Relex, Transparent and Bicolour Glass Level Gauges
Relex, Transparent and Bicolour Glass Level Gauges
Relex, Transparent and Bicolour Glass Level Gauges
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BONETTI
Quality Valves & Level Gauges
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General information
CESARE BONETTI Company has been manufacturing level
gauges since their origin. This product has been our industrial
speciality in Italy and all over the world since the twenties.
This catalogue describes our glass level gauges, whereas our
magnetic level gauges are shown in a separate bulletin.
When you only state the operating conditions, namely:
fluid
working pressure
working temperature
we are able to supply the most suitable level gauge from both the
points of view functionality and price.
There are three basic types of glass level gauges:
reflex
transparent
bicolour.
BONETTI reflex level gauges (Fig. 701)
Working principle:
The liquid level is distinguished by the different brightness of the
reflex glass in the water or in the steam space. in fact, where there
is liquid in contact with the glass, the incidental light is refracted to
the inside of the gauge and absorbed; in the steam space, the
incidental light is reflected against the glass grooves and the glass
appears very bright (Fig. 701).
Applications:
Reflex level gauges can be used in most of application and offer
great advantages in terms of:
low initial cost
low operating cost
easy level reading
Reflex level gauges cannot be used in certain cases as for example:
when the separation level between two liquids has to be read
(interface);
when besides the level indication, the observation of the liquid
colour is required;
when the process fluid is high-pressure water steam, since in
this case the glass must be protected from the solvent action of
the boiler water by using mica shields;
when the process fluid is such that can corrode the glass (e.g.
high temperature alkaline solutions or hydrofluoric acid), since
mica shields or Polytrifluorochloroethylene shields must be
used to protect the glass.
BONETTI transparent level gauges (Fig.702 and 703)
Working principle:
Apart from glass tube level gauges, transparent level gauges are
always fitted with two plate transparent glasses between which the
fluid is contained. The fluid level is indicated as the result of the different transparency of the two media (Fig. 702) and in some cases
(for water steam), by conveying upwards on to the surface of separation (between liquid and gaseous substances) a source of light
(Fig. 703) located at the back of the gauge, the rays of which are
totally reflected down to the observer.
Applications:
Transparent level gauges are suitable for almost all installations.
In fact they permit:
the use of mica shields or Polytrifluorochloroethylene shields to
protect the glass from the corrosive action of the process fluid;
the observation of interface;
the observation of the liquid colour.
Fig. 701
01
reflex
Fig. 702
transparent
Fig. 703
transparent
Fig. 704
bicolour
Fig. 812
bicolour
BONETTI
Quality Valves & Level Gauges
Bicolour
T r a n s p a r e n t
R e f l e x
Fig. 864
NOTE:
Type
Page
BR14 - GP11
BR 14 - G11
BR12 - GP11
Material
Schedule
Max operating
Rating (**)
conditions Temp. C
ASME Class
Press. Bar
PN bar
Fluid
52
20
211
25
52
32
236
40
Water steam
120
300(*)
BR12 - G11
52, 64
64
40
BR22 - GP11
52
12
187
BR22 - GP12
52, 64
28
10
38
300(*)
BR23 - GP11
52
22
216
Water steam
BR23 - GP12
52, 63, 64
105
80
38
300(*)
BR24 - GP11
10
52
32
236
BR24 - GP12
10
52, 63, 64
165
105
38
300(*)
900
100
BR28 - G41
11
200
160
38
300(*)
1500
250
BR28 - GP12
11
52, 63, 64
165
105
38
300(*)
BR25 - GP12
12
52, 63, 64
105
62
38
300(*)
900
100
BR13 - G51
13
52
400
120
(2500)
(400)
14
BTV - GP11
15
52, 63, 64
6
12
158
38
BT23 - GP11
16
52
12
187
BT23 - GP12
16
52, 63, 64
51
30
38
300(*)
BT24 - GP11
17
52
20
211
BT24 - GP12
17
52, 63, 64
105
62
38
300(*)
600
100
BT25 - GP12
18
52, 63, 64
105
62
38
300(*)
600
100
BT28 - GP11
19
52
50
264
BT28 - GP12
19
52, 63, 64
120
80
38
300(*)
600
100
BT29 - G41
20
52, 63, 64
165
100
38
300(*)
900
160
BT33 - G52
22
51
90
302
BT32 - G52
23
51
103
313
26
BC24 - GP11
24
52
20
211
Water steam
BC28 - GP11
24
52
40
249
Water steam
BC33 - G52
24
52
90
302
Water steam
BC32 - G52
24
51
103
313
Water steam
BC1 - G55
25
51
210
368
Water steam
600
100
Water steam
(600)
300
Water steam
Water steam
(600)
(*) Maximum allowable temperature according to DIN 7081 / 1999-05. For operating condition with temperature over 300 C,
please apply to our Sales or Technical department.
(**) The shown rating is an indication only: level gauge rating can change according the level gauge valve fitted on it. See al so
notes on page 5 and apply to us for further information
02
BONETTI
Quality Valves & Level Gauges
Fig. 706
51
Stainless steel
52
Stainless steel
General purpose
55
Stainless steel
AISI 316
61
Stainless steel
AISI 316
62
Stainless steel
AISI 316
External not wetted parts of carbon steel. Exclusion of copper, Corrosive fluids
silver and their alloys.
63
Stainless steel
AISI 316
64
Stainless steel
AISI 316
External not wetted parts of carbon steel. Exclusion of copper, Corrosive fluids
silver and their alloys.
Material Schedule
SPECIAL
The tag indicating the type of the level gauge consists of two
parts that define:
The level gauges having their tag followed by a Z are special constructions. They are suitable for operating conditions
different than the ones shown in Fig. 864 for the corresponding standard type.
03
Application
For some types of level gauges we have normally available components made of different nuances of AISI 316,
Monel 400 (ASTM B164 - Class A), Hastelloy B, Hastelloy C, Incoloy 825, Carpenter 20 CB 3, Nickel, Titanium,
Ebonite, PVC, Polypropylene, PTFE. Apply to us for other materials.
Remarks
In Fig. 706 is indicated the material of the piston for the set of
valves type GP11 and GP12. For a detailed list of material
currently employed on shut-off valves, refer to tables shown
on the pages illustrating the level gauges valves (from page
27 to page 33)
10
11
12
13
Most of Figures show the level gauges fitted with the Sets
type GP11, GP12 (Fig. 834 page 29). They can also be fitted
with Sets G41, G42, GS41, GS42 (see pages 30 and 31). In
the latter case the level gauges identification tag changes
after the hyphen, e.g. from BR24-GP11 to BR24-G41. The
maximum operating conditions, ratings and applications are
a function of the gauge body, therefore Fig. 864 and 706 are
still valid.
14
Fig. 836.1
Type BR14-GP11
Size
Length of length of
glass
body
Visible
length
CC min.
with GP11
CC min.
with G11
Weight
kg
165
178
145
291
279
9,0
190
203
170
316
304
9,4
220
233
200
346
334
9,8
250
263
230
376
364
10,3
280
293
260
406
394
10,8
320
333
300
446
434
11,3
340
353
320
466
454
11,7
BR14 gauges are fitted with reflex glasses type A (see page
38).
04
BONETTI
Quality Valves & Level Gauges
Fig. 837
05
CC min.
with
GP12
115
128
95
241
209
229
182
11,7
140
153
120
266
234
254
207
12,1
165
178
145
291
259
279
232
12,9
190
203
170
316
284
304
257
13,3
220
233
200
346
314
334
287
14,1
250
263
230
376
344
364
317
15
280
293
260
406
374
394
347
15,5
320
333
300
446
414
434
387
16,5
340
353
320
466
434
454
407
17,2
2x4
190
413
380
526
494
514
467
18,2
2x5
220
473
440
586
554
574
527
19,8
2x6
250
533
500
646
614
634
587
21,7
2x7
280
593
560
706
674
694
647
22,6
2x8
320
673
640
786
754
774
727
24,6
2x9
340
713
680
826
794
814
767
26
3x6
250
803
770
916
884
904
857
28,4
3x7
280
893
860
1006
974
994
947
29,8
3x8
320
1013
980
1126
1094
1114
1067
32,8
3x9
340
1073
1040
1186
1154
1174
1127
34,9
4x7
280
1193
1160
1306
1274
1294
1247
36,9
4x8
320
1353
1320
1466
1434
1454
1407
40,9
4x9
340
1433
1400
1546
1514
1534
1487
43,7
5x7
280
1493
1460
1606
1574
1594
1547
44,3
5x8
320
1693
1660
1806
1774
1794
1747
49,1
5x9
340
1793
1760
1906
1874
1894
1847
52,6
6x8
320
2033
2000
2146
2114
2134
2087
57,2
6x9
340
2153
2120
2266
2234
2254
2207
61,4
7x9
340
2513
2480
2626
2594
2614
2567
70,3
Type BR12-GP11
BR12 gauges are fitted with reflex glasses type A (see page
38).
Fig. 838.1
Size
1
2
3
4
5
6
7
8
9
2x4
2x5
2x6
2x7
2x8
2x9
3x6
3x7
3x8
3x9
4x7
4x8
4x9
5x7
5x8
5x9
6x8
6x9
7x9
Type BR22-GP11
Length
CC min.
Length Visible
CC min.
of
CC min.
Weight
with
Weight
of body length
with
glass
with GP11
kg
kg
G & GS
GP12
41 & 42
G
B
V
115
140
165
190
220
250
280
320
340
190
220
250
280
320
340
250
280
320
340
280
320
340
280
320
340
320
340
340
128
153
178
203
233
263
293
333
353
413
473
533
593
673
713
803
893
1013
1073
1193
1353
1433
1493
1693
1793
2033
2153
2513
95
120
145
170
200
230
260
300
320
380
440
500
560
640
680
770
860
980
1040
1160
1320
1400
1460
1660
1760
2000
2120
2480
241
266
291
316
346
376
406
446
466
526
586
646
706
786
826
916
1006
1126
1186
1306
1466
1546
1606
1806
1906
2146
2266
2626
209
234
259
284
314
344
374
414
434
494
554
614
674
754
794
884
974
1094
1154
1274
1434
1514
1574
1774
1874
2114
2234
2594
10,0
10,3
10,8
11,1
11,3
12,0
12,2
12,8
13,0
13,9
14,4
15,7
16,1
17,4
17,8
19,4
20,0
21,9
22,5
23,9
26,5
27,3
27,8
31,0
32,0
35,6
36,8
41,5
218
243
268
293
323
353
383
423
443
503
563
623
683
763
803
893
983
1103
1163
1283
1443
1523
1583
1783
1883
2123
2243
2603
15,0
15,7
16,2
16,5
16,7
17,4
17,6
18,2
18,4
19,3
19,8
21,1
21,5
22,8
23,2
24,8
25,4
27,3
27,9
29,3
31,9
32,7
33,2
36,4
37,4
41,0
42,2
46,9
BR22 gauges are fitted with reflex glasses type B (see page
38).
06
BONETTI
Quality Valves & Level Gauges
Size
1
2
3
4
5
6
7
8
9
2x4
2x5
2x6
2x7
2x8
2x9
3x6
3x7
3x8
3x9
4x7
4x8
4x9
5x7
5x8
5x9
6x8
6x9
7x9
Type BR23-GP11
Length
CC min.
Length Visible CC min. CC min.
of
Weight
with
Weight
of body length
with
with
glass
kg
G & GS
kg
GP11
GP12
41 & 42
G
B
V
115
140
165
190
220
250
280
320
340
190
220
250
280
320
340
250
280
320
340
280
320
340
280
320
340
320
340
340
128
153
178
203
233
263
293
333
353
413
473
533
593
673
713
803
893
1013
1073
1193
1353
1433
1493
1693
1793
2033
2153
2513
95
120
145
170
200
230
260
300
320
380
440
500
560
640
680
770
860
980
1040
1160
1320
1400
1460
1660
1760
2000
2120
2480
241
266
291
316
346
376
406
446
466
526
586
646
706
786
826
916
1006
1126
1186
1306
1466
1546
1606
1806
1906
2146
2266
2626
209
234
259
284
314
344
374
414
434
494
554
614
674
754
794
884
974
1094
1154
1274
1434
1514
1574
1774
1874
2114
2234
2594
10,4
10,8
11,7
12,2
13,0
13,9
14,2
15,2
15,7
18,0
19,5
21,4
22,0
23,9
24,9
28,9
29,7
32,7
34,2
37,5
41,5
43,5
45,3
50,2
52,8
58,1
62,0
71,3
218
243
268
293
323
353
383
423
443
503
563
623
683
763
803
893
983
1103
1163
1283
1443
1523
1583
1783
1883
2123
2243
2603
15,8
16,2
17,1
17,6
18,4
19,3
19,6
20,6
21,1
23,4
24,9
26,8
27,4
29,3
30,3
34,3
35,1
38,1
39,6
42,9
46,9
48,9
50,7
55,6
58,2
63,5
67,4
76,7
BR23 gauges are fitted with reflex glasses type B (see page
38).
07
Size
1
2
3
4
5
6
7
8
9
2x4
2x5
2x6
2x7
2x8
2x9
3x6
3x7
3x8
3x9
4x7
4x8
4x9
5x7
5x8
5x9
6x8
6x9
7x9
Type BR24-GP11
Length
CC min.
Length Visible CC min. CC min.
of
Weight
Weight
with
of body length
with
with
glass
kg
kg
G & GS
GP11
GP12
41 & 42
G
B
V
115
140
165
190
220
250
280
320
340
190
220
250
280
320
340
250
280
320
340
280
320
340
280
320
340
320
340
340
128
153
178
203
233
263
293
333
353
413
473
533
593
673
713
803
893
1013
1073
1193
1353
1433
1493
1693
1793
2033
2153
2513
95
120
145
170
200
230
260
300
320
380
440
500
560
640
680
770
860
980
1040
1160
1320
1400
1460
1660
1760
2000
2120
2480
241
266
291
316
346
376
406
446
466
526
586
646
706
786
826
916
1006
1126
1186
1306
1466
1546
1606
1806
1906
2146
2266
2626
209
234
259
284
314
344
374
414
434
494
554
614
674
754
794
884
974
1094
1154
1274
1434
1514
1574
1774
1874
2114
2234
2594
11,3
11,8
12,8
13,3
14,3
15,3
15,8
16,9
17,7
19,2
21,3
23,1
24,4
26,3
27,9
31,0
33,0
35,7
38,1
41,7
45,1
48,2
50,3
54,6
58,4
64,0
68,6
78,7
218
243
268
293
323
353
383
423
443
503
563
623
683
763
803
893
983
1103
1163
1283
1443
1523
1583
1783
1883
2123
2243
2603
16,7
17,2
18,2
18,7
19,7
20,7
21,2
22,3
23,1
24,6
26,7
28,5
29,8
31,7
33,3
36,4
38,4
41,1
43,5
47,1
50,5
53,6
55,7
60,0
63,8
69,4
74,0
84,1
BR24 gauges are fitted with reflex glasses type B (see page
38).
08
BONETTI
Quality Valves & Level Gauges
Size
1
2
3
4
5
6
7
8
9
2x4
2x5
2x6
2x7
2x8
2x9
3x6
3x7
3x8
3x9
4x7
4x8
4x9
5x7
5x8
5x9
6x8
6x9
7x9
Fig. 856
Type BR28-G41
115
140
165
190
220
250
280
320
340
190
220
250
280
320
340
250
280
320
340
280
320
340
280
320
340
320
340
340
165
190
215
240
270
300
330
370
390
450
510
570
630
710
750
840
930
1050
1110
1230
1390
1470
1530
1730
1830
2070
2190
2550
95
120
145
170
200
230
260
300
320
380
440
500
560
640
680
770
860
980
1040
1160
1320
1400
1460
1660
1760
2000
2120
2480
CC min.
with
GP12
Weight
kg
CC min.
with
G & GS
41 & 42
Weight
kg
246
271
296
321
351
381
411
451
471
531
591
651
711
791
831
921
1011
1131
1191
1311
1471
1551
1611
1811
1911
2151
2271
2631
18,8
19,6
20,5
21,5
22,7
24,1
25,4
26,8
27,7
38,9
41,3
44,1
46,7
49,5
51,3
64,1
68,0
72,2
74,9
89,3
94,9
98,5
110,6
117,6
122,1
140,3
145,7
169,3
255
280
305
330
360
390
420
460
480
540
600
660
720
800
840
930
1020
1140
1200
1320
1480
1560
1620
1820
1920
2160
2280
2640
24,2
25,0
25,9
26,9
28,1
29,5
30,8
32,2
33,1
44,3
46,7
49,5
52,1
54,9
56,7
69,5
73,4
77,6
80,3
94,7
100,3
103,9
116,0
123,0
127,5
145,7
151,1
174,7
According to the right of left position of the stop valves handle of the gauge body, the level gauges are named right
handled or left-handed. Fig. 856 shows a left-handed level
gauges.
Instead of flanges, connections can be delivered with threaded ends.It is standard 3/4 NPT union.
BR28 gauges are fitted with reflex glasses type B (see page
38).
09
Size
1
2
3
4
5
6
7
8
9
2x4
2x5
2x6
2x7
2x8
2x9
3x6
3x7
3x8
3x9
4x7
4x8
4x9
5x7
5x8
5x9
6x8
6x9
7x9
Type BR25-GP12
115
140
165
190
220
250
280
320
340
190
220
250
280
320
340
250
280
320
340
280
320
340
280
320
340
320
340
340
158
183
208
233
263
293
323
363
383
443
503
563
623
703
743
833
923
1043
1103
1223
1383
1463
1523
1723
1823
2063
2183
2543
95
120
145
170
200
230
260
300
320
380
440
500
560
640
680
770
860
980
1040
1160
1320
1400
1460
1660
1760
2000
2120
2480
CC min.
with
GP12
Weight
kg
CC min.
with
G & GS
41 & 42
Weight
kg
239
264
289
314
344
374
404
444
464
524
584
644
704
784
824
914
1004
1124
1184
1304
1464
1544
1604
1804
1904
2144
2264
2624
14,4
15,5
16,6
18,6
19,0
20,3
22,8
23,3
24,2
26,6
29,2
31,8
34,4
37,9
39,6
43,3
47,2
52,4
55,0
60,0
66,9
70,4
72,8
81,5
85,8
96,0
101,2
116,6
248
273
298
323
353
383
413
453
473
533
593
653
713
793
833
923
1013
1133
1193
1313
1473
1553
1613
1813
1913
2153
2273
2633
19,8
20,9
22,0
24,0
24,4
25,7
28,2
28,7
29,6
32,0
34,6
37,2
39,8
43,3
45,0
48,7
52,6
57,8
60,4
65,4
72,3
75,8
78,2
86,9
91,2
101,4
106,6
122,0
BR25 gauges are fitted with reflex glasses type B (see page
38).
10
BONETTI
Quality Valves & Level Gauges
Type BR13-G51
Size
Length
of glass
Length
of body
Visible
length
3
4
5
6
7
8
9
2x4
2x5
2x6
2x7
2x8
2x9
3x6
3x7
3x8
3x9
4x7
4x8
5x7
4x9
5x8
5x9
6x8
6x9
7x9
G
165
190
220
250
280
320
340
190
220
250
280
320
340
250
280
320
340
280
320
280
340
320
340
320
340
340
B
481
506
536
566
596
636
656
721
794
867
897
980
1043
1168
1198
1324
1430
1499
1668
1800
1817
2012
2204
2356
2591
2978
V
143
168
198
228
258
298
318
383
456
529
559
642
705
830
860
986
1092
1161
1330
1462
1479
1674
1866
2018
2253
2640
CC min.
length
Weight
331
356
386
416
446
486
506
571
644
717
747
830
893
1018
1048
1174
1280
1349
1518
1650
1667
1862
2054
2206
2441
2828
75
78
81
85
88
92
94
106
112
120
126
134
138
155
164
176
182
202
218
225
226
260
270
302
314
358
BR13 gauges are fitted with reflex glasses type A-BR13 (see
page 38), that ARE NOT COMPRESSED by the tightening
screw. Joint Dimensions and Maintenance Instructions on
request.
11
Fig. 821
Type BR27
Weight
Length
of glass
Length
of body
Visible
length
BR26
kg
kg
115
128
95
4.8
3.6
140
153
120
5.7
4.3
165
178
145
6.6
5.0
190
203
170
7.5
5.7
220
233
200
8.6
6.6
250
263
230
9.8
7.5
280
293
260
10.9
8.3
320
333
300
12.4
9.4
340
353
320
13.1
10.0
Size
Type BR26
BR27
For BR26 the connecting lip is provided to facilitate the welding operation.
BR26 and BR27 are fitted with reflex glasses type B (see page
38).
12
BONETTI
Quality Valves & Level Gauges
Fig. 842
Type BTV-GP11
Fig. 720
Fig. 721
Dimensions:
Max C. to C.
Glass tube length
Visible length
Weight
= 2000 mm
= CC 28 mm
= CC 110 mm
nearly kg 7,0
13
CC max
G
V
Size
1
2
3
4
5
6
7
8
9
2x4
2x5
2x6
2x7
2x8
2x9
3x6
3x7
3x8
3x9
4x7
4x8
4x9
5x7
5x8
5x9
6x8
6x9
7x9
Type BT23-GP11
Length
CC min.
Length Visible CC min. CC min.
of
Weight
Weight
with
of body length
with
with
glass
kg
kg
G & GS
GP11
GP12
41 & 42
G
B
V
115
140
165
190
220
250
280
320
340
190
220
250
280
320
340
250
280
320
340
280
320
340
280
320
340
320
340
340
128
153
178
203
233
263
293
333
353
413
473
533
593
673
713
803
893
1013
1073
1193
1353
1433
1493
1693
1793
2033
2153
2513
95
120
145
170
200
230
260
300
320
380
440
500
560
640
680
770
860
980
1040
1160
1320
1400
1460
1660
1760
2000
2120
2480
241
266
291
316
346
376
406
446
466
526
586
646
706
786
826
916
1006
1126
1186
1306
1466
1546
1606
1806
1906
2146
2266
2626
209
234
259
284
314
344
374
414
434
494
554
614
674
754
794
884
974
1094
1154
1274
1434
1514
1574
1774
1874
2114
2234
2594
10,9
11,5
12,3
12,9
13,9
14,6
15,6
16,7
17,4
18,9
20,8
22,4
24,5
26,7
27,7
30,3
33,2
36,4
38,6
41,9
46,3
49,2
50,7
56,2
59,8
66,1
70,4
80,9
218
243
268
293
323
353
383
423
443
503
563
623
683
763
803
893
983
1103
1163
1283
1443
1523
1583
1783
1883
2123
2243
2603
16,3
16,9
17,7
18,3
19,3
20,0
21,0
22,1
22,8
24,3
26,2
27,8
29,9
32,1
33,1
35,7
38,6
41,8
44,0
47,3
51,7
54,6
56,1
61,6
65,2
71,5
75,8
86,3
14
BONETTI
Quality Valves & Level Gauges
Size
1
2
3
4
5
6
7
8
9
2x4
2x5
2x6
2x7
2x8
2x9
3x6
3x7
3x8
3x9
4x7
4x8
4x9
5x7
5x8
5x9
6x8
6x9
7x9
Type BT24-GP11
Length
CC min.
Length Visible CC min. CC min.
of
Weight
Weight
with
of body length
with
with
glass
kg
kg
G & GS
GP11
GP12
41 & 42
G
B
V
115
140
165
190
220
250
280
320
340
190
220
250
280
320
340
250
280
320
340
280
320
340
280
320
340
320
340
340
128
153
178
203
233
263
293
333
353
413
473
533
593
673
713
803
893
1013
1073
1193
1353
1433
1493
1693
1793
2033
2153
2513
95
120
145
170
200
230
260
300
320
380
440
500
560
640
680
770
860
980
1040
1160
1320
1400
1460
1660
1760
2000
2120
2480
241
266
291
316
346
376
406
446
466
526
586
646
706
786
826
916
1006
1126
1186
1306
1466
1546
1606
1806
1906
2146
2266
2626
209
234
259
284
314
344
374
414
434
494
554
614
674
754
794
884
974
1094
1154
1274
1434
1514
1574
1774
1874
2114
2234
2594
12,1
13,1
13,9
14,9
16,1
17,2
18,4
19,8
21,0
23,1
25,3
27,6
30,2
32,8
34,8
38,1
41,7
45,7
49,3
53,4
58,7
63,4
65,1
71,7
77,6
84,7
91,7
105,9
218
243
268
293
323
353
383
423
443
503
563
623
683
763
803
893
983
1103
1163
1283
1443
1523
1583
1783
1883
2123
2243
2603
17,5
18,5
19,3
20,3
21,5
22,6
23,8
25,2
26,4
28,5
30,7
33,0
35,6
38,2
40,2
43,5
47,1
51,1
54,7
58,8
64,1
68,8
70,5
77,1
83,0
90,1
97,1
111,3
15
Size
1
2
3
4
5
6
7
8
9
2x4
2x5
2x6
2x7
2x8
2x9
3x6
3x7
3x8
3x9
4x7
4x8
4x9
5x7
5x8
5x9
6x8
6x9
7x9
Type BT25-GP12
115
140
165
190
220
250
280
320
340
190
220
250
280
320
340
250
280
320
340
280
320
340
280
320
340
320
340
340
158
183
208
233
263
293
323
363
383
443
503
563
623
703
743
833
923
1043
1103
1223
1383
1463
1523
1723
1823
2063
2183
2543
95
120
145
170
200
230
260
300
320
380
440
500
560
640
680
770
860
980
1040
1160
1320
1400
1460
1660
1760
2000
2120
2480
CC min. Weight
with GP12
kg
239
264
289
314
344
374
404
444
464
524
584
644
704
784
824
914
1004
1124
1184
1304
1464
1544
1604
1804
1904
2144
2264
2624
16,9
18,4
19,9
21,3
23,1
24,9
26,6
29,0
30,1
33,4
36,9
40,4
44,0
48,7
51,0
56,0
61,3
68,4
72,0
78,7
88,1
92,8
96,0
107,8
113,7
127,5
134,6
155,5
CC min.
with
G & GS
41 & 42
Weight
kg
248
273
298
323
353
383
413
453
473
533
593
653
713
793
833
923
1013
1133
1193
1313
1473
1553
1613
1813
1913
2153
2273
2633
22,3
23,8
25,3
26,7
28,5
30,3
32,0
34,4
35,5
38,8
42,3
45,8
49,4
54,1
56,4
61,4
66,7
73,8
77,4
84,1
93,5
98,2
101,4
113,2
119,1
132,9
140,0
160,9
16
BONETTI
Quality Valves & Level Gauges
Size
1
2
3
4
5
6
7
8
9
2x4
2x5
2x6
2x7
2x8
2x9
3x6
3x7
3x8
3x9
4x7
4x8
4x9
5x7
5x8
5x9
6x8
6x9
7x9
Type BT28-GP11
Length
CC min.
Length Visible CC min. CC min.
of
Weight
Weight
with
of body length
with
with
glass
kg
kg
G & GS
GP11
GP12
41 & 42
G
B
V
115
140
165
190
220
250
280
320
340
190
220
250
280
320
340
250
280
320
340
280
320
340
280
320
340
320
340
340
165
190
215
240
270
300
330
370
390
450
510
570
630
710
750
840
930
1050
1110
1230
1390
1470
1530
1730
1830
2070
2190
2550
95
120
145
170
200
230
260
300
320
380
440
500
560
640
680
770
860
980
1040
1160
1320
1400
1460
1660
1760
2000
2120
2480
278
303
328
353
383
413
443
483
503
563
623
683
743
823
863
953
1043
1163
1223
1343
1503
1583
1643
1843
1943
2183
2303
2663
246
271
296
321
351
381
411
451
471
531
591
651
711
791
831
921
1011
1131
1191
1311
1471
1551
1611
1811
1911
2151
2271
2631
17,1
18,8
20,5
22,0
24,1
26,3
28,3
31,0
32,3
34,5
38,7
43,1
47,1
52,5
55,1
59,9
65,9
74,0
77,9
84,7
95,5
100,7
103,5
117,0
123,5
138,5
146,3
169,1
255
280
305
330
360
390
420
460
480
540
600
660
720
800
840
930
1020
1140
1200
1320
1480
1560
1620
1820
1920
2160
2280
2640
22,5
24,2
25,9
27,4
29,5
31,7
33,7
36,4
37,7
39,9
44,1
48,5
52,5
57,9
60,5
65,3
71,3
79,4
83,3
90,1
100,9
106,1
108,9
122,4
128,9
143,9
151,7
174,5
17
12 The BT28 gauge body can be fitted with set of valves G42: this
level gauge is called type BT28-G42 and is suitable for water
steam up to 50 bar and 263 C.
Size
1
2
3
4
5
6
7
8
9
2x4
2x5
2x6
2x7
2x8
2x9
3x6
3x7
3x8
3x9
4x7
4x8
4x9
5x7
5x8
5x9
6x8
6x9
7x9
Type BT29-G41
115
140
165
190
220
250
280
320
340
190
220
250
280
320
340
250
280
320
340
280
320
340
280
320
340
320
340
340
165
190
215
240
270
300
330
370
390
450
510
570
630
710
750
840
930
1050
1110
1230
1390
1470
1530
1730
1830
2070
2190
2550
95
120
145
170
200
230
260
300
320
380
440
500
560
640
680
770
860
980
1040
1160
1320
1400
1460
1660
1760
2000
2120
2480
CC min. Weight
with GP12
kg
246
271
296
321
351
381
411
451
471
531
591
651
711
791
831
921
1011
1131
1191
1311
1471
1551
1611
1811
1911
2151
2271
2631
17,1
18,8
20,5
22,0
24,1
26,3
28,3
31,0
32,3
34,5
38,7
43,1
47,1
52,5
55,1
59,9
65,9
74,0
77,9
84,7
95,5
100,7
103,5
117,0
123,5
138,5
146,3
169,1
CC min.
with
G & GS
41 & 42
Weight
kg
255
280
305
330
360
390
420
460
480
540
600
660
720
800
840
930
1020
1140
1200
1320
1480
1560
1620
1820
1920
2160
2280
2640
22,5
24,2
25,9
27,4
29,5
31,7
33,7
36,4
37,7
39,9
44,1
48,5
52,5
57,9
60,5
65,3
71,3
79,4
83,3
90,1
100,9
106,1
108,9
122,4
128,9
143,9
151,7
174,5
18
19
Size
Length
of glass
G
Length
of body
B
Visible
length
V
CC min.
length
Weight
3
4
5
6
7
8
9
2x4
2x5
2x6
2x7
2x8
2x9
3x6
3x7
3x8
3x9
4x7
4x8
4x9
5x7
5x8
5x9
6x8
6x9
7x9
165
190
220
250
280
320
340
190
220
250
280
320
340
250
280
320
340
280
320
340
280
320
340
320
340
340
225
250
280
310
340
380
400
457
517
577
637
717
757
844
934
1054
1114
1231
1391
1471
1528
1728
1828
2065
2185
2542
145
170
200
230
260
300
320
377
437
497
557
637
677
764
854
974
1034
1151
1311
1391
1448
1648
1748
1985
2105
2462
387
412
442
472
502
542
562
619
679
739
799
879
919
1006
1096
1216
1276
1393
1553
1633
1690
1890
1990
2227
2347
2704
41,1
43,4
46,3
49,1
51,9
55,6
57,5
62,9
68,5
74,1
79,7
87,2
91,0
99,2
107,6
118,9
124,5
135,5
150,5
158,0
163,3
182,1
191,5
213,7
224,9
258,4
Type BT33-G52
20
BONETTI
Quality Valves & Level Gauges
21
Type BT32-G52
Size
Length
of glass
G
Length
of body
B
Visible
length
V
CC min.
length
Weight
3
4
5
6
7
8
9
2x4
2x5
2x6
2x7
2x8
2x9
3x6
3x7
3x8
3x9
4x7
4x8
4x9
5x7
5x8
5x9
6x8
6x9
7x9
165
190
220
250
280
320
340
190
220
250
280
320
340
250
280
320
340
280
320
340
280
320
340
320
340
340
225
250
280
310
340
380
400
497
557
617
677
757
797
924
1014
1134
1194
1351
1511
1591
1688
1888
1988
2265
2385
2782
145
170
200
230
260
300
320
417
477
537
597
677
717
844
934
1054
1114
1271
1431
1511
1608
1808
1908
2185
2305
2702
387
412
442
472
502
542
562
659
719
779
839
919
959
1086
1176
1296
1356
1513
1673
1753
1850
2050
2150
2427
2547
2944
51,7
55,2
59,4
63,6
67,8
73,5
76,3
89,9
98,4
106,8
115,2
126,5
132,1
150,0
162,7
179,5
188,0
210,1
232,6
243,8
257,5
285,6
299,7
338,7
355,5
411,4
BT32 gauges are fitted with transparent glasses type B (see page
38).
Fig. 825.1
Type BC33
Fig. 825.2
Type BC32
For the same operating conditions, we produce both transparent and bicolour level gauges, (see Fig. 824, 825.1 and
825.2).
Dimensions (Body length, C to C Distance according to the
different type of valve sets, etc.), Description and Maintenance Instructions of the Bicolour Level Gauges are identical
to those of the corresponding Transparent Level Gauge.
Bicolour
Pressure
bar
Temperature
C
BT24-GP11
20
211
Water steam
BT24-GP11
105
62
38
300 (*)
Other fluids
BT28-GP11
40
249
Water steam
BT24-GP11
120
80
38
300 (*)
Other fluids
90
302
Water steam
103
313
Water steam
Transparent
Fig. 844
The bicolour level gauge has a trapezoidal body and consequently the front and the back glasses are non-parallel.
They form a small angle. This special assembly and the different
index of refraction of water and steam allows that the red and the
green light of the illuminator entering the gauge passes through
the gauge itself and is seen by the observer as follows:
RED in correspondence of STEAM
GREEN in correspondence of WATER.
Application
Bicolour level gauges are manufactured by our Company since
more than 70 years. At the beginning only port-hole level gauges
were produced (that is with small circular glasses) suitable for
high pressure water/steam, up to 225 bar (see BONETTI level
gauges type BC1-G55). For these severe conditions the small circular glasses are absolutely necessary and cannot be substituted
by other types of glasses.
In the recent year bicolour gauges have been very much appreciated because of the brilliant and sure reading they give and therefore they are more and more requested for low and medium pressure water/steam also, for which long glasses can safely be used.
In case of combined level gauges, with the bicolour reading it is
not necessary to use side bodies for the uninterrupted visibility,
allowing a simplification of the instrument.
BC24-GP11
Fig. 846
BC28-GP11
Fig. 858
BC33-G52
BT33-G52
Fig. 859
BC32-G52
BT32-G52
(*) NOTE:
22
Size
Type BC1-G55
Number of portholes
C. to C.
distance
Length
of body
Visible
length
CC min
Weight
kg
472
372
311
094
545
445
384
100
618
518
457
107
691
591
530
113
764
664
603
119
10
10
837
737
676
126
11
11
910
810
749
132
7
According to the right or left position of the handwheel of the
stop valves on the gauge body, the level gauges are named
right-handed or left-handed. Fig. 860 shows a left-handed
level gauge. Usually two level gauges (1 right and 1 left) are
installed on steam vessel.
This level gauge consists of one gauge type BC1, and one set
of valves type G55. It MUST be installed with the gauge body
in vertical position. G55 set is connected to a vertical pipe,
which links upper and bottom gauge parts. It avoid condensate to flow through gauge body therefore granting better visibility and longer life of glasses. Gauge body is connected to
pipe/valve assembly through two flanges and can be easily
removed for inspection and service.
10 BC1 gauges are fitted with transparent glass discs (Dia. 31,6
x 12,7 mm). Dimensions of joints and mica and Maintenance
Instructions on request.
11 Operating conditions and material schedules on pages 4 and
5.
12 Applicable optionals and bolting torques on pages. 27 and 37.
13 Gauge bodies without valves can be supplied:
end connected (threaded or flanged)
side connected (threaded or flanged)
back connected (threaded or flanged).
Please state connecting dimensions and Standard.
14 This level gauge is in compliance with ASME Boiler Section I requirements
23
Fig. 734
Fig. 822
Type BT27
Weight
Length
of glass
Length
of body
Visible
length
kg
kg
115
128
95
4.8
3.6
140
153
120
5.7
4.3
165
178
145
6.6
5.0
190
203
170
7.5
5.7
220
233
200
8.6
6.6
250
263
230
9.8
7.5
280
293
260
10.9
8.3
320
333
300
12.4
9.4
340
353
320
13.1
10.0
Size
Type BT26
BT26
BT27
For BT26 the connecting lip is provided to facilitate the welding operation.
BT26 and BT27 are fitted with transparent glasses type B (see
page 38).
24
BONETTI
Quality Valves & Level Gauges
Valve
Plug
Operated by
Heating
handwheel
chain
handwheel
double
lever
weighted
lever
external
internal
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
855
NA
861
NR
NR
NA
NA
NA
G52
862
NR
NR
NA
NA
NA
G55
863
NR
NR
NA
NA
NA
Type
Fig.
top
bottom
drain
vent
drain
vent
G11
737
G12
738
GP11
831
GP12
832
G41
747
G42
748
GS41
854
GS42
G51
Standard Equipment
Applicable
NA
Not applicable
NR
We mean by Set the assembly of two valves (1 top and 1 bottom) for the connection
of the gauge body to the vessel. The set stops fluid between vessel and level gauge
in case of servicing.
This bulletin shows steel level gauges only; the sets fitted on the level gauges include
the following patterns:
- type G11 & G12 , top and bottom: sleeve packed cocks; (see page 27)
- type GP11 & GP12 , top and bottom: piston valves; (see pages 28 and 29)
- type G41 & G42 , Offset metallic seating valves, with stainless steel screwedin seat and stainless steel disk (see pages 30 and 31).
- type GS41 and GS42 , Straight metallic seating valves, with stainless steel
screwed-in seat and stainless steel disk (see pages 30 and 31). type G51, G52,
G55, metallic seating valves, with Stellite faced trim (see pages 32 and 33).
General information
These are the classical cocks for level gauges having a cylindrical plug
with soft tightening packing sleeve.
The advantages of this design are:
- circular through flow passage;
- very long life of body and plug, since the elastic packing sleeve is
interposed between this two pieces;
- no sensitivity to changes of temperature;
- no possible plug seizure;
- best performance at high temperature;
- possibility to restore tightness during service by compressing packing
sleeve;
- complete interchangeability of worn pieces.
Fig. 737-738
Type G11/G12
Each set is usually supplied with or without some optionals according to its original
design and its main application.
All sets can be supplied with INTERMEDIATE SUPPORT fitted on the vessel in the
middle between top and bottom valve in case of very large C. to C. distance.
Intermediate support usually clamps the gauge bodies only and is not in connection
with the vessel inside.
Drain cock
Body
21
Body
41
Connecting head
Plug
22
Plug
42
Tightening nut
23
Tightening nut
43
24
25
Connection
Type G12
Connection
Type G11
(16/23, 5/10)
44
Ring
26
Ring
45
End tube
Handle*
29
Handle*
46
10
30
47
11
Head joint
31
Tailpipe joint
52
NPT nipple
12
32
Tailpipe
54
NPT plug
33
Union nut
* Items No. 9, 10, 29 and 30 are in Carbon steel also for Material Schedule 63
Fig. 831
Type GP11
Fig. 832
Type GP12
screwed:
3/4 NPT Male Plain Union
3/4 NPT Male Spherical Union
3/4 NPT Male Integral
welded: 3/4 Socket Welding
other connections on request.
Connection to the gauge body
Can be:
type GP11:(Fig. 831): connection by stuffing boxes and end tubes.
type GP12:: connection by NPT screwed nipples (Fig. 832).
In both choices the connection is made by means of head-pieces
(item 41 or 51) and allows easy dismantling of the gauges for servicing and easy rotating on its axis for the best reading, provided
valves are closed even with vessel under pressure.
Centre to Centre distance
When these sets of valves are chosen for the level gauge, the value
of the minimum vessel C. to C. distance is given from the formula:
type GP11:
Minimum C. to C. = Body length + 113 mm
(CC min = B + 107 mm)
type GP12:
Minimum C. to C. with 1/2 NPT nipples = Body length + 81 mm
(CC min = B + 81 mm)
Fig. 833
Material Schedule
Trim
Remarks
Application
52
Stainless steel
Exclusion of copper,
silver and their alloys.
General purpose
63
64
Corrosive fluids
26
BONETTI
Quality Valves & Level Gauges
Fig. 834
GP11
Fig. 866
Part Material for Material Schedule
Item Part
52
63
64
Body
Lantern Bush
Carbon Steel
Piston
Spindle
Handwheel
Aluminium
Aluminium
Aluminium
Handwheel Nut
Carbon Steel
Carbon Steel
Carbon Steel
Bonnet
ASTM A105
ASTM A105
A193 B7 - A194 2H
11
Carbon Steel
Carbon Steel
Washer
A193 B7 - A194 2H
Carbon Steel
14 Gasket
Asbestosfree
Asbestosfree
Asbestosfree
21 Body
ASTM A105
22 Valve Ring
23 Bonnet
ASTM A105
ASTM A105
24 Needle
25 Screw
A193 B7
A193 B8
A193 B7
27 Handwheel
Aluminium
Aluminium
Aluminium
28 Handwheel Nut
Carbon Steel
Carbon Steel
Carbon Steel
41 Head GP11
ASTM A105
42 Packing Ring
Carbon Steel.
Carbon Steel
Carbon Steel
51 Head GP12
ASTM A105
Carbon Steel
Drain Valve
27
GP12
Optionals
Vent Plug on the upper head-piece (standard for GP12)
Vent Valve on the upper head-piece
Automatic Safety Ball-Check, in the upper and lower valve
External tracing for heating or cooling, by electrical wire or pipe
(to be made on field)
Intermediate support not connected with the vessel, for very long
C. to C. distance.
Material Schedules
Standard Material Schedules as per Fig. 833.
Other Material Schedules available on request.
Parts material is listed on Fig. 866.
Request or Order
Please state:
type of set:
right-handed or left-handed
connections to the vessel:
optionals, if any
Material Schedule:
Service
Before the valves are put in service:
shut off the upper and lower valve and lightly follow up the bonnet
Nuts (10)
open the drain valve and lightly follow up the bonnet Screws (25)
follow up the Gaskets (14) by the Nuts (12).
Spare parts
One complete set of sealing elements for 1 level gauge consists of:
5 Valve Rings (item 2.1 - 2.2. - 22) B 10 x B 18 x 6
2 Gaskets (item 14) B 20 x B 10,5 x 1
2 Packing Rings (item 42) B 16 x B 23,5 x 5, for GP11 only.
General information
These sets of valves are designed and manufactured expressly for
use with level gauges and pressure gauges up to ASME 1500 and
PN 250. For use with water steam, we recommend the type GS42
and G42, with outside screw and yoke.
These valves have bolted bonnet and metallic trim with renewable
seat.
The valves are available:
OFFSET
with Inside Screw (Fig. 747)
Code G41
with Outside Screw and Yoke(Fig. 748) Code G42
STRAIGHT with Inside Screw (Fig. 854)
Code GS41
with Outside Screw and Yoke (Fig. 855) Code GS42
They are both suitable for ASME 1500 and PN 250.
Code 4
Code 5
Code 7
Code G41
Code G42
Code GS41
Code GS42
Code 1 or 2 or 3
to be detailed
Code 4 or 5 or 6
Code 7
Code 52 or 55 or 63
to be stated
Code
When these sets are chosen with our standard variants, the use of
our Code is recommended. For instance:
- 1 Set of valves
inside screw OFFSET
Code G41
operated by handwheel
1
connections to gauge body screwed 1/2 NPT female.
4
connections to drain and vent 1/2 NPT female.
7
material schedule
52
Resulting CODE:
G41.1.4.7.52
It is to be stated in detail:
- connections to the vessel,
- Centre to Centre distance.
Maintenance
These sets dont need any special maintenance. We only recommend to check from time to time the tightening of Packing gland (45)
and of body-bonnet Bolts (5).
Fig. 746
28
Fig. 749
Material Schedule Body bonnet and wetted parts
Remarks
Application
52
Stainless steel AISI 316 Exclusion of cooper silver and their alloys
General purpose
55
Forged carbon steel ASTM A350 LF2 Stainless steel AISI 316 External not wettedparts of S.S.AISI 304 or 303
63
Stainless steel AISI 316 External not wetted parts of S.S. AISI 304 or 303
Fig. 747
Fig. 748
Fig. 750
Item Part
29
Item Part
55
63
55
63
Body
ASTM A105
17
Nipple
Carbon steel
Seat
18
Nut
Carbon steel
Ball-check
19
Union tailpipe
Carbon steel
Soft iron
20
Joint ring
Bolt
ASTM A193 B7
Nut
ASTM A194 2H
31
Stem
Bottom ring
Carbon steel
32
Bonnet
ASTM A105
Packing
Preformed rings
Preformed rings
Preformed rings
33
Bonnet flange
ASTM A105
9.01 Handwheel
Carbon steel
Carbon steel
Carbon steel
34
Gland
Carbon steel
Carbon steel
Carbon steel
Carbon steel
35
Gland nut
Carbon steel
Carbon steel
Carbon steel
Carbon steel
10
Name plate
Stainless steel
Stainless steel
Stainless steel
41
Stem
11
Washer
Carbon steel
Carbon steel
Carbon steel
42
Stem bush
12
Nut
ASTM A194 2H
43
Bonnet
ASTM A105
13
Carbon steel
44
Packing gland
Carbon steel
14
Union nut
Carbon steel
45
Bolt
ASTM A193 B7
15
Union tailpipe
Carbon steel
46
Nut
ASTM A194 2H
16
Joint ring
General information
These sets of valves consist of metallic seating valves.
Each set is generally composed by:
- 2 shut-off valves sized 1 (1 top and 1 bottom)
- 1 drain valve sized 1/2.
The Set of valves fully comply with the main international
Standard and specifically with ASME Code Section I, when applicable. The shut-off valves are bonnetless type, operated by handwheel with rising non-rotating stem and stroke indicator.
- The Body (1) is forged of carbon steel or stainless steel and is
the only valve part under pressure. Seat is integral of Stellite
deposited with highly specialized and automatic procedure. The
Backseat ring (46) is threaded into the body and can be easily
replaced.
- The Yoke (2) is always forged and is standard of carbon steel,
has structural functions only and is not under pressure.
Threaded outside the body and kept in place by means of one
welding tack that can be easily removed and remake for inspection or maintenance.
- The Disk (3) is of alloy steel whit seating surface Stellite. When
backseated, disk is pulled against bonnet with axial (not rotating) movement.
- The Stem (4) is of stainless steel, heat treated. Threads are
ACME. Being designed rising and non-rotating insures a lower
driving and closing torque and less wear of packing rings.
- The Yoke Bushing (11) is usually of special aluminium bronze
and is kept in place by two Antifriction Rings (43) and form a
Locking Ring (39).
- The Packing includes one Bottom Ring (5), one Graphite
Packing (6), one Packing Flange (10), two Swing Bolts (8) turning for easier repacking.
- The Safety Ball-check (80) are in stainless steel AISI 316 and
tighten on a seat made of stainless steel AISI 316.
Fig. 867
51
64
Fig. 863
Type G55
63
Body
ASTM 105
+ Stellite Gr. 6
Yoke
ASTM A105
ASTM A105
ASTM A105
Disk
Stem
ASTM A182 F6
Bottom rIng
Packing
Graphite
Graphite
Graphite
Swing bolt
ASTM A193 B7
ASTM A193 B7
ASTM A193 B8
Pin
Alloy steel
Alloy steel
Alloy steel
10
Packing flange
ASTM A105
11
Yoke bushing
12
Handwheel
Carbon steel
Carbon steel
Carbon steel
14
Disk pad
ASTM A182 F6
Stainless steel
+ treatment
Stainless steel
+ treatment
15
Handwheel nut
Carbon steel
Carbon steel
Carbon steel
ASTM A194 2H
ASTM A194 2H
Top Valve
Item Part
20
Name plate
Stainless steel
Stainless steel
Stainless steel
23
Antirotation /
indicator
Carbon steel.
+ Zincplating
Carbon steel.
+ Zincplating
Stainless Steel
39
Locking ring
ASTM A105
ASTM A105
ASTM A105
42
Retaining ring
Alloy steel
Alloy steel
Alloy steel
43
Antifriction
washer
46
Backseat ring
48
Gasket
Graphite
Graphite
Graphite
70
Connecting ring
Stellite
Stellite
Stellite
80
Safety ball
81
Bottom taper
plug for ball
ASTM A105
82
ASTM A105
83
Welded nipple
ASTM A105
84
Connecting
flange
ASTM A105
ASTM A105
85
Lenticular
joint ring
86
Joint ring
Graphite
Graphite
Graphite
Bottom Valve
30
BONETTI
Quality Valves & Level Gauges
Maintenance
Fig. 861
Fig. 862
Type G51
Type G52
Top Valve
Bottom Valve
31
Bolting torques
- Type BR14
- Type BR12
- Type BR22
- Type BR23
Fig. 817
Fig. 762
30 Nm
50 Nm
30 Nm
40 Nm
Type BR14
- Type BR24
- Type BR25
- Type BR26-BR27
- Type BR28
Fig. 816
Type BR24
40 Nm
40 Nm
40 Nm
50 Nm
Type BR12
Fig. 819
Service maintenance
Before putting in service, check the bolting torque as recommended on top of this page. Tighten the bolts alternatively,
starting from centre of gauge. To avoid glass thermal shocks during start-up, the gauge temperature must gradually increase in order
to allow both the metallic structure and the glass to reach the
operating temperature. Proceed as follows: close bottom shut-off
valve, completely open drain, partially open top shut-off valve to
allow a minimum flow outlet of steam. Maintain flow outlet until
proper temperature is reached, then close drain valve; the condensate coming through top valve will fill the gauge column. At this step
completely open very slowlybottom shut-off valve, then completely
open top shut-off valve.
In case during operation fluid impurities affect glass, proceed to
gauge washing as above described
Important notice
Maintenance must be made immediately when:
- leakage appears, even if very small. In this case: shut of and cool
down the gauge. Tighten the gauge nuts at the recommended
bolting torque;
- the glass appears opaque or slightly white specially in the steam
area;
- grooves of the reflex glass show sign of corrosion and/or erosion and the reading of the level is not clear.
The lack of maintenance and the lack of replacement of the deteriorated parts can cause the breakage of the glass with all the relevant
consequences.
1
2
3
4
5
6
7
Centre piece
Sealing joint
Reflex glass
Cushion joint
Cover plate
U stud bolt with nuts
O stud bolt with nuts
Fig. 760
Type BR22
Type BR28
Fig. 763
8
9
10
11
12
13
Gauge body
Wedge piece
Tightening bolt
Bolt with nut
Clamp
Angular piece
Fig. 761
Type BR23
Type BR25
Dismantling
- Shut off the valves, let out the pressure and remove the level
gauge body from the valves.
32
Bolting torques
- Type BT23-BC23
- Type BT24-BC24
- Type Bt25
- Type BT26-BT27
40 Nm
40 Nm
40 Nm
40 Nm
- Type BT28-BC28
- Type Bt29
- Type BT32-BC32
- Type BT33-BC33
Fig. 764
Type BT23
Fig. 767
60 Nm
70 Nm
90 Nm
80 Nm
6
7
8
9
13
14
Cover plate
Bolt with nut
Stud bolt with nut
Stud with nut
Angular Piece
Belleville Washer
Fig. 765
Type BT24
Fig. 766
Type BT25
Fig. 814.1
Type BT33
Fig. 815.1
Type BT32
Service maintenance
Before putting in service, check the bolting torque as recommended on top of this page. Tighten the bolts alternatively,
starting from centre of gauge.To avoid glass thermal shocks during start-up, the gauge temperature must gradually increase in order
to allow both the metallic structure and the glass to reach the
operating temperature. Proceed as follows: close bottom shut-off
valve, completely open drain, partially open top shut-off valve to
allow a minimum flow outlet of steam. Maintain flow outlet until
proper temperature is reached, then close drain valve; the condensate coming through top valve will fill the gauge column. At this step
completely open very slowlybottom shut-off valve, then completely open top shut-off valve.
In case during operation fluid impurities affect glass or protection
shield, proceed to gauge washing as above described
Important notice
Maintenance must be made immediately when:
- leakage appears, even if very small. In this case: shut of and cool
down the gauge. Tighten the gauge nuts at the recommended
bolting torque;
- the glasses appear opaque or slightly white specially in the steam
area;
- the reading of the level is not clear.
The lack of maintenance and the lack of replacement of the deteriorated parts can cause the breakage of the glasses with all the relevant consequences.
Dismantling
- Shut off the valves, let out the pressure and remove the level
gauge body from the valves.
33
1 Centre piece
2 Sealing joint
3 Glass protection sheet
(where applicable)
4 Plate glass
5 Cushion joint
- Loosen and take out the tightening bolts and remove all component pieces as well.
- Clean the sealing surfaces of the centre piece and the cushion
surfaces of the cover plates very carefully, making sure that they
are clear of any remnants of joints.
- Smear the threads with a thin layer of graphite grease.
Reassembling
- Fit in new glasses with new joints (never re-use joints which
have already been in service!). Remember that the glass protection sheet must be in direct contact with the inner side of the
glasses (between the glass and the fluid), and that the sealing
joint must be placed on the sealing surface of the centre piece.
Reassemble all the other components in the right sequence, and
tighten the bolts alternatively, starting from centre of gauge.
- Never grip the level gauge body in a vice during the reassembling,
but put it on a plane surface.
- Never use adhesive or hermetic mastic. Remember that all surfaces must be perfectly clean.
Spare parts
- When ordering spare parts please state:
- type and size of the gauge body
- item number of the spare part, as shown in the above list
- construction material.
- As regards plate glasses their joints and protection sheets,
remember that each level gauge is fitted with 2 plate glasses
type B (section 34x17 mm).
For type BC1 (bicolour), separate instructions on request.
Fig.776
Fig. 820
Fig. 869
34
Fig. 777
BR14
BR 12
BR22
Mica
Kel-F
external
Remark 7
Remark
Floats
Remark 9 Remark 9
Bolting Torque
Nm each Bolt
internal
Uninterrupted
visible length
external
Graduated
Scale
internal
Heating or cooling
Applicable i
lluminator
Glass Protection
Disk
Tube
Transparent
A-BR13
Reflex
Type of
Gauge
Accessories
Non frosting
blocks
Type of glass
Fig. 775
NA
NA
NA
NA
NA
NA
NA
NA
30
NA
NA
NA
NA
NA
NA
NA
NA
50
NA
NA
NA
NA
NA
30
BR23
NA
NA
NA
40
BR24
NA
NA
NA
40
BR28
NA
NA
NA
50
BR25
NA
NA
NA
40
BR13
NA
NA
NA
NA
NA
NA
(Remark 8)
BR26
NA
NA
NA
NA
NA
40
BR27
NA
NA
NA
NA
NA
40
BTV
NA
NA
NA
NA
BT23
2, 3, 6
40
BT24
2, 3, 6
40
BT25
3, 6
40
BT28
2, 3, 6
60
BT29
2, 3, 6
70
BT33
2, 3, 6
80
BT32
NA
2, 3, 6
90
BT26
NA
NA
NA
40
BT27
NA
NA
NA
40
BC23
NA
NA
NA
NA
NA
4, 5, 6
NA
NA
NA
40
BC24
NA
NA
NA
NA
NA
4, 5, 6
NA
NA
NA
40
BC28
NA
NA
NA
NA
NA
4, 5, 6
NA
NA
NA
60
BC32
NA
NA
NA
NA
NA
4, 5, 6
NA
NA
NA
90
BC 1
NA
NA
NA
NA
NA
4, 5, 6
NA
NA
NA
(Remark 8)
35
9 Other optionals:
Engraved scales to customer requirements.
Mirrors to transmit image below to the observer.
Closed circuit television equipment, which allows level reading
on monitor in the control room and/or transmit a 420 mA signal.
Fibre optic remote viewing device to transmit image in the control room, by means of our Red Cherry System. Ask for peculiar bulletin.
Specific gravity glass floats can be provided in a transparent
level gauge where the interface between two immiscible liquids
is to be observed.
Additional side connected bodies (reflex or transparent) to
reach un-interrupted visible length (Fig. 820)
Heating or cooling tracing tubes for reflex or transparent
gauges (Fig. 776).
For very long C to C distance, an intermediate support ( communicating with the vessel) can be fitted to the level gauge
body.
Type A
Type B
Type A-BT12
Length Width Thickn. Length Width Thickn. Length Width Thickn.
L
B
S
L
B
S
L
B
S
115
140
165
190
220
250
280
320
340
30
30
30
30
30
30
30
30
30
17
17
17
17
17
17
17
17
17
115
140
165
190
220
250
280
320
340
34
34
34
34
34
34
34
34
34
17
17
17
17
17
17
17
17
17
163
188
218
248
278
318
338
27,6
27,6
27,6
27,6
27,6
27,6
27,6
16,8
16,8
16,8
16,8
16,8
16,8
16,8
Fig. 792.4
Reflex Glass
Fig. 801
Type A
Type B
Type A-BR13
Length Width Thickn. Length Width Thickn. Length Width Thickn.
L
B
S
L
B
S
L
B
S
115
140
165
190
220
250
280
320
340
30
30
30
30
30
30
30
30
30
17
17
17
17
17
17
17
17
17
115
140
165
190
220
250
280
320
340
34
34
34
34
34
34
34
34
34
17
17
17
17
17
17
17
17
17
115
140
165
190
220
250
280
320
340
30
30
30
30
30
30
30
30
30
17
17
17
17
17
17
17
17
17
Transparent Glasses
Fig. 802
Non-frosting Blocks
Frost on gauge obstructing level reading could develop when level
gauge operates at fairly low temperature.
In such cases non-frosting block of transparent acrylic resin must be
fastened and sealed outside the gauge body.
This block shall protrude according to the thickness of the frost (see
Fig. 773 and 829).
Recommended protrusion:
Working temperature of fluid
Protrusion of block
120 C through 19 C
38 mm
20 C through 49 C
75 mm
50 C through 99 C
150 mm
200 mm
36
bar
270
260
250
240
230
220
210
200
190
180
170
160
150
140
130
120
110
100
095
090
085
080
075
070
065
060
055
050
045
040
035
030
025
020
017,8
015
010
005
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
454
436
418
400
382
364
346
328
310
292
274
256
238
220
202
184
166
148
139
130
121
112
103
094
085
076
067
058
049
040
031
022
013
004
000
5
14
23
32
41
50
59
68
77
86
95
104
113
122
131
140
149
158
167
176
185
194
203
212
221
230
239
248
257
266
275
284
293
302
311
320
165
170
175
180
185
190
195
200
205
210
215
220
225
230
235
240
245
250
255
260
265
270
275
280
285
290
295
300
305
310
315
320
325
330
335
340
345
350
355
360
365
370
375
380
385
390
395
400
405
410
415
420
425
430
435
440
445
450
455
460
465
470
475
480
485
490
495
500
505
510
515
329
338
347
356
365
374
383
392
401
410
419
428
437
446
455
464
473
482
491
500
509
518
527
536
545
554
563
572
581
590
599
608
617
626
635
644
653
662
671
680
689
698
707
716
725
734
743
752
761
770
779
788
797
806
815
824
833
842
851
860
869
878
887
896
905
914
923
932
941
950
959
520
525
530
535
540
545
550
555
560
565
570
575
580
585
590
595
600
605
610
615
620
625
630
635
640
645
650
655
660
665
670
675
680
685
690
695
700
710
720
730
740
750
760
770
780
790
800
810
820
830
840
850
860
870
880
890
900
910
920
930
940
950
960
970
980
990
1000
1020
1040
1060
1080
968
977
986
995
1004
1013
1022
1031
1040
1049
1058
1067
1076
1085
1094
1103
1112
1121
1130
1139
1148
1157
1166
1175
1184
1193
1202
1211
1220
1229
1238
1247
1256
1265
1274
1283
1292
1310
1328
1346
1364
1382
1400
1418
1436
1454
1472
1490
1508
1526
1544
1562
1580
1598
1616
1634
1652
1670
1688
1706
1724
1742
1760
1778
1796
1814
1832
1868
1904
1940
1976
1100
1120
1140
1160
1180
1200
1220
1240
1260
1280
1300
1320
1340
1360
1380
1400
1420
1440
1460
1480
1500
1520
1540
1560
1580
1600
1620
1640
1660
1680
1700
1750
1800
1850
1900
1950
2000
2050
2100
2150
2200
2250
2300
2350
2400
2450
2500
2550
2600
2650
2700
2750
2800
2850
2900
2950
3000
2012
2048
2084
2120
2156
2192
2228
2264
2300
2336
2372
2408
2444
2480
2516
2552
2588
2624
2660
2696
2732
2768
2804
2840
2876
2912
2948
2984
3020
3056
3092
3182
3272
3362
3452
3542
3632
3722
3812
3902
3992
4082
4172
4262
4352
4442
4532
4622
4712
4802
4892
4982
5072
5162
5252
5342
5432
1,0
1,5
2,0
2,5
3,0
3,5
4,0
4,5
5,0
5,5
6,0
6,5
7,0
7,5
8,0
8,5
9,0
9,5
10
11
12
13
14
15
16
17
18
19
20
22
24
26
28
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
175
180
185
190
195
200
205
210
215
220
225
99,1
110,7
119,6
126,7
132,8
138,1
142,9
147,2
151,1
154,7
158,0
161,1
164,1
167,1
169,6
172,2
174,5
176,7
179,0
183,2
187,0
190,7
194,1
197,3
200,4
203,3
206,1
208,8
211,4
216,2
220,7
225,0
228,9
232,7
241,4
249,1
256,2
262,7
268,6
274,2
279,5
284,4
289,1
293,6
297,8
301,9
305,8
309,5
313,3
316,5
319,8
323,1
326,2
329,3
332,2
335,1
337,8
340,6
343,2
345,7
348,3
350,6
353,0
355,4
357,5
359,8
361,9
364,1
366,1
368,1
370,2
372,0
374,0
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