Recycling of Scrap Tires
Recycling of Scrap Tires
Recycling of Scrap Tires
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heading below. The outcomes of scrap tire recycling are not only limited by easy access to
cost-efficient material such as rubber and steel, but also have positive effects on the
environment: Recycling of scrap tires on a global scale can drastically reduce waste yards,
soil and atmospheric contamination caused by dump yards and large scale tire fires.
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product by applying steam heat under pressure, for four to six hours at 132 Celsius (270
Fahrenheit) degrees (Goodyear, 2011).
Following the discovery of vulcanization, manufacturers began producing tires from solid
rubber which yielded a strong material to resist cuts and abrasions. Although this was a
great progress, the tires were too heavy and rigid. In order to decrease vibration and
improve traction, Robert W. Thomson, first produced the pneumatic rubber tire which
consisted of rubber filled in with air. His idea could not a commercialized since it was
introduced too early for its time. John Boyd Dunlop from Ireland, who did not know about
Thomsons earlier invention, once more introduced the pneumatic tire to the market in 1888.
This time, pneumatic tire caught the publics attention because bicycles were becoming
extremely popular and the lighter tire provided a much better ride (Rubberis, 2011).
In early 19th century, manufacturers started producing vehicle tires comprising two parts,
i.e., an inner part and an outer part. The inner part, called the inner tube, contained
compressed air and the outer part was a casing protecting the inner tube and providing the
tire with a better grip. An important element of the outer part were the layers called plies
which were made of rubberized fabric cords embedded in the rubber and they were
strengthening the casing. They were known as bias-ply tires because the cords in a single
ply run diagonally from the beads on one inner rim to the beads on the other rim. The
orientation of the cords change from ply to ply so that the cords crisscross each other
(Rubbentire, 2011).
The steel-belted radial tires were first produced in 1948 by the Europeans. In those first tires,
the ply cords radiate at a 90 degree angle from the wheel rim. Together with this, a belt of
steel fabric that wrapped the circumference of the tire reinforced its casing. Radial tire ply
cords are composed of nylon, rayon or polyester. The advantages of radial tires include
longer tread life, better steering and less rolling resistance. On the other hand, radials have a
harder riding quality, and are about twice as expensive as the tires without radials. The
production sequence of steel-belted radial tires is briefly illustrated in Fig. 2.
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Fig. 2. Tire production line (Courtesy of PHT, Pam Hsiang Trading Co., Ltd.).
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(a)
(b)
(c)
(d)
(e)
(f)
Fig. 3. Innovative uses of scrap tire (a,b,c) road sublayer stability, (d) tire pieces as fill
material, (e) slope stability, (f) ship bumper at warf.
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tires in the road industry couldnt pass much beyond 2% of available scrap tire production;
therefore, pyrolysis of scrap tires have enough resources to keep the system running. Gas
obtained from the decomposition of scrap tires can directly be used in the pyrolysis process
itself; therefore, the production can support the process for energy saving and sustainability.
Economical evaluation of the pyrolysis have shown that when tipping fee for collecting
scrap tires (F), revenue received from sale of products (R), processing cost for operating the
facility (C), cost for transportation of tires (T), cost of tire shredding (S), cost of disposal of
waste products (D) are considered with the assumption of 35% char, 20% gas, 45% oils, and
using 50% of char burn-off during activation, net profit (P) is found to be USD 1.5/tire (1996
prices) with about 6 million USD/year gross income with investment payback of about 3.3
years (Marek, 1996).
P=F+RCTSD
(1)
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with heavy traffic, or constant pressure of unstable slopes (Fig. 3). The tires can be used at
the edge of sloped soil to maintain the soil at the edge from washing away with rainwaters.
The reduced erosion at the edges help the soil to maintain its slope and integrity for
extended periods of time. When tires are placed side by side and connected each other by
clamps or wires, they help to keep the soil together as shear locks. The soil or gravel fill are
trapped inside the tires, cannot expand due to high strength steel wires inside the tires and
stabilizes the medium.
When tires are shredded or crumb size divided, they can be used as mixture to concrete for
additional tension material and making lightweight concrete. Also, can be mixed with
asphalt for extra traction and tensile capabilities. Smaller size crumbs are used to make
children play grounds and running track surface finishing.
4.4 Strengthening structures using scrap tires, structural engineering applications
In a recent study of using scrap tires as confinement material for concrete columns
(Abdulmoula and Saatcioglu, 2009), the tires were used as peripheral material to confine
concrete. When concrete is axially loaded, it tends to expand defined by Poissons ratio. If
the lateral expansion is prevented, axial compressive strength of concrete is significantly
increased. In the mentioned study, a series of concrete columns were cast inside scrap tires
which were placed on top of each other. The cylindrical shape formed by carefully and
centrally alined pile of scrap tires have also formed a natural form to be easily filled by
concrete. Following the strength gain of concrete in 28 days, the steel wires and rims inside
the scrap tires served as horizontal confinement for the columns. It was shown both
experimentally and analytically that steel-belted tires can be used effectively to confine
concrete in reinforced concrete columns. The exterior scrap tire also protects the column and
steel reinforcement inside the column from corrosion.
4.4.1 STP scrap tire pads for seismic base isolation
Seismic base isolation is the placement of a laterally flexible system between the footing
(ground) and upper structure to isolate earthquake induced seismic forces. The natural
vibration periods of the suspended building or structure shifts towards larger values in the
response spectrum causing reduction in the forces and accelerations in the suspended
building. The accelerations that correspond to the natural period of the structure decrease,
therefore the demand of the earthquake on the structure reduces. Inter-storey drifts decrease
considerably and the superstructure on isolation system behaves similarly to a rigid body
during earthquake motions.
Seismic base isolation systems can be studied in two main groups: elastomer-based and
sliding-based systems. Elastomeric bearings are the most common isolators used in the
design of seismically isolated structures. Among the most common types of elastomeric
isolators are the low-damping rubber with damping ratio () about 2% to 3%, high-damping
rubber (=10%-20%), lead-plug, and the fibre-reinforced elastomeric bearings. The high
vertical stiffness of elastomeric bearings is provided by horizontal steel or fiber
reinforcement whereas the low horizontal stiffness is provided by flexible laminated rubber
layers. Elastomeric-based isolators may be mimicked using pads made out of scrap tires
which are called Scrap Tire Pads (STPs).
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Since automobile tires are produced by vulcanizing steel mesh and cords with the rubber,
when the part that touches the ground is removed from the sidewalls of the tire and piled
on top of each other as rectangular rubber sheets, they form an STP. Steel cords inside tire
layers have similar effect as the steel layers inside an elastomeric isolator. The
terminology used for STP includes; disposed scrap tires (Fig. 6a); a tire ring is the tread
part of a tire that touches the ground and is obtained after cutting off the sidewalls of the
tire (Fig. 6b). Tire band is the same part after cutting the ring in transverse direction (Fig.
6c). Tire layers are about 0.20m long pieces of scrap tire bands (Fig. 6d). The scrap tire
pad, i.e., the STP, is formed when a set of scrap tire layers are placed on top of each other
(Fig. 6e).
Although layers forming an STP can be glued together using epoxy, the friction between tire
layers is large enough to keep STP layers intact and working together. The mechanical and
dynamic properties of various brand STP samples used in this study were obtained using
axial compression, static shear, dynamic (impact), and shaking table experiments.
A
tr
(2)
where, K is the stiffness of isolator, G is the shear modulus of isolator material, A is the
isolator contact surface area, and tr is the thickness (height) of the isolator. Nonlinearities in
Fig. 7 are observed as more than 8 layers of tire were used, and therefore accepted as an
indication of a stability problem. The linear relationship between horizontal stiffness and
number of layers (up to 10 layers) implies that the stiffness of STPs can easily be adjusted by
changing the number of tire layers. The transverse and the longitudinal direction stiffness
graphs are parallel to each other (up to the 10-layer mark) and decline linearly as the
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(a)
(b)
(c)
(d)
(e)
Fig. 6. Scrap a) tire, b) ring, c) band, d) layer, and e) scrap tire pad (STP).
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Longitudinal Direction
Transverse Direction
1400
Stiffness (kN/m)
1200
Irregularity:
Stability Problem
1000
800
600
400
Stiffness Envelopes
200
0
7
8
9
Number of Tire Layers
10
11
12
vs.
15.0
10.0
, MPa
8.8
8.7
G-STP 6 layer
G-STP 4 layer
5.0
0.0
0.000
0.050
0.100
0.150
0.200
Fig. 8. Stress-strain graph of scrap tire pads (STP) under axial loading.
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number of tire layers is increased. The constant 200 kN/m difference between the lateral
stiffness terms in the two principle directions is an interesting result and deemed to be a
shape factor since the width and length were 0.18m and 0.20m, respectively (Turer, 2008).
The axial load capacity of STPs were obtained to be around 8 MPa (Fig. 8), which is
relatively low compared to commercially available laminated rubber bearings.
Axial compression tests revealed that the non-linear compressive behavior of STP specimens
is close to the compressive behavior of common steel reinforced elastomeric isolators (SREI).
The axial compression tests showed that an allowable vertical stress level of 4 MPa for STP
specimens can be obtained if a safety factor of 2 is accepted. The free vibration test results
showed that the damping values of various STP specimens change between 7% and 14%.
For design purposes, taking into account the displacement safety margins, the minimum
value of 7% should be accepted as the damping value for the STP specimens. The free
vibration tests also showed that, the lateral stiffness of STP specimens can be adjusted by
changing the number of tire layers composing the STPs. However, the stability should also
be satisfied for higher numbers of tire layers; i.e., larger than 8 layers for 0.18m0.20m sized
STP. The horizontal behavior of STP specimens were determined by conducting static shear
tests. Shear modulus values of STP specimens were calculated to be between 0.9 MPa and
1.85 MPa. Relatively high levels of shear modulus values and their dependence on the brand
of the tire present difficulty for the design of STPs.
The experimental and analytical program including shaking table tests have shown that STP
based base isolation is possible within certain constraints. Softer type of scrap tires, such as
winter tires, may be used with additional recycled steel plates placed between each layer
would increase the vertical load capacity while maintaining a relatively low horizontal
stiffness.
STP based seismic base isolation can be used for rural bridge supports as a low cost and
practical material while recycling and reducing pollutants. The STPs would also serve as
temperature compensation devices in bridges.
4.4.2 Post-tensioned elastic walls using scrap tires
Post-tensioning is a well-known technique used in modern civil engineering such as light
poles and bridge girders spanning relatively larger gaps. The theory is based on applying a
compressive stress field on usually a brittle material (such as concrete), which has weak
properties under tensile forces. The compressive strength being about 10 times the tensile
stress, the structure highly benefits from the even compression field generated by posttensioning.
In the case of scrap tire based post-tensioning, poor housing in the seismically active zones
were targeted. Those houses are usually made of masonry and occupants generally have
low income and undereducated. The poor economic and social background of the residents
also means that masonry constructions do not receive any engineering services and,
therefore, are susceptible to heavy damage or total collapse during earthquakes.
Earthquake-induced forces cause masonry houses to collapse in a sudden (brittle) manner.
In other words, the disintegration of masonry constructions built from adobe, brick, or stone
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is very quick and it leads to a total collapse of the roof which is traditionally composed of
very heavy earth (usually up to 1 meter (3 feet) thick). The sudden disintegration of walls
and collapse of the heavy roof of masonry houses kill the residents instantly not leaving any
life pockets which might be formed during collapse of reinforced concrete houses. The
economically constrained residents living in such houses do not have sufficient resources to
build their houses from reinforced concrete. Masonry construction in rural areas is
traditional and same inferior construction is repeated since losses during earthquakes are
perceived as an act of God. In developing countries, the problem of finding an efficient
solution to strengthening masonry houses is further exacerbated by the fact majority of the
building stock is generally masonry type.
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built their own houses. Consequently, this will eliminate any workmanship costs thus
contributing to the overall affordability and applicability of the strengthening project.
The scrap tire ring test results are obtained in terms of load-displacement curves (Fig. 10).
The results indicate that the mean and standard deviation of the ultimate tensile load
capacities of scrap tire rings (STRs) were calculated as 133 kN and 32.1 kN. Assuming
average weight of a passenger car to be around 12 kN, each single STR can carry more than
the weight of 10 cars, which is an amazing performance.
The STRs are placed in the form of chains and tied around the brick walls to generate
compression stresses on the masonry wall for post-tensioning. Bolted connections to tie
STRs together was used to shorten the distance between tires, in turn, applying force on the
system (Fig. 11). The tensile forces generated on the STRs would be in balance with the
forces acting on the masonry walls. The walls were tested before and after the posttensioning application using STRs and performance of the walls were compared for before
and after conditions.
Fig. 10. Load - deflection graph of scrap tire rings (STRs) under axial tension.
The experimental studies showed that the nominal lateral load capacities of the brick walls
in out-of-plane direction can be improved up to about 10 times by applying 100 kN (per
0.885m of length) axial post-tensioning force using STR chain and about 16 times using
hybrid system. The better improvement ratio of the wall post-tensioned with the hybrid
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system in the third test could have resulted from higher stiffness associated with the STR
chain and/or possibility of having a relatively high unintended initial (nominal) strength of
the hybrid tests masonry wall.
Wood
UNP100-sections
UNP100-sections
85 cm
UNP-260
UNP-260
Load cell
LVDT
UNP-260
INP-260
Jack
Jack
UNP100-sections
LVDT
stroke
UNP260
Side View
LVDT
UNP100-sections
85 cm
Moveable-cap
80 cm
LVDT
Load cell
Half Circular
Wooden block
Front View
Fig. 11. Application of post tensioning by (a) STR chains, (b) hybrid system, (c) test setup.
5. Conclusions
This chapter illustrated various uses of scrap tires through recycling as a whole, in parts, or
after chemically decomposition of materials inside scrap tires. Industrial development
brought luxury of cars to our modern lives that produces scrap tires in an increasing rate. As
in the cases of other natural resources in the world, we need to learn using less of natural
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resources while recycling readily available tires by finding ways not to pollute the
environment. All cars in the world constantly generating about one scrap tire per person
every year causes scrap tires generation in the order of billions on a global scale. The ideal
solution would have been recycling each scrap tire to a brand new tire, since when someone
throws away a used tire has to buy a new tire.
Using tires on slope stability and land fill, inside asphalt and concrete is not adequately
spread enough and in right quantities to use all manufactured tires. Structural uses of scrap
tires remain to be at limited instances either enforced by government such as in the case of
roads and pavements or experimentally sparse and rare mostly applied by good intentioned
environmentalists or low-budgeted projects. Chemical decomposition using pyrolysis is a
highly promising approach; however, could not quite reach its full potential yet. On the
other hand, burning scrap tires at high temperature furnaces at cement producing kilns and
thermo electric power plants as fuel is quite efficient and widely used. Provided that
chimney filtering is defined by regulations and rules are properly enforced from toxic
material emissions, scrap tire burning seems to be a good source of recycling and
transforming otherwise useless and harmful discarded material into energy.
6. Acknowledgment
This study was made possible by World Bank DM2003 SPIM-1451 as well as MAG(TAG)I599/01 (104I011) projects. Author acknowledges contribution from research assistants Mr.
Mustafa Golalmis and Mr. Bayezid Ozden.
7. References
A. Turer, B. Ozden. Seismic base isolation using low-cost Scrap Tire Pads (STP), Materials
and Structures, 41:891908 (2008).
Abdulmoula, B.A., Saatcioglu, M., Concrete columns confined with scrap tires, Masters
Abstracts International, Volume: 39-01, page: 0255, 2009.
CIWMB, California Integrated Waste Management Board, Tires as a Fuel Supplement:
Feasibility Study. Sacramento, CA, 1992.
European Commission Directorate, General Environment Refuse Derived Fuel, Current
Practice and Perspectives (B4-3040/2000/306517/Mar/E3), Final Report; July 2003.
http://ec.europa.eu/environment/waste/studies/pdf/rdf.pdf
Goodyear web page, History: The Strange Story of Rubber, 2011.
Kurt Reschner, Scrap Tire Recycling; A Summary of Prevalent Disposal and Recycling
Methods, 2008; cited on 2011 at
http://www.entire-engineering.de/Scrap_Tire_Recycling.pdf
Mojtowicz, M. A., Serio, M. A., Pyrolysis of scrap tires: Can it be profitable ?, Available from
http://www.dnr.state.oh.us/recycling/awareness/facts/tires/rubberis.htm (2005)
Owen A. Rosenboom and Mervyn J. Kowalsky, Reversed In-Plane Cyclic Behavior of Posttensioned Clay Brick Masonry Walls, the Journal of Structural Engineering
ASCE, Vol. 130, No. 5, May , 2004, pp-787-798.
Page, A. et al. "Other Trace Metals" Impact of Heavy Metal Pollution on Plants. Volume 1:
Effects of Trace Metals on Plant Function. N. Lepp, ed. London: Applied Science
Publishers. 1980.
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ISBN 978-953-51-0327-1
Hard cover, 406 pages
Publisher InTech
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Achilias (Ed.), ISBN: 978-953-51-0327-1, InTech, Available from: http://www.intechopen.com/books/materialrecycling-trends-and-perspectives/use-of-scrap-tires-in-industry
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