Crushers

Gyratory Crushers
Jaw Crushers
Cone Crushers
Low Speed Sizers

Background

About
FLSmidth Minerals
FLSmidth Minerals is your
One Source, One Partner for
mining and minerals processing
equipment and services.
Utilising the latest in technology,
resources, and materials, our
engineered solutions provide
you with the ideal design,
equipment, and process support
for your systems.
Behind our organization is
Denmark-based FLSmidth,
an international group
of companies delivering
equipment, systems, and high
technology engineering services
for the cement and minerals
industries. This dedicated focus
and international scope provide
FLSmidth and FLSmidth
Minerals a solid foundation.
When you select FLSmidth
Minerals as your partner, you
also bring this solid foundation
and support to your business.

Primary Gyratory Crusher

FLSmidth Minerals has over a century of

experience in crushing. As a world-class
supplier of crushing equipment for the
mining, cement and aggregate industries,
FLSmidth Minerals offers crushing products
and technology with proven names like
Fuller-Traylor, Vecor, ABON, and Buffalo and
is supported by one of the worlds largest
crusher reference lists, which includes many
world firsts.
Crushing equipment supplied by FLSmidth
Minerals has its origins dating back to
the Fuller Company, based in Bethlehem,
Pennsylvania, USA. They have been a
leading supplier of crushers under the
Traylor brand name since 1905.
FLSmidth Minerals , through its Vecor
(Vanderbijl Engineering Corporation) origin,
has since the early 1940s been closely
linked to the growth of the mining industry
in South and Southern Africa, and has been
prominent in the pioneering development of
a variety of technologies to this industry.

Primary Sizer Tooth Layout

FLSmidth Minerals offers Automated

Control Systems designed to maximize
performance and monitor and protect
the crusher. Control systems for complete
crushing and process plants can be
offered through FLSmidth Automation.
FLSmidth Automation has the engineering
expertise and capability to design and
implement process control systems of
every size, up to and including systems for
total plant.

Control Room FLSmidth Automation

Gyratory Crushers

Gyratory crushers are primary crushers and

receive blasted material from the mine or
quarry.
The Fuller-Traylor brand gyratory crushers
are based on over 100 years experience in
serving many industries worldwide. Traylor
primary and secondary gyratory crushers
incorporate the latest technologies to create
high-capacity, reliable machines suited
to most primary compression crushing
applications. Each crusher is custom
designed to suit each specific application.
Machines are available for surface or
underground installations (in standard or
split-shell configurations), for stationary,
portable or semi-portable operations, and
for applications in climates that range from
tropical to arctic. Over 1200 crushers have
been built to date.

Special Features

Installation at Bogoso, Ghana

Installation of Primary Gyratory

High Capacity throughputs

by providing longer crushing
chambers, with low overall
machine height
Shells that can be split
vertically or horizontally
Split ring contact oil seal for
virtually no oil consumption
Massive shafts with
generous journals to resist
the intense forces generated
in the crushing chamber
Heavy walled shell castings
utilise extensive ribbing
Thick mantles and concaves
which afford longer
operting life and lower
maintenance
Large tapered roller counter
shaft bearings
High service factors
Circulating of lubrication oil
Large lubrication oil
reservoirs
Bar type spider

Main Shaft being installed

Cone Crushers

FLSmidth Excel Raptor Crusher

Extra heavy duty design for

extended life
Automated crusher control
package
Hydraulic power unit
Package lube system (air or
water cooled)
Innovative hydraulic tramp
release system
Heavy duty 2-speed electric
adjustments drive motor
User-friendly touch
screen display for crusher
operations, diagnostics and
vitals monitoring

Installation in West Nyack, USA

FLSmidth Excel brought together a team

of the most experienced and innovative
individuals in crusher design and technology
to develop the Raptor High Performance
Cone Crusher - the most advanced cone
crusher in the world. More than a crusher
company, FLSmidth Excel is a team of people
passionately committed to bring leading
edge crusher design technology coupled
with a proactive philosophy on customer
service and support.

into the Raptor. From its extra heavy duty,

high-grade steel main frame to its leading
edge automated control package ... the
Raptor was designed to keep you crushing
efficiently for decades to come.

The former FFE Minerals invested in Excel

Crusher Technologies in 2005, and has
subsequently acquired full ownership
of Excel Crusher Technologies and Excel
Foundry and Machine, which together form
an integrated crusher design, supply and
aftermarket service unit.

Utilising one of the most modern foundry

facilities in the world along with advanced
CNC machining technology, FLSmidth Excel
is able to produce premium component
parts that are manufactured to uniquely
exacting levels of precision and accuracy.

The Raptor crusher, now a recognised

product of the FLSmidth Minerals Group, is
the result of extensive research conducted
with the most important part of our design
team ... you, the operators. We gathered
valuable input from mining and quarry
operations of al sizes from all over the
country and integrated your best ideas

Portable installation in Wisconsin

Engineered, manufactured and completely

quality tested through competent
suppliers - FLSmidth Excel is committed to
making the Raptor line of crushers a clear
choice for aggregate and mining customers.

The Raptor delivers high performance

crushing in a rugged, dependable,
automated machine.

Crusher Schematic

Sizing

Primary Tip Sizer

The ABON
Engineering and
FLSmidth Minerals
joint venture has
been in place since
late 1998. ABON
Engineering, an
Australian based
company started
in the mid 1960s,
manufacturing
sizing and crushing
equipment to an ever
widening range of industries in the broad
sphere of minerals handling and minerals
process activities.

The FLSmidth ABON

product range
consists of

The FLSmidth ABON sizer range utilises a

combination of low roll speed / high torque
and tooth profiles to arrive at the specified
end product sizes with a minimum of fines
production. Actual size of each machine is
built to suit each application.

Primary low speed sizers/

crushers in twin roll formats
for primary ROM reductions
in coal, minerals and
industrial applications.
Secondary low speed sizers/
crushers for secondary ROM
reductions.
Tertiary and Quaternary
low speed sizers/crushers in
twin and single roll formats
for tertiary and quaternary
reductions.
Sampling sizers/crushers for
laboratory and sampling
station size reductions at
small tonnages.

Pilot Plant Research and Development Facility

The FLSmidth ABON manufacturing facility in Melbourne, Australia includes a pilot plant for research and
development on various ore types based on the clients requirements.

Secondary Sizer

Underground Feeder Sizer Combination

Double-Toggle & Single-Toggle

Jaw Crushers
Highly efficient and of advanced design, the Traylor Type DoubleToggle & Single Toggle Jaw Crushers contain features that combine
high production, operating economy and ease of maintenance into
one great crusher.

A few of the special features

are highlighted below

Curved scientifically proportioned

jaw faces, which offer the following
advantages:
No choking or packing
High capacities and low power
consumption
Finer settings
Economy of operation and
maintenance
Angle of nip progressively
decreases as material proceeds
towards the lower end of the
jaw faces
Large-capacity, grease-injected,
adapter-mounted spherical roller
bearings minimise periodic lengthy
bearing change out
Heavy flywheels allow crushing peaks
on tough, non-friable ore to be
handled easily
Heavy, thick manganese jaw plates
provide extended life prior to change
out. This means less downtime and
less throwaway
The frame is fabricated from heavy
mild steel plate with reinforcing
ribs welded into place. The frame
is of immense strength without the
inherent weaknesses associated
with a cast type frame. The sections
are spigot joined in a manner that
preserves one piece frame rigidity,
when it is necessary to make frames in
more than one piece

Typical Mobile Jaw Crushing Plant

Customer Service & Spare Parts

FLSmidth Minerals is at the leading edge of

crushing technology and ranks as one of the
worlds largest and most successful crusher
suppliers.
Our own competent and professional field
service engineers and technicians illustrate
our commitment to product excellence
and life cycle support, from installation
and commissioning of new equipment, to
inspections, service contracts and on site
change outs as well as the supply of high
quality spare parts. FLSmidth Minerals will
provide you with value added engineering
for your minerals processing operation.

Spare parts are available 24 hours

per day, 7 days per week and
repairs and rebuilds are undertaken
at our facilities.

Technical Services

Products & Parts

Our customers are our most important

assets. Once we have designed and installed
your processing systems, we do everything
possible to provide the tools to ensure
that those systems continue to operate
at optimum levels, all the time. It is by no
means a radical concept.

Erection and
commissioning
Operations and
maintenance
Expert services
Technical assistance
Training

Original OEM spares

Product review and
improvement
Life cycle analysis
Repair
Retrofits
Rebuilds

Steel Sections

Engineering Services

Equipment audits
Process audits
Testing
Erection supervision
Training

Operations and
Maintenance

Centralized Crusher Lubrication System

Heavy Duty Cast

Crusher Manganese Liners

Mill management
Plant maintenance
Asset management
Plant operations

Servicing and Spares

Your Premium Crusher Supplier

www.FLSmidthMinerals.com

FLSmidth Minerals (Pty) Ltd.

c/o Constantia Boulevard &
Albert Schweitzer Streets
Constantia Kloof
Weltevreden Park 1715
Gauteng, South Africa

Tel.:
Fax:
E-mail:

+27-(0)860 FLSmidth
+27-(0)860 357 643
[email protected]

FLSmidth Group 2008. All rights reserved. This brochure makes no offers, representations or warranties (express or implied), and information and data contained in this
brochure are for general reference only and may change at any time. Please contact FLSmidth Mineral for specific information or data that may relate to your interests