User's Manual Omron PDF
User's Manual Omron PDF
User's Manual Omron PDF
OMNUC U
SERIES
MODELS R88M-U_
(AC Servo Motors)
MODELS R88D-UT_
(AC Servo Drivers)
Thank you for choosing this OMNUC U-series product. Proper use and handling
of the product will ensure proper product performance, will length product life, and
may prevent possible accidents.
Please read this manual thoroughly and handle and operate the product with care.
NOTICE
1. This manual describes the functions of the product and relations with other products. You should assume that anything not described in this manual is not possible.
2. Although care has been given in documenting the product, please contact your
OMRON representative if you have any suggestions on improving this manual.
3. The product contains dangerous high voltages inside. Turn off the power and wait
for at least five minutes to allow power to discharge before handling or working with
the product. Never attempt to disassemble the product.
4. We recommend that you add the following precautions to any instruction manuals
you prepare for the system into which the product is being installed.
Precautions on the dangers of high-voltage equipment.
Precautions on touching the terminals of the product even after power has been
turned off. (These terminals are live even with the power turned off.)
5. Specifications and functions may be changed without notice in order to improve
product performance.
6. Positive and negative rotation of AC Servo Motors described in this manual are
defined as looking at the end of the output shaft of the motor as follows: counterclockwise rotation is positive and clockwise rotation is negative.
7. Do not perform withstand-voltage or other megameter tests on the product. Doing
so may damage internal components.
8. Servo Motors and Servo Drivers have a finite service life. Be sure to keep replacement products on hand and to consider the operating environment and other conditions affecting the service life.
9. The OMNUC UT_ can control both incremental and absolute encoders. Differences in functions or specifications according to the encoder type are indicated in
this manual. Be sure to check the model that is being used, and follow the relevant
specifications.
Servo Motor with incremental encoder:
R88M-U___30H-_/V-_S1
Servo Motor with absolute encoder:
R88M-U___30T-_/V-_S1
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified
operator and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual.
Always heed the information provided with them. Failure to heed precautions can result in
injury to people or damage to property.
!
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury.
! Caution
Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury, or property damage.
Visual Aids
The following headings appear in the left column of the manual to help you locate different
types of information.
Note Indicates information of particular interest for efficient and convenient operation of the product.
OMRON, 1996
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying,
recording, or otherwise, without the prior written permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein.
Moreover, because OMRON is constantly striving to improve its high-quality products, the
information contained in this manual is subject to change without notice. Every precaution
has been taken in the preparation of this manual. Nevertheless, OMRON assumes no
responsibility for errors or omissions. Neither is any liability assumed for damages resulting
from the use of the information contained in this publication.
General Warnings
Observe the following warnings when using the OMNUC Servomotor and Servo Driver including Parameter Unit, Regenerative Unit, and peripheral devices.
This manual may include illustrations of the product with protective covers removed in order
to describe the components of the product in detail. Make sure that these protective covers
are on the product before use.
Consult your OMRON representative when using the product after a long period of storage.
!
WARNING
Always connect the frame ground terminals of the Servo Driver and the Servomotor
to a class-3 ground (to 100 or less). Not connecting to a class-3 ground may result
in electric shock.
WARNING
Do not touch the inside of the Servo Driver. Doing so may result in electric shock.
WARNING
Do not remove the front cover, terminal covers, cables, Parameter Units, or optional
items while the power is being supplied. Doing so may result in electric shock.
WARNING
WARNING
Wiring or inspection must be performed at least 5 minutes after turning off the power
supply. Doing so may result in electric shock.
WARNING
Do not damage, press, or put excessive stress or heavy objects on the cables. Doing
so may result in electric shock.
WARNING
Do not touch the rotating parts of the Servomotor under operation. Doing so may
result in injury.
WARNING
Do not modify the product. Doing so may result in injury or damage to the product.
! Caution
Use the Servomotors and Servo Drivers in a specified combination. Doing so may
result in fire or damage to the products.
! Caution
Do not store or install in the following places. Doing so may result in fire or damage to
the Product.
Locations subject to direct sunlight.
Locations subject to temperatures or humidity outside the range specified in the
specifications.
Locations subject to condensation as the result of severe changes in temperature.
Locations subject to corrosive or flammable gases.
Locations subject to dust (especially iron dust) or salts.
Locations subject to shock or vibration.
Locations subject to exposure to water, oil, or chemicals.
! Caution
Do not touch the Servo Driver radiator or Servomotor while the power is being supplied or soon after the power is turned off. Doing so may result in a skin burn due to
the hot surface.
Do not hold by the cables or motor shaft while transporting the product. Doing so
may result in injury or malfunction.
! Caution
Do not place any load exceeding the figure indicated on the product. Doing so may
result in injury or malfunction.
! Caution
Use the motor eye-bolts only for transporting the Motor. Using them for transporting
the machinery may result in injury or malfunction.
Do not step on or place a heavy object on the product. Doing so may result in injury.
! Caution
Do not cover the inlet or outlet ports and prevent any foreign objects from entering
the product. Doing so may result in fire.
! Caution
Be sure to install the product in the correct direction. Not doing so may result in malfunction.
! Caution
Provide the specified clearances between the Servo Driver and the control panel or
with other devices. Not doing so may result in fire or malfunction.
! Caution
! Caution
Be sure to wire correctly and securely. Not doing so may result in motor runaway,
injury, or malfunction.
! Caution
Be sure that all the mounting screws, terminal screws, and cable connector screws
are tightened to the torque specified in the relevant manuals. Incorrect tightening
torque may result in malfunction.
! Caution
Use crimp terminals for wiring. Do not connect bare stranded wires directly to terminals. Connection of bare stranded wires may result in burning.
! Caution
Always use the power supply voltage specified in the Users Manual. An incorrect
voltage may result in malfunction or burning.
! Caution
Take appropriate measures to ensure that the specified power with the rated voltage
and frequency is supplied. Be particularly careful in places where the power supply
is unstable. An incorrect power supply may result in malfunction.
! Caution
Install external breakers and take other safety measures against short-circuiting in
external wiring. Insufficient safety measures against short-circuiting may result in
burning.
! Caution
! Caution
! Caution
Take appropriate and sufficient countermeasures when installing systems in the following locations:
Locations subject to static electricity or other forms of noise.
Locations subject to strong electromagnetic fields and magnetic fields.
Locations subject to possible exposure to radioactivity.
Locations close to power supplies.
Check the newly set parameters for proper execution before actually running them.
Not doing so may result in equipment damage.
! Caution
Do not make any extreme adjustments or setting changes. Doing so may result in
unstable operation and injury.
! Caution
Separate the Servomotor from the machine, check for proper operation, and then
connect to the machine. Not doing so may cause injury.
! Caution
When an alarm occurs, remove the cause, reset the alarm after confirming safety,
and then resume operation. Not doing so may result in injury.
! Caution
Do not come close to the machine immediately after resetting momentary power interruption to avoid an unexpected restart. (Take appropriate measures to secure
safety against an unexpected restart.) Doing so may result in injury.
! Caution
Do not use the built-in brake of the Servomotor for ordinary braking. Doing so may
result in malfunction.
WARNING
! Caution
Do not attempt to disassemble, repair, or modify any Units. Any attempt to do so may
result in malfunction, fire, or electric shock.
Resume operation only after transferring to the new Unit the contents of the data required for operation. Not doing so may result in an unexpected operation.
Warning Labels
Warning labels are pasted on the product as shown in the following illustration. Be sure to
follow the instructions given there.
Warning labels
Warning label 2
Warning label 1
Warning label 2
Warning label 1
OMNUC U Series
Parameter Units
Operation Method
Chapter 3: 3-1, 3-2, 3-3
I/O Operations
Chapter 5: 5-1-3
Cable Specifications
Chapter 5: 5-3-2, 5-3-3
Motor Specifications
Chapter 5: 5-2
VISUAL INDEX
For users who wish to operate as quickly as possible.
The following portions of this manual provide the minimum information required for operation.
Be sure you fully understand at least the information in these portions before attempting operation.
Chapter 2 System Design and Installation, and sections 3-1, 3-2, 3-3, and 3-4 of Chapter 3
Operation.
Instructions for jog operation using a Parameter Unit are provided in 3-4.
SYSMAC C/CV
Programmable Controller
Analog input
SYSMAC C200HX/HG/HE
Programmable Controller
Setting Functions
Making adjustments:
Chapter 3, section 3-5
Using displays:
Chapter 4, section 4-2
Using monitor outputs:
Chapter 4, section 4-3
Protections and diagnostic functions:Chapter 4, section 4-4
Table of Contents
Chapter 1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1
1-2
1-3
1-4
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Servo Driver Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Applicable Standards and Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2
1-6
1-7
1-8
2-3
2-3
2-12
2-17
2-17
2-19
2-22
2-29
2-30
2-30
2-32
2-35
2-44
3-3
3-3
3-4
3-6
3-9
3-10
3-10
3-15
3-20
3-21
3-25
3-28
3-29
3-30
3-31
3-33
3-34
3-36
3-37
3-38
3-41
3-43
3-43
3-45
3-52
3-54
3-54
3-56
3-57
Table of Contents
Chapter 4. Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 Absolute Encoder Setup and Battery Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1-1 Absolute Encoder Setup [Absolute] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1-2 Replacing Batteries [Absolute] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2 Using Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2-1 Display Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2-2 Status Display Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2-3 Monitor Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2-4 Checking Servomotor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3 Using Monitor Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-4 Protective and Diagnostic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-4-1 Alarm Displays and Alarm Code Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-4-2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-5 Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3
4-3
4-4
4-5
4-5
4-8
4-9
4-11
4-12
4-15
4-15
4-19
4-24
5-2
5-2
5-3
5-6
5-27
5-35
5-35
5-35
5-39
5-40
5-41
5-42
5-42
5-49
5-50
5-55
Table of Contents
Chapter 1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1
1-2
1-3
1-4
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Servo Driver Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Applicable Standards and Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2
1-6
1-7
1-8
2-3
2-3
2-12
2-17
2-17
2-19
2-22
2-29
2-30
2-30
2-32
2-35
2-44
3-3
3-3
3-4
3-6
3-9
3-10
3-10
3-15
3-20
3-21
3-25
3-28
3-29
3-30
3-31
3-33
3-34
3-36
3-37
3-38
3-41
3-43
3-43
3-45
3-52
3-54
3-54
3-56
3-57
Table of Contents
Chapter 4. Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 Absolute Encoder Setup and Battery Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1-1 Absolute Encoder Setup [Absolute] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1-2 Replacing Batteries [Absolute] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2 Using Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2-1 Display Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2-2 Status Display Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2-3 Monitor Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2-4 Checking Servomotor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3 Using Monitor Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-4 Protective and Diagnostic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-4-1 Alarm Displays and Alarm Code Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-4-2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-5 Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3
4-3
4-4
4-5
4-5
4-8
4-9
4-11
4-12
4-15
4-15
4-19
4-24
5-2
5-2
5-3
5-6
5-27
5-35
5-35
5-35
5-39
5-40
5-41
5-42
5-42
5-49
5-50
5-55
1
Chapter 1
Introduction
1-1
1-2
1-3
1-4
Features
System Configuration
Servo Driver Nomenclature
Applicable Standards and Models
Chapter 1
Introduction
1-1
Features
With their superior performance and fast response times, and an output capacity of up to 5 kW, these AC
Servomotors and Servo Drivers have improved features of previous models.
Motor Output
A line of models with the following outputs is available.
Item
Applicable standard
Regenerative resistor
specifications
Symbol
(example)
24
40
H
V
No indication
RG
Description
Approx. 24 A
Approx. 40 A
Models not conforming to standards
Models conforming to EC Directives
--Models requiring external regenerative
resistors (see note 1)
Note Although the R88D-UT110V has no indication for the regenerative resistor specifications, the
model requires an external regenerative resistor.
1-2
Chapter 1
Introduction
Servomotors
R88M-U30-
1
2 3 4
3 and 4: Option Specifications
Legend
number
Item
Motor capacity
y
Applicable
sstandard/encoder
a da d/e code type
y e
Symbol
(example)
1K0
1K5
H
T
V
X
Brake specifications
Shaft shape
No indication
B
No indication
S1
Description
1.0 kW
1.5 kW
Models not conforming to standards
Incremental encoder
Models not conforming to standards
Absolute encoder
Models conforming to EC Directives
Incremental encoder
Models conforming to EC Directives
Absolute encoder
Without brake
With brake
Straight shaft without key
Straight shaft with key (see note 1)
Note 10. Models conforming to EC Directives are available only for straight shafts with keys.
Note 11. For details about model numbers, refer to 6-3 OMNUC U-series Models. For details about
combinations of Servo Drivers and Servomotors, refer to 6-4 Combinations of Servo Drivers
and Servomotors.
Control Functions
Any one of the following 12 control modes can be selected in the parameter settings, thereby allowing
various applications with a single Servo Driver.
Control mode
Speed control (Analog command)
Position control (Pulse train command)
Torque control (Analog command) [factory setting]
Internal speed control settings
Internal speed control settings
[Factory setting]
1-3
Chapter 1
Introduction
Auto-tuning
The gain can be adjusted automatically when the responsiveness has been selected to match the rigidity of the mechanical system. The auto-tuning feature automatically finds the optimum adjustment to
match the load, with no need for difficult operations.
Monitor
Displays the drivers operating status on the Parameter Unit.
The following items can be monitored: speed feedback, speed commands, torque commands,
number of pulses from the U-phase edge, electrical angle, the internal status (bit display), command pulse speed, position deviation, and input pulse counter.
Jog Operation
Forward/Reverse motor operation can be controlled from the Parameter Unit. Rotational speed can
be set in the parameters.
16 to 8,192 pulses/revolution
1-4
Introduction
Chapter 1
Reverse Mode
Forward/Reverse commands can be switched in the parameters, without changing the wiring to the
motor or encoder.
Overtravel Sequence
An overtravel sequence compatible with the system can be selected. There are three deceleration
methods available: dynamic brake deceleration, free-run deceleration, and emergency-stop torque
deceleration (parameter setting).
1-5
Chapter 1
Introduction
1-2
System Configuration
+
SYSMAC C/CV
Programmable
Controller
Position Control
Unit
C500-NC222-E
Parameter Units
+
SYSMAC C/CV
Programmable
Controller
[Incremental]
[Absolute]
Note Motors with absolute encoders can be used in combination with CV500-MC221/421 or C200HMC221 Motion Control Units.
1-6
Chapter 1
Introduction
1-3
Front View
CN3: Parameter
Unit connector
Power supply
indicator
Alarm indicator
SW1: Unit No. setting switch
(when personal computer
monitor is used)
CN1: Control I/O
connector
Charge indicator
Terminal block
1-7
Chapter 1
Introduction
1-4
Applicable Standards
EC
Directives
Low voltage
EMC
Product
AC Servo Driver
Applicable standard
EN61010-1
AC Servo Motor
IEC34-1, -5, -8, -9
AC Servo Driver
EN55011 class A
and AC Servomotor group 1
EN50082-2
Remarks
Safety requirements for electrical
equipment for measurement, control, and
laboratory use.
Rotating electrical machines.
Limits and methods of measurement of
radio disturbance characteristics of
industrial, scientific, and medical (ISM)
radio-frequency equipment.
Electromagnetic compatibility generic
immunity standard, Part 2 Industrial
environment.
Note Installation under the conditions specified in 2-3-3Wiring Conditions Satisfying EMC Directives is
required to conform to EMC Directives.
Applicable Models
Supply
pp y voltage
g
200 VAC
Output
p
1 kW
1.5 kW
2 kW
3 kW
4 kW
5 kW
1-8
AC Servo Driver
R88D-UT24V
R88D-UT24V-RG
R88D-UT40V
R88D-UT40V-RG
R88D-UT60V
R88D-UT60V-RG
R88D-UT80V
R88D-UT80V-RG
R88D-UT110V
R88D-UT110V
AC Servomotor
Incremental
Encoder
Absolute Encoder
R88M-U1K030V-S1
R88M-U1K030X-S1
R88M-U1K530V-S1
R88M-U1K530X-S1
R88M-U2K030V-S1
R88M-U2K030X-S1
R88M-U3K030V-S1
R88M-U3K030X-S1
R88M-U4K030V-S1
R88M-U4K030X-S1
R88M-U5K030V-S1
R88M-U5K030X-S1
2
Chapter 2
Installation
Wiring and Connections
(Models Not Conforming to Standards)
Wiring and Connections
(Models Conforming to EC Directives)
Chapter 2
Do not step on or place a heavy object on the product. Doing so may result in injury.
! Caution
Do not cover the inlet or outlet ports and prevent any foreign objects from entering
the product. Doing so may result in fire.
! Caution
Be sure to install the product in the correct direction. Not doing so may result in malfunction.
! Caution
Provide the specified clearances between the Servo Driver and the control panel or
with other devices. Not doing so may result in fire or malfunction.
! Caution
! Caution
Be sure to wire correctly and securely. Not doing so may result in motor runaway,
injury, or malfunction.
! Caution
Be sure that all the mounting screws, terminal screws, and cable connector screws
are tightened to the torque specified in the relevant manuals. Incorrect tightening
torque may result in malfunction.
! Caution
Use crimp terminals for wiring. Do not connect bare stranded wires directly to terminals. Connection of bare stranded wires may result in burning.
! Caution
Always use the power supply voltage specified in the Users Manual. An incorrect
voltage may result in malfunction or burning.
! Caution
Take appropriate measures to ensure that the specified power with the rated voltage
and frequency is supplied. Be particularly careful in places where the power supply
is unstable. An incorrect power supply may result in malfunction.
! Caution
Install external breakers and take other safety measures against short-circuiting in
external wiring. Insufficient safety measures against short-circuiting may result in
burning.
! Caution
! Caution
2-2
Chapter 2
Take appropriate and sufficient countermeasures when installing systems in the following locations:
Locations subject to static electricity or other forms of noise.
Locations subject to strong electromagnetic fields and magnetic fields.
Locations subject to possible exposure to radioactivity.
Locations close to power supplies.
2-1
Installation
60.5
250
235
189.5
5.5
35
125
65
2-3
Chapter 2
2.0-kW/3.0-kW Models:
R88D-UT60H/-UT80H, R88D-UT60V/-UT80V, R88D-UT60V-RG/-UT80V-RG
135
117
60.5
250
235
189.5
5.5
35
125
65
4.0-kW/5.0-kW Models:
R88D-UT110H/-UT120H
210
194
22
250
Two, 6 dia.
235
150
2-4
35
121
69
Chapter 2
4.0-kW/5.0-kW Models:
R88D-UT110V
Two, 7 dia.
2-5
Chapter 2
18.5
63
50
125 135
(8)
1000
R88A-PR03U
54
57.5
2-6
15
6.9
Chapter 2
45
46
95h7 dia.
130 dia.
100
24h6 dia.
100
115 dia.
96
87
40
10
Four, 7 dia.
Note The model number with the suffix S1 indicates a straight-shaft motor with key. For dimensions of
the key sections, refer to Shaft Dimensions of Motors with Keys on page 2-11.
45
46
100
95h7 dia.
24h6 dia.
100
130 dia.
115 dia.
100
87
40
10
Four, 7 dia.
Note The model number with the suffix S1 indicates a straight-shaft motor with key. For dimensions of
the key sections, refer to Shaft Dimensions of Motors with Keys on page 2-11.
Standard Models
Model
L
194
R88M-U1K030
220
R88M-U1K530
243
R88M-U2K030
LL
149
175
198
LL
193
219
242
2-7
Chapter 2
63
46
110h7 dia.
130
28h6 dia.
130
165 dia.
145 dia.
114
87
55
12
Four, 9 dia.
Note The model number with the suffix S1 indicates a straight-shaft motor with key. For dimensions of
the key sections, refer to Shaft Dimensions of Motors with Keys on page 2-11.
63
46
110h7 dia.
130
28h6 dia.
130
165 dia.
145 dia.
119
87
55
12
Four, 9 dia.
Note The model number with the suffix S1 indicates a straight-shaft motor with key. For dimensions of
the key sections, refer to Shaft Dimensions of Motors with Keys on page 2-11.
Standard Models
Model
LL
Model
LL
R88M-U3K030
262
199
R88M-U3K030-B
300
237
R88M-U4K030
299
236
R88M-U4K030-B
337
274
R88M-U5K030
339
276
R88M-U5K030-B
377
314
2-8
Chapter 2
45
60
100
95h7 dia.
24h6 dia.
100
130 dia.
115 dia.
96
87
40
10
Four, 7 dia.
Note The model number with the suffix S1 indicates a straight-shaft motor with key. For dimensions of
the key sections, refer to Shaft Dimensions of Motors with Keys on page 2-11.
45
60
130 dia.
100
95h7 dia.
24h6 dia.
100
115 dia.
100
87
40
10
Four, 7 dia.
Note The model number with the suffix S1 indicates a straight-shaft motor with key. For dimensions of
the key sections, refer to Shaft Dimensions of Motors with Keys on page 2-11.
Standard Models
Model
L
208
R88M-U1K030
234
R88M-U1K530
257
R88M-U2K030
LL
163
189
212
LL
207
233
256
2-9
Chapter 2
63
130
110h7 dia.
130
28h6 dia.
60
165 dia.
145 dia.
114
87
55
12
Four, 9 dia.
Note The model number with the suffix S1 indicates a straight-shaft motors with key. For dimensions
of the key sections, refer to Shaft Dimensions of Motors with Keys on page 2-11.
63
130
110h7 dia.
130
28h6 dia.
60
165 dia.
145 dia.
119
87
55
12
Four, 9 dia.
Note The model number with the suffix S1 indicates a straight-shaft motors with key. For dimensions
of the key sections, refer to Shaft Dimensions of Motors with Keys on page 2-11.
Standard Models
Model
L
276
R88M-U3K030
313
R88M-U4K030
353
R88M-U5K030
2-10
LL
213
250
290
LL
251
288
328
Chapter 2
Standard U-series AC Servomotors do not have keys on the shafts. The dimensions of motors with keys
are shown below. Motors with keys are indicated by adding -S1 to the end of the model number. Key
slots are based on JIS B1301-1976.
1.0-kW/1.5-kW/2.0-kW Models
Without Brake:
R88M-U1K030-S1
R88M-U1K530-S1
R88M-U2K030-S1
With Brake:
R88M-U1K030-BS1
R88M-U1K530-BS1
R88M-U2K030-BS1
32
24h6 dia
M8 effective depth 16
3.0-kW/4.0-kW/5.0-kW Models
Without Brake:
R88M-U3K030-S1
R88M-U4K030-S1
R88M-U5K030-S1
With Brake:
R88M-U3K030-BS1
R88M-U4K030-BS1
R88M-U5K030-BS1
50
28h6 dia
M8 effective depth 16
2-11
Chapter 2
Install Servo Drivers according to the dimensions shown in the following illustration to ensure proper
heat dispersion and convection inside the panel. Also install a fan for circulation if Servo Drivers are
installed side by side to prevent uneven temperatures from developing inside the panel.
Mount the Servo Drivers vertically (so that the model number and writing can be read).
Servo Driver
Servo Driver
30 mm min.
50 mm min.
Fan
Servo Driver
Fan
Side of Unit
W = 10 mm min.
50 mm min.
Operating Environment
Be sure that the environment in which Servo Drivers are operated meets the following conditions.
Ambient operating temperature:
0C to +55C
Atmosphere:
No corrosive gases.
Ambient Temperature
Servo Drivers should be operated in environments in which there is minimal temperature rise to
maintain a high level of reliability.
Temperature rise in any Unit installed in a closed space, such as a control box, will cause the ambient
temperature to rise inside the entire closed space. Use a fan or a air conditioner to prevent the ambient temperature of the Servo Driver from exceeding 55C.
Unit surface temperatures may rise to as much as 30C above the ambient temperature. Use heatresistant materials for wiring, and keep separate any devices or wiring that are sensitive to heat.
The service life of a Servo Driver is largely determined by the temperature around the internal electrolytic capacitors. The service life of an electrolytic capacitor is affected by a drop in electrolytic volume and an increase in internal resistance, which can result in overvoltage alarms, malfunctioning
due to noise, and damage to individual elements. If a Servo Driver is always operated at the maximum ambient temperature of 40C and at 80% of the rated torque, then a service life of approximately 50,000 hours can be expected. A drop of 10C in the ambient temperature will double the
expected service life.
2-12
Chapter 2
Place a cover over the Units or take other preventative measures to prevent foreign objects, such as
drill filings, from getting into the Units during installation. Be sure to remove the cover after installation is complete. If the cover is left on during operation, heat buildup may damage the Units.
Take measures during installation and operation to prevent foreign objects such as metal particles,
oil, machining oil, dust, or water from getting inside of Servo Drivers.
AC Servomotors
Operating Environment
Be sure that the environment in which the Servomotor is operated meets the following conditions.
Ambient operating temperature:
0C to +40C
Atmosphere:
No corrosive gases.
The axial loads for Servomotors are specified in section 5-2-4. If an axial load greater than that specified
is applied to a Servomotor, it will reduce the service
life of the motor bearings and may damage the motor
shaft. When connecting to a load, use couplings that
can sufficiently absorb mechanical eccentricity and
variation.
Shaft core
displacement
Recommended Coupling
Name
Oldham coupling
Maker
Myghty Co., Ltd
Backlash
Adjust backlash
by adjusting the
distance between
shafts.
2-13
Chapter 2
Bevel gear
Make moveable.
When connecting to a V-belt or timing belt, consult the maker for belt selection and tension. A radial
load twice the belt tension will be placed on the motor shaft. Do not allow a radial load exceeding
specifications to be placed on the motor shaft due to belt tension. If an excessive radial load is
applied, the motor shaft may be damaged. Set up the structure so that the radial load can be
adjusted. A large radial load may also be applied as a result of belt vibration. Attach a brace and
adjust Servo Driver gain so that belt vibration is minimized.
Pulley for tension adjustment
(Make adjustable.)
Pulley
Belt
Tension
Motor shaft
Pulley
2-14
Chapter 2
Connector model
Cable clamp model
Maker
Angled type
For sheath external diam- DDK Ltd.
CE05-8A18-10SD-B-BAS eter of 6.5 to 8.7 dia.:
CE3057-10A-3 (D265)
Straight type
CE05-6A18-10SD-B-BSS For sheath external diameter of 8.5 to 11 dia.:
CE3057-10A-2 (D265)
R88M-U3K030-
R88M-U4K030-
R88M-U5K030-
With
brake
R88M-U1K030-B
R88M-U1K530-B
R88M-U2K030-B
R88M-U3K030-B
R88M-U4K030-B
R88M-U5K030-B
Angled type
JL04V-8A22-22SE-EB
Straight type
JL04V-6A22-22SE-EB
Angled type
JL04V-8A20-15SE-EB
Straight type
JL04V-6A20-15SE-EB
Angled type
JL04V-8A24-10SE-EB
Straight type
JL04V-6A24-10SE-EB
2-15
Chapter 2
Connector model
Angled type
JA08A-20-29S-J1-EB
Straight type
JA06A-20-29S-J1-EB
If the Servomotor is used in an environment in which condensation occurs, water may enter inside of
the encoder from the end surfaces of cables due to motor temperature changes. Either take measures to ensure that water cannot penetrate in this way, or use water-proof connectors. Even when
machinery is not in use, water penetration can be avoided by taking measures, such as keeping the
motor in servo-lock status, to minimize temperature changes.
If machining oil with surfactants (e.g., coolant fluids) or their spray penetrate inside of the motor,
insulation defects or short-circuiting may occur. Take measures to prevent machining oil penetration.
Oil Seals
If the motor shaft is exposed to oil or grease, attach an oil seal to the motor shaft.
Oil seal model: SC30458 (NOK)
Other Precautions
Do not apply commercial power directly to the Servomotor. The Servomotors run on synchronous
AC and use permanent magnets. Applying three-phase power will burn out the motor coils.
Take measures to prevent the shaft from rusting. The shafts are coated with anti-rust oil when
shipped, but anti-rust oil or grease should also be applied when connecting the shaft to a load.
Absolutely do not remove the encoder cover or take the motor apart. The magnet and the encoder
are aligned in the Servomotor. If they become misaligned, the motor will not operate.
2-16
Chapter 2
SYSMAC C/CV
AC Servo Driver
R88D-UTH
Encoder Cable
R88A-CRUBN
Power Cable
(1 kW to 2 kW)
R88A-CAUBS (for motor without brake)
R88A-CAUBB (for motor with brake)
(3 kW to 5 kW)
R88A-CAUCS (for motor without brake)
R88A-CAUCB (for motor with brake)
AC Servo Motor
R88M-U30H- (with incremental encoder)
2-17
Chapter 2
AC Servo Driver
R88D-UTH
Back-up Battery
To be connected when
using a motor with an
absolute encoder
Encoder Cable
R88A-CRUBN
(for both incremental and absolute encoders)
Power Cable
(1 kW to 2 kW)
R88A-CAUBS (for motor without brake)
R88A-CAUBB (for motor with brake)
(3 kW to 5 kW)
R88A-CAUCS (for motor without brake)
R88A-CAUCB (for motor with brake)
AC Servo Motor
R88M-U30T- (with absolute encoder)
R88M-U30H- (with incremental encoder)
2-18
Chapter 2
Provide proper wire diameters, ground systems, and noise resistance when wiring terminal blocks.
R88D-UT24H/UT40H/UT60H/UT80H
Power Cable
Red White
Black
Green
(1 kW to 2 kW)
R88A-CAUBS (for motor without brake)
R88A-CAUBB (for motor with brake)
(3 kW to 5 kW)
R88A-CAUCS (for motor without brake)
R88A-CAUCB (for motor with brake)
Brown
24 VDC 10%
No polarity
Yellow
2-19
Chapter 2
Power Cable
Terminal
label
Name
Frame ground
R
S
T
r
t
P
B
N
U
V
W
2-20
Main circuit
power supply
l
input
Control circuit
power supply
input
Main circuit DC
output ((positive)
ii )
Yellow
24 VDC 10%
No polarity
Function
This is the ground terminal. Ground to a class-3 ground (to 100 or less) or
better.
Three-phase 200/230 VAC (170
(
to 253 V),
), 50/60 Hz
Main circuit DC
output (negative)
Motor connection Red
These are the output terminals to the Servomotor. Be careful to wire
terminals
i l
h
correctly.
l
White them
Black
Frame ground
Green
Chapter 2
The following table shows the rated effective currents flowing to the Servo Driver and the sizes of the
electrical wires.
Driver
(Watts)
R88D-UT24H
(1.0 kW)
R88D-UT40H
(1.5 kW)
R88D-UT60H
(2.0 kW)
R88D-UT80H
(3.0 kW)
R88D-UT110
H (4.0 kW)
R88D-UT120
H (5.0 kW)
9.2 A
13.0 A
18.4 A
24.0 A
28.0 A
Main circuit
power supply
input (R, S, T)
Effective current
6.6 A
Wire size
Control circuit
power supply
input (r, t)
Effective current
0.25 A
Motor connection
t
i l (U,
(U V,
V
terminal
W)
Effective current
6.1 A
Wire size
0.25 A
0.25 A
0.25 A
0.25 A
25.3 A
26.2 A
Wire size
9.9 A
12.0 A
19.4 A
Frame ground
AWG 14 to AWG 12
Wire size
Use 2.0-mm2 external ground wires. Use the same wire as used for the motor output.
AWG 10 to AWG 8
M4
Configuration
2)
(wires/mm
(
Conductive
resistance
(/k )
(/km)
16
14
12
10
8
6
1.25
2.0
3.5
5.5
8.0
14.0
7/0.45
7/0.6
7/0.8
7/1.0
7/1.2
7/1.6
17.5
9.53
5.41
3.47
2.41
1.35
40C
14
20
29
38
49
70
50C
11
16
24
31
40
57
2-21
Chapter 2
Noise resistance will vary greatly depending on the wiring method used. Resistance to noise can be
increased by paying attention to the items described below.
AC power supply
NFB
Noise
AC
reactor filter
Surge
absorber
NF
X1
4
R88D-U
Contactor
V
W
T
r
Fuse
R88M-U
Metal duct
TB
U
TB
R
S
CN2
RE
2 mm2 min.
3.5mm2
Thick power
line (3.5 mm2)
Class-3 ground
(to 100 or
less)
Ground
plate
Machine
ground
Ground the motors frame to the machine ground when the motor is on a movable shaft.
Use a grounding plate for the frame ground for each Unit, as shown in the illustration, and ground to a
single point.
Use ground lines with a minimum thickness of 3.5 mm2, and arrange the wiring so that the ground lines
are as short as possible.
If no-fuse breakers are installed at the top and the power supply line is wired from the lower duct, use
metal tubes for wiring and make sure that there is adequate distance between the input lines and the
internal wiring. If input and output lines are wired together, noise resistance will decrease.
No-fuse breakers, surge absorbers, and noise filters (NF) should be positioned near the input terminal
block (ground plate), and I/O lines should be isolated and wired using the shortest means possible.
Wire the noise filter as shown at the left in the following illustration. The noise filter should be installed
at the entrance to the control panel whenever possible.
Good: Separate input and output
AC input
Ground
NF
1
2
3
5
6
AC output
AC input
Ground
AC output
2-22
2
3
5
6
Chapter 2
Use twisted-pair cables for the power supply cables whenever possible, or bind the cables.
r
Driver
S
T
or
Driver
Binding
Selecting Components
No-fuse Breakers (MCCB)
When selecting no-fuse breakers, take into consideration the maximum output current and the inrush
current. The momentary maximum output for a servo system is approximately three times that of the
rated output, and a maximum output of three seconds can be executed. Therefore, select no-fuse
breakers with an operating time of at least five seconds at 300% of the rated maximum output. Generalpurpose and low-speed no-fuse breakers are generally suitable. Refer to the table in 2-2-2 Terminal
Block Wiring for the power supply input currents for each motor, and then add the current consumption
for the number of shafts, other controllers, etc., to make the selection.
The Servo Driver inrush current flows at a maximum of 50 A for 20 ms when 200 V is input. With lowspeed no-fuse breakers, a inrush current 7 to 8 times the rated current flows for 0.1 second. When making the selection, take into consideration the entire inrush current for the system.
Surge Absorbers
Use surge absorbers to absorb surges from power supply input lines due to lightning, abnormal voltages, etc. When selecting surge absorbers, take into account the varistor voltage, the amount of surge
immunity, and the amount of energy resistance. The surge absorbers shown in the following table are
recommended.
Maker
Matsushita Electric
P
Parts
Ishizuka Electronics Co.
Model
ERZC20EK471(W)
ERZC25EK471(W)
ERZC32EK471(W)
Z25M471S
Z33M471S
Varistor
voltage
470 V
470 V
470 V
470 V
470 V
Max. limit
voltage
775 V
775 V
775 V
810 V
810 V
Surge
immunity
5,000 A
10,000 A
20,000 A
10,000A
20,000 A
Energy
resistance
150 J
225 J
405 J
235 J
385 J
Type
Block
Block
Note
1. The (W) for the Matsushita models indicates that they are UL and CSA certified.
Note
Note
3. The surge immunity is for a standard impulse current of 8/20 s. If pulses are wide, either decrease the
current or change to a larger-capacity surge absorber.
Note
4. The energy resistance is the value for 2 ms. It may not be possible to retard high-energy pulses at less
than 700 V. In that case, absorb surges with an insulated transformer or reactor.
2-23
Chapter 2
Use a noise filter to attenuate extraneous noise and to diminish noise radiation from the Servo Driver.
Select a noise filter with a load current of at least twice the rated current. The following table shows noise
filters that reduce by 40 dB noise between 200 kHz and 30 MHz.
Type
Single-phase
g
Three-phase
Model
GT-2050
ZAC2206-11
LF-315K
LF-325K
LF-335K
LF-380K
ZCW2210-01
ZCW2220-01
ZCW2230-01
ZCW2240-01
ZACT2280-ME
Rated current
5A
6A
15 A
25 A
35 A
80 A
10 A
20 A
30 A
40 A
80 A
Maker
Tokin
TDK
Tokin
TDK
To attenuate noise at frequencies of 200 kHz or less, use an insulated transformer and a noise filter. For
high frequencies of 30 MHz or more, use a ferrite core and a high-frequency noise filter with a throughtype capacitor.
Model
LF-310KA
LF-320KA
LF-350KA
Rated
current
10 A
20 A
50 A
Remarks
Three-phase block noise filter
Note 1. The Servomotor output lines cannot use the same noise filters used for power supplies.
Note 2. Typical noise filters are used with power supply frequencies of 50/60 Hz. If these noise filters
are connected to outputs of 3.3 kHz (the Servo Drivers PWM frequency), a very large (about
100 times larger) leakage current will flow through the noise filters condenser and the Servo
Driver could be damaged.
2-24
Chapter 2
Install surge killers for loads that have induction coils, such as relays, solenoids, brakes, clutches, etc.
The following table shows types of surge killers and recommended products.
Type
Diode
Features
Diodes are relatively small devices such as relays used
for loads when reset time is not an issue. The reset time
is increased because the surge voltage is the lowest
when power is cut off. Used for 24/48-VDC systems.
Thyristor
or
Varistor
Capacitor
+ resistor
Recommended products
Use a fast-recovery diode with a
short reverse recovery time.
Fuji Electric Co., ERB44-06 or equivalent
Select varistor voltage as follows:
24-VDC system varistor:
100-VDC system varistor:
100-VAC system varistor:
200-VAC system varistor:
Okaya Electric Ind.
39 V
200 V
270 V
470 V
Contactors
When selecting contactors, take into consideration the circuits inrush current and the momentary maximum current. The Servo Driver inrush current is 50 A, and the momentary maximum current is approximately twice the rated current. The following table shows the recommended contactors.
Maker
OMRON
Model
LC1D25106
LC1D40116
LC1D50116
LC1D80116
LP1D25106
LP1D40116
LP1D50116
LP1D80116
Rated current
26 A
35 A
50 A
80 A
26 A
35 A
50 A
80 A
Coil voltage
200 VAC
24 VDC
Leakage Breakers
Select leakage breakers designed for inverters.
Since switching takes place inside the Servo Drivers, high-frequency current leaks from the armature of
the motor.
With inverter leakage breakers, high-frequency current is not detected, preventing the breaker from
operating due to leakage current.
When selecting leakage breakers, remember to also add the leakage current from devices other than
the Servomotor, such as machines using a switching power supply, noise filters, inverters, and so on.
When selecting leakage breakers, refer to the manufacturers catalog.
2-25
Chapter 2
R88D-UT24H
R88D-UT40H
R88D-UT60H
R88D-UT80H
R88D-UT110H
R88D-UT120H
50 mA
Leakage current
(resistor/capacitor
measurement)
(commercial power supply
frequency range)
6 mA
70 mA
7 mA
90 mA
8 mA
Note 1. The above leakage current is for cases where motor power line length is less than 10 m. (It
varies depending on the power line length and insulation.)
Note 2. The above leakage current is for normal temperature and humidity. (It varies depending on
the temperature and humidity.)
AC Reactor
The AC Reactor is used for suppressing harmonic currents. The AC Reactor suppresses sudden and
quick changes in electric currents.
In September 1994, the Ministry of International Trade and Industry established guidelines for the suppression of harmonic waves emitted from home and general electric appliances. In compliance with the
guidelines, appropriate measures are required to suppress the influence of harmonic waves on power
supply lines.
Select a proper AC Reactor model according to the Servo Driver.
2-26
AC Reactor
Model
3G3IV-PUZBAB10A1.1MH
Rated
current
10 A
Inductance
Loss
Weight
1.1 mH
25 W
3 kg
3G3IV-PUZBAB15A0.71MH
3G3IV-PUZBAB20A0.53MH
3G3IV-PUZBAB30A0.35MH
15 A
20 A
30 A
0.71 mH
0.53 mH
0.35 mH
30 W
35 W
45 W
3 kg
3 kg
3 kg
Chapter 2
10A1.1MH
15A0.71MH
20A0.53MH
30A0.35MH
Dimension (mm)
Drawing
number of
external
A
dimensions
1
130
130
2
130
130
B
88
88
88
88
B1
----114
119
130
130
105
105
50
50
50
50
65
65
65
70
F
130
130
130
130
22
22
22
22
M6
M6
M6
M6
K
11.5
11.5
11.5
9
L
7
7
7
7
M
M4
M4
M4
M4
Nameplate
Nameplate
Name
EMI core
Clamp filter
Model
ESD-QR-25-1
ZCAT2032-0930
ZCAT3035-1330
ZCAT2035-0930A
Do not wire the encoder cable in the same duct as power cables and control cables for brakes, solenoids, clutches, and valves.
2-27
Chapter 2
2-28
Chapter 2
NF
5 6
Noise filter
Main-circuit
power supply
OFF
Main-circuit connector
ON
1MC
Class-3 ground
1MC
X
Surge killer
OMNUC U-series
AC Servo Driver
Power Cable
R88A-CAUBS/-CAUCS
(-CAUBB/-CAUCB)
1MC
OMNUC U-series
AC Servomotor
XB
R
S
24VDC
T
U
Class-3 ground
CN1
X
31 ALM
24 VDC
32 ALMCOM
CN2
R88A-CRUBC
Encoder Cable
E
CN1
CN1
BKIR 27
XB
24 VDC
OGND 28
2-29
Chapter 2
SYSMAC C/CV
AC Servo Driver
R88D-UTV-
Encoder Cable
R88A-CRUBN
The cable is of IP30
construction. If more
protection is required
or to conform to the EC
Directives, use the recommended connectors. Refer to 2-1-2
Installation Conditions.
Power Cable
(1 kW to 2 kW)
R88A-CAUBS (for motor without brake)
R88A-CAUBB (for motor with brake)
(3 kW to 5 kW)
R88A-CAUCS (for motor without brake)
R88A-CAUCB (for motor with brake)
The cable is of IP30 construction. If more protection
is required or to conform to the EC Directives, use
the recommended connectors. Refer to 2-1-2
Installation Conditions.
AC Servo Motor
R88M-U30V-S1 (with incremental encoder)
2-30
Chapter 2
AC Servo Driver
R88D-UTV-
Back-up Battery
To be connected when
using a motor with an
absolute encoder
Encoder Cable
R88A-CRUBN
(for both incremental and absolute encoders)
The cable is of IP30 construction. If more
protection is required or to conform to the EC
Directives, use the recommended connectors. Refer to 2-1-2 Installation Conditions.
Power Cable
(1 kW to 2 kW)
R88A-CAUBS (for motor without brake)
R88A-CAUBB (for motor with brake)
(3 kW to 5 kW)
R88A-CAUCS (for motor without brake)
R88A-CAUCB (for motor with brake)
The cable is of IP30 construction. If more protection is required or to conform to the EC Directives, use the recommended connectors. Refer to
2-1-2 Installation Conditions.
AC Servo Motor
R88M-U30X-S1 (with absolute encoder)
R88M-U30V-S1 (with incremental encoder)
2-31
Chapter 2
Provide proper wire diameters, ground systems, and noise resistance when wiring terminal blocks.
R88D-UT24V-/UT40V-/UT60V-/UT80V-
Power Cable
Control Circuit Power Supply
Single-phase 200/230 VAC
50/60 Hz
Red White
Black
Green
Brown
24 VDC 10%
No polarity
Yellow
2-32
(1 kW to 2 kW)
R88A-CAUBS (for motor without brake)
R88A-CAUBB (for motor with brake)
(3 kW to 5 kW)
R88A-CAUCS (for motor without brake)
R88A-CAUCB (for motor with brake)
Chapter 2
Green
White Black
Power Cable
R88A-CAUCS (for motor
without brake)
R88A-CAUCB (for motor
with brake)
The cable is of IP30 construction. If more protection is
required or to conform to the EC
Directives, use the recommended connectors. Refer to
2-1-2 Installation Conditions.
Brown
Yellow
24 VDC 10%
No polarity
2-33
Chapter 2
Name
Frame ground
Main circuit
power supply
l
input
L1
L2
L3
L1C
Control circuit
power supply
input
Main circuit DC
output (positive)
L3C
+ (+1)
B
Function
This is the ground terminal. Ground to a class-3 ground (to 100 or less) or
better.
Three-phase 200/230 VAC (170
(
to 253 V),
), 50/60 Hz
Main circuit DC
output (negative)
U
V
W
Main circuit
power suply input
in ut
ply
(L1, L2,
L3)
Effective
current
6.6 A
Wire size
Effective
current
0.25 A
Effective
current
6.1 A
Wire size
9.2 A
0.25 A
R88D-UT110V
(4.0 kW)
R88D-UT110V
(5.0 kW)
24.0 A
28.0 A
0.25 A
0.25 A
0.25 A
25.3 A
26.2 A
Wire size
9.9 A
12.0 A
19.4 A
Frame
ground
Motor connectors
applicable
cable size
AWG 14 to AWG 12
Wire size
Use 2.0-mm2 external ground wires. Use the same wire as used for the motor output.
2-34
M4
AWG 10 to AWG 8
Chapter 2
The following table shows allowable currents when there are three electrical wires. Use values equal to
or lower than the specified values.
16
14
12
10
8
6
Configuration
2)
(wires/mm
(
1.25
2.0
3.5
5.5
8.0
14.0
7/0.45
7/0.6
7/0.8
7/1.0
7/1.2
7/1.6
Conductive
resistance
(/k )
(/km)
17.5
9.53
5.41
3.47
2.41
1.35
40C
14
20
29
38
49
70
50C
11
16
24
31
40
57
2-35
Chapter 2
Metal plate
Metal or
braided
conduit
AC power supply
0.5 m max.
2 m max.
Transformer
(see
note 3)
Power supply
for brake use
Ferrite
core
Contactor
Surge absorber
Metal or
braided
conduit
Noise
filter
Ground at a
resistance of
less than 100 .
Ferrite
core
Controller
power supply
1 m max.
0.5 m max.
Clamp
Controller
1 m max.
Ground plate
Ferrite
core
Ferrite core
Clamp
Ferrite core
Controller
Note 1. The cables must be coiled around each ferrite core by 1.5 turns.
Note 2. At the clamp positions, the shield wire of the cables must be stripped and grounded directly to
the ground plate.
Note 3. The power supply must be equipped with a transformer if the Servo Driver is a 4- or 5-kW
model.
Ground the motors frame to the machine ground when the motor is on a movable shaft.
Use a grounding plate for grounding the protective earth (PE) terminal of each Unit as shown in the
illustration, and ground to a single point.
Use ground lines with a minimum thickness of 3.5 mm2, and arrange the wiring so that the ground lines
are as short as possible.
If no-fuse breakers are installed at the top and the power supply line is wired from the lower duct, use
metal tubes for wiring and make sure that there is adequate distance between the input lines and the
internal wiring. If input and output lines are wired together, noise resistance will decrease.
No-fuse breakers, surge absorbers, and noise filters (NF) should be positioned near the input terminal
block (ground plate), and I/O lines should be isolated and wired using the shortest means possible.
2-36
Chapter 2
Wire the noise filter as shown at the left in the following illustration. The noise filter should be installed
at the entrance to the control panel whenever possible.
Good: Separate input and output
AC input
NF
1
2
3
5
6
AC output
AC input
Ground
2
3
5
6
Ground
AC output
Use twisted-pair cables for the power supply cables whenever possible, or bind the cables.
L1
L1C
Driver
L2
L3
or
L3C
Driver
Binding
Casing Construction
The control panel must be made of metal plates, each of which must be connected by welding so that
the plates will be all in contact together electrically.
If the control panel is an assembly type consisting of metal plates connected to one another with
screws, be sure to remove the surface paint coating of each joint portion so that the plates will be all in
contact together electrically.
Be sure to tighten the screws properly so that the metal plates will not be warped.
Make sure that control panel has no part that is electrically isolated.
All units mounted inside the control panel must be grounded to the control panel.
2-37
Chapter 2
Door
Casing side
Door side
Oil-proof packing
Conductive packing
A-B Cross-section
Control panel
Oil-proof packing
Conductive packing
Selecting Components
This section describes standards to be considered when selecting components to be connected to
reduce noise. Select components after reviewing characteristics such as capacities, performance, and
application ranges. Recommended components are listed below for reference. For further details, consult the respective manufacturer.
2-38
Chapter 2
When selecting no-fuse breakers, take into consideration the maximum input current and the inrush
current. The momentary maximum output for a servo system is approximately three times that of the
rated output, and a maximum output of three seconds can be executed. Therefore, select no-fuse
breakers with an operating time of at least five seconds at 300% of the rated maximum output. Generalpurpose and low-speed no-fuse breakers are generally suitable. Refer to the table in 2-2-2 Terminal
Block Wiring for the power supply input currents for each motor, and then add the current consumption
for the number of shafts, other controllers, etc., to make the selection.
The Servo Driver inrush current flows at a maximum of 50 A for 20 ms when 200 V is input. With lowspeed no-fuse breakers, a inrush current 7 to 8 times the rated current flows for 0.1 second. When making the selection, take into consideration the entire inrush current for the system.
Surge Absorbers
Use surge absorbers to absorb surges from power supply input lines due to lightning, abnormal voltages, etc. When selecting surge absorbers, take into account the varistor voltage, the amount of surge
immunity, and the amount of energy resistance. For the 200-VAC series, use one with varistor voltage of
470 V. The surge absorbers shown in the following table are recommended.
Maker
Okaya Electric
Ind.
d
Model
R.A.V-781BYZ-2
Max. limit
voltage
783 V
Surge immunity
1,000 A
R.A.V-781BXZ-4
783 V
1,000 A
Type
Block
Remarks
Between power
lines
Between the
power line and
grounding
Note
Note
2. The surge immunity is for a standard impulse current of 8/20 s. If pulses are wide, either decrease the
current or change to a larger-capacity surge absorber.
Noise Filters
Apply one of the following Schaffner Noise Filters to the power supply for the Servo Driver.
Application
Model
Rated current
(at 40 C)
1.0/1.5 kW
FN351-16/29
16 A
2.0 kW
FN351-25/29
25 A
3.0 kW
FN351-36/33
36 A
4.0/5.0 kW
FN351-50-33
50 A
Rated voltage
440 V
Test voltage
Leakage
current (at
400 V, 50 Hz
max.)
(See note)
17.5 mA
160 mA
160 mA
175 mA
Note The leakage current values shown in the table indicate those for star-connection (Y-connection)
three-phase power supply. For the delta-connection (-connection) power supply, the values
may become larger than those shown in the table.
2-39
Chapter 2
Dimensions
Use the following noise filter on the power supply for the brake. This filter is manufactured by Okaya
Electric Ind.
Model
Rated current
Test voltage
SUP-P5H-EPR-4
5A
Between terminals and case: 2,000 V rms, 50/60 Hz, 60 s
Between terminals: 1,250 V rms, 50/60 Hz, 60 s
Insulation resistance Between terminals and case: 6,000 M min. (at 500 VDC)
Leakage current
0.6 mA (at 250 V rms 60 Hz)
Attenuation
Normal mode: 0.5 to 30 MHz
characteristics
Common mode: 0.2 to 30 MHz
Dimensions
2-40
Chapter 2
Install surge killers for loads that have induction coils, such as relays, solenoids, brakes, clutches, etc.
The following table shows types of surge killers and recommended products.
Type
Diode
Features
Diodes are relatively small devices such as relays used
for loads when reset time is not an issue. The reset time
is increased because the surge voltage is the lowest
when power is cut off. Used for 24/48-VDC systems.
Thyristor
or
Varistor
Capacitor
+ resistor
Recommended products
Use a fast-recovery diode with a
short reverse recovery time.
Fuji Electric Co., ERB44-06 or equivalent
Select varistor voltage as follows:
24-VDC system varistor:
100-VDC system varistor:
100-VAC system varistor:
200-VAC system varistor:
Okaya Electric Ind.
39 V
200 V
270 V
470 V
Contactors
When selecting contactors, take into consideration the circuits inrush current and the momentary maximum current. The Servo Driver inrush current is 50 A, and the momentary maximum current is approximately twice the rated current. The following table shows the recommended contactors.
Maker
OMRON
Model
LC1D25106
LC1D40116
LC1D50116
LC1D80116
LP1D25106
LP1D40116
LP1D50116
LP1D80116
Rated current
26 A
35 A
50 A
80 A
26 A
35 A
50 A
80 A
Coil voltage
200 VAC
24 VDC
Leakage Breakers
Select leakage breakers designed for inverters.
Since switching takes place inside the Servo Drivers, high-frequency current leaks from the armature of
the motor.
With inverter leakage breakers, high-frequency current is not detected, preventing the breaker from
operating due to leakage current.
When selecting leakage breakers, remember to also add the leakage current from devices other than
the Servomotor, such as machines using a switching power supply, noise filters, inverters, and so on.
When selecting leakage breakers, refer to the manufacturers catalog.
2-41
Chapter 2
R88D-UT24V-
R88D-UT40V-
R88D-UT60V-
R88D-UT80V-
R88D-UT110V
50 mA
Leakage current
(resistor/capacitor
measurement)
(commercial power supply
frequency range)
6 mA
70 mA
7 mA
100 mA
12 mA
Note 1. The above leakage current is for cases where motor power line length is less than 10 m. (It
varies depending on the power line length and insulation.)
Note 2. The above leakage current is for normal temperature and humidity. (It varies depending on
the temperature and humidity.)
Name
EMI core
Clamp filter
Model
ESD-QR-25-1
ZCAT2032-0930
ZCAT3035-1330
ZCAT2035-0930A
Do not wire the encoder cable in the same duct as power cables and control cables for brakes, solenoids, clutches, and valves.
2-42
Chapter 2
It is recommended that a line driver be used for pulse command and deviation counter reset outputs.
Be sure to use twisted-pair shielded wire for pulse command and deviation counter reset signal lines,
and connect both ends of the wires to frame grounds.
For speed and torque command input lines, be sure to use twisted-pair shielded cable, and connect
both ends of the shield wire to ground.
If the control power supply wiring is long, noise resistance can be improved by adding 1-F laminated
ceramic capacitors between the control power supply and ground at the Servo Driver input section
and the controller output section.
For encoder output (A, B, and Z phase) lines, be sure to use twisted-pair shielded cable, and connect
both ends of the shield wire to ground.
For open collector specifications, keep the length of wires to within one meter.
2-43
Chapter 2
NFB
1
E
4
NF
5 6
Noise filter
Main-circuit
power supply
OFF
Main-circuit connector
ON
1MC
Class-3 ground
1MC
X
Thermal
switch
contact*
Surge killer
L1C
+1
L3C
Thermal
switch
contact
R88A-CAUBS/-CAUCS
(-CAUBB/-CAUCB)
Power Cable
OMNUC U-series
AC Servomotor
XB
L1
L2
24VDC
L3
U
Class-3 ground
CN1
X
31 ALM
24 VDC
32 ALMCOM
CN2
R88A-CRUBC
Encoder Cable
E
CN1
CN1
BKIR 27
XB
24 VDC
OGND 28
2-44
3
Chapter 3
Operation
3-1
3-2
3-3
3-4
3-5
3-6
Beginning Operation
System Check Mode (Cn-00)
Function Settings
Trial Operation
Making Adjustments
Regenerative Energy Absorption
Chapter 3
Operation
Check the newly set parameters for proper execution before actually running them.
Not doing so may result in equipment damage.
! Caution
Do not make any extreme adjustments or setting changes. Doing so may result in
unstable operation and injury.
! Caution
Separate the Servomotor from the machine, check for proper operation, and then
connect to the machine. Not doing so may cause injury.
! Caution
When an alarm occurs, remove the cause, reset the alarm after confirming safety,
and then resume operation. Not doing so may result in injury.
! Caution
Do not come close to the machine immediately after resetting momentary power interruption to avoid an unexpected restart. (Take appropriate measures to secure
safety against an unexpected restart.) Doing so may result in injury.
! Caution
Do not use the built-in brake of the Servomotor for ordinary braking. Doing so may
result in malfunction.
3-2
Operation
3-1
Chapter 3
Beginning Operation
Startup Procedure
1. Mounting and installation
Install the Servomotor and Servo Driver according to the installation conditions: Chapter 2, section
2-1.
2. Wiring and connections
Connect to power supply and peripheral devices. Specified installation and wiring requirements
must be satisfied, particularly for models conforming to the EC Directives: Chapter 2, sections 2-2
and 2-3.
3. Turning on power supply
Before turning on the power supply, check the necessary items. In order to make the initial settings,
turn on an application power supply: Chapter 3, section 3-1-2 and Chapter 4, section 4-1.
4. Checking display status
Check by means of the displays to see whether there are any internal errors in the Servo Driver:
Chapter 3, section 3-1-2
5. Initial settings
Make the settings for the operation setup parameters (initial settings): Chapter 3, section 3-3-1.
6. Function settings
By means of the user parameters, set the functions according to the operating conditions: Chapter
3, section 3-3-2.
7. Trial operation
Check to see whether protective functions such as emergency stop and operational limits are working reliably. Check operation at both low speed and high speed: Chapter 3, section 3-4.
8. Adjustments
Execute auto-tuning. Manually adjust the gain as required: Chapter 3, section 3-5.
9. Operation
Operation can now begin. If any trouble should occur, refer to Chapter 4 Application: Chapter 4.
3-3
Chapter 3
Operation
3-1-2 Turning On Power and Checking Displays
Items to Check Before Turning On Power
Checking Power Supply Voltage
Check to be sure that the power supply voltage is within the ranges shown below.
Main-circuit power supply:
The main-circuit power supply inputs (R/S/T or L1/L2/L3) and the control-circuit power supply inputs
(r/t or L1C/L3C) must be properly connected to the terminal block.
The Servomotors red (U), white (V), and black (W) power lines and the green ground wire ( ) must
be properly connected to the terminal block.
There should be no load on the Servomotor. (Do not connect to the mechanical system.)
The power line connectors at the Servomotor must be securely connected.
The encoder connectors (CN2) at the Servo Driver must be securely connected.
The encoder connectors at the Servomotor must be securely connected.
The Parameter Unit (R88A-PR02U or R88A-PR03U) must be securely connected to the CN3 connector.
Turning On Power
First carry out the preliminary checks, and then turn on the control-circuit power supply. It makes no
difference whether or not the main-circuit power supply is also turned on.
3-4
Chapter 3
Operation
Checking Displays
When the power is turned on, one of the codes shown below will be displayed.
Normal (Base Block)
b b
0 2
Reverse rotation
Display example
Forward rotation
0038
Forward rotation
0025
Reverse rotation
Note To monitor the speed feedback value, press the MODE/SET Key and go into monitor mode
3-5
Chapter 3
Operation
3-1-3 Using Parameter Units
The key operations for the Handy-type R88A-PR02U and the Mounted-type
R88A-PR03U vary depending on the functions used. The same settings and operations
are possible with either Parameter Unit.
Mounted-type
R88A-PR03U
PR02U
PR03U
RESET
SERVO
DATA
DATA
DATA
Function
Alarm reset
Mode switching
Data memory
Servo ON/OFF during jog
operations
Switching between parameter
display and data display; data
memory
Increments parameter numbers and data values.
Decrements parameter numbers and data values.
Left shift for operation digits
Right shift for operation digits
Modes
Mode
Status display mode
Settings mode
Monitor mode
3-6
Function
Control-circuit power supply ON display, main-circuit power supply
ON display, baseblock, in position, speed conformity, rotation detection, command pulses being input, speed command being input,
torque command being input, deviation counter reset signal being
input
Symbol display: Baseblock, operating, forward rotation prohibited, reverse rotation
prohibited, alarm display
System check: Jog operations, command offset automatic adjustment, alarm history data clear, command offset manual adjustment, motor parameters check, auto-tuning
Setting and checking setup parameters
Setting and checking user parameters
Speed feedback, speed commands, torque commands, number of pulses from
U-phase, electrical angle, internal status bit display, command pulse speed display,
position displacement, input pulse counter
Displays contents of alarms that have been previously generated (up to a maximum
of 10).
Bit display:
Chapter 3
Operation
Changing Modes
To change modes, press the MODE/SET Key.
Power ON
(Display example)
Status display
mode
.
bb
Settings mode
Monitor mode
Alarm history
display mode
cn00
un00
0 a.0 2
3-7
Chapter 3
Operation
Mode Changes and Display Contents
Power ON
Status display
mode
(Display example)
.
Bit Displays
Control-circuit power ON
Main-circuit power ON
Base block (motor not receiving power)
In position / Speed conformity
Torque commands being input /
Deviation counter reset signal being input
Command pulses being input /
Speed commands being input
Motor rotation detected
Symbol Displays
bb
DATA
Settings mode
c n 0 0
DATA
DATA
Setup
parameter
no. 2
c n 0 2
User parameters c
n 0 3
c n 2 d
Monitor
mode
Alarm
history
display
mode
3-8
b Base block
n In operation (running)
t Forward rotation prohibited
t Reverse rotation prohibited
Alarm display
Jog operation
Command offset automatic adjustment
Clear alarm history data
Command offset manual adjustment
Motor parameters check
Auto-tuning
Setup
parameter
no. 1
c n 0 1
b
r U
p %
n %
a.
u n 0 0
Speed feedback
u n 0 9
0 a.
9 a.
Chapter 3
Operation
3-2
In system check mode, the following six kinds of checks can be carried out according to the data set for
Cn-00. This chapter explains these checks only in a general way. For details, see the references noted
in the table below.
Set value
00
Contents of check
Jog operation
01
02
03
04
Command offset
manual adjustment
Motor parameter check
05
Auto-tuning
Explanation
The motor can be operated by the Parameter Unit.
The rotation speed is set by user parameter Cn-10
(jog speed).
Automatically adjusts speed command and torque
command input offset. Treat speed command and
torque command inputs as 0 V.
Clears history data for alarms that were previously
generated.
Speed command input offset is adjusted manually.
References
Section 3-4
Section 3-5-3
Section 4-4-1
Section 3-5-3
3-9
Chapter 3
Operation
A 8
Bit no.
F d
1
Bit no. to be set.
In the leftmost four digits, 16 bits of information are displayed. In the rightmost digit, the bit number that
can be set is displayed. It can be checked whether the bit information is 0 (not lit) or 1 (lit), according
to the 7-segment LED vertical bar. To change the set value, first set the bit number in the rightmost digit,
and then set the appropriate bit to 0 or 1.
3-10
Chapter 3
Operation
Setup Parameter Contents
Setup Parameter No. 1 (Cn-01)
Item
Bit no.
Sequence
q
input signal
g
switching
i hi
Factory
setting
0
1
[Absolute]
[Ab
l ]
5
6
0
1
7
(Note 1)
(N
((Note 3))
Setting
Explanation
0
1
0
1
0
1
0
1
Not used.
0
1
0
1
0
1
0
1
0
1
d, C
((Note
ote 4))
0, 0
0
1
0, 0
0, 1
1, 0
Encoder selection
E
[Ab l ]
[Absolute]
1, 1
0
1
Note 1. If set bit 6 to 1 and bit 8 to 0, the dynamic brake relay will turn OFF after the Servomotor
stops, regardless of the setting of bit no. 7.
Note 2. In the torque control mode, the method of stopping for errors depends on the setting of bit no.
6. The setting of bit no. 8 has no effect.
Note 3. The factory settings (i.e., the default settings) for Cn-01 bit no. 7 are as follows:
1: 1.0 kW and 1.5 kW motors
0: Motors of 2.0 kW and over.
The Cn-01 bit no. 7 setting is valid only for 1.0 kW and 1.5 kW motors.
3-11
Chapter 3
Operation
Note 4. With P control switch conditions, a change from PI control to P control is selected. This function is not valid for torque control.
Note 5. Do not change the settings of bit nos. 4, 5, and F of setup parameter no. 1 (Cn-01).
Note 6. These parameters become effective only after power is reset. Confirm that the indicators go
out before turning power back on. (Check to see that the LED display has gone off.)
Bit no.
0
Factory
setting
0
Setting
1
[Absolute]
[Ab
l ]
5,, 4,, 3
0,, 0,, 1
Monitor switch 1
Monitor switch 2
0
1
Torque feed-forward
function selection (for
speed control)
0
1
0
b
C
0
0
Origin
g error mask
Speed limit by
y analog
g
i
input
(for
(f torque control)
l)
Command pulse mode
Torque
q command filter
d
degree
0
1
0
1
0
1
0, 0, 0
0, 0, 1
0, 1, 0
0, 1, 1
1, 0, 0
0
1
Explanation
0
1
0
1
0
Primary filter
Secondary filter
Positive logic
Negative logic
Not used.
Note 1. Do not change the settings of bit nos. b and F of setup parameter no. 2 (Cn-02).
Note 2. Parameters other than bit nos. 6 and 7 of setup parameter no. 2 (Cn-02) become effective
only after power is reset. Confirm that the indicators go out before turning power back on.
(Check to see that the LED display has gone off.)
3-12
Chapter 3
Operation
Note 3. The function will vary depending on the control mode that is selected.
Position control:
Command pulse speed monitor (1 V
1,000 r/min)
Speed control:
Speed command monitor (1 V
1,000 r/min)
Torque control:
(Disabled: 0 V)
Note 4. The function will vary depending on the control mode that is selected.
Position control:
Deviation counter monitor (when 0.05 V
command unit: Cn-02
bit no. E = 0)
Speed control:
(Disabled: 0 V)
Torque control:
(Disabled: 0 V)
Note 5. CCW direction refers to counterclockwise rotation and CW direction refers to clockwise rotation when viewed from the motor output side.
Command Pulse Types (for Position Control, Cn-02 Bit Nos. 5, 4, and 3)
Set the command pulse mode for position control according to the pulse command configuration.
Command pulse mode
(Cn-02 bit nos. 5, 4, 3)
0, 0, 0
0, 0, 1
0, 1, 0
0, 1, 1
1, 0, 0
Note When a 90 phase difference signal is input, any of three types of multipliers can be selected: x1, x2, or x4.
If x4 is selected, the input pulses will be multiplied by four, so the number of motor revolutions (speed, angle)
will be four times that of x1.
Bit 7
0
Stop condition
Servo free (dynamic brake OFF)
Servo free (dynamic brake ON)
1
Decelerate by free run.
Note Bit no. 7 is not valid for motors of 2.0 kW or more. At the time of stopping, the dynamic brake turns
OFF.
3-13
Chapter 3
Operation
Stop Process for Overtravel
Deceleration method
Stop condition
Bit 6
Overtravel
occurs.
Bit 8 0
0
1
1
0
1
Servo lock
3-14
Selected encoder
Incremental encoder (factory setting)
Absolute encoder
Chapter 3
Operation
[1]
[2]
Data Display
DATA
DATA
[5]
[4]
3-15
Chapter 3
Operation
User Parameter Chart
PRM
No.
Cn-00
Factory
setting
---
---
---
Cn-01
---
---
---
Cn-02
---
---
---
Cn-03
300
(r/min)/V
10 to 2,000
Cn-04
80
Hz
1 to 2,000
2,000
0.01 ms
200 to
51,200
0 to 350
Cn-08
Cn-09
350
Cn-0A
Cn-05
Cn-06
Cn-07
Cn-0b
Cn-0C
Parameter name
350
350
Cn-0d
Cn-0E
Cn-0F
10
Cn-10
Jog speed
500
Cn-11
Cn-12
Cn-13
30
Cn-14
Speed limit
3,000
3-16
Unit
Setting
range
Explanation
Refer to system check mode
explanation.
Refer to setup parameter no.
1 explanation.
Refer to setup parameter no.
2 explanation.
Rotation speed setting per 1 V
of speed command voltage.
Adjusts speed loop response.
Chapter 3
Operation
PRM
No.
Cn-15
Factory
setting
100
r/min
Setting
range
0 to 4,500
Cn-16
Brake timing 2
50
10 ms
10 to 100
Cn-17
100 s
0 to 250
Cn-18
100
0 to 350
Cn-19
100
0 to 350
Cn-1A
40
1/s
1 to 1,000
Cn-1b
Positioning completion
range
Bias rotational speed
Feed-forward amount
Commands
r/min
%
0 to 250
1,024
Cn-1C
Cn-1d
Cn-1E
Cn-1F
Cn-20
Cn-21
Cn-22
Cn-23
Cn-24
Cn-25
Cn-26
Cn-27
Cn-28
Cn-29
Cn-2A
Cn-2b
Parameter name
0
0
Unit
0 to 450
0 to 100
Explanation
Sets rotation speed for outputting brake commands.
Waiting time from servo-off to
brake command output.
Setting for torque command
filter time constant (6.4 to
398 Hz).
Output torque for when forward rotation current limit is
input (compared to rated
torque).
Output torque for when
reverse rotation current limit is
input (compared to rated
torque).
Adjusts the position loop
response.
Positioning completion signal
output range setting
Position control bias setting
Position control feed-forward
compensation value
Setting for detection of deviation counter overrun
Rotation speed, no. 1 internal
setting
Rotation speed, no. 2 internal
setting
Rotation speed, no. 3 internal
setting
Sets the allowable fluctuation
width for the speed conformity
signal.
Sets the deceleration time for
software starts.
Setting range:
0.01 G1/G2 100
100
x256
1 to 32,767
command
r/min
0 to 4,500
200
r/min
0 to 4,500
300
r/min
0 to 4,500
10
r/min
0 to 100
ms
0 to 10,000
---
0 to 65,535
---
0 to 65,535
0.1 ms
0 to 640
0.1 ms
0 to 640
---
0 to 100
10
r/min
0 to 4,500
(Table 1)
1
-----
0 to 255
0 to 11
3-17
Chapter 3
Operation
PRM
No.
Cn-2C
Cn-2d
Parameter name
Encoder power supply
voltage (Note 7)
Output signal selection
Factory
setting
52,500
Unit
0.1 mV
210
---
Setting
range
52,000 to
58,000
110 to 666
Explanation
Changes the encoder power
supply voltage.
Selects control output functions. (Table 3)
Note 1. Cn-04 (speed loop gain) is factory set for three times the load inertia. Therefore, if the load
inertia is extremely small, some oscillation may occur. If it does, then lower Cn-04 to 20 or
less.
Note 2. After the settings for Cn-0A (encoder divider rate), Cn-11 (number of encoder pulses), Cn-24
(electronic gear ratio G1), Cn-25 (electronic gear ratio G2), Cn-2A (motor selection), and
Cn-2b (control mode selection) have been made, they become effective when the power is
turned on again after having been cut off. (Check to see that the LED display has gone off.)
Note 3. Set all values within the specified ranges.
Note 4. Be sure to set both Cn-07 and Cn-23 when the software start function is used.
Note 5. The setting for Cn-11 (number of encoder pulses) is determined by the encoder that is used. If
any settings other than the following are used, the motor may not operate properly.
[Incremental]: Cn-11 set value = 4,096
[Absolute]:
Cn-11 set value = 8,192
Note 6. The upper limit for Cn-0A (encoder divider rate) is as follows:
[Incremental]: Cn-0A upper limit = 4,096
[Absolute]:
Cn-0A upper limit = 8,192
! Caution
The Cn-2C (encoder power supply voltage) setting depends on the encoder cable
length. The encoder may be damaged if the setting is wrong. Refer to the following
table when making the setting.
Encoder
[Incremental]
[Absolute]
3m
5m
52,500
52,500
10 m
15 m
54,000
55,000
20 m
55,500
57,000
Check to be sure that these settings are made correctly. If they are set incorrectly, the
motor may malfunction or suffer damage.
Driver model
R88D-UT24H
R88D-UT40H
R88D-UT60H
R88D-UT80H
R88D-UT110H
R88D-UT120H
3-18
Set value
163
164
165
166
167
168
Chapter 3
Operation
Driver model
R88D-UT24V-
R88D-UT40V-
R88D-UT60V-
R88D-UT80V-
R88D-UT110V
Set value
163
164
165
166
167
168
Note The default setting of the R88D-UT110V is 4 kW (motor selection: 167). When using a 5-kW
motor, change the motor selection setting to 168.
Check to be sure that these settings are made correctly. If they are set incorrectly, the
motor may malfunction.
Control mode
[Factory setting]
Set value
0
1
2
3
4
5
6
7
8
9
10
11
Example Setting
210
Function for CN1-25, 26 pins
Function for CN1-27, 28 pins
Function for CN1-29, 30 pins
Set value
0
1
2
3
4
5
6
3-19
Chapter 3
Operation
3-3-3 Important User Parameters
This section explains the checks and settings that are required before using the Servomotor and Servo
Driver. These parameters must be set correctly. If they are set incorrectly, the motor may fail to operate
or may malfunction. Make the appropriate settings for the system that is being used.
Speed control
Position control
Torque control
Internally-set speed
control
Internally-set speed
control + speed control
Internally-set speed
control + position
control
Internally-set speed
control + torque control
Position control +
speed control
Position control +
torque control
10
11
3-20
Factory setting
4,096
,
Unit
Pulses/revolution
Set value
4,096
8,192
Encoder type
[Incremental]
[Absolute]
Chapter 3
Operation
3-3-4 Setting Internal Speed Control
Function
This function controls Servomotor speed using the speeds set in the parameters (No. 1, No. 2, and
No. 3 internal speed settings).
This function can be used in the speed control modes. (It cant be used with torque control.)
Select the internal speed using the control inputs CN1-45 and 46 (speed selection commands 1 and
2) and specify the rotational direction using the CN1-41 (rotation direction command).
When both speed selection commands 1 and 2 are OFF, the motor will decelerate to a stop in the
software start deceleration time and then go into servo lock status. Depending on the parameter settings, it is possible to use pulse train inputs (for position control), speed command inputs (for speed
control), and torque command inputs (for torque control) in this status.
Set user parameter Cn-02 (control mode selection) to any number from 3 to 6. When this bit is set
to 1, the internal speed control settings function can be used and CN1-45, 46, and 41 have the
following functions:
Control inputs CN1-45 and 46: . . . .
Control input CN1-41: . . . . . . . . . . .
The following table shows the combinations of speeds and directions that can be selected with these
three control inputs.
CN1-45 CN1-46 CN1-41 Internal speed setting, rotational direction
SPD1
SPD2
RDIR
OFF
ON
OFF
No. 1 internal speed setting, forward
ON
No. 1 internal speed setting, reverse
ON
ON
OFF
No. 2 internal speed setting, forward
ON
No. 2 internal speed setting, reverse
ON
OFF
OFF
No. 3 internal speed setting, forward
ON
No. 3 internal speed setting, reverse
Setting user parameter Cn-2b (control mode selection) to 3 specifies the internal speed control
settings only mode.
When both SPD1 and SPD2 are OFF, the motor will decelerate to a stop and then go into servo lock
status with an internal speed command status of 0 r/min. (Position lock will not be in effect.)
Speed command inputs, pulse train inputs, and torque command inputs cannot be received.
Internal Speed Control Settings + Speed Control: Control Mode Selection (Cn-2b =
4)
Setting user parameter Cn-2b (control mode selection) to 4 specifies the internal speed control
settings + speed control mode.
Speed control using internal speed settings and speed command inputs (REF) is possible in this
control mode.
Speed command inputs (REF) can be received from the point at which both SPD1 and SPD2 turn
OFF.
3-21
Chapter 3
Operation
Internal Speed Control Settings + Position Control: Control Mode Selection (Cn-2b
= 5)
Setting user parameter Cn-2b (control mode selection) to 5 specifies the internal speed control
settings + position control mode.
Speed control using internal speed settings and position control using pulse train inputs are possible
in this control mode.
When both SPD1 and SPD2 are OFF, the motor will decelerate to a stop. When the positioning completion signal is output, the position lock is in effect and the system is ready to receive the pulse command input.
Pulse commands can be input after the positioning completion (INP) signal turns ON. Pulses input
up until that point will be ignored. Likewise, when switching from position control to internally-set
speeds, wait until the positioning completion (INP) signal turns ON before turning ON the speed
selection command. If the speed selection command is turned ON during command pulse input,
command pulse transmission and positioning will be ended before switching to internally-set
speeds.
Internal Speed Control Settings + Torque Control: Control Mode Selection (Cn-2b =
6)
Setting user parameter Cn-2b (control mode selection) to 6 specifies the internal speed control
settings + torque control mode.
Speed control using internal speed settings and torque control using torque command inputs
(TREF) are possible in this control mode.
Torque command inputs (TREF) can be received from the point at which both SPD1 and SPD2 turn
OFF.
Parameter name
Soft start acceleration time
Factory
Unit
setting
0
ms
Setting
range
0 to 10,000
Cn-23
ms
0 to 10,000
Cn-26
0.1 ms
0 to 640
Cn-14
3,000
r/min
0 to 4,500
Cn-1F
100
r/min
0 to 4,500
Cn-20
200
r/min
0 to 4,500
Cn-21
300
r/min
0 to 4,500
Explanation
Sets the time for the motor to
accelerate from 0 r/min to
4,500 r/min.
Sets the time for the motor to
decelerate from 4,500 r/min to
0 r/min.
Sets the constant for pulse
smoothing.
Sets the speed limit for the
torque control mode.
Sets the speed for when SPD1
is OFF and SPD2 is ON.
Sets the speed for when SPD1
is ON and SPD2 is ON.
Sets the speed for when SPD1
is ON and SPD2 is OFF.
Note 1. The software start acceleration and deceleration times are effective on the internal speed settings and the speed command input (REF).
3-22
Chapter 3
Operation
Note 2. Acceleration and deceleration times are set at up to 4,500 r/min. The actual acceleration and
deceleration times are found by means of the following formula:
Actual acceleration (deceleration) time =
Motor speed
4,500 r/min
Speed
Operation Examples
Speed 1
3-23
Chapter 3
Operation
Internal Speed Control Settings + Speed Control (Cn-2b = 4)
Speed selection
command 1
SPD1
Speed selection
command 2
SPD2
Rotation direction
command
RDIR
Speed command
input
REF
Speed 3
Speed 2
Motor operation
Speed 1
REF speed
Speed 1
Note When the control mode is internal speed control settings + speed control, operation follows the
speed command input (REF) immediately after SPD1 and SPD2 are both OFF (although there is
a delay of up to 6 ms in reading the input signal). There is no need to wait until the servo-lock
operates.
Speed selection
command 2
SPD2
Rotation direction
command
RDIR
6 ms min.
Pulse command
Speed 3
Speed 2
Speed 1
Speed 1
3-24
Chapter 3
Operation
Note 2. The shaded areas in the time chart for the positioning completion signal indicate the places
where the signal is turned ON as the speed compare (VCMP) signal. (The meaning of the
signal differs according to the control mode.)
Speed 1
Note 1. When the control mode is internal speed control settings + torque control, operation follows
the torque command input (TREF) immediately after SPD1 and SPD2 are both OFF
(although there is a delay of up to 6 ms in reading the input signal).
Note 2. Motor operation with torque control varies according to the motor load conditions (e.g., friction, external power, inertia).
Note 3. When motor servo-lock is required, set any of the internal speed settings to 0 r/min and
select that speed with speed selection commands 1 and 2.
Set value
7
8
9
3-25
Chapter 3
Operation
Set value
7
8
9
CN1-41: ON
Speed control
Torque control
Speed control
Operation
Control mode
switching
TVSEL
Speed command
input
REF
6 ms min.
Pulse commands
Positioning completion, INP
(Speed compare,
VCMP)
Motor operation
3-26
Chapter 3
Operation
Position and Torque Control Switching Example (Cn-2b = 8)
Control mode
switching
TVSEL
6 ms min.
Torque command
input
TREF
6 ms min.
(Forward operation)
(Reverse operation)
Pulse commands
Positioning completion signal
INP
Motor operation
Impact
Torque command
input
TREF
Motor operation
Torque control mode
3-27
Chapter 3
Operation
Note 2. Motor operation with torque control varies according to the motor load conditions (e.g., friction, external power, inertia).
Parameter name
Soft start acceleration time
Factory
Unit
setting
0
ms
Setting
range
0 to 10,000
Cn-23
ms
0 to 10,000
Cn-29
10
r/min
0 to 4,500
Cn-1A
40
1/s
1 to 500
Explanation
Sets the time for the motor to
accelerate from 0 r/min to
4,500 r/min.
Sets the time for the motor to
decelerate from 4,500 r/min
to 0 r/min.
Setting for the rotation speed
to cause position lock.
Adjusts position loop
response.
Note 1. The software start acceleration and deceleration times are effective on the internal speed settings and the speed command input (REF). This has no effect on the pulse command.
Note 2. The position lock rotation speed setting is valid only for speed control.
Note 3. The position loop gain adjusts the servo-lock force during position-lock.
Note 4. Acceleration and deceleration times are set at up to 4,500 r/min. The actual acceleration and
deceleration times are found by means of the following formula:
Actual acceleration (deceleration) time =
Maximum rotation
speed (4,500 r/min)
t
Cn-07
3-28
Cn-23
Chapter 3
Operation
Timing Chart
Speed command
input
REF
Position lock
command
signal
PLOCK
Motor
operation
Cn-29
Cn-29
Servo-lock condition
Note 1. Select speed control with position lock as the control mode (i.e., set 10 for Cn-2b) when
controlling the position lock with an external signal. (Refer to 3-3-3 Important User Parameters for details.)
Note 2. The Unit will go into servo-lock if the position lock signal (PLOCK) is ON and the number of
motor rotations falls below the position lock rotations set in Cn-29. The motor will revolve
when the internal speed command exceeds the position lock rotations.
The gear ratio utilizes G1 and G2 for user parameters Cn-24 and Cn-25, and is defined by G1/G2.
Target number of pulses = Number of command pulses x
G1
G2
PRM No.
Parameter name
Cn-24
Electronic gear ratio G1
(numerator)
Cn-25
Electronic gear ratio G2
(denominator)
Factory setting
4
Unit
___
___
Setting range
Explanation
Setting
range:
1 to 65,535
1 to 65,535
Note The electronic gear setting becomes effective when the power is turned on again after having
been cut off. (Check to see that the LED display has gone off.)
3-29
Chapter 3
Operation
When G1/G2 = 1, the motor makes one revolution with a 16,384-pulse command. (The driver operates
with an internal multiplication factor of 4.
With the factory setting, the motor makes one revolution when 4,096 pulses are input.
A single pulse for position deviation (deviation counter) display or positioning completion range
becomes a single input pulse.
Servo Driver
1,000 pulses
Electronic
gear
16,384 pulses
With this function, any number of pulses can be set for encoder signals output from the Servo Driver.
The number of pulses per Servomotor revolution can be set within a range of 16 to 4,096.
Use this function for the following applications:
When connecting to a positioner with a low response frequency.
When it is desirable to set a pulse rate that is easily understandable.
(For example, in a mechanical system in which a single Servomotor revolution corresponds to a
movement of 10 mm, if the resolution is 5 m/pulse, set the encoder dividing rate to 2,000 (pulses/
revolution).
Set the parameters as shown in the following table.
PRM
No.
Cn-0A
Parameter name
Encoder divider rate
Cn-11
Factory
setting
1,000
pulses/
revolution
4,096
pulses/
revolution
Setting range
Explanation
16 to 4,096
pulses/revolution
4,096 pulses/
revolution
Note Theses parameters become effective when the power is turned on again after having been cut off.
(Check to see that the LED display has gone off.)
3-30
Chapter 3
Operation
Operation
Incremental pulses are output from the Servo Driver through a frequency divider.
Servo Driver
Encoder
A
B
A-phase
Frequency divider
B-phase
Processing circuitry
Z-phase
The output phases of the encoder signal output from the Servo Driver are as shown below (when
divider rate Cn-0A = 4,096).
Forward Rotation Side
A-phase
A-phase
B-phase
B-phase
Z-phase
Z-phase
Note When the encoder divider rate is set to other than 4,096, 2,048, 1,024,..., the phase difference for
phases A and B is not 90, but scatters for time T. (See the diagram below.)
A-phase
B-phase
t1
t2
t1
t1
t1
t1
t2
t1 = nT, t2 = (n+1)T
In this diagram, T represents the time between phase A and phase B, and n is an integer that satisfies
the following formula (with digits below the decimal point discarded).
n = 4,096/encoder divider rate
Input to frequency divider A-phase
(encoder output)
B-phase
T
With this function, any number of pulses can be set for encoder signals output from the Servo Driver.
The number of pulses per Servomotor revolution can be set within a range of 16 to 8,192.
Use this function for the following applications:
When connecting to a positioner with a low response frequency.
When it is desirable to set a pulse rate that is easily understandable.
3-31
Chapter 3
Operation
Parameter name
Encoder divider rate
Cn-11
Factory
setting
1,000
pulses/
revolution
4,096
pulses/
revolution
Setting range
Explanation
16 to 8,192
pulses/revolution
8,192 pulses/
revolution
Note Theses parameters become effective when the power is turned on again after having been cut off.
(Check to see that the LED display has gone off.)
Operation
Incremental pulses are output from the Servo Driver through a frequency divider.
Servo Driver
Encoder
A
B
Frequency divider
A-phase
B-phase
Z
Z-phase
The output phases of the encoder signal output from the Servo Driver are as shown below (when
divider rate Cn-0A = 8,192).
Forward Rotation Side
A-phase
A-phase
B-phase
B-phase
Z-phase
Z-phase
Note When the encoder divider rate is set to other than 8,192, 4,096, 2,048,..., the phase difference for
phases A and B is not 90, but scatters for time T. (See the diagram below.)
A-phase
B-phase
t1
3-32
t2
t1
t1
t1
t1
t2
t1 = nT, t2 = (n+1)T
Chapter 3
Operation
In this diagram, T represents the time between phase A and phase B, and n is an integer that satisfies
the following formula (with digits below the decimal point discarded).
n = 8,192/encoder divider rate
Input to frequency divider A-phase
(encoder output)
B-phase
T
The bias function shortens positioning time by adding bias revolutions to speed commands.
If the residual pulses in the deviation counter exceed the positioning completion range (Cn-1b), the
bias rotational speed (Cn-1C) is added to the speed command until the pulses are within the positioning completion range.
Set the parameters as shown in the following table.
PRM
No.
Cn-1b
Parameter name
Factory setting
Cn-1C
0 r/min
Setting range
1 to 250 command units
0 to 450 r/min
Explanation
Sets range for positioning
completion signal output.
Sets position control bias.
Note 1. When not using the bias function, set the bias rotational speed to 0 r/min.
Note 2. If the bias rotational speed is set too high, it will cause motor operation to be unstable. The
optimum setting depends on the load, the gain, and the positioning completion range, so
adjust the setting while observing the motor response. (Begin with a bias setting of 0, and
gradually increase it.)
3-33
Chapter 3
Operation
Operation Example
In this example, the bias rotational speed (Cn-1C) is added to the deviation counter output (speed
command) when the residual pulses in the deviation counter exceed the positioning completion range
(Cn-1b). This continues until the residual pulses in the deviation counter are within the positioning
completion range, and then it stops.
For the internal processing block configuration, refer to the position loop block diagram in 3-5-2 Manually Adjusting Gain (Position Control).
Speed command
(command pulse
frequency)
Motor speed
Time
Shortened time
Positioning completion signal
INP
The torque limit function limits the Servomotors output torque; it can be used with position control,
speed control, and torque control.
This function can be used to protect the Servomotor and machine system by preventing excessive
force or torque on the machine system when the machine (moving part) pushes against the workpiece
with a steady force, such as in a bending machine.
There are three methods that can be used to limit the torque:
1. Limit the steady force applied during normal operation with user parameters Cn-08 (forward torque
limit) and Cn-09 (reverse torque limit).
2. Limit operation with external signals connected to pins CN1-45 (PCL: forward current limit input)
and CN1-46 (NCL: reverse current limit input). Set user parameters Cn-18 (forward rotation external
current limit) and Cn-19 (reverse rotation external current limit).
3. Limit operation with analog voltage by using TREF (torque command input) as the analog current
limit input.
3-34
Chapter 3
Operation
Parameter Settings
Method 1: Limiting the Force Applied During Operation
User Parameter Settings
PRM
No.
Unit
Parameter
name
Cn-08 Forward
torque limit
Factory
setting
Maximum
torque
Setting range
% of rated
torque
Cn-09 Reverse
torque limit
Maximum
torque
% of rated
torque
Explanation
Note 1. This method is effective with speed control, internal speed control settings, and torque control.
Note 2. Set these parameters to the maximum torque (the factory setting) when the torque limit function isnt
being used.
Set the control mode selection (Cn-2b) to a control mode other than internally-set speed control (3 to
6).
With this setting, control input terminal CN1-45 will be PCL (forward current limit input), CN1-46 will
be NCL (reverse current limit input), and it will be possible to use the external current limit function.
User Parameter Settings
PRM
No.
Parameter name
Factory
setting
100
Unit
% of rated
torque
o que
Setting range
Explanation
Set bit 8 of Cn-02 (the TREF switch) to 1. When bit 8 is 1, terminals CN1-9 and CN1-10 (TREF
and AGND) become analog current limit input terminals. The current limit value can be calculated
from the following equation:
Current limit value = (absolute value of voltage applied to TREF) (torque command scale)
The polarity of the analog voltage is irrelevant and the same current limit value is used for forward
and reverse.
User Parameter Settings
PRM
No.
Units
Parameter Factory
name
setting
Cn-13 Torque com- 30
0.1 V/rated
mand scale
torque
Setting range
10 to 100
Explanation
This parameter sets the gain for the
torque command input.
3-35
Chapter 3
Operation
Note 2. This method is effective with speed control and torque control.
Note 3. This method cant be used when the torque feed-forward function is being used (i.e., when bit
9 of Cn-02 is set to 1.)
This function limits motor rotation speed when torque control is used. It sets a limit so that the motor
rotation speed does not exceed the maximum speed of the mechanical system.
Outside of the speed limit range, a torque in proportion to the difference with the speed limit value is
generated to slow down the motor rotation speed. In such cases the number of motor rotations does
not necessarily match the speed limit value. (The number of motor rotations varies depending the
load.)
There are two methods that can be used for limiting the speed:
1. Apply a constant fixed speed limit for torque control, by means of user parameter Cn-14 (speed
limit).
2. Limit the speed by means of analog voltage. Use REF (speed command input) as an analog speed
limit input.
Parameter Settings
Applying a Constant Fixed Speed Limit for Torque Control
User Parameter Settings
PRM
No.
Parameter
name
Cn-14 Speed limit
Factory
setting
3,000
Units
Setting range
Explanation
r/min
0 to 4,500
Set bit no. 2 of setup parameter Cn-02 to 1. When bit no. 2 is 1, terminals CN1-5 and CN1-6 (REF
and AGND) become analog speed limit input terminals. The speed limit value can be calculated from
the following equation:
Speed limit value = (absolute value of voltage applied to REF) (speed command scale)
If the voltage is positive, this becomes the speed limit value for both the forward and reverse directions. (If the voltage is negative, this is regarded as a limit value of 0 r/min.
User Parameter Settings
PRM
No.
Parameter name
3-36
Factory
setting
300
Units
Setting range
(r/min) V
10 to 2,000
Explanation
This parameter sets the number of
rotations per speed command volt.
Chapter 3
Operation
3-3-13 Torque Feed-forward Function (Speed Control)
Function
The torque feed-forward function reduces the acceleration time by adding the value of the torque command input (TREF) to the current loop; it can be used with speed control.
Normally a derivative value is generated in the Controller and this value is input to TREF.
Overshooting will occur if the feed-forward amount (the voltage input to TREF) is too high, so adjust
user parameter Cn-13 (the torque command scale) as required.
The following figure shows a block diagram when the torque feed-forward function is used.
Host Controller
Position command
AC Servo Driver
Derivative
Speed
loop
Encoder
output
Current
loop
Speed
detection
Divider
Parameter Settings
Units
Parameter Factory
name
setting
Cn-13 Torque com- 30
0.1 V/rated
mand scale
torque
Setting range
10 to 100
Explanation
This parameter sets the gain for the
torque command input.
Operation
Speed command
Torque feed-forward
Number of motor
revolutions
3-37
Chapter 3
Operation
Note 1. If torque feed-forward is input when the motors rotational speed is fixed, the rotational speed
wont match the speed command. Design the Controllers circuit so that torque feed-forward
is applied only when the motor is accelerating or decelerating.
Note 2. A torque will be generated that accelerates the motor in the forward direction if torque feedforward is applied with a positive (+) voltage. Be sure that the polarity is correct because
errors such as reverse motor rotation or oscillation will occur if the feed-forward is applied with
a polarity opposing the acceleration direction.
Magnetic Brakes
The magnetic brakes for Servomotors with brakes are specialized holding brakes with non-magnetized
operation. Therefore set the parameters so that the brake power supply is turned off after the Servomotor stops. If the brake is applied while the Servomotor is operating, the brake will suffer abnormal wear or
even damage, and will quickly become defective.
For wiring methods, refer to 2-2-4 Peripheral Device Connection Examples.
Parameters to be Set
PRM
No.
Cn-12
Brake timing 1
Factory
setting
0
10 ms
Cn-15
100
r/min
Cn-16
Brake timing 2
50
10 ms
3-38
Parameter name
Unit
Setting
range
0 to 50
Explanation
Chapter 3
Operation
Timing for Run Command (RUN) <When Servomotor is Stopped>
Power supply
ON
OFF
Run command
RUN
ON
OFF
Brake interlock
signal
BKIR
ON
OFF
Brake power
supply
ON
OFF
0 to 35 ms
Approx. 6 ms
200 ms max.
Brake
operation
100 ms max.
Cancelled
Maintained
(See note 1)
ON
Speed command
(or pulse command) OFF
Cn-12
Power on
Power to
motor
Power off
Note 1. It takes up to 200 ms for the brake to be cleared after the brake power supply has been turned
on. Taking this delay into account, have the speed command (or pulse command) be given
after the brake has been cleared.
Note 2. It takes up to 100 ms for the brake to be held after the brake power supply has been turned off.
When using it for the vertical shaft, take this delay into account and set brake timing 1 (Cn-12)
so that the Servomotor will not receive power until after the brake is held.
ON
OFF
25 to 35 ms
Brake interlock
signal
BKIR
ON
OFF
Cn-12
Power to
motor
(See note)
Power on
Power off
Note It takes up to 100 ms for the brake to be held after the brake power supply has been turned off.
When using it for the vertical shaft, take this delay into account and set brake timing 1 (Cn-12) so
that the Servomotor will not receive power until after the brake is held.
3-39
Chapter 3
Operation
Timing for Run Command (RUN), Errors, Power Supply <When Servomotor is
Stopped>
Power supply
ON
OFF
Run command
RUN
ON
OFF
Alarm output
ALM
OFF
ON
(See note 2.)
Brake interlock
signal
BKIR
Power to
motor
ON
OFF
Power on
Power off
Approx. 10 ms
(See note 1.)
Motor rotation
speed
Brake command speed (Cn-15)
Note 1. For the approximately 10 ms it takes from when the power to the Servomotor turns off until the
dynamic brake operates, the Servomotor rotates by momentum.
Note 2. If the Servomotor rotation speed falls below the speed set for the brake command speed
(Cn-15), or if the time set for brake timing 2 (Cn-16) elapses after the Servomotor stops receiving power, the brake interlock signal (BKIR) will turn OFF.
3-40
Operation
3-4
Chapter 3
Trial Operation
After the wiring is complete and the parameter settings have been made, conduct a trial
operation. Follow he procedure outlined below, to be prepared for unlikely events such
as motor runaway.
3-41
Chapter 3
Operation
Jog Operations
Jog operations rotate the Servomotor in a forward or reverse direction using the Parameter Unit. Jog
operations are made possible when system check mode Cn-00 is set to 00. The items in parentheses
in the following explanation indicate operations using the Handy-type Parameter Unit.
[1]
[2]
DATA
[5]
0
Data
OFF [4]
[4] ON
1. Using the Up and Down (and Right and Left) Keys, set parameter number 00. (System check
mode)
2. Press the DATA Key to display the Cn-00 data.
3. Using the Up and Down (and Right and Left) Keys, set data 00. (Jog operation)
4. Using the MODE/SET Key, turn ON and OFF the jog operation from the Parameter Unit. With the jog
operation ON, operation by the Parameter Unit is enabled. For the run operation, refer to Operation
Method below.
5. Press the DATA Key to return to the parameter number display.
6. Press the MODE/SET Key to move from settings mode to monitor mode.
Operation Method
1. With the DATA (SERVO) Key, turn the servo ON and OFF.
2. With the servo ON, press the Up Key to rotate the Servomotor forward.
3. With the servo ON, press the Down Key to rotate the Servomotor in reverse.
3-42
Parameter name
Jog speed
Factory
setting
500
Unit
r/min
Setting range
0 to 4,500
Explanation
Speed setting for jog operation
Chapter 3
Operation
3-5
Making Adjustments
3-5-1 Auto-tuning
Auto-tuning rotates the Servomotor with a load connected (mechanical system), and
automatically adjusts the position loop gain, the speed loop gain, and the speed loop
integration time constant. When adjustments cannot be made by auto-tuning, refer to
3-5-2 Manually Adjusting Gain.
Executing Auto-tuning
Auto-tuning is made possible when the system check mode Cn-00 is set to 05. The items in parentheses in the following explanation indicate operations using the Handy-type Parameter Unit.
[1]
[2]
DATA
[3]
[6]
Indicates settings mode.
Data
[4]
[5]
Auto-tuning display
1. Using the Up and Down (and Right and Left) Keys, set parameter number 00. (System check
mode)
2. Press the DATA Key to display the Cn-00 data.
3. Using the Up and Down (and Right and Left) Keys, set data 05. (Auto-tuning)
4. Press the MODE/SET Key to display the mechanical rigidity selection. (Refer to Selecting Mechanical Rigidity below.)
5. Press the MODE/SET Key to change to the auto-tuning display. (Refer to the following Auto-tuning
Procedure.)
6. Press the DATA Key to return to the parameter number display.
7. Press the MODE/SET Key to move from settings mode to monitor mode.
3-43
Chapter 3
Operation
Selecting Mechanical Rigidity
Select the set value to match the rigidity of the mechanical system.
Response
Low
Medium
High
g
Set
Position loop gain
value
(1/s)
001
16
002
28
003
40
004
005
006
007
56
78
108
130
Representative applications
Articulated robots,, harmonic drives,, chain drives,, belt drives,,
k and
d pinion
i i d
i
rack
drives,
etc.
XY tables, Cartesian-coordinate robots, general-purpose
machinery, etc.
Ball screws ((direct coupling),
g), feeders,, etc.
Note The response will rise according to a rise in the rigidity of the mechanical system.
Auto-tuning Procedure
1. With the DATA (SERVO) Key, turn the servo ON and OFF.
2. While pressing the Up Key, operate the Servomotor three times in the forward direction and adjust
the gain. The auto-tuning will not be complete until the Servomotor has been operated at least three
times. If the auto-tuning is not complete after three times, then repeat the operation while holding
down the Up Key. The Servomotor rotation speed should be approximately 1/2 that of the jog speed
(Cn-10).
1/2 jog speed
0
Approx. 1.1 s
Approx. 0.7 s
3. While pressing the Down Key, adjust the gain in the same way for the reverse direction.
4. By executing step 2 or step 3, the user parameter position loop gain (Cn-1A), speed loop gain
(Cn-04), and speed loop integration time constant (Cn-05) will be adjusted automatically. These values will not be changed, however, until the auto-tuning operation has been completed.
5. When the auto-tuning operation is complete, . end will be displayed at the Parameter Unit (while
the Up and Down Keys are being pressed). When the Up and Down Keys are released, 0005 will
again be displayed.
6. If the auto-tuning operation is still not complete even after being executed many times, or if you wish
to abort the operation, press the MODE/SET Key. After the MODE/SET Key is pressed, 0005 will
again be displayed.
Note 1. If the auto-tuning operation is not completed, or if there is an inadequate response for the gain
that is adjusted by auto-tuning, refer to 3-5-2 Manually Adjusting Gain and adjust the gain
manually.
Note 2. The auto-tuning will not be complete until the Servomotor has been operated at least three
times, so pay sufficient attention to the operating range of the machinery. If auto-tuning cannot
be executed within the operating range of the machinery, then adjust the gain manually.
3-44
Chapter 3
Operation
3-5-2 Manually Adjusting Gain
There are eleven kinds of parameters for adjusting Servomotor response. For situations
in which the factory settings or the settings derived from auto-tuning alone do not provide adequate characteristics, the settings can be adjusted manually.
YES
YES
End adjustment.
NO
Increase Cn-04 (speed loop gain) to a
value where hunting doesnt occur in
servo-lock.
Decrease Cn-05 (speed loop integration time constant) to a value where
hunting doesnt occur in servo-lock.
NO
Run the motor and monitor its operation.
End adjustment.
YES
3-45
Chapter 3
Operation
For Speed Control (Analog Input)
Adjustment procedures for speed control are shown in the following flowchart.
Perform auto-tuning to match the rigidity of the mechanical system.
The motor hunts when servo-locked.
(Accompanied by a hunting noise.)
NO
Raise the rigidity selection to the value
just before hunting occurs and perform
auto-tuning.
YES
YES
End adjustment.
NO
Increase Cn-04 (speed loop gain) to a
value where hunting doesnt occur in
servo-lock.
Decrease Cn-05 (speed loop integration time constant) to a value where
hunting doesnt occur in servo-lock.
NO
Run the motor and monitor its operation.
YES
End adjustment.
3-46
Chapter 3
Operation
Adjustment Parameters
The user parameters for making adjustments are shown in the following table. The symbols following
each parameter name indicate which control modes that particular parameter can be used for. (P: Position control; S: Speed control; T: Torque control)
PRM
No.
Parameter name
Cn-04
Cn-05
Factory
setting
80
Unit
Setting
range
Explanation
Hz
1 to
2,000
0.01 ms
200 to
51,200
Cn-17
Torque command
filter time constant
(P, S, T)
0.1 ms
0 to 250
Cn-1A
40
l/s
1 to
1,000
3-47
Chapter 3
Operation
PRM
No.
Cn-1b
Parameter name
Factory
setting
Positioning comple- 3
tion range
(P)
Unit
Command
Setting
range
0 to 250
Cn-1C
Bias rotational
speed
(P)
r/min
0 to 450
Cn-1d
Feed-forward
(P)
0 to 100
Explanation
Sets the positioning completion range with
input command pulses. (The settings are
ordinarily based on the precision required
by the machine.) positioning completion
outputs smaller than required are slower.
Caution: If this setting is too high, when
there are few residual pulses the positioning completion output may turn ON while
the motor is still rotating at low speed.
Used to shorten positioning time. The
higher this parameter is set, the more the
positioning time is shortened. If it is set too
high, however, operation will be unstable.
Gradually increase the setting from 0 r/min
while observing the response.
Effective when position loop gain is small,
i.e., less then 25 (1/s), but ineffective when
it is large. Setting this parameter too high
will increase overshooting. The feed-forward amount is added directly to the speed
loop, bypassing the deviation counter and
thereby speeding up the response (when
load system is not slowed by command).
Before adjusting the feed-forward amount,
check to be sure that the position loop has
been completely adjusted and that the
speed loop is operating with stability.
Cn-1E
Deviation counter
overrun level
(P)
1,024
x 256
command
units
1 to
32,767
Cn-26
Position command
acceleration/deceleration constant
(P)
0.1 ms
0 to 640
3-48
Chapter 3
Operation
PRM
No.
Cn-27
Cn-28
Parameter name
Factory
setting
0
Unit
0.1 ms
Setting
range
0 to 640
---
0 to 100
Explanation
Sets the filter so that the feed-forward
amount is not added suddenly when position command pulses are input in steps.
Decreases the speed loop gain by the set
value when a large torque is output due to
acceleration, deceleration, etc. Increasing
the set value reduces motor oscillation, and
positioning time can be shortened. If the
set value is too large, a follow-up delay will
occur for acceleration and deceleration.
Motor speed
(speed monitor)
When speed loop gain is low.
Time
3-49
Chapter 3
Operation
Adjusting the Speed Loop Integration Time Constant (Cn-05)
When the speed loop integration time constant is manipulated, the response is as shown in the diagram
below.
Overshoots when speed loop integral time constant is short.
Motor speed
(speed monitor)
When speed loop integral time
constant is long.
Time
(1/s)
When the position loop gain is manipulated, the response is as shown in the diagram below.
When position loop gain is high
Motor
speed
(speed
monitor)
When position loop gain is low
Time
3-50
Chapter 3
Operation
Position Loop Block Diagram (Reference)
Cn-1d
Cn-24,25
Feedforward
amount
Electronic
gear ratio
G1/G2
Cn-27
Cn-1C
Bias rotational
speed
Cn-1b
Cn-02: Bits
5, 4, and 3
Command
pulses
Cn-26
Command
pulse
mode
Position command
Acceleration/
deceleration
time constant
Positioning
completion
range
Cn-24,25
Electronic
gear ratio
G1/G2
Deviation
counter
Cn-1E
Cn-1A
Position
loop gain
+
Cn-0A
Encoder
output
Encoder
divider
rate
Cn-04,05
Speed
loop
Cn-17
Current
loop
Cn-28
Comp.
gain
Speed
detection
4
Encoder
Motor
3-51
Chapter 3
Operation
3-5-3 Adjusting Command Offset
Use the following procedure to adjust the analog voltage offsets for the speed command
and torque command.
Command offset can be adjusted either automatically or manually.
The torque commands offset cant be adjusted manually, so adjust it automatically.
[2]
DATA
[3]
[6]
Indicates settings mode.
Data
[5]
1. Using the Up and Down (and Right and Left) Keys, set parameter number 00. (System check
mode)
2. Press the DATA Key to display the Cn-00 data.
3. Using the Up and Down (and Right and Left) Keys, set data 01. (Instruction offset automatic
adjustment)
4. Input the voltage required to set the speed command input (REF) and the torque command input
(TREF) to zero rotation speed and zero output torque respectively. (Normally 0 V.)
5. Press the MODE/SET Key to automatically adjust the command offset.
6. Press the DATA Key to return to the parameter number display.
7. Press the MODE/SET Key to move from settings mode to monitor mode.
3-52
Chapter 3
Operation
Adjusting Instruction Offset Manually
Manual adjustment of command offset is made possible when the system check mode Cn-00 is set to
03. The items in parentheses in the following explanation indicate operations using the Handy-type
Parameter Unit.
[1]
[3]
[2]
DATA
[5]
Indicates settings mode.
Data
[4]
Offset data
1. Using the Up and Down (and Right and Left) Keys, set parameter number 00. (System check
mode)
2. Press the DATA Key to display the Cn-00 data.
3. Using the Up and Down (and Right and Left) Keys, set data 03. (Instruction offset manual adjustment)
4. Press the MODE/SET Key to change to the manual adjustment display. Refer to Instruction Offset
Manual Adjustment Method below.
5. Press the DATA Key to return to the parameter number display.
6. Press the MODE/SET Key to move from settings mode to monitor mode.
3-53
Chapter 3
Operation
3-6
Horizontal Axle
+N1
Motor operation
N2
TD2
Eg2
TD1
Motor output
torque
Eg1
t1
t2
T
Note In the output torque graph, acceleration in the positive side (rising) is shown as positive, and
acceleration in the negative side (falling) is shown as negative.
The regenerative energy for each section can be found by means of the following formulas:
Eg1 = 1/2 N1 TD1 t1 1.027 102 [J]
Eg2 = 1/2 N2 TD2 t2 1.027 102 [J]
N1, N2:
TD1, TD2:
t1, t2:
Note There is some loss due to winding resistance, so the actual regenerative energy will be approximately 90% of the figure derived by the formula.
3-54
Chapter 3
Operation
To find the regenerative processing capacity, it is necessary to calculate the average regenerative
power.
1. Energy (Eg) consumed by regenerative resistance:
The regenerative energy that cannot be absorbed by the Servo Drivers internal capacitors is consumed by regenerative resistance. This energy can be found by means of the following formula:
Eg = (Eg1 Ec) + (Eg2 Ec) [J]
Ec is the regenerative energy absorbed by the capacitors. (This value varies according
to the model.)
If either (Eg1 Ec) or (Eg2 Ec) is less than zero, calculate as if it were zero.
2. Average regeneration amount (Pr):
Power consumed by regenerative resistance in one cycle of operation (unit: W):
Pr = Eg/T [W]
T: Operation cycle [s]
This average regeneration amount must be no more than the average regenerative amount for the
Servo Driver.
Vertical Axle
+N1
Falling
Motor operation
Rising
N2
TD2
Motor output
torque
Eg1
Eg2
Eg3
Tt2
TL
TD1
t1
t2
t3
Note In the output torque graph, acceleration in the positive direction (rising) is shown as positive, and
acceleration in the negative direction (falling) is shown as negative.
The regenerative energy for each section can be found by means of the following formulas:
Eg1 = 1/2 N1 TD1 t1 1.027 102 [J]
Eg2 = N2 TL2 t2 1.027 102 [J]
Eg3 = 1/2 N2 TD2 t3 1.027 102 [J]
N1, N2:
TL2:
3-55
Chapter 3
Operation
TD1, TD2:
t1, t3:
t2:
Note There is some loss due to winding resistance, so the actual regenerative energy will be approximately 90% of the figure derived by the formula.
To find the regenerative processing capacity, it is necessary to calculate the average regenerative
power.
1. Energy (Eg) consumed by regenerative resistance:
The regenerative energy that cannot be absorbed by the Servo Drivers internal capacitors is consumed by regenerative resistance. This energy can be found by means of the following formula:
Eg = (Eg1 Ec) + (Eg2+ Eg3 Ec) [J]
Ec is the regenerative energy absorbed by the capacitors. (This value varies according
to the model.)
If either (Eg1 Ec) or (Eg2+ Eg3 Ec) is less than zero, calculate as if it were zero.
2. Average regeneration amount (Pr):
Power consumed by regenerative resistance in one cycle of operation (unit: W):
Pr = Eg/T [W]
T: Operation cycle [s]
This average regeneration amount must be no more than the average regenerative amount for the
Servo Driver.
3-56
Chapter 3
Operation
Servo Driver model requiring external regenerative resistor
R88D-UT24V-RG
R88D-UT40V-RG
R88D-UT60V-RG
R88D-UT80V-RG
R88D-UT110V
Note 1. The Servo Drivers requiring external regenerative resistors do no have built-in regenerative
resistors. Be sure to install Regenerative Resistors that correspond to the amount of regenerative energy.
Note 2. The input voltage is the value at 200 VAC. As the input voltage is increased, the amount of
regenerative energy that can be absorbed is decreased.
Resistance
R88A-RR22047S 475%
Nominal
capacity
220 W
Absorption of
regenerative energy at
120C temperature rise
70 W
Heat
radiating
condition
t1.0 x 350
(SPCC)
Thermal
switch output
specification
Operating
temperature:
170C
Combination
Note Make sure to combine external regenerative resistors so that their regeneration absorbing capacity exceeds the average regenerative power (Pr).
3-57
Chapter 3
Operation
Dimensions
Thermal switch output
Note Like the ALM output of the Regeneration Unit, the power source of thermal switch output should
turn power off when the contact is open. Refer to 2-3-4 Peripheral Device Connection Examples.
3-58
4
Chapter 4
Application
4-1
4-2
4-3
4-4
4-5
Chapter 4
Application
Check the newly set parameters for proper execution before actually running them.
Not doing so may result in equipment damage.
! Caution
Do not make any extreme adjustments or setting changes. Doing so may result in
unstable operation and injury.
! Caution
Separate the Servomotor from the machine, check for proper operation, and then
connect to the machine. Not doing so may cause injury.
! Caution
When an alarm occurs, remove the cause, reset the alarm after confirming safety,
and then resume operation. Not doing so may result in injury.
! Caution
Do not come close to the machine immediately after resetting momentary power interruption to avoid an unexpected restart. (Take appropriate measures to secure
safety against an unexpected restart.) Doing so may result in injury.
! Caution
Do not use the built-in brake of the Servomotor for ordinary braking. Doing so may
result in malfunction.
4-2
Application
4-1
Chapter 4
Setup Procedure
Be sure to follow this procedure carefully. Any mistakes in carrying out this procedure could result in
faulty operation.
1. Resetting Data
Connect (short-circuit) the encoder connector terminals R
and S (at the Servomotor) for at least two minutes. (Refer to
the illustration on the right.) Then remove the connecting line
and check to be sure that there is a maximum voltage of 0.4 V
between R and S (with the S terminal as the ground). If the
voltage between the terminals is more than 0.4 V, reconnect
the line between them.
2. Turning On Power to the Servo Driver
Be sure to wire the Servo Driver and the Servomotor properly. Connect the battery to supply battery
power to the encoder and wait for several seconds. Then turn on the power to the Servo Driver.
3. Inputting the SEN Signal (CN1-4)
Turn ON the SEN signal. When the SEN signal is turned ON, a +5-V power supply will be provided to
the encoder.
As long as there is no error, the setup procedure is complete at this point. If alarm A.00 is generated,
repeat the procedure beginning with step 1.
Note When removing encoder connectors, leave the power on for at least 30 minutes with the SEN
signal ON. If there is to be no battery connected, the data for the amount of rotation will be retained
for two days.
Setup Precautions
Note 1. When connecting to the CV500-MC221/421 or C200H-MC221, carry out the setup close to
the mechanical origin.
Note 2. An error will be generated if the absolute data exceeds +32,767 pulses when making the initial
settings for the CV500-MC221/421 or C200H-MC221.
4-3
Chapter 4
Application
4-1-2 Replacing Batteries [Absolute]
Lithium Batteries
Be sure to use a battery so that position data will be retained even in case of a power interruption for the
absolute encoder. The following batteries are recommended.
Maker
Toshiba Corp.
Model
ER6V
Voltage
3.6 V
Electrical capacity
2,000 mA h
ER6
3.6 V
2,050 mA h
OMRON (made by
Hitachi Maxell, Ltd.)
C500-BAT08
(ER17/33)
3.6 V
1,650 mA h
Remarks
One/Servo Driver
Service life: Approx. 10 years
One/Servo Driver
Service life: Approx. 10 years
One/Servo Driver
Service life: Approx. 7 years
Note If the Servo Drivers internal power supply is turned OFF, the battery voltage will not be monitored.
Be careful to ensure that the voltage does not fall below 2.8 V. If required, install a battery voltage
drop detection circuit or monitor in the system.
4-4
Chapter 4
Application
4-2
Using Displays
OMRON U-series AC Servomotors have unique servo software that enables quantitative monitoring in real time, on digital displays, of changes in a variety of characteristics.
Use these displays for checking the various characteristics during operation.
Name
Power supply
indicator
Alarm indicator
Charge indicator
Color
Green
Function
Lit when control power supply is normal.
Red
Red
Alarm indicator
Charge indicator
Even after the AC power supply has been interrupted, the charge lamp remains lit to
indicate that voltage is remaining. Wait until this indicator turns off before touching
the terminal block for inspection or any other purpose. Touching the terminal block
while this indicator is lit can result in electrical shock.
4-5
Chapter 4
Application
Parameter Unit Displays
When a Parameter Unit is connected, monitoring can be conducted by means of a 5-digit 7-segment
LED.
R88A-PR02U Handy Type
Mounted type
R88A-PR03U
RESET
Function
Alarm reset
Mode switching; data memory
SERVO
DATA
DATA
DATA
4-6
Chapter 4
Application
Types of Modes
There are four types of modes for Parameter Unit displays. The functions in each mode are shown in the
following table.
Mode
Status display mode
Settings mode
Monitor mode
Function
Bit display:
Control-circuit power supply ON display, main-circuit power supply
ON display, base block, positioning completion/speed conformity,
rotation detection, inputting command pulses / inputting speed command, inputting torque command / inputting deviation counter reset
signal
Symbol display: Base block, operating, forward rotation prohibited, reverse rotation
prohibited, alarm display
System check: Jog operations, command offset automatic adjustment, alarm history data clear, command offset manual adjustment, motor parameters check, auto-tuning
Setting and checking setup parameters
Setting and checking user parameters
Speed feedback, speed commands, torque commands, number of pulses from
U-phase, electrical angle, internal status bit display, command pulse speed display,
position deviation, input pulse counter
Displays contents of alarms that have been previously generated (up to a maximum
of 10).
Power ON
(Display example)
Status display
mode
bb
Settings mode
Monitor mode
Alarm history
display mode
cn00
un00
0 a.0 2
4-7
Chapter 4
Application
4-2-2 Status Display Mode
The status display mode is entered when powering up or by means of the MODE/SET Key. In the status
display mode, Servo Driver status is displayed in two ways: bit data and symbols. These displays are
shown in the following illustration.
Rotation detected
Command pulses being input (position control)
Speed commands being input (position control)
Base block
Control-circuit
power supply ON
Symbol display
Contents
Lit when Servo Driver control-circuit power supply is ON.
Lit when Servo Driver main-circuit power supply is ON.
Lit during base block (no power to motor); dimmed when servo is ON.
Lit when the residual pulses in the deviation counter fall below the positioning completion range set for Cn-1b.
Lit when the motor rotation speed is within the range of (speed command value [Cn-22 set value]).
Lit when the motor rotation speed is equal to or greater than the rotation
speed for motor rotation detection (Cn-0b).
Lit when command pulses are being input.
Lit when a speed command input meets the rotation speed for motor
rotation detection (Cn-0b).
Lit when a torque command at least 10% of the rated torque is input.
Lit when the deviation counter reset signal is being input.
4-8
Contents
Base block (no power to motor)
Operating
Forward rotation prohibited
Reverse rotation prohibited
Alarm display (Refer to alarm table.)
Chapter 4
Application
4-2-3 Monitor Mode
Types of Monitoring
In monitor mode, ten types of monitoring can be carried out.
Monitor no.
Monitor contents
00
Speed feedback
01
Speed command
Unit
r/min
r/min
02
Torque command
03
Pulses
Explanation
Displays actual rotation speed of motor.
Displays command to speed loop. (The display
is 0 for position control by pulse train input.)
The command to the current loop is displayed
as 100% of the rated torque.
The number of pulses from the U-phase edge
is displayed in units of encoder resolution.
(There is an uncertainty of about 5 pulses.)
Incremental: Displays pulse number with 1/4
turn being 4,096 pulses.
04
05
06
07
Electrical angle
Internal status bit display 1
Internal status bit display 2
Command pulse speed display
Position deviation (deviation
counter)
Input pulse counter
08
09
Degrees
--r/min
Command
Command
Monitor mode
Monitor no.
DATA
[4]
Monitor data
4-9
Chapter 4
Application
Internal Status Bit Display (Un-05, Un-06)
Internal status is displayed by 7-segment bit lighting. The bit number allocation is shown in the following
diagram.
13
10
14
11
15
Bit no.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
4-10
Symbol
ALM
DBON
DIR
TGON
12
16
Monitor no.
Un-05
9
17
1
2
6
18
3
19
20
Contents
Lit when alarm is generated.
Lit during dynamic brake operation.
Lit when in reverse rotation mode (when Cn-02 bit no. 0 = 1).
Lit when the motor rotation speed is equal to or greater than the
rotation speed for motor rotation detection (Cn-0b).
INP
Lit when residual pulses in the deviation counter are no more
than the setting of Cn-1b (positioning completion range).
VCMP
Lit when the motor rotation speed reaches the speed command
value the Cn-22 set value.
PCON
Lit when the speed control loop is in P control.
PCL/SPD1
Lit when forward rotation current limit / speed selection command
1 (CN1-45) is ON.
NCL/SPD2
Lit when reverse rotation current limit / speed selection command
2 (CN1-46) is ON.
SVON
Lit when motor is receiving power.
A
Encoder A phase (Lit when there is a signal)
B
Encoder B phase (Lit when there is a signal)
Z
Encoder Z phase (Lit when there is a signal)
PU
Poll sensor U phase
[Incremental]
PV
Poll sensor V phase
[Incremental]
PW
Poll sensor W phase
[Incremental]
RUN
Lit when run command is ON.
MING/PLOCK Lit when CN1-41 is ON. (Input signal functions change according
TVSEL/RDIR/ to parameter settings.)
IPG
POT
Lit when forward drive prohibit input is ON.
NOT
Lit when reverse drive prohibit input is ON.
SEN
Lit when the sensor-on signal is ON.
[Absolute]
Chapter 4
Application
Monitor no.
Un-06
Bit no.
1
2
3
4
Symbol
CW
CCW
ECRST
CLIMT
5
6
BKIR
OLWRN
7
8
9 to 20
PON
READY
Contents
Lit during CW command pulse input.
Lit during CCW command pulse input.
Lit when the deviation counter reset input is ON.
Lit when commands to the current loop are limited by the torque
limit (Cn-08, 09, Cn-18, 19 or TREF).
Lit when external brake interlock output is ON.
Turns off when at least 20% of overload detection level is
reached.
Lit while Servo Drivers main-circuit power supply is on.
Lit if an error occurs after main-circuit power supply is turned on.
(Not used.)
[2]
DATA
[3]
[5]
Indicates settings mode.
Data
[4]
[4]
[4]
1. Using the Up and Down (and Right and Left) Keys, set parameter number 00. (System check
mode)
2. Press the DATA Key to display the Cn-00 data.
3. Using the Up and Down (and Right and Left) Keys, set data 04. (Servomotor parameter check)
4. Press the MODE/SET Key to check the Servomotor parameters in order.
5. Press the DATA Key to return to the parameter number display.
6. Press the MODE/SET Key to move from settings mode to monitor mode.
4-11
Chapter 4
Application
Parameter Display Contents
Servomotor Parameters
a
Motor capacity
Motor type 00: 200-V type
0A:
0F:
14:
1E:
2C:
2C:
1.0 kW
1.5 kW
2.0 kW
3.0 kW
4.0 kW
5.0 kW
Particular Specifications
0
User specifications number (hexadecimal display)
4-3
4-12
Chapter 4
Application
Monitor Output Circuit
47
CN4-2
AM terminal
Current monitor or speed command monitor /
command pulse speed monitor
CN1-16
47
CN4-1
NM terminal
Speed monitor or deviation counter monitor
CN1-17
CN4-3,4
Ground
CN1-1
Bit no.
6
Factory
setting
0
Setting
Explanation
Monitor switch 2
0
1
Parameter Unit
monitor
i switch
i h level
l
l
0
1
Note 1. When the Parameter Units monitor switch level (bit no. E of Cn-02) is set to 1 (x100 command units), the deviation counter monitor output becomes 0.05 V / (x100 command units).
Note 2. When the Parameter Units monitor switch level (bit no. E of Cn-02) setting is changed, the
change does not go into effect until the power has been turned off and then on again. (Check
to be sure that the LED indicator has turned off.)
4-13
Chapter 4
Application
Monitor Output Specifications
Speed monitor
Speed command monitor
Command pulse speed
monitor
Current monitor
4-14
Chapter 4
Application
4-4
Alarm Table
Display
l
Alarm code
a.00
ALO1
OFF
ALO2
OFF
ALO3
OFF
OFF
a.02
OFF
OFF
OFF
OFF
a.04
OFF
OFF
OFF
OFF
a.10
a.30
ON
ON
OFF
ON
OFF
OFF
OFF
OFF
a.31
ON
ON
OFF
OFF
a.40
OFF
OFF
ON
OFF
a.51
a.71
ON
ON
OFF
ON
ON
ON
OFF
OFF
Deviation counter
over
Overvoltage or
insufficient voltage
Over speed
Overload
a.72
ON
ON
ON
OFF
Overload
a.80
OFF
OFF
OFF
OFF
a.a1
ON
ON
ON
OFF
a.b1
OFF
OFF
OFF
OFF
Encoder error
[Absolute]
Radiation shield overheating
Command input reading error
a.c1
a.c2
ON
ON
OFF
OFF
ON
ON
OFF
OFF
Runaway detected.
Phase error detected.
a.c3
ON
OFF
ON
OFF
a.c4
ON
OFF
ON
OFF
a.f1
OFF
ON
OFF
OFF
a.99
OFF
OFF
OFF
ON
Encoder A or B phase
wire disconnection.
Encoder S phase wire
disconnection.
Missing phase
detected.
Alarm reset power
supply turned on.
Parameter setting
error
Overcurrent
Regeneration error
4-15
Chapter 4
Application
Display
cpf00
Alarm code
ALO1 ALO2 ALO3
OFF
OFF
OFF
OFF
cpf01
---
---
---
---
Alarm Output
This section explains the timing of alarm outputs when the power is turned on and when
alarms occur, and it explains how to clear the alarms.
Timing Chart
Power supply input ON
(R/S/T/r/t or
OFF
L1/L2/L3/L1C/L3C)
Run command
RUN
ON
OFF
Error
Error occurs
6 ms min.
Alarm reset
RESET
Alarm output
ALM
ON
OFF
Approx.
2s
6 ms max.
ON
OFF
0 to 35 ms max.
Power to
motor
Power on
Approx.
350 ms
Power off
31 ALM
Alarm output
32 ALMCOM
Clearing Alarms
4-16
Chapter 4
Application
! Caution
If an alarm is cleared while the run command (RUN) is ON, operation will begin
immediately after the alarm is cleared, which could be dangerous. Turn the run command off before clearing alarms.
When the run command is ON and bit 0 of setup parameter Cn-01 is set to 1 (Servo
always ON), be sure that it is safe to resume operation before clearing an alarm.
Overload characteristics are shown in the following table. If, for example, a current of three times the
Servomotors rated current flows continuously, it will be detected after approximately three seconds.
Note The load ratio is calculated in relation to the Servomotors rated current.
Load ratio (%) =
Servomotor current
Servomotor rated current
100
4-17
Chapter 4
Application
Alarm History Display Mode
The Servo Driver stores the history of the 10 most recent alarms that have been generated. The alarm history can be displayed by going into the alarm history display mode
and using the Up and Down Keys.
Error number
[3]
[2]
DATA
[5]
Indicates settings mode.
[4]
Data
To data display
Alarm history data cleared.
1. Using the Up and Down (and Right and Left) Keys, set parameter number 00. (System check
mode)
2. Press the DATA Key to display the Cn-00 data.
3. Using the Up and Down (and Right and Left) Keys, set data 02. (Clear alarm history data)
4. Press the MODE/SET Key to clear the alarm history data.
5. Press the DATA Key to return to the parameter number display.
6. Press the MODE/SET Key to move from settings mode to monitor mode.
4-18
Chapter 4
Application
4-4-2 Troubleshooting
When an error occurs, check the error contents by means of the operating status and
alarm display, investigate the cause and apply the appropriate countermeasures.
Probable cause
Items to check
Countermeasures
Control
mode
Common
Common
The correspondence
between the Servo Driver
and the Servomotor is incorrect.
The POT and NOT signals
are OFF (when Cn-01 bit
nos. 2 and 3 are 0).
Common
Common
Common
Common
Speed
Speed
The motor
operates
y,
momentarily,
b t then
but
th it does
d
not operate.
Position
Position
Common
Common
4-19
Chapter 4
Application
Symptom
Servomotor
operation is
unstable.
Servomotor is
overheating.
Probable cause
Items to check
Position
Speed
Common
Use auto-tuning.
Adjust the gain manually.
Common
There is an overload.
The correspondence
Check the models.
between the Servo Driver
and the Servomotor is incorrect.
The machinery is vibrating.
Common
Common
Use auto-tuning.
Adjust the gain manually
(speed loop gain).
Position
Vibration is
Inductive noise is occurring.
occurring at the
same frequency
as the applicable power supply.
4-20
Control
mode
Common
Ventilation is obstructed.
There are
unusual noises.
Countermeasures
The speed command voltage and the speed command input section are offset.
Common
Common
Speed
Common
Speed
Chapter 4
Application
a.00
a.02
a.04
a.10
Error content
Absolute data
error [Absolute]
Parameter corruption
Parameter setting error
Overcurrent
Probable cause
Absolute encoder malfunction
a.31
Regeneration
error
Deviation
counter
over
cou
te o
e
a.30
Countermeasures
Measure the winding resistance. If the coil are damaged, replace the Servomotor.
Replace Servo Driver.
Correct the wiring.
If the Servomotor shaft is
locked, unlock it.
Correct the wiring.
Adjust the gain.
Lengthen the acceleration
time.
Lighten the load.
Select another Servomotor.
4-21
Chapter 4
Application
Alarm display
a.40
Error content
Overvoltage;
Insufficient voltg
age
a.51
Overspeeding
High-speed rotation
occurred when command
was input.
Probable cause
Countermeasures
a.71
Overload
Add a counterbalance to
the machine, and reduce
the gravity torque.
Reduce the lowering
speed.
Adjust the gain.
Lower the maximum
speed of the command.
Correct the wiring.
a.72
Overload
a.80
Encoder error
[[Absolute]
bso ute]
a.a1
4-22
Overheating
Chapter 4
Application
Alarm display
a.b1
Error content
Command
input
ut reading
ead g
error
a.c1
Runaway
detected
a.c2
Phase error
detected
a.c3
a.c4
Encoder A, B
phase lines disconnected.
Encoder S
phase lines disconnected.
Probable cause
Countermeasures
Reset and then run again.
Replace Servo Driver.
Correct the wiring.
a.f1
Missing phase
cpf00
Parameter Unit
transmission
error 1
Parameter Unit
ttransmission
a s ss o
error 2
cpf01
4-23
Chapter 4
Application
4-5
Periodic Maintenance
WARNING
! Caution
Do not attempt to disassemble, repair, or modify any Units. Any attempt to do so may
result in malfunction, fire, or electric shock.
Resume operation only after transferring to the new Unit the contents of the data
required for operation. Not doing so may result in an unexpected operation.
Servomotors and Servo Drivers contain many components and will operate properly
only when each of the individual components is operating properly. Some of the electrical and mechanical components require maintenance depending on application conditions. In order to ensure proper long-term operation of Servomotors and Drivers, periodic inspection and part replacement is required according to the life of the components.
The periodic maintenance cycle depends on the installation environment and application conditions of
the Servomotor or Driver. Recommended maintenance times are listed below for Servomotors and
Drivers. Use these are reference in determining actual maintenance schedules.
Servomotors
Servo Drivers
30,000 hours, at an ambient Servo Driver operating temperature of 40C and an ambient humidity of 65% RH.
When using the Servo Driver under the continuous operation mode, cool the Servo Driver with fans
and air conditioners to maintain an ambient operating temperature below 40C.
The life of aluminum analytical capacitors is greatly affected by the ambient operating temperature.
Generally speaking, an increase of 10C in the ambient operating temperature will reduce capacitor
4-24
Application
Chapter 4
life by 50%. We recommend that ambient operating temperature be lowered and the power supply
time be reduced as much as possible to lengthen the maintenance times for Servo Drivers.
If the Servomotor or Servo Driver is not to be used for a long time, or if they are to be used under conditions worse than those described above, a periodic inspection schedule of five years is recommended. Please consult with OMRON to determine whether or not components need to be replaced.
4-25
5
Chapter 5
Specifications
5-1
5-2
5-3
5-4
Chapter 5
Specifications
5-1
Specifications
0C to 55C
20% to 85% RH (with no condensation)
20C to 85C
20% to 85% RH (with no condensation)
No corrosive gasses.
10 to 55 Hz in X, Y, and Z directions with 0.10-mm double amplitude;
acceleration: 4.9 m/s2 {0.5 G} max.; time coefficient: 8 min; 4 sweeps
Acceleration 19.6 m/s2 {2 G} max., in X, Y, and Z directions, three times
Between power line terminals and case: 1 M min. (at 500 VDC)
Between power line terminals and case: 1,500 VAC for 1 min (20 mA
max.) at 50/60 Hz
Built into panel.
Note 1. The above items reflect individual evaluation testing. The results may differ under compounded conditions.
Note 2. Absolutely do not conduct a withstand voltage test with a megger tester on the Servo driver. If
such tests are conducted, internal elements may be damaged.
Note 3. Depending on the operating conditions, some Servo Driver parts will require maintenance. Refer to
4-5 Periodic Maintenance for details.
Note 4. The service life of the Servo driver is 50,000 hours at an average ambient temperature of 40C
at 80% of the rated torque.
5-2
Chapter 5
Specifications
5-1-2 Performance Specifications
R88DUT24H
8.6 A
24 A
R88D
-UT40H
14.0 A
40 A
R88D
-UT60H
17.0A
59 A
R88D
-UT80H
27.4 A
79 A
R88D
-UT110H
35.8 A
108 A
R88D
-UT120H
37.0 A
119 A
U4K030H
U5K030H
U4K030T
U5K030T
4.0 kW
5.0 kW
Approx. 8.0 kg
250 W
260 W
24 W
5-3
Chapter 5
Specifications
5-4
R88DUT24V-
8.6 A
24 A
R88D
-UT40V-
14.0 A
40 A
R88D
-UT60V-
17.0A
59 A
R88D
-UT80V-
27.4 A
79 A
R88D-UT110V
37.0 A
119 A
U4K030V
U5K030V
U1K030X
U4K030X
U5K030X
U1K530X
U2K030X
U3K030X
1.0 kW
1.5 kW
2.0 kW
3.0 kW
Approx. 4.0 kg
Approx. 5.0 kg
55 W
80 W
120 W
170 W
20 W
22 W
1:5,000
0.01% at 0% to 100% (at rated rotation speed)
0% at input voltage of 170 to 253 VAC
0.1% max. at 0 to +50C
4.0 kW
5.0 kW
Approx. 15.0 kg
260 W
24 W
Chapter 5
Specifications
Signals
Specifications
Speed command voltage 2 to 10 VDC / rated rotation speed (set via parameter)
(motor forward rotation by +voltage)
Input impedance: Approx. 30 k; circuit time constant: Approx. 47 s
Torque command volt1 to 10 VDC / rated torque (set via parameter)
age
(motor forward torque by +voltage)
Input impedance: Approx. 30 k; circuit time constant: Approx. 47 s
Position command pulse TTL, line-driver input; photoisolation; input current: 6 mA at 3 V
One of the following set via parameter:
Feed pulse, forward/reverse signal,
Forward pulse, reverse pulse,
or 90 phase difference (A/B phase) signal.
Error counter reset input
Sensor ON signal input
(absolute)
Sequence input
Output
signals
Specifications
Operates when the power supply turns off, a servo alarm is generated, an overrun occurs, or the servo turns off.
Absolute data error (absolute), parameter destruction, parameter setting error,
overcurrent, regenerative error, error counter overflow, overvoltage, undervoltage, overspeeding, overload, encoder errors (absolute), heating plate overheating, command input read error, overrun prevention, position misdetection,
encoder A/B phase break, encode S phase break, out-of-phase detection,
Parameter Unit transmission error
5-5
Chapter 5
Specifications
5-1-3 I/O Specifications
Function
Frame ground
Condition
This is the ground terminal. Ground to a maximum of 100 (class-3).
Main circuits
power supply
input
Control circuits
power supply
input
Main circuit DC
output (Forward)
(Reverse)
Servomotor
U-phase output
Servomotor
V-phase output
Servomotor
W-phase output
Frame ground
Red
White
Black
Green
Function
Frame ground
Condition
This is the ground terminal. Ground to a maximum of 100 (class-3).
Three-phase 200/230 VAC (170 to 253 VAC) 50/60 Hz
+ (+1)
B
Main circuits
power supply
input
Control circuits
power supply
input
Main circuit DC
output (Forward)
(Reverse)
Servomotor
U-phase output
Servomotor
V-phase output
Servomotor
W-phase output
Frame ground
L1
L2
L3
L1C
L3C
V
W
5-6
Chapter 5
Specifications
Signal
name
REF
AGND
TREF
10
AGND
3
13
18
PCOM
+PULS/
CW/A
PULS/
CW/A
11
+SIGN/
CCW/B
12
SIGN/
CCW/B
14
ECRST
Function
Speed command
input
Speed command
input ground
Torque command
input
Torque command
input ground
Open collector
command power
supply
Feed pulse,
reverse pulse, or
90 phase difference pulse (A
phase)
Forward/reverse
signal, forward
pulse,
pulse or 90
phase difference
pulse (B phase)
Error counter reset
Contents
2 to 10 V / rated revolution
Changeable
of use
user parameter
Cn-03
C
a geab e by means
ea s o
aa ee C
03
speed command scale.
Command
mode
Speed
Torque
1 to 10 V / rated torque
Changeable
of use
user parameter
Cn-13
C
a geab e by means
ea s o
aa ee C
3
torque command scale.
Speed
Position
Open-collector input:
Torque
Position
15 mA at 5 V
Line-driver input:
6 mA at 3 V
Open-collector input:
15 mA at 5 V
Position
+ECRST
40
RUN
Run command
input
Switch between status signal (high level) and differential signal (rising edge) via bit A of setup parameter Cn-02.
ON: Servo ON, when setup parameter Cn-01 bit
All
no. 0 = 0.
When setup parameter Cn-01 bit no. 0 = 1, this
signal is not used. (Automatically set to Servo ON.)
5-7
Chapter 5
Specifications
Pin
No.
41
Signal
name
MING
TVSEL
PLOCK
IPG
RDIR
Function
Gain deceleration
input
Control mode
switch input
Position lock command input
Contents
When user parameter CN-2b = 0 or 1, and SPD1
and SPD2 are both OFF and parameter Cn-2b = 3,
4, or 5, then
ON: Decrease speed loop gain
When user parameter Cn-2b = 7, 8, or 9, then
ON: Change control mode
When user parameter Cn-2b = 10, then
Speed
Switch control
mode
Position lock
ON: position lock goes in effect if the motor rotation speed
speed is no more than the position lock rotation
speed (Cn-29).
Pulse disable input When user parameter Cn-2b = 11, then
Position
(pulse disON: Command pulse inputs are ignored and the
abled)
motor stops.
Rotation direction
command inputs
42
POT
43
NOT
44
45
RESET
PCL/
SPD1
46
NCL/
SPD2
47
+24VIN
SEN
SENGND
21
BAT
22
BATGND
5-8
Command
mode
Position
Backup battery +
input
Backup battery
input
Internal setting
Speed control
All
All
All
All
All
Speed
Chapter 5
Specifications
CN1 Control Outputs
Pin
No.
Signal
name
Function
Contents
Command
mode
GND
Ground common
All
16
AM
Current monitor
All
NM
Speed monitor
All
+Z
20
23
P12
24
N12
Encoder Z-phase
+ output
Encoder Z-phase
output
All
Built-in command
power supplyy
The function of the following pairs of signals is set in user parameter CN-2d (output signal selection);
25 (+) and 26 (), 27 (+) and 28 (), 29 (+) and 30 ()
25
to
30
VCMP
INP
TGON
READY
CLIMT
Speed conformity
output
Speed
Position
All
All
All
BKIR
OLWRN
OLALM
Brake interlock
output
Overload warning
output
Overload alarm
output
Speed
All
All
All
5-9
Chapter 5
Specifications
Pin
No.
31
32
33
Signal
Function
name
ALM
Alarm output
ALMCOM Alarm output
ground
+A
Encoder A-phase
+ output
34
35
36
+B
37
ALO1
38
ALO2
39
ALO3
50
FG (see
note 2)
Encoder A-phase
output
Encoder B-phase
output
Encoder B-phase
+ output
Alarm code output
1
Alarm code output
2
Alarm code output
3
Frame ground
Contents
When an alarm is g
generated for the Servo Driver,,
h output iis OFF
ll
0 mA,
A
the
OFF. O
Open collector
output ((50
30 VDC max.)
Command
mode
All
All
All
All
5-10
10250-52A2JL
10150-3000VE
10350-52A0-008
(Sumitomo 3M)
(Sumitomo 3M)
(Sumitomo 3M)
Chapter 5
Specifications
Pin Arrangement
2
Sensor ON
SENGND input ground
[absolute]
SEN
AGND
PULS
/CW/A
Sensor ON
input [absolute]
12
14
AGND
SIGN
/CCW
/B
ECRST
REF
+PULS
/+CW/+A
+ feed pulse, +
reverse pulse,
+ A phase
31
feed pulse,
reverse pulse,
A phase
Torque command input
ground
forward/reverse signal,
forward pulse,
B phase.
33
PCOM
Open-collector
command
power
BATGND
N12
NM
+Z
Encoder
Z-phase output
BAT
Backup battery
input [absolute]
AL01
AL03
Speed monitor
(see note 2)
P12
+INP
Positioning
completion output (see note 1)
28
TGON
Motor rotation
detection output ground
(see note 1)
30
READY
Servo ready
output ground
(see note 1)
32
ALMCOM
Alarm output
ground
34
Encoder
A-phase output
36
+B
Encoder
B-phase + output
38
AL02
Alarm code
output 2
Encoder
A-phase + output
Encoder
B-phase output
Alarm code
output 1
Alarm code
output 3
NOT
PCL
/SPD1
+24VIN
Positioning
completion
output ground
(see note 1)
Alarm output
43
Backup battery
+ input [absolute]
INP
Servo ready
output (see
note 1)
MING
41 /PLOCK
/TVSEL
/IPG /RDIR
Encoder
Z-phase + output
26
Motor rotation
detection output
(see note 1)
Gain deceleration,
position lock, control
mode, pulse disable,
rotation direction
47
+ error counter
reset
45
23
24
+ECRST
+A
Open-collector
command
power
39
21
22
PCOM
error
counter reset
19
20
35
37
13
ALM
+ forward/reverse signal, +
11 +SIGN
/+CCW/+B forward pulse,
+ B phase
17
18
TREF
AM
Open-collector
command
power
15
16
PCOM
+TGON
29 +READY
9
10
3
4
GND
40
RUN
Run command
input
42
POT
44
RESET
Alarm reset
input
46
NCL
/SPD2
FG
Frame ground
(see note 3)
Control DC
+24-V input
48
49
25
50
Note 1. The output terminal function of CN1 pins 25 through 30 are set in user parameter Cn-2d (output signal selection). The output signals shown above are the factory settings.
Positioning completion (INP: position control)/speed conformity (VCMP: speed control)
Motor rotation detection (TGON)
Servo ready (READY)
Current limit detection (CLIMT)
Break interlock (BKIR)
Overload warning (OLWRN)
Overload alarm (OLARM)
Of these, positioning completion (INP: position control)/speed conformity (VCMP: speed control) can be set for CN1 pints 25 and 26 only.
Note 2. The content of the monitor output for the AM and NM terminals can be changed via setup
parameter Cn-02 bits 6 and 7.
5-11
Chapter 5
Specifications
Note 3. Pin No. 50 is open for models conforming to the EC Directives. Connect the cable shield to the
connector case and ground it directly using a clamp.
+24 VIN
47
RUN
40
4.7 k
3.3 k
Gain Reduction, Position Lock Command, Control Mode Switch, Rotation Direction
Command, Pulse Disable (41: MING/PLOCK/TVSEL/RDIR/IPG)
This input signal switches among the following five kinds of signals according to the settings of user
parameter Cn-2b.
Gain Reduction (41: MING; User Parameter Cn-2b = 0 (speed control) or 1 (position control),
or user parameter Cn-2b = 3, 4, or 5 and SPD1 and SPD2 (speed selection commands 1 and 2)
are both OFF)
Input this signal to lower the loop gain for the control loop, and to weaken servo rigidity (repellant
force with respect to external force). If position control is executed without including a position loop,
there may be some position deviation due to temperature drift from a device such as the A/D converter. In such a case, if a gain reduction is input, the loop gain of the speed loop will be lowered and
the amount of drift will be decreased. If there is static friction torque on the load (5% or more of the
rated torque), the Servomotor will completely stop.
In addition, if a position loop is included, when parts are inserted after positioning, the insertion
operation is made easier because the repellant force with respect to external force is weakened by
the inputting of this signal. This cannot be used for the vertical shaft where a gravity load is applied,
because position deviation will occur.
Position Lock Command (41: PLOCK; User Parameter Cn-2b = 10 (position lock speed control))
If position control is executed without including a position loop, there may be some position deviation
due to temperature drift from a device such as the A/D converter. In such a case, if this signal is input,
when the Servomotor rotation speed is less than the rotation speed set for the position lock rotation
speed (user parameter Cn-29), the mode changes from speed control mode to position control
mode. The Servomotor goes into position lock status and completely stops. This function can be
used even for the vertical shaft where a gravity load is applied.
5-12
Chapter 5
Specifications
Control Mode Switch (41: TVSEL; User Parameter Cn-2b = 7, 8, or 9 (change control mode))
If user parameter Cn-2b is 7 (position control + speed control), the mode is switched between position control and speed control (ON: speed control).
If user parameter Cn-2b is 8 (position control + torque control), the mode is switched between position control and torque control (ON: torque control).
If user parameter Cn-2b is 9 (speed control + torque control), the mode is switched between speed
control and torque control (ON: speed control).
Rotation Direction Command (41: RDIR; User Parameter Cn-2b = 3, 4, 5, or 6 and either SPD1
or SPD2 is ON for internally set speed)
This signal becomes the rotation direction change command for when operation is carried out at the
internally set speed (no. 1 through no. 3 internally set speeds). When this signal is not input, the rotation direction is forward; when it is input, the direction is reverse.
Pulse Disable (41: IPG; User Parameter Cn-2b = 11 (position control, pulse disabled)
Command pulse inputs are disabled. The motor will stop when this signal goes ON and the position
will be locked.
Forward/Reverse Drive Prohibit (42 POT: forward drive prohibit, Cn-01 bit 2 = 0;
43 NOT: reverse drive prohibit, Cn-01 bit 3 = 0))
These two signals are the inputs for forward and reverse drive prohibit (overtravel). When they are
input, driving is possible in the respective direction. When driving is prohibited, movement will stop
according to the settings of bits nos. 6, 8, and 9 of setup parameter no. 1 (Cn-01). Alarm status will not be
generated at the Driver. When drive prohibit is not used, clear the function by connecting the respective
signal to the external power supply +24-V GND or setting setup parameter Cn-01, bit nos. 2, 3 = 1,1.
Bit
No. 8
0
Bit
No. 6
0
Deceleration Method
Stopped Status
Dynamic brake
Servo free
Free run
Bit
No. 9
0
Servo free
Servo locked
See note 1.
Note 1. The position loop will not operate for position control when stopping in this mode.
Note 2. When torque control is being used, the stop method is determined by the status of bit 6. (The
status of bit 8 is irrelevant.)
5-13
Chapter 5
Specifications
Speed Selection Command (45, 46: SPD1, SPD2; user parameter Cn-2b = 3, 4, 5, or 6)
These input signals are the speed selection command 1 and the speed selection command 2.
Depending on the combination of signals, the Servomotor speed can be controlled according to the
internally set speeds, nos. 1 through 3, which are set in user parameter Cn-1F, 20, 21. At that time,
the CN1-41 pin becomes the rotation direction command (RDIR).
+5 V
High: Approx. 1 mA
7406 or
equivalent
0V
0V
5-14
15 ms min.
Chapter 5
Specifications
Backup Battery + Input (21: BAT) [Absolute]
Backup Battery Input (22: BATGND) [Absolute]
These are the connection terminals for a backup battery for power interruption to the absolute encoder.
The battery voltage is 2.8 to 4.5 V.
A backup battery is not supplied with the motor or driver. Purchase a battery separately.
Connect the battery as shown in the following diagram.
BAT
Backup battery
2.8 to 4.5 V
BATGND
21
22
220
1 GND
5-15
Chapter 5
Specifications
Positive
Log
ic
Cn-02 bit
5
0
Negative
3
0
X1
X2
X4
5-16
Feed
7: +PULS
pulse and 8: PULS
direction
11: +SIGN
signal
12: SIGN
X1
X2
X4
Reverse
pulse and
forward
pulse
7: +CW
8: CW
11: +CCW
12: CCW
90 phase
difference
signals
7: +A
8: A
A
11: +B
12: B
Feed
pulse and
direction
signal
7: +PULS
8: PULS
11: +SIGN
12: SIGN
Reverse
pulse and
forward
pulse
7: +CW
8: CW
11: +CCW
12: CCW
90 phase
difference
signals
7: +A
8: A
A
11: +B
12: B
Chapter 5
Specifications
Command Pulse Timing (Although the following wave forms are for positive logic, conditions are the
same for negative logic.)
Command pulse
mode
Feed pulse and
direction signal
Maximum input
frequency: 200 kpps
Timing
Forward rotation command
Reverse rotation
command
Direction signal
t1
t1 t2
t2
t2
Feed pulse
t1
t1
Reverse rotation
command
Forward rotation command
Reverse pulse
t2
Forward pulse
t1
t1
Forward rotation
command
Reverse rotation
command
A phase pulse
t1
t1
B phase pulse
5-17
Chapter 5
Specifications
Control Output Interface
The output circuit for the control I/O connector (CN1) is as shown in the following diagram.
To other output circuits
Di
ON
OFF
300 ms
Approx. 2 s
Alarm output
(ALM)
ON
OFF
200 ms (see note)
ON
OFF
ON
OFF
ON
OFF
0 to 35 ms
ON
OFF
ON
OFF
ON
OFF
6ms
60ms
6 ms
Note This signal will remain ON for approximately 250 ms after input of the SEN signal when using an
absolute encoder.
5-18
Chapter 5
Specifications
Set Value:
210
Setting of function for CN1-25, -26
Setting of function for CN1-27, -28
Setting of function for CN1-29, -30
Set value
0
1
2
3
4
5
6
5-19
Chapter 5
Specifications
The output torque is limited by the analog voltage input through TREF when Cn-02 bit no. 8 = 1
(speed control mode only).
Brake Interlock
This signal outputs an external brake timing signal according to the setting of Cn-12, -15, and -16.
Refer to 3-3-14 Brake Interlock for details.
Overload Warning
This signal goes OFF when the effective torque exceeds 20% of the overload detection level.
Overload Alarm
This signal goes OFF when an overload is detected. The signal will go ON when the alarm reset is
input.
Encoder A-, B-, and Z-phase Outputs (33, 34: +A, -A; 36, 35: +B, -B; 19, 20: +Z, -Z)
Servomotor encoder signals are output as divided phase-difference pulses according to the user
parameter encoder divider rate setting (Cn-0A). The output form is line driver output, and conforms to
EIA-RS-422A. Receive with a line driver or high-speed photocoupler.
Output Phase (When Encoder Divider Rate Setting is 4,096) [Incremental]
Forward Rotation Side
A-phase
A-phase
B-phase
B-phase
Z-phase
Z-phase
A-phase
A-phase
B-phase
B-phase
Z-phase
Z-phase
5-20
Chapter 5
Specifications
Note 1. The Z and A phases are synced, but the pulse width can be shorter than phase A.
Note 2. Absolute data is first output from phase A as serial data when the SEN signal goes ON (low to
high) and then it is output as the initial incremental pulses A and B (90 phase difference
pulse). Finally, the same output operation as for a normal incremental corder (90 phase difference pulse) is carried out.
Note 3. The normal incremental encoder signals (phases A and B) are output approximately 400 ms
after the SEN signal is input.
Output Circuit and Receiving Circuit [Incremental]
Servo Driver
A-phase
+A
+A
34
36
+B
+B
35
19
+Z
+Z
20
2
R
16
3
+5 V
A-phase
1
4
B-phase
6
R
B-phase
7
12
Z-phase
Output line driver
SN75ALS
194NS or equivalent
11
8
Z-phase
0V
GND
0V
GND
0V
50
FG
10
(See
note)
FG
FG
Note Pin No. 50 is open for models conforming to the EC Directives. Connect the cable shield to the
connector case and ground it directly using a clamp.
5-21
Chapter 5
Specifications
Positioning
completion
Reverse
pulse
Forward
pulse
Maximum operating
voltage: 30 VDC
Maximum output
current: 50 mA
Error
counter
reset
Servo ready
Alarm output
Do not connect
these pins
Alarm code
outputs
Maximum operating
voltage: 30 VDC
Maximum output
current: 20 mA
Current monitor
(2 V/rated torque)
Speed monitor
(1 V/(1,000 r/min))
24 VDC
Encoder A, B, and
Z phase outputs
+24 VIN
Run command
Gain
deceleration
Forward rotation
drive prohibit
Reverse rotation
drive prohibit
Alarm reset
Ground common
Forward rotation
current limit
Frame ground
Reverse rotation
current limit
5-22
Note
Chapter 5
Specifications
Torque
command
Maximum operating
voltage: 30 VDC
Maximum
output
current: 50 mA
+12 V
Servo ready
12 V
+5 V
Alarm output
0V
0V
Backup battery
(2.8 to 4.5 V)
Alarm code
outputs
Maximum operating
voltage: 30 VDC
Maximum
output
current: 20 mA
Do not connect
these pins
Current monitor
(2 V/rated torque)
Speed monitor
(1 V/(1,000 r/min))
+24
24 VDC
Run command
Encoder B-phase outputs
Gain deceleration
Forward rotation
drive prohibit
Reverse rotation
drive prohibit
Ground common
Alarm reset
Forward rotation
current limit
Reverse rotation
current limit
Frame ground
Note
Note
2. Pin No. 50 is open for models conforming to the EC Directives. Connect the cable shield to the connector
case and ground it directly using a
clamp.
5-23
Chapter 5
Specifications
CN2: Encoder Input Specifications
Pin No.
1, 2, 3
4, 5, 6
7
Signal name
Function
E0V
Encoder power supply GND
E5V
Encoder power supply +5 V
DIR
Rotation direction switch input
8, 9
10, 11
12
13
14
NC
NC
BAT+
BAT
S+ (Z+)
15
S (Z)
16
17
18
19
20
A+
A
B+
B
FG
Not used
Not used
Battery + (see note 1)
Battery (see note 1)
Encoder + S- (Z-) phase input
(see note 2)
Encoder S- (Z-) phase input
(see note 2)
Encoder + A-phase input
Encoder A-phase input
Encoder + B-phase input
Encoder B-phase input
Shielded ground (see note 3)
Interface
Power supplyy outlet for encoder: 5 V,, 400 mA
Connects to GND when reverse rotation is
executed by + input.
Do not connect.
Do not connect.
Backup power output for encoder
10 A,
A 3
3.6
6 V (b
(backup,
k
rotation
i stopped)
d)
Line driver input (conforming to EIA-RS422A)
((Input
u impedance:
eda ce 220
0 ))
10220-52A2JL
10120-3000VE
10320-52A0-008
(Sumitomo 3M)
(Sumitomo 3M)
(Sumitomo 3M)
Pin Arrangement
1
2
E0V
Encoder
power supply GND
E5V
E5V
E5V
Encoder
power supply +5 V
DIR
Encoder
power supply GND
Encoder
power supply +5 V
14 S+
(Z+)
Rotation
direction
switch input
18 B+
NC
9
10 NC
11
16 A+
7
E0V
Encoder
power supply +5 V
5
Encoder
power supply GND
12 BAT+
3
4
E0V
Battery +
(see note)
Encoder +
A-phase
input
5-24
Battery
(see note)
15 S
(Z)
Encoder
S- (Z-)
phase input
17 A
Encoder
A-phase
input
19 B
Encoder
B-phase
input
Encoder +
B-phase
input
Frame
ground
13 BAT
Encoder +
S- (Z-)
phase input
NC
20 FG
NC
Chapter 5
Specifications
Note 2. Pin No. 20 is open for models conforming to the EC Directives. Connect the cable shield to the
connector case and ground it directly using a clamp.
Encoder Pulse Input Signals (A-, B-, S-phase (incremental), Z-phase (absolute))
Inputs signals output from the Servomotor encoder. In S-phase, servo sensor U-, V-, W-, and Z-phase
are transmitted according to A- and B-phase logic.
Encoder Power Supply + 5-V Output and Ground (1, 2, 3: E0V; 4, 5, 6: E5V)
Outputs +5.2 0.1 V as the power supply for the Servomotor encoder. The encoder power supply cannot be used for other purposes.
Pin No.
Signal name
TXD+
TXD
RXD+
RXD
PRMU
Function
Transmission data +
Transmission data
Reception data +
Reception data
Unit switching
RT1
Termination resistance
enabled/disabled
RT2
8
9
+5V
GND
+5 V output
Ground
I/O interface
This is data transmitted to a Parameter Unit ((or
a personall computer).
)
This is data received from a Parameter Unit ((or
a personall computer).
)
This is the switching terminal for a Parameter
Unit or personal computer. If the pin is open, it
is for a personal computer. If connected to
+5V, it is for a Parameter Unit.
This is the termination resistance terminal for
1-to-1
the line receiver. For 1
to 1 communications or
for the final Servo Driver, short-circuit
RT1-RT2.
This is the +5 V output to the Parameter Unit.
5-25
Chapter 5
Specifications
Pin Arrangement
1
TXD+
Transmission
data +
6
TXD
RXD+
RXD
PRMU
RT1
Termination
resistance
on/off
Transmission
data
7
RT2
+5V
+5-V output
GND
Ground
Reception
data +
Reception
data
Unit
switching
I/O interface
Voltage output with a ratio of 1 V/(1,000 r/min), centered at 0 V.
5-26
DF11-4DP-2DS
DF11-4DS-2C
DF11-2428 SC
(Hirose Electric )
(Hirose Electric )
(Hirose Electric )
Chapter 5
Specifications
5-1-4 Explanation of User Parameters
Refer to 3-3-2 Setting and Checking User Parameters (Cn-03 to 2d) for a table of user parameters.
3000 r/min
6V
Setting at time
of shipping
3000 r/min
10V
When a position control loop is formed for a speed command type, this speed command scale becomes
the position loop gain.
5-27
Specifications
Chapter 5
5-28
Specifications
Chapter 5
5-29
Chapter 5
Specifications
Torque Command Scale: Cn-13 (Speed, Torque)
This sets the input voltage per rated torque for the torque command scale (TREF: CN1-1). The setting
range is 10 to 100 ( 0.1 V/rated torque), and the factory setting is 30 ( 0.1 V/rated torque, for a setting
of 3 V/rated torque).
Motor output torque
( rated torque)
At time of shipping
3 V/Rated torque
10 V/Rated torque
5-30
Specifications
Chapter 5
No. 1 Internal Speed Setting: Cn-1F (Factory Setting: 100 r/min) (Speed)
No. 2 Internal Speed Setting: Cn-20 (Factory Setting: 200 r/min) (Speed)
No. 3 Internal Speed Setting: Cn-21 (Factory Setting: 200 r/min) (Speed)
Make these settings to control speeds by means of internal settings. The setting range is 0 to 4,500
(r/min). For details, refer to 3-3-4 Setting Internal Speed Control.
5-31
Specifications
Chapter 5
If the speed command is for 2,000 (r/min) and the speed conformity signal output range is 100 (r/min),
then the speed conformity output (VCMP) turns ON when the Servomotor rotation speed is between
1,900 (r/min) and 2,100 (r/min). The setting range is 0 to 100 (r/min), and the factory setting is for 10
(r/min).
5-32
Chapter 5
Specifications
Motor Selection: Cn-2A (Position, Speed, Torque)
This sets the applicable motor. The setting is determined for the output capacity of each servomotor.
Confirm that the setting is appropriate for the servomotor being used. If the wrong value is used, operation will be unstable and the motor may be damaged. The setting range is between 0 and 255, and the
factory setting is for an appropriate motor for each driver.
Driver model
R88D-UT24H
R88D-UT40H
R88D-UT60H
R88D-UT80H
R88D-UT110H
R88D-UT120H
Set value
163
164
165
166
167
168
Driver model
R88D-UT24V-
R88D-UT40V-
R88D-UT60V-
R88D-UT80V-
R88D-UT110V
Set value
163
164
165
166
167
168
Note The default setting of the R88D-UT110V is 4 kW (motor selection: 167). When using a 5-kW
motor, change the motor selection setting to 168.
Pulse prohibit
Set value
0
1
2
3
4
5
6
7
8
9
10
11
5-33
Chapter 5
Specifications
Encoder Power Supply Voltage: Cn-2C (Position, Speed, Torque)
This sets the encoder power supply voltage. The Cn-2C (encoder power supply voltage) setting
depends on the encoder cable length. The encoder may be damaged if the setting is wrong. Refer to the
following table when making the setting.
Encoder
[Incremental]
[Absolute]
3m
5m
52,500
52,500
10 m
15 m
54,000
55,000
20 m
55,500
57,000
The setting range is from 52,000 to 58,000 in mV units, and the factory setting is 52,500.
Example Setting
210
Function for CN1-25, 26 pins
Function for CN1-27, 28 pins
Function for CN1-29, 30 pins
5-34
Set value
0
1
2
3
4
5
6
Chapter 5
Specifications
5-2
Servomotor Specifications
Impact resistance
Insulation resistance
Dielectric strength
Run position
Insulation grade
Structure
Protective structure
Specifications
0C to 40C
20% to 80% RH (with no condensation)
20C to 60C
20% to 80% RH (with no condensation)
No corrosive gasses.
10 to 150 Hz in X, Y, and Z directions with 0.2-mm double amplitude;
acceleration: 24.5 m/s2 {2.5 G} max.; time coefficient: 8 min; 4 sweeps
(see note 1)
Acceleration 98 m/s2 {10 G} max., in X, Y, and Z directions, three times
Between power line terminals and case: 10 M min. (500 VDC megger)
Between power line terminals and case: 1,500 VAC for 1 min (10 mA
max.) at 50/60 Hz (JEC 2121)
All directions
Type F (JIS C4004)
Totally-enclosed self-cooling
Models not conforming to standards:
IP-65 (IEC 34-5) (Excluding through-shaft portion. The connector used
on the standard cable is IP-30). (see note 2)
Models conforming to EC Directives:
IP-55 (IEC 34-5) (Including through-shaft portion. The connector used on
the standard cable is IP-30).
Cannot be used in environment with water-soluble cutting fluids. (see
note 2)
V-15 (JEC2121)
Flange-mounting
Vibration grade
Mounting method
Note 1. Vibration may be amplified due to sympathetic resonance of machinery, so use the Servomotor Driver under conditions which will not exceed 19.6 m/s2 {2 G} over a long period of time.
Note 2. Water-proof connectors must be used on the power and encoder cables when used in environments subject to direct contact with water. Refer to 2-1-2 Installation Conditions for the
recommended connectors.
Note 3. The Servomotors cannot be used in misty environments.
Note 4. The above items reflect individual evaluation testing. The results may differ under compounded conditions.
Unit
R88M
-U1K030
R88M
-U1K530
R88M
-U2K030
R88M
-U3K030
R88M
-U4K030
R88M
-U5K030
1,000
1,500
2,000
3,000
4,000
5,000
kgfcm
Nm
32.4
3.18
48.7
4.77
65.0
6.36
97.4
9.55
129
12.6
161
15.8
5-35
Chapter 5
Specifications
Item
Unit
R88M
-U1K030
R88M
-U1K530
R88M
-U2K030
R88M
-U3K030
R88M
-U4K030
R88M
-U5K030
Rated rotation
speed
Momentary
maximum
rotation speed
r/min
3,000
3,000
3,000
3,000
3,000
3,000
r/min
4,500
4,500
4,500
4,500
4,500
4,500
Momentary
maximum
torque*
kgfcm
97.2
146
195
279
375
453
Nm
9.54
14.3
19.1
27.4
36.8
44.4
Momentary
maximum/
rated current
ratio
Rated current*
Momentary
maximum current*
Rotor inertia
279
283
350
289
304
320
A (rms)
6.1
9.9
12.0
19.4
25.3
26.2
A (rms)
17
28
42
56
77
84
2.52 103
2.47 104
3.26 103
3.19 104
7.14 103
7.00 104
9.80 103
9.60 104
12.6 103
12.3 104
Torque
q constant*
t t*
kgfcm/A
Nm/A
mV/
(r/min)
kW/s
6.1
0.59
22.2
5.5
0.54
20.0
5.3
0.52
19.5
5.5
0.54
20.0
5.2
0.51
19.3
5.8
0.57
21.2
57.9
92.2
103
137
156
171
0.9
0.7
0.6
0.6
0.6
0.6
0.67
0.31
0.19
0.10
0.063
0.057
4.75
2.40
1.57
1.31
0.89
0.84
7.1
7.7
8.3
14.0
14.1
14.7
Approx. 4.6
Approx. 5.8
Approx. 7.0
Approx. 11
Approx. 14
Approx. 17
Approx. 5.0
Approx. 6.2
Approx. 7.4
Approx. 11.5
Approx. 14.5
Approx. 17.5
UT24H
UT24V-
UT40H
UT40V-
UT60H
UT60V-
UT80H
UT80H-
UT110H
UT110V
UT120H
UT110V
Mechanical
ms
time constant
Winding resis-
tance
Winding
mH
impedance
Electrical time ms
constant
Weight [incre- kg
mental]
Weight [abso- kg
lute]
Corresponding Servo
Driver (R88D-)
Note 1. *The values for items marked by asterisks are the values at an armature winding temperature
of 100C, combined with the Servo Driver. Other values are at normal conditions (20C, 65%).
The momentary maximum torque shown above indicates a standard value.
Note 2. When an AC Servomotor is continuously operated at the rated conditions, a heat radiation
plate equivalent to an rectangular aluminum plate of t20 400 mm is required at the Servomotor flange mounting area. (This is for horizontal mounting, with nothing around the Servomotor and no interference from heat convection currents.)
5-36
Chapter 5
Specifications
Caution Do not use 2-kW, 4-kW, or 5-kW servomotors within the shaded portions of the following diagrams. If the servomotor is used in these regions, the motor may heat, causing the encoder to
malfunction.
RM88M-U2K030 - (2 kW)
Effective
torque
(N.m)
Ambient temperature ( C)
RM88M-U4K030 - (4 kW)
Effective
torque
(N.m)
RM88M-U5K030 - (5 kW)
Effective
torque
(N.m)
Ambient temperature ( C)
Ambient temperature ( C)
5-37
Chapter 5
Specifications
Specifications for Servomotors with Magnetic Brakes
The magnetic brakes installed in Servomotors with brakes are status-holding brakes
with non-magnetized operation. The magnetic brake is released when a magnetic current (24 VDC) is applied. The magnetic brake is not meant to be used for braking. Using it
for braking will damage it. During Servomotor operation, be sure to release the magnetic
brake by applying a magnetic voltage. The specifications for Servomotors with brakes
are similar to those for Servomotors without brakes, so except for inertia and weight, the
various constants are all the same.
Note: The inertia for magnetic brakes is the load inertia.
Unit
R88M
-U1K030 -B
R88M
-U1K530 -B
R88M
-U2K030 -B
R88M
-U3K030 -B
R88M
-U4K030 -B
R88M
-U5K030 -B
Rotor inerti
tia
kgfcms2
1.78 103
2.52 103
3.26 103
7.14 103
9.80 103
12.6 103
kgm2
(GD2/4)
1.74
2.47
3.19
7.00
9.60
104
12.3 104
Brake
i ti
inertia
kgfcms2
0.22 103
2.1 103
kgm2
(GD2/4)
0.22 104
2.1 104
Total inerti
tia
kgfcms2
2.00 103
2.74 103
3.48 103
9.24 103
11.9 103
14.7 103
kgm2
(GD2/4)
1.96
2.69
3.41
9.10
11.7
104
14.4 104
Weight
[incremental]
kg
Approx. 6.0
Approx. 7.5
Approx. 8.5
Approx. 14
Approx. 17
Approx. 20
Weight
[absolute]
kg
Approx. 6.5
Approx. 8.0
Approx. 9.0
Approx. 14.5
Approx. 17.5
Approx. 20.5
Excitation
voltage
Power
consumption
W (at 20C)
9.8
Current
consumption
A (at 20C)
0.29
0.41
kgfcm
80 min.
200 min.
Nm
7.8 min.
20 min.
Absorption
time (see
note 1)
ms
(180 max.)
(180 max.)
Release
time (see
note 1)
ms
(100 max.)
(100 max.)
Backlash
---
(0.5)
Rating
---
Continuous
Insulation
grade
---
104
104
104
104
104
104
104
104
Note 1. The operation time measurement is the measured value with a surge killer (CR50500, by
Okaya Electric Industrial Co.) installed.
Note 2. The items in parentheses are reference values.
5-38
Chapter 5
Specifications
5-2-3 Torque and Rotation Speed Characteristics
The following graphs show characteristics for various combinations of drivers with an armature winding
temperature of 100 C (with 3-m standard cable and 200-VAC input).
R88M-U1K030H- /-U1K030T-
R88M-U1K530H- /-U1K530T-
R88M-U2K030H- /-U2K030T-
R88M-U1K030V- S1/-U1K030X- S1 R88M-U1K530V- S1/-U1K530X- S1 R88M-U2K030V- S1/-U2K030X- S1
Frequent usage
Frequent usage
Frequent usage
Constant usage
Constant usage
Constant usage
R88M-U3K030H- /-U3K030T-
R88M-U4K030H- /-U4K030T-
R88M-U5K030H- /-U5K030T-
R88M-U3K030V- S1/-U3K030X- S1 R88M-U4K030V- S1/-U4K030X- S1 R88M-U5K030V- S1/-U5K030X- S1
Frequent usage
Frequent usage
Frequent usage
Constant usage
Constant usage
Constant usage
U-series AC Servomotors use rare earth magnets (neodymiumiron magnets). The temperature
coefficient for these magnets is approximately -0.13%/C. As the temperature drops, the Servomotors momentary maximum torque increases, and as the temperature rises the Servomotors
momentary maximum torque decreases. When the normal temperature of 20C and 10C are
compared, the momentary maximum torque increases by approximately 4%. Conversely, when the
magnet warms up to 80C from the normal temperature of 20C, the momentary maximum torque
decreases by approximately 8%.
Generally, in a mechanical system, when the temperature drops the friction torque increases and the
load torque becomes larger. For that reason, overloading may occur at low temperatures. In particular, in systems which use deceleration devices, the load torque at low temperatures may be nearly
twice the load torque at normal temperatures. Check with a current monitor to see whether overloading is occurring at low temperatures, and how much the load torque is. Likewise, check to see
whether there abnormal Servomotor overheating or alarms are occurring at high temperatures.
An increase in load friction torque visibly increases load inertia. Therefore, even if the Servo Driver
parameters are adjusted at a normal temperature, there may not be optimal operation at low temperatures. Check to see whether there is optimal operation at low temperatures too.
5-39
Chapter 5
Specifications
5-2-4 Allowable Loads on Servomotor Shafts
The allowable loads on Servomotor shafts are shown in the following table. Operate the Servomotor at
no more than the allowable radial and thrust loads. At the time of assembly, assemble the Servomotor at
no more than the momentary maximum radial and thrust loads (static pressure).
Momentary allowable
radial load (static
pressure)
Servomotor
kgf
R88M-U1K030
R88M-U1K530
R88M-U2K030
R88M-U3K030
R88M-U4K030
R88M-U5K030
-
-
-
-
-
-
160
160
160
160
160
160
1,570
1,570
1,570
1,570
1,570
1,570
Momentary allowable
thrust load (static
pressure)
kgf
60
60
60
120
120
120
590
590
590
1,170
1,170
1,170
Allowable radial
load
kgf
70
70
70
100
120
120
680
680
680
980
1,170
1,170
Allowable thrust
load
kgf
20
20
20
40
40
40
190
190
190
390
390
390
Note 1. The allowable radial load is the value at a point 5 mm from the end of the shaft.
Radial load
Thrust load
5 mm
Note 2. The allowable radial and thrust loads are values determined with a service life of 20,000 hours
taken as a criteria.
Note 3. Absolutely do not impact the Servomotor or the output shaft by striking them with an implement such as a hammer. Doing so will damage the Servomotor and encoder bearings.
Note 4. The service life of bearing grease is 20,000 hours at a Servomotor ambient temperature of
40C, and under the rated operating conditions.
Note 5. Make sure that the radial load is within the allowable range when there is a radial load applied.
If the Servomotor is operated at more than the allowable radial load, the shaft may suffer damage due to fatigue.
Note 6. Applying an excessive load even once can damage the bearings and eventually cause a
breakdown.
5-40
Chapter 5
Specifications
5-2-5 Encoder Specifications
Item
Encoder method
Number of output pulses
Maximum rotational speed
Power supply voltage
Power supply current
Applicable battery voltage
Battery current consumption
Phase characteristics
Phase relationship
Maximum rotation speed
Maximum response frequency
Output signals
Output impedance
Standards
Optical encoder
Incremental encoder
A, B phase: 4,096 pulses/revolution
Z phase: 1 pulse/revolution
Absolute encoder
A, B phase: 8,192 pulses/revolution
Z phase: 1 pulse/revolution
99,999 rotations
5 VDC5%
DC, 350 mA (for load resistance of DC, 400 mA (for load resistance of
220 )
220 )
3.6 VDC
5-41
Chapter 5
Specifications
5-3
Cable Specifications
Model
R88A-CPUB001M1
R88A-CPUB002M1
R88A-CPUB001M2
R88A-CPUB002M2
Length (L)
1m
2m
1m
2m
OMNUC U-series
AC Servo Driver
(R88D-UT )
CV500-MC221/421
C200H-MC221
5-42
Chapter 5
Specifications
Wiring (For 1 Axis)
CV500-MC221/MC421
C200H-MC221
Insulation color/Marking color/Marking
Signal
AWG20 Red
AWG20 Black
OMNUC U-series
AC Servo Driver
Signal
*AWG20 Red
*AWG20 Blue
21
22
White/Black
31
Pink/Black
Yellow/Black
40
44
Gray/Black
Gray/Red
Orange/Black
White/Red
33
White/Black
Yellow/Red
34
Yellow/Black
35
Pink/Red
Pink/Black
Orange/Red
19
36
20
5
Orange/Black
6
Shell
Orange/Black
Gray/Black
47
32
Connector plug:
10150-3000VE (Sumitomo 3M)
Connector case:
10350-52A0-008 (Sumitomo 3M)
Connector plug:
10136-3000VE (Sumitomo 3M)
Connector case:
10336-52A0-008 (Sumitomo 3M)
Note 1. The Controllers symbols are the DRVX-Y connectors symbols. In a DRVZ-U connector, X
Z and Y U.
Note 2. The terminals and wires marked with asterisks are used with Absolute Encoders.
Note 3. Supply 24 VDC to the two wires (black and red) that are taken out from the Controllers connector. (Red is + and black is .)
5-43
Specifications
Chapter 5
OMNUC U-series
AC Servo Driver
(R88D-UT )
CV500-MC221/421
C200H-MC221
5-44
OMNUC U-series
AC Servo Driver
(R88D-UT )
Chapter 5
Specifications
Wiring (For 2 Axes)
CV500-MC221/MC421
C200H-MC221
Insulation color/Marking color/Marking
Signal
OMNUC U-series
AC Servo Driver
Signal
AWG20 Red
AWG20 Black
*AWG20 Red
*AWG20 Blue
21
*
*
22
White/Black
31
Pink/Black
Yellow/Black
40
44
Gray/Black
Gray/Red
Orange/Black
*
*
White/Red
33
White/Black
34
Yellow/Red
36
Yellow/Black
35
Pink/Red
Pink/Black
19
20
5
Orange/Red
Orange/Black
6
Shell
47
Orange/Black
Gray/Black
32
Signal
47
32
White/Black
31
Pink/Black
Yellow/Black
40
44
Gray/Black
Gray/Red
Orange/Black
4
1
White/Red
33
White/Black
34
Yellow/Red
36
Yellow/Black
35
Pink/Red
Pink/Black
19
20
5
Orange/Red
Orange/Black
Connector plug:
10136-3000VE (Sumitomo 3M)
Connector case:
10336-52A0-008 (Sumitomo 3M)
*
*
6
Shell
*AWG20 Red
*AWG20 Blue
21
*
*
22
(Sumitomo 3M)
(Sumitomo 3M)
5-45
Chapter 5
Specifications
Note 1. The Controllers symbols are the DRVX-Y connectors symbols. In a DRVZ-U connector, X
Z and Y U.
Note 2. The terminals and wires marked with asterisks are used with Absolute Encoders.
Note 3. Supply 24 VDC to the two wires (black and red) that are taken out from the Controllers connector. (Red
is + and black is .)
Length (L)
1m
2m
Connection Configuration
SYSMAC CV-/C-series
Position Control Unit
OMNUC U-Series
AC Servomotor Driver
(R88D-UT )
5-46
Chapter 5
Specifications
Wiring
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
Insulation
l
color
Dot mark
Yellow
Dot mark
l
color
Black
Orange
Orange
Light gray
Light gray
White
White
Yellow
Yellow
Red
Black
Red
Black
Red
Black
Red
Black
Pink
Pink
Black
Red
Light gray
Light gray
Red
Black
Orange
Orange
White
White
Yellow
Yellow
Pink
Pink
Orange
Orange
Light gray
Light gray
White
White
Yellow
Pink
Pink
Orange
Red
Black
Red
Black
Red
Black
Red
Black
Red
Black
Black
Red
Red
Black
Red
Red
Black
Red
Signal name
Analog
EGND
(GND)
(SEN)
REF
AGND
Pulse
EGND
(GND)
PCOM
(SEN)
Connector Pin
Arrangement
2
4
6
8
10
12
14
+CW
CW
16
18
TREF
AGND
20
+CCW
CCW
PCOM
ECRST
+ECRST
AM
AM
NM
NM
PCOM
+Z
+Z
Z
Z
(BAT)
(BAT)
(BATGND) (BATGND)
P12
P12
N12
N12
+VCMP
+INP
VCMP
INP
+TGON
+TGON
TGON
TGON
+READY
+READY
READY
READY
ALM
ALM
ALMCOM ALMCOM
+A
+A
A
A
B
B
+B
+B
ALO1
ALO1
ALO2
ALO2
ALO3
ALO3
RUN
RUN
MING
MING
POT
POT
24
22
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
26
28
30
32
34
36
38
40
42
44
46
48
50
5-47
Chapter 5
Specifications
No.
43
44
45
46
47
48
49
50
Insulation
color
Dot mark
Dot mark
color
Orange
Light gray
White
White
Light gray
Black
Black
Red
Black
Red
Shield
Cable: AWG24X18P
5-48
Signal name
Analog
Pulse
NOT
NOT
RESET
RESET
PCL
PCL
NCL
NCL
+24VIN
+24VIN
FG
FG
Chapter 5
Specifications
5-3-2 Encoder Cable
Use the recommended connectors shown in 2-1-2 Installation Conditions to conform to the EC Directives.
Types of Cable
Model
R88A-CRUB003N
R88A-CRUB005N
R88A-CRUB010N
R88A-CRUB015N
R88A-CRUB020N
Length (L)
3m
5m
10 m
15 m
20 m
Connection Configuration
37.3 dia.
OMNUC U-Series AC
Servomotor
(R88M-U 30 - )
OMNUC U-Series
AC Servomotor Driver
(R88D-UT )
5-49
Chapter 5
Specifications
Wiring
Symbol
No.
No. Symbol
AWG24 (blue)
A+
16
A+
B AWG24 (white/blue)
C AWG24 (yellow)
17
18
B+
D AWG24 (white/yellow)
E AWG24 (green)
19
14
S+(Z+)
F AWG24 (white/green)
G AWG22 (black)
15
S(Z)
E0 V
E5 V
Not used.
H AWG22 (red)
AWG24 (purple)
K
AWG24 (white/purple)
L
NC
Reset
R AWG24 (white/gray)
AWG24 (white/orange)
S
T AWG24 (orange)
AWG22 (green/yellow)
J
B+
B
S+(Z+)
S(Z)
E0 V
E5 V
Not used.
BAT
BAT+
FG
Not used.
Not used.
10
Reset
13
BAT
12
BAT+
20
FG
<For Cable>
Connector plug model: MS3106B20-29S
Cable clamp model:
MS3057-12A
(DDK)
(DDK)
<For Motor>
Receptacle model:
(DDK)
MS3102A20-29P
(Sumitomo 3M)
(Sumitomo 3M)
Length (L)
3m
5m
10 m
15 m
20 m
5-50
Chapter 5
Specifications
Connection Configuration
OMNUC U-Series AC
Servomotor
(R88M-U 30 - )
OMNUC U-Series
AC Servomotor Driver
(R88D-UT )
Wiring
Symbol
No.
U-phase
V-phase
A
B
W-phase
GR
Red
White
Black
Green
Cable: AWG12 4C
<For Cable>
Connector plug model: MS3106B18-10S
Cable clamp model:
MS3057-10A
(DDK)
(DDK)
<For Motor>
Receptacle model:
(DDK)
MS3102A18-10P
Length (L)
3m
5m
10 m
15 m
20 m
5-51
Chapter 5
Specifications
Connection Configuration
OMNUC U-Series
AC Servomotor Driver
(R88D-UT )
OMNUC U-Series AC
Servomotor
(R88M-U 30 - )
Wiring
Symbol
No.
U-phase
V-phase
A
B
W-phase
GR
Red
White
Black
Green
Cable: AWG10 4C
5-52
<For Cable>
Connector plug model: MS3106B22-22S
Cable clamp model:
MS3057-12A
(DDK)
(DDK)
<For Motor>
Receptacle model:
(DDK)
MS3102A22-22P
Chapter 5
Specifications
Power Cable for Servomotors With Brakes (1.0 to 2.0 kW)
Types of Cable
Model
R88A-CAUB003B
R88A-CAUB005B
R88A-CAUB010B
R88A-CAUB015B
R88A-CAUB020B
Length (L)
3m
5m
10 m
15 m
20 m
Connection Configuration
OMNUC U-Series
AC Servomotor Driver
(R88D-UT )
OMNUC U-Series AC
Servomotor
(R88M-U 30 -B- )
Wiring
Symbol
No.
U-phase
V-phase
A
B
W-phase
GR
Brake
Brake
Red
White
Black
Green
Brown
Yellow
Cable: AWG12 6C
<For Cable>
Connector plug model: MS3106B20-15S
Cable clamp model:
MS3057-12A
(DDK)
(DDK)
<For Motor>
Receptacle model:
(DDK)
MS3102A20-15P
5-53
Chapter 5
Specifications
Power Cable for Servomotors With Brakes (3.0 to 5.0 kW)
Types of Cable
Model
R88A-CAUC003B
R88A-CAUC005B
R88A-CAUC010B
R88A-CAUC015B
R88A-CAUC020B
Length (L)
3m
5m
10 m
15 m
20 m
Connection Configuration
OMNUC U-Series
AC Servomotor Driver
(R88D-UT )
OMNUC U-Series AC
Servomotor
(R88M-U 30 -B- )
Wiring
Symbol
No.
U-phase
V-phase
A
B
W-phase
GR
Brake
Brake
Red
White
Black
Green
Brown
Yellow
Cable: AWG10 6C
5-54
<For Cable>
Connector plug model: MS3106B24-10S
Cable clamp model:
MS3057-16A
(DDK)
(DDK)
<For Motor>
Receptacle model:
(DDK)
MS3102A24-10P
Chapter 5
Specifications
5-4
General Specifications
Item
Operating ambient temperature
Storage ambient temperature
Operating ambient humidity
Storage ambient humidity
Storage and operating
atmosphere
Vibration resistance
Impact resistance
Standards
0C to 55C
10C to 75C
35% to 85% RH (with no condensation)
35% to 85% RH (with no condensation)
No corrosive gasses.
0.5 G {4.9 m/s2} max.
Acceleration 2 G {19.6 m/s2} max.
Performance Specifications
Model
Type
Accessory cable
Connectors
Display
External dimensions
CommuStandard
nications
i i
Communications
specifica- method
tions
Baud rate
Start bits
Data
Parity
Stop bits
Errors detected by Parameter
Unit
U
R88A-PR02U
Handy type
1,000 mm
7910-7500SC (10 pins)
7-segment LED, 5 digits
63 135 18.5 (W H D)
RS-232C
Asynchronous (ASYNC)
2,400 bps
1 bit
8 bits
None
1 bit
Display
CPF00
CPF01
R88A-PR03U
Mounted type
(Connected by connectors.)
D-sub connector (9 pins)
54 57.5 15 (W H D)
RS-422A
5-55
6
Chapter 6
Appendix
6-1
6-2
6-3
6-4
Connection Examples
Encoder Divider Rate for Servo Controllers
OMNUC U-series Standard Models
Combinations of Servo Drivers
and Servomotors
Chapter 6
Appendix
6-1
Connection Examples
OFF
ON
R
Noise filter
X1
MC
MC
SUP
Surge killer
T
Class-3 ground
C200H-NC113
R88D-UTH
CN 1
Contents
24-VDC input (for output)
Pulse output
No.
A1
A2
t
R
24
VDC
S
11
+CCW
A6
12
-CCW
+CW
CW (with a resistor)
A5
A8
CW
CW (without a resistor)
A7
A11
A16
A14
A12
1.6 k
15
14
+ECRST
ECRST
19
20
+Z
Z
+24 VIN
A19
25
47
40
A21
44
RESET
A23
A22
A20
26
INP
32
ALMCOM
ALM
A24
X1
T
P
MC
B
N
Red
24 VDC
TB
r
X1
31
R88M-U
R88A-CAUBS
R88A-CAUCS
White
V
W
Black
Green
+INP
RUN
CN2
R88A-CRUBN
RE
24 VDC
FG
Shell
R88A-CPUBS
Note 1. Incorrect signal wiring can cause damage to Units and the Servo Driver.
Note 2. Leave unused signal lines open and do not wire them.
Note 3. Use mode 2 for origin search.
Note 4. Use the 24-VDC power supply for command pulse signals as a dedicated power supply.
Note 5. The diode recommended for surge absorption is the ERB44-02 (Fuji Electric).
Note 6. Use the RUN signal to set whether the Servo can be turned ON/OFF.
6-2
Chapter 6
Appendix
OFF
ON
R
Noise filter
X1
MC
MC
SUP
Surge killer
T
Class-3 ground
C200H-NC112
R88D-UTH
CN 1
Contents
No.
Pulse output
CW (with a resistor)
CW (without a resistor)
0V
2
3
4
5
A
B
A
t
R
24
VDC
11
+CCW
12
-CCW
+CW
CW
A
15
14
+ECRST
ECRST
19
20
+Z
Z
+24 VIN
25
47
40
44
RESET
26
INP
32
ALMCOM
ALM
1.6 k
9
10
12
CW limit input
13
19
20
MC
B
N
Red
R88M-U
R88A-CAUBS
R88A-CAUCS
White
V
W
Black
Green
B
A
T
P
B
B
TB
r
12 to 24 VDC
A
B
A
X1
A
B
A
X1
31
+INP
RUN
CN2
R88A-CRUBN
RE
24 VDC
FG
A
B
Shell
R88A-CPUBS
Note 1. Incorrect signal wiring can cause damage to Units and the Servo Driver.
Note 2. Leave unused signal lines open and do not wire them.
Note 3. Use mode 2 for origin search.
Note 4. Use the 24-VDC power supply for command pulse signals as a dedicated power supply.
Note 5. The diode recommended for surge absorption is the ERB44-02 (Fuji Electric).
Note 6. Use the RUN signal to set whether the Servo can be turned ON/OFF.
6-3
Chapter 6
Appendix
Connection Example 3: Connecting to SYSMAC
C200H-NC211/C500-NC211 Position Control Units
Main circuit power supply
NFB
OFF
ON
R
Noise filter
X1
MC
MC
SUP
Surge killer
T
C200H-NC211
C500-NC211
Class-3 ground
R88D-UTH
CN 1
Contents
24-VDC input (for output)
No.
1
24
VDC
X-axis pulse
output
TB
r
R
23
S
11
+CCW
CW (with a resistor)
12
-CCW
T
P
CW (without a resistor)
3
13
7
8
+CW
CW
B
N
14
4
15
14
9
11
19
20
25
Z
+INP
47
+24 VIN
1.6 k
22
Red
MC
24
VDC
+ECRST
ECRST
+Z
40
RUN
7
17
44
RESET
26
INP
18
32
19
ALMCOM
ALM
X1
31
R88A-CAUBS
R88A-CAUCS
White
V
W
X1
R88M-U
Black
Green
CN2
R88A-CRUBN
RE
24 VDC
FG
Shell
FG
12
R88A-CPUBS
Note 1. Incorrect signal wiring can cause damage to Units and the Servo Driver.
Note 2. Leave unused signal lines open and do not wire them.
Note 3. Use mode 2 for origin search.
Note 4. Use the 24-VDC power supply for command pulse signals as a dedicated power supply.
Note 5. The diode recommended for surge absorption is the ERB44-02 (Fuji Electric).
Note 6. This wiring diagram is for the X axis only. If the other axis is to be used, connect to the Servo
Driver in the same way.
Note 7. Use the RUN signal to set whether the Servo can be turned ON/OFF.
6-4
Chapter 6
Appendix
OFF
ON
R
Noise filter
X1
MC
MC
SUP
Surge killer
T
Class-3 ground
C500-NC111-EV1
Content
12 to 24 VDC
CW limit
CCW limit
Emergency stop
External interrupt
Origin
Origin interrupt
Local
R88D-UTH
TB
r
47
+24 VIN
40
44
32
31
RUN
RESET
No.
1
2
3
4
5
Ready
CN 1
A
24
VDC
X1
A
B
A
B
X1
ALMCOM
ALM
24 VDC
A
B
S
T
P
MC
B
N
Red
White
V
W
R88M-U
R88A-CAUBS
R88A-CAUCS
M
Black
Green
5 VDC
Pulse output
5 VDC
8
CW+
CW
CCW+
CCW
9
10
7
8
11
+CW
CW
+CCW
12
-CCW
15
+ECRST
14
ECRST
B
A
CN2
R88A-CRUBN
RE
FG
Shell
R88A-CPUBS
Note 1. Incorrect signal wiring can cause damage to Units and the Servo Driver.
Note 2. Leave unused signal lines open and do not wire them.
Note 3. The diode recommended for surge absorption is the ERB44-02 (Fuji Electric).
Note 4. When an NC111-EV1 Position Control Unit is used, the origin search is executed by means of
the origin and origin proximity. Establish the origin and origin proximity with respect to the
mechanical system. Pulses remain accumulated in the Servo Drivers deviation counter even
after the Position Control Unit has completed the origin search and stopped pulses. This
causes the Servomotor to move for the amount of residual pulses before stopping, thereby
causing origin displacement. In order to minimize this, set the origin search low speed as low
as possible.
Note 5. Use the RUN signal to set whether the Servo can be turned ON/OFF.
6-5
Chapter 6
Appendix
OFF
ON
R
Noise filter
X1
MC
MC
SUP
Surge killer
T
Class-3 ground
C500-NC222-E
R88D-UTH
MD Connector
Name
X axis + A-phase input
X axis A-phase input
X axis + B-phase input
X axis B-phase input
X axis + Z-phase input
X axis Z-phase input
X-A
X-A
X-B
X-B
7
6
33
34
5
4
16
36
35
19
20
X-Z
XOUT
XAG
DC GND
DC GND
17
+24 V
+24 V
11
12
OUT 2X
5
6
Signal
0V
DC GND
X1
ORG X
3
4
SERVO X
CWL X
24 V for input
0V
STP X
FG
+24 V
7
8
+24 V
9
11
DC GND
47
40
44
32
B
N
REF
AGND
S
T
P
MC
Red
White
X1
31
R88M-U
R88A-CAUBS
R88A-CAUCS
M
Black
Green
+24 VIN
RUN
RESET
ALMCOM
ALM
24 VDC
1
2
CCWL X
-A
+B
B
+Z
V
W
No.
+A
24 VDC
EXT IN Connector
Name
TB
r
R88A-CPUBS
15
9
8
1
No.
X-Z
Signal
CN 1
FG
CN2
R88A-CRUBN
Shell
RE
24 VDC
Note 1. Incorrect signal wiring can cause damage to Units and the Servo Driver.
Note 2. Leave unused signal lines open and do not wire them.
Note 3. The diode recommended for surge absorption is the ERB44-02 (Fuji Electric).
Note 4. This wiring diagram is an example of X-axis wiring only. For two-axis control, the external
input and Driver wiring must be connected for the Y axis in the same way.
Note 5. External output 2 (OUT 2X) can be turned ON and OFF with external servo-free input, at
which time external output 2 of the C500-NC222-Es address numbers 420 (X axis) and 820
(Y axis) must be set to 1 (turned OFF at the time of servo free).
Note 6. When the C500-NC222-E is used in NC221 mode, external servo-free input works as emergency stop input. Therefore external output 2 cannot be used as a RUN signal. Input a RUN
signal from other I/O terminals.
Note 7. Use the RUN signal to set whether the Servo can be turned ON/OFF.
6-6
Chapter 6
Appendix
Connection Example 6: Connecting to SYSMAC
C500-MC221/421/C200H-MC221 Control Units
Main circuit power supply
ON
OFF
NFB
R
X
Noise filter
MC
MC
SUP
Surge killer
T
CV500-MC221/421
C200H-MC221
Class-3 ground
DC supply
DRV Connector
+24 V 0 V
24-V input
24-V input ground
1
2
Battery
2.8 to 4.5 V
+
R88D-UTH
CN 1
21
BAT
22
BATGND
ALM
31
40
44
SEN
10
1
33
GND
+A
34
36
A
+B
+Z
11
12
13
14
15
35
19
16
20
17
5
6
Shell
DC supply
0V
+24 V
SENGND
t
R
S
T
P
RESET
*
*
RUN
TB
r
*
*
MC
B
N
Red
R88M-U
R88A-CAUBS
R88A-CAUCS
White
V
W
Black
Green
Z
REF
AGND
FG
24-V output
19
47
+24 VIN
20
32
ALMCOM
I/O Connector
24-V input
4
6
10
14
CN2
R88A-CRUBN
RE
Special-purpose cable
R88A-CPUBM1 (for one axis)
R88A-CPUBM2 (for two axes)
Note 1. Incorrect signal wiring can cause damage to Units and the Servo Driver.
Note 2. Leave unused signal lines open and do not wire them.
Note 3. Connect the terminals and wiring marked by asterisks (*) when using an absolute encoder.
Note 4. This wiring diagram is for the X axis only. If the other axis is to be used, connect to the Servo
Driver in the same way.
Note 5. Be sure to short (in the connector) any unused NC input terminals in the CV500-221/421-Es
I/O connector.
Note 6. Use the RUN signal to set whether the Servo can be turned ON/OFF.
6-7
Chapter 6
Appendix
6-2
Encoder output pulses for OMNUC U-Series AC Servo Drivers can be set within a range of 16 to 4,096
pulses/revolution by setting the encoder divider rate. Depending on the Controllers encoder input maximum response frequency limits, however, the maximum numbers of revolutions are limited as shown in
the following table. In this table, the divider rates are shown in the top line above the multipliers. (MC
indicates CV-500-MC221/421 Motion Control Units, and NC indicates C500-NC222-E Position Control Units.
1,365 to 1,025
C500-NC222-E
CV500-MC221/
MC421
C200H-MC221
2
1
4
2
1
4,500
4,500
2,196 4,394 4,500 3,294
4,500
1,024 to 819
4
2
1
4,500
4,392
4,500
4096
4096
Cn-0A >
n
n+1
4
2
1
2,490 x n
1,098 x n
2,197 x n
6-8
Chapter 6
Appendix
6-3
Standard
( ith t
(without
brake)
With brake
Straight
g
shafts
h ft with
ith
key
Standard
( ith t
(without
brake)
Model
1.0 kW
R88M-U1K030H
1.5 kW
R88M-U1K530H
2.0 kW
R88M-U2K030H
3.0 kW
R88M-U3K030H
4.0 kW
R88M-U4K030H
5.0 kW
R88M-U5K030H
1.0 kW
R88M-U1K030H-B
1.5 kW
R88M-U1K530H-B
2.0 kW
R88M-U2K030H-B
3.0 kW
R88M-U3K030H-B
4.0 kW
R88M-U4K030H-B
5.0 kW
R88M-U5K030H-B
1.0 kW
R88M-U1K030H-S1
1.5 kW
R88M-U1K530H-S1
2.0 kW
3.0 kW
4.0 kW
5.0 kW
With brake
Parameter Units
1.0 kW
1.5 kW
R88M-U3K030H-S1
R88M-U4K030H-S1
R88M-U5K030H-S1
3.0 kW
R88M-U3K030H-BS1
4.0 kW
R88M-U4K030H-BS1
Specification
Standard
( ith t
(without
brake)
Specification
Common to
i
incremental
t l and
d
absolute encoders
with connectors at
both ends
R88M-U5K030H-BS1
Model
3m
R88A-CRUB003N
5m
R88A-CRUB005N
10 m
R88A-CRUB010N
15 m
R88A-CRUB015N
20 m
R88A-CRUB020N
Model
3m
R88A-CAUB003S
5m
R88A-CAUB005S
10 m
R88A-CAUB010S
15 m
R88A-CAUB015S
20 m
R88A-CAUB020S
3m
R88A-CAUB003B
5m
R88A-CAUB005B
10 m
R88A-CAUB010B
15 m
R88A-CAUB015B
20 m
R88A-CAUB020B
Model
Model
3m
R88A-CAUC003S
5m
R88A-CAUC005S
10 m
R88A-CAUC010S
15 m
R88A-CAUC015S
20 m
R88A-CAUC020S
3m
R88A-CAUC003B
5m
R88A-CAUC005B
1.0 kW
R88M-U1K030T
1.5 kW
R88M-U1K530T
2.0 kW
R88M-U2K030T
3.0 kW
R88M-U3K030T
10 m
R88A-CAUC010B
R88M-U4K030T
15 m
R88A-CAUC015B
5.0 kW
R88M-U5K030T
20 m
R88A-CAUC020B
1.0 kW
R88M-U1K030T-B
1.5 kW
R88M-U1K530T-B
2.0 kW
R88M-U2K030T-B
3.0 kW
R88M-U3K030T-B
4.0 kW
R88M-U4K030T-B
5.0 kW
R88M-U5K030T-B
4.0 kW
With brake
R88A-PR03U
R88M-U1K530H-BS1
Mounted type
Encoder Cables
R88M-U1K030H-BS1
R88M-U2K030H-BS1
Model
R88A-PR02U
R88M-U2K030H-S1
2.0 kW
5.0 kW
Specification
Handy type
Servo Drivers
Specification
Model
Common to analog
g and
pulse
l train
t i inputs
i
t
1.0 kW
R88D-UT24H
1.5 kW
R88D-UT40H
C
Common
to incremental
and absolute encoders
2.0 kW
R88D-UT60H
3.0 kW
R88D-UT80H
4.0 kW
R88D-UT110H
5.0 kW
R88D-UT120H
1
axis
2
axes
Model
1m
R88A-CPUB001M1
2m
R88A-CPUB002M1
1m
R88A-CPUB001M2
2m
R88A-CPUB002M2
Model
1m
R88A-CPUB001S
2m
R88A-CPUB002S
Model
R88A-CNU11C
6-9
Chapter 6
Appendix
Models Conforming to EC Directives
Servomotors with Incremental Encoders
Specification
Straight
g
shafts
h ft with
ith
key
Standard
( ith t
(without
brake)
With brake
Parameter Units
Model
Handy type
R88A-PR02U
1.5 kW
R88M-U1K530V-S1
Mounted type
R88A-PR03U
2.0 kW
R88M-U2K030V-S1
3.0 kW
R88M-U3K030V-S1
4.0 kW
R88M-U4K030V-S1
5.0 kW
R88M-U5K030V-S1
1.0 kW
R88M-U1K030V-BS1
1.5 kW
R88M-U1K530V-BS1
2.0 kW
R88M-U2K030V-BS1
3.0 kW
R88M-U3K030V-BS1
4.0 kW
R88M-U4K030V-BS1
5.0 kW
R88M-U5K030V-BS1
Specification
Standard
( ith t
(without
brake)
With brake
Model
1.0 kW
R88M-U1K030X-S1
1.5 kW
R88M-U1K530X-S1
2.0 kW
R88M-U2K030X-S1
3.0 kW
R88M-U3K030X-S1
4.0 kW
R88M-U4K030X-S1
5.0 kW
R88M-U5K030X-S1
1.0 kW
R88M-U1K030X-BS1
1.5 kW
R88M-U1K530X-BS1
2.0 kW
R88M-U2K030X-BS1
3.0 kW
R88M-U3K030X-BS1
4.0 kW
R88M-U4K030X-BS1
5.0 kW
R88M-U5K030X-BS1
Servo Drivers
Specification
Common to analog
g and
pulse
l train
t i inputs
i
t
Common to incremental
and absolute encoders
Model
R88M-U1K030V-S1
Specification
1.0 kW
Encoder Cables
Specification
Common to incremental
d absolute
b l t encoders
d
and
with connectors at both
ends
e
ds
R88D-UT24V
1.5 kW
R88D-UT40V
2.0 kW
R88D-UT60V
3.0 kW
R88D-UT80V
4.0 kW
R88D-UT110V
Specification
Common to analog
g and
l train
t i inputs
i
t
pulse
Common to incremental
and absolute encoders
Note
Model
1.0 kW
1.5 kW
R88D-UT24V-RG
R88D-UT40V-RG
2.0 kW
R88D-UT60V-RG
3.0 kW
R88D-UT80V-RG
6-10
R88A-CRUB003N
5m
R88A-CRUB005N
10 m
R88A-CRUB010N
15 m
R88A-CRUB015N
20 m
R88A-CRUB020N
Specification
For standard motors
( ith t brake)
b k ) with
ith
(without
connector at one end
Model
3m
R88A-CAUB003S
5m
R88A-CAUB005S
10 m
R88A-CAUB010S
15 m
R88A-CAUB015S
20 m
R88A-CAUB020S
3m
R88A-CAUB003B
5m
R88A-CAUB005B
10 m
R88A-CAUB010B
15 m
R88A-CAUB015B
20 m
R88A-CAUB020B
5.0 kW
Servo Drivers
(Requiring External Regenerative Resistors)
3m
Model
1.0 kW
Model
Model
3m
R88A-CAUC003S
5m
R88A-CAUC005S
10 m
R88A-CAUC010S
15 m
R88A-CAUC015S
20 m
R88A-CAUC020S
3m
R88A-CAUC003B
5m
R88A-CAUC005B
10 m
R88A-CAUC010B
15 m
R88A-CAUC015B
20 m
R88A-CAUC020B
1 axis
2 axes
Model
1m
R88A-CPUB001M1
2m
R88A-CPUB002M1
1m
R88A-CPUB001M2
2m
R88A-CPUB002M2
Model
1m
R88A-CPUB001S
2m
R88A-CPUB002S
Specification
Half-pitch 50P (Sumitomo 3M)
Model
R88A-CNU11C
Chapter 6
Appendix
6-4
R88D-UT24H
R88D-UT40H
R88D-UT60H
R88D-UT80H
R88D-UT110H
R88D-UT120H
Servomotors
With Incremental
Encoders
R88M-U1K030H-
R88M-U1K530H-
R88M-U2K030H-
R88M-U3K030H-
R88M-U4K030H-
R88M-U5K030H-
With Absolute
Encoders
R88M-U1K030T-
R88M-U1K530T-
R88M-U2K030T-
R88M-U3K030T-
R88M-U4K030T-
R88M-U5K030T-
Motor Capacity
p
y
1 kW
1.5 kW
2 kW
3 kW
4 kW
5 kW
R88D-UT24V-
R88D-UT40V-
R88D-UT60V-
R88D-UT80V-
R88D-UT110V
Servomotors
With Incremental
Encoders
R88M-U1K030V-S1
R88M-U1K530V-S1
R88M-U2K030V-S1
R88M-U3K030V-S1
R88M-U4K030V-S1
R88M-U5K030V-S1
With Absolute
Encoders
R88M-U1K030X-S1
R88M-U1K530X-S1
R88M-U2K030X-S1
R88M-U3K030X-S1
R88M-U4K030X-S1
R88M-U5K030X-S1
Motor Capacity
p
y
1 kW
1.5 kW
2 kW
3 kW
4 kW
5 kW
Note The default setting of the R88D-UT110V is 4 kW (motor selection: 167). When using a 5-kW
motor, change the motor selection setting to 168.
6-11