry Alkyd Gloss
Enamel Topcoat

Features
Available in a range of popular
Australian Standard pipe
identification and safety colours

Areas of use/application
Touch-up application of selected
Metalshield QD Enamel Topcoat colours.

Hammer Finish
Alkyd Hammer Finish Enamel

Features
Available in Blue, Silver and
Charcoal

Areas of use/application
Touch-up application of Metalshield
Hammer Finish.

Gutter and Fascia


Touch-Up Paint
Low Sheen Acrylic Topcoat

Features
Available in a selection of popular
Colorbond colours

Areas of use/application
Coating and touch-up of steel products
including fascias, gutters and downpipes, fences
and gates, roller doors and hot water systems.

Worth doing, worth Dulux.

Metal THINNER
Metalshield

Thinner Products
The Metalshield Thinner Products provide the essential preparation and clean up component, especially ideal for
degreasing ferrous and non-ferrous substrates, steels and iron.

Brush Thinner

Features/Uses
Slow evaporating for increased
workability
For brushing and clean up of
recommended Metalshield
products

Spray Thinner

Features/Uses
Fast evaporating
Cleaning and degreasing ferrous
and non-ferrous substrates
For spraying and clean up of
recommended Metalshield
products

Etch Primer Thinner

Features/Uses
Controlled evaporation
Cleaning and degreasing ferrous
and non-ferrous substrates
For application and clean up
of recommended Metalshield
products

Cold Galv Thinner

Features/Uses
Specially formulated
Cleaning and degreasing
of galvanised steel and wrought iron
For application and clean up
of recommended Metalshield
products

Suitable for
Premium UV Resistant
Enamel Topcoat
Premium Industrial Aluminium
QD Enamel Topcoat
Decorama Tintable
Enamel Topcoat
Self Priming Enamel Topcoat
All Surface Primer
High Build ZP Primer

Suitable for
Premium UV Resistant
Enamel Topcoat
Premium Industrial Aluminium
QD Enamel Topcoat
Hammer Finish
Decorama Tintable
Enamel Topcoat
Self Priming Enamel Topcoat
Quick Dry Primer
All Surface Primer
High Build ZP Primer

Suitable for
Etch Primer

Suitable for
Cold Galv Primer

I N D U S T R I A L

Product Summary
Products

Finish

Drying Characteristics
Touch

Handle

Recoat

Metalshield
Thinner

Coverage

Topcoats
Premium

Finish

Finish

UV Resistant
Enamel Topcoat

High gloss

90 min

3 hrs

Within 1hr or
after 24 hrs

Brush Thinner
Spray Thinner

9.2 m2/Litre

Industrial
Aluminium

Metallic sheen

4-6 hrs

16 hrs

16 hrs minimum

Brush Thinner
Spray Thinner

18.0 m2/Litre

QD Enamel
Topcoat

High gloss

20 min

2 hrs

Within 4 hrs or
after 24 hrs

Brush Thinner
Spray Thinner

9.5 m2/Litre

Hammer Finish

High gloss

15 min

1 hr

24 hrs minimum

Spray Thinner

8 m2/Litre

Decorama
Tintable Enamel
Topcoat

High gloss

20 min

4 hrs

Within 1.5 hrs


or after 24 hrs

Brush Thinner
Spray Thinner

9.5 m2/Litre

2 hrs

Within 4 hrs or
after 24 hrs

Brush Thinner
Spray Thinner

8.5 m2/Litre

Primer Finish
Primer
Finish

Self Priming
Enamel Topcoat

High gloss

20 min
Primers

Primer

High Build ZP
Primer

Low Sheen

15 min

2 hrs

Within 2 hrs or
after 12 hrs

Brush Thinner
Spray Thinner

8.2 m2/Litre

Quick Dry
Primer

Flat

10 min

45 min

2 hrs
minimum

Spray Thinner

9.1 m2/Litre

Etch Primer

Low sheen

10 min

30 min

10 min
minimum

Etch Primer
Thinner

8.0 m2/Litre

All Surface
Primer

Flat

20 min

1 hr

24 hrs
minimum

Brush Thinner
Spray Thinner

12.0 m2/Litre

Cold Galv
Primer

Flat

30 min

16 hrs

3 hrs
minimum

Cold Galv
Thinner

5.6 m2/Litre

Spraypaks
Finish

QD Enamel
Topcoat

High gloss

20 min

2 hrs

2 hrs

N/A

1.5 m2/300g can

Finish

Gutter and Fascia


Touch-up Paint

Low sheen

30 min

2 hrs

2 hrs

N/A

1.5 m2/300g can

Etch Primer

Low sheen

10 min

1 hr

1 hr

N/A

1.5 m2/300g can

Steel Primer

Low sheen

30 min

1 hr

1 hr

N/A

1.5 m2/300g can

Cold Galv
Primer

Flat

30 min

1 hr

1 hr

N/A

1.3 m2/400g can

Cold Galv
Silver Primer

Flat

30 min

1 hr

1 hr

N/A

1.0 m2/300g can

Primer

Recommended System Guide


Surface Type
Ferrous Metals
(Steel and Wrought Iron)

Non-Ferrous Metals
(Aluminium, Stainless Steel,
Copper, Brass, Galvanised Iron
and Zincalume)

Condition
New or unpainted surface.
Lightly rusted or damaged
pre-painted surface.
New or unpainted surface.
Lightly rusted or damaged
pre-painted surface

Sound Pre-painted Surface

Surface Preparation
Brush abrasive blast or
hand or power tool
clean to remove rust
and any loose, flaking
or peeling paint.
Clean, degrease and
abrade surface.
Clean, degrease and
abrade surface.

Metalshield Coating System*


Primer
Topcoat
Self Priming Enamel Topcoat
High Build ZP Primer^
Quick Dry Primer

Premium
UV Resistant
Enamel Topcoat

Etch Primer^

Premium
Industrial Aluminium

All Surface Primer

QD Enamel Topcoat^

N/A

Decorama Tintable
Enamel Topcoat

*Systems are recommended for mild corrosive environments. ^Touch-up spraypaks available in selected colours. For touch-up and repair of Galvanised Iron use Metalshield Cold Galv Primer.

Worth doing, worth Dulux.

I N D U S T R I A L

Dulux Protective Coatings are proud to introduce the


new and improved Dulux Metalshield range, offering
complete metal protection for your light industrial needs.
This comprehensive range of single component products
comprises of anti-corrosive primers and primer finishes,
hammer finishes, and quick dry enamel topcoats
complemented with spraypaks for touch-up applications
and specially formulated thinners.
Metalshield previews the AS2700 and Colorbond
standard colours available, with specialty colours on
request. Metalshield is suitable for the refurbishment,
protection and decoration of most common metal
surfaces including light fabricated steelwork, earth moving
equipment and industrial machinery.
Dulux Australia
1956 Dandenong Road
Clayton VIC 3168
Dulux Customer Service

Phone 13 23 77
Dulux New Zealand
150 Hutt Park Road
Lower Hutt New Zealand
Dulux NZ Customer Service

Phone 0800 800 424


For more detailed product and
safety information or for your
nearest store location please
visit our website.

N95PC031-UNIT

www.duluxprotectivecoatings.com.au
Dulux, Worth Doing, Worth Dulux, Decorama, Colorfast and Metalshield are registered
trade marks of DuluxGroup.
Colorbond and Zincalume are registered trade marks of Bluescope Steel Limited.
The Squares Device is a trade mark.
May 2011.

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