Ducker - GAT - Specifiersma
Ducker - GAT - Specifiersma
Ducker - GAT - Specifiersma
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Verbindung
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DRAINAGE TECHNOLOGY
DE
D
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8
L
made
in
Germany
Fire Protection
Acoustic Protection
Couplings
Installation Instructions
Specifying Texts
Contact
TABLE OF CONTENTS
General Information 02
Fire Protection
Test Certificate
Measures, Acoustic Decoupler
01
1821
2223
2425
26
2729
30
Couplings Programme
Dkorapid coupling 67
Dkorapid Inox coupling 67
Rapid Inox coupling 68
CV coupling 69
CE coupling 69
Dker CE dual ring coupling 70
SVE coupling 70
Connect-F Inox coupling 71
Connect-G Inox coupling 71
Dker Kombi grip collar
72
Dker grip collar
72
Dker EK Fix coupling
73
Konfix Multi coupling
73
Multiquick coupling
74
Transition coupling 74
Dker Fire protection coupling BSV 90
75
SML couplings: recommended application areas
76
03
Installation Instructions
04
Cutting Pipes
91
Imbedding Cast Iron Pipes in Concrete
92
Underground Installation of Cast Iron Drainage Pipelines 93
Installation Outside of Buildings
93
Maintenance and Pipe Cleaning
93
Fixings
9495
Electrical Continuity 96
Flow Capacities 97
Aquaperfect
98101
CAD Product Data
102103
05
Specifying Texts
Specifying Texts
104107
General Information
the pressure resistance is not interdependent with medium or environment temperature, neither at high nor at low temperatures
cast iron pipes are absolutely UV-resistant, no material embrittlement
cast iron pipes do not show the typical plastic phenomenon of
thermal shrinkage (shortening of plastic pipes after exposure
to heat, therefore withdrawing from the socket)
cast iron pipes are vandalism-safe
cast iron pipes are manufactured from practically 100% recycling material (cast iron scrap)
cast iron pipes do not emit any volatile organic compounds
(VOC) (page 10)
due to the socketless construction, even smaller pipe cuttings
Dker Cast Iron Pipes are Acoustic Protection
can still be used, therefore reduction of waste
Pipes
waste remaining after installation or after the end of life of the
drainage pipe system can be recycled without any problems
cast iron with flake graphite is extremely sound-absorbent due
to its structure and mass
Dker Cast Iron Pipe Systems are Manufactured in
with the acoustic decoupler, Dker SML reached unrivaled
Germany
low values (13 dB(A) at 4 l/s, quieter than falling snow)
APPLICATION, STANDARDS
Areas of Application
The European standard EN 877 is valid for prefabricated parts
of cast iron pipes for construction - normally as non-pressure
pipelines - of building drainage systems as well as connecting drains. The nominal diameter range covers DN 40 up to
and including DN 600. This standard contains requirements
for material, dimensions and tolerances, mechanical features,
composition, standard coatings for cast iron pipes, fittings and
accessories. Further it contains functional requirements for all
prefabricated parts including couplings. It is valid for pipes,
fittings and accessories which are manufactured by casting
process, no matter which type, or from cast parts, and for the
corresponding couplings. Dker SML drainage pipe systems are
in accordance with this standard and exceed its requirements by
far in many respects. Also the demands of DIN 19522 and ISO
6594 are surpassed.
APPROVALS
CE Conformity
Approvals
The application of the CE marking must be based on a Declaration of Performance issued by the manufacturer. This Declaration
of Performance (DOP) is based on the European Construction
Products Regulation.
Czech Republic
No. J-30-20817-04
for Dker SML, MLK, MLB, TML
France (NF)
No. 4/1
for Dker SML DN 50 - 400
Australia
No. WMKT 20057
for Dker SML DN 50-300
Hungary
No. ATB-5/2010
for Dker SML, MLK-protec, MLB, TML
Norway
No. 0401 and 0408
for Dker SML
Russia
No. POCC DE. E01.H38694
for Dker SML DN 50-300
Declaration of Performance
No. SML 0001
1.
SML Drainage pipe system consisting of pipes and fittings made of cast iron
2.
Batch number
Item no., nominal width, angle and manufacturing date see each product
3.
Intended use
4.
Name
Dker SML
Dker GmbH & Co. KGaA
D-97753 Karlstadt
www.dueker.de
Sweden
No. 0041/04
for Dker SML
5.
Where applicable,
authorised representative
not applicable
6.
System of assessment
System 3
7.
Details
The notified body Materialprfungsamt Nordrhein-Westfalen 0432 performed the initial type testing of the reaction
to fire as per EN 877:2010-01 annex ZA and issued a certificate for the classification.
8.
not applicable
9.
Declared performance
Essential characteristics
Reaction to fire
Cast iron
System
Internal pressure strength
Dimension tolerances
External diameter
Wall thickness
Ovality
Impact resistance
Tightness
Water tightness
Air tightness
Durability aspects
External coatings
Pipes
Fittings
Internal coatings
Pipes
Fittings
10. Conclusion
Performance
A1
A1
pass
EN 877:2010-01
EN 877:2010-01
EN 877:2010-01
pass
pass
pass
pass
EN 877:2010-01
EN 877:2010-01
EN 877:2010-01
EN 877:2010-01
pass
pass
EN 877:2010-01
EN 877:2010-01
pass
Acrylharz
Epoxy
pass
Epoxy
Epoxy
Switzerland
No. 23005
for Dker SML
EN 877:2010-01
EN 877:2010-01
The performance of the product identified in points 1 and 2 is in conformity with the declared performance in point
9.
This declaration of performance is issued under the sole responsibility of the manufacturer identified in point 4.
Signed for and on behalf of the manufacturer by:
Gnter Schilde, Head of Quality Management
and
Oliver Jger, Head of Design and Development Department
Ukraine
No. UA1.0012427-13
for Dker SML
i. V.
FB-Nr.: 026
Ausgabe: 15
Datum: 08.06.2010
Signatures
Internet www.dueker.de
E-Mail [email protected]
Liable shareholder
EWD Eisenwerke Verwaltungs GmbH
Managing directors
Dipl.-Wirt.-Ing. Martin Simons
Dipl.-Ing. Torsten Stein
Registered
Amtsgericht Wrzburg HRB 7009
VAT No.: DE 132 979 543
United Kingdom
BBA Agrment No. 04/4189
for Dker SML DN 50 300
Kitemark No. KM 613082
for Dker/Harmer SML DN 50 - 300
7
In the RAL-GZ 689 document, latest issue 2014, The GEG association has laid down quality and test provisions for the following areas:
1. General quality and test provisions water evacuation technology cast iron with provisions on initial testing, internal monitoring and third party monitoring as well as documentation
and marking.
2. Special quality and test provisions for cast iron drainage pipes
and fittings, see tables below
3. Special quality and test provisions for couplings
4. Special quality and test provisions for cast iron drainage pipes
and fittings for aggressive sewage
5. Implementing regulations for the quality seal.
The yearly third party monitoring not only targets random samples of products, but also includes a thorough control of the factory quality management system.
The special quality and test provisions for cast iron drainage
pipes and fittings define requirements on product quality that
are superior to those of the product standards EN 877 and DIN
19522. However, fulfillment of these superior requirements is
the precondition for the awarding of the RAL quality seal Water
Evacuation Technology Cast Iron.
Certificate
On the grounds of the test report of
Eisenwerke
Friedr. Wilh. Dker GmbH & Co. KGaA
submitted to its quality committee,
the Gtegemeinschaft Entwsserungstechnik Guss e.V.
(Quality Association for Cast Iron Drainage Technology) hereby awards the
RAL-GZ 698/1
Sankt Augustin, 15.03.2004
Gtegemeinschaft Entwsserungstechnik Guss e.V
Chairman
Managing Director
DIN EN 877
DIN 19522
GEG
Test Criteria
Surface condition
Roughness, cavities, lumps, misalignment, burrs, unevenness of end faces
Material
Cast iron with flake graphite EN-GJL-200 (pipes) and EN-GJL-150 (fittings) as per EN 1561
Initial test3)
Initial type testing by the manufacturer; possibly voluntary additional type testing by an accredited laboratory;
factory production control and product inspection by the manufacturer
2)
Initial test and yearly third-party monitoring by an accredited laboratory
3)
Initial test by a notified laboratory
1)
Concentration
(N = normal solution)
pH value
Duration of test
(d=days; h=hours)
Temperature
in C
Phosphoric acid
25%
1,0
72h
40
Acetic acid
10%
2,0
48h
25
10%
3,5
48h
25
2,0
30d
23
0,1N
1,0
30d
50
Lactic acid
1%
2,0
48h
25
Citric acid
5%
1,5
30d
50
7,0
30d
23
7,0
30d
50
Natriumhydrogencarbonat
solution
12
30d
23
11,4
30d
50
Salt water
5,6
10d
50
6,4
30d
50
350h
35
1500h
35
Sulphuric acid
Salt spray
0,1N
EN 877
GEG
x
x
x
x
As early as in 1993, Dker introduced a certified quality management system as per EN ISO 9001. By now, the Dker system has
developed into an integrated certified management system as per
EN ISO 9001 Quality Management
EN ISO 14001 Environmental Management
EN ISO 50001 Energy Management
BS OHSAS 18001 Occupational Health and Safety Management
Sustainability Mission
Dker feels obliged to the environment as well as the economic
and social needs of their staff and of society. Sustainability, an
integral part of business culture and of everyday activities, is
based on three pillars:
Economy of all activities for securing and developing the company
Social responsibility to the staff (e.g. occupational health and
safety), business partners and society
Environmental responsibility and energy efficiency as a contribution to a moderate use of all natural resources.
For the detailed Mission Statement please refer to the Dker
web page.
Management System.
Scope:
Development, manufacture, supply and service of cast iron drainage pipe systems, castings
made to specification, ductile iron shut-off valves and pressure pipe fittings, highly acid-resistant
glass-lined components.
Through an audit, documented in a report, it was verified that the management system
fulfills the requirements of the following standard:
Valid from
511876 QM08
2015-03-24
Valid until
2018-03-23
Date of certification
2015-03-21
DQS GmbH
Gtz Blechschmidt
Managing Director
CERTIFICATE
This is to certify that
Management System.
Scope:
Development, manufacture, supply and service of cast iron drainage pipe systems, castings
made to specification, ductile iron shut-off valves and pressure pipe fittings, highly acid-resistant
glass-lined components.
Through an audit, documented in a report, it was verified that the management system
fulfills the requirements of the following standard:
511876 UM
2015-07-10
Valid until
2018-07-09
Date of certification
2015-05-12
DQS GmbH
Gtz Blechschmidt
Managing Director
10
At the turn of the year 2013/2014, Dker invested in a new cupola furnace in the Karlstadt works, which now melts down the
cast iron for the centrifugal casting plant and the moulding plant.
The new furnace is a modern hot-blast cupola furnace with
long-term refractory lining. Compared to the old furnace, the CO2
emissions are reduced by 25% with equal melting performances,
with simultaneous saving of energy as well as maintenance and
refractory repair expenditures.
Grey cast iron, the material that Dker drainage pipes and fittings are made of, is 100% recyclable. Scrapped cast iron pipe
systems can be processed to new cast iron pipe systems without
any trouble. Furthermore, all cast iron pipes and fittings manufactured by Dker today already consist of 100% recycled cast
iron. Cast iron scrap does not pose any problems in its disposal.
On the contrary, it is a sought-after and expensive raw material.
Reduction of CO 2 Emissions
Recycling
CERTIFICATE
In 2011 Dker introduced an environmental and an energy management system as per ISO standards. For Dker, environmental
protection and energy efficiency are fundamental for achieving
the company goals and an important aspect of each staff members activities. The use of energy-efficient technologies ranks
high in the company. The observance of legal requirements at
the place of manufacture in Karlstadt/Germany is only considered a minimum standard.
1/2
ENVIRONMENTAL PROTECTION
REACH
LEED
11
ENVIRONMENTAL PROTECTION
DGNB (Deutsche Gesellschaft fr Nachhaltiges Bauen German Society for Sustainable Construction)
For building projects that aspire a DGNB certification, the individual auditor fixes the performances and certificates required
for the construction products. Due to the manufacture in Germany with all corresponding obligations regarding occupational
safety, environmental protection etc. and due to the existing
certified management systems, Dker is well-placed to meet
the required standards. Please let us know the precise requirements for the building project in question so we can help you
effectively.
Dker SML and MLK-protec have each obtained a Singapore Green Building Product Certificate with the rating
good. In order to obtain this certificate, the products had to
be evaluated regarding their environmental aspects during the
whole life cycle. Based on the international standard ISO 14020,
The Singapore Green Building Council SGBC evaluates aspects
such as the efficiency in energy and water consumption as well
as other resources, and the environmental and CO2 pollution, both
during manufacture and during use of the construction product.
12
MATERIAL PROPERTIES
Material Characteristics
DENSITY:
Approx. 7.2 kg/dm3 (71.5 KN/m3)
up to 23 C up to 50 C up to 80 C
pH 0
COEFFICIENT OF LENGTH
EXPANSION:
0.0105 mm/mK
(between 0 and 100 C)
EN 877
detergents
50 - 60 W/mK (at 20C)
disinfectants
stain removers
MODULUS OF ELASTICITY:
8 x 104 to 12 x 104 N/mm2
oxidants
CHEMICAL RESISTANCE:
For use with domestic effluents
within a range of ph 2 - ph 12.
drain clearing products
Well above the values required
solvents
by EN 877.
water, salts
pH 12
pH 13
pH 14
requirements of EN 877
13
SML Coatings
The SML drainage pipes are coated with a reddish brown base
coat on the outside according to the current standard. On the
inside, the pipes are provided with a permanent cross-linked
epoxy coating which distinguishes itself by high resistance
against chemical and mechanical influences. The features of this
high-quality coating go beyond the requirements of EN 877. This
particularly protects Dker SML drainage pipe systems against
domestic effluents which are becoming increasingly aggressive.
MLK-protec
DN 50 up to DN 400
Application: aggressive domestic sewage inside and outside of
buildings and in underground installation, e.g. grease-containing
sewage from canteen kitchens
MLB
DN 50 up to DN 300 / 400
Application: domestic sewage and rain water drainage inside
buildings and on outside walls of buildings.
zinc-rich primer 70 m
14
DN 100 up to DN 200
Application: domestic sewage and rain water drainage in underground
installation
MARKING
and approval marks provide information on further, voluntary approvals, each of which involves regular factory audits.
Pipe Marking
adjustment mark of
the marking unit
Dker logo
coating
version
nominal
diameter
DIN
association
mark
CE marking
as per CPR and
annex ZA of
EN 877
product
standard
EN 877
reaction to fire
A1 as per
EN 13501-1
place of manufacture
Dker Karlstadt
Fitting Marking
nominal diameter
angle
Dker logo
RAL quality seal
of the quality association
water evacuation technologycast iron (GEG)
nest number in
the sand casting
pattern
CE marking
as per CPR and
annex ZA of
EN 877
place of manufacture
Dker Karlstadt
DIN
association
mark
product
standard
EN 877
date of manufacture
15
MANUFACTURE
Manufacture
Melting Shop
As the first step, cast iron (scrap material) is melted down in the
hot-blast cupola furnace. Regular spectral analyses and, where
necessary, dosing of alloy components ensure the permanent
superior quality of the grey cast iron material.
For the special versions MLK-protec, TML and MLB, the raw
castings are also manufactured in the Karlstadt works, whereas
part of the coatings, in particular the zinc coatings, are applied by
a local service-provider.
Fittings Manufacture
Dker fittings are manufactured in the sand casting procedure.
For each single casting, the pattern is used to shape a sand
mould (for the outside contour of the fitting) and a sand core
(for the inside contour of the fitting). The pouring is done in the
moulding plant.
The fittings then undergo shotblasting and grinding, and finally
coating.
16
MANUFACTURE
Pipe Manufacture
Dker SML pipes are manufactured on a centrifugal casting plant developed by Dker - in the so-called hot-mould centrifugal casting
process. This results in the typical, extremely smooth inside surfaces as well as lightly structured outside surfaces of Dker pipes.
The machining and SML-coating plants are linked directly to the
casting plant.
Pipes that are intended for other coatings are withdrawn after leaving the machining plant and coated separately.
Karlstadt facility
Couplings
The Dkorapid metal collars are manufactured by a German
subcontractor based on patterns owned by Dker. Subsequently
they are assembled with bolts, nuts and sealing collars and packed in local social enterprises.
The quality control is carried out in the Dker goods receiving
department in the Karlstadt works.
17
Fire Protection
Cast Iron Benefit: Non-Combustibility
The term reaction to fire describes how much heat, smoke etc.
a building product contributes to a fire.
Even if, in Europe, in the long run only the European classification
as per EN 13501-1 will be valid, most older national classifications may still be used at present. As the old classifications of
plastic pipes are better known, simpler and, at first glance, often
more positive than the European classification, most plastic pipe
manufacturers do not yet publish their classification as per EN
13501-1.
18
In this table you will find the approximate correspondence between the new European classification and some older national
classifications:
Reaction to fire
EN 13501-1
A1
A2
s1
d0
A2
s1
d1
d2
A2
s2
s3
d0
d1
d2
s1
s2
s3
d0
d1
d2
s1
s2
s3
d0
d1
d2
s1
s2
s3
d0
d1
d2
E
F
France
M0
Italy
UK
limited
combustibility
I
M1
B1
0
II
M2
1
III
M3
3
B2
M4
d2
B3
900
800
700
Flashover
E
D
600
500
400
300
B/A2
200
100
2
10
12
14
16
18
20
test duration in minutes
19
20
For Dker SML drainage pipes with Rockwool mineral wool penetration seals, a fire test has proven that there is neither upwards
nor downwards spreading of fire over 90 minutes.
(test report of DMT GmbH Dortmund no. 30/2-B dated 28 January 2005).
For comparison: A 10 m polyethylene pipe in the same circumstances has a length expansion of 45 mm. Therefore special
expansion compensators are required.
21
I insulation
A pipe penetration fulfilling both criteria for e.g. 30 minutes will
be classified EI 30.
E integrity
(capacity to remain intact in case of fire exposure on one side
In order to penetrate a fire-rated wall or ceiling, the EI classifica so fire and hot gas does not penetrate to the other side)
tion of the pipe penetration must have at least the same duration
as the required REI classification of the wall or ceiling. E.G. for
I insulation
(capacity to maintain a non-critical temperature on the unex- an REI 30 wall, you can use a EI 30, EI 60, EI 90 or EI 120 pipe
penetration.
posed side of the building element)
A ceiling or wall fulfilling all these criteria for e.g. 30 minutes
will be classified REI 30. EN 13501-2 allows for the following
levels: 10, 15, 20, 30, 45, 60, 90, 120, 180, 240 or 360.
22
I insulation
by temperature sensors in defined places on the ceiling and
the pipe outside the furnace.
The temperature outside may rise by no more than 180C
peak value and no more than 140C average value.
duration:
the duration until one or both criteria is no longer within the
limits allowed.
The test institute will then issue a test report. With this test
report, the manufacturer of the penetration solution can apply for
an official approval document.
23
GERMAN MLAR
wall REI 90
wall thickness
80 mm
wall REI 30
24
GERMAN MLAR
ceiling REI 90
thickness
80 mm
mineral wool
stuffing or shell
thickness 50 mm
or
intumescent
material
thickness 15 mm
as per MLAR 4.3.2
distance a 5 cm
between the SML pipe and the
insulation of the water/heating
pipeline as per MLAR 4.1.3
ceiling REI 90
thickness
80 mm
25
APPROVED SOLUTIONS
a
a 600 mm
1.000 mm
1.000 mm
Rockwool Conlit 150 U
length as per wall thickness
thickness up to DN 100 20 mm
DN 125, 150 30 mm
DN 200, 300 40 mm
Rockwool Klimarock
thickness 30 mm
annex 13
DN 125-150
DN 50-100
Rockwool Klimarock
thickness 30 mm
ceiling REI 90
concrete or armoured
or cellular conrete
ceiling thickness
150 mm
Conlit 150 U
length 200 mm
thickness 30 mm
a 80 mm
b 500 mm
c 500 mm
26
a 80 mm
b DN 50-100
100 mm
b DN 125-150
320 mm
b
a
Conlit 150 U
thickness 30 mm
length:
DN 50-100 333 mm
DN 125-150 500 mm
MIXED INSTALLATION
500 mm
27
MIXED INSTALLATION
intumescent material
sealing ring
plastic collar
intumescent material
in several layers
sealing ring
steel casing
In case of a fire, the heat transmitted through the cast iron pipeline makes the plastic melt away and at the same time makes
the intumescent material expand, so the pipe diameter is closed
down. The expanded material ensures thermal insulation and
therefore prevents excessive heat transmission - and prevents
any possible chimney effect.
accoustic protection
Rapid coupling
Dker EK Fix Coupling
and plastic pipe
connection
28
MIXED INSTALLATION
gypsum board
thickness 9,5 mm
Konfix Pro
over Dker EK Fix Coupling
Rockwool
EI 90 for vertical ceiling perforations with mixed installations
cast iron pipe up to DN 150
connecting pipe up to DN 100
German approval abZ DIBt Z.19.17-2084
gypsum board
thickness 12,5 mm
Dker EK Fix Coupling
29
30
metal plugs
no ongoing cladding of
the pipe required!
other room
escape route
Acoustic Protection
31
TEST CERTIFICATE
Test Certificates
Up-to-date noise level tests for drainage pipes should be based
on EN 14366 2005-02 Laboratory measurement of noise from
waste water installations.
This standard fixes the procedures for the laboratory measurement of airborne and structure-borne sound caused by waste
water and rain water installations. The standard is applicable to
waste water pipelines systems and their components, but not to
the waste water sources (WCs, bathtubs etc.). The pipelines may
be of all commonly used materials and diameters. The results
can be used for the comparison of products and materials and
for an estimation of the behaviour of waste water systems in a
building under certain circumstances.
The standard EN 14366 gives details on the construction of
the pipeline: a vertical stack over three storeys, fixed to a wall
with a surface weight of 220 kg/m. In every storey, a branch is
installed in the stack, and usually closed with a plug. Below the
basement, there is a change of direction to a horizontal line. The
pipeline must be fixed as per the state of the art; the ceiling perforations must be closed. The measurement is made with flow
rates of 0.5, 1.0, 2.0 and 4.0 l/s.
Test certificates as per EN 14366
state various noise levels. While
in Germany the installation sound
level LIn measured in the rear of
the lower storey as per DIN 4109
is the only value that is of any
real interest, the European standard EN 14366 gives two separate
values for airborne sound and
structure-born sound. Airborne
sound is measured in the room
where the pipeline is installed,
structure-born sound is measured
on the other side of the wall to
which the pipeline is fixed.
water supply
DG
EG
UG
Airborne sound
pressure level
Flow rate
2.0 l/s
4.0 l/s
Structure-born sound
characteristic level
2.0 l/s
4.0 l/s
19 dB(A)
24 dB(A)
<10 dB(A)
11 dB(A)
32
Acoustic Decoupler
Airborne sound
The water flow in the pipes must be eased to reduce flow noises:
threaded nut
M8 or M10
galvanised steel
elastomere (EPDM)
housing of
stainless steel A2
threaded connection
(wrench size 17 mm)
of galvanised steel
The acoustic decoupler can face the bracket with any of its two sides.
33
Vertical Installation
pipelines DN 40 up to DN 150
on a length of 3 m you require 2 acoustic decouplers
the maximum charge Fvert per decoupler is 400 N
Fvert
Horizontal Installation
pipelines DN 40 up to DN 150
on a length of 3m you require 2 acoustic decouplers
the pipelines must be suspended either from the ceiling or from
a console. A fixing direct to a wall is not admissible
the maximum charge Fhor per decoupler is 1,000 N
B
DN
kg
item no.
50 150
48
49
0,1
239681
34
Fhor
Fhor
35
01
36
01
coupling
pipe
Construction dimensions:
Pipe diameter
Wall thicknesses
Insertion lengths (sealing zone)
Pipe weights
Surface
DE
fitting
SML pipes and SML fittings (EN 877 and DIN 19 522)
nominal
diameter
exterior
diameter
wall thickness
pipes and fittings
admissible
interior pressure
DE
tolerance
nominal
minimum
ca.kg/m
per m
48
+2/-1
3,0
2,5
30
10 bar
10 bar
3,5
4,9
0,15
50
58
+2/-1
3,5
3,0
30
10 bar
10 bar
5,3
7,3
0,18
70*
78
+2/-1
3,5
3,0
35
10 bar
10 bar
6,2
10,2
0,26
80 1)
83
+2/-1
3,5
3,0
35
10 bar
10 bar
6,6
11,0
0,26
100
110
+2/-1
3,5
3,0
40
10 bar
10 bar
8,5
16,8
0,35
DN
40**
135
+2/-2
4,0
3,5
45
10 bar
10 bar
11,6
24,3
0,42
160
+2/-2
4,0
3,5
50
10 bar
5 bar
14,0
32,2
0,50
200
125
150
250
Verbindung
210
+2,5/-2,5
5,0
4,0
60
10 bar
5 bar
23,8
55,3
0,65
274
+2,5/-2,5
5,5
4,5
70
10 bar
3 bar
32,1
86,4
0,85
326
+2,5/-2,5
A
6,0
5,0
80
10 bar
3 bar
45,1
122,5
1,02
300
429
+2/-3
6,3
5,0
80
10 bar
2 bar
64,1
200,3
1,35
532
+2,0/-3,5
7,0
5,2
80
6 bar
2 bar
83,3
294,5
1,67
*
+2,0/-4,0
7,7
5,8
80
4 bar
2 bar
108,5
410,0
1,99
13
400
500**
600**
D1
635
c 500 and 600 see MLB programme), *** except inspection pipes,
* obsolete model, ** on request
(DN
Formstck
B
siphons, hermetic plugs
A and connection pieces
1)
) The nominal diameter DN 80 with a minimum interior diameter of 75 mm corresponds to
DN 80 as per EN 12056-2 as well as to DN 75 as per EN 877 (product standard)
SML Pipes
All dimensions in mm
gs 2D and 3D
For CAD drawin
05 format)
(dxf and VDI 38
please consult
e/vdi3805
insertion
length
(sealing zone)
www.dueker.d
102.
15,8 660004
80
19,8 235145
100
25,4 660184
125
34,8 660274
150
42,1 660364
200
71,5 660454
250
96,3 660654
300
135,3 660664
192,2
400
660604
500**
600**
*
c
37
01
Reducers
D2
13
D1
B
A
kg
item no.
70 x 50*
10
75
0,5
662504
80 x 50
12,5
80
0,7
235159
100 x 50
25
80
0,9
662514
100 x 70* 16
85
0,9 662524
100 x 80
13,5
90
1,0
125 x 50
38,5
e
e
DE
1,4
662534
1,5
662544
26
95
1,7
235162
12,5
95
1,5
662554
150 x 50
51
95
2,0
662564
100
2,1 662574
150 x 80
Rohr
85
90
125 x 80
150 x 100
Verbindung
Rohr
235161
125 x 100
150 x 70* 41
37,5
100
2,0
235417
t25
105
2,2
662584
150 x 125
12,5
110
2,2
662594
200 x 100
50
115
4,1
662604
200 x 125
37,5
120
4,1
662614
200 x 150
25
125
4,3
662624
250 x 150
Verbindung
t
57
140
6,8
662634
250 x 200
32
145
7,0
662644
300 x 150
83
150
10,7
662494
300 x 200
58
160
11,4
662714
26
170
12,4
662724
51,5
180
15,0
662444
DE
300 x 250
400 x 300**
Formstck
Formstck
LL
13
A*
Bearing Rings
D1
200
1,3
661544
223825
661554
223830
235164
235343
100 145 96 200 2,3
661564
223834
125 170 96 200 3,3
661574
223839
150 195 96 200 4,0
661584
223841
200 245 96 200 6,0
661594
223843
250 340 146 300 14,6
100242
230053
300 390 146 300 19,2
100244
230054
D2 D1
kg
item no.
50 61 93 193 148 25 33 0,8
666314
D1
B
A
70*
38
96
D2
13
87
80 114 96 200 1,8
DN
B
A
item no.
support without
support incl.
bearing ring
bearing ring
* obsolete model
D2
01
SML Bends 88
SML
bend DIN 19522
68
SML Bends 68
xx
xx
x 45
68
x
xx x
x 68
88
SML Bends 45
30
45
68
30
xx
xx x
x
15
88
45
xx x x
30
15
xx x
DN
kg
item no.
75
0,7
661054
90
1,1
661114
80
70*
95
1,4
235150
100
110
2,1
661174
125
125
3,2
661234
150
145
4,9
661294
200
180
8,8
662784
250**
225
13,8
233621
300**
260
25,5
233622
S DN
50
X
65
kg
0,7
item no.
661034
75
1,1
661094
80
80
1,2
235149
100
90
1,5
661154
125
105
2,9
661214
150
120
4,9
661274
200
145
7,7
661334
S DN
50
X
50
kg
0,5
item no.
661024
xx
3045
15
SML Bends 15 30
15
70*
60
0,9
661084
80
70*
60
1,0
235148
100
70
1,5
661144
125
80
2,3
661204
150
90
3,5
661264
200
110
6,5
661324
250
130
10,3
661374
300
155
17,3
661394
400**
257
36,0
661284
DN
68
x x
50
88
88
x x
88
kg
item no.
50
45
0,5
661014
50
0,7
661074
80
70*
60
0,8
235147
100
60
1,3
661134
125
70
2,0
661194
150
80
3,0
661254
200
95
5,4
661314
250
110
9,1
661364
300
130
14,7
661384
DN
50
X
40
kg
0,4
item no.
661004
45
0,6
661064
80
70*
50
0,7
235146
100
50
1,0
661124
125
60
1,7
661184
150
65
2,5
661244
200
80
4,6
661304
39
SML Bends 88
with 250 mm spigot
01
X2
K**
kg
item no.
80 250 95 155 2,6 236348
88
X1 X2
100 250 110 140 4,6 662084
X1
* obsolete model, ** dimension for maximum cut-back
X2
88
45
SML Bends 45
with 250 mm spigot X 1
XK1
88
X2
X2
X2
X1
K**
kg
item no.
80 250 60 190 2,5 236347
100
X3
250
70
180
4,2
662074
X1 X2 X3
kg
item no.
50
1,2
661484
X1
X1
45
X1 X2
44
45
DN
X3
X2
44
X3
X1
X2
44
X3
X 1 88 X 1
SML Double Bends
from 2 bends 44
44
X3
88
X1
44
X1
44
X2
X3
X3
X 2X 2
X1
44
X3
44 X 1
44
X1
X3
X3
X1
X2 X1
X2
44 X 3
45
X2
X1
44
100
121
80
160
195
4,6
661514
150
90
180
219
7,0
661524
* obsolete model
As per German DIN 1986, turns of base and collecting pipes may only be carried out with premanufactured bends. Each single bend may only have 45.
X1
44
44
X3
X1
X2
X1
X3
X3
X1
X2
44
X3
X1
Normally, two bends 45 must be installed for this case. With the double bend, one coupling is no
longer necessary and installation is simplified. Furthermore, this fitting offers the possibility of fixing
a bracket in the middle.
The bend is also suitable for transition from a down pipe to a horizontal pipe and vice versa.
SML flow-calming bend 88 DIN 19522
DN
X1 X2 X3
kg
item no.
60
301
273
3,4
236349
100
70
312
291
4,8
662744
125
80
322
308
6,8
662754
150
90
334
326
9,6
662764
* obsolete model
X2
X1
40
German DIN 1986 says that for down pipes running through four to eight storeys or with a length of
10 to 22 m, special arrangements must be taken. Supply and running bend of a draft pipe are to be
resolved with a separator of 250 mm length.
01
100 312 100 150 5,0 662774
LX 2
45 8
8
X1
67
K
X3
45
Abzweig 88
Bogen 88
L
K
125 x 100
380
310
395
325
200 x 100
410
340
German DIN 1986-100 requires bypass lines for ventilation purposes in the following cases:
down pipes over 10 m height with a sideways offset of more than 2m
down pipes over 22 m height at any offsets and at the transition into a horizontal line
130between the bypass and the downpipe is executed with a 135 bend.
The upper connection
30
X3
370
150 x 100
max./min.
300
65
67
K
L
X2
X1
45
min.
100 x 100
L
x
A
Combination Examples
branch 45 - bend 135
A
15
45
kg
item no.
110
3,3
100268
150
145
6,1
232741
DN
100
45
Ax
200
SML Bends 88
with vent
kg
kg
item no.
item no.
with access without access with access without access
100
230
230
150
5,5
5,1
100262
235125
150
245
245
150
7,8
235126
kg
item no.
100 x 50
91
2,2
232445
88
41
Combination Examples
branch 45 - bend 45
branch 45
DN
bend 45 A
DN
max.
A
min.
B
max.
B
min.
K*
70 x 70 70
283 149 398 264 200 190
80 x 80 80
293 159 418 284 225 190
100 x 70 70
301 166 406 271 215 190
100 x 80 80
304 170 419 285 230 190
B
branch 45
01
Combinations of SML bends and SML branches (bend with 250 mm spigot)
A
bend 45
100 x 100 100
315 187 455 327 260 180
125 x 70 70
311 177 411 277 225 190
125 x 80 80
322 187 422 287 240 190
125 x 100 100
329 202 459 332 270 180
* Dimension for maximum cut-back
The reducing quotient 1:1.5 in site praxis is also permitted here. When decreasing the distances A
and B by 1 cm (both change at the same time), the bend must be cut back by 1.5 cm.
Combination Examples
branch 45 - bend 45
Combinations of SML bends and SML branches (bend with 250 mm spigot)
branch 45 bend 45 A
A
B
B
DN DN
max. min. max. min.
K*
branch 45
70 x70 70
343 209 338 204 200 190
80 x 80 80
353 219 358 224 225 190
100 x 70 70
361 226 346 212 215 190
bend 45
100 x 80 80
364 230 359 225 230 190
100 x 100 100
385 257 385 257 260 180
125 x 70 70
371 237 351 217 225 190
125 x 80 80
382 247 362 227 240 190
125 x 100 100
399 272 389 262 270 180
Combination Examples
branch 88 - bend 88
branch 88
branch 88 bend 88
DN
DN
bend 88
A
min.
K*
100 x 80
80 365 210 207 190 155
100 x 100
100 370 230 225 220 140
B
A
max.
K
L
125 x 80
80 380 225 213 205 155
125 x 100
100 385 245 235 235 140
* Dimension for maximum cut-back
In this case, the reducing quotient is 1:1. The distance A changes identically to the reduction of
the bend. Dimensional tolerances for distance B which theoretically result from the descent are
unimportant for installation practice.
42
01
SML Bends 88
with high heel
195
kg
item no.
58
2,4
235529
SML S-Bends
offset = 65 mm
x x
x L
x
x
L
65
SML S-Bends
offset = 130 mm
65
DN X L kg
item no.
100 70 270 3,5
662874
x x
30
130
x L
L
30
130
130
SML S-Bends
offset = 200 mm
45
DN
kg
item no.
xL
100 70 340 4,5
662884
200
x
200
Fitting/bend combinations
DN
50
40
27
45
SML S-Bends
made of 2 SML bends 15
67
L
200
65
DN X L kg
item no.
100 70 205 2,5
662864
88
15
70 50
x
x
30
26 197
26
197
100
50
27
201
125
60
32
241
150
65
35
260
200
80
43
319
65
50
80
L
162
43
L
x
01
PROGRAMME
xK
65
45
15
SML
SML S-Bends
made of 2 SML bends 30
A
x x
Fitting/bend combination
DN
50
65
45
48
172
70 60 60 224
80
60
60
224
100
60
63
228
x x
15
30
70
73
266
150
80
83
303
200
95
98
359
250 110 113 415
45
300 130 133 489
x x
30
L
x
130
125
A
A
130
50
74
174
70
60
85
205
60
85
205
100
70
103
243
125
80
117
277
150
90
131
311
200
80
45
DN
50
x x
L
x
SML S-Bends
made of 2 SML bends
A 45
200 110 159 379
250 130 187 447
200
300 155 223 533
SML S-Bends
made of 2 SML bends 45
with 250 mm spigots
Bend combinations
DN
80
A max.
223
A min.
88
L max.
533
L min.
398
K*
190
190
100 230 103 550 423 180
K
K
L
2 x 45
2 x 45
A
Deviation
made of 2 SML bends 45
2 x 45
with 250 mm spigots
DN
A max.
A min.
L max.
L min.
K*
100 300 173 480 353 180
K
A
44
80 283 148 473 338 190
2 x 45
Bends with 250 mm spigots can be reduced by the K-dimension at the most. This allows optimum
adaptation of the pipes to the structure. A reducing quotient of 1:1.5 can be used in site practice for
45 bends. This means: for a decrease of the distance dimensions A and L by 1 cm, the diagonally
running longer spigot is to be shortened by 1.5 cm. In the above chart, 5 mm were added for the
distance of the coupling. Because of the simple calculation method we dispense with the illustration of
the three further combination possibilities of these bends (long spigots with long, short with short or
one long spigot above).
Bend combinations
r
67
DELIVERY
Due to cut-back possibilities, even the deviation made of 2 SML bends 45 with 250 mm spigots
shown here allows good adaptation of the pipes to the structure. Reducing quotient as in the previous example 1:1.5. This also is only one example out of 4 different combination possibilities.
These combinations equal a hydraulically favourable and installation-friendly pipe direction with all
deviations: vertical-horizontal, horizontal-vertical and horizontal-horizontal. The overall lengths L
can also be lessened by cutting back the long supplying or draining spigots.
01
SML Branches 45
X1
X3
L
X2
45
50 x 50
50
135
135
185)
1,4
663004
70 x 50*
40
150
150
190
1,6
663034
80 x 50
50
140
140
190
1,8
235152
70 x 70*
55
160
160
215
2,3
663064
80 x 80
65
160
160
225
2,4
235154
100 x 50
35
165
165
200
2,5
663094
100 x 70*
50
185
185
235
3,3
663124
100 x 80
55
175
175
230
3,3
235156
100 x 100
70
205
205
275
4,2
663154
125 x 50
20
185
185
205
3,4
663184
40
200
200
240
4,3
663214
40
200
200
240
4,4
235342
60
220
220
280
5,2
663244
80
240
240
320
6,4
663274
30
215
215
245
5,6
663334
40
215
215
260
5,2
235415
55
240
240
295
6,8
663364
70
255
255
325
8,0
663394
150 x 150
90
265
265
355
9,2
663424
200 x 70*
15
240
240
255
8,1
663484
200 x 80
20
240
240
260
8,5
235416
200 x 100
40
265
265
305
10,0
663514
200 x 125
55
280
280
335
11,9
663544
200 x 150
75
300
300
375
13,3
663574
Abzweig 45
A
Bogen 45
200 x 200
115
340
340
455
17,2
663604
250 x 100
15
310
310
325
15,4
663634
250 x 125
35
335
335
370
17,7
664504
250 x 150
55
350
350
405
20,2
664514
250 x 200
90
385
385
475
25,1
663644
250 x 250
130
430
430
560
31,5
663654
300 x 100
345
345
350
19,0
663664
300 x 125
15
360
360
375
22,2
664524
300 x 150
35
380
380
415
23,5
664534
300 x 200
70
415
440
485
34,0
664444
300 x 250
115
465
465
580
42,1
663674
300 x 300
155
505
505
660
50,1
663684
400 x 300**
105
555
565
660
60,0
663694
X2
45
X1
X2
X3
kg
item no.
100 x 100
260
190
190
5,1
100260
125 x 100
280
220
220
6,5
237737
150 x 100
280
225
225
8,2
661444
X3
X1
45
45
88
DN 3
X2
X4
X3
K
X2
100 x 70*
100 x 100
2,3
663134
3,0
663164
120
110
165
2,7
663194
140
225
4,8
663254
150 x 100*
85
155
150
235
5,3
663374
150 x 125*
100
170
165
265
6,2
663404
150 x 150*
115
180
180
295
7,2
663434
X3
kg
item no.
X3
K
X1
X4
DN
5 88
X2
85
130
130
215
3,5
663864
X2
85
145
140
225
5,0
663954
X3
K
90
180
215
145
90
X4
Important note on 70 branches!
As per German DIN 1986, for connection of horizontal pipes up to DN 70 to down pipes, branches
of 88 are to be used. This is to prevent negative pressure in the connecting pipes. SML branches
88 with an access angle of 45 also allow to connect larger diameters from DN 100 up to the down
pipe. This is space-saving and guarantees connecting pipes without negative pressure. Therefore 70
branches are no longer required and are no longer contained in German DIN 19522. As 70 branches
0
are however still on demand, 9we sell a reduced range of 70 branches until further notice.
X3
X1
X3
DN 2
DN 3
110
130
55 X 3
X2
X2
90
45
8
DN 2 8
L
DN 1
663104
X1
DN 3
DNX
22
DN 3
DN 1
DN 2130
1,9
85
X3
85
155
125 x 50*
X1
X1
DN 1
663014
125 x 100
L
L
DN 2
0,9
45 8
8 110
45 88
70
120
55
X1
XX
31
70
135
X1
X2
item no.
* obsolete model
X3
X1
70
X2
80
kg
70 x 70*
DN 1 70 100
X3
L
DN 3
80
100 x 50*
70
X3
55
X4
X2
X1
L
DN 1
DN 2
50 x 50
70 x 50* 55 90
X2
X5 X1
DN 3
X2
X1 X2 X3
X1
45
88
DN 1
DN
X2
X3
70
DN 2
01
X1
X3
SML Branches 70
46
45 8
8
DN 2
X2
X1
X5
DN 2
DN 1
X3
DN 1
01
SML Branches 88
entry angle 45
X1
X2
45 8
8
X3
Abzweig 88
DN
X1
X2
X3
kg
item no.
50 x 50
79
66
80
145
0,9
663024
70 x 50*
83
72
90
155
1,4
663054
80 x 50
95
85
90
180
1,5
235153
70 x70*
97
83
95
180
1,7
663084
80 x 80
95
85
95
180
1,7
235155
100 x 50
94
76
105
170
2,1
663114
100 x 70*
102
88
110
190
2,4
663144
100 x 80
105
85
110
190
2,6
235157
100 x 100
115
105
120
220
2,9
663174
Bogen 88
125 x 50
98
82
120
180
3,0
663204
125 x 70*
107
93
125
200
3,4
663234
125 x 80
125 x 100
110
94
125
205
3,1
235158
125
110
130
235
4,0
663264
125 x 125
137
123
135
260
4,6
663294
150 x 50
100
100
140
200
4,4
663324
150 x 100
130
115
145
245
5,5
663384
150 x 125
147
128
150
275
6,2
663414
150 x 150
158
142
155
300
6,9
663444
200 x 200
205
175
210
380
10,1
234752
* obsolete model
X4 X5
100 x 50 x 50
100
DNx 70*
1
100 x 70
4 102
5 88
100 x 80 x 80 110
100 x 100 x 100
kg item no.
100
105
80
80
180
2,2 663814
102
110
88
88
190
2,7 663844
110
120
95
95
205
3,2 236353
3,2
663874
120 120 120 110 110 230
DN 2
150
x
100
x
100
130 130 145 115 115 245
7,1
664084
* obsolete model X 3
X1
X2
X1
X4
DN 3
X2
X3
X1
DN 2
K
45
45
88
max./min.
DN 1
X5
67
K
L
X2
45
X3
The German standard DIN 1986-100, a national amendment to EN 12056, used to forbid the connection
of waste water containing excrements facing a connection of waste water without excrements. It was
feared that excrements might be washed into the bathtub siphon.
X1
X3
70
However, after extended experiments, the new version of DIN 1986-100 allows the installation as shown
45 88
below with double bends
88
with 45 entry angle.
X2
X2
Installation
SML Double Branch 88
DNexample
1
DN 3
X3
70
washbasin
X1
X3
DN 2
X1
wall-fixed toilet
X2
bathtub
bathtub
washbasin
wall-fixed toilet
X4
K
45
8
DN 2 8
X1
X3
X3
X2
X2
DN 1
47
X2
DN 1
70
X3
DN3 X1 X2 X3
kg
item no.
X 4 80
80 x 80 x
105
90
105
195
2,2
235850
100 x 70* x 70
102
88
110
190
2,7
662044
100
x
80
x
80 110 95 120
205 2,9
236346
100 x 100
100
115
105
120
220
3,4
662034
X3
X1
125
x
80
x
80 125 110 140 235 4,5 235846
125 x 100 x 100
X3
SML Branches 88
with long spigot, entry angle 45
DN 1
X2
125
110
130
235
5,0
662014
130
115
145
245
7,1
664434
K*
kg
item no.
430
210
4,6
664454
90
DN 3
45
88
90
* obsolete model
X1
DN 1
45 8
8
X4
DN2
45
8
DN 2 8
X2
X2
DN 1
01
X3
X1
DN 3
X1
DN 2
X1 X2 X3
100 x 100
325
105
115
DN 2
XX2 1
X2
45
88
X435 8
8
X4
N3
DN 1
X2
DN 2
K
SML Corner Branches 88
45 88
with long spigot
X2
0
X 2
0
DN 3
X435 8
8
X1 X2 X3
325
105
115
K*
kg
item no.
430
210
5,2
664464
XX2 1
L
0
X 2
X4
X3
X4
X2
X82
XX12
X3
X1
DN 3
8890
XL2
DN 2
X1
X3
X2
X3
X1
90
X1
DN 2
X3
48
X1 X2 X3
kg
100 x 100
270 102
4,3
100269
217969
150
X2
5 88
01
K
SML Parallel Branches
DN
X4
100 x 80
K*
kg
item no.
100
300
175
125
400
125
6,9
236354
X3
X2
100 x70**
100 300 175 125 400 125
6,5
664474
90
X1
kg
item no.
4,5
665834
140
130
70
100 x 100 x 80
115
140
135
70
4,7
235345
115
140
140
70
5,0
665924
* obsolete model
X1
N2
X1
X3
X2
X4
X4
90
The easy-flow designed double branch for space-saving waste water supplies to down pipes in pipe
shafts, behind faced brickwork or in sanitary blocks allows simultaneous connection to various saniB
tary objects. Because of the double-sided arrangement of the access angles at 45, this branch can
be installed laterally reversed by vertical turning of 180. It allows the level connection of WC and,
for example, bathtub.
Drinking water or heating supply lines or other pipelines can be installed next to the downpipe without conflicts with the waste water connection lines.
D
E
X1
DN 3
X3
washbasin
wall-fixed
toilet
bathtub
bathtub
washbasin
wall-fixed
toilet
49
01
70* 69 125 73 210 105 2,9 669583
80 74 135 78 220 110 3,1 235166
L
DD
D
E
L
M
DN
100
kg
item no.
D
E
DB
SML Plugs
DN
50
item no.
665504
0,5
235163
100
40
0,5
665524
125
45
1,1
665534
150
50
1,7
665544
200
60
3,1
665554
250
70
6,0
665564
300
80
9,5
665574
kg
0,2
80
L
30
DN
kg
item no.
100
179
122
86
24
25
1,1
664804
125
204
145
86
24
25
1,5
664814
150
200
85
24
25
2,1
664824
200
248
71
24
25
3,3
664834
DN 100-125
C
E
DN 150-200
50
kg
item no.
100
0,05
100700
125
0,07
100701
150
0,09
100702
200
0,11
100703
01
X3
X1 X2 X3 X4
kg
item no.
X4
70* 265 293 200 93 172 93 60 5,0 669563
X2
80 265 285 190 95 170 95 80 5,8 235165
100 325 392 282 110 215 110 100 8,5 669564
125 390 446 316 130 260 130 100 13,0 669565
X1
150 470 493 348 145 325 145 100 19,5 669566
200 600 600 420 180 400 200 100 36,5 669567
X3
X4
X2
The supplying side of the SML odour traps DN 50 to DN 200 may be connected either to the horizontal or the vertical pipe. Bends can guide the outlet into different directions. The supply opening not
used is to be closed with a hermetic plug with press-sealing automatically supplied.
X1
L
X3 L
X3
X4
X4
l2
l2
w w
100
H H
X 1 X 1 l1 X 2 X 2
l3
l2
Installation examples
vertical supply
100
l1
l3
horizontal supply
a
SML down pipe odour trap DIN 19522
l2
kg
item no.
DN
a
b
l2 l3 l1
70* 195 90 80 312 472 9,0 669557
80 195 90 70 333 472 9,6 236357
l2 l2
100100
l2 l2
l1 l1
l3 l3
a
125 344 144 100 487 687 28,5
669559
b b
150 374 179 110 522 742 38,0 669560
100 mm sealing height, vertical version with upper and lower cleaning hole for installation in rain
water down pipes. Use of this odour trap is necessary when run-off areas (e.g. balcony or patio
drainage) are connected to the rain water pipes which join mixed water pipes. Installation must be
carried out in a frost-protected area - we advise above the cleaning hole before junction of the down
pipe into the base pipe.
a
a
51
kg
item no.
DN
L
H
E
X1 X3
50 175 255 80 209 146 3,0 238374
70* 245 312 80 240 201 4,6 238375
239696
238373
L
X
01
* obsolete model
Cleaning trap: DN 50 with one bolt, DN 70 and DN 100 with two bolts
SML P-siphon
= 0,70 - schwarz
= 0,25 - schwarz
= schwarz
DN L H E X1 X2 X3
plain
with 50 mm vent
100
H
X
E
Dokumenteneigenschaften
Bemaungen
Schriftart: >Arial
2 Standard 4,5 mm
Pfeile: 3 mm
3 mm
6 mm
385
329
80
234
95
kg
item no.
- 5,4 236012
250
5,5 236010
Benennung
Zusatzbenennung
title
subtitle
= 0,70 - schwarz
Zeichnungs-IDENT
238373_Katalog_2015_
drawing no.
Teilecode
part no.
von
of
Blatt
1
sheet
= schwarz
L
X
Dokumenteneigenschaften
Bemaungen
Schriftart: >Arial Standard 4,5 mm
Pfeile: 3 mm
3 mm
6 mm
H
X
E
DIN EN 1561
Benennung
Zusatzbenennung
title
subtitle
Zeichnungs-IDENT
drawing no.
Teilecode
part no.
236012_Katalog_2015_
Blatt
1
sheet
von
of
= 0,70 - schwarz
SML S-siphon
=L
schwarz
DN L H E X1 X2 X3 X4
kg
item no.
plain
with 50 mm vent
H
X
E
210
Dokumenteneigenschaften
Bemaungen
Schriftart: >Arial Standard 4,5 mm
Pfeile: 3 mm
3 mm
6 mm
Benennung
Zusatzbenennung
mit Entlftung - 50
SML P-Siphon - 100x50
title
with vent - 50
subtitle
Zeichnungs-IDENT
drawing no.
Teilecode
part no.
236010_Katalog_2015_
Blatt
1
sheet
von
of
= 0,25 - schwarz
= schwarz
H
X
E
Dokumenteneigenschaften
Bemaungen
Schriftart: >Arial Standard 4,5 mm
Pfeile: 3 mm
3 mm
6 mm
DIN EN 1561
Benennung
Zusatzbenennung
title
= 0,70 - schwarz
subtitle
= 0,25 -236013_Katalog_2015_
schwarz
Zeichnungs-IDENT
drawing no.
Teilecode
part no.
Blatt
1
sheet
= schwarz
von
of
DN
Dokumenteneigenschaften
Bemaungen
Schriftart: >Arial Standard 4,5 mm
Pfeile: 3 mm
3 mm
6 mm
L
X
H
X
E
Benennung
Zusatzbenennung
mit Entlftung - 50
title
with vent - 50
subtitle
Zeichnungs-IDENT
drawing no.
Teilecode
part no.
236011_Katalog_2015_
= 0,70 - schwarz
52
= 0,25 - schwarz
= schwarz
Blatt
1
sheet
von
of
100
L
368
H
300
X1 X2 X3
kg
item no.
68
245
8,0
100261
80
310
01
Example 1:
DN 70 to 150 with 4 bends 88
80 190 108 272
393
100 225 125 335
457
125 255 130 390
518
150 295 145 455
600
H H
LL
* obsolete model
Example 2:
DN 200 to 300 with 1 branch 45,
3 bends 45, 1 hermetic plug,
2 pipe cuttings
DN
200 300 100 766 1280 195
250 350 100 941 1525 225
100
1096
1775
246
400
300
L
SML Rain Water Stand Pipes
without socket
type
DN
kg
item no.
For connection to pipes of other materials (zinc, copper etc) in dimension 80 - 100 mm.
Pipes inside with yellow epoxy coating, outside with a reddish brown primer coating.
Fixing: with normal pipe clamps.
Attention: For a durable good appearance we recommend to coat rainwater standpipes after
installation. Suitable paints are alkyd or acrylic varnishes with corrosion protection additive.
DE
110 1000
85
81
45
9,4
662230
DI
DE
DE
** Insertion length. For easier insertion we recommend to cut the pipe ends in an angle.
Phosphated inside and outside, coating on a PVC basis in shade RAL 7032 (grey)
Sockets with inserted EPDM sealing. Fixing with the integrated socket hook and a fixing loop
(not delivered), consisting e.g. of a U profile and a bolt. The minimum distance to the wall is
DE 20mm, wider distances can be realised through further wedges.
Attention: For a durable good appearance we recommend to coat rainwater standpipes after
installation. Suitable paints are alkyd or acrylic varnishes with corrosion protection additive.
53
100
350
A
150
D2 D1
item no.
190 230
9,0
11,6
665874
669605
400
100
D1
D2
without with without with
clamp
flange clamp flange clamp flange clamp flange
8
100* 191
D2 D1
item no.
150
60
kg
38
350
350
150
01
200
100
D1
D2
The waterproofing (bitumen sheet) must be glued allover to the clamp flange and clamped tight.
38
SML Pipes
100with Wall Flange
150
350 penetration
for installation as 8wall
in water-tight concrete
kg
item no.
400
38 60
200
8
60
200
400
building
building
Pipes with wall flange and adapters with clamp and wall flange can be used for wall penetrations
of drainage pipes which depend upon water and gas impermeability, e.g. in outer walls, floor plate,
basement waterproofing. As SML is not suitable for underground installation as per EN 877, these
items continue to be available in the TML range of products.
D2
D1
X
A
54
D1 D2
kg
item no.
80 135 286 215 60 6,1 238836
100 158 324 246 60 6,6 238837
125 188 349 271 60 7,5 238838
For roofs with one sealing level, one SML roof penetration fitting is required per pipeline.
In case of warm roof penetrations, two penetration fittings are to be used.
01
DN
kg
item no.
EPDM NBR
80
238830 238833
0,2
100
0,3
238831 238834
125
0,3
238832 238835
installation
example
D1
150
D2
roof
waterproofing
sealing
roof waterproofing
sealing
thermal
insulation
moisture
barrier
roof
SML-Rohr
D1
K
B
DE
D1
SML connection with short socket
D2
DN
D1 D2
150
D2
SML Connections
with short socket and inserted
rubber profile seal
DE
kg
item no.
100
144 125,5 250 40 110 3,6 662194
125 172 151,5 250 42,5 135 4,6 662204
150
201 178,5 250 45 160 6,1 662214
SML pipe
DE
D1
D2
DN
140
DN
1
140
1
70
70
2
Example no. 1:
Pipe openings are easily tripped over, which
can lead to injuries or damage.
Example no. 2:
the space is saved for the coupling. An
enlargement is usually inevitable.
Example no. 3:
The socket connection piece is imbedded in
concrete at the same level with the upper
edge of the bare ceiling and protected by a
sealing hood. The inserted sealing guarantees
an easy and unproblematic later continuation.
55
DN
K2
K 2 110
110
DN 2
DN 2
DN 1
DN 1
1
50
K1* K2*
kg
item no.
2
120
20
1,4
661744
50 x 50 long
x 40 long
120
25
1,5
661754
50 x 60 long
120
30
1,5
661764
kg
item no.
2,5
661794
K2
110
K1
200
K1
200
DN 2
DN 1
01
60
60
DN 2
K 1 DN 2
DN200
1
DN 1 70
SML Connecting
Y-Pipes 90
for wash basins etc. 70
DN 2
60
K1
K2
DN 3
160
DN 1
DN 1
K2
DN 1 D
Rubber connections D
200
DN 2
85
K2
K2
K1
70
125
200
200
DN 1
DN 2
DN 2 K 2
K2
DN 3
160
50 x 50 x 50
DN 3
160
K1
Rubber connections
D2
(connecting pipe)
marks**
item no.
50 x 40
40
28-34
40 / 30 klein
100088
50 x 50 / 40 x 50
50
28-34
40 / 30 gro
100125
50 x 50 / 40 x 50
50
38-44
40 / 40
100089
50 x 60
60
28-34
50 / 30
100092
50 x 60
60
38-44
50 / 40
100091
50 x 60
60
48-54
50 / 50
100090
for SML-bend
DN
D2
D2
D2
** Please note: the rubber push-in connectors for the bends 40x50, 50x50 and 50x60 bear marks
which differ from the nominal widths.
A1
A2
A1
A2
C1, C2
kg
item no.
100
234
65
169
110
145
40
1,8
214089
150
270
90
180
160
185
60
5,2
240417
C1
C
4
2
C2
The Dker SML Manifold Connector simplifies plumbing by collecting up to three (DN 150) or four (DN 100)
connections from various sources such as bathtubs, wash basins, bidets, urinals, showers and sinks to a
singular point above the finished floor level.
It permits the connection of 32 mm (1 , OD 36 mm), 40 mm (1 , OD 43 mm) and/or 50 (2, OD 56 mm) plastic
waste inlets to a SML pipe stack. It is supplied with rubber grommets which can be cut to these diameters along
corresponding grooves in the grommets. The grommets need to be installed with a silicone sealant.
56
01
connection
2834 mm
SML branches 88
3844 mm
with DN 50 outlets
4056 mm
5675 mm
5675 mm / 7590 mm
1,5
26,5
WC Connections DN 100 with Special Sockets and Rubber Seals as per DIN 4060
134
25
115,5
40
SML WC Pipes
1,5
DN
plastic pipe
connection DN
26,5
100
100
225
K*
kg
item no.
170
3,5
663734
kg
item no.
134
40
25
K
115,5
44
84
15
SML WC Bends 90
150
B
C
90
150 98 55 15 2,2
662794
100
100
150 84
662684
44
2,6
X
A
DN 80
A
250
DN 100
84
SML WC Y-Pipes 90
SML WC Y-pipe 90
250
DN
100
X
A
K*
kg
225
250
50
5,8
item no.
662474
100
plastic pipe
connection DN
150
15
80
84 84
44
57
01
110
100
R = right version
100
295
90
5,6
663804
100
L = left version
100
295
90
5,6
663794
plastic pipe
X
K*
kg
connection DN
item no.
R
L
84
110
110
R
84
110
X
SML
R WC Y-Pipes 90 Offset
for horizontal installation K
84
110 280110
280
100
100
295
90
8,8
662994
X3
280
88
45
X1
SML WC branch 88
88
SML WC Branches488
5
DN
X3
X2
100 x 100
X3
100
115
X2
X3
kg
item no.
75
105
220
3,5
663904
X1
88
45
plastic pipe
X1
connection DN
X2
X1
X2
SML WC Branches
for Modernisation of old buildings
270
50
70
100
7,0
662164
100
right
100
7,0
662174
320
item no.
left
130
110
139
plastic pipe
kg
connection DN
100
23
3
01
1,5
26,5
105,5
99,3
119,3
114
95,5
115,5
35
40
25
134
25
85,6
99,5
111,5
119,5
Installation examples
SML WC branch for modernisation of old buildings. This special branch is meant for connecting a standing WC when laying SML pipe onto
an already finished floor (e.g. when modernising an old building). With use of this WC branch, it is possible to lay the collective connecting pipe onto the existing floor. The top coat in the area of the branch (down pipe) must be omitted. The connection height of a standing
WC with horizontal outlet is generally 180 mm from the middle of the WC outlet to the upper edge of the finished floor. A customary WC
connecting piece (outer dimension 110 mm, in plastic) is necessary for the connection of the WC outlet to the SML connecting socket.
Example 1:
Installation of the branch into a collective connecting pipe for
connection of a standing WC with horizontal outlet.
Example 2:
Installation of a branch into a down pipe for the connection
of a standing WC with horizontal exit. Only surface-cistern,
close-coupled cistern or flushing valve possible.
sink
WC
sink
bathtub/shower
Please note!
Omit the top coat in the area of the branch
(down pipe) or of the WC branch
finished
floor
110
finished floor
WC
180
bathtub/shower
EK-Dker-Fix connection
* Installation guideline for waste water down pipes as per German DIN 1986:
Foot bends of 88 2 are permitted for down pipes which do not run through more than three storeys or which are not longer than 10 m and which pass
over to horizontal pipes. However, we recommend using the 2 x 44 double bend for sound insulation reasons.
59
01
60
01
61
01
50
kg
single
68
54
72
140
1,0
kg
item no.
double single
240581
item no.
double
70
71
64
74
145
1,2
231374*
100
77,5
80
77,5
155
2,1
2,2
100267
100266*
150
87,7
104
87,5
175
3,8
3,8
232746
237738
DN X1 X2 X3 L
kg
item no.
2,9
100318*
* obsolete model
75
80
75
150
B
150
150
SML-Rohr
D1
K
D2
100
* obsolete model
D1
K
SML Connectors
with Flange
D2
DE
B
K* screws
DN
D1 D2
per 8 pcs
kg
item no.
100
220
18
24
180 M16
5,8
665934
125
250
18
26
210 M16
8,4
665944
150
285
22
26
240 M20
10,3
665954
200
340
22
26
295 M20
14,5
665964
D1
D2
Delivery without screws and seals
SML-Rohr
DE
D 1 for Vitrified
SML Connections
D2
Clay Pipes
DN
140
1
3
d
140
62
kg
item no.
100
159 2,0
4,9
664924
125
187 3,5
6,7
664934
150
218 3,5
9,7
664944
200
278 3,5
13,3
664954
70
DN
DN
70
2
01
DN
item no.
100
100312
125
100313
150
100314
200
100315
SML connection
for clay pipes
Tecoctect-se-S sealing
DN
100 102567
item no.
125
102568
150
102569
200
102570
DN
item no.
100
100295
125
100296
150
100297
200
100298
Clay pipe transition ring clay pipe ring EN 295 (UR) for connecting SML to clay pipes with push-in
socket L as per EN 295-1, jointing system F.
For connection SML DN 200 and DN 250 to clay pipe with push-in socket K as per EN 295-1, jointing system C, we recommend the transition ring of company Mcher (www.muecher.com).
SML-pipe
Tecotect-se-
(=transition seal)
clay pipe
Tecotect-se- sealing
DN
item no.
100
102573
125
102574
150
102575
200
102576
63
01
100
SML pipe
125
Rollfix connection
150
200
KGUG fitting
KG underground
drainage pipe with
socket as per EN 1401
SML-Rohr
Rollfix-Verbinder
KGUG-Formstck
KG-Rohr mit
Steckmuffe
SML-Rohr
available e.g from the company Otto Haas KG, www.haas.de
Mcher Canada Plus, Typ 2B
pipe of different
material
spigot end
SML-Rohr
64
01
65
02
66
02
Dkorapid coupling
DN
item no.
50 71 83 47
218592
70* 91 103 45
218593
80 96 107 47
235494
100 123 135 47
214405
125 152 164 54
218594
150 177 189 54
218595
200 230 240 62
240168
* obsolete model, maximum dimensions after installation. DN 250 and 300 on request
OUR
RECOMMENDATION
DN
item no.
50 71 83 47
240610
70* 91 103 45
240611
80 96 107 47
240614
100 123 135 47
240615
125 152 164 54
240616
150 177 189 54
240617
200 230 240 62
240618
* obsolete model, maximum dimensions after installation, DN 250 and 300 on request.
OUR
RECOMMENDATION
02
DN
item no.
50
70
80
39,5
234826
70*
90
100
39,5
234827
80
95
105
39,5
235472
100
125
135
45,4
234828
125
147
162
54,5
234829
150
172
187
54,5
234830
200
227
244
70,0
234831
250
278
306
91
234832
300
330
359
91
234833
One screw coupling for soil installation without additional corrosion protection and for installation
outside of buildings.
Attention: particularly aggressive soils may call for an additional corrosion protection
(e.g. shrinking hose)
68
02
CV coupling
DN
item no.
50 14 22,5 65 48 659436
70* 14 22,5 85 48 659437
80 14 22,5 88 48 235859
100 18 25,5 115 54 659438
125 18 31 140 65 659439
150 18 31 170 65 659440
200 18 37 220 78 659441
250 18 37 286 78 659442
300 18 37 338 78 659443
1 2 3 4 5
SML-pipe
B
two parts
from DN 200
Double screw coupling. The metal collar is opened completely for installation,
therefore the coupling is suitable for use in situations with reduced space.
Attention: not suitable for installation near ceiling and wall penetrations with fire rating.
1 metal collar
2 slit hexagonal screws (DN 50
and 70 M6, DN 100 up to 300 M8)
3 guiding plate
4 threaded plate
5 sealing collar
Screw size:
slotted hexagonal screws; DN 5080: M 6; DN 100300: M 8
Torque:
DN 5080: 68 Nm; DN 100150: 1012 Nm;
DN 200300: 1520 Nm
Installation instructions see page 82.
CE coupling
DN
item no.
50* 14 22,5 65 48 100240
70* 14 22,5 85 48 100236
100*
18
25,5
115
54
100185
125* 18 31 140 65 100237
150* 18 31 170 65 100241
200* 18 37 220 78 100186
250* 18 37 286 78 100187
300* 18 37 338 78 100188
1 2 3 4 5
SML-pipe
B
two parts
from DN 200
Double screw coupling for soil installation (only with additional corrosion protection)
Also available as CV Inox (W5) version, suitable for bridge drainage applications with
Dker MLB pipes.
Screw size:
hexagonal screws; DN 50: M6, AF 10; DN 100300: M8, AF 13
Torque:
DN 5070: 68 Nm; DN 100150: 1012 Nm;
DN 200300: 1520 Nm
Marks:
CE, W4
Installation instructions see page 82.
69
02
DN
400
445
item no.
110
100307
Double screw coupling for soil installation (only with additional corrosion protection)
Material metal collar:
W4, austenitic stainless steel 1.4301 as per EN 10088
Material locking parts:
austenitic stainless steel, 1.4301 as per EN 10088
Material sealing:
EPDM
Axial restraint:
Screw size:
hexagonal screws M10
Torque: 3540 Nm
SVE coupling
DN
L
1
item no.
50 77 60 29 2 659468
80
103,5
65,5
32
235483
100
134
82
39,5
659478
125 161 103 50 3 659479
150 186 103 50 3 659480
200 238 114 55,5 3 659481
L1
Material sealing:
sealing lips NR-SBR
Axial restraint:
Screw size:
Torque:
Installaton instructions see page 85.
70
02
150 113 50 35 185 215 234836
200 138 74 35 240 270 234837
250 138 74 35 305 335 234838
d
300 138 74 35 360 390 234839
400 139 74 35 460 490 234840
500 140 74 35 565 595 234841
600 139 74 35 665 695 234842
e
c
b
a
c
b
a
98
40
25
100
120
234844
80 98 40 25 105
125 235482
100 98 40 25 130
150 234845
125 115 50 35 165
195 234846
150 115 50 35 185
215 234847
d
200 140 67 35 240
270 234848
250 140 67 35 305
335 234849
300 140 67 35 360
390 234850
400 142 67 35 460
490 234851
e
c
500 142 67 35 565
595 234852
600 142 67 35 665
695 234853
b
a
Coupling with axial restraint for installation in the soil or outside of buildings
Attention: particularly aggressive soils may call for an additional corrosion protection
(e.g. shrinking hose)
c
b
a
casing austenitic stainless steel 1.4571, claw ring 1.4310, as per EN 10088
bolts 1.4401, screws 1.4404 as per EN 10088
EPDM
DN 50400: up to 10 bar; DN 500: up to 6 bar; DN 600: up to 4 bar
DN 50: M 8; DN 70100: M 10; DN 125150: M 12; DN 200600: M 16
as stated on the coupling
71
02
DN D L
item no.
50
124
70*
80
DN 40 - 150
DN 40 - 150
DN 200 - 300
DN 200 - 300
OUR
RECOMMENDATION
FOR INCREASED INSIDE
PRESSURE
72
235360
146
74
235361
149
72
235498
100
180
85
235280
125
210
98
235315
150
230
98
235316
200
287
111
235281
250
367
130
216888
300
419
130
100304
Security collar with axial restraint for all Rapid and CV/CE couplings
galvanised steel
galvanised steel, yellow chromated 8 8.8
DN 50100: up to 10 bar; DN 125150: up to 5 bar;
DN 250300: up to 1 bar
DN 5080: round head screws with hexagon socket with washers
M 8 x 30; DN 100150: round head screws with hexagon socket
with washers M 10 x 35; DN 200: hexagonal screw with washers
and self-locking nut galvanised M 10 x 30, DN 250-300: M 12 x 30
DN 50 and 70: 1820 Nm; DN 80: 2023 Nm;
DN 100125: 3035 Nm; DN 150: 3335 Nm; DN 200: 4050 Nm,
DN 250300: 5055 Nm
DN
item no.
400 30 460 160
100305
72
02
D2 D3
D4
D5
L1
50
72
56 30 57 67,5 63 19 40 40-56 100270
70* 92 75
41
77
86,5
77
19
52,5
56-75
100271
80
108
75 41 81 91 83 20 52,5 56-75 236756
80**
108
90 57 81 91 83 20 55 75-90 235346
100 128 110
78
108
118
95
21
65
104-110
100272
90
132
145
103
26
72
125
100273
* obsolete model
** reducing DN 90 plastic pipe to DN 80 cast iron pipe is only admissible on a WC connection bend,
but not in all countries.!
L
L1
L2
Screw size:
cross-slit screw, width 7
Torque:
ca. 2 Nm
Insertion lengths:
DN 50: 42 mm; DN 70: 55 mm; DN 80: 5560 mm;
DN 100: 65 mm; DN 125: 75 mm
D2
D3
D3
D2
D1
D5
D4
116
90,5
35,5
40
100030
For connecting pipes of other materials to cast iron sewage pipes, up to three connecting pipes
German Approval no.:
Z-42.5-240
Material: EPDM
Material locking parts:
worm thread clamp stainless steel 1.4016,
screw galvanised steel
Axial restraint:
Screw size:
worm thread screw SW7
Torque:
5.0 + 0.5 Nm
D1
L2
D2
D3
L1
D5
D4
For further connection possibilities from plastic pipelines to SML please consider e.g. the Mcher
adapter coupling MAC, www.muecher.com.
73
02
Multiquick coupling
DN D1 D2 D3
100 x 70 117
111
D4 d1 d2 d3 d4
101
81
108
104
93
74
item no.
107
234859
D2
D3
D4
d3
d4
d1
d2
Transition coupling for socketless cast iron sewage pipes DN 100 or old cast iron socket pipes
DN 100 with an exterior diameter of max. 115 mm to other materials with an exterior diameter
of 72 - 110 mm.
D1
Screw size:
worm thread screw SW7
Torque:
5.0 + 0.5 Nm
Installation instructions see page 87.
Transition coupling
DN
L
1
item no.
70 x 80
96 107 47 30 235347
maximum dimensions after installation
Transition coupling for socketless cast iron drainage pipes and fittings DN 70 and DN 80
Material metal collar:
W2, stabilised stainless steel, 14510/11 as per EN 10088
Material locking parts:
lock 1.4301, screw, washer, square nut galvanised,
yellow-chromated
Material sealing:
EPDM
Axial restraint:
Screw size:
M-8-screw with 6 mm hexagon socket
Torque: 1020 Nm
SML
DN 70
Schlauchstck
74/79
L1
SML
DN 80
D
74
02
DN
core drilling
item no.
100 133 145 135 140 180 237694
125 160 175 150 155 200 237695
150 188 198 150 170 240 237696
maximum dimensions after installation
Fire resistance:
EI 90 as per classification report no. 0672-901 7132 000/Re/Pk
of MPA Stuttgart
German Approval no.:
ABZ DIBt Z.19.17-1893
Material metal collar:
stabilised stainless steel, 1.4510/11 as per EN 10088
Material locking parts:
galvanised steel
Material sealing:
EPDM
Material plastic pipe insert: PE-HD / PP
Material intumescence material: expandable graphite on glass fibre fabric,
intumescing at approx. 150C
Axial restraint:
Screw size:
M8
Torque:
until the fastening heads come together; max. 18 Nm (DN 80) /
23 Nm (DN 100150)
Installation of the coupling similar to Rapid couplings (see page 81). Fasten the screws alternately and evenly. The upper 2040 mm with the intumescence material strip must be placed in
the ceiling; the lower two thirds must protrude below the ceiling (see page 28).
75
76
Dker CV coupling
CE coupling
3.
4.
5.
6.
7.
100
In case of unclarity
please consult with the
factory
*DN 200:
grip collars of changes
of direction
400
50100/125150/200/250300
50125
50200
50400/500/600
100600
400
50300
50300
SVE coupling
9.
50200*
Dkorapid Inox
2.
50200*/250300
50200*
Dkorapid coupling
1.
Nominal size DN
10/5/3/1
10/6/4
0,5/0,3
0,5
0,5
axial restraint
up to ... bar
in the building
in concrete
outside
of building
in the soil
connection to
plastic pipes
COUPLINGS DELIVERY PROGRAMME
02
02
77
03
78
Installation Instructions
03
INSTALLATION INSTRUCTIONS
As these tests are carried out while the pipes are secured
against axial displacement, these test pressures cannot be applied directly to installations in a building. For the actual application, rather than the pressure tightness, what counts is the thrust
resistance or axial restraint of the couplings, or the information
what measure can be taken in order to obtain the required axial
restraint. These measures can be grip collars, fixings, abutments
etc. The table of page 76 gives the required information.
Installation instructions and admissible pressure loads
on Dker SML couplings
Special requirements are to be considered for drainage pipelines
which can be exposed to higher inside pressures than 0.5 bar.
This concerns e.g.
all tests are done in a strain-relieved state, i.e. the pipes are
secured against excessive axial displacement
joints up to and including DN 200, aligned or deflected up to
3: up to 5 bar
joints surpassing DN 200, aligned or deflected up to 145:
up to 3 bar
joints subject to shear force of 10 DN in newtons, aligned:
up to 1 bar
joints which will only carry limited pressures because of
the intended use and installation, aligned or deflected
up to 3: up to 0.5 bar.
joints connecting to sanitary ware: up to 0.1 bar
79
INSTALLATION INSTRUCTIONS
03
On principle it is necessary to have compensators in order to
prevent the waste water pumps vibrations from being transmitted onto the pressure pipe. The fixings must be carried out in
accordance with the Dker instructions. Pipe clamps should be
mounted either direct to the wall or ceiling or in case of larger
distances onto corresponding rails or supports. The clamps must
be fixed with M16 rods.
Reducers may not be installed directly at the pressure outlet (elastic
pipe coupling) of the waste water pump.
In case of doubts on the pressure line we recommend to consult us
or the manufacturer of the pump.
1
However, at offsets in the rainwater stack, at changes of direction, in the lower part of rainwater collection lines as well as
pipeline sections in the back water area, the couplings must be
secured with appropriate grip collars.
3 = gravity drainage
rain water pipeline
2 = ventilation waste
water pump
6 = pressure line
waste water pump
street level
= back water level
(in general)
4
5
80
03
INSTALLATION INSTRUCTIONS
Installation Instructions:
81
INSTALLATION INSTRUCTIONS
03
CV Coupling / CE Coupling
CV coupling
CE coupling
Installation Instructions:
82
03
INSTALLATION INSTRUCTIONS
Installation Instructions:
1/2
1/2
1/2
Nm
Nm
83
INSTALLATION INSTRUCTIONS
03
item
DN
Dker
Kombi
grip collar
50
10
80
10
100
10
125
Dker
grip collar
axial
no. of
restraint up segto ... bar
mentse
Installation instructions
1. The claw segments must evenly wrap
around the pipe couplings. Therefore
screw the segments together loosely at
first and watch out that the claw inserts
do not touch the metal collar of the
coupling.
2. Then alternately crosswise tighten the
screws or nuts, so that the fastening
parts are drawn together parallel and
with the same distances. Adhere to
the torques stated in the table for each
screw, even if the fastening parts already
touch at inferior torques.
screws
screw
dimension
torque
Nm
M 8 x 30
1820
M 8 x 30
2023
M 10 x 35
3035
M 10x40
3035
150
M 10x40
3335
200
M 10x30
4050
250
M 12x30
5055
300
M 12x30
5055
400
M 12
6570
hexagonal screw
with washers*
and selflocking
nut
hexagonal screw
with washers*
and selflocking
nut
* important: do not forget to insert the washers under the screw heads and nuts!
84
03
INSTALLATION INSTRUCTIONS
SVE Coupling
Installation instruction:
1. Make sure that the sealing rings
completely lie in the bead evenly
2. Clean pipes and fittings at the
connection areas
Attention:
Straight pipelines must be covered with
soil in order to prevent lateral movement.
At changes of direction and branches,
concrete anchorage is required to withstand
internal pressure (during pressure
testing and normal operation).
85
INSTALLATION INSTRUCTIONS
03
50
70
80
80
100
125
4056 mm
5675 mm
5675 mm
7590 mm
104110 mm
125 mm
42
55
55
60
65
75
Installation instructions:
Attention:
The connecting pipe may have to be fixed
in order to avoid slipping due to internal
pressure.
86
03
INSTALLATION INSTRUCTIONS
Multiquick Coupling
Connection possibilities
Dker SML pipes and fittings DN 100
to inherently stable other materials with
an exterior diameter of 72 up to 110 mm.
Dker SML pipes and fittings DN 100 to
cast iron socket pipes DN 100 with an exterior diameter up to 115 mm. The coupling
is delivered with two identical worm thread
clamps, which are both adequate for the
large diameter tolerance.
Installation instructions:
Attention:
The connecting pipe may have to be fixed
in order to avoid slipping due to internal
pressure.
87
INSTALLATION INSTRUCTIONS
03
Transition Coupling DN 70 DN 80 for SML-Pipe Systems as per DIN EN 877 and DIN 19522
Application
Transition coupling for SML pipe systems
as per EN 877 DN 70 to DN 80 (also called
DN 75/80).
Material
metal collar stainless steel
material no. 1.4510/11 W2
EPDM rubber
Attention:
The transition from DN 80 to DN 70 in the
flow direction is only admissible for repair
and modernization of old DN 70 lines where
DN 70 is no longer available.
Installation instructions:
88
03
INSTALLATION INSTRUCTIONS
89
04
90
04
Cutting Pipes
Dker hubless cast iron drainage pipes can be cut readily with the following tools:
1. Exact PipeCut pipe saw
This pipe saw ensures a precise, fast and safe cut without flying
sparks and hot chips.
1. Belt saw
Portable belt saws cut pipes perfectly
3. Wheel cutter
For use without electricity
91
04
1,40
On principle, cast iron drainage pipes can be imbedded in concrete. The cast iron expansion coefficient practically corresponds
to that of concrete. As concrete passivates iron, no special protection against corrosion is necessary for SML pipelines as well
as couplings. The standard single screw or twin screw couplings
can be used. The pipes must be surrounded by 5 cm concrete
all around. When imbedding the pipeline in concrete and during
prior pressure testing of the pipeline, considerable forces may
occur. In addition, when imbedding in base plates usually only
little declivity is available and therefore the pipeline must be
perfectly adjusted. The arising forces (which would be the weight
including the water filling) should be taken in with brackets and
transferred to the lower concrete, soil or the intended reinforcement. Use of threaded rods simplifies the arrangement of the
usually short descent. The pipeline will tend to float to the
surface when pouring in concrete. Therefore it must be secured
with brackets. We recommend to fill the pipeline with water
before imbedding it in concrete. If SML pipelines are imbedded
in waterproof concrete bottoms, it is usually expected that the
concrete must surround the pipe all around with 20 cm. If many
fittings are strung together and therefore bracket fastening is
not possible, then grip collars will have to be used.
0,80
concrete haunch
SML
92
lower concrete
sliding layer
0,2
1200 mm
1000 mm
CV coupling
concrete bottom
permanently
elastic sealing
Settling of max. 50 mm
Expansion gap
04
Leak Test
When underground pipelines are installed or modified, they must be
tested for water tightness. The actual acceptance test is done after
filling in the trench. For your own safety we recommend to carry out
and additional pressure test before filling in the trench. Obviously
this allows you to react to possible leakages without re-opening the
trench.
For the test duration and filling of the pipelines, EN 1610 gives
detailed instructions. The pipeline components need to be secured
against slipping and moving (during pressure test and during operation), in particular at changes of direction. The reaction forces
that can occur need to be considered while laying the pipeline.
This means that the straight lines except the couplings should
be covered up to prevent movement. At changes of directions and
branches, pipes and fittings need to be secured, e.g. with grip collars, concrete abutments or similar.
For detailed information about underground installation please consult the MLK-protec Specifiers Manual.
A corresponding overcoating is also to be recommended for installation in other areas with elevated humidity, or in aggressive environments.
93
FIXINGS
04
2500
max. 2000
2500
max. 2000
SML-Passrohre mit
Klemm- und Mauerflansch
Fallrohrsttze
max. 750
max. 2000
Leitungsfhrung: Ansicht
max. 750
Leitungsfhrung: Draufsicht
94
max. 750
Alle Mae in mm
04
FIXINGS
95
ELECTRICAL CONTINUITY
04
Electrical Continuity
In some countries equipotential bonding, i.e. earthing of all exposed metallic items in a building is required.
Unlike welded metallic pipelines, a SML installation is not automatically earthed. The rubber lips inside the couplings prevent
any direct contact between pipes and fittings.
Electrical continuity can be obtained by using suitable couplings.
Couplings such as the Dkorapid couplings, whose metal collars grip the pipe itself, can serve to provide electrical continuity
along the installation, under condition that the electrical resistance of the installed coupling is not too high.
The British national annex NA8 to EN 877 provides a test method
and maximum electrical resistance for couplings:
NA 8 Electrical continuity
The (EN 877) Standard does not accommodate electrical requirements, for such requirements BS 6087 amendment 2 should be
referenced. The text of BS 6087 amendment 2 is reproduced
below:
If provision is made for electrical continuity, the electrical resistance of the coupling shall not exceed 0.3 ohms, when tested
in accordance with the following procedure:
96
04
FLOW CAPACITIES
97
AQUAPERFECT
04
Gravity drainage
98
Standards
The planning and execution of siphonic systems is based on:
EN 12056-3 (Layout and calculationn of roof drainage)
DIN 1986-100 (German supplement to EN 12056)
EN 1253 (roof drains)
04
AQUAPERFECT
Functioning
Calculation
99
AQUAPERFECT
04
roof drain
acceleration line
88 bends
connection line
2 bends, 45 each
or double bend
collection pipe
45 branches
critical point
highest negative pressure
Dkorapid
with grip collar
at changes of
direction and
reductions
down pipe
zero-point
pressure conversion
Dkorapid
Dkorapid with grip
collar on all connections
expansion point
transition to gravity drainage
max.
0,75 m
max.
0,75 m
max.
2,00 m
100
2,00 m
0,75 m
max.
0,75 m
relaxation distance
positive pressure
04
AQUAPERFECT
Fixings
The basic rules of page 94/95 are to be observed.
Fixed-point devices are to be installed with an inbetween distance of no more than 12 m (distance to the ceiling < 0.5 m) or
6 m (distance to the ceiling 0.5 1 m). The fixed points can be
executed with threaded rods at an angle of at least 30 to the
vertical fixing, or with consoles.
Pipelines with risk of water condensation
Pipelines that can be subject to condensation or frost must be
insulated accordingly. We recommend using the preinsulated
compound pipe system VML.
Contact
For the calculation of Aquaperfect siphonic systems and in
case of technical questions please contact our hotline at
+49 9353 791-280.
Fittings
At branchings, branches with 45 angles must be used, for turns
bends with 45, or double bends. Only at the end of the acceleration line (below the roof drain) and at the transition into the
down pipe, 88 bends are used.
Couplings
On principle Rapid couplings should be used at all connections.
In the area of negative pressure, all turns, branchings, reductions
and the complete acceleration line must be secured with grip
collars. In the area of positive pressure, all couplings must be
secured with grip collars. Where the gravity drainage starts, on
a length of 6 m all changes of direction are to be secured with
grip collars. In case of down pipes of more than 30 m height, the
bends must be secured in any case.
101
04
102
04
Tender texts
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103
05
104
Specifying Texts
05
SPECIFYING TEXTS
Installation:
As per Dker installation instructions and in accordance with the technical
regulations of EN 12056 / DIN 1986 part 100 / EN 752, EN 1610
Couplings:
Dkorapid, Dkorapid Inox, Rapid-Inox, CE dual ring coupling, Connect-F
Inox coupling, Connect-G Inox coupling, CV coupling, CE coupling, Dker EK
Fix coupling Z-42.5-299 or Konfix-Multi coupling Z-42.5-240 and Multiquick
coupling Z-42.5-240 for connection to pipes, fittings and other elements (e.g.
floor drain) made of other materials to SML. The securing of pipelines with
the risk of internal pressure and axial restraint require grip collars or Connect
couplings. Couplings and grip collars are paid for separately
1 mtrs. Dker SML pipes in trade lengths of 3000 mm, DN ......., including
cutting to length, supply and installation
material:
wages:
Fittings*
2 pcs. Dker SML bends all angles (15,30,45,68,88), DN ......, supply
and installation
material:
wages:
3 pcs. Dker SML branches all angles (45, 70, 88), DN ....... x .......,
supply and installation
material:
wages:
material:
wages:
material:
wages:
6 pcs. Dker SML inspection pipes with round opening, for down pipes,
DN ........, supply and installation
material:
wages:
105
SPECIFYING TEXTS
No.
Quantity
05
Subject
7 pcs. Dker SML inspection pipes with rectangular opening, for horizontal
and down pipes, DN ........, supply and installation
material:
wages:
8 pcs. Dker SML down pipe supports including supporting ring with rubber ring, DN ........., supply and installation
material:
wages:
material:
wages:
10 pcs. Dkorapid Inox couplings, metal collar and lock made of material
no. 1.4404 as per EN 10088, lock with only one bolt, bolt, square nut and
washer steel A4. Sealing collar made of EPDM,
DN ........, supply and installation.
material:
wages:
11 pcs. Rapid Inox couplings, lock with only one bolt, all parts made of
material no. 1.4571/1.4401 as per EN 10088, sealing collar made of
EPDM**,
DN ........, supply and installation.
material:
wages:
12
material:
wages:
13 pcs. CE couplings, metal collar, lock and screws made of chromium nickel
steel, material no. 1.4301 as per EN 10088, sealing collar made of EPDM,
DN .........., supply and installation.
material:
wages:
14 pcs. Dker CE dual ring coupling, metal collar, locking parts and screws
made of chromium nickel steel, material no. 1.4301 as per EN 10088, sealing collar made of EPDM,
DN ..........., supply and installation.
material:
wages:
15 pcs. Connect-F Inox couplings, metal collar made of material no. 1.4571,
locking parts made of material no. 1.4401, screws made of material no.
1.4404, sealing collar made of EPDM, DN ............., supply and installation.
106
material:
wages:
05
No.
SPECIFYING TEXTS
Quantity
Subject
16 pcs. Connect-G Inox couplings, coupling with axial restraint, metal collar made of material no. 1.4571, locking parts made of material no. 1.4401,
screws made of material no. 1.4404, claw ring made of material no. 1.4310,
sealing collar made of EPDM, DN ............., supply and installation.
material:
wages:
material:
wages:
material:
wages:
19 pcs. Multiquick couplings, approval no. Z-42.5-240 made of EPDM, including clamp straps, for connection of pipes made of other materials to SML,
DN 100, supply and installation.
material:
wages:
20 pcs. Kombi grip collars, securing grip collar with axial restraint for
Dkorapid and Rapid Inox couplings as well as CV and CE couplings on
pipelines subject to inside pressure, DN ........., supply and installation.
material:
wages:
21
pcs. Express grip collars, securing grip collar with hinge technology with
axial restraint for Dkorapid and Rapid Inox couplings as well as CV and CE
couplings on pipelines subject to inside pressure, DN .........,
supply and installation.
material:
wages:
22 pcs. Dker grip collars, galvanised steel, securing grip collar with axial
restraint for Dker CV- and CE couplings on pipelines subject to inside
pressure, DN ........., supply and installation.
material:
wages:
107
CONTACTS
108
DRAINAGE TECHNOLOGY
GLASS LINING TECHNOLOGIES
JOBBING FOUNDRY
FITTINGS AND VALVES
Internet: www.dueker.de
E-Mail: [email protected]