CW20T CNC Controller Manual

TOPCNC WORKSHOP AUTOMATION TECHNOLOGY CO., LTD. TOPCNCWORKSHOP@OUTLOOK.
COM
CW20T 2 Axis CNC Controller for Lathe
TOPCNC Workshop Automation Technology Co., Ltd.

[email protected]
Whatsapp: +8613811674107
Skype: feliciajia19861229
TOPCNC AUTOMATION TECHNOLOGY CO., LTD. [email protected]

TOPCNC WORKSHOP AUTOMATION TECHNOLOGY CO., LTD. [email protected]
Before using this control system, please read this manual carefully and then carry out the relevant
operation. Please check if the wiring is correct before powering on! This manual describes the
operation of this product as much as possible. However, it is not possible to explain all the permitted
and non-permitted operations. Therefore, to ensure the normal use of the product and the equipment,
operations not stated in this manual is considered not permitted.
Working environment and protection:
The working environment of the control system is -10 degree-50 degree, when the temperature exceeds
this system, the system may be working abnormally or even crash. When the temperature is too low,
the LCD display will appear abnormally.
Relative humidity should be controlled at 0-85%.
In the high temperature, high humidity, corrosive gas environment, you must take special protective
measures.
Please prevent dust, metal dust and other debris into the control system.
Please protect the LCD screen (fragile): to stay away from sharp objects; prevent objects in the air to
hit the screen; when the screen needs to be cleaned of dust, gently wipe using soft paper towels or
cotton.
System operation: Use the finger belly to press a button, do not press the button with a nail, otherwise it
will cause damage to the button mask, and affect your use. Operators who operate for the first time
should understand the correct use of the corresponding function before going into operation. For
unfamiliar functions or parameters, it is strictly forbidden to operate. Do not change the system
parameters at will.
For the operational problems, please contact [email protected].
System Warranty: 18 months, man made damages are not included.
The following conditions are not covered by the warranty:
Failures caused by not following the instruction
Bad wiring
Damage caused by natural disasters and other reasons;
Unauthorized removal, modification and repair.
Other matters: if the system does not match the manual, the system software function shall prevail.
Changes of functions or improvements (upgrades) in control system are subject to change without
notice.
Chapter One Introduction

1. System Introduction
CW20T is the new generation of CNC Lathe Controller developed by TOPCNC Workshop Automation
Technology. It adopts standard international G code programming, full screen editing and
programming, as well as Chinese/ English operation interface. System operation is simple and intuitive,
through the programming it can complete the cylindrical, end, slot, taper, arc, thread, tapping, deep
hole drilling and other processing, supporting VFD spindle and servo spindle control, supporting ATC,
input and output customized defining.
CNC system hardware and software features:
★ Based on 32-bit microprocessor, full linkage, 0.001mm interpolation accuracy, the maximum speed
of 12 m / min.

★3.5-inch color wide screen LCD, resolution 480*320, Windows interface style. Equipped with five
soft function buttons, easy to learn. Provide parameter classification, alarm log, system diagnostics and
other rich display interface, easy debugging and maintenance.
★ International standard G instruction
★Support program full-screen editing, built-in 256M massive program space, can store 200 programs
★ USB interface, support U disk file reading and writing, data backup and U disk direct processing
(DNC).
★ 24 input points, 24 output points (custom), flexible and convenient.
★ Chinese / English operation interface, complete help information, operation more convenient.
★Support multilevel operation authority, convenient equipment management, with time limit system
lock function.
2. Functions Introduction
Basic Functions
Control number of axes 2 axes (X, Z)
Number of linkage axes Full linkage
Analog spindle 2
Spindle magnification 50% to 120%
Minimum instruction unit 0.001 mm
Maximum command value ±99999999 × minimum instruction unit
Fastest feed rate 12000 mm / min
Rapid feed override F0, 25%, 50%, 100%
Cutting feed rate 12000 mm / min
Feed rate override 10% to 150%
Electronic gear ratio 1 ~ 65535: 1 ~ 65535
Automatic acceleration and Yes
deceleration
Positioning G00 (linear interpolation)
Interpolation Straight line (G01), arc (G02 / G03 / G05)
Return to reference point Automatic return reference point (G28)
LCD 3.5 inch TFT LCD screen with resolution 480X320
MDI software button Five
Single feed X1, x10, x100
Communication Interface U disk interface
External hand wheel interface Yes
I / O interface 24/24 (expandable to 96/96)
Pause (s) Yes
Quasi-stop state Yes
Quasi-stop Yes
Storage trip check Yes
MDI operation Yes, support multi-segment operation
Reset Yes
Check off switch Yes
Single run Yes
Program protection switch Yes
Self-diagnostic function Yes
Emergency stop Yes

power supply Single phase AC220V + 10% -15%, 50Hz ±1Hz. DC24V / 1A
Coordinate System G50
Automatic coordinate system Yes
Decimal point input
setting Yes
Auxiliary function M code custom defined, manual / MDI / automatic mode control
spindle forward, reverse, stop; control coolant start and stop.
Spindle
Spindle Function Double Analog Spindle
Edit
Edit function Parameter, diagnostic bit-wise input, program editing, MDI
Storage 256M
multi-block execution
Number of stored programs N
The display of the program name Chinese, English, numbers, combinations
Look up for program line Yes
Skip optional program lines Yes
Program switch Yes
Display
display Chinese/ English
Processing time, number of parts Yes
Spindle speed, M / S command Yes
display
3. Permission Level
The CNC use hierarchical permissions structure, various types of permissions are required for different
user groups. Where Class B is the machine manufacturer's authority, and the machine user's permission
category is Class C and F, and the permissions are described as follows:
Operation Permission Other Conditions
Parameter modification C Edit mode, stop status, parameter switch open
Parameter backup and C Edit mode, stop status, parameter switch open
Data restore (system internal
backup)
Parameter backup and C Edit mode, stop status, parameter switch open
recovery (U disk backup)
Open F Edit mode or automatic mode, stop state
Create, edit, delete C Edit mode, stop state, program switch open
Programs Program import C Edit mode, stop state, program switch open
Program export C Edit mode, stop state, program switch open
The system lock time
setting and system lock B
System function turning on
窗体底端
Boot picture loading B
Chapter Two Panel and Interface

1. Panel
1.1 Editing Buttons

Buttons Functions
Reset button CNC reset, the program ends processing, cancel the alarm, terminate
the input and output.
Backspace buttonDelete the character behind or in front of the cursor, use shift button to
/ delete button choose.
Insert / ModifyUse Shift to choose to insert or modify.
button
ESC button Cancel input and close the dialogue box, go back to program interface.
Enter button Confirm input and close the dialogue box, go back to program
interface. And Program ending mark and new line function.
Shift Turn on or off Shift function.
Tail stock Control the tail stock in manual mode.
Tool changing Changing tools in manual mode.
X Axis go home X Axis go home in manual mode
Z Axis go home Z Axis go home in manual mode
Page up/ page In edit or input mode, each press will turn up or down ten program
down lines.
Up and down theMove the cursor to the up, down, right and left. (in editing mode, they
cursor are page turning buttons, axis selection buttons in other modes)
Character button Character input buttons. Press Shift to activate the second functions.
The number buttons can control the IO directly in manual mode.
1.2 Function Buttons

Buttons Functions
Edit Editing Mode, press again into teach in mode, the light flashes.
Auto Auto mode
MDI MDI mode
Home Return to Home position
Single step orSingle step or hand wheel mode

hand wheel

Manual Manual mode
Function Switch Function page switch
Single Line In auto mode, the switch for running line by line or run continuously.
Optional Stop In auto and MDI mode, when optional stop is activated, the light flashes
and M01 will stop the program.
Tool Setting
Memory
Clamp Loosen and clamp fixtures
Coolant Turn on and off coolant
Spindle Valid in auto, hand wheel or returning to reference point. Switch

between spindle clockwise turning and stop.
Feed Rate 10%--150%。Manual rate or feed rate, each press will increase or
decrease 10%(10%-150%)
Fast Rate Switch Change the Feed rate fast (0-100%)
Spindle Rate Spindle rate 50%-120%
Hand WheelManually speed switch. In single hand wheel and single step mode,
Rate Switch change between X1, X10 and X100
Start Cycle start, auto or MDI program start
Pause Feed pauses. Auto or MDI program pause
Chapter Three Interfaces

3.1 Main Interface
The main interface shows the absolute coordinates, Machine coordinates, processing time, parts
numbers, manual speed, spindle speed and program condition.
M Speed: manual speed
F: feed rate
S: spindle speed
Use Function key to switch for each function pages.
100%
EDIT STOP F100 POS PRG TOOL PARA IFO CHEK
F:200.00 100%
X -4.141 S:500 100%
Z -5.975 CW20T^1.NC L:00

N010 G50 X100 Z100

N020 M3 S300
TIME: 0:00:00 N030 G0 X40 Z47
CONT:0 T0000 N040 G76 P031060 Q50 R0.15
G0 N050 G76 X27 Z-0 R-10.445 P1500 Q500 F3
M05 M65 M09 M13 M11 N060 G0 X100 Z100
M Speed:200 N070 M5 S0
SS:500 SE:0 SP:0.00 N080 M30
Brief Display MDI CLR DNC CANCEL
3.2 Program
100%
Absolute F:200.00 100%
S:500 100%
X -4.141
CW20T^1.NC L:00
N010 G50 X100 Z100
Z -5.975 N020 M3 S300
N030 G0 X40 Z47
Machine N040 G76 P031060 Q50 R0.15
N050 G76 X27 Z-0 R-10.445 P1500 Q500 F3
N060 G0 X100 Z100
X -4.141 N070 M5 S0
N080 M30
Z -5.975
DNC CANCEL Line Find MDI CLR PRG List USB List
In the program main interface, it shows the current work piece working programs, press PgUp
and PgDn to move up or down ten lines.
MDI CLR to clear up all the MDI programs.
Use MDI Board to make simple MDI program lines for testing. Press to move the cursor
to the beginning and hit to run the program. If the cursor is not at the beginning, hitting
will make the programs to run starting from the line where the cursor is at.
Note: if the MDI programs ends with M99, then it will stop but not restart.

3.2.1 Program List

100%
NC Size
Left Size: 857M PRG: G711.nc
80M/937M
1 G711.nc 102B
G72.NC 94B
G721.NC 108B
GGGG.NC 130B
HIGHSP~2.NC 273KB
LEFTOVER.NC 972KB
NEWLIFE.NC 92B
O000.NC 0B
O1012.NC 71B
O1013.NC 239B
<< New DEL SAVE AS Export
3.2.2 USB Program List

100%
USB Size
Left Size: 7003M PRG: 1112.nc
582M/7585M
1 1112.nc 257B
140 园,NC 778B
2DEX1.NC 5KB
2DEX2.NC 10KB
6565.NC 32B
8580.NC 2KB
9551.NC 745B
BOTTLE.NC 104KB
COLOR~1.NC 1KB
Ddd.nc 323B
<< USB DNC DNC Cancel Save2NC

Press USB DNC to directly run the programs in the USB.
Save2NC to load programs from USB to the controller.
3.3 Tool
Refer to 4.4.4
3.4 Parameters

In this function, we can set the overall parameters, input, output, direct control configuration and
axis parameters.
In parameters, all unit is 0.001
Press Modify to change parameters.
After changing the language, please reboot the controller.
100%
P001 Buzzer 0:Disable 1: Enable

1 0~1
P002 Language 0:中文 1： English(需要重启)
1 0~1
P003 Programming mode 0: Diameter 1: Radius
0 0~1
P004 Counter save 0:Disable 1: Enable
1 0~1
P005 Counter mode 0: Auto 1: Instruction
0 0~1
P006 Timer Mode 0: Accumulation 1: Single
0 0~1
GE PARA Pin IN Pin OUT P2P CTRL >>

Overall parameters include,
P001 Buzzer 0: Disable 1: Enable
P002 Language 0: 中文 1: English(需要重启)
P003 Programming mode 0: Diameter 1: Radius
P004 Counter save 0: Disable 1: Enable
P005 Counter mode 0: Auto 1: Instruction
P006 Timer Mode 0: Accumulation 1: Single
P007 Reset OUT Pin 0: Disable 1: Enable
P008 Program switch power on 0: Close 1: Open
P009 Parameter switch power on 1: close 1: Open
P010 Access level Power on 0: F 1:C1
P011 X key direction swap 0: default 1: swap
P012 Z key direction swap 0: default 1: swap
P013 Soft limit before Mechanical zero return
P014 Contour control
P015 G0 Rapid Acceleration(mm/min/s)
P016 Feed Acceleration(mm/min/s)
P017 EMC Acceleration(mm/min/s)
P018 Screw Thread Acceleration (mm/min/s)
P019 Feed rate start
P020 Default Feed rate

P021 F0 of Rapid speed

P022 Hand Jog low speed
P023 0: jog handle 1: step
P024 0: Normal Handle 1: Handle wheel only
P025 G0 Mode 0: Z Mode 1: Beeline
P026 G0 delay
P027 Max Center deviation allowed (0.001)
P028 G71 G72 Cutter feeding (0.001)
P029 G71 G72 Retreat amount (0.001)
P030 G74 G75 Retreat amount (0.001)
P031 G76 Fine turning cycle
P032 G76 G92 Default tail
P033 G76 Tool angle p
P034 G76 fine turning (R) um
P035 G76 rough turning min (Q) um
P036 Spindle 1 Speed initial value
P037 Spindle 2 Speed initial value
P038 Spindle 1 Speed at 10v
P039 Spindle 2 Speed at 10v
P040 Constant linear velocity minimum speed
P041 Constant linear velocity maximum speed
P042 Encoder Lines
P061 Tailstock pulse output time (0 long)
P062 Undefined
P063 Tailstock in place detection time (ms)
P064 Tailstock spindle 1 interlocked 0: dis 1: en
P065 Stable percentage of speed before threading
3.4.1 Pin IN
1 ~ 24 input port can be configured as key, limit, alarm, hand wheel axis selection and other
functions, 25 ~ 48 is for the expansion of the input port. The expansion of the input port is slow,
please do not configure the limit, alarm and other functions need to be promptly detected.
Currently the extension board is unavailable.
NOPEN means normally open. Press Modify to change into NCLOSE.
Press Modify to change General into other input functions to define the current input port. Such
as Emergency stop, reset, start pause, edit, teach in, auto, MDI, return to reference, step, manual
coolant, spindle spinning clockwise, spindle spinning counter clockwise, spindle stop, clamp loose,
hand wheel, probe protection, spindle alert, axis limit, home switch, and probe input, and Z-CP.
100%
P_IN 1 General NOPEN



3.4.2 Pin OUT

The output port can be configured for spindle cooling, clamping, spindle rotation, the status of
three-color lights. Use the key Modify to set the function.
100%
P_OUT01 Spindle1 CW
P_OUT02 General
P_OUT03 General
P_OUT04 General
P_OUT05 General
P_OUT06 General
P_OUT07 General
P_OUT08 General
P_OUT09 General
P_OUT10 General
P_OUT11 General
P_OUT12 General
3.4.3 P2P CTRL

In this mode, we can set to directly control output in manual mode.
The trigger source can be button or inputs.
Triggering method can be self-locking or jogging.
100%
P_OUT01 NO CONTROL Self-locking


3.4.4 Axis Parameters

100%
P214 X axis motor pulses per rotation circle

2 1~999999999
P215 X axis length per rotation circle (0.001)
1 1~999999999
P216 X axis program zero-point machine coordinates
0 -999999999~999999999
P217 X axis rapid(G0) speed
4000 1~999999
P218 X axis Feed rate max
4000 1~999999
P219 X axis JOG fast speed
2000 1~999999
<< X PARA Z PARA >>
Please see the following formula for electric ratio

Example 1/: Screw Transmission.
Stepper motor is 800 ppr, or servo motor is 800 pulses per complete 360 Degree rotation. (=N)
Lead Screw / Ball Screw pitch is 0.2 mm (=P [ * 1000 ])
Reduction ratio is 1:1. (=R)
Formula: Gearing Ratio = N / (P * R)
Then for N = 800 P = (0.2 * 1000), R = 1:1.

800/ (0.2 * 1000 * 1) = 4/ 1

Example 2/: Rack and Pinion.
Pinion Gear has 20 teeth. (=G) Module(=M) is 2
D = N/ G*M*π*1000, given that D = 6000 / 20*2*3.1415926535898 *1000→ D = 107 / 2241
Example 3/: Rotary Angle
Reduction ratio of gearbox is 1:30. (=R)
Then: Angle A = N * R / (360 * 1000)
Therefore A = 5000*30 / 360 * 1000 → A = 150000 / 360000 = 15 / 36
3.5 Information
This part will show alarm information, system management, break point information and logo
loading function.
Usually press Reset to unlock the alarm, if it does not work, reboot the controller.
100%
ALARM NO. Content
ALARM MG SYS MG BREAK INFO LOGO IM
3.5.1 System MG
Parameter and program switch enable user to change parameters and programs.
F level does not need code, defaulted code for B and C level is 888888.
Moving to higher level requires the code, while moving to lower level does not need one.
From high to low level is B, C and F.
100%
Operating Authority and State Switch

Parameter switch: CLOSE

Program switch: CLOSE
Operator: 1: Controller
System Information
Product model CNCT
Software version 0.2.5
Published Date: Aug 30 2017
<< PARA SW PRG SW OP LEVEL >>
Press OP LEVEL and to change the operation level.

100%
Operating Authority and State Switch

Parameter switch: CLOSE
Program switch: CLOSE
OP LEVEL Select
▼
Operater: 1:Controller
0:Operator F
1: Controller C
System Information
2: Business B ▲
Product model
OK
CNCT
ESC
Software version 0.2.5

Published Date: Aug 30 2017
<< PARA SW PRG SW OP LEVEL >>
3.5.2 Logo Import

Changing of logo requires B level permission. Make the picture as bmp format, size 480*320.
Name it start.bmp and save it in the USB. Press LOGO IM to change the boot picture.
Note: You must always use the right format of picture. if you use the wrong format, the controller
will intrigue a self-protecting scheme and you will never change the boot picture anymore.
100%
ALARM NO. Content

OP LEVEL Select
Need B Level
OK ESC
ALARM MG SYS MG BREAK INFO LOGO IM
3.5.3 Break Information

Check the program line last operated. Use this to continue the operation if the program is
stopped accidentally.
100%
Break Line:2
<< BREAK INFO
3.5.4 Time Lock

Changing of the test time of the controller will require a B level. Do not forget the B level code
once you change it. If the test time is up, contact the seller of yours to give the code.
100%

Trial Time: No Limit

TEL:88888888
<< Time Trial Trial SET TEL SET PASSWORD
3.6 Check(Diagnosis)
This part includes input and output diagnosis.
3.6.1 Input Diagnosis
When the input signal is valid, the circle will be filled. The definition of the input port is shown
under the circle.
100%
X01 X02 X03 X04

General General General General
X05 X06 X07 X08
X09 X10 X11 X12
X13 X14 X15 X16
X17 X18 X19 X20
X21 X22 X23 X24
PIN View POUT View LCT DATA PUP DATA1 PUP DATA2

3.6.2 Output Diagnosis

100%
Y01 Y02 Y03 Y04

Spindle 1 CW General General General
Y05 Y06 Y07 Y08
Y09 Y10 Y11 Y12
Y13 Y14 Y15 Y16
Y17 Y18 Y19 Y20
Y21 Y22 Y23 Y24
<< POUT View SWITCH CLOSE ALL
Chapter Four Operation

4.1 Machine Zero
Press and now the system is in home mode. The light is on. Then press X+, Z+ to go back
to home position. If the home switch is not set, then the controller will give alert.
4.2 Manual Mode
Press and now the system is in manual mode. The light is on.Then press X+, X-, Z+,Z-,
continuously to make the axis move accordingly. Stop press the button and the movement will be
stopped immediately. Press to switch between manual low speed and high speed. Real
speed is affected by speed rate.
4.3 Single Step or Hand Wheel Mode

Press to enter single step mode if P0023 parameter is 1; to enter hand wheel mode is
P0023 is 0. Then press X+, X-, Z+,Z-to make the axis move accordingly. Each press will make the
axis to move the smallest programming unit. Press to make it multiply by 10, 100 and 100
times, which is X1, X10 and X100.
4.4 Coordinates Setting

4.4.1 Set Program REF

Method 1: Set the current machine coordinates as REF.

Method 2: in MDI mode, when the nearest G50 is executed
4.4.2 X and Z axis machine coordinate
If the machine does not have home function, then machine coordinates can be set manually. If
the motor lose step or the position is not accurate due to other reasons, a fixed position can be
used to set the machine coordinates to right.
4.4.3 Work Coordinates Tool Setting
Method 1: Choose X/Z Axis work coordinates, input the number and press Enter, then the system
will consider the current position of tool point as this coordinate.
Method 2: In MDI mode, G50 can also be used as setting work coordinates, the nearest G50 in
the program is count. For example, G50 X100Z200, after this line is executed, the current tool
tip coordinates will be X100.000 Z200.000, and the current machine coordinates will be set as
program REF.
4.4.4 Tool Offset and Tool Setting
In Manual or Single Step mode, Turn the interface into Tool to set the tool offset. This system use
PTSWCS (Pre-cut to Setting Work Coordinate System).
100%
Absolute Tool Z X
X -4.141 01 0.000 0.000
Z -5.975 02 0.000 0.000
03 0.000 0.000
04 0.000 0.000
Machine 05 0.000 0.000
X -4.141 06 0.000 0.000
Z -5.975 07 0.000 0.000
08 0.000 0.000
Z Measure X Measure Z INC X INC Clear ALL
1) Axis X Tool Setting

(1) Enter the manual or hand wheel mode, and select the tool offset number with 【PgUp】 and
【PgDn】. Press to select the tool.

(2) Start the spindle, move the turret, cut a small section of the outer circle or inner hole on the
raw material.
(3) Exit the tool along the Z axis, stop the spindle, and measure the diameter.
(4) Press 【X Measurement】 (F2), enter the diameter, press the Enter button
2) Axis Z Tool Setting


(5) Start the spindle, move the turret, cut out the end of the raw material.
(6) Exit the tool along the X axis, stop the spindle, and measure the diameter.
(7) Press 【Z Measurement】 (F1), enter the length, press the Enter button.
3) X, Z Simultaneous Memory of the Tool Setting


(2) Start the spindle, move the turret, cut a small section of the outer circle or inner hole on the
rough material.
(3) Press the to memorize the X-axis position at this moment, and light flashes.
(4) Move the turret, the cut out of the end of raw material.
(5) Press the to memorize the Z-axis position at this time, and light flashes.
(6) Exit the tool and stop the spindle.
(7) Measure the diameter, press 【X Measurement】 (F2), enter the diameter and press the Enter
Button.
(8) Measurement the length, press 【Z Measurement】 (F1), enter the length, press the Enter
Button.
(9) If it is not in manual or hand wheel mode, this method can not be used.
4) Tool Offset Deviation

If the size of the work piece is too large or too small after measuring the work piece , you can
modify the tool offset incrementally.
(1) Enter into the 【Tool】 interface. In auto mode, use 【↑】 and 【↓】 to select tool offset
number.
(2) Press 【Z Inc】 or 【X Inc】 to input deviation value. For X direction, If the outer circle is larger
than expected, then input negative value; if smaller than expected, then input positive value. If
the inner circle is larger than expected, input positive value; if smaller than expected, input
negative value. For Z axis, if larger than expected, then input negative value, if smaller than
expected, then input positive value. Note: If the program is still on, then offset will not be valid
immediately, it will become valid after the corresponding T code be executed. With the Tool
offset, work piece coordinate are not necessarily set.
4.5 Program Zero

In order to prevent collision when changing the tool, it is generally necessary to change the tool
in a fixed position of the machine. This fixed position is the program zero. The program zero is
based on the machine coordinate, and you can check and modify the machine zero in axis
parameter. At the same time, G50 will also set this parameter.
In manual mode, press 【X Program Zero】 or 【Z Program Zero】, the tool tip will return to the

program zero of each axis at G0 speed. In the program, use G26 to return to program zero.
4.6 Three Gear Switch

Set in input configuration to activate three gear switch mode. The system use two- line control.
State 1: MK1 is on, MK2 is off
State 2: MK1 is off, MK2 is off
State 3: MK1 is off, MK2 is on
In State 1, program runs and spindle spins. In State 2, program stops and spindle can spin. In state
3, program stops and spindle can not spin.
In state 2, the program stops. Press Cycle start button, the controller will give alert. Switch from
State 2 into State 1, program starts. Switch from State 3 to State 2, spindle spins. If change the
spindle features in State 3, spindle runs at new features.
4.7 Auto Operation

This controller supports Auto operation and MDI operation.
A program can be edited directly on controller, or import from USB, or use USBDNC to run
programs in the USB.
MDI operation is used for test or for running programs only has a few code lines(smaller than
200KB)
▲ How to stop an auto operation
Program the stop codes, including M00, M01 M02/M30
M00: After the line with M00 is executed, auto operation stops and all modal information is saved,
Press cycle start to run the program again.
M01: When quasi stop switch is on, then M01 is the same with M02; when the quasi stop switch
is off, then M01 is invalid.
M02: After the line with M02 is executed, the main program stops and the cursor stops at the
current program lines.
M30: After the line with M30 is executed, the main program stops and the cursor stops at the
beginning of the program lines. The spindle and coolant close.
▲M99 of the main programs
When programs are running, if there is M99 in the main programs, after this line is executed, the
program will skip to the beginning of the program and keep running. The counter will add one
and keeps running the main programs. If number L is set, then the program will be run by L times.

Chapter Five Programming Code
5.1 Functional Meaning of Address Symbol and Data List

Function Address Meaning Data Range
Program O Program Number 1-9999
Number
Line Number N Line Number No limit
Function G Define the action or status (linear or circular) 0-99
Preparation X Z U W Axis movement command ±999999.999
Size Value R Arc radius value ±999999.999
I K Arc Center Coordinates, G12 arc central point ±999999.999
Feed Rate F Feed rate 0.001-15000.0
Spindle S Spindle speed 0-9999
Tool T Tool number
Auxiliary M Auxiliary function 0-99
unction
Pause P/X Pause time 0-999999.999S
Parameters P/Q/R Fixed cycle parameters
5.2 G Code List

G Code Team Functions
G00 * Fast positioning, the speed can be set in parameters. (Original)
G01 Linear interpolation, run by given F
G02 02 Clockwise interpolation, the speed according to the given F, if there is a non-plane
axis, according to the spiral interpolation operation
G03 Counterclockwise circular interpolation, the same as above
G05 Clockwise interpolation by passing a middle point
G04 Delay, parameter X in seconds, parameter P in milliseconds, resolution 5ms
G28 Back to mechanical zero, involving the parameters of speed, return direction and
mode
G26 Back to program zero
G32 00 Single-point threading
G33 Constant-pitch threading
Non-Modal
G50 Set Work piece coordinates and program zero
G31 Skip function
G74 End face deep hole loop
G75 Slot loop
03
G90 Circular loop
G92 Screw thread loop
G94 End face loop
G71 Cylindrical face thick loop
G72 End face thick loop
04
G70 Finish machining loop
G76 Complex screw thread loop
G22 07 Loop Begins
G80 Loop Ends

5.3 M Code List

Name Function
M00 The program is paused and press the "cycle start" program continues
M01 Quasi-stop, if the Quasi stop light is on, the program stops
M02 The program stops
M03 Spindle 1 forward
M04 Spindle 1 reverses
M05 Spindle 1 stops
M08 Coolant open
M09 Coolant off
M10 Tail stock forward
M11 Tail stock back
M12 Clamp
M13 Release
M30 The program ends and the program returns to the beginning
M54 Counter plus one
M55 The counter is cleared
M63 Spindle 2 forward
M64 Spindle 2 reverses
M65 Spindle 2 stops
Wait for input port, output port or auxiliary relay invalid. Example: M70 X12 input
M70
port; M70 Y1 output port; M70 Z1 auxiliary relay;
Wait for input port, output port or auxiliary relay Valid. Example: M71 X12 input
M71
port; M71 Y1 output port; M71 Z1 auxiliary relay;
Skip when input port, output port or auxiliary relay is invalid. Example:M72 Xxx Pn
M72
input port;, M72 Yxx Pn output port; M72 Zxx Pn auxiliary relay;
Skip when input port, output port or auxiliary relay is valid Example:M73 Xxx Pn
M73
input port;, M73 Yxx Pn output port; M73 Zxx Pn auxiliary relay;
M74 Waiting for input, output, or auxiliary relay falling edge
M75 Waiting for input, output, or auxiliary relay rising edge
M76 Absolute skip example: M76 P1
M80 Output port or auxiliary relay OFF. example: M80 Y12
M81 Output port or auxiliary relay on. Example: M81 Y12
Output port or auxiliary relay gives output for a period of time, then close off.
M82
Example: M82 Y12 P1000 (milliseconds)
M83 Output port or auxiliary relay gives output and close off when an input port is valid

Example: M83 Y12 X13
Output port or auxiliary relay gives output and close off when an input port is invalid
M84
Example: M84 Y12 X13
Call subprogram. Note that the subprogram name format should be Oxxxx.nc and x is
M98
the number
Subprogram or macro return. If used in the main program, the program loops from the
M99
beginning
Chapter Six Installment Size(mm)

Chapter Seven Wiring Diagram

7.1 Driver Connection
7.1.1 Driver Socket
Socket Pin Signal Functions
1 XCP+ X Axis Pulse+
2 XCP- X Axis Pulse-
3 XDIR+ X Axis Direction+
4 XDIR- X Axis Direction-
9 ZCP+ Z Axis Pulse+
10 ZCP- Z Axis Pulse-
11 ZDIR+ Z Axis Direction+
12 ZDIR- Z Axis Direction-
25 5V backup 5V
DB type 25
holes
socket(driver)

7.1.2 Stepper Motor Connection
7.1.3 Servo Motor Connection
7.2 Spindle Connection

7.2.1 Spindle Socket
1 X13 Input 13(Functions can be chosen)
2 BMA- Encoder A Phase pulse input-
3 BMA+ Encoder A Phase pulse input+
4 BMB- Encoder B Phase pulse input-
5 BMB+ Encoder B Phase pulse input+
6 BMZ- Encoder Z Phase pulse input-
7 BMZ+ Encoder Z Phase pulse input+
8 GND Power Supply -
9 SLB Hand wheel B phase pulse input
DB type 25 10 SLA Hand wheel A phase pulse input

hole (Spindle11 5V +5V Power Supply Output

and others) 12 GND Power Supply -
13 SVC1 Analog voltage 0-10V output
14 485A RS485
15 485B RS485
16 GND Power Supply -
17 X22 Input 22 (Functions can be chosen)

25 SCV2 Analog voltage 0-10V output
7.2.2 Spindle Connection
7.2.3 Single Hand wheel Connection

7.2.4 Hand Held Wheel Connection
7.2.5 Spindle Encoder Connection
7.3 Input Connection

7.3.1 Input Socket
3 X03 Input3 (Functions can be chosen)


10 X10 Input10 (Functions can be chosen)
DB type 25 15 X15 Input 15 (Functions can be chosen)
hole (Input) 16 X16 Input 16 (Functions can be chosen)
25 GND Power Supply Ground
7.3.2 Input Connection

For Mechanical Switch
For Photoelectric Switch

7.3.3 Input Functions
No. Function Level No. Function Level No. Function Level

1 General NO,NC 21 Handle X10 NO,NC 41 T3 NO,NC
2 E-stop NO,NC 22 Handle X100 NO,NC 42 T4 NO,NC
3 RESET NO,NC 23 Spindle1 Alarm NO,NC 43 T5 NO,NC
4 Start NO,NC 24 Spindle2 Alarm NO,NC 44 T6 NO,NC
5 Feed Hold NO,NC 25 X P Limit NO,NC 45 T7 NO,NC
6 Manual NO,NC 26 X N Limit NO,NC 46 T8 NO,NC
7 Spindle1 CW NO,NC 27 X REF SW NO,NC 47 TCP NO,NC
8 Spindle1 NO,NC 28 X Alarm NO,NC 48 Safe Door NO,NC
9 CCW
Spindle1 NO,NC 29 Z P Limit NO,NC 49 Pressure Low NO,NC
10 Stop
Spindle2 CW NO,NC 30 Z N Limit NO,NC 50 G31 NO,NC
11 Spindle2 NO,NC 31 Z REF SW NO,NC 51 X Zcp NO,NC
12 CCW
Spindle2 NO,NC 32 Z Alarm NO,NC 52 Z Zcp NO,NC
13 Stop
Cool NO,NC 33 MK1 NO,NC 53 Edit NO,NC
14 Chuck Ctrl NO,NC 34 MK2 NO,NC 54 Teach NO,NC
15 Tailstock NO,NC 35 RM11 NO,NC 55 Auto NO,NC
Ctrl
16 REF NO,NC 36 RM10 NO,NC 56 MDI NO,NC
17 PRG ZERO NO,NC 37 RM78 NO,NC 57 Step NO,NC
18 Handle X NO,NC 38 RM79 NO,NC 58
19 Handle Z NO,NC 39 T1 NO,NC 59
20 Handle X1 NO,NC 40 T2 NO,NC 60
7.4 Output
1 Y13 Output 13
2 Y12 Output 12
3 Y11 Output 11
4 Y10 Output 10
5 Y09 Output 9
6 Y08 Output 8
7 Y07 Output 7
8 Y06 Output 6
9 Y05 Output 5
10 Y04 Output 4
11 Y03 Output 3
12 Y02 Output 2
13 Y01 Output 1
DB type 25
14 +24V + 24V
hole (Output)
15 Y24 Output 24

16 Y23 Output 23
17 Y22 Output 22
18 Y21 Output 21
19 Y20 Output 20
20 Y19 Output 19
21 Y18 Output 18
22 Y17 Output 17
23 Y16 Output 16
24 Y15 Output 15
25 Y14 Output 14
Set the functions of output in the output interface.
7.4.1 Functions
General, Spindle1 CW, Spindle1 CCW, Spindle1 Stop, Spindle1 BRK, Spindle2 CW, Spindle2 CCW,
- L GREEN, L YELLOW, LRED.
Cool, Clamping, Release, Tailstock Forward, Tailstock Backward, TL+ , TL-,

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TOPCNC WORKSHOP AUTOMATION TECHNOLOGY CO., LTD. TOPCNCWORKSHOP@OUTLOOK.

CW20T 2 Axis CNC Controller for Lathe

TOPCNC Workshop Automation Technology Co., Ltd.

TOPCNC AUTOMATION TECHNOLOGY CO., LTD. [email protected]

Chapter One Introduction

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Emergency stop Yes

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Chapter Two Panel and Interface

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Tail stock Control the tail stock in manual mode.

Tool changing Changing tools in manual mode.

X Axis go home X Axis go home in manual mode

Z Axis go home Z Axis go home in manual mode

1.2 Function Buttons

Auto Auto mode

MDI MDI mode

Home Return to Home position

Single step orSingle step or hand wheel mode

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Manual Manual mode

Function Switch Function page switch

Coolant Turn on and off coolant

Spindle Valid in auto, hand wheel or returning to reference point. Switch

Fast Rate Switch Change the Feed rate fast (0-100%)

Spindle Rate Spindle rate 50%-120%

Pause Feed pauses. Auto or MDI program pause

Chapter Three Interfaces

Z -5.975 CW20T^1.NC L:00

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N010 G50 X100 Z100

Brief Display MDI CLR DNC CANCEL

Absolute F:200.00 100%

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3.2.1 Program List

3.2.2 USB Program List

<< USB DNC DNC Cancel Save2NC

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P001 Buzzer 0:Disable 1: Enable

GE PARA Pin IN Pin OUT P2P CTRL >>

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P021 F0 of Rapid speed

P_IN 1 General NOPEN

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P_IN 4 General NOPEN

3.4.2 Pin OUT

GE PARA Pin IN Pin OUT P2P CTRL >>

3.4.3 P2P CTRL

P_OUT01 NO CONTROL Self-locking

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P_OUT02 NO CONTROL Self-locking

3.4.4 Axis Parameters

P214 X axis motor pulses per rotation circle

Please see the following formula for electric ratio

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800/ (0.2 * 1000 * 1) = 4/ 1

ALARM NO. Content

ALARM MG SYS MG BREAK INFO LOGO IM

Operating Authority and State Switch