Control Valve Calculation

S.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
ITEM
CV Tag No.
Operating Case
OPERATING DATA:
Flow rate
Temperature
Fluid Density
Fluid Viscosity
Fluid Phase(LIQUID/GAS/STEAM)
GENERAL DATA :
Pipe Roughness
Head Details
Max. Source Pressure
Max. Static Elev. (Source ---> CV)
Max. Static Elev. (CV ---> Sink)
Max. Sink Pressure
Pipe Details (upstream)
Straight Length of Pipe (Source ---> CV)
Nominal Pipe Diameter
Spec
Schedule
Inside Pipe Diameter
Pipe Details (downstream)
Straight Length of Pipe (CV ---> Sink)
Spec
Schedule
GENERAL DATA :
Fittings Details (Upstream)
Branch-off Tee
Run-off Tee
45o Elbow
Long Radius Elbow
Short Radius Elbow
Reducer(d/D=1/2)
Reducer(d/D=3/4)
Sudden Contraction(d/D=1/4)
Expander(d/D=1/2)
Expander(d/D=3/4)
Sudden Expansion(d/D=1/4)
Globe Valve
Ball Valve
Gate Valve
Swing Check Valve
Ball Check Valve
E&I Pressure Drop (Upstream)
Heat Exchanger -1
Heat Exchanger -2
Flow Element
Restriction Orifice
Filter
Miscellaneous
Fittings Details (Downstream)
Branch-off Tee
Run-off Tee
45o Elbow
Long Radius Elbow
Short Radius Elbow
Reducer(d/D=1/2)
Reducer(d/D=3/4)
Expander(d/D=1/2)
Expander(d/D=3/4)
Globe Valve
Ball Valve
Gate Valve
Swing Check Valve
Ball Check Valve
E&I Pressure Drop (Downstream)
Heat Exchanger -1
Heat Exchanger -2
Flow Element
Restriction Orifice
Filter
UNITS
Miscellaneous
OUTPUT DATA :
Eq. Length of Fittings (upstream)
Eq. Length of Fittings (downstream)
Max Flow
FV-0202
Normal Flow
Min Flow
Max Flow
FV-0202
Normal Flow
Min Flow
m3/h
o
C
kg/m3
cP
170.000
111.00
940.00
0.3000
LIQUID
25.340
111.00
940.00
0.3000
LIQUID
7.600
111.00
940.00
0.3000
LIQUID
170.000
111.00
940.00
0.3000
LIQUID
25.340
111.00
940.00
0.3000
LIQUID
7.600
111.00
940.00
0.3000
LIQUID
4.57E-02
4.57E-02
4.57E-02
4.57E-02
4.57E-02
4.57E-02
kPa(a)
m
m
kPa(a)
4571.00
-11.78
1.45
3550.00
4571.00
-11.78
1.45
3550.00
4571.00
-11.78
1.45
3550.00
4571.00
-11.78
1.45
3550.00
4571.00
-11.78
1.45
3550.00
4571.00
-11.78
1.45
3550.00
m
inches
100
6
1CC9P1
40
0.1541
106.875
10
6CS9P
XS
0.2477
106.875
8
1CS9P
20
0.2064
100
6
1CC9P1
40
0.1541
106.875
10
6CS9P
XS
0.2477
106.875
8
1CS9P
20
0.2064
100
6
1CC9P1
40
0.1541
3.08
10
6CS9P
XS
0.2477
3.08
8
1CS9P
20
0.2064
100
6
1CC9P1
40
0.1541
3.08
10
6CS9P
XS
0.2477
3.08
8
1CS9P
20
0.2064
No. off
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
No. off
1
0
0
11
0
0
1
1
1
0
0
0
0
1
0
0
No. off
1
0
0
11
0
0
1
1
1
0
0
0
0
1
0
0
No. off
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
No. off
1
0
0
11
0
0
1
1
1
0
0
0
0
1
0
0
No. off
1
0
0
11
0
0
1
1
1
0
0
0
0
1
0
0
kPa
kPa
kPa
kPa
kPa
kPa
0
0
0
0
0
0
No. off
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
No. off
1
0
0
0
1
1
1
1
1
0
0
0
0
1
0
0
0
0
0
0
0
0
No. off
1
0
0
0
0
0
1
1
1
0
0
0
0
1
0
0
0
0
0
0
0
0
No. off
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
No. off
1
0
0
0
1
1
1
1
1
0
0
0
0
1
0
0
0
0
0
0
0
0
No. off
1
0
0
0
0
0
1
1
1
0
0
0
0
1
0
0
kPa
kPa
kPa
kPa
kPa
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
kPa
0.00
0.00
69.10
36.20
0.00
0.00
0.00
0.00
69.10
36.20
0.00
0.00
m
m
inches
m
m
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121

Velocity
Reynolds No.
/D
Friction Factor
Velocity
Reynolds No.
/D
Friction Factor
P in line and fittings (Source ---> CV)
P in line and fittings (CV ---> Sink)
P due to static loss/gain(Source-->CV)
P due to static loss/gain(CV --> Sink)
Inlet Pressure of CV
Outlet Pressure of CV
Total P Across CV
Total P Across CV
ITEM
OPERATING DATA:
Valve style
Maximum flow, q (If LIQUID)
Maximum flow, w (If GAS)
Upstream Pressure,P1
Downstream Pressure, P r
Specific gravity, Gf (Only if LIQUID/GAS)
Critical flow factor, Cf
Vapor Pressure, Pv
Critical Pressure, Pc
Factor, y
OUTPUT DATA
Pressure drop,Ps
Pressure drop,P
Flow Condition (Only if LIQUID)
Calculated Valve Flow Coefficient, Cv
Body Size, d
Flow Characteristic
Selected Valve Flow Coefficient, Cv
Wide Open Valve Flow Coefficient, Cv
m
m
m/s
m/s
kPa
kPa
kPa
kPa
kPa(a)
kg/cm2a
kPa(a)
kg/cm2a
kPa
kg/cm2
UNITS
m3/h
kg/h
bara
bara
bara
bara
bar
bar
inches
100.00
100.00
2.53
1,222,533
0.29669
0.2082
2.5319
1,222,533
0.2967
0.2082
407.08
407.08
-108.63
13.37
4272.55
43.57
3970.45
40.49
302.10
3.08
106.88
3.08
0.15
113,392
0.18462
0.1478
0.1461
113,392
0.1846
0.1478
1.04
0.02
-108.63
13.37
4678.58
47.71
3563.39
36.34
1115.20
11.37
106.88
3.08
0.06
40,805
0.22151
0.1680
0.0631
40,805
0.2215
0.1680
0.16
0.00
-108.63
13.37
4679.46
47.72
3563.37
36.34
1116.09
11.38
100.00
100.00
2.53
1,222,533
0.29669
0.2082
2.5319
1,222,533
0.2967
0.2082
407.08
407.08
-108.63
13.37
4272.55
43.57
3970.45
40.49
302.10
3.08
106.88
3.08
0.15
113,392
0.18462
0.1478
0.1461
113,392
0.1846
0.1478
1.04
0.02
-108.63
13.37
4678.58
47.71
3563.39
36.34
1115.20
11.37
106.88
3.08
0.06
40,805
0.22151
0.1680
0.0631
40,805
0.2215
0.1680
0.16
0.00
-108.63
13.37
4679.46
47.72
3563.37
36.34
1116.09
11.38
170.000
Ball
25.340
7.600
170.000
Ball
25.340
7.600
42.73
39.70
0.940
0.85
1.5
221.0
46.79
35.63
0.940
0.85
1.5
221.0
46.79
35.63
0.940
0.85
1.5
221.0
42.73
39.70
0.940
0.85
1.5
221.0
46.79
35.63
0.940
0.85
1.5
221.0
46.79
35.63
0.940
0.85
1.5
221.0
41.34
45.40
45.41
41.34
45.40
45.41
3.02
11.15
11.16
3.02
11.15
11.16
SUB CRITICAL
SUB CRITICAL
SUB CRITICAL
SUB CRITICAL
SUB CRITICAL
SUB CRITICAL
110.0009
3
8.5340
1
2.5585
1
110.0009
3
8.5340
1
2.5585
1
Max Flow
FV-0202
Normal Flow
Min Flow
Max Flow
FV-0202
Normal Flow
Min Flow
Max Flow
FV-0202
Normal Flow
Min Flow
Max Flow
FV-0202
170.000
111.00
940.00
0.3000
LIQUID
25.340
111.00
940.00
0.3000
LIQUID
7.600
111.00
940.00
0.3000
LIQUID
170.000
111.00
940.00
0.3000
LIQUID
25.340
111.00
940.00
0.3000
LIQUID
7.600
111.00
940.00
0.3000
LIQUID
170.000
111.00
940.00
0.3000
LIQUID
25.340
111.00
940.00
0.3000
LIQUID
7.600
111.00
940.00
0.3000
LIQUID
170.000
111.00
940.00
0.3000
LIQUID
4.57E-02
4.57E-02
4.57E-02
4.57E-02
4.57E-02
4.57E-02
4.57E-02
4.57E-02
4.57E-02
4.57E-02
4571.00
-11.78
1.45
3550.00
4571.00
-11.78
1.45
3550.00
4571.00
-11.78
1.45
3550.00
4571.00
-11.78
1.45
3550.00
4571.00
-11.78
1.45
3550.00
4571.00
-11.78
1.45
3550.00
4571.00
-11.78
1.45
3550.00
4571.00
-11.78
1.45
3550.00
4571.00
-11.78
1.45
3550.00
4571.00
-11.78
1.45
3550.00
100
6
1CC9P1
40
0.1541
106.875
10
6CS9P
XS
0.2477
106.875
8
1CS9P
20
0.2064
100
6
1CC9P1
40
0.1541
106.875
10
6CS9P
XS
0.2477
106.875
8
1CS9P
20
0.2064
100
6
1CC9P1
40
0.1541
106.875
10
6CS9P
XS
0.2477
106.875
8
1CS9P
20
0.2064
100
6
1CC9P1
40
0.1541
100
6
1CC9P1
40
0.1541
3.08
10
6CS9P
XS
0.2477
3.08
8
1CS9P
20
0.2064
100
6
1CC9P1
40
0.1541
3.08
10
6CS9P
XS
0.2477
3.08
8
1CS9P
20
0.2064
100
6
1CC9P1
40
0.1541
3.08
10
6CS9P
XS
0.2477
3.08
8
1CS9P
20
0.2064
100
6
1CC9P1
40
0.1541
No. off
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
No. off
1
0
0
11
0
0
1
1
1
0
0
0
0
1
0
0
No. off
1
0
0
11
0
0
1
1
1
0
0
0
0
1
0
0
No. off
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
No. off
1
0
0
11
0
0
1
1
1
0
0
0
0
1
0
0
No. off
1
0
0
11
0
0
1
1
1
0
0
0
0
1
0
0
No. off
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
No. off
1
0
0
11
0
0
1
1
1
0
0
0
0
1
0
0
No. off
1
0
0
11
0
0
1
1
1
0
0
0
0
1
0
0
No. off
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
No. off
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
No. off
1
0
0
0
1
1
1
1
1
0
0
0
0
1
0
0
0
0
0
0
0
0
No. off
1
0
0
0
0
0
1
1
1
0
0
0
0
1
0
0
0
0
0
0
0
0
No. off
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
No. off
1
0
0
0
1
1
1
1
1
0
0
0
0
1
0
0
0
0
0
0
0
0
No. off
1
0
0
0
0
0
1
1
1
0
0
0
0
1
0
0
0
0
0
0
0
0
No. off
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
No. off
1
0
0
0
1
1
1
1
1
0
0
0
0
1
0
0
0
0
0
0
0
0
No. off
1
0
0
0
0
0
1
1
1
0
0
0
0
1
0
0
0
0
0
0
0
0
No. off
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0.00
0.00
69.10
36.20
0.00
0.00
0.00
0.00
69.10
36.20
0.00
0.00
0.00
0.00
69.10
36.20
0.00
0.00
0.00
0.00
100.00
100.00
2.53
1,222,533
0.29669
0.2082
2.5319
1,222,533
0.2967
0.2082
407.08
407.08
-108.63
13.37
4272.55
43.57
3970.45
40.49
302.10
3.08
106.88
3.08
0.15
113,392
0.18462
0.1478
0.1461
113,392
0.1846
0.1478
1.04
0.02
-108.63
13.37
4678.58
47.71
3563.39
36.34
1115.20
11.37
106.88
3.08
0.06
40,805
0.22151
0.1680
0.0631
40,805
0.2215
0.1680
0.16
0.00
-108.63
13.37
4679.46
47.72
3563.37
36.34
1116.09
11.38
100.00
100.00
2.53
1,222,533
0.29669
0.2082
2.5319
1,222,533
0.2967
0.2082
407.08
407.08
-108.63
13.37
4272.55
43.57
3970.45
40.49
302.10
3.08
106.88
3.08
0.15
113,392
0.18462
0.1478
0.1461
113,392
0.1846
0.1478
1.04
0.02
-108.63
13.37
4678.58
47.71
3563.39
36.34
1115.20
11.37
106.88
3.08
0.06
40,805
0.22151
0.1680
0.0631
40,805
0.2215
0.1680
0.16
0.00
-108.63
13.37
4679.46
47.72
3563.37
36.34
1116.09
11.38
100.00
100.00
2.53
1,222,533
0.29669
0.2082
2.5319
1,222,533
0.2967
0.2082
407.08
407.08
-108.63
13.37
4272.55
43.57
3970.45
40.49
302.10
3.08
106.88
3.08
0.15
113,392
0.18462
0.1478
0.1461
113,392
0.1846
0.1478
1.04
0.02
-108.63
13.37
4678.58
47.71
3563.39
36.34
1115.20
11.37
106.88
3.08
0.06
40,805
0.22151
0.1680
0.0631
40,805
0.2215
0.1680
0.16
0.00
-108.63
13.37
4679.46
47.72
3563.37
36.34
1116.09
11.38
100.00
100.00
2.53
1,222,533
0.29669
0.2082
2.5319
1,222,533
0.2967
0.2082
407.08
407.08
-108.63
13.37
4272.55
43.57
3970.45
40.49
302.10
3.08
170.000
Ball
25.340
7.600
170.000
Ball
25.340
7.600
170.000
Ball
25.340
7.600
170.000
42.73
39.70
0.940
0.85
1.5
221.0
46.79
35.63
0.940
0.85
1.5
221.0
46.79
35.63
0.940
0.85
1.5
221.0
42.73
39.70
0.940
0.85
1.5
221.0
46.79
35.63
0.940
0.85
1.5
221.0
46.79
35.63
0.940
0.85
1.5
221.0
42.73
39.70
0.940
0.85
1.5
221.0
46.79
35.63
0.940
0.85
1.5
221.0
46.79
35.63
0.940
0.85
1.5
221.0
42.73
39.70
0.940
0.85
1.5
221.0
41.34
45.40
45.41
41.34
45.40
45.41
41.34
45.40
45.41
41.34
3.02
11.15
11.16
3.02
11.15
11.16
3.02
11.15
11.16
3.02
SUB CRITICAL
SUB CRITICAL
SUB CRITICAL
SUB CRITICAL
SUB CRITICAL
SUB CRITICAL
SUB CRITICAL
SUB CRITICAL
SUB CRITICAL
SUB CRITICAL
110.0009
3
8.5340
1
2.5585
1
110.0009
3
8.5340
1
2.5585
1
110.0009
3
8.5340
1
2.5585
1
110.0009
3
Ball
FV-0202
Normal Flow
Min Flow
Max Flow
FV-0112 A/B/C
Normal Flow
Min Flow
25.340
111.00
940.00
0.3000
LIQUID
7.600
111.00
940.00
0.3000
LIQUID
170.000
111.00
940.00
0.3000
LIQUID
25.340
111.00
940.00
0.3000
LIQUID
7.600
111.00
940.00
0.3000
LIQUID
4.57E-02
4.57E-02
4.57E-02
4.57E-02
4.57E-02
4571.00
-11.78
1.45
3550.00
4571.00
-11.78
1.45
3550.00
4571.00
-11.78
1.45
3550.00
4571.00
-11.78
1.45
3550.00
4571.00
-11.78
1.45
3550.00
106.875
10
6CS9P
XS
0.2477
106.875
8
1CS9P
20
0.2064
100
6
1CC9P1
40
0.1541
106.875
10
6CS9P
XS
0.2477
106.875
8
1CS9P
20
0.2064
3.08
10
6CS9P
XS
0.2477
3.08
8
1CS9P
20
0.2064
100
6
1CC9P1
40
0.1541
3.08
10
6CS9P
XS
0.2477
3.08
8
1CS9P
20
0.2064
No. off
1
0
0
11
0
0
1
1
1
0
0
0
0
1
0
0
No. off
1
0
0
11
0
0
1
1
1
0
0
0
0
1
0
0
No. off
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
No. off
1
0
0
11
0
0
1
1
1
0
0
0
0
1
0
0
No. off
1
0
0
11
0
0
1
1
1
0
0
0
0
1
0
0
0
0
0
0
0
0
No. off
1
0
0
0
1
1
1
1
1
0
0
0
0
1
0
0
0
0
0
0
0
0
No. off
1
0
0
0
0
0
1
1
1
0
0
0
0
1
0
0
0
0
0
0
0
0
No. off
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
No. off
1
0
0
0
1
1
1
1
1
0
0
0
0
1
0
0
0
0
0
0
0
0
No. off
1
0
0
0
0
0
1
1
1
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
69.10
36.20
0.00
0.00
0.00
0.00
69.10
36.20
42.10
11.90
106.88
3.08
0.15
113,392
0.18462
0.1478
0.1461
113,392
0.1846
0.1478
1.04
0.02
-108.63
13.37
4678.58
47.71
3563.39
36.34
1115.20
11.37
106.88
3.08
0.06
40,805
0.22151
0.1680
0.0631
40,805
0.2215
0.1680
0.16
0.00
-108.63
13.37
4679.46
47.72
3563.37
36.34
1116.09
11.38
100.00
100.00
2.53
1,222,533
0.29669
0.2082
2.5319
1,222,533
0.2967
0.2082
407.08
407.08
-108.63
13.37
4272.55
43.57
3970.45
40.49
302.10
3.08
106.88
3.08
0.15
113,392
0.18462
0.1478
0.1461
113,392
0.1846
0.1478
1.04
0.02
-108.63
13.37
4678.58
47.71
3563.39
36.34
1115.20
11.37
106.88
3.08
0.06
40,805
0.22151
0.1680
0.0631
40,805
0.2215
0.1680
0.23
0.00
-108.63
13.37
4679.40
47.72
3563.37
36.34
1116.03
11.38
Ball
25.340
7.600
170.000
Globe
25.340
7.600
46.79
35.63
0.940
0.85
1.5
221.0
46.79
35.63
0.940
0.85
1.5
221.0
42.73
39.70
0.940
0.85
1.5
221.0
46.79
35.63
0.940
0.85
1.5
221.0
46.79
35.63
0.940
0.85
1.5
221.0
45.40
45.41
41.34
45.40
45.41
11.15
11.16
3.02
11.15
11.16
SUB CRITICAL
SUB CRITICAL
SUB CRITICAL
SUB CRITICAL
SUB CRITICAL
8.5340
1
2.5585
1
110.0009
4
8.5340
1.5
2.5586
1
S.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
ITEM
CV Tag No.
Operating Case
OPERATING DATA:
Fluid Phase(LIQUID/GAS/STEAM)
Flow rate
Temperature
Fluid Density
Fluid Viscosity
GENERAL DATA :
Pipe Roughness
Head Details
Max. Source Pressure
Max. Static Elev. (Source ---> CV)
Max. Static Elev. (CV ---> Sink)
Max. Sink Pressure
Pipe Details (upstream)
Spec
Schedule
Pipe Details (downstream)
Spec
Schedule
GENERAL DATA :
Fittings Details (Upstream)
Branch-off Tee
Run-off Tee
45o Elbow
Long Radius Elbow
Short Radius Elbow
Reducer(d/D=1/2)
Reducer(d/D=3/4)
Expander(d/D=1/2)
Expander(d/D=3/4)
Globe Valve
Ball Valve
Gate Valve
Swing Check Valve
Ball Check Valve
E&I Pressure Drop (Upstream)
Heat Exchanger -1
Heat Exchanger -2
Flow Element
Restriction Orifice
Filter
Miscellaneous
Fittings Details (Downstream)
Branch-off Tee
Run-off Tee
45o Elbow
Long Radius Elbow
Short Radius Elbow
Reducer(d/D=1/2)
Reducer(d/D=3/4)
Expander(d/D=1/2)
Expander(d/D=3/4)
Globe Valve
Ball Valve
Gate Valve
Swing Check Valve
Ball Check Valve
E&I Pressure Drop (Downstream)
Heat Exchanger -1
Heat Exchanger -2
Flow Element
Restriction Orifice
Filter
UNITS
kPa
kPa
kPa
kPa
kPa
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Miscellaneous
OUTPUT DATA :
Eq. Length of Fittings (upstream)
Eq. Length of Fittings (downstream)
kPa
0.00
0.00
69.10
36.20
53.40
23.20
74-LCV-280
Normal Flow
Max Flow
m3/h
o
C
kg/m3
cP
LIQUID
85.000
111.00
940.00
0.3000
GAS
85.000
111.00
940.00
0.3000
LIQUID
170.000
111.00
940.00
0.3000
GAS
170.000
111.00
940.00
0.3000
Min Flow
LIQUID
7.600
111.00
940.00
0.3000
GAS
170.000
111.00
940.00
0.3000
4.57E-02
4.57E-02
4.57E-02
kPa(a)
m
m
kPa(a)
4571.00
-11.78
1.45
3550.00
4571.00
-11.78
1.45
3550.00
4571.00
-11.78
1.45
3550.00
m
inches
100
6
1CC9P1
40
0.1541
106.875
10
6CS9P
XS
0.2477
106.875
8
1CS9P
20
0.2064
100
6
1CC9P1
40
0.1541
3.08
10
6CS9P
XS
0.2477
3.08
8
1CS9P
20
0.2064
m
m
inches
m
No. off
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
kPa
kPa
kPa
kPa
kPa
kPa
Eq. Len.(m)
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0
0
0
0
0
0
No. off
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
m
m
No. off
1
0
0
11
0
0
1
1
1
0
0
0
0
1
0
0
Eq. Len.(m)
14.30
0.00
0.00
40.20
0.00
0.00
0.60
4.60
7.30
0.00
0.00
0.00
0.00
2.10
0.00
0.00
No. off
1
0
0
11
0
0
1
1
1
0
0
0
0
1
0
0
0
0
0
0
0
0
Eq. Len.(m)
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
No. off
1
0
0
0
1
1
1
1
1
0
0
0
0
1
0
0
Eq. Len.(m)
11.30
0.00
0.00
30.20
0.00
0.00
0.60
3.70
5.80
0.00
0.00
0.00
0.00
1.80
0.00
0.00
0
0
0
0
0
0
Eq. Len.(m)
14.30
0.00
0.00
0.00
5.50
1.80
0.60
4.60
7.30
0.00
0.00
0.00
0.00
2.10
0.00
0.00
No. off
1
0
0
0
0
0
1
1
1
0
0
0
0
1
0
0
Eq. Len.(m)
11.30
0.00
0.00
0.00
0.00
0.00
0.60
3.70
5.80
0.00
0.00
0.00
0.00
1.80
0.00
0.00
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121

Total Flow rate
Total Flow rate
Liquid Weight Fraction
Gas Weight Fraction
Velocity
Mix. Density
Mix. Viscocity
Reynolds No.
/D
Friction Factor
Velocity
Reynolds No.
/D
Friction Factor
P in line and fittings (Source ---> CV)
P in line and fittings (CV ---> Sink)
P due to static loss/gain(Source-->CV)
P due to static loss/gain(CV --> Sink)
Total P Across CV
Total P Across CV
ITEM
OPERATING DATA:
Valve style
Maximum flow, q (If LIQUID)
Maximum flow, w (If GAS)
Upstream Pressure,P1
Downstream Pressure, P r
Specific gravity, Gf (Only if LIQUID/GAS)
Critical flow factor, Cf
Vapor Pressure, Pv
Critical Pressure, Pc
Factor, y
OUTPUT DATA
Pressure drop,Ps
Pressure drop,P
Flow Condition (Only if LIQUID)
Calculated Valve Flow Coefficient, Cv
Total Valve Flow Coefficient, Cv
Body Size, d
Flow Characteristic
Selected Valve Flow Coefficient, Cv
Wide Open Valve Flow Coefficient, Cv
m
m
m3/h
kg/h
100.00
100.00
170.00
159800.00
0.50
0.50
2.53
940.00
0.30
221,096
0.29669
0.2083
2.5319
1,222,533
0.2967
0.2082
407.37
407.08
-108.63
13.37
4272.26
43.56
3970.45
40.49
301.81
3.08
m/s
kg/m3
cP
m/s
kPa
kPa
kPa
kPa
kPa(a)
kg/cm2a
kPa(a)
kg/cm2a
kPa
kg/cm2
UNITS
106.88
3.08
340.00
319600.00
0.50
0.50
1.96
940.00
0.30
550,308
0.18462
0.1476
1.9607
1,521,440
0.1846
0.1475
187.38
3.41
-108.63
13.37
4492.25
45.81
3566.78
36.37
925.47
9.44
106.88
3.08
177.60
166944.00
0.04
0.96
1.47
940.00
0.30
180,162
0.22151
0.1674
1.4745
953,559
0.2215
0.1672
131.59
2.62
-108.63
13.37
4548.03
46.38
3565.98
36.36
982.05
10.01
Globe
m3/h
kg/h
bara
bara
bara
bara
bar
bar
85.000
170.000
159800
42.72
39.70
0.940
0.85
1.5
221.0
0.940
0.85
221.0
0.5
41.34
3.02
159800
44.92
35.67
0.940
0.85
1.5
221.0
45.48
35.66
0.940
0.85
221.0
0.9
43.54
3.02
SUB CRITICAL
inches
7.600
79900
55.0269
252.3625
307.3895
8
9.25
0.940
0.85
1.5
221.0
0.940
0.85
221.0
0.9
44.09
9.25
SUB CRITICAL
62.8479
304.4086
367.2565
8
9.82
9.82
SUB CRITICAL
2.7275
295.4868
298.2143
8
Fittings Equivalent Length
1.5
2.5
10
12
14
16
Branch-off Tee
Run-off Tee
45o Elbow
Long Radius Elbow
Short radius Elbow
Reducer(d/D=1/2)
Reducer(d/D=3/4)
Expander(d/D=1/2)
Expander(d/D=3/4)
Globe Valve
Ball Valve
Gate Valve
Swing Check Valve
Ball Check Valve
8
2
1
2
3
1
8
2
1
2
3
1
10
3
2
3
4
1
12
3
2
3
5
2
14
4
2
4
6
2
19
5
3
5
7
3
3
4
1
5
55
1
1
13
55
LV-1011
4
1
26.079816
121.11111
751.24139
0.811
13
55
3
5
1
7
70
2
2
17
70
LV-1011
6
2
18.122782
121.11111
751.24139
0.811
20
80
5
8
2
10
100
2
2
25
100
6
10
3
12
130
3
3
32
130
28
8
4
8
11
4
1
9
14
4
18
200
4
4
48
200
37
9
5
9
15
5
2
12
19
5
25
260
6
6
64
260
47
12
7
12
18
6
2
15
24
7
31
330
7
7
80
330
55
14
9
14
22
7
2
18
28
8
37
400
9
9
95
400
62
16
10
16
26
8
3
20
30
10
42
450
10
10
105
450
72
18
11
18
29
8
3
24
30
10
47
500
11
11
120
500
18
20
22
24
30
36
42
48
54
60
82
20
12
20
33
8
3
26
30
10
53
550
12
12
140
550
90
23
14
23
36
8
3
30
30
10
60
650
14
14
155
650
100
25
15
25
40
8
3
32
30
10
65
688
15
15
170
688
110
27
16
27
44
8
3
35
30
10
70
750
16
16
185
750
140
40
21
40
55
170
47
25
47
66
200
55
30
55
77
220
65
35
65
88
250
70
40
70
99
260
80
45
80
110
21
21
25
25
30
30
35
35
40
40
45
45
Pipe Size
6
Spec
1CS9P
Sch.
40
I.D.
154.1
Size
0.5
0.75
1
1.5
2
3
4
6
8
10
12
14
16
18
20
24
26
28
30
32
34
36
42
46
48
Size
0.5
0.75
1
1.5
2
3
4
6
8
10
12
14
16
18
20
24
26
28
30
32
34
36
42
46
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1CS9P
80
80
80
80
80
40
40
40
20
20
20
20
20
20
STD
STD
STD
STD
STD
STD
STD
STD
XS
XS
1CC9P1
80
80
80
80
80
40
40
40
20
20
20
20
20
XXS
6.4
11.02
15.21
27.94
38.2
58.4
80.1
124.4
174.6
222.3
273.1
160
11.84
15.6
20.7
33.99
42.9
66.7
87.3
131.8
173.1
215.9
257.2
284.2
325.5
366.7
408
490.6
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
381
431.8
482.6
584.2
635
685.8
736.6
787.4
838.2
889
12CG0U
40
40
40
40
40
40
40
80FE0D
80
80
80
80
80
80
80
80
80
80
80
6CS9P
80
80
80
80
80
80
80
80
80
XS
XS
XS
XS
XS
XS
XS
15.9
22.2
120
92.1
139.7
182.6
230.2
273.1
300.1
344.5
387.4
431.8
517.6
80
13.87
18.85
24.31
38.1
49.3
73.7
97.2
146.3
193.7
242.9
289
317.5
363.6
409.6
455.6
547.7
28.6
60
325.5
373.1
419.1
466.8
560.4
3CS9P
80
80
80
80
80
40
40
40
40
40
STD
STD
XS
XS
XS
XS
1CA9P
80
80
80
80
80
40
40
40
20
20
20
20
20
20
STD
STD
STD
STD
STD
1SDOPC
40S
40S
40S
40S
40S
10S
10S
10S
10S
10S
10S
10S
10S
10S
1SV0U
40S
10S
10S
10S
10S
10S
10S
10S
10S
10S
10S
10S
10S
10S
10S
10S
3CC9P1
80
80
80
80
80
40
40
40
40
40
STD
STD
XS
3SDOPC
40S
40S
40S
40S
40S
10S
10S
10S
10S
6.35
6.35
6.35
6CA9P
80
80
80
80
80
80
80
80
80
XS
6SDOPC
40S
40S
40S
40S
40S
40S
40S
40S
40S
40S
40S
12.7
12.7
12.7
9CS9P
160
160
160
160
80
80
80
80
40
15.8
20.93
26.64
40.89
52.5
77.9
102.3
154.1
202.7
254.5
303.2
333.4
381
428.7
477.9
574.7
30
20
10
80S
13.87
18.85
24.31
38.1
49.3
73.7
97.2
146.3
193.7
247.7
298.5
40S
15.8
20.93
26.64
40.89
52.5
77.9
102.3
154.1
202.7
254.5
304.8
10S
17.12
22.45
27.86
42.72
54.8
82.8
108.2
161.5
211.6
264.7
314.7
346.04
396.84
441.4
496.92
597.3
STD
15.8
20.93
26.64
40.89
52.5
77.9
102.3
154.1
202.7
254.5
303.2
333.4
387.3
437.94
488.94
590.94
641.35
691.94
742.95
793.75
844.55
895.35
100
52.5
205
257.5
307.1
336.6
387.4
435
482.6
581.1
679.45
206.4
260.4
311.2
339.8
390.6
441.4
489
590.6
634.6
685.6
736.4
393.7
444.5
495.3
596.9
644.55
695.35
188.9
236.5
281
307.94
354
398.5
442.9
531.8
12FE0U
80
80
80
80
80
80
80
80
80
80
80
12PU0U
80
80
80
80
80
80
80
80
3CA9P
80
80
80
80
80
40
40
40
40
40
STD
STD
XS
XS
XS
XS
XS
13.87
18.85
24.31
38.1
49.3
73.7
97.2
146.3
193.7
247.65
298.45
330.2
381
431.8
482.6
584.2
635
685.8
736.6
787.4
838.2
889
939.8
0.75
0.85
0.9
0.95
1.25
1.5
1.625
10.2
22.2
50.8
76.2
130.2
181
234.9
285.7
317.5
368.3
418.9
469.9
571.9
621.9
672.9
723.9
774.9
825.9
875.9
1028.9
1129.9
5.12
17.12
45.72
71.12
125.12
175.92
229.82
280.62
312.42
363.22
413.82
464.82
566.82
616.82
667.82
718.82
769.82
820.82
870.82
1023.82
1124.82
2.58
14.58
43.18
68.58
122.58
173.38
227.28
278.08
309.88
360.68
411.28
462.28
564.28
614.28
665.28
716.28
767.28
818.28
868.28
1021.28
1122.28
12.04
40.64
66.04
120.04
170.84
224.74
275.54
307.34
358.14
408.74
459.74
561.74
611.74
662.74
713.74
764.74
815.74
865.74
1018.74
1119.74
9.5
38.1
63.5
117.5
168.3
222.2
273
304.8
355.6
406.2
457.2
559.2
609.2
660.2
711.2
762.2
813.2
863.2
1016.2
1117.2
25.4
50.8
104.8
155.6
209.5
260.3
292.1
342.9
393.5
444.5
546.5
596.5
647.5
698.5
749.5
800.5
850.5
1003.5
1104.5
12.7
38.1
92.1
142.9
196.8
247.6
279.4
330.2
380.8
431.8
533.8
583.8
634.8
685.8
736.8
787.8
837.8
990.8
1091.8
6.35
31.75
85.75
136.55
190.45
241.25
273.05
323.85
374.45
425.45
527.45
577.45
628.45
679.45
730.45
781.45
831.45
984.45
1085.45
1.75
2.25
2.5
3.5
3.75
25.4
79.4
130.2
184.1
234.9
266.7
317.5
368.1
419.1
521.1
571.1
622.1
673.1
724.1
775.1
825.1
978.1
1079.1
12.7
66.7
117.5
171.4
222.2
254
304.8
355.4
406.4
508.4
558.4
609.4
660.4
711.4
762.4
812.4
965.4
1066.4
54
104.8
158.7
209.5
241.3
292.1
342.7
393.7
495.7
545.7
596.7
647.7
698.7
749.7
799.7
952.7
1053.7
41.3
92.1
146
196.8
228.6
279.4
330
381
483
533
584
635
686
737
787
940
1041
15.9
66.7
120.6
171.4
203.2
254
304.6
355.6
457.6
507.6
558.6
609.6
660.6
711.6
761.6
914.6
1015.6
41.3
95.2
146
177.8
228.6
279.2
330.2
432.2
482.2
533.2
584.2
635.2
686.2
736.2
889.2
990.2
28.6
82.5
133.3
165.1
215.9
266.5
317.5
419.5
469.5
520.5
571.5
622.5
673.5
723.5
876.5
977.5
15.9
69.8
120.6
152.4
203.2
253.8
304.8
406.8
456.8
507.8
558.8
609.8
660.8
710.8
863.8
964.8
42
PN
21.3
26.7
33.4
48.3
60.3
88.9
114.3
168.3
219.1
273
323.8
355.6
406.4
457
508
610
660
711
762
813
864
914
1067
1168
Globe Valve
N
0
1
2
3
4
5
6
7
CV
0
8
17
25
66
125
239
268
GPSA
Ball
size
0
1
1.5
2
3
4
6
8
N
0
1
2
3
4
5
6
7
8
CV
0
16
59
120
195
340
518
1000
1530
Butterly
size
0
1
2
3
4
6
8
10
12
N
0
1
2
3
4
5
6
7
8
9
CV
0
60
111
238
635
1020
1430
2220
2840
3870
Gate
size
0
2
3
4
6
8
10
12
14
16
N
0
1
2
3
4
5
6
7
8
9
10
11
Gate
CV
0
186
426
780
1866
3432
5358
8010
9768
12936
17232
21456
size
0
2
3
4
6
8
10
12
14
16
20
24
REFERENCE FORMULAE:
1) REFERENCED FROM MASONEILAN CATALOGUE (SIXTH EDITION)
A. LIQUID CONTROL VALVES
SUB CRITICAL FLOW
CRITICAL FLOW
IF P < Cf2(Ps)
IF P >= Cf2(Ps)
WHEREPs = P1 - [0.96-0.28(Pv/Pc)0.5] Pv
Cv = 1.16 x q (Gf/P)0.5
Cv = 1.16 x q/Cf (Gf/Ps)0.5
B. GAS CONTROL VALVES

Cv = 54.5 x w/{Cf x P1 x Gf0.5 (y - 0.148 y3)]}
w in 1000 kg/h
WHERE, y = 1.63/Cf (P/P1)0.5

C. STEAM CONTROL VALVES
Cv = 83.7 x w/(Cf x P1 x (y-0.148 x y3))
WHERE, y = 1.63/Cf (P/P1)0.5
w in 1000 kg/h
NOMENCLATURE
q = Flow rate of liquid, m3/h
w = Flow rate of Steam/Gas, 1000 kg/h
Gf = Specific Gravity
Cf = Critical flow factor
Cv = Valve Flow Coefficient
P1 = Inlet Pressure, bara

Pv = Vapor Pressure, bara
Pc = Critical Pressure, bara
P= Pressure drop across the valve, bar

Control Valve Calculation

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Control Valve Calculation

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S.No.

Straight Length of Pipe (Source ---> CV)

Straight Length of Pipe (Source ---> CV)

Fittings Equivalent Length

Cv = 1.16 x q/Cf (Gf/Ps)0.5

B. GAS CONTROL VALVES

WHERE, y = 1.63/Cf (P/P1)0.5

P1 = Inlet Pressure, bara

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