Acoplamentos Falk

Selection Guide M451-110, August 2002
Table of Contents
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Available Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
How to Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
Service Factors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CONTINUOUS SLEEVE GEAR COUPLINGS

Dimensions & Specifications
Type GC02 Double Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Type GC05 Single Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Type GC05 Floating Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
STANDARD FLANGED SLEEVE GEAR COUPLINGS

Type G20 Double Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Type G32 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Type G52 Single Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Type G52 Floating Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21
Type GV20 Vertical Double Engagement. . . . . . . . . . . . . . . . . . . . . . 22
Type GV52 Vertical Single Engagement . . . . . . . . . . . . . . . . . . . . . . 23
Types G62/G66 Brakewheel, Straight Bores & G63 Disc Brake . . . . . 24
Types G62 & G66 Brakewheel, Taper Bores . . . . . . . . . . . . . . . . . . . 25
Type GL20 Slide Double Engagement. . . . . . . . . . . . . . . . . . . . . . . . 26
Type GL52 Slide Single Engagement. . . . . . . . . . . . . . . . . . . . . . . . . 27
Type G70 Disconnect, Inching Drives . . . . . . . . . . . . . . . . . . . . . . . . 28
Type G72 Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Type GP20/52/82 Insulated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Type G82 Rigid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Type GV82 Rigid Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Type GR20 Shear Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Type G Mill Motor & Taper Bores . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Engineering Data
Recommended Commercial Keys for Bores With One Key . . . . . . . . 35

Shaft Diameters & Ratings for NEMA 60 Hertz & 50 Hertz
Metric Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Maximum Bores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Recommended Bore Tolerances, Falk Steel Coupling Hubs . . . . . . . . 36
Flanged Sleeve & Rigid Hub Details . . . . . . . . . . . . . . . . . . . . . . . . . 37
Puller Bolt Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Torsional Stiffness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
WR2 Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Standard Filleted Keyways & Chamfered Keys . . . . . . . . . . . . . . . . . . 38
Variable Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Misalignment Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
LARGE FLANGED SLEEVE GEAR COUPLINGS

Type
Type
Type
Type
Type
Type
Type
Type
Type
G20 Double Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

G52 Single Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
G52 Floating Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
GV20 Vertical Double Engagement. . . . . . . . . . . . . . . . . . . . . . 43
GV52 Vertical Single Engagement . . . . . . . . . . . . . . . . . . . . . . 44
GL20-4 Slide Double Engagement . . . . . . . . . . . . . . . . . . . . . . 45
G70 Disconnect, Inching Drives . . . . . . . . . . . . . . . . . . . . . . . . 46
G82 Rigid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
GR20 Shear Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Engineering Data
Recommended Commercial Keys for Bores with One Key . . . . . . . . 49

Recommended Bore Tolerances, Falk Steel Coupling Hubs . . . . . . . . 49
Flanged Sleeve & Rigid Hub Details . . . . . . . . . . . . . . . . . . . . . . . . . 50
Sleeve Jack Bolt Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Puller Bolt Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Torsional Stiffness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
WR2 Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Bore Ranges for Reduced Shank Dia. Hubs . . . . . . . . . . . . . . . . . . . 51
Puller Bolt Holes for Reduced Shank Dia. Hubs . . . . . . . . . . . . . . . . 51
Standard Filleted Keyways & Chamfered Keys. . . . . . . . . . . . . . . . . . 52
Misalignment Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
ALL TYPES
Recommended Hub Bores for Interference & Clearance Fit . . . . . . 54-55

Interchange Guide Flanged & Continuous Sleeve . . . . . . . . . . . . 56-57
Coupling Application Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Headquarters & Global Sales Offices . . . . . . . . . . . . . . . . . . . . . . . . 60
Falk Factory Warranty Were so confident in the performance

and reliability of our latest generation of Falk heavy-duty
products that were backing this comprehensive offering with the
best standard warranty in the business. Our full, 3-year
Heavy-Duty Warranty provides shaft-to-shaft protection on all
Falk components including bearings and seals. Its an industry
first... and one more powerful reason why Falk is your ultimate
bottom-line drive and coupling value.H Lifelign couplings are
warranted for 3 years when lubricated with Falk LTG Long Term
Grease
H Warranty extends for 3 years from date of shipment. Does not apply to Falk
Omnibox, Ultramite, Fluid Couplings, Renew and spare parts. Warranty applies to
Steelflex and Lifelign couplings with the use of Falk Long Term grease.
Basic Information
Install and operate Falk products in conformance with applicable

local and national safety codes and per Falk installation manuals
which are available upon request. Suitable guards for rotating
members may be purchased from Falk as optional accessories.
Consult your local Falk representative for complete details.
WARNING: Lock out power and remove all external loads from
the system before attempting to service any component in the
system. Locking out the power and removing the load will reduce
the possibility of unexpected motion or reaction in the system.
Falk Long Term Grease Benefits include: Increased coupling life,
significantly extended relubrication intervals, reduced
maintenance costs, reduced downtime, superior lubrication, high
load carrying capabilities and it is usable up to 121C (250F).
For information on Falk Long Term Grease, request
Form 840201. Lifelign gear couplings are warranted for 3 years
when lubricated with Falk LTG Long Term Grease.
Copyright 1998, 2002, The Falk Corporation. All Rights Reserved. Litho in U.S.A.
FALK, A-PLUS, LIFELIGN, OMNIBOX, RAM, RENEW, STEELFLEX, and ULTRAMITE
are registered trademarks.
Magnum Seal is a trademark of The Falk Corporation for its rotary shaft sealing
system for enclosed gear drives.
Taper-Lock is a registered trademark of a bushing under license.
Viton is a registered trademark of the DuPont Co.
The contents of this selection guide are subject to change without notice or
obligation. Information contained herein should be confirmed before placing orders.
The Falk Corporation, 1998, 2002.
(M451-110) 5
Lifelign Gear Coupling Nomenclature

Type GC (Pages 14 thru 16 & 36 thru 39)
1010
GC
SIZE
02
PRODUCT
CLASSIFICATION
Gear Continuous Sleeve
TYPE
GC02 = Double Engagement
GC05 = Single Engagement/Floating Shaft
Type G (Pages 17 thru 39)
1010
SIZE
20
PRODUCT
CLASSIFICATION
Gear Standard Flanged Sleeve
TYPE (Shrouded and Exposed Bolts)

G10/20
G51/52
GV10/20
GV51/52
G62
G63
G66
GL20
GL52
G70
G72
G31/32
GP20
GP52
GP82
G81/82
GV82
GR20
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
Double Engagement (Shrouded/Exposed)

Single Engagement/Floating Shaft (Shrouded/Exposed)
Vertical Double Engagement (Shrouded/Exposed)
Vert. Single Engage./Floating Shaft (Shrouded/Exposed)
Brakewheel Double Engagement (Exposed)
Disc Brake Double Engagement (Exposed)
Brakewheel Single Engagement (Exposed)
Slide Double Engagement (Exposed)
Slide Single Engagement/Floating Shaft (Exposed)
Disconnect Inching Drives
Disconnect (Exposed)
Spacer (Shrouded/Exposed)
Insulated Double Engagement (Exposed)
Insulated Single Engagement/Floating Shaft (Exposed)
Insulated Rigid (Exposed)
Rigid (Shrouded/Exposed)
Vertical Rigid (Exposed)
Shear Pin (Exposed)
Type G (Pages 40 thru 53)
1080
SIZE
G
PRODUCT
CLASSIFICATION
Gear Large Flanged Sleeve
6 (M451-110)
20
TYPE (Exposed Bolts Only)
Type
Type
Type
Type
Type
Type
Type
Type
Type
Type
G20 =
G52 =
GV20=
GV52=
GL20 =
G70 =
G32 =
G82 =
GV82=
GR20 =
Double Engagement
Single Engagement/Floating Shaft
Vertical Double Engagement
Vertical Single Engagement/Floating Shaft
Slide Double Engagement
Disconnect/Inching Drives
Spacer
Rigid
Vertical Rigid
Shear Pin
Lifelign Gear Coupling Types

With two hubs and one sleeve, the simplicity of this continuous
sleeve coupling allows it to be easily adapted to a wide variety of
applications. Its very compact, low in rotating mass, and has a
lower initial cost than flanged types. (See Pages 14 & 15.)
Type GC02 & GC05
Floating shaft assemblies are used when distance between

equipment is too great for spacer couplings. A standard floating
shaft assembly consists of two standard single engagement
couplings and a connecting shaft. A floating shaft can eliminate the
need for additional bearing supports along spanning shafts because
the shaft is supported by connected equipment through the single
engagement couplings. (See Page 16.)
Type GC05 Floating Shaft
The Type G20 double engagement, close coupled type has two
flex halves to accommodate both offset and angular
misalignment or a combination of the two, as well as end float. It
is ideal for all horizontal, close coupled applications including
fans, overhead cranes, conveyors, steel and paper mill
equipment. It is adaptable with limited end float kits for use on
electric motors, generators or any machines fitted with sleeve or
straight roller bearings. (See Page 17.)
Type GV20 vertical double engagement coupling is a standard
horizontal double engagement gear coupling modified to
accommodate the sleeve centering assembly. Recommended for
inclinations over 10. (See Page 22.)
Types G20 & GV20
Spacer couplings for pump and compressor applications

simplify servicing connected equipment. Spacer couplings use a
standard double engagement coupling with a spacer tube and
an additional set of fasteners. Stock spacer lengths for quick
delivery are available in the popular sizes. Special lengths are
also available. (See Page 18.)
Type G32
(M451-110) 7
The Type G52 single engagement design is used with floating

shafts or three bearing drive trains. It has one flex half and one
rigid half and only accepts angular misalignment. (See Page 19.)
The GV52 vertical single engagement gear coupling is a
standard horizontal single engagement gear coupling modified
to accommodate the sleeve centering assembly. It recommended
for inclinations over 10. Downward thrust capacity for Sizes
1010 thru 1030GV52 is 1 130 Nm; Sizes 1035 thru 1070GV52
is 3 390 Nm and Sizes 1080GV52 and larger is 9 830 Nm. (See
Pages 23 & 44.)
Types G52 & GV52
Floating shaft assemblies are used when distance between

equipment is too great for spacer couplings. A standard floating
shaft assembly consists of two standard single engagement
couplings, two gap discs and a connecting shaft. A floating shaft can
eliminate the need for additional bearing supports along spanning
shafts because the shaft is supported by connected equipment
through the single engagement couplings. (See Pages 21 and 42.)
When used with a vertical floating shaft on inclinations over 10,
the Type GV52 coupling is used as the lower coupling to support
the shaft.
Flex Hubs on Floating Shaft (RFFR) Assembly of the flex hubs
on the floating shaft allows for easier replacement and allows the
rigid hubs with greater bore capacity to be used on the
connected equipment shafts. This frequently means a smaller
coupling size can be utilized.
Rigid Hubs on Floating Shaft (FRRF) When the rigid hubs are
on the floating shaft, shorter shaft spans can be accommodated,
since no cover drawback is required.
Types G52 & GV52 Floating Shaft
Double or single engagement brakewheel and disc brake

couplings are used for applications, such as cranes, hoists and
conveyors. Brakewheel and disc brake couplings accommodate
misalignment between connected equipment and eliminate the
need for double shaft extensions on motors and gear drives for
applications requiring brakes. (See Pages 24 & 25.)
Types G62 & 66
Type G63
Double and single engagement Slide couplings are used for

applications requiring axial movement to accommodate thermal
shaft expansion or adjustment. (See Pages 26 & 27.)
Types GL20 & GL52
8 (M451-110)
Type G70 Disconnect couplings are used for low speed applications
that require quick disconnect of equipment or inching drives. It is
used for occasional servicing or inspection of drive system
components and is most commonly used on portable or stationary
inching drive systems where the driving end hub/sleeve combination
is mounted on the driving shaft on the incher for connecting or
disconnecting at standstill. (See Page 28.)
Type G72 Disconnect couplings were designed for higher speed
applications that require quick disconnect such as backup drives.
When the long flex hub is mounted on the auxiliary driving shaft,
the changeover is performed at standstill by engaging the free
running hub. (See Page 29.)
Types G70 & G72
Double, single or rigid engagement insulated couplings are used

to eliminate the flow of stray current from one shaft to another
and to protect sensitive electrical equipment. They are not
intended to withstand high potential currents, short circuits or
static charges. Insulated couplings consist of standard hubs and
sleeves, and utilize reduced diameter socket head cap screws.
The insulator plate is made of a NEMA Grade LE phenolic
material and insulator bushings and washers are made of NEMA
Grade G9 phenolic material. (See Page 30.)
INSULATOR
PLATE
Types GP20, GP52 & GP82
Rigid couplings are used when there is no need to accommodate

misalignment, and where thrust loads are generated such as
vertical mixer applications. (See Pages 31 and 32.)
The Type G Large Gear Coupling is available in all types for
capacities up to 8,185,000 Nm, (72,450,00 lb-in. (See Page
40.)
Type G82 & GV82
SHEAR
PLATES
HARDENED
BUSHING
Shear pin couplings are used for applications subject to jamming

and overload. When pins break, the equipment is physically
disconnected preventing damage. If desired shear settings are
unknown, the selection should be referred to Falk. (See Page 33.)
SHEAR PIN
SHEAR NOTCH
DIAMETER
Type GR20
(M451-110) 9
How to Select
Standard Selection Method
The standard selection method can be used for most motor,

turbine, or engine driven applications. The following information
is required to select a gear coupling.
Kilowatt (kW) or torque (Nm)

Running rpm.
Application or type of equipment to be connected (motor to
pump, drive to conveyor, etc.).
Shaft diameters.
Shaft gaps.
Physical space limitations
Special bore or finish information and type of fit
Exceptions are High Peak Loads, Brake Applications or high
frequency axial sliding (greater than 5 per hour). For these
conditions, use the Formula Selection Method on the next
page. Applications that require rapid changes in direction
or torque reversals should be referred to Falk.
1. RATING: Determine system torque. If torque is not given,
calculate as shown below.
kW x 9549
System Torque (Nm) =
rpm
Where: kW (Kilowatt) is the actual or transmitted power
required by the application (if unknown, use the motor or
turbine nameplate rating) and rpm is the actual speed the
coupling is rotating.
2. SERVICE FACTOR: Determine the appropriate service factor
from Tables 2 and 3, Page 12 or Table 4, Page 13.
3. REQUIRED MINIMUM COUPLING RATING: Determine the
required minimum coupling rating as shown below
Minimum Coupling Rating = S.F. (Service Factor) x Torque
(Nm)
4. TYPE: Refer to Pages 7-9 and select the appropriate coupling type.
5. SIZE: Determine proper size of type selected from Table 1 by
tracing down torque column to a value that is equal or greater
than that determined in Step 3 above. Then turn to the
dimension pages of appropriate coupling type selected and
check the following for the size selected.
6. Check: Coupling Capacities and Dimensions
A. Bores Check shaft diameters against coupling maximum
bore. If bore is inadequate, consider the use of a reduced
key from engineering tables, or select a larger size coupling.
B. Speeds (rpm) Check the operating rpm against the
coupling allowable speed. If catalogued values are
inadequate, consider balancing. Balancing may allow up to
50% increase in speeds shown. Contact Falk with complete
application details.
C. Dimensions Checks are: length of hubs and alignment
clearances against shaft lengths, outside diameter of
coupling against radial clearances
10 (M451-110)
STANDARD SELECTION EXAMPLE:

Select a gear coupling to connect a 355 kW 1170 rpm electric
motor to a drive high speed shaft of a maneuvering winch.
Maximum shaft separation is 6 mm. Motor shaft diameter is 80
mm and keyway is 22 mm x 14 mm. Winch shaft diameter is 75
mm and keyway is 20 mm x 12 mm. Motor and winch extensions
are both 150 mm long.
1. DETERMINE REQUIRED RATING:
System Torque (Nm) =
355 kW x 9549
1170 rpm
2897
2. SERVICE FACTOR: From Service Factor Table 2, Page 12 =1.5

3. REQUIRED MINIMUM COUPLING RATING:
1.5 x 2897 Nm = 4346 Nm
4. TYPE: From Page 7, to connect close coupled shafts (6 mm
gap) the double engagement Type 1025GC02 or Type
1025G20 coupling is the selection. Refer to Pages 14 or 17 for
dimensions.
5. SIZE: From Page 14, a Size 1025GC02 or Page 17, a Size
1025G20 is the proper selection based on a torque rating of
7 470 Nm exceeding the required minimum coupling rating of
4346 Nm.
6. CHECK: Maximum speed capacity of 3,330 (1025GC02) and
5000 (1025G20) rpm exceeds required speed of 1170 rpm.
Maximum bore capacity of 98 mm exceeds the actual shaft
diameters.
TABLE 1 Torque and Horsepower Ratings

Coupling Size
Torque Rating (Nm)
1010G/GC
1015G/GC
1020G/GC
1025G/GC
1030G/GC
1035G/GC
1040G
1045G
1050G
1055G
1060G
1070G
1 139
2 350
4 270
7 470
12 100
18 500
30 600
42 000
56 600
74 000
90 400
135 000
Coupling
1080G
1090G
1100G
1110G
1120G
1130G
1140G
1150G
1160G
1180G
1200G
1220G
1240G
1260G
1280G
1300G
2080G
2090G
2100G
2110G
2120G
2130G
2140G
2150G
2160G
2180G
2200G
2220G
2240G
2260G
2280G
2300G
kW per 100 RPM

11,9
24,6
44,9
78,3
127
194
321
440
593
776
947
1 420
Torque Rating (Nm) x103

1000 Series
2000 Series
170
226
310
413
555
719
911
1 100
1 310
1 660
2 140
2 720
3 470
4 490
5 840
6 760
234
315
443
609
777
925
1 140
1 350
1 640
2 140
2 850
3 560
4 480
5 480
6 760
8 190
kW per 100 RPM

1000 Series 2000 Series
1 780
2 360
3 250
4 330
5 820
7 530
9 550
11 500
13 700
17 400
22 400
28 500
36 400
47 100
61 100
70 800
2 450
3 300
4 640
6 380
8 140
9 700
11 900
14 200
17 200
22 400
29 800
37 300
47 000
57 400
70 800
85 800
How to Select
Formula Selection Method
The Standard Selection Method can be used for most coupling

selections. The procedure below should be used for:
High Peak Loads

Brake Applications (where the disc brake or brakewheel is to be
an integral part of the coupling, consult Falk for design
options.)
High Frequency Axial Sliding

Shear Pin Couplings
Providing system peak torque and frequency, duty cycle, and
brake torque rating will allow for a more refined selection using
the Formula Selection Method.
1. High Peak Loads: Use one of the following formulas for
applications using motors, with torque characteristics that are
higher than normal; applications with intermittent operations,
shock loading, inertia effects due to starting and stopping and
or system induced repetitive high peak torques. System Peak
Torque is the maximum torque that can exist in the system.
Select a coupling with a torque rating equal to or greater than
selection torque calculated below.
A. NON-REVERSING HIGH PEAK TORQUE
Selection Torque (Nm) = System Peak Torque
or
System Peak kW x 9549

rpm
B. REVERSING HIGH PEAK TORQUE
Selection Torque (Nm) =
The user provided shear torque value must be based on a system

analysis. It is recommended that the shear torque value be at least
225% of the normal transmitted torque value for non-reversing
applications to avoid breaking the shear pins due to fatigue during
motor start-up. For reversing applications, the recommended shear
torque setting is 300-400% of normal torque to avoid fatigue
failures. If the connected equipment cannot tolerate these torque
levels, expect to replace the shear pins more frequently.
FORMULA SELECTION EXAMPLE High Peak Load:
Select a gear coupling to connect a gear drive low speed shaft to
a reversing runout mill table. The electric motor rating is 37 kW
at its base speed and the system peak torque at the coupling is
estimated to be 17 000 Nm The coupling speed is 77 rpm at the
motor base speed. Drive shaft diameter is 100 mm and keyway
is 28 mm x 16 mm. Runout table roll diameter is 135 mm and
keyway is 36 mm x 20 mm. Shaft separation is 12 mm
maximum. Motor and drive shaft extensions are both 180 mm
long.
1. TYPE: From Page 7, to connect close coupled shafts (12 mm
gap), the double engagement Type G20 Steel Mill coupling
is the selection.
2. REQUIRED MINIMUM COUPLING RATING:
Use the Reversing High Peak Torque formula in Step 1B.
1.5 x 17 000= 25 500 Selection Torque
3. SIZE: From Table 1, Size 1040G20 coupling with torque rating
of 30 600 exceeds the selection torque of 25 500 Nm
4. CHECK: The maximum bore of 160 mm with square key,
allowable speed of 3600 rpm and Dimension M of 145 mm,
on Page 17, meet the requirements.
Selection Torque (Nm) = 1.5 x System Peak Torque

or
1.5 x Peak kW x 9549

rpm
C. OCCASIONAL PEAK TORQUES (Non-Reversing) If a
system peak torque occurs less than 1000 times during the
expected coupling life, use the following formula:
Selection Torque (Nm) = .5 x System Peak Torque

or
.5 x Peak kW x 9549
rpm
For reversing service, select per Step B, above.
2. BRAKE APPLICATIONS: If the torque rating of the brake
exceeds the motor torque, use the brake rating as follows:
Selection Torque (Nm) = Brake Torque Rating x S.F.

3. HIGH FREQUENCY AXIAL SLIDING: For Type GL couplings;
if axial movement occurs more than 5 times per hour, add .25
to the service factor.
kW x 9549 x (S.F. + .25)
rpm
4. SHEAR PIN COUPLINGS: When selecting Type GR couplings,
make certain that the required shear torque is within the
minimum/maximum range for the coupling size selected. Refer
to Page 33.
Selection Torque
(M451-110) 11
Service Factors
TABLE 2 Gear Coupling Service Factors for Motor
and Turbine Drives
Service factors listed are typical values based on normal operation of the drive systems.
Alphabetical listing of applications

Service
Factor
AERATOR ..........................................2,0
AGITATORS
Vertical and Horizontal
Screw, Propeller, Paddle ...............1,0
BARGE HAUL PULLER ......................1,5
BLOWERS
Centrifugal ......................................1,0
Lobe or Vane ...................................1,25
CAR DUMPERS .................................2.5
CAR PULLERS....................................1,5
CLARIFIER OR CLASSIFIER ..............1,0
COMPRESSORS
Centrifugal ......................................1,0
Rotary, Lobe or Vane........................1,25
Rotary, Screw ...................................1,0
Reciprocating
Direct Connected.................... Refer to
Falk
Without Flywheel .................... Refer to
Falk
QWith Flywheel and Gear
between Compressor
and Prime Mover
1 cylinder, single acting.............3,0
1 cylinder, double acting ...........3,0
2 cylinders, single acting ...........3,0
2 cylinders, double acting .........3,0
3 cylinders, single acting ...........3,0
3 cylinders, double acting .........2,0
4 or more cly., single act...........1,75
4 or more cyl., double act. ........1,75
s CONVEYORS
Apron, Assembly, Belt, Chain,
Flight, Screw.................................1,0
Bucket .............................................1,25
Live Roll, Shaker and
Reciprocating ...............................3,0
s CRANES AND HOIST
Main Hoist..................................1,75s
Skip Hoist....................................1,75s
Slope...............................................1,5
Bridge, Travel or Trolley ...................1,75
DYNAMOMETER...............................1,0
ELEVATORS
Bucket, Centrifugal Discharge ..........1,25
Freight or Passenger .........Not Approved
Gravity Discharge ............................1,25
ESCALATORS
Not Approved
EXCITER, GENERATOR..................... 1,0
EXTRUDER, PLASTIC......................... 1,5
FANS
Centrifugal ......................................1,0
Cooling Tower .................................2,0
Forced Draft Across the
Line start ......................................1,5
Forced Draft Motor
Driven thru fluid or
electric slip clutch .........................1,0
Gas Recirculating.............................1,5
Induced Draft with damper
control or blade cleaner................1,25
Induced Draft without controls ..........2,0
FEEDERS
Apron, Belt, Disc, Screw ...................1,0
Reciprocating...................................2.5
GENERATORS
Even Load........................................1,0
Hoist or Railway Service ...................1,5
Alphabetical listing of industries

Service
Factor
Service
Factor
Service
Factor
Welder Load ....................................2,0

HAMMERMILL ...................................1,75
LAUNDRY WASHER OR
TUMBLER .......................................2,0
LINE SHAFTS
Any Processing Machinery ................1,5
MACHINE TOOLS
Auxiliary and Traverse Drive .............1,0
Bending Roll, Notching Press,
Punch Press, Planer, Plate
Reversing .....................................1,75
Main Drive.......................................1,5
MAN LIFTS
Not Approved
METAL FORMING MACHINES
Continuous Caster...............................1,75
Draw Bench Carriage and
Main Drive ...................................2,0
Extruder ...........................................2,0
Farming Machine and
Forming Mills ...............................2,0
Slitters .............................................1,0
Wire Drawing or Flattening...............1,75
Wire Winder ....................................1,5
Coilers and Uncoilers.......................1,5
MIXERS (see Agitators)
Concrete .........................................1,75
Muller..............................................1,5
PRESS, PRINTING .............................1,5
PUG MILL ..........................................1,75
PULVERIZERS
Hammermill and Hog.......................1,75
Roller...............................................
1,5
PUMPS
Boiler Feed ......................................1,5
Centrifugal
Constant Speed ............................1,0
Frequent Speed Changes
under Load ...............................1,25
Descaling, with accumulators ...........1,25
Gear, Rotary, or Vane ......................1,25
Reciprocating, Plunger Piston
1 cyl., single or double act............3,0
2 cyl., single acting.......................2,0
2 cyl., double acting .....................1,75
3 or more cylinders.......................1,5
Screw Pump, Progressing Cavity ...........1,25
Vacuum Pump .....................................1,25
SCREENS
Air Washing .....................................1,0
Grizzly .............................................2,0
Rotary Coal or Sand.........................1,5
Vibrating..........................................2.5
Water ..............................................1,0
SKI TOWS & LIFTS
Not Approved
STEERING GEAR...............................1,0
STOKER .............................................
1,0
TIRE SHREDDER................................1,50
TUMBLING BARREL ..........................1,75
WINCH, MANEUVERING
Dredge, Marine ...............................1,5
WINDLASS ........................................1,5
WOODWORKING
MACHINERY..................................1,0
WORK LIFT PLATFORMS Not Approved
AGGREGATE PROCESSING,
CEMENT, MINING KILNS;
TUBE, ROD AND BALL MILLS
Direct or on L.S. shaft of
Reducer, with final drive
Machined Spur Gears ...................2,0
Single Helical or
Herringbone Gears ...................1,75
Conveyors, Feeders, Screens,
Elevators.......................See General Listing
Crushers, Ore or Stone ....................2,5
Dryer, Rotary....................................1,75
Grizzly .............................................2,0
Hammermill or Hog .........................1,75
Tumbling Mill or Barrel.....................1,75
BREWING AND DISTILLING
Bottle and Can
Filling Machines ...........................1,0
Brew Kettle.......................................1,0
Cookers, Continuous Duty................1,25
Lauter Tub .......................................1,5
Mash Tub ........................................1,25
Scale Hopper, Frequent Peaks ..........1,75
CLAY WORKING INDUSTRY
Brick Press, Briquette Machine,
Clay Working Machine,
Pug Mill .......................................1,75
DREDGES
Cable Reel.......................................1,75
Conveyors .......................................1,25
Cutter head, Jig Drive ......................2,0
Maneuvering Winch .........................1,5
Pumps (uniform load) .......................1,5
Screen Drive, Stacker .......................1,75
Utility Winch ....................................1,5
FOOD INDUSTRY
Beet Slicer........................................1,75
Bottling, Can Filling Machine ...........1,0
Cereal Cooker .................................1,25
Dough Mixer, Meat Grinder .............1,75
LUMBER
Band Resaw .....................................1,5
Circular Resaw, Cut-off ....................1,75
Edger, Head Rig, Hog ......................2,0
Gang Saw
(Reciprocating) .................. Refer to Falk
Log Haul .........................................2,0
Planer..............................................1,75
Rolls, Non-Reversing ........................1,25
Rolls, Reversing ................................2,0
Sawdust Conveyor............................1,25
Slab Conveyor .................................1,75
Sorting Table ...................................1,5
Trimmer ...........................................1,75
METAL ROLLING MILLS
Coilers (Up or Down) Cold
Mills only .....................................1,5
Coilers (Up or Down) Hot
Mills only .....................................2,0
Coke Plants
Pusher Ram Drive .........................2,5
Door Opener ...............................2,0
Pusher or Larry Car
Traction Drive ...........................3,0
Continuous Caster ...........................1,75
Cold Mills
Strip Mills ..........................Refer to Falk
Temper Mills..........................Refer to Falk
Cooling Beds ...................................1,5
Drawbench ......................................2,0
Feed Rolls - Blooming Mills ..............3,0
Furnace Pushers ...............................2,0
Hot and Cold Saws ..........................2,0
Hot Mills
Strip or Sheet Mills..............Refer to Falk
Reversing Blooming ............Refer to Falk
or Slabbing Mills ................Refer to Falk
Edger Drives ......................Refer to Falk
Ingot Cars .......................................2,0
Manipulators ...................................3,0
Merchant Mills.......................Refer to Falk
Mill Tables
Roughing Breakdown
Mills .........................................3,0
Hot Bed or Transfer,
non-reversing............................1,5
.
Runout, reversing..........................3,0
Runout, non-reversing,
non-plugging ............................2,0
Reel Drives.......................................1,75
Rod Mills................................Refer to Falk
Screwdown ......................................2,0
Seamless Tube Mills
Piercer .........................................3,0
Thrust Block .................................2,0
Tube Conveyor Rolls .....................2,0
Reeler ..........................................2,0
Kick Out ......................................2,0
Shear Croppers.........................Refer to Falk
Sideguards ..........................................3.0
Skelp Mills ................................Refer to Falk

Slitters, Steel Mill Only .........................1.75
Soaking Pit Cover Drives
Lift ...............................................1,0
Travel...........................................2,0
Straighteners ....................................2,0
Unscramblers (Billet Bundle
Busters) ........................................2,0
Wire Drawing Machinery ..................1,75
OIL INDUSTRY
Chiller .............................................1,25
Oilwell Pumping (not over
150% peak torque) .......................2,0
Paraffin Filter Press...........................1,5
Rotary Kiln .......................................2,0
PAPER MILLS
Barker Auxiliary, Hydraulic................2,0
Barker, Mechanical ..........................2,0
Barking Drum
L.S. shaft of reducer with
final drive - Helical
or Herringbone Gear ................2,0
Machined Spur Gear.................2,5
Cast Tooth Spur Gear ...............3,0
Beater & Pulper ................................1,75
Bleachers, Coaters ...........................1,0
Calender & Super Calender..............1,75
Chipper ...........................................2,5
Converting Machine.........................1,25
Couch .............................................1,75
Cutter, Felt Whipper.........................2,0
Cylinder...........................................1,75
Dryer ...............................................1,75
Felt Stretcher....................................1,25
Fourdrinier.......................................1,75
Jordan .............................................2,0
Log Haul .........................................2,0
Line Shaft.........................................1,5
Press................................................1,75
Pulp Grinder ....................................1,75
Reel, Rewinder, Winder ....................1,5
Stock Chest, Washer,
Thickener .....................................1,5
Stock Pumps, Centrifugal
Constant Speed ............................1,0
Frequent Speed Changes
Under Load...............................1,25
Suction Roll......................................1,75
Vacuum Pumps ................................1,25
RUBBER INDUSTRY
Calender .........................................2,0
Cracker, Plasticator ..........................2,5
Extruder ...........................................1,75
Intensive or Banbury Mixer................2,5
Mixing Mill, Refiner or Sheeter
One or two in line ........................2,5
Three or four in line ......................2,0
Five or more in line.......................1,75
Tire Building Machine ......................2,5
Tire & Tube Press Opener
(Peak Torque) ...............................1,0
Tuber, Strainer, Pelletizer ..................1,75
Warming Mill
One or two Mills in line ................2,0
Three or more Mills in line ............1,75
Washer ............................................2,5
SEWAGE DISPOSAL EQUIPMENT
Bar Screen, Chemical Feeders,
Collectors, Dewatering
Screen, Grit Collector ...................1,0
SUGAR INDUSTRY
Cane Carrier & Leveler.....................1,75
Cane Knife & Crusher ......................2,0
Mill Stands, Turbine Driver
With all helical or
Herringbone gears........................1,5
Electric Drive or Steam Engine
Drive with Helical,
Herringbone, or Spur Gears
with any Prime Mover ...................1,75
TEXTILE INDUSTRY
Batcher ............................................1,25
Calender, Card Machine..................1,5
Cloth Finishing Machine...................1,5
Dry Can, Loom ................................1,5
Dyeing Machinery ............................1,25
Knitting Machine...............Refer to Falk
Mangle, Napper, Soaper..................1,25
Spinner, Tenter Frame, Winder .........1,5
Add .25 to the required service factor for Type GL slide coupling applications
where axial movement occurs more than 5 times per hour. When electric motors,
generators, engines, compressors and other machines are fitted with sleeve or
straight roller bearings, use limited axial end float couplings to protect the
bearings. Order limited end float discs with the coupling.
Q For balanced opposed design, refer to Falk.
s If people are occasionally transported, refer to Falk for the selection of the proper
size coupling.
For high peak load applications (such as Metal Rolling Mills) refer to Falk.
TABLE 3 Engine Drive Service Factors

Service Factors for engine drives are those required for applications where
good flywheel regulation prevents torque fluctuations greater than 20%.
For drives where torque fluctuations are greater or where the operation is
near a serious critical or torsional vibration, a mass elastic study is necessary.
No. of Cylinders
4 or 5
6 or more
Table 1 S.F.
1,0 1,25 1,5 1,75 2,0 2,5 1,0 1,25 1,5 1,75 2,0 2,5
Engine S.F.
2,0 2,25 2,5 2,75 3,0 3,5 1,5 1,75 2,0 2,25 2,5 3,0
To use Table 3, first determine application service factor from Table 2. Use that
factor to determine ENGINE Service Factor from Table 3. When service factor
from Table 2 is greater than 2.5, refer complete application details to the Falk
for engineering review.
12 (M451-110)
The Falk Corporation, 1998.
SERVICE FACTORS: are a guide, based on experience of the

ratio between coupling catalog rating and system characteristics.
The system characteristics are best measured with a torque meter.
The following information is necessary to quote or ship to your

exact requirements. Prompt service is assured if this information
is given on your inquiry or order.
TABLE 4 Service Factors

Torque
Demands
Driven Machine
Typical applications for

electric motor or
turbine driven equipment
How to Order
Typical
Service
Factor
Constant Torque such as

Centrifugal Pumps, Blowers,
and Compressors.
1.0
Continuous duty with some

torque variations including
Extruders, Forced Draft Fans.
1.5
Light shock loads from

Briquetting Machine, Rubber
Calender, or Crane and
Hoist.
2.0
Moderate shock loading as

expected from a Car Dumper,
Ball Mill, or Vibrating Screen.
2.5
Heavy shock load with some

negative torques from
Crushers, Hammer Mill, and
Barking Drum.
3.0
Applications like
Reciprocating Compressors
with frequent torque reversals,
which do not necessarily cause
reverse rotations.
Consult
Falk
Engineering
1.
Application: Drive & Driven
2.
Power: Normal kW, Maximum kW or Torque (Nm)
3.
Speed (RPM)
4.
Quantity
5.
Coupling Size and Type, Horizontal, Vertical; e. g., Size

1010, Type G20
6.
Class of driven machine
7.
Gap or distance between shaft ends (BE Dimension)
8.
Bore Sizes
9.
Shaft Dimensions as follows:
For Straight Shafts

Driving Diameter U
Shaft
Length V
Keyway
.....
.....
.....
Driven
Shaft
Diameter U . . . . .
Length V
.....
Keyway
.....
For Taper Shafts: Specify if keyway is to be parallel to the axis

or to the bore.
Diameter U . . . . .
Across Flats
.....
Length V
.....
Corners ZW
.....
Length W
.....
Taper per Foot . . . . .
Length X
.....
Keyway
.....
Length Y
.....
Y
V
IF MACHINES ARE
IN PLACE FURNISH
GAP DIMENSION.
ZW
GAP
TAPER PER LENGTH
ON DIAMETER
General Information
Falk standards apply unless otherwise specified.
Dimensions are for reference only and are subject to change without notice unless specified.
Unless otherwise specified, Falk coupling hubs will be bored for an INTERFERENCE FIT without a setscrew. Clearance fit hubs with a
setscrew can be supplied if specified.
Reference Notes
Peak torque capacity is two times the published rating.

Consult Falk for higher speeds. Balancing may allow up to a 50% increase in speeds shown.
l Maximum bores are reduced for hubs furnished with an INTERFERENCE FIT and a setscrew over the keyway. Maximum bores may also be reduced when puller bolt holes are
required. Refer to Tables 10 & 11 on Page 36. Bore capacities can be increased beyond values shown if the coupling torque rating is reduced. Refer to Falk. Recommended key
sizes for the listed maximum bores are shown in Table 8, Page 35, and Table 21, Page 49.
n Minimum bore is the smallest bore to which a RSB (rough stock bore) hub can be bored. Depending upon coupling size, rough stock bore hubs may have only a blind centering
hole or a through hole that will permit remachining of the hubs to the minimum bores specified.
(M451-110) 13
Type GC02 Continuous Sleeve
Double Engagement/Dimensions Millimeters
LUBRICATE
THRU SLEEVE
J
M
MINIMUM
CLEARANCE
REQUIRED
FOR
ALIGNING
GAP
C
D
FLEX HUB #1
FLEX HUB #2
B
DIMENSIONS Millimeters
Torque
Rating
(Nm)
Allow
Speed
rpm
Max
Bore
(mm) l
Min.
Bore
(mm) n
Cplg Wt
With
No Bore
(kg)
Lube
Wt
(kg)
Gap
1010GC
1015GC
1020GC
1025GC
1030GC
1035GC
1 139
2 350
4 270
7 470
12 100
18 500
5300
4300
3700
3300
2900
2600
50
65
78
98
111
134
12,7
19,0
25,4
31,8
38,1
50,8
3,45
6,17
11,3
21,3
34,0
51,7
0,0113
0,0283
0,0425
0,0652
0,0936
0,1219
88,9
109,2
132,1
163,6
190,5
215,9
88,8
101,6
127,0
159,0
187,4
218,8
42,9
49,3
62,0
77,0
91,2
106,4
68,6
86,4
105,2
130,6
152,4
177,8
61,2
76,2
94,5
109,1
119,9
133,5
65
81
99
116
126
140
3
3
3
5
5
6
SIZE
H See Page 13 for General Information and Reference Notes.
14 (M451-110)
SIZE
H
1010GC
1015GC
1020GC
1025GC
1030GC
1035GC
Single Engagement/Dimensions Millimeters
LUBRICATE
THRU SLEEVE
J
M
MINIMUM
CLEARANCE
REQUIRED
FOR
ALIGNING
GAP
L
FLEX HUB #1
PILOT HUB
B
GAP DISC (SIZES 1025GC THRU 1035GC ONLY)
Torque
Rating
(Nm)
Allow
Speed
rpm
Max
Bore
(mm) l
Min.
Bore
(mm) n
Cplg Wt
With
No Bore
(kg)
1010GC
1015GC
1020GC
1025GC
1030GC
1035GC
1 139
2 350
4 270
7 470
12 100
18 500
5300
4300
3700
3300
2900
2600
50
65
78
98
111
134
12,7
19,0
25,4
31,8
38,1
50,8
3,49
6,40
11,7
21,8
34,6
52,2
SIZE
Lube
Wt
(kg)
0,00850
0,0198
0,0312
0,0522
0,0730
0,0957
A
Gap
88,9
109,2
132,1
163,6
190,5
215,9
88,9
103,6
128.8
158,8
187,2
219,2
42,9
49,3
62,0
77,0
91,2
106,4
68,6
86,4
105,2
130,6
152,4
177,8
61,2
76,2
94,5
109,1
119,9
133,5
42,9
51,1
63,8
77,0
91,2
106,4
65
81
99
116
126
140
3
3
3
5
5
6
SIZE
H
1010GC
1015GC
1020GC
1025GC
1030GC
1035GC
(M451-110) 15
Floating Shaft Single Engagement/Dimensions Millimeters

LUBRICATE THRU
SLEEVE
GAP
L
Flex Hubs on Floating Shaft (PFFP)
LUBRICATE THRU
SLEEVE
GAP
L
BETWEEN SHAFT ENDS
BE
SB
SD
D
PILOT HUB
FLEX HUB #1
PILOT HUB
FLEX HUB #1
GAP
ELASTOMER GAP
DISC FOR VERTICAL
APPLICATIONS - LOWER
COUPLING ONLY FOR
ALL SIZES
MINIMUM CLEARANCE REQUIRED FOR ALIGNING
Pilot Hubs on Floating Shaft (FPPF)
GAP
C
LUBRICATE THRU
SLEEVE
LUBRICATE THRU
SLEEVE
BE
BETWEEN SHAFT ENDS
GAP
L
SB
SD
D
PILOT HUB
FLEX HUB #1
FLEX HUB #1
PILOT HUB
SIZE
H
1010GC
1015GC
1020GC
1025GC
1030GC
1035GC
Assembly
Torque
Rating
Nm
Max
Bore
(mm) l
1 139
2 350
4 270
7 470
12 100
18 500
50
65
78
98
111
134
Wt One
WR2 One
Min
Cplg
Bore
Cplg
No
Bore
(mm) n
No Bore
(kg)
KgM2
12,7
19,0
25,4
31,8
38,1
50,8
3,49
6,40
11,7
21,8
34,6
52,2
Assembly
Torque
Rating s
Nm
SB
Shaft End
Diameter
(mm)
SD
Shaft
Diameter
(mm)
1010G
439
1 139
38,1
47,6
39,7
50,8
1015G
1 169
2 350
50,8
60,3
1020G
2 282
4 270
1025G
Lube
Wt
(kg)
0,00304
0,00878
0,0234
0,0658
0,140
0,271
0,00850
0,0198
0,0312
0,0522
0,0730
0,0957
A
88,9
109,2
132,1
163,6
190,5
215,9
PF-FP
FP-PF
190
235
290
338
368
413
92,2
104,9
130,3
163,6
192,0
225,6
Gap
42,9
49,3
62,0
77,0
91,2
106,4
68,6
86,4
105,2
130,6
152,4
177,8
61,2
76,2
94,5
109,1
119,9
133,5
42,9
51,1
63,8
77,0
91,2
106,4
65
81
99
116
126
140
3
3
3
5
5
6
Maximum BE (mm) for Various RPMs
SIZE
H
1010GC
1015GC
1020GC
1025GC
1030GC
1035GC
WR2
(KgM2
per mm)
1750
1430
1170
870
720
580
540
or
Less
0,00964
0,0159
0,00000196
0,00000518
1 371
1 549
1 524
1 727
1 676
1 905
1 955
2 209
2 159
2 438
2 387
2 717
2 463
2 794
1010G
54,0
63,5
0,0179
0,0248
0,00000657
0,0000126
1 600
1 752
1 778
1 930
1 955
2 133
2 286
2 463
2 514
2 717
2 794
3 022
2 870
3 124
1015G
63,5
73,0
66,7
76,2
0,0273
0,0357
0,0000152
0,0000259
1 778
1 905
1 981
2 108
2 184
2 336
2 540
2 717
2 794
2 971
3 098
3 237
3 200
3 429
1020G
4 463
7 470
79,4
92,1
82,6
95,2
0,0420
0,0559
0,0000357
0,0000634
1 981
2 133
2 209
2 362
2 438
2 616
2 819
3 022
3 098
3 327
3 454
3 708
3 556
3 835
1020G
1030G
8 508
12 100
98,4
104,8
101,6
108,0
0,0636
0,0718
0,0000820
0,000104
2 209
2 260
2 438
2 514
2 692
2 794
3 124
3 225
3 454
3 556
3 835
3 962
3 962
4 064
1030G
1035G
13 333
18 500
114,3
123,8
120,6
127,0
0,0896
0,0993
0,000163
0,000200
2 413
2 463
2 667
2 717
2 946
3 022
3 403
3 505
3 759
3 860
4 191
4 292
4 292
4 419
1035G
SIZE
Weight
(kg
per mm)
H Refer to Page 13 for General Information and Reference Notes.

s
BE Min
SIZE
H
Limited by coupling size, shaft end diameter or both. Refer to Page 20 for selection procedure.
Interpolate for intermediate speeds. Maximum BE is based on 70% of critical speed. Refer to Falk for higher running speeds.
16 (M451-110)
Type G20 Standard Flanged Sleeve
Double Engagement CloseCoupled/Dimensions Millimeters

M
M
GASKET
GAP
C
D
F
A
J
B
Torque
Rating
(Nm)
Allow
Speed
rpm
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
1 139
2 350
4 270
7 470
12 100
18 500
30 600
42 000
56 600
74 000
90 400
135 000
8000
6500
5600
5000
4400
3900
3600
3200
2900
2650
2450
2150
SIZE
Max
Min
Bore
Bore
(mm) l (mm) n
50
65
78
98
111
134
160
183
200
220
244
289
12,7
19,0
25,4
31,8
38,1
50,8
63,5
76,2
88,9
101,6
114,3
127
Cplg Wt With
No Bore-kg
G10
G20
Lube
Wt
(kg)
4,08
7,71
13,6
24,9
38,6
61,2
88,5
127
177
238
...
...
4,54
9,07
15,9
29,5
43,1
68,0
97,5
136
191
249
306
485
0,0408
0,0726
0,113
0,2127
0,363
0,544
0,907
1,04
1,77
2,22
3,18
4,35
H See Page 13 for General Information and other Reference Notes.
For Sizes 1010G thru 1055G, Type

G10 Shrouded Bolts furnished
only when specified on order.
LUBRICATE
THRU SLEEVE
A
Gap
115,9
152,4
177,8
212,9
239,8
279,4
317,5
346,0
388,9
425,4
457,2
527,0
88,9
101,6
127,0
158,9
187,4
218,9
247,3
277,7
314,3
344,3
384,4
451,5
42,9
49,3
62,0
77,0
91,2
106,4
120,6
134,9
153,2
168,1
188,2
220,7
68,6
86,4
105,2
130,6
152,4
177,8
209,6
235,0
254,0
279,4
304,8
355,6
83,8
105,2
126,5
154,9
180,3
211,3
245,4
274,1
305,8
334,3
366,0
424,9
14,0
19,0
19,0
21,8
21,8
28,4
28,4
28,4
38,1
38,1
25,4
28,4
38,9
47,8
59,4
71,6
83,8
97,5
111,3
122,9
140,7
158,0
169,2
195,6
51
61
77
92
107
130
145
166
183
204
229
267
3
3
3
5
5
6
6
8
8
8
8
10
SIZE
H
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
TABLE 5 Limited End Float & Standard

Gap Disc Dimensions
SIZE
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
Gap Disc
End
Float t
Thickness
Dia
90,9
103,6
129,8
162,3
191,5
223,3
251,7
283,2
319,8
350,5
392,4
459,7
2,39
2,39
2,39
2,39
2,39
4,78
4,78
4,78
4,78
4,78
4,78
4,78
4
4
5
7
8
8
8
11
11
12
14
16
75
94
114
141
165
192
227
253
278
305
333
384
If these values exceed one-half rotor end float or equivalent
Gap
5
5
6
8
9
10
10
13
13
14
16
18
AXIALLY
MOVABLE
SHAFT
GAP
DISC
AXIALLY
FIXED
SHAFT
ROTOR END FLOAT

(ONE-HALF FLOAT EACH SIDE)
HUB
GAP
manufacturers specification, refer to Falk.
Q Gap disc material: Neoprene, 70 durometer.
(M451-110) 17
Type
G32 Standard Flanged Sleeve
Spacer/Dimensions Millimeters
BE Spacers in Stock mm
SIZE
Without Limited End Float
1010G
1015G
1020G
1025G
1030G
1035G

M
SPACER
EXPOSED
BOLTS
89
111
114
127
178
l
l
...
...
...
...
...
l
l
l
...
...
l
l
l
l
...
...
...
...
...
...
...
...
Bolt holes staggered for assembly clearance.
...
lt
...
With Limited End Float

(Refer to drawing at left for balance of dimensions.)
A
BE
LUBRICATE
THRU SLEEVES
BETWEEN
SHAFT ENDS
H
GASKET
SPACER
PLATES
H
SG
SIZE
End
Float t
1015G
1020G
1025G
1030G
1035G
1040G
thru
1070G
2,4
2,4
2,4
2,4
4,8
0,5969
0,5969
0,5969
0,5969
1,19
2,2
2,7
3,7
4,7
4,7
4,8
1,19
None
Torque
Rating
(Nm)
Allow
Speed
rpm
1010G
1 139
1015G
2 350
1020G
4 270
1025G
7 470
1030G 12 100
1035G 18 500
1040G 30 600
1045G 42 000
1050G 56 600
1055G 74 000
1060G 90 400
1070G 135 000
7000
5500
4600
4000
3600
3100
2800
2600
2400
2200
2100
1800
Min
Max
Bore
Bore
(mm)
(mm) l n
50
65
78
98
111
134
160
183
200
220
244
289
12,7
19,0
25,4
31,8
38,1
50,8
63,5
76,2
88,9
101,6
114,3
127,0
BE
0,0120
0,0127
0,0166
0,0205
0,0236
0,0359
0,0500
0,0736
0,0814
0,0895
0,117
0,141

s
0,0408
0,0726
0,113
0,227
0,363
0,544
0,907
1,04
1,77
2,22
3,18
4,35
...
...
0,000536
0,00107
0,00107
0,00214
0,00357
0,00357
0,00357
0,00357
0,00357
0,00357
Type G31 Shrouded Bolts

furnished only when
specified on order.
NON-STOCK SPACER DESIGN

SIZES 1010 THRU 1070G32.
Lube Wt-kg
Plus
Cplg Wt Extra Min
per
With No Spacer Wt
Bore Wt per Less mm of
mm of Spacer Spacer
and
Length
Min BE Length
6,80
13,6
20,4
38,6
54,4
88,5
122,5
166
238
306
358
562
SG
BETWEEN
SHAFT
ENDS
SG
equipment manufacturers specifications.

Q Couplings with stock spacers and limited end float must add applicable addition to
the BE (Between Shaft Ends) dimension.
Coupling Wt-kg
BE
EXPOSED
BOLTS
Addition to Stock
BE Length Q
SG
Refer to the Falk if these values exceed one-half the rotor end float or the
SIZES
SPACER
BE Min s
A
115,9
152,4
177,8
212,9
239,8
279,4
317,5
346,0
388,9
425,4
457,2
527,0
BE Max
G31
G32
G31 &
G32
82
82
82
108
108
130
130
130
184
184
...
...
82
82
82
95
95
120
120
120
146
146
146
146
311
311
311
311
311
311
311
311
311
311
311
311
42,9
49,3
62,0
77,0
91,2
106,4
120,6
134,9
153,2
168,1
188,2
220,7
68,6
86,4
105,2
130,6
152,4
177,8
209,6
235,0
254,0
279,4
304,8
355,6
83,8
105,2
126,5
154,9
180,3
211,3
245,4
274,1
305,8
334,3
366,0
424,9
14,0
19,0
19,0
21,8
21,8
28,4
28,4
28,4
38,1
38,1
25,4
28,4
38,9
47,8
59,4
71,6
83.8
97,5
111,3
122,9
140,7
158,0
169,2
195,6
48
56
69
81
94
107
122
135
152
173
183
208
SIZE
H
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
BE is the distance between shaft ends whether standard (stock) or special spacer lengths are used.
18 (M451-110)

M
FLEX HUB
RIGID HUB
GAP
A
F
D
F
LUBRICATE
THRU SLEEVE

GASKET
B
Torque
Rating
(Nm)
Allow
Speed
rpm
1010G
1 139
1015G
2 350
1020G
4 270
1025G
7 470
1030G 12 100
1035G 18 500
1040G 30 600
1045G 42 000
1050G 56 600
1055G 74 000
1060G 90 400
1070G 135 000
8000
6500
5600
5000
4400
3900
3600
3200
2900
2650
2450
2150
SIZE
H
Max Bore
(mm) l
Flex
Hub
50
65
78
98
111
134
160
183
200
220
244
289
Min Cplg Wt With

No Bore-kg
Bore
Rigid (mm)
n
G51 G52
Hub
65
80
98
118
140
163
196
216
235
266
290
340
12,7
19,0
25,4
31,8
38,1
50,8
63,5
76,2
88,9
101,6
114,3
127,0
4,08
8,16
13,6
24,9
38,6
61,2
90,7
129,3
181,4
251,7
...
...
4,54
9,07
15,9
27,2
43,1
68,0
99,8
136
195
263
324
508
Lube
Wt
(kg)
0,0227
0,0408
0,0680
0,118
0,181
0,272
0,467
0,557
0,907
1,13
1,70
2,27
A
Gap
115,9
152,4
177,8
212,9
239,8
279,4
317,5
346,0
388,9
425,4
457,2
527,0
86,6
99,6
124,5
155,4
183,9
214,1
242,8
273,1
309,1
349,5
385,1
453,6
42,9
49,3
62,0
77,0
91,2
106,4
120,6
134,9
153,2
168,1
188,2
220,7
68,6
86,4
105,2
130,6
152,4
177,8
209,6
235,0
254,0
279,4
304,8
355,6
2,5
2,5
2,5
2,5
2,5
2,5
4,1
4,1
5,1
5,1
6,6
8,4
83,8
105,2
126,5
154,9
180,3
211,3
245,4
274,1
305,8
334,3
366,0
424,9
14,0
19,0
19,0
21,8
21,8
28,4
28,4
28,4
38,1
38,1
25,4
28,4
38,9
47,8
59,4
71,6
83,8
97,5
111,3
122,9
140,7
158,0
169,2
195,6
39,6
46,2
58,4
73,7
87,9
102,1
115,3
130,6
147,3
172,7
186,4
220,2
51
61
76
91
107
130
145
165
183
203
229
267
42,2
48,8
61,0
76,2
90,4
104,6
119,4
134,6
152,4
177,8
193,0
228,6
4
4
4
5
5
6
7
8
9
9
10
13
SIZE
H
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
(M451-110) 19

Floating Shafts/Dimensions Millimeters
A standard floating shaft assembly consists of two standard single
engagement couplings, two gap discs and a connecting shaft.
Rigid Hubs on Floating Shaft (FRRF)

When the rigid hubs are on the floating shaft, shorter shaft spans
can be accommodated, since no cover drawback is required.
Since the flex hubs are outboard, the points of articulation are
further apart, providing greater offset misalignment capacity.
A floating shaft can eliminate the need for additional bearing

supports along spanning shaft because the shaft is supported at
the ends by connected equipment through the single engagement
couplings.
Solid Floating Shaft Selection
Flex Hubs on Floating Shaft (RFFR)
Single Engagement Type G52/GV52 couplings are used with

floating shafts in either horizontal or vertical applications. For
vertical applications select a Type GV coupling for the lower
coupling assembly. Select floating shafts as follows:
1. Use the Standard or Formula Selection Methods, Pages 10-11 to
select the couplings. Record the System Torque from standard
selection method or Selection Torque from formula selection method.
Assembly of the flex hubs on the floating shaft allows for easier
replacement in case of wear and allows the rigid hubs with their
increased bore capacity to be used on the connected equipment
shafts. This frequently means a smaller coupling size can be
utilized.
2. From table below select a shaft diameter that has an assembly

torque rating equal to or greater than the system or selection
torque determined in coupling selection.
OPERATING SPEED RPM
2000
BALANCING OF
SHAFT REQUIRED
1500
3. Check maximum BE for the shaft diameter selected and

running speed for shaft length required from table below. Refer
to graph at left to determine if shaft requires balancing.
1000
4. If the application shaft length exceeds the maximum BE listed,

select the next larger shaft diameter or the next larger size
coupling. Consult Falk for higher speeds or longer shaft lengths
than listed below.
BALANCING
NORMALLY NOT
REQUIRED
500
254
508
762
1016
1270
1524
1778
2032
NOTE: For conditions that require a larger size coupling,

consider a Tubular Shaft Design, refer complete application
details to your local Falk Representative.
DISTANCE BETWEEN SHAFT ENDS MILLIMETERS
SIZE
H
Assembly
Torque
Rating s
Nm
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
493
1 139
1 169
2 349
2 282
4 271
4 463
7 474
8 508
12 101
13 333
18 508
24 327
30 609
31 581
41 999
37 886
56 597
37 886
74 031
71 410
90 404
71 410
135 250
Floating Shafts Millimeters

SB
Shaft End
Diameter
(mm)
SD
Shaft
Diameter
(mm)
38,1
47,6
50,8
60,3
63,5
73,0
79,4
92,1
98,4
104,8
114,3
123,8
139,7
146,0
152,4
171,5
161,9
187,3
161,9
200,0
200,0
215,9
200,0
241,3
39,7
50,8
54,0
76,2
66,7
95,2
82,6
95,2
101,6
127,0
120,6
146,0
146,0
165,1
165,1
203,2
165,1
203,2
165,1
203,2
203,2
217,4
203,2
242,8
Maximum BE (mm) for Various RPMs Q
Wt-kg
per
mm
WR2
kgm2
per mm
1750
1430
1170
870
720
580
540
or
less
0,00964
0,0159
0,0179
0,0248
0,0273
0,0557
0,0420
0,0559
0,0636
0,0718
0,0896
0,993
0,131
0,143
0,168
0,254
0,168
0,254
0,168
0,254
0,254
0,291
0,254
0,363
0,00000196
0,00000518
0,00000657
0,0000126
0,0000152
0,0000259
0,0000357
0,0000634
0,0000820
0,000104
0,000163
0,000200
0,000350
0,000415
0,000572
0,00131
0,000572
0,00131
0,000572
0,00131
0,00131
0,00172
0,00131
0,00268
1 371
1 549
1 600
1 752
1 778
1 905
1 981
2 133
2 209
2 260
2 413
2 463
2 641
2 692
2 819
3 124
2 819
3 124
2 819
3 124
3 124
3 225
3 124
3 403
1 524
1 727
1 778
1 930
1 981
2 108
2 209
2 362
2 438
2 514
2 667
2 717
2 921
2 997
3 124
3 454
3 124
3 454
3 124
3 454
3 454
3 581
3 454
3 784
1 676
1 905
1 955
2 133
2 184
2 336
2 438
2 616
2 692
2 794
2 946
3 022
3 251
3 302
3 454
3 810
3 454
3 810
3 454
3 810
3 810
3 962
3 810
4 191
1 955
2 209
2 286
2 463
2 540
2 717
2 819
3 022
3 124
3 225
3 403
3 505
3 759
3 835
3 987
4 445
3 987
4 445
3 987
4 445
4 445
4 597
4 445
4 851
2 159
2 438
2 514
2 717
2 794
2 971
3 098
3 237
3 454
3 556
3 759
3 860
4 140
4 216
4 394
4 876
4 394
4 876
4 394
4 876
4 876
5 054
4 876
5 334
2 387
2 717
2 794
3 022
3 098
3 327
3 454
3 708
3 835
3 962
4 191
4 292
4 597
4 699
4 902
5 435
4 902
5 435
4 902
5 435
5 435
5 613
5 435
5 943
2 463
2 794
2 870
3 124
3 200
3 429
3 556
3 835
3 962
4 064
4 292
4 419
4 749
4 851
5 029
5 588
5 029
5 588
5 029
5 588
5 588
5 791
5 588
6 121

s
Assembly torque rating is limited by coupling size, shaft end diameter or both.
Q Interpolate for intermediate speeds. Maximum BE is based on 70% of critical speed. Refer to the Falk for higher running speeds.
20 (M451-110)

Floating Shaft/Dimensions Millimeters
GASKET
FLEX HUB
RIGID HUB
GAP
RIGID HUB
FLEX HUB
SB
BETWEEN SHAFT ENDS
BE
F SD
GAP DISC
H
GAP
GAP DISC
H
LUBRICATE
THRU SLEEVES
J
GASKET
MINIMUM CLEARANCE
REQUIRED FOR ALIGNING
M
GASKET
GAP DISC
GAP
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
Max Bore
(mm) l
Flex
Hub
Rigid
Hub
50
65
78
98
111
134
160
183
200
220
244
289
65
80
98
118
140
163
196
216
235
266
290
340
Min Bore
(mm)
n
12,7
19,0
25,4
31,8
38,1
50,8
63,5
76,2
88,9
101
114
127

G51
G52
Lube
Wt
Per
Cplg
(kg)
4,08
8,16
13,6
24,9
38,6
61,2
90,7
129,3
181,4
251,7
...
...
4,54
9,07
15,9
27,2
43,1
68,0
99,8
136,1
195
263
324
508
0,0227
0,0408
0,0680
0,118
0,181
0,272
0,467
0,557
0,907
1,13
1,70
2,27
WtOne Cplg
No Borekg
SD
GASKET
Q
SIZE
GAP
SB
BETWEEN SHAFT ENDS
BE
L
LUBRICATE
THRU SLEEVES
FLEX HUB
GAP DISC
RIGID HUB
RIGID HUB
FLEX HUB
A
115,9
152,4
177,8
212,9
239,8
279,4
317,5
346,0
388,9
425,4
457,2
527,0
BE Min
RFFR
FRRF
133
159
197
241
279
324
419
508
533
572
597
673
92
105
129
162
189
219
248
281
316
367
397
470
Gap
42,9
49,3
62,0
77,0
91,2
106,4
120,6
134,9
153,2
168,1
188,2
220,7
68,6
86,4
105,2
130,6
152,4
177,8
209,6
235,0
254,0
279,4
304,8
355,6
2,5
2,5
2,5
2,5
2,5
2,5
4,1
4,1
5,1
5,1
6,6
8,4
83,8
105,2
126,5
154,9
108,3
211,3
245,4
274,1
305,8
334,3
366,0
424,9
14,0
19,0
19,0
21,8
21,8
28,4
28,4
28,4
38,1
38,1
25,4
28,4
38,9
47,8
59,4
71,6
83,8
97,5
111,3
122,9
140,7
158,0
169,2
195,6
39,6
46,2
58,4
73,7
87,9
102,1
115,3
130,8
147,3
172,7
186,4
220,2
48
56
69
81
94
107
122
135
152
173
183
208
42,2
48,8
61,0
76,2
90,4
104,6
119,4
134,6
152,4
177,8
193,0
228,6
4
4
4
5
5
6
7
8
9
9
10
13
(M451-110) 21
Type GV20 Standard Flanged Sleeve
Vertical Double Engagement/Dimensions Millimeters

LUBRICATE THRU SLEEVE
GAP
GASKET
H
B
H
BE - BETWEEN
SHAFT ENDS
CENTERING
COMPONENT
KIT
For Sizes 1010GV thru 1055GV, Type

GV10 Shrouded Bolts furnished
SIZE
H
D
F
A
Cplg Wt With
Max
Torque Allow
Min
No Bore-kg
Rating Speed Bore
Bore
(Nm)
rpm (mm) l (mm) n GV10 GV20
1010GV
1 139
1015GV
2 350
1020GV
4 270
1025GV
7 470
1030GV 12 100
1035GV 18 500
1040GV 30 600
1045GV 42 000
1050GV 56 600
1055GV 74 000
1060GV 90 400
1070GV 135 000
8000
6500
5600
5000
4400
3900
3600
3200
2900
2650
2450
2150
50
65
78
98
111
134
160
183
200
220
244
289
12,7
19,0
25,4
31,8
38,1
50,8
63,5
76,2
88,9
101,6
114,3
127,0
3,63
7,71
13,6
23,6
36,3
59,0
88,4
123
172
231
...
...
4,08
8,62
14,5
26,3
40,8
65,8
97,5
132
186
243
302
476
Lube
Wt
(kg)
0,0816
0,1361
0,2268
0,4082
0,6350
0,9979
1,45
2,00
2,86
3,62
4,81
7,08
22 (M451-110)
A
BE
Gap
115,8
152,4
177,8
212,9
239,8
279,4
317,5
346,0
388,9
425,4
457,2
527,0
88,9
101,1
126,5
157,5
186,4
218,2
246,9
276,9
313,4
343,4
384,0
450,6
38,9
45,0
57,7
71,6
86,1
100,3
112,3
125,7
144,0
159,0
177,8
207,8
68,6
86,4
105,2
130,6
152,4
177,8
209,6
235,0
254,0
279,4
304,8
355,6
83,8
105,2
126,5
154,9
180,3
211,3
245,4
274,1
305,8
334,3
366,0
424,9
14,0
19,0
19,0
21,8
21,8
28,4
28,4
28,4
38,1
38,1
25,4
28,4
38,9
47,8
59,4
71,6
83,8
97,5
111,3
122,9
140,7
158,0
169,2
195,6
46
56
71
86
102
125
140
158
175
196
221
254
32,5
38,6
51,3
65,3
79,8
94,0
105,9
116,3
134,6
149,6
168,1
194,8
23,9
23,9
23,9
26,9
26,9
30,2
35,1
44,2
44,2
44,2
47,8
61,0
11
11
11
14
14
18
22
25
25
25
29
35
SIZE
H
1010GV
1015GV
1020GV
1025GV
1030GV
1035GV
1040GV
1045GV
1050GV
1055GV
1060GV
1070GV
Type GV52 Standard Flanged Sleeve
Vertical Single Engagement/Dimensions Millimeters
Use G52
at Top

A
F
LUBRICATE
THRU SLEEVE
D
FLEX HUB
J
B
R
Minimum
Distance
Between
Shafts
Floating
Shaft
Design
GAP
H
H
BE - BETWEEN
SHAFT ENDS
GASKET
CENTERING
COMPONENT
KIT
RIGID HUB
For Sizes 1010GV thru 1055GV, Type

GV51 Shrouded Bolts furnished
Use GV52
at Bottom
SIZE
H
1010GV
1015GV
1020GV
1025GV
1030GV
1035GV
1040GV
1045GV
1050GV
1055GV
1060GV
1070GV
Torque
Allow
Rating
Speed
(Nm)
rpm
t
1 139
2 350
4 270
7 470
12 100
18 500
30 600
42 000
56 600
74 000
90 400
135 000
7000
5500
4600
4000
3600
3100
2800
2600
2400
2200
2100
1800
Max Bore
(mm) l
Flex
Hub
50
65
78
98
111
134
160
183
200
220
244
289
Cplg Wt With
Min
No Bore-kg
Bore
Rigid (mm) n
GV51 GV52
Hub
65
80
98
118
140
163
196
216
235
266
290
340
12,7
19,0
25,4
31,8
38,1
50,8
63,5
76,2
88,9
101,6
114,3
127,0
4,08
8,16
14,5
24,9
38,6
61,2
93,0
129
184
254
...
...
4,54
9,07
15,9
27,2
43,1
68,0
102
138
197
265
390
517
Lube
Wt
(kg)
0,0363
0,0544
0,0907
0,1814
0,2722
0,4536
0,6804
0,9072
1,36
1,68
2,27
3,27
A
BE Gap
115,8
152,4
177,8
212,9
239,8
279,4
317,5
346,0
388,9
425,4
457,2
527,0
86,9
99,6
124,5
155,2
183,9
214,1
243,3
273,6
309,6
350,0
385,6
454,2
38,9
45,0
57,7
71,6
86,1
100,3
112,3
125,7
144,0
159,0
177,8
207,8
68,6
86,4
105,2
130,6
152,4
177,8
209,6
235,0
254,0
279,4
304,8
355,6
83,8
105,2
126,5
154,9
180,3
211,3
245,4
274,1
305,8
334,3
366,0
424,9
14,0
19,0
19,0
21,8
21,8
28,4
28,4
28,4
38,1
38,1
25,4
28,4
38,9
47,8
59,4
71,6
83,8
97,5
111,3
122,9
140,7
158,0
169,2
195,6
39,6
46,2
58,4
73,7
87,9
102,1
115,3
130,6
147,3
172,7
186,4
220,2
45,7
55,9
71,1
86,4
101,6
124,5
139,7
157,5
175,3
195,6
221,0
254,0
131,6
152,4
182,9
217,7
247,7
297,9
340,4
388,1
423,7
464,3
522,2
615,2
32,5
38,6
51,3
65,3
79,8
94,0
105,9
116,3
134,6
149,6
168,1
194,8
14,7 4
14,7 4
14,7 4
16,3 5
16,3 5
18,0 7
22,0 8
26,7 9
27,7 8
27,7 8
30,9 8
39,1 10
SIZE
H
1010GV
1015GV
1020GV
1025GV
1030GV
1035GV
1040GV
1045GV
1050GV
1055GV
1060GV
1070GV
Torque Rating is for coupling only; refer to Page 20 for floating shaft selection and ratings.
Q Allowable speed listed is for GV52 coupling only; refer to Page 20 for floating shaft selection and running speed.
(M451-110) 23
Types G62,
G63 & G66 Standard Flanged Sleeve
Brakewheel/Disc Brake/Dimensions Millimeters

Straight Bores Wheel Sizes 177,8 Millimeters Diameter & Larger

JC
MC

MC
MD
MC
MD
BRAKE CL
M
RIGID HUB
NC
BRAKE CL
NC
DISC CL
FLEX HUB
E
NB
GAP
C
AB
NB
GAP
L
LUBRICATE
THRU SLEEVE
65
80
98
118
140
163
196
216
235
266
290
340
12,7
19,0
25,4
31,8
38,1
50,8
63,5
76,2
88,9
101,6
114,3
127,0
4,54
9,07
15,9
29,5
43,1
68,0
97,5
136
191
249
306
485
4,54
9,07
15,9
27,2
43,1
68,0
99,8
136
195
263
324
508
0,0454
0,0907
0,1361
0,2722
0,4082
0,5670
0,9072
1,1340
1,8688
2,3224
3,4019
4,4452
0,0272
0,0544
0,0907
0,1588
0,2268
0,3402
0,5443
0,6350
1,1340
1,3608
1,9278
2,6082
AC
LUBRICATE
THRU SLEEVE
Double Engagement Type G63 s
Brake
wheel
Size t
50
65
78
98
111
134
160
183
200
220
244
289
Single Engagement Type G66
Max
Cplg Wt With No
Straight
Lube Wt
Bore-kg Less
Bore
(mm)
(kg)
Brake
Wheel
l
Rating
Min
CPLG
of
Bore
SIZE
Coup(mm)
H
Dia.
ling Flex Rigid n
G62
G62
(Min)
G66
G66
(Nm)
Hub Hub
G63
G63
AB
(mm)
Double Engagement Type G62
251
569
1 050
1 897
3 117
4 810
7 317
10 027
13 550
17 784
23 035
33 469
AB
JB
1010G
1010G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
GAP
C
JB
177,8
203,2
244,3
289
320,5
371,3
428,7
457,2
492,2
530,3
584,2
660,4
NB
A
B
A
115,8
152,4
177,8
212,9
239,8
279,4
317,5
346,0
388,9
425,4
457,2
527,0
Gap
G66
With
G62 Std
G63 Length
Hubs
98,6
114,3
139,7
173,0
201,4
238,3
266,7
296,7
339,6
369,8
409,4
476,3
96,3
112,3
137,2
169,7
198,1
233,2
261,9
292,1
334,5
374,9
410,5
479,0
42,9
49,3
62,0
77,0
91,2
106,4
120,6
134,9
153,2
168,1
188,2
220,7
68,6
86,4
105,2
130,6
152,4
177,8
209,6
235,0
254,0
279,4
304,8
355,6
2,5
2,5
2,5
2,5
2,5
2,5
4,1
4,1
5,1
5,1
6,6
8,4
83,8
105,2
126,5
154,9
180,3
211,3
245,4
274,1
305,8
334,3
366,0
424,9
14,0
19,0
19,0
21,8
21,8
28,4
28,4
28,4
38,1
38,1
25,4
28,4
38,9
47,8
59,4
71,6
83,8
97,5
111,3
122,9
140,7
158,0
169,2
195,6
39,6
46,2
58,4
73,7
87,9
102,1
115,3
130,6
147,3
172,7
186,4
220,2
50,8
61,0
76,2
91,4
106
129
144
165
182
203
228
266
42,2
48,8
61,0
76,2
90,4
104,6
119,4
134,6
152,4
177,8
193,0
228,6
9,7
12,7
12,7
14,2
14,2
19,0
19,0
19,0
25,4
25,4
25,4
25,4
G62
G66
G63
13
16
16
19
19
25
25
27
33
33
33
35
14
17
17
19
19
25
26
27
34
34
36
38
Maximum rim velocity is 182,88 meters per minute. Brakewheel must be balanced if peripheral speed exceeds 182,88 meters per minute.
Q Dimensions and allowable speed vary with application; consult Falk..
s
Dimensions AC and JC depend upon customer caliper specifications.
24 (M451-110)
Types
G62/G66 Standard Flanged Sleeve
Brakewheel (for AISE Brakes)/Dimensions Millimeters

Taper Bores Wheel Sizes 203,2 Millimeters 762 Millimeters Diameter & Larger
MINIMUM CLEARANCE REQUIRED

FOR ALIGNING.
JB
MA
MA
NC
GAP
C
ZD
ZD
1015G 802 2860

1015G 803,804 2290
1020G 806 1760
1025G 808 1760
1025G 810 1430
1030G 812 1200
1035G 816 1200
1040G 818
995
1040G 820
995
1050G 822
765
1050G 824
765
NC
BASE
LINE
RIGID HUB
AB
NB
GAP
GAP
ZD
ZE
ZE
MOTOR END
MOTOR END
ZE
Brakewheel
Allow
Dia. x Face t Wheel CPLG Mill Speed Brake
Draw- SIZE
Motor rpm Rating
H
ing
Dimensions
s
Size
(Nm)
No.
(mm)
AB x JB
330155
330156
330158
330159
330160
330162
330163
330164
330165
330166
330167
BRAKE CL
FLEX
HUB
BASE
LINE
FLEX HUB
AB
136
271
745
745
1 355
2 710
2 710
5 420
5 420
12 195
12 195

(Rigid Hub Taper and C Bored)
Figure 3

(Flex Hub Taper Bored)
Figure 2
Double Engagement Type G62

(One Hub Taper Bored)
Figure 1
203,2 x 82,6
254,0 x 95,3
330,2 x 146,1
330,2 x 146,1
406,4 x 171,5
482,6 x 222,3
482,6 x 222,3
584,2 x 285,8
584,2 x 285,8
762 x 362
762 x 362
NC
NB
MAX.
BORE
MAX.
BORE
RIGID
HUB
AB
NB
CL
BRAKE
BASE
LINE
FLEX HUB
MAX.
BORE
CL
MD
MB
MB
BRAKE
FLEX
HUB

FOR ALIGNING.
JB
MC

FOR ALIGNING.
JB
Brake Manufacturer
& Catalog Number
C-H E.C. &
G.E.
Co.
M.
8
10
13
13
16
19
19
23
23
30
30
T-08
T-10
T-13
T-13
T-16
T-19
T-19
T-23
T-23
...
...
A100
A101
A102
A102
A103
A104
A104
A105
A105
...
...
West
TM83
TM1035
TM1355
TM1355
TM1665
TM1985
TM1985
TM2311
TM2311
.
.
NB
Gap
MA
MB
Max
MC
MD
Max
Fig
1&3
Fig
2
49,3
49,3
62,0
77,0
77,0
91,2
106,4
120,6
120,6
153,2
153,2
46,2
46,2
58,4
73,7
73,7
87,9
102,1
115,6
115,6
147,3
147,3
61,0
61,0
76,2
91,4
91,4
106,7
129,5
144,8
144,8
182,9
182,9
114,3
127,0
142,7
158,8
162,1
177,8
180,3
208,3
211,1
215,9
244,3
73,7
73,7
88,9
104,1
119,9
149,4
167,1
198,6
209,8
270,0
247,9
14,2
22,4
19,1
28,4
3,0 Q
6,4 Q
3,0
0
11,2 Q
11,2
4,8
15,5
23,4
20,3
29,0
3,6
5,8
3,0
12,7
9,9 Q
9,4 Q
6,4
NC
ZD
ZE
37,3
51,6
73,9
81,0
68,3
84,1
88,1
116,6
105,7
136,7
152,4
23,9
25,4
28,7
31,8
35,1
38,1
41,4
44,5
33,3
44,5
60,2
76,2
88,9
101,6
114,3
114,3
127,0
127,0
139,7
152,4
171,5
184,2
Fig Fig
1 2&3
16
16
16
19
19
19
25
25
25
33
33
17
17
17
19
19
19
25
27
27
35
35
For standard AISE and 600 series brakes, refer to Table 6, Page 34.
s
Based on maximum rim velocity of 182,88 meters per minute.
Q Symbol indicates that Dimension NB and the brakewheel centerline are to the left of the hub face.
(M451-110) 25
Type
GL20 Standard Flanged Sleeve
Slide Double Engagement/Dimensions Millimeters

GL
M
M
SLEEVE
CENTER
PLATE
GAP
FLEX
HUB
J
GASKET
C
D
GAP
FLEX
FLEX
HUB
HUB
LUBRICATE
THRU
SLEEVE

GAP DISC
M
M
(BOTH SIDES)
CENTER
PLATE

GL
M
M
SLEEVE
CENTER
PLATE
J
B
Type GL20-1
Long Tooth Sleeve
Reversed Std. Hubs
Center Plate
J
GASKET
C
F
C
D
GAP
FLEX
FLEX
HUB
HUB
LUBRICATE
THRU
SLEEVE
J
GASKET
Type GL20-2
Long Tooth Sleeves
Cutoff Long Hubs
Center Plate
FLEX HUB
LUBRICATE
THRU
SLEEVE
Type GL20-4
Std. Tooth Sleeves
Reversed Std. Hubs
Center Plate
Choosing an Assembly
Select the assembly that provides a Total T dimension from the table below equal to the application requirements.
GL20-1 Moderate slide capacity, moderate price.
GL20-2 Greatest slide capacity, highest price.
GL20-4 Least slide capacity, lowest price.
Torque
Rating
(Nm)
Allow
Speed
rpm
Max Bore
(mm) l
Min
Bore
(mm) n
Cplg Wt
With
No Bore-kg
Lube
Wt
(kg)
1010GL
1015GL
1020GL
1025GL
1030GL
1035GL
1040GL
1045GL
1050GL
1055GL
1060GL
1070GL
1 139
2 350
4 270
7 470
12 100
18 500
30 600
42 000
56 600
74 000
90 400
135 000
5300
4300
3700
3300
2900
2600
2400
2100
1900
1800
1600
1400
50
65
78
98
111
134
160
183
200
220
244
289
12,7
19,0
25,4
31,8
38,1
50,8
63,5
76,2
88,9
101,6
114,3
127,0
4,54
9,07
15,9
29,5
40,8
68,0
99,8
136
193
254
318
499
0,0227
0,0363
0,0635
0,1134
0,1814
0,2722
0,4536
0,5080
0,9072
0,1314
0,5876
1,1772
115,8
152,4
177,8
212,9
239,8
279,4
317,5
346,0
388,9
425,4
457,2
527,0
42,9
49,3
62,0
77,0
91,2
106,4
120,6
134,9
153,2
168,1
188,2
220,7
68,6
86,4
105,2
130,6
152,4
177,8
209,6
235,0
254,0
279,4
304,8
355,6
83,8
105,2
126,5
154,9
180,3
211,3
245,4
274,1
305,8
334,3
366,0
424,9
14,0
19,0
19,0
21,8
21,8
28,4
28,4
28,4
38,1
38,1
25,4
28,4
38,9
47,8
59,4
71,6
83,8
97,5
111,3
122,9
140,7
158,0
169,2
195,6
SIZE
SIZE
H
1010GL
1015GL
1020GL
1025GL
1030GL
1035GL
1040GL
1045GL
1050GL
1055GL
1060GL
1070GL
SIZE
1010GL
1015GL
1020GL
1025GL
1030GL
1035GL
1040GL
1045GL
1050GL
1055GL
1060GL
1070GL
Type GL20-1
B
Max
96,3
127,3
150,6
187,7
227,3
273,6
320,3
355,3
408,2
470,2
503,7
591,8
53,8
59,7
77,2
93,5
108,2
124,5
138,7
154,4
175,5
190,8
211,6
245,4
Type GL20-2
T (Max)
Gap
Each
Total
Min
Max
B
Max
12,7
10,4
94,0
12,2
17,8
24,6
32,3
34,8
41,9
57,9
53,1
62,0
2,5
20,8
18,8
24,4
35,6
49,3
64,5
69,6
83,8
115,8
106,2
124,0
8
8
8
9
9
11
15
16
18
18
21
26
10
29
27
34
45
61
79
86
102
134
127
150
126,2
152,7
186,2
231,4
263,4
314,7
362,5
405,6
459,5
510,3
563,1
664,5
58,4
68,6
83,8
101,6
91,4
104,1
119,4
129,5
149,9
167,6
182,9
210,8
Type GL20-4
T (Max)
Gap
Each
Total
Min
Max
B
Max
16,3
23,1
27,2
34,0
35,8
45,2
53,3
59,9
67,6
78,0
82,8
98,3
32,5
46,2
54,4
68,1
71,6
90,4
106,7
119,9
135,1
156,0
165,6
196,6
8
8
8
9
9
11
15
16
18
18
21
26
40
54
62
78
81
102
121
136
153
174
187
223
96,3
127,3
150,6
187,7
227,3
273,6
320,3
355,3
408,2
470,2
503,7
591,8
53,8
59,7
77,2
93,5
108,2
124,5
138,7
154,4
175,5
190,8
211,6
245,4
T (Max)
Gap
Each
Total
Min
Max
2,0
7,4
9,9
6,1
11,4
14,0
16,3
19,3
20,6
21,1
24,6
26,9
4,3
15,0
20,1
12,4
23,1
27,9
32,5
38,6
41,4
42,2
49,5
54,1
6
14
7
21
22
33
47
47
61
92
78
96
10
29
27
34
45
61
79
86
102
134
127
150
Gap discs are not required for Sizes 1010 and 1020GL.
26 (M451-110)
GL52 Standard Flanged Sleeve
Type
Slide Single Engagement/Dimensions Millimeters

FOR ALIGNING
M
GL SLEEVE
GL SLEEVE
C
F
L
MIN.
GAP
MAX.
FLEX
HUB
LUBRICATE
THRU
SLEEVE

FOR ALIGNING
H H
J
BB
Q
GASKET
A
F
MIN.
GAP
MAX.
FLEX
HUB
LUBRICATE
THRU
SLEEVE
RIGID
HUB
Q
GASKET
Type GL52-1 Long Tooth Sleeve

Reversed Std. Hub
RIGID
HUB
Type GL52-2 Long Tooth Sleeve

Cutoff Long Hub
Choosing an Assembly
Select the assembly that provides a Total T dimension from the table below equal to the application requirements.
GL52-1 Moderate slide capacity, moderate price.
GL52-2 Greatest slide capacity, highest price.
Torque
Rating
(Nm)
Allow
Speed
rpm
1010GL
1 139
1015GL
2 350
1020GL
4 270
1025GL
7 470
1030GL 12 100
1035GL 18 500
1040GL 30 600
1045GL 42 000
1050GL 56 600
1055GL 74 000
1060GL 90 400
1070GL 135 000
5300
4300
3700
3300
2900
2600
2400
2100
1900
1800
1600
1400
SIZE
H
Max Bore (mm) l

Flex
Hub
Rigid
Hub
50
65
78
98
111
134
160
183
200
220
244
289
65
80
98
118
140
163
196
216
235
266
290
340
Cplg Wt
Min
With
Bore
No Bore
(mm) n
(kg)
12,7
19,0
25,4
31,8
38,1
50,8
63,5
76,2
88,9
101,6
114,3
127,0
H See Page 13 for General Information and Reference Notes
4,54
9,07
15,9
29,5
43,1
68,0
99,8
136
195
263
324
510
Lube
Wt
(kg)
0,1361
0,0227
0,0363
0,0635
0,1134
0,1814
0,2722
0,3402
0,5443
0,7257
0,9616
1,3608
115,8
152,4
177,8
212,9
239,8
279,4
317,5
346,0
388,9
425,4
457,2
527,0
42,9
49,3
62,0
77,0
91,2
106,4
120,6
134,9
153,2
168,1
188,2
220,7
68,6
86,4
105,2
130.6
152,4
177,8
209,6
235,0
254,0
279,4
304,8
355,6
2,5
2,5
2,5
2,5
2,5
2,5
4,1
4,1
5,1
5,1
6,6
8,4
83,8
105,2
126,5
154,9
180,3
211,3
245,4
274,1
305,8
334,3
366,0
424,9
14,0
19,0
19,0
21,8
21,8
28,4
28,4
28,4
38,1
38,1
25,4
28,4
38,9
47,8
59,4
71,6
83,8
97,5
111,3
122,9
140,7
158,0
169,2
195,6
39,6
46,2
58,4
73,7
87,9
102,1
115,3
130,6
147,3
172,7
186,4
220,2
42,2
48,8
61,0
76,2
90,4
104,6
119,4
134,6
152,4
177,8
193,0
228,6
SIZE
H
1010GL
1015GL
1020GL
1025GL
1030GL
1035GL
1040GL
1045GL
1050GL
1055GL
1060GL
1070GL
Type GL52-1
SIZE
H
1010GL
1015GL
1020GL
1025GL
1030GL
1035GL
1040GL
1045GL
1050GL
1055GL
1060GL
1070GL
Type GL52-2
Gap
Gap
B
Max
T
Max
Min
Max
B
Max
T
Max
Min
Max
90,2
112,3
136,1
169,7
204,0
241,3
279,4
314,7
356,1
412,5
444,8
524,0
53,8
59,7
84,8
93,5
108,2
124,5
138,7
154,4
175,5
190,8
211,6
245,4
3,6
12,7
11,7
14,5
20,1
27,2
36,3
38,9
47,0
63,0
59,7
70,4
4
4
4
5
5
6
7
8
9
9
10
13
8
17
16
19
25
33
43
47
56
72
70
83
105,2
125,0
153,9
191,8
222,0
261,9
300,5
337,8
381,8
432,6
474,5
560,3
58,4
68,6
83,8
101,6
91,4
104,1
119,4
129,5
149,9
167,6
182,9
210,8
18,5
25,4
29,5
36,3
38,1
47,8
57,4
64,0
72,6
83,1
89,4
106,7
4
4
4
5
5
6
7
8
9
9
10
13
23
30
34
41
43
53
65
72
81
92
100
119
(M451-110) 27
Type
G70
Disconnect (Inching Drives)/Dimensions Millimeters

FOR ALIGNING
M
T
LUBRICATE GEAR TEETH AND

SLEEVE PIN GROOVE WITH
MOLYKOTE BR-2 PLUS
OR EQUIVALENT.
V
ZG
AC
GAP
P
C
AB
D
AA
Driving
End
Driven
End
AE
B
Optional hand operated shifter mechanism to shift and

secure the proper position of the sleeve assembly.
SIZE
H
Cplg Wt
Torque Allow Max
Min
With No
Rating Speed Bore
Bore
Bore
(Nm) rpm (mm) l (mm) n
(kg)
1010G
1 139
1015G
2 350
1020G
4 270
1025G
7 470
1030G 12 100
1035G 18 500
1040G 30 600
1045G 42 000
1050G 56 600
1055G 74 000
1060G 90 400
1070G 135 000
630
500
400
330
280
240
200
180
170
150
140
120
50
65
78
98
111
134
160
183
200
220
244
289
12,7
19,0
25,4
31,8
38,1
50,8
63,5
76,2
88,9
101,6
114,3
127,0
4,08
6,80
13,6
24,0
36,3
55,8
83,0
118,8
160,1
199,1
273,5
424,1
B
AA
AB
AC
AE
ZG
Gap
115,8
120,9
152,9
188,5
215,9
246,4
269,7
305,8
338,8
356,6
406,9
466,3
42,9
49,3
62,0
77,0
91,2
106,4
120,6
134,9
153,2
168,1
188,2
220,7
68,6
86,4
105,2
130,6
152,4
177,8
209,6
235,0
254,0
279,4
304,8
355,6
69,6
68,6
87,9
106,7
119,9
133,6
142,7
163,1
177,8
180,3
210,8
238,8
69,6
68,6
87,9
106,7
119,9
133,6
142,7
163,1
177,8
180,3
210,8
236,2
30,0
29,5
38,1
48,3
54,9
63,0
67,6
77,2
84,3
85,9
100,1
116,8
21,8
21,3
29,0
37,6
42,7
48,3
52,8
59,9
67,1
68,1
81,8
93,2
97,0
120,9
145,8
172,7
201,2
231,1
269,2
298,2
331,2
356,6
396,7
455,7
83,8
107,4
129,5
156,5
181,9
212,1
250,2
275,6
308,9
334,3
366,0
424,9
8,1
8,1
11,2
11,2
14,2
14,2
14,2
17,3
17,3
17,3
19,3
19,3
59,9
58,9
78,2
97,0
110,2
124,0
133,1
153,4
167,6
170,2
201,2
229,4
14,7
12,7
17,8
21,8
24,4
26,9
27,4
31,5
34,8
32,8
42,4
49,8
3
3
3
5
5
6
6
8
8
8
8
10
28 (M451-110)
SIZE
H
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
Type
G72
Disconnect/Dimensions Millimeters
LUBRICATE SLIDING SURFACES WITH
MOLYKOTE BR-2 PLUS OR EQUIVALENT
2 PINS LOCATED
180 APART
AD

FOR ALIGNING
AC
AA
GAP
AB
A
F
FREE RUNNING HUB
B
LONG HUB
Optional hand operated shifter mechanism to shift and

secure the proper position of the sleeve assembly.
SIZE
H
Max Bore
Cplg Wt Lube
Torque Allow (mm) l
Min
With No Wt
Rating Speed
Bore
Bore
(kg)
(Nm) rpm Long Free (mm) n
(kg)
Hub Hub
1010G 1 139
1015G 2 350
1020G 4 270
1025G 7 470
1030G 12 100
1035G 18 500
1040G 30 600
1045G 42 000
1050G 56 600
1055G 74 000
1060G 90 400
1070G 135 000
4200
3200
2450
2000
1650
1530
1200
1060
950
860
830
680
50
65
78
98
111
134
160
183
200
220
244
289
38
52
68
83
102
110
141
157
187
187
219
276
12,7
19,0
25,4
31,8
38,1
50,8
63,5
76,2
88,9
101,6
114,3
127,0
6,80
13,2
22,7
35,8
52,2
81,6
121
152
209
278
367
524
0,0318
0,0544
0,0907
0,1724
0,2722
0,4082
0,6804
0,7711
1,3608
1,6783
2,3814
3,2659
A
AA
AB
AC
AD
Gap
115,8
152,4
177,8
212,9
239,8
279,4
317,5
346,0
388,9
425,4
457,2
527,0
128,5
147,6
179,3
214,4
245,9
276,4
306,1
314,5
360,4
385,8
465,1
479,6
42,7
52,3
62,0
73,2
98,6
101,6
112,3
122,4
142,7
168,1
180,8
196,9
68,6
86,4
105,2
130,6
152,4
177,8
209,6
235,0
254,0
279,4
304,8
355,6
83,8
105,2
126,5
154,9
180,3
211,3
245,4
274,1
305,8
334,3
366,0
424,9
58,4
76,2
83,8
91,4
106,7
104,1
124,5
139,7
182,9
184,2
193,5
266,7
57,2
76,2
98,6
120,7
146,1
158,8
203,2
225,6
254,0
254,0
292,1
355,6
82,6
91,9
114,3
136,7
142,7
168,1
187,5
184,2
209,6
209,6
276,4
273,0
12,7
14,2
22,4
22,4
25,4
28,4
31,8
39,6
44,5
53,8
50,8
57,2
158,8
184,2
196,8
228,6
247,6
301,8
352,6
393,7
381,0
450,9
463,6
584,2
127,0
152,4
165,1
190,5
215,9
269,7
295,1
330,2
323,8
400,0
422,1
508,0
15,7
15,7
15,7
19,1
22,4
22,4
25,4
25,4
25,4
28,4
28,4
28,4
93,5
108,2
136,7
165,1
199,6
219,5
245,4
251,7
283,5
338,1
369,8
383,0
3
3
3
5
5
6
6
8
8
8
8
10
SIZE
H
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
(M451-110) 29
Type
GP20/52/82 Standard Flanged Sleeve
Insulated/Dimensions Millimeters
Type GP20 Double Engagement Coupling
Type GP52 Single Engagement Coupling

M
GAP
LUBRICATE
THRU SLEEVE
RIGID HUB
FLEX HUB
F
LUBRICATE
THRU SLEEVE
LUBRICATE
THRU SLEEVE
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
Q
.125
B
Max Bore
Cplg Wt With
Allow
Min
Lube Wt-kg
Torque
(mm) l
No Bore-kg
Speed
Bore
Rating
rpm
(mm)
Flex Rigid n
(Nm)
GP20 GP52 GP82 GP20 GP52
Hub
Hub
7 470
12 100
18 500
30 600
42 000
56 600
74 000
90 400
135 000
5000
4400
3900
3600
3200
2900
2650
2450
2150
98
111
134
160
183
200
220
244
289
118
140
163
196
216
235
266
290
340
.125
SIZE
GAP
31,8
38,1
50,8
63,5
76,2
88,9
101,6
114,3
127,0
29,5
43,1
68,0
97,5
136.1
190,5
249,5
306,2
485,3
27,2
43,1
68,0
99,8
136,1
195,0
263,1
324,3
508,0
27,2
43,1
70,3
102,1
140,6
204,1
281,2
335,7
535,2
0,2268
0,3629
0,5443
0,9072
1,04
1,77
2,22
3,18
4,35
Type GP82 Rigid Coupling
0,1179
0,1814
0,2722
0,4672
0,5670
0.9072
1,13
1,70
2,27
GAP
INSULATOR
WASHERS
INSULATOR
BUSHINGS
Q
.125
Q
B
INSULATOR
CENTER PLATE
SIZE
H
1025GP
1030GP
1035GP
1040GP
1045GP
1050GP
1055GP
1060GP
1070GP
Flange Bolt
Dia & Length Torque
(in.)
(Nm)
.500-13 x 3.00
.500-13 x 3.00
.625-11 x 4.00
.625-11 x 4.00
.625-11 x 4.00
.750-10 x 5.00
.750-10 x 5.00
.750-10 x 4.00
.875- 9 x 4.50
30 (M451-110)
47,5
47,5
94,9
94,9
94,9
163
163
163
203
A
212,9
239,8
279,4
317,5
346,0
388,9
425,4
457,2
527,0
B
GP20
GP52
GP82
162,1
190,2
222,2
251,0
280,9
317,2
347,5
387,1
454,4
158,5
186,9
217,2
245,9
276,1
312,2
352,6
388,1
456,7
155,4
183,9
212,3
241,8
272,3
307,8
358,6
389,1
460,2
77,0
91,2
106,4
120,6
134,9
153,2
168,1
188,2
220,7
130,6
152,4
177,8
209,6
235,0
254,0
279,4
304,8
355,6
2,5
2,5
2,5
4,1
4,1
5,1
5,1
6,6
8,4
154,9
180,3
211,3
245,4
274,1
305,8
334,3
366,0
424,9
21,8
21,8
28,4
28,4
28,4
38,1
38,1
25,4
28,4
71,6
83,8
97,5
111,3
122,9
140,7
158,0
169,2
195,6
73,7
87,9
102,1
115,3
130,6
147,3
172,7
186,4
220,2
91,4
106,7
129,5
144,8
165,1
182,9
203,2
228,6
266,7
76,2
90,4
104,6
119,4
134,6
152,4
177,8
193,0
228,6
SIZE
Gap
GP20
GP52
GP82
8
8
10
10
11
11
11
11
13
9
9
9
11
11
12
12
14
16
9
9
9
12
12
14
14
17
20
1025GP
1030GP
1035GP
1040GP
1045GP
1050GP
1055GP
1060GP
1070GP
Type
G82 Standard Flanged Sleeve
Rigid/Dimensions Millimeters
E
L
GAP
A
F
Type G81 Shrouded Bolts furnished

only when specified on order. Sizes
1060G and 1070G available only
as Type G82.
Q
B
Cplg Wt With
No Bore-kg
Torque
Rating
(Nm)
Allow
Speed
rpm
Max
Bore
(mm) l
Min
Bore
(mm) n
G81
G82
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
1 139
2 350
4 270
7 470
12 100
18 500
30 600
42 000
56 600
74 000
90 400
135 000
8000
6500
5600
5000
4400
3900
3600
3200
2900
2650
2450
2150
65
80
98
118
140
163
196
216
235
266
290
340
12,7
19,0
25,4
31,8
38,1
50,8
63,5
76,2
88,9
101,6
114,3
127,0
4,08
8,62
13,6
24,9
40,8
61,2
95,3
132
188
268
...
...
4,54
9,07
15,9
27,2
43,1
70,3
102
141
204
281
336
535
SIZE
A
Gap
115,9
152,4
177,8
212,9
239,8
279,4
317,5
346,0
388,9
425,4
457,2
527,0
84,3
97,5
121,9
152,4
180,8
209,3
238,8
269,2
304,8
355,6
386,1
457,2
2,5
2,5
2,5
2,5
2,5
2,5
4,1
4,1
5,1
5,1
6,6
8,4
83,8
105,2
126,5
154,9
180,3
211,3
245,4
274,1
305,8
334,3
366,0
424,9
14,0
19,0
19,0
21,8
21,8
28,4
28,4
28,4
38,1
38,1
25,4
28,4
39,6
46,2
58,4
73,7
87,9
102,1
115,3
130,6
147,3
172,7
186,4
220,2
42,2
48,8
61,0
76,2
90,4
104,6
119,4
134,6
152,4
177,8
193,0
228,6
5
5
5
5
5
5
8
8
10
10
13
17
SIZE
H
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
(M451-110) 31
Type
GV82 Standard Flanged Sleeve
Rigid Thrust/Dimensions Millimeters
Type GV82 couplings are used as rigid connections for the low
speed shaft of a gear drive and a mixer shaft or suspended load.
The coupling carries the torque load, weight of the shaft and
impeller, thrust forces and resulting bending moments.
When a rigid coupling is required, the following additional
information
is necessary.
1. Required thrust capacity and direction of thrust.
2. Radial force at impeller.
3. Distance from the center of coupling fastener flange to the
center of the impeller.
4. Weight of shaft and impeller.
DOWEL PINS
F
KEYWAY
U
GAP
L
E
H
H
L
B
Q
RIGID COUPLING
U
X-DIAMETER PILOT HOLE THRU ONE

WALL IN EACH HUB AT 90 TO KEYWAY
FOR W-DOWEL. AFTER MOUNTING
HUBS, DRILL AND REAM THRU FOR .0010"T
TO .0005"L DOWEL FIT. STAKE DOWELS
IN PLACE.
MIXER SHAFT
SIZE
H
Torque
Rating
(Nm)
1010GV
1 139
1015GV
2 350
1020GV
4 270
1025GV
7 470
1030GV 12 100
1035GV 18 500
1040GV 30 600
1045GV 42 000
1050GV 56 600
1055GV 74 000
1060GV 90 400
1070GV 135 000
Hub Bore
Range
(mm) l
34,9
41,3
63,5
82,6
88,9
101,6
114.3
127,0
146,0
146,0
171,4
171,4
57,2
69,8
82,6
101,6
114,3
133,4
158,8
177,8
196,8
215,9
235,0
273,1
Cplg Wt
With No
Bore-kg
4,5
9,1
15,9
27,2
43,1
70,3
102
141
204
281
336
535
W
A
115,9
152,4
177,8
212,9
239,8
279,4
317,5
346,0
388,9
425,4
457,2
527,0
84,3
97,5
121,9
152,4
180,8
209,3
238,8
269,2
304,8
355,6
386,1
457,2
2,5
2,5
2,5
2,5
2,5
2,5
4,1
4,1
5,1
5,1
6,6
8,4
83,8
105,2
126,5
154,9
180,3
211,3
245,4
274,1
305,8
334,3
366,0
424,9
14,0
19,0
19,0
21,8
21,8
28,4
28,4
28,4
38,1
38,1
25,4
28,4
39,6
46,2
58,4
73,7
87,9
102,1
115,3
130,6
147,3
172,7
186,4
220,2
42,2
48,8
61,0
76,2
90,4
104,6
119,4
134,6
152,4
177,8
193,0
228,6
9,7
12,7
19,1
25,4
28,4
31,8
35,1
38,1
44,5
44,5
50,8
50,8
H Refer to Page 13 for General Information and other Reference Notes.
Dowel Dia
x Length
9,5
12,7
19,1
25,4
28,6
31,8
34,9
38,1
44,4
44,4
50,8
50,8
x
x
x
x
x
x
x
x
x
x
x
x
Dowel
Hole-Dia
+.0,0127
.0,0000
81,8
103,1
124,0
151,9
176,8
208,3
241,8
270,0
301,2
330,2
361,2
420,6
9,5
12,7
19,0
25,4
28,5
31,7
34,9
38,1
44,4
44,4
50,8
50,8
Gap
8,7
11,9
18,3
23,8
27,0
30,2
33,4
36,5
42,9
42,9
49,2
49,2
5
5
5
5
5
5
8
8
10
10
13
17
SIZE
H
1010GV
1015GV
1020GV
1025GV
1030GV
1035GV
1040GV
1045GV
1050GV
1055GV
1060GV
1070GV
Dowels: diameters, +.000,-.001 material, AISI 4140 hardness, 310-350HB; furnished by Falk. Customer is responsible for checking and furnishing driven shaft with
satisfactory capacity.
OTHER AXIAL RETENTION OPTIONS AVAILABLE ON TYPE GXVF

(Refer to Falk)
KEEPER PLATE
32 (M451-110)
REGISTERED KEEPER PLATE
WELDED
Type
GR20 Standard Flanged Sleeve
Shear Pin/Double Engagement Dimensions Millimeters

SHEAR
PLATES
SHEAR PIN
GAP
HARDENED
BUSHING
AA
D
X
SHEAR NOTCH
DIAMETER
LUBRICATE THRU
SLEEVE - BOTH SIDES
H
B
SIZE
H
Torque
Rating
(Nm)
1010GR
1 139
1015GR
2 350
1020GR
4 270
1025GR
7 470
1030GR 12 100
1035GR 18 500
1040GR 30 600
1045GR 42 000
1050GR 56 600
1055GR 74 000
1060GR 90 400
1070GR 135 000
Shear Torque
(Nm )
Min
124
282
599
1 062
1 774
2 542
3 141
5 435
6 982
8 926
12 575
18 044
Max
Allow
Speed
rpm
Cplg Wt
With No
Bore-kg
Lube
Wt
(kg)
AA
Gap
1 073
2 407
4 452
8 011
13 344
20 462
31 139
42 708
57 837
75 632
100 139
142 429
5000
4000
3600
2700
2400
2100
1900
1800
1750
1500
1400
1250
8,62
15,0
28,1
49,0
66,2
102
138
185
279
362
441
670
0,0408
0,0726
0,1134
0,2268
0,3629
0,5443
0,9072
1,0433
1,7690
2,2226
3,1751
4,3545
115,9
152,4
177,8
212,9
239,8
279,4
317,5
346,0
388,9
425,4
457,2
527,0
121,7
138,2
170,2
201,7
234,2
273,3
301,8
330,2
394,5
424,4
464,6
529,6
42,9
49,3
62,0
77,0
91,2
106,4
120,6
134,9
153,2
168,1
188,2
220,7
68,6
86,4
105,2
130,6
152,4
177,8
209,6
235,0
254,0
279,4
304,8
355,6
83,8
105,2
126,5
154,9
180,3
211,3
245,4
274,1
305,8
334,3
366,0
424,9
9,1
9,1
12,2
12,2
12,2
12,2
12,2
12,2
24,9
24,9
24,9
24,9
50,8
61,0
76,2
91,4
106,7
129,5
144,8
165,1
182,9
203,2
228,6
266,7
147,6
184,2
209,6
266,7
293,7
333,4
371,5
400,0
438,2
482,6
520,7
590,6
173,0
209,6
235,0
317,5
338,1
377,8
415,9
450,8
482,6
533,4
590,8
660,4
36
40
46
48
52
60
60
60
88
88
88
88
H Refer to Page 13 for General Information and other Reference Notes. Minimum and maximum bores are the same as those for G20, Page 17.
SIZE
H
1010GR
1015GR
1020GR
1025GR
1030GR
1035GR
1040GR
1045GR
1050GR
1055GR
1060GR
1070GR
(M451-110) 33
Type G Standard Flanged Sleeve
Mill Motor & Taper Bores/Metric Equivalent Dimensions Millimeters

AMOUNT MACHINED FROM
HUB FACE ON GAP SIDE
ZD
ZH
ZE
ZG
TABLE 6 Standard AISE AC & DC Mill Motor Coupling Selections
2
602
802
AC
A, B & C 1, 2 & 4
UH
UG
ZD
ZE
UG
(mm)
UH
(mm)
Keyway
(mm)
ZE
Z
ZD
(mm) (mm) (mm)
ZG
(mm)
1015G
1020G
1025G
2,5
2,5
2,5
7,9
36,5
44,4
12,7 x .6,4
82,6
23,9
76,2
1,5
5,6
12,4
0,6
+,XXX
,000
...
1015G
1020G
1025G
1030G
2,5
2,5
2,5
2,5
9,7
41,5
50,8
12,7 x 6,4
85,7
25,4
88,9
0,0
4,1
10,9
19,1
0,7
606
806
AC
8 &12
1020G
1025G
1030G
1035G
2,5
2,5
2,5
2,5
9,7
52,9
63,5
12,7 x 6,4
101,6
28,4
101,6
1,0
7,6
15,7
25,4
0,7
608
808
...
1025G
1030G
1035G
1040G
2,5
2,5
2,5
4,1
12,7
64,3
76,2
19,0 x 6,4
133,4
31,8
114,3
4,6
12,7
22,4
32,0
0,7
610
810
AC180
1025G
1030G
1035G
1040G
2,5
2,5
2,5
4,1
12,7
70,6
82,6
19,0 x 6,4
142,9t 35,1
114,3
1,3
9,7
19,3
29,0
0,9
612
812
AC
25 & 30
1030G
1035G
1040G
1045G
2,5
2,5
4,1
4,1
12,7
78,8
92,1
19,0 x 6,4 158,8
38,1
127,0
6,4
16,0
25,7
32,3
0,9
614
814
AC
40 & 50
1035G
1040G
1045G
1050G
2,5
4,1
4,1
5,1
12,7
94,7
108,0
25,4 x 9,5
174,6
41,1
127,0
12,7
22,6
29,2
40,6
0,9
2,5
4,1
4,1
5,1
15,7
102,9
115,8 Q
117,5
31,8 x 9,5
117,5
117,5
195,3
200,0
200,0
200,0
44,4
123,7 Q 9,7
139,7 19,3
139,7 25,9
139,7 37,1
0,9
UH
UG
R
(mm)
803
804
ZH
ZH (mm)
E
(mm)
603
604
COUPLING
SIZE
Motor Frame Sizes
616
816
...
1035G
1040G
1045G
1050G
618
818
...
1040G
1045G
1050G
4,1
4,1
5,1
15,7
111,1
127,0
31,8 x 12,7
212,7
33,5
152,4
30,5
37,3
48,5
1,0
620
820
...
1045G
1050G
1055G
4,1
5,1
5,1
19,0
131,4
149,2
38,1 x 19,0
247,6
44,4
171,4
25,9
37,3
51,3
1,0
622
822
...
1045G
1050G
1055G
1060G
4,1
5,1
5,1
6,6
19,0
139,6
158,8
38,1 x 19,0
247,6
60,2
184,2
10,2
21,6
35,3
41,7
1,0
624
824
...
1050G
1055G
1060G
1070G
5,1
5,1
6,6
8,4
19,0
153,3
177,8
38,1 x 19,0
247,6
60,2
235,0
21,3
35,3
41,7
59,7
1,0
H See Page 13 for General Information and other Reference Notes. Minimum coupling selections are based on coupling bore
capacity. Check coupling rating for all selections. Refer to Pages 17 & 19 for coupling dimensions.
Spanner wrench required for Size 1025G.

Q For rigid hub only.
TABLE 7 Taper and Counterbore Limitations/Metric Equivalent Dimensions Millimeters

SIZE
H
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
Flex Hub
P Max
101,6
114,3
130,0
149,4
165,1
184,2
203,2
244,3
295,1
298,4
304,8
309,9
Rigid Hub
UG Min
UH Max
ZD Max
ZE Min
12,7
19,0
25,4
31,8
38,1
50,8
63,5
76,2
88,9
101,6
114,3
127,0
50
65
78
98
111
134
160
183
200
220
244
289
18,5
25,4
29,5
36,3
44,4
54,1
63,8
70,4
81,8
95,8
102,1
120,1
42,9
49,3
62,0
77,0
91,2
106,4
120,6
134,9
153,2
168,1
188,2
220,7
P Max
14 x 4,5
18 x 5,5
22 x 7
28 x 8
32 x 9
36 x 10
40 x 11
45 x 12,5
45 x 12,5
50 x 14
56 x 16
63 x 16
104,1
116,8
132,6
151,9
167,6
170,7
191,0
249,4
300,2
303,3
311,2
312,9
Keyway
UG Min
UH Max
ZD Max
ZE Min
12,7
19,0
25,4
31,8
38,1
50,8
63,5
76,2
88,9
101,6
114,3
127,0
65
80
98
118
140
163
196
216
235
266
290
340
76,2
85,9
101,6
142,7
158,8
174,8
212,9
247,6
273,0
298,5
330,2
381,0
39,6
46,2
58,4
73,7
87,9
102,1
114,3
129,5
147,3
172,7
186,4
220,2
This table specifies the taper bore limitations for the usual requirements. For hubs longer than those listed, refer to Falk.
Keyway
18 x 5,5
22 x 7
28 x 8
32 x 9
36 x 10
40 x 11
45 x 22,5
50 x 14
56 x 16
63 x 16
63 x 16
80 x 20
SIZE
H
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
Standard Long Hub length, consult Falk for longer lengths.
Keyway shown is for maximum bore with square key.

34 (M451-110)
Engineering Data Standard Flanged Sleeve & Continuous Sleeve

TABLE 8 Recommended Commercial Keys for Bores with One Key Millimeters & Inches
MILLIMETERS (Per ISO R773 Standard)
Shaft Diameter
Over
Through
6
8
10
12
17
22
30
8
10
12
17
22
30
38
Shaft Diameter
Key
2x2
3x3
4x4
5x5
6x6
8x7
10 x 8
Over
Through
38
44
50
58
65
75
85
44
50
58
65
75
85
95
Shaft Diameter
Key
12
14
16
18
20
22
25
x 8
x 9
x 10
x 11
x 12
x 14
x 14
Over
Through
95
110
130
150
170
200
230
110
130
150
170
200
230
260
Shaft Diameter
Key
28 x 16
32 x 18
36 x 20
40 x 22
45 x 25
50 x 28
56 x 32
Over
Through
260
290
330
380
440
...
...
290
330
380
440
500
...
...
Key
63 x 32
70 x 36
80 x 40
90 x 45
100 x 50
...
...
INCHES (Per ANSI B17.1 Standard)

Shaft Diameter
Over
Through
.438
.562
.875
1.250
1.375
.562
.875
1.250
1.375
1.750
Shaft Diameter
Key
.125 x .125
.188 x .188
.250 x .250
.312 x .312
.375 x .375
Over
Through
1.750
2.250
2.750
3.250
3.750
2.250
2.750
3.250
3.750
4.500
Shaft Diameter
Key
.500 x .500
.625 x .625
.750 x .750
.875 x .875
1.000 x 1.000
Over
Through
4.500
5.500
6.500
7.500
9.000
5.500
6.500
7.500
9.000
11.000
Shaft Diameter
Key
1.250 x 1.250
1.500 x 1.500
1.750 x 1.500
2.000 x 1.500
2.500 x 1.750
Over
Through
11.000
13.000
15.000
18.000
...
13.000
15.000
18.000
22.000
...
Key
3.000 x 2.000
3.500 x 2.500
4.000 x 3.000
5.000 x 3.500
...
TABLE 9 Shaft Diameters & Ratings for NEMA 60 Hertz & 50 Hertz Metric Motors
50 HERTZ METRIC MOTORS (kW)
Frame Size
80
90S
90L
100L
112M
132S
Shaft Dia.
19
24
24
28
28
38
3000 RPM
0,75
1,10
1,5
2,2
3,0
5,5
7,5
1500 RPM
0,55
0,75
1,1
1,5
2,2
3,0
5,5
1000 RPM
0,37
0,55
0,75
1,1
1,5
2,2
750 RPM
0,18
0,25
0,37
0,55
0,75
1,1
1,5
132M
38
160M
160L
180M
180L
200M/L
225S
225M
250S
250M
280S
280M
55
55
60
55
60
60, 65
70
60, 65
70
65, 75
80
65, 75
80
30
37
45
45
55
55
75
75
90
90
110
22
30
37
45
45
55
55
75
75
90
90
110
42
42
48
48
11
15
18,5
22
7,5
11
15
18,5
4
5,5
7,5
11
15
18,5
22
30
30
37
37
45
45
50
55
75
2,2
4
5,5
7,5
11
15
18,5
22
30
30
37
37
45
45
55
NEMA 60 HERTZ MOTORS (hp)

Frame Size
Shaft Dia.
T Frames
.88
.88
Drip Proof 1 1/2 2-3

3600 RPM
Enclosed 1 1/2 2
1800 RPM
Drip Proof
Enclosed
TS Frames
143 145 182 184 213 215 254 256 284 286 324 326 364 365 404 405 444 445 284 286 324 326 364 365 404 405 444 445
1.13 1.13 1.38 1.38 1.63 1.63 1.88 1.88 2.13 2.13 2.38 2.38 2.88 2.88 3.38 3.38 1.63 1.63 1.88 1.88 1.88 1.88 2.13 2.13 2.38 2.38
5
3
1 1 1/2-2 3
1 1 1/2-2 3
7 1/2 10 15
5 7 1/2 10
20
15
25
20
30
25
40
30
50
40
60
50
75
60
100 125 150 200 250

75 . . . 100 125 150
30
25
40
30
50
40
60
50
75
60
100 125 150 200 250

75 . . . 100 125 150
7 1/2 10
7 1/2 10
15
15
20
20
25
25
30
30
40
40
50
50
60
60
75
75
100 125 150 200

. . . 100 125 150
25
25
30
30
40
40
50
50
60
60
75
75
100 125 150 200

. . . 100 125 150
7 1/2 10
15
20
25
30
40
50
60
75
100 125
15
20
25
30
40
50
60
75
100 125
7 1/2 10
15
20
25
30
40
50
60
75
10
15
20
25
30
40
50
60
75
5
5
1200 RPM
Drip Proof
& Enclosed
3/4
1 1 /2
900 RPM
Drip Proof
& Enclosed
1/2
3/4
1 1/ 2
100
100
(M451-110) 35

TABLE 10 Type G & GC Flex/Pilot Hub & Maximum Bores Millimeters & Inches
MILLIMETERS Fits Per Table 12
SIZE
H
INCHES
Max. Bore l
Min
Bore n
1010G/GC
1015G/GC
1020G/GC
1025G/GC
1030G/GC
1035G/GC
1040G
1045G
1050G
1055G
1060G
13
20
26
32
39
51
64
77
89
102
115
With One Square Key
With
Int Fit
Std
Bore w/Setscrew Puller
Over Holes Per
Fits Per
Table 12 Keyway Table 14
50
65
78
98
111
134
160
183
200
220
244
45
60
75
88
101
121
150
160
177
200
212
37
54
72
92
104
124
146
171
187
209
232
Max
Bore
Max Bore l
With One Rectangular Key
Y=X
Max
Bore
1.875
2.375
2.875
3.625
4.125
4.875
5.750
6.500
7.000
7.750
8.750
.500
.625
.750
.875
1.000
1.250
1.500
1.500
1.750
2.000
2.000
.250
.312
.375
.437
.500
.625
.750
.750
.875
1.000
1.000
Y=X
2.000
2.500
3.125
3.875
4.375
5.250
6.250
6.750
7.375
8.250
9.125
.500
.625
.750
1.000
1.000
1.250
1.500
1.750
1.750
2.000
2.500
.187
.218
.250
.375
.375
.437
.500
.750
.750
.750
.875
Y=W/2
Max
Bore
l
2.125
2.750
3.250
4.000
4.750
5.750
6.500
...
...
...
...
.500
.625
.750
1.000
1.250
1.500
1.500
...
...
...
...
.125
.125
.125
.250
.250
.250
.250
...
...
...
...
Int Fit w/ With

Setscrew Puller
Holes Per
Over
Keyway Table 14
1.750
2.250
2.750
3.250
3.750
4.500
5.500
5.750
6.500
7.500
8.000
1.500
2.125
2.875
3.625
4.125
4.875
5.750
6.750
7.375
8.250
9.125
TABLE 11 Type G & GC Rigid Hub Maximum Bores Millimeters & Inches
MILLIMETERS Fits Per Table 12
SIZE
H
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
Max Bore l
Min
Bore n
13
20
26
32
39
51
64
77
89
102
115
127
With
Int Fit
Std
Bore w/Setscrew Puller
Holes Per
Over
Fits Per
Table 12 Keyway Table 14
65
80
98
118
140
163
196
216
235
266
290
340
60
75
88
107
121
150
167
190
220
230
260
290
INCHES
With One Square Key
50
70
92
111
130
150
185
205
228
250
280
330
Max
Bore
Y=X
2.375
2.937
3.625
4.375
5.125
5.875
6.750
7.625
8.750
9.750
10.500
12.000
.625
.750
.875
1.000
1.250
1.500
1.750
1.750
2.000
2.000
2.500
3.000
.312
.375
.437
.500
.625
.750
.875
.875
1.000
1.000
1.250
1.500
Max. Bore l
With One Rectangular Key

Max
Bore
Y=X
2.500
3.250
3.875
4.625
5.500
6.250
7.250
8.125
9.000
10.000
11.000
13.000
.625
.750
1.000
1.250
1.250
1.500
1.750
2.000
2.000
2.500
2.500
3.000
.218
.250
.375
.437
.437
.500
.750
.750
.750
.875
.875
1.000
Max
Bore
Y=W/2
2.750
3.375
4.000
4.875
5.875
...
...
...
...
...
...
...
.625
.875
1.000
1.250
1.500
...
...
...
...
...
...
...
.125
.187
.250
.250
.250
...
...
...
...
...
...
...
Int Fit w/ With

Setscrew Puller
Holes Per
Over
Keyway Table 14
2.250
2.750
3.250
3.875
4.500
5.500
6.000
7.000
8.250
8.750
9.750
11.000
2.000
2.750
3.625
4.375
5.125
5.875
7.250
8.125
9.000
10.000
11.000
13.000
Shaded areas indicate maximum bores for standard keys recommended in Table 8.
W
Y - SHAFT
X - HUB
TABLE 12 Recommended Bore Tolerances

Falk Steel Coupling Hubs Millimeters
Shaft Diameter
(ISO/R775-1969)
Nominal
Check Key Stresses
6 to 30
Over 30 to 50
Over 50 to 80
Over 80 to 100
Over 100 to 200
Over 200 to 355
Over 355 to 500
Bore Diameter Tolerance
Tolerance
Clearance
Transitional
Interference
j6/k6 t
k6
m6
m6
m6
m6
m6
F7
F7
F7
F7
F7
F7
F7
H7
H7
H7
H7
H7
H7
H7
M6
K6
K7
M7
P7
R7
R8
Per DIN 748 Differs with ISO/R775.
36 (M451-110)

SHROUDED OR EXPOSED BOLTS
H
S
DIA.
B.C.
DIA.
A
DIA.
X
DIA.
B.C.
DIA.
N
O
BOLT HOLES
FLANGED SLEEVE
RIGID HUB
TABLE 13 Flanged Sleeve and Rigid Hub Details

Shrouded or Exposed Bolts - Millimeters
SIZE
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
+ 0,000
0,102
0,254
115,87
152,40
177,80
212,73
239,73
279,40
317,50
346,08
388,95
425,45
457,20
527,05
2,54
2,54
2,54
2,54
2,54
2,54
4,06
4,06
5,08
5,08
6,60
8,38
H
14,0
19,0
19,0
19,0
21,8
21,8
28,4
28,4
38,1
38,1
25,4
25,4
Shrouded
0,254
0,250
B.C.
(mm)
Bolt
No.-Dia
(in)
77,72
96,77
117,86
144,78
169,16
195,33
230,12
255,52
280,92
307,09
337,31
388,62
80,77
99,57
121,92
148,84
173,22
199,64
234,95
260,35
290,07
315,47
353,57
404,88
95,25
122,22
147,62
177,80
203,20
235,74
269,88
298,45
334,98
366,73
...
...
6-.250
8-.375
10-.375
10-.500
12-.500
12-.625
14-.625
14-.625
14-.750
16-.750
...
...
Exposed
N
(mm)
(mm)
B.C.
(mm)
Bolt
No.-Dia
(in)
11,7
14,7
14,7
19,8
19,8
24,6
24,6
24,6
29,5
29,5
...
...
6,35
6,35
6,35
8,13
8,13
10,16
10,16
10,16
14,22
14,22
...
...
95,25
122,22
149,23
180,98
206,38
241,30
279,40
304,80
342,90
368,30
400,05
463,55
6-.250
8-.375
6-.500
6-.625
8-.625
8-.750
8-.750
10-.750
8-.875
14-.875
14-.875
16- .1000
TABLE 14 Puller Bolt Holes (Conforms to API 610 Specs.)

SIZE
B.C. Millimeters
Flex Hub/Pilot Hub
Rigid Hub
Tap Size
UNC
1010G/GC
1015G/GC
1020G/GC
1025G/GC
1030G/GC
1035G/GC
1040G
1045G
1050G
1055G
1060G
1070G
52,32
69,85
88,90
112,78
128,52
152,40
180,98
200,03
215,90
238,13
263,53
311,15
66,68
85,73
107,95
133,10
156,46
182,37
209,80
233,17
259,08
284,48
316,48
368,30
.375-16 x .50
.375-16 x .50
.375-16 x .50
.375-16 x .50
.375-16 x .50
.500-13 x .62
.625-11 x .75
.625-11 x .75
.750-10 x .88
.750-10 x .88
.750-10 x .88
1.000-8 x 1.18
B.C.
Puller bolt holes are available

for an extra charge.
(M451-110) 37

TABLE 15 Torsional Stiffness (x 106 Nm/Radian)
Exposed Bolt Types
Half Couplings
SIZE
H
1010G/GC
1015G/GC
1020G/GC
1025G/GC
1030G/GC
1035G/GC
1040G
1045G
1050G
1055G
1060G
1070G
Shrouded Bolt Types
Complete Couplings
Half Couplings
Continuous Sleeve
Complete Couplings
Flex
Half
Rigid
Half
G20
GP20
G52
GP52
Flex
Half
Rigid
Half
G10
G51
GC02
GC05
4,7
12,1
18,3
27,8
40,1
53,0
108,8
138,2
222,1
244,9
292,4
483,1
10,3
24,1
39,4
69,0
103,0
169,6
268,5
355,2
477,5
607,3
743,9
1152,7
2,4
6,0
9,2
13,9
20,0
26,4
54,3
69,0
111,1
122,4
146,2
241,6
3,2
8,0
12,4
20,0
28,8
40,3
77,4
99,4
151,6
175,6
209,8
340,4
3,2
8,9
14,5
22,3
33,1
56,0
78,9
114,9
177,7
220,8
...
...
9,5
21,2
35,8
62,9
95,8
154,9
241,6
332,4
457,8
564,3
...
...
1,6
4,4
7,2
11,2
16,5
28,0
39,4
57,4
88,8
110,4
...
...
2,4
6,2
10,3
16,5
24,6
41,1
59,4
85,4
128,0
158,6
...
...
3,3
6,8
11,6
21,9
34,3
48,9
...
...
...
...
...
...
3,2
6,7
11,5
22,0
34,6
49,9
...
...
...
...
...
...
TABLE 16 WR 2 Values
Type G and GP KgM 2 (With No Bore)
SIZE
H
1010G/GC
1015G/GC
1020G/GC
1025G/GC
1030G/GC
1035G/GC
1040G
1045G
1050G
1055G
1060G
1070G
G32 t
G10
G20
GP20
0,0047
0,0161
0,0360
0,0884
0,1697
0,3862
0,7593
1,24
2,20
3,65
...
...
0,0056
0,0205
0,0439
0,1127
0,2063
0,4755
0,9085
1,47
2,63
4,03
5,33
11,3
Min.
BE
Cplg.
WR2
82,55
82,55
82,55
95,25
95,25
120,65
120,65
120,65
146,05
146,05
146,05
146,05
0,0102
0,0366
0,0717
0,1785
0,3175
0,7300
1,32
2,07
3,87
5,78
6,61
14,8
Spacer Q
KgM2
per mm
0,0004
0,0005
0,0012
0,0023
0,0034
0,0078
0,0144
0,0258
0,0351
0,0465
0,0661
0,0971
Type GL
Type GV
Type GC
G51
G52
GP52
G70
G72
G81
G82
GP82
GV82
GL20
GL52
GV10
GV20
GV51
GV52
GC02
GC05
0,0050
0,0164
0,0380
0,0936
0,1814
0,4067
0,8003
1,31
2,35
3,97
...
...
0,0059
0,0208
0,0454
0,1170
0,2180
0,4960
0,9510
1,52
2,79
4,39
5,79
12,3
0,0032
0,0085
0,0234
0,0614
0,1317
0,2750
0,5764
1,01
1,64
2,40
3,96
8,29
0,0061
0,0225
0,0497
0,1244
0,2341
0,5208
0,9817
1,51
2,78
4,18
6,09
11,8
0,0050
0,0167
0,0395
0,0995
0,1931
0,4213
0,8339
1,37
2,50
4,28
...
...
0,0059
0,0214
0,0468
0,1229
0,2297
0,5164
0,9948
1,57
2,94
4,74
6,25
13,3
0,0059
0,0211
0,0454
0,1156
0,2165
0,4930
0,9539
1,54
2,76
4,23
5,69
12,0
0,0059
0,0211
0,0454
0,1185
0,2224
0,5033
0,9656
1,54
2,83
4,45
5,91
12,5
0,0047
0,0158
0,0366
0,0892
0,1697
0,3833
0,7549
1,23
2,21
3,65
...
...
0,0056
0,0202
0,0424
0,1127
0,2063
0,4725
0,9041
1,46
2,64
4,04
5,37
11,4
0,0050
0,0167
0,0380
0,0951
0,1829
0,4053
0,8047
1,32
2,39
4,01
...
...
0,0059
0,0211
0,0468
0,1185
0,2195
0,4989
0,9612
1,53
2,82
4,44
5,90
12,5
0,0030
0,0085
0,0225
0,0644
0,1369
0,2663
...
...
...
...
...
...
0,0030
0,0088
0,0234
0,0658
0,1399
0,2712
...
...
...
...
...
...

2
To determine total WR of spacer couplings with a BE (distance between shaft ends) greater than minimum:
1. Subtract minimum BE from required BE.

2. Multiply the result of Step 1 by the appropriate spacer WR2 and add to coupling WR2 at minimum BE.
2
2
Q Values apply to the tube portion only. Flange WR is included in the spacer WR for minimum BE.
TABLE 17 Standard Filleted Keyways & Chamfered Keys Millimeters

Nominal Bore
Key
Hub Keyway
Over
Thru
Size
(Nominal)
6
8
10
12
17
22
30
38
44
50
58
65
75
85
95
110
130
150
170
200
230
8
10
12
17
22
30
38
44
50
58
65
75
85
95
110
130
150
170
200
230
260
2x2
3x3
4x4
5x5
6x6
8x7
10 x 8
12 x 8
14 x 9
16 x 10
18 x 11
20 x 12
22 x 14
25 x 14
28 x 16
32 x 18
36 x 20
40 x 22
45 x 25
50 x 28
56 x 32
0,20
0,20
0,20
0,32
0,32
0,32
0,50
0,50
0,50
0,50
0,50
0,70
0,70
0,70
0,70
0,70
1,10
1,10
1,10
1,10
1,80
2
3
4
5
6
8
10
12
14
16
18
20
22
25
28
32
36
40
45
50
56
260
290
290
330
63 x 32
70 x 36
1,80
1,80
63
70
45 Chamfer
Suggested
Shallow keyway depths must be equal or exceed /3 of the full keyway depth of the square keys shown above.
38 (M451-110)
Width
+/ 0,0125
+/ 0,0125
+/0,0150
+/0,0150
+/0,0150
+/0,0180
+/0,0180
+/0,0215
+/0,0215
+/0,0215
+/0,0215
+/0,0260
+/0,0260
+/0,0260
+/0,0260
+/0,0310
+/0,0310
+/0,0310
+/0,0310
+/0,0310
+/0,0370
+/0,0370
+/0,0370
Depth s
Fillet
Radii
1,0 / 1,1
1,4 / 1,5
1,8 / 1,9
2,3 / 2,4
2,8 / 2,9
3,3 / 3,5
3,3 / 3,5
3,5 / 3,5
3,8 / 4,0
4,3 / 4,5
4,4 / 4,6
4,9 / 5,1
5,4 / 5,6
5,4 / 5,6
6,4 / 6,6
7,4 / 7,6
8,4 / 8,7
9,4 / 9,7
10,4 / 10,7
11,4 / 11,7
12,4 / 12,7
0,16
0,16
0,16
0,25
0,25
0,25
0,40
0,40
0,40
0,40
0,40
0,60
0,60
0,60
0,60
0,60
1,00
1,00
1,00
1,00
1,60
12,4 / 12,7
14,4 / 14,7
1,60
1,60

VARIABLE GAP Normally it is not necessary to overhang gear
coupling hubs since the hubs can readily be reversed to produce
different gap dimensions as illustrated in Figures 1, 2 and 4
below. Also, long hubs from Table 7, Page 34, can be cut off to
suit required gap as illustrated in Figures 3 and 5 below.
However, when the distance between shafts is greater than the
allowable coupling gap, overhang one or both hubs. It must be
remembered that this practice reduces shaft-hub engagement. If
the overhang with a standard hub results in less than .75 times
the shaft diameter engagement, a coupling with long hubs is
recommended. Use the standard interference fit and check key
strength.
CAUTION: The effect of open keyways on coupling balance
should always be considered.
If axial shaft movement is required, use the Type GL slide
coupling.
MISALIGNMENT CAPACITY Shaft misalignment can be due

to the combined effects of both parallel and angular shaft
displacement. Falk 1000 series gear couplings are designed to
accommodate a static misalignment of 1-1/2 per gear mesh. The
recommended installation misalignment is limited to 1/8 per gear
mesh. Axial movement of connected shafts is also
accommodated.
It is important that flexible couplings be properly aligned so that
the maximum benefits of the equipment can be obtained. These
benefits include the following:
1. Longer coupling life with minimum maintenance.
2. Longer life of the connected equipment as a result of reduced
bending moments and radial forces which are related to the
amount of misalignment.
3. Permit drive systems to have reserve misalignment capacity to
accommodate unavoidable alignment changes caused by
bearing wear foundation settling, thermal expansion, etc.
Dimension Y
must be
equal to or
greater than
Dimension X
times .75.
If not, use
long hubs.
Double Engagement Couplings

P
C
ZG
CUTOFF
ANGULAR
GAP
GAP
ONE HUB REVERSED
TWO HUBS REVERSED
Figure 1
Figure 2
LONG HUB CUTOFF
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G
L
Std
P
Max
42,9
49,3
62,0
77,0
91,2
106,4
120,6
134,9
153,2
168,1
188,2
220,7
39,6
46,2
58,4
73,7
87,9
102,1
115,3
130,6
147,3
172,7
186,4
220,2
101,6
114,3
130,0
149,4
165,1
184,2
203,2
244,3
295,1
298,4
304,8
309,9
18,5
25,4
29,5
36,3
44,4
54,1
63,8
70,4
81,8
95,8
102,1
120,1
GAP
Double Engagement
LONG FLEX HUB CUTOFF
SIZE
H
Coupling Gap
Double Engagement
Single Engagement
Std Fig 1 Fig 2
Fig 3 Std Fig 4 Fig 5
3
3
3
5
5
6
6
8
8
8
8
10
40
4
54
4
62
4
77
5
94
5
115
6
134
7
149
8
172
9
199
9
212 10
250 13
7
16
15
19
25
34
43
47
55
71
68
80
8
17
16
19
25
33
44
47
56
72
70
83
23
29
33
41
49
60
71
78
91
105
112
133
Standard gap must be increased by the amount cut off the hub, to maintain the
correct flex hub tooth position.
B
A MINUS B
TABLE 19 Misalignment Capacity Millimeters Q
ZG
CUTOFF
10
29
27
34
45
61
61
86
102
134
127
150
ANGULAR
A
GAP
A MINUS B
Figure 5
ZG
Max
PARALLEL
GAP
P
TABLE 18 Type G Only Variable Gap

Millimeters
C
Std
Single Engagement
Figure 4
SIZE
Figure 3
GAP
FLEX HUB REVERSED
Single Engagement Couplings

C
Double Engagement
ZG
CUTOFF
GAP
GAP
1010G
1010GC
1015G
1015GC
1020G
1020GC
1025G
1025GC
1030G
1030GC
1035G
1035GC
1040G
1045G
1050G
1055G
1060G
1070G
Recommended
Installation Maximum
Maximum
Operating Q
Single Engagement s
Angular Maximum
Millimeters
Parallel Angular Parallel Angular Recommended

Installation
(mm)
Offset(mm)
OffsetA Minus B
(mm) P A Minus B (mm) P A Minus B
0,05
0,04
0,08
0,04
0,08
0,04
0,10
0,05
0,13
0,05
0,15
0,08
0,18
0,20
0,23
0,28
0,28
0,33
0,15
0,08
0,18
0,18
0,23
0,23
0,28
0,28
0,33
0,33
0,38
0,33
0,46
0,51
0,56
0,61
0,66
0,79
0,66
0,28
0,86
0,43
1,02
0,48
1,27
0,61
1,52
0,69
1,83
0,81
2,13
2,39
2,72
3,12
3,35
3,94
1,80
1,80
2,26
2,26
2,74
2,74
3,43
3,43
3,99
3,99
4,65
4,65
5,49
6,15
6,65
7,32
7,98
9,32
0,15
0,15
0,18
0,18
0,23
0,23
0,28
0,28
0,33
0,33
0,38
0,38
0,46
0,51
0,56
0,61
0,66
0,79
Maximum
Operating
Q
A Minus B
0,89
0,89
1,14
1,14
1,37
1,37
1,70
1,70
2,01
2,01
2,34
2,34
2,74
3,07
3,33
3,66
3,99
4,65
Q These maximum operating alignment limits are each based on 3/4 per flex half
coupling. Combined values of parallel and angular misalignment should not

exceed 3/4 . Type GL slide couplings are limited to 1/4 per flex half.
s Do not use single engagement couplings to compensate for parallel
offset misalignment.
(M451-110) 39
Type G20 Large Flanged Sleeve
Double Engagement/Dimensions Millimeters

M
GAP
C
D
F
A
LUBRICATE
THRU SLEEVE
J
B
Torque Rating
(Nm)
(millions)
SIZE
H
1000
Series
2000
Series
0,170
0,226
0,310
0,413
0,555
0,719
0,911
1,100
1,310
1,660
2,140
2,720
3,470
4,490
5,840
6,760
0,234
0,315
0,443
0,609
0,777
0,925
1,140
1,350
1,640
2,140
2,850
3,560
4,480
5,480
6,760
8,190
1080/2080G
1090/2090G
1100/2100G
1110/2110G
1120/2120G
1130/2130G
1140/2140G
1150/2150G
1160/2160G
1180/2180G
1200/2200G
1220/2220G
1240/2240G
1260/2260G
1280/2280G
1300/2300G
Allow
Speed
rpm
1750
1550
1450
1330
1200
1075
920
770
650
480
370
290
270
250
230
220
Max.
Bore One
Rect Key
(mm) l
Min Cplg Wt
Bore With No
(mm) n Bore (kg)
Lube
Wt
(kg)
101,60
114,30
127,00
139,70
152,40
165,10
177,80
190,50
254,00
285,75
317,50
349,25
381,00
412,75
444,50
476,25
9,5
12,2
15,0
17,7
20,9
32,7
33,1
40,8
43,1
49,9
68,0
107
109
122
136
150
590,6
660,4
711,2
774,7
838,2
911,4
965,2
1 028,7
1 111,2
1 219,2
1 358,9
1 511,3
1 632,0
1 746,2
1 866,9
1 974,8
508,5
565,4
622,3
679,2
717,8
761,7
806,4
857,2
908,0
939,8
1 098,6
1 193,8
1 282,7
1 371,6
1 409,7
1 447,8
249,2
276,4
304,8
333,2
352,6
371,3
393,7
419,1
441,3
457,2
536,6
584,2
628,6
673,1
692,9
711,2
355,6
393,7
444,5
495,3
546,1
584,2
635,0
685,8
736,6
838,2
927,1
1 016,0
1 130,3
1 231,9
1 333,5
1 435,1
571,5
641,4
698,5
749,3
825,5
886,0
939,8
1003,3
1 085,9
1 193,8
1 308,1
1 473,2
1 581,2
1 695,4
1 803,4
1 911,4
242,8
265,2
293,6
322,3
341,4
362,0
378,0
407,9
419,1
434,8
514,4
565,2
606,6
647,7
666,8
685,8
300,0
327,2
355,6
384,0
403,4
434,8
457,2
482,6
501,6
520,7
635,0
685,8
723,9
774,7
793,8
800,1
266
290
320
373
400
440
460
490
525 t
600 t
660 t
725 t
810 t
880 t
950 t
1 025 t
703
984
1 302
1 678
2 114
2 595
3 107
3 765
4 708
6 260
8 582
11 685
14 606
17 799
21 192
24 807
N
368,3
419,1
469,9
520,7
571,5
609,6
660,4
711,2
762,0 t
863,6 t
965,2 t
1 066,8 t
1 168,4 t
1 270,0 t
1 371,6 t
1 473,2 t
Gap
10
13
13
13
13
19
19
19
25
25
25
25
25
25
25
25
Reduced shank diameter hubs are available where required bore permits. See Table 28, Page 51 for selection.
Note: There is no standardization of metric keys and keyways for bores greater than 500 mm.
Maximum bores for flex hubs 1150G and larger and rigid hubs 1130 and larger are based on a hub diameter to bore ratio of 1.4.
See also 457-130. Sizes thru 1140G flex hubs and 1120G rigid hubs are in agreement with that engineering sheet.
TABLE 20 Limited End Float & Standard Gap

Disc Dimensions Millimeters
Gap Disc Q
SIZE
End
Float s
Thickness
Dia.
1080/2080G
1090/2090G
1100/2100G
1110/2110G
1120/2120G
1130/2130G
1140/2140G
1150/2150G
517,1
577,3
634,2
691,1
729,7
778,5
822,2
874,0
4,78
4,78
4,78
4,78
4,78
4,78
4,78
4,78
16
22
22
22
22
33
33
33
416
470
521
568
622
676
727
778
Gap
18
25
25
25
25
36
36
36
If this value exceeds one-half rotor end float or equivalent manufacturers specifications,
refer to Falk.
Q Gap disc material: Neoprene, 70 durometer.
s
40 (M451-110)

IMPORTANT When couplings are mounted on a floating
shaft, do not exceed allowable shaft speed for the assembly, Use
a gap disc in each coupling,
FLEX
HUB
RIGID HUB
GAP
K
N
LUBRICATE
THRU SLEEVE
J
B
SIZE
H
1080/2080G
1090/2090G
1100/2100G
1110/2110G
1120/2120G
1130/2130G
1140/2140G
1150/2150G
1160/2160G
1180/2180G
1200/2200G
1220/2220G
1240/2240G
1260/2260G
1280/2280G
1300/2300G
Torque
Rating
Allow
(Nm)
(millions) Speed
rpm
1000 2000
Series Series
Flex
Hub
Rigid
Hub
0,170
0,226
0,310
0,413
0,555
0,719
0,911
1,100
1,310
1,660
2,140
2,720
3,470
4,490
5,840
6,760
266
290
320
373
400
440
460
490
525t
600t
660t
725t
810t
880t
950t
1 025t
340
380
400
440
483
500
535
580
630 t
710 t
780 t
890 t
940 t
1 015 t
1 090 t
1 170 t
0,234
0,315
0,443
0,609
0,777
0,925
1,140
1,350
1,640
2,140
2,850
3,560
4,480
5,480
6,760
8,190
1750
1550
1450
1330
1200
1075
920
770
650
480
370
290
270
250
230
220
Max Bore
One Rect Key
(mm) l
Min Cplg Wt Lube

Bore With No Wt
(mm) Bore (kg)
n
(kg)
101,60
114,30
127,00
139,70
152,40
165,10
177,80
190,50
254,00
285,75
317,50
349,25
381,00
412,75
444,50
476,25
699
984
1 252
1 637
2 077
2 572
3 062
3 751
4 631
6 069
8 482
11 680
14 388
17 722
21 110
24 712
5
6
8
9
11
17
17
21
22
25
34
54
57
61
70
77
A
590,6 511,0
660,4 566,4
711,2 625,3
774,7 682,2
838,2 720,6
911,4 761,7
965,2 805,9
1 028,7 857,2
1 111,2 908,3
1 219,2 939,8
1 358,9 1 098,6
1 511,3 1 196,8
1 632,0 1 285,7
1 746,2 1 374,6
1 866,9 1 412,2
1 974,8 1 450,8
249,4
276,4
304,8
333,2
352,6
371,3
393,7
419,1
441,3
457,2
536,6
584,2
628,6
673,1
691,9
711,2
355,6
393,7
444,5
495,3
546,1
584,2
635,0
685,8
736,6
838,2
927,1
1 016,0
1 130,3
1 231,9
1 333,5
1 435,1
7,9
7,9
9,7
9,7
9,7
9,7
9,7
9,7
12,7
12,7
12,7
15,7
15,7
15,7
15,7
15,7
571,5
641,4
698,5
749,3
825,5
886,0
939,8
1 003,3
1 085,8
1 193,8
1 308,1
1 473,2
1 581,2
1 695,5
1 803,4
1 911,4
242,8
265,2
293,6
322,3
341,4
362,0
378,0
407,9
419,1
434,8
514,4
565,2
606,6
647,7
666,8
685,8
KQ
450,8
508,0
530,4
584,2
647,7
708,2
749,3
812,8
886,0 t
993,6 t
1 095,2 t
1 244,6 t
1 314,7 t
1 422,4 t
1 530,6 t
1 638,3 t
248,9
275,8
304,8
333,2
352,3
371,3
393,7
419,1
441,5
457,2
536,4
584,2
628,6
673,1
691,9
711,2
300,0
327,2
355,6
384,0
403,4
434,8
457,2
482,6
501,6
520,7
635,0
685,8
723,9
774,7
793,8
800,1
N
368,3
419,1
469,9
520,7
571,5
609,6
660,4
711,2
762,0 t
863,6 t
965,2 t
1 066,8 t
1 168,4 t
1 270,0 t
1 371,6 t
1 473,2 t
Gap
13
14
16
16
16
19
19
19
25
25
25
28
28
28
28
28
Reduced shank diameter hubs are available where required bore permits. See Table 28, Page 51 for selection.
Q Dimension K may be an as cast surface depending upon coupling size and bore.
Maximum bores for flex hubs 1150G and larger and rigid hubs 1130G and larger are based on a hub diameter to bore ratio of 1.4.
(M451-110) 41
Floating Shaft Single Engagement/Dimensions Millimeters

FLEX HUB
FLEX HUB
GAP DISC
GAP DISC
GAP
BE
K
GAP
BETWEEN SHAFT ENDS
RIGID
HUB
LUBRICATE
THRU SLEEVE
RIGID
HUB
LUBRICATE
THRU SLEEVE
J
M
GAP DISC
RIGID HUB
E
N
A
F
SIZE
H
1080/2080G
1090/2090G
1100/2100G
1110/2110G
1120/2120G
1130/2130G
1140/2140G
1150/2150G
1160/2160G
1180/2180G
1200/2200G
1220/2220G
1240/2240G
1260/2260G
1280/2280G
1300/2300G
GAP
FLEX
HUB
LUBRICATE
THRU SLEEVE
LUBRICATE
THRU SLEEVE
Torque Rating
Max Bore One Rect. One
(Nm)
Key
Cplg
Allow
(mm) l
Wt With
(millions) Speed
No
rpm
1000 2000 s
Flex
Rigid
Bore
Series Series
Hub
Hub
(kg)
0,170
0,226
0,310
0,413
0,555
0,719
0,911
1,100
1,310
1,660
2,140
2,720
3,470
4,490
5,840
6,760
GAP
BETWEEN SHAFT ENDS
BE
FLEX
HUB
GAP DISC
RIGID HUB
0,234
0,315
0,443
0,609
0,777
0,925
1,140
1,350
1,640
2,140
2,850
3,560
4,480
5,480
6,760
8,190
1300
1160
1090
1000
900
800
700
580
490
360
280
220
200
190
175
165
266
340
290
380
320
400
373
440
400
483
440
500
460
535
490
580
525t 630t
600t 710t
660t 780t
725t 890t
810t 940t
880t 1 015t
950t 1 090t
1 025t 1 170t
699
984
1 252
1 637
2 077
2 572
3 062
3 751
4 631
6 069
8 482
11 680
14 388
17 722
21 110
24 712
One
Cplg
Lube
Wt
(kg)
5
6
8
9
11
17
17
21
22
25
34
54
57
61
70
77
BE Min
A
590,6
660,4
711,2
774,7
838,2
911,4
965,2
1 028,7
1 111,2
1 219,2
1 358,9
1 511,3
1 632,0
1 746,2
1 866,9
1 974,8
RFFR
FRRF
774,7
825,5
927,1
1 028,7
1 104,9
1 130,3
1 181,1
1 295,4
1 320,8
1 358,9
1 651,0
1 828,8
1 993,9
2 159,0
2 222,5
2 286,0
549,1
606,6
666,8
723,9
762,0
806,4
850,9
901,7
958,8
990,6
1 149,4
1 251,0
1 339,8
1 428,8
1 454,2
1 505,0
KQ
Gap
249,4
276,4
304,8
333,2
352,6
371,3
393,7
419,1
441,3
457,2
536,6
584,2
628,6
673,1
691,9
711,2
355,6
393,7
444,5
495,3
546,1
584,2
635,0
685,8
736,6
838,2
927,1
1 016,0
1 130,3
1 231,9
1 333,5
1 435,1
7,9
7,9
9,7
9,7
9,7
9,7
9,7
9,7
12,7
12,7
12,7
15,7
15,7
15,7
15,7
15,7
571,5
641,4
698,5
749,3
825,5
886,0
939,8
1 003,3
1 085,7
1 193,8
1 308,1
1 473,2
1 581,2
1 695,4
1 803,4
1 911,4
242,8
265,2
293,6
322,3
341,4
362,0
378,0
407,9
419,1
434,8
514,4
565,2
606,6
647,7
666,8
685,8
450,8
508,0
530,4
584,2
647,7
708,2
749,3
812,8
886,0 t
993,6 t
1 095,2 t
1 244,6 t
1 314,7 t
1 422,4 t
1 530,6 t
1 638,3 t
248,9
275,8
304,8
333,2
352,3
371,3
393,7
419,1
441,5
457,2
536,4
584,2
628,6
673,1
691,9
711,2
300,0
327,2
355,6
384,0
403,4
434,8
457,2
482,6
501,7
520,7
635,0
685,8
723,9
774,7
793,8
800,1
368,3
419,1
469,9
520,7
571,5
609,6
660,4
711,2
762,0 t
863,6 t
965,2 t
1 066,8 t
1 168,4 t
1 270,0 t
1 371,6 t
1 473,2 t
13
14
16
16
16
19
19
19
25
25
25
28
28
28
28
28
Reduced shank diameter hubs are available when required bore permits. See Table 28, Page 51 for selection.
Q Dimension K may be as as cast surface depending upon coupling size and bore.
The allowable speed for floating shaft assemblies is the smaller value of either the critical speed of the selected shaft or the cataloged speed of the selected size coupling. The
allowable operating speed should be based on torque, misalignment, balance, and other operating requirements for the specific application. If higher speeds are required or
special application requirements must be met, consult Falk for assistance.
See Page 41 for footnote.
s
42 (M451-110)
Type GV20 Large Flanged Sleeve
Vertical Double Engagement/Dimensions Millimeters

SUPPORT
RING
B
GAP
J
C
M
D
F
A
SIZE
H
1080/2080GV
1090/2090GV
1100/2100GV
1110/2110GV
1120/2120GV
1130/2130GV
1140/2140GV
1150/2150GV
1160/2160GV
1180/2180GV
1200/2200GV
1220/2220GV
1240/2240GV
1260/2260GV
1280/2280GV
1300/2300GV
Torque Rating
(Nm)
(millions)
1000
Series
2000
Series
0,170
0,226
0,310
0,413
0,555
0,719
0,911
1,100
1,310
1,660
2,140
2,720
3,470
4,490
5,840
6,760
0,234
0,315
0,443
0,609
0,777
0,925
1,140
1,350
1,640
2,140
2,850
3,560
4,480
5,480
6,760
8,190
Allow
Speed
rpm
Max
Bore One
Rect Key
(mm) l
1750
1550
1450
1330
1200
1075
920
770
650
480
370
290
270
250
230
220
266
290
320
373
400
440
460
490
525t
600t
660t
725t
810t
880t
950t
1 025t
Cplg Wt
Min
With No
Bore
Bore
(mm) n
(kg)
Lube
Wt
(kg)
101,60
114,30
127,00
139,70
152,40
165,10
177,80
190,50
254,00
285,75
317,50
349,25
381,00
412,75
444,50
476,25
13
17
21
24
30
44
49
59
141
168
227
319
341
402
450
499
703
984
1 302
1 678
2 114
2 595
3 107
3 765
4 708
6 260
8 582
11 685
14 606
17 799
21 192
24 807
A
590,6
660,4
711,2
774,7
838,2
911,4
965,2
1 028,7
1 111,2
1 219,2
1 358,9
1 511,3
1 632,0
1 746,2
1 866,9
1 974,8
508,5
565,4
622,3
679,2
717,8
761,7
805,4
857,3
908,1
939,8
1 098,6
1 193,8
1 282,7
1 371,6
1 409,2
1 447,8
249,4
276,4
304,8
333,2
352,6
371,3
393,7
419,1
441,3
457,2
536,4
584,2
628,6
673,1
691,9
711,2
355,6
393,7
444,5
495,3
546,1
584,2
635,0
685,8
736,6
838,2
927,1
1 016,0
1 130,3
1 231,9
1 333,5
1 435,1
571,5
641,4
698,5
749,3
825,5
886,0
939,8
1 003,3
1 085,8
1 193,8
1 308,1
1 473,2
1 581,2
1 695,4
1 803,4
1 911,4
242,8
265,2
293,6
322,3
341,4
362,0
378,0
407,9
419,1
434,8
514,4
565,2
606,6
647,7
666,8
685,8
300,0
327,2
355,6
384,0
403,4
434,8
457,2
482,6
501,6
520,7
635,0
685,8
723,9
774,7
793,8
800,1
N
368,3
419,1
469,9
520,7
571,5
609,6
660,4
711,2
762,0 t
863,6 t
965,2 t
1 066,8 t
1 168,4 t
1 270,0 t
1 371,6 t
1 473,2 t
Gap
10
13
13
13
13
19
19
19
25
25
25
25
25
25
25
25
Reduced shank diameter hubs are available where bore permits. See Table 28, Page 51, for selections.
(M451-110) 43
Type GV52 Large Flanged Sleeve
Vertical Single Engagement/Dimensions Millimeters

IMPORTANT When couplings are mounted on a floating
shaft, do not exceed allowable shaft speed for the assembly,
A
FLEX
HUB
(TOP POSITION ONLY)
D
MINIMUM CLEARANCE
REQUIRED FOR ALIGNING
C
CS
B
GAP
GASKET
BE
LUBRICATE
THRU SLEEVE
RIGID HUB
SHAFT
CENTERING
COMPONENTS
K
SIZE
H
1080/2080G
1090/2090G
1100/2100G
1110/2110G
1120/2120G
1130/2130G
1140/2140G
1150/2150G
1160/2160G
1180/2180G
1200/2200G
1220/2220G
1240/2240G
1260/2260G
1280/2280G
1300/2300G
Torque
Rating
(Nm) Allow
(millions) Speed
rpm
1000 2000
Series Series
0,170
0,226
0,310
0,413
0,555
0,719
0,911
1,100
1,310
1,660
2,140
2,720
3,470
4,490
5,840
6,760
0,234
0,315
0,443
0,609
0,777
0,925
1,140
1,350
1,640
2,140
2,850
3,560
4,480
5,480
6,760
8,190
Max Bore
One Rect Key
(mm) t
Flex
Hub
1750
266
1550
290
1450
320
1330
373
1200
400
1075
440
920
460
770
490
650
525t
480
600t
370
660t
290
725t
270
810t
250
880t
230
950t
220 1 025t
Rigid
Hub
340
380
400
440
483
500
535
580
630t
710t
780t
890t
940t
1 015t
1 090t
1 170t
Min
Bore
Both
Hubs
(mm)
n
Cplg
Wt. Lube
With Wt
No (kg)
Bore
(kg)
101,60 699 4,99

114,30 984 6,35
127,00 1252 7,71
139,70 1637 9,07
152,40 2077 10,9
165,10 2572 16,8
177,80 3062 17,2
190,50 3751 20,9
254,00 4631 21,8
285,75 6069 25,4
317,50 8482 34,5
349,25 11 680 54,4
381,00 14 388 56,7
412,75 17 722 61,2
444,50 21 110 70,3
476,25 24 712 77,1
A
590,6
660,4
711,2
774,7
838,2
911,4
965,2
1 028,7
1 111,2
1 219,2
1 358,9
1 511,3
1 632,0
1 746,2
1 866,9
1 974,8
511,6
567,2
625,3
682,8
721,4
762,0
806,4
857,2
908,0
939,8
1 098,6
1 196,8
1 285,7
1 374,6
1 412,7
1 450,8
236,7 355,6
261,9 393,7
288,8 444,5
317,2 495,3
336,6 546,1
352,0 584,2
373,9 635,0
399,8 685,8
416,1 736,6
431,8 838,2
511,0 927,1
555,8 1 016,0
599,9 1 130,3
644,7 1 231,9
663,4 1 333,5
682,8 1 435,1
7,9
7,9
9,7
9,7
9,7
9,7
9,7
9,7
12,7
12,7
12,7
15,7
15,7
15,7
15,7
15,7
571,5
641,4
698,5
749,3
825,5
886,0
939,8
1 003,3
1 085,8
1 193,8
1 308,1
1 473,2
1 581,2
1 695,4
1 803,4
1 911,4
242,8
265,2
293,6
322,3
341,4
362,0
378,0
407,9
419,1
434,8
514,4
565,2
606,6
647,7
666,8
685,8
KQ
450,8
508,0
530,4
584,2
647,7
708,2
749,3
812,8
886,0 t
993,6 t
1 095,2 t
1 244,6 t
1 314,7 t
1 422,4 t
1 530,6 t
1 638,3 t
248,9
275,8
304,8
333,2
352,3
371,3
393,7
419,1
441,5
457,2
536,4
584,2
628,6
673,1
691,9
711,2
287,3
314,5
339,9
368,3
387,4
419,1
441,5
466,9
482,6
501,6
616,0
660,4
698,5
749,3
768,4
774,7
N
368,3
419,1
469,9
520,7
571,5
609,6
660,4
711,2
762,0 t
863,6 t
965,2 t
1 066,8 t
1 168,4 t
1 270,0 t
1 371,6 t
1 473,2 t
BE
CS
Gap
38,6
42,2
48,3
48,3
48,3
54,9
54,9
54,9
70,4
70,4
70,4
83,3
83,3
83,1
83,1
83,1
224,0
249,2
273,1
301,5
320,8
336,3
358,1
384,0
397,0
412,8
492,3
530,4
574,5
619,3
638,0
657,4
26
29
33
33
33
39
39
39
51
51
51
58
58
58
58
58
H See Page 13 for General Information and other Reference Notes. Downward thrust capacity for Sizes 1010 thru 1030GV52 is 4 536 kilograms; Sizes 1035 thru 1070GV52 is
13 608 kilograms and Size 1080GV52 and larger is 39 463 kilograms.
Reduced shank diameter hubs are available where required bore permits. See Table 28, Page 51 for selections.
Q Dimension K maybe an as cast surface depending upon coupling size and bore.
44 (M451-110)
Type GL20-4 Large Flanged Sleeve
Slide Double Engagement/Dimensions Millimeters

CENTER
PLATE
M
GAP DISC
(BOTH SIDES)
C
D
LUBRICATE
THRU SLEEVE
GAP
J
GASKET
B
SIZE
H
1080/2080GL
1090/2090GL
1100/2100GL
1110/2110GL
1120/2120GL
Torque Rating
(Nm)
(millions)
1000
Series
2000
Series
0,170
0,226
0,310
0,413
0,555
0,234
0,315
0,443
0,609
0,777
Max
Min Cplg Wt Lube
Allow Bore
Bore
With
Wt
Speed One
(mm) No Bore (kg)
rpm Rect Key
n
(kg)
l
(mm)
1160
1030
960
880
800
266
290
320
373
400
101,60
114,30
127,00
139,70
152,40
685
943
1 247
1 610
2 037
9,53
12,2
15,0
17,7
20,9
A
B
Max
590,6
660,4
711,2
774,7
838,2
740,2
793,0
893,6
994,2
1 061,2
249,4
276,4
304,8
333,2
352,6
355,6
393,7
444,5
495,3
546,1
571,5
641,4
698,5
749,3
825,5
242,8
265,2
293,6
322,3
341,4
300,0
327,2
355,6
384,0
403,4
T (Max)
Gap
Each
Total
Min
Max
14,0
22,9
21,1
19,0
19,0
27,9
45,7
42,2
38,1
38,1
213
195
242
290
318
241
240
284
328
356
(M451-110) 45
Type G70
Disconnect/Dimensions Millimeters
FOR ALIGNING
M
T
LUBRICATE GEAR TEETH AND

SLEEVE PIN GROOVE WITH
MOLYKOTE BR-2 PLUS
OR EQUIVALENT.
V
ZG
AC
GAP
P
Driving
End
C
AB
D
AA
Driven
End
AE
B
Optional hand operated shifter mechanism to

shift and secure the proper position of the
sleeve assembly.
SIZE
H
1080G
1090G
1100G
1110G
1120G
1130G
1140G
1150G
Torque
Max
Cplg Wt
Rating
Allow
Min
Bore One
With
(Nm)
Speed
Bore
Rect Key
n No Bore
(millions) rpm
(mm)
(mm) l
(kg)
0,170
0,226
0,310
0,413
0,555
0,719
0,911
1,100
110
100
90
80
75
70
65
60
266
290
320
373
400
440
460
490
101,60
114,30
127,00
139,70
152,40
165,10
177,80
190,50
498
698
956
1 256
1 559
1 779
2 127
2 623
AA
AB
AC
AE
ZG
Gap
508,0
559,3
622,3
679,2
702,6
697,0
719,3
770,1
249,4
276,4
304,8
333,2
352,6
338,8
350,0
375,4
368,3
419,1
469,9
520,7
571,5
609,6
660,4
711,2
228,6
263,7
283,0
296,2
292,1
288,5
288,5
288,5
249,4
270,3
304,8
333,2
337,3
338,8
350,0
375,4
108,2
130,6
137,2
143,8
149,4
141,7
141,7
141,7
88,4
95,0
107,7
114,3
104,6
102,6
102,6
102,6
491,7
556,3
607,1
655,3
711,2
778,3
828,0
882,4
461,3
515,6
566,4
614,7
670,6
727,5
777,2
831,6
19,3
25,4
25,4
25,4
25,4
31,5
31,5
31,5
215,9
251,0
270,3
283,5
279,4
275,8
275,8
275,8
41,4
52,8
52,8
52,8
52,3
32,0
26,9
21,3
10
13
13
13
13
19
19
19
46 (M451-110)

Rigid/Dimensions Millimeters
FOR SIZES:
1140 THRU 1300
REGISTER RING
RIGID HUB
RIGID HUB
E
L
K
GAP
Q
B
Torque
Rating
(Nm)
(millions)
Allow
Speed
rpm
Max
Bore One
Rect Key
(mm) l
Min
Bore
(mm) n
Cplg Wt
With
No Bore
(kg)
1080G
1090G
1100G
1110G
1120G
1130G
1140G
1150G
1160G
1180G
1200G
1220G
1240G
1260G
1280G
1300G
0,170
0,226
0,310
0,413
0,555
0,719
0,911
1,100
1,310
1,660
2,140
2,720
3,470
4,490
5,840
6,760
1750
1550
1450
1330
1200
1075
920
770
650
480
370
290
270
250
230
220
340
380
400
440
483
500
535
580
630t
710t
780t
890t
940t
1 015t
1 090t
1 170t
101,60
114,30
127,00
139,70
152,40
165,10
177,80
190,50
254,00
285,75
317,50
349,25
381,00
412,75
444,50
476,25
699
984
1207
1601
2050
2558
3030
3747
4681
6024
8573
11 893
14 524
18 035
21 473
25 124
SIZE
A
590,6
660,4
711,2
774,7
838,2
911,4
965,2
1 028,7
1 111,2
1 219,2
1 358,9
1 511,3
1 632,0
1 746,2
1 866,9
1 974,8
514,1
567,9
628,9
685,8
723,9
762,0
806,7
857,5
908,3
939,8
1 098,3
1 199,9
1 289,3
1 377,7
1 415,3
1 453,9
7,9
7,9
9,7
9,7
9,7
9,7
9,7
9,7
12,7
12,7
12,7
15,7
15,7
15,7
15,7
15,7
31,5
38,1
44,2
50,8
53,8
53,8
53,8
53,8
57,2
57,2
63,5
63,5
76,2
76,2
82,3
82,3
KQ
450,8
508,0
530,4
584,2
647,7
708,2
749,3
812,8
886,0 t
993,6 t
1 095,2 t
1 244,6 t
1 314,7 t
1 422,4 t
1 530,6 t
1 638,3 t
Gap
248,9
275,8
304,8
333,2
352,3
371,3
393,7
419,1
441,5
457,2
536,4
584,2
628,9
673,1
691,9
711,2
257,0
284,0
314,5
342,9
362,0
381,0
403,4
428,8
454,2
469,9
549,1
599,9
644,7
688,8
707,6
726,9
16
16
19
19
19
19
19
19
25
25
25
31
31
31
31
31
Dimension K may be an as-cast surface depending upon coupling size and bore.
Q For standard shank diameter hubs.

(M451-110) 47
Type GR20 Large Flanged Sleeve
Shear Pin Double Engagement/Dimensions Millimeters
SHEAR PIN
REMOVAL PLATE
AA
GAP
PIN REMOVAL
B
SIZE
H
1080/2080GR
1090/2090GR
1100/2100GR
1110/2110GR
1120/2120GR
1130/2130GR
1140/2140GR
1150/2150GR
1160/2160GR
1180/2180GR
1200/2200GR
1220/2220GR
1240/2240GR
1260/2260GR
1280/2280GR
1300/2300GR
1000 Series
2000 Series
Shear Torque (Nm x 106)
Shear Torque (Nm x 106)
Min
Max
Min
Max
0,052
0,071
0,099
0,137
0,176
0,216
0,258
0,299
0,384
0,498
0,647
0,847
1,05
1,29
1,54
1,87
0,235
0,319
0,449
0,617
0,795
0,983
1,16
1,34
1,71
2,23
3,02
3,80
4,69
5,81
6,93
8,38
0,081
0,107
0,156
0,215
0,271
0,327
0,403
0,460
0,571
0,747
1,00
1,25
1,57
1,92
2,37
2,87
0,366
0,495
0,696
0,960
1,22
1,47
1,82
2,07
2,57
3,35
4,47
5,59
7,04
8,60
10,62
12,85
Allow
Speed
rpm
880
780
730
670
600
540
460
390
330
240
190
150
140
130
120
110
Max
Bore One
Rect Key
(mm) l
266
290
320
373
400
440
460
490
525
600
660
725
810
880
950
1 025

Approximate Value Millimeters
Min
Bore
(mm) n
AA
Gap
(BE)
101,6
114,3
127,0
139,7
152,4
165,1
177,8
190,5
254,0
285,8
317,5
349,2
381,0
412,8
444,5
476,2
990,6
1 066,8
1 117,6
1 168,4
1 244,6
1 346,2
1 409,7
1 485,9
1 600,2
1 651,0
1 803,4
1 930,4
2 057,4
2 184,4
2 311,4
2 413,0
812,8
889,0
939,8
990,6
1 066,8
1 143,0
1 193,8
1 257,3
1 346,2
1 447,8
1 600,2
1 727,2
1 854,2
1 981,2
2 108,2
2 209,8
121
127
146
165
178
184
197
203
229
241
261
273
305
324
337
362
619,8
679,7
755,9
831,6
882,9
927,1
984,5
1 041,4
1 111,5
1 155,7
1 333,5
1 441,7
1 562,1
1 670,3
1 721,1
1 784,6
48 (M451-110)
Engineering Data Large Flanged Sleeve

TABLE 21 Recommended Commercial Keys for Bores with One Key
Millimeters (Per ANSI B17.1 Standard)
Shaft Diameter
Over
Thru
95
110
130
150
170
200
230
260
290
330
380
440
110
130
150
170
200
230
260
290
330
380
440
500
H Note: For metric recommended keys of shafts above 500 mm, consult Falk.
One Key
28 x 16
32 x 18
36 x 20
40 x 22
45 x 25
50 x 28
56 x 32
63 x 32
70 x 36
80 x 40
90 x 45
100 x 50
W
H
T2
T = D + T2
Check Key Stresses
TABLE 22 Recommended Bore Tolerances Falk Steel Coupling Hubs Millimeters

Shaft Diameter (ISO/R775-1969)
Nominal
6 to 30
Over 30 to 50
Over 50 to 80
Over 80 to 100
Over 100 to 200
Over 200 to 355
Over 355 to 500
Bore Diameter Tolerance
Tolerance
Clearance
Transitional
Interference
j6/k6 t
k6
m6
m6
m6
m6
m6
F7
F7
F7
F7
F7
F7
F7
H7
H7
H7
H7
H7
H7
H7
M6
K6
K7
M7
P7
R7
R8
Per DIN 748 Differs with ISO/R775.
(M451-110) 49

TABLE 23 Flange Details Millimeters
J Bolts
K Bolts
No. Dia. x Lgth
No. Dia. x Lgth.
(Inch)
(Per Flange )
SIZE
DD
1080/2080G
1090/2090G
1100/2100G
1110/2110G
1120/2120G
1130/2130G
1140/2140G
1150/2150G
1160/2160G
1180/2180G
1200/2200G
1220/2220G
1240/2240G
1260/2260G
1280/2280G
1300/2300G
590,6
660,4
711,2
774,7
838,2
911,4
965,2
1 028,7
1 111,2
1 219,2
1 358,9
1 511,3
1 632,0
1 746,2
1 866,9
1 974,8
527,05
590,55
641,35
698,50
762,00
822,33
876,30
933,45
1 009,65
1 117,60
1 231,90
1 384,30
1 479,55
1 593,85
1 701,80
1 809,75
441,33
495,30
546,10
596,90
654,05
708,03
758,83
815,98
863,60
984,25
1 085,85
1 212,85
1 289,05
1 390,65
1 492,25
1 593,85
7,9
7,9
9,7
9,7
9,7
9.7
9,7
9,7
12,7
12,7
12.7
15.7
15,7
15,7
15,7
15,7
6,4
6,4
7,9
7,9
7,9
7,9
7,9
7,9
9,7
9,7
9,7
12,7
12,7
12,7
12,7
12,7
571,5
641,4
698,5
749,3
825,5
886,0
939,8
1 003,3
1 085,9
1 193,8
1 308,1
1 473,2
1 581,2
1 695,5
1 803,4
1 911,4
527,05
590,55
641,35
698,50
762,00
822,33
876,30
933,45
1 009,65
1 117,60
1 231,90
1 384,30
1 479,55
1 593,85
1 701,80
1 809,75
31,8
38,1
44,4
50,8
53,8
53,8
53,8
53,8
57,2
57,2
63,5
63,5
76,2
76,2
82,6
82,6
16- .875 x 3.25

18- 1.000 x 3.50
18- 1.000 x 3.50
18- 1.000 x 3.50
18- 1.125 x 3.50
18- 1.250 x 4.50
18- 1.250 x 4.50
20- 1.250 x 4.50
20- 1.250 x 4.50
22- 1.250 x 4.50
22- 1.500 x 5.00
24- 1.500 x 5.00
22- 1.500 x 5.00
24- 1.500 x 5.00
22- 1.500 x 5.00
24- 1.500 x 5.00
TABLE 24 Sleeve Jack

Screw Holes
SIZE
B.C. (mm)
Tap Size (in)
1080/2080G
1090/2090G
1100/2100G
1110/2110G
1120/2120G
1130/2130G
1140/2140G
1150/2150G
1160/2160G
1180/2180G
1200/2200G
1220/2220G
1240/2240G
1260/2260G
1280/2280G
1300/2300G
527,0
590,6
641,4
698,5
762,0
822,3
876,3
933,4
1 009,6
1 117,6
1 231,9
1 384,3
1 479,6
1 593,8
1 701,8
1 809,8
.875-9 UNC
1.000-8 UNC
1.000-8 UNC
1.000-8 UNC
1.125-7 UNC
1.250-7 UNC
1.250-7 UNC
1.250-7 UNC
1.250-7 UNC
1.250-7 UNC
1.500-6 UNC
1.500-6 UNC
1.500-6 UNC
1.500-6 UNC
1.500-6 UNC
1.500-6 UNC
16- 1.125 x 4.125

18- 1.250 x 4.75
18- 1.250 x 5.25
18- 1.500 x 6.00
18- 1.500 x 6.25
18- 1.500 x 6.25
18- 1.750 x 6.50
20- 1.750 x 6.50
20- 2.000 x 7.00
22- 2.000 x 7.00
22- 2.250 x 7.75
24- 2.250 x 7.75
22- 2.750 x 9.75
24- 2.750 x 9.75
22- 3.000 x 10.50
24- 3.000 x 10.50
T
441,27
495,25
546,05
596,85
654,00
707,97
758,77
815,92
863,50
984,15
1 085,75
1 212,75
1 288,95
1 390,55
1 492,15
1 593,75
T
B
C
E
DD
END
PLATE
FLANGE
K - BOLTS
J - BOLTS
CENTER
FLANGE
TABLE 25 Flex Hub Puller Bolt

Holes for Standard
Shank Diameter
Hubs
B.C.
SIZE t
B.C. (mm)
Tap Size UNC (in)
1080/2080G
1090/2090G
1100/2100G
1110/2110G
1120/2120G
1130/2130G
1140/2140G
1150/2150G
1160/2160G
1180/2180G
1200/2200G
1220/2220G
1240/2240G
1260/2260G
1280/2280G
1300/2300G
317,5
355,6
393,7
444,5
495,3
533,4
584,2
635,0
685,8
774,7
863,6
952,5
1 041,4
1 143,0
1 244,6
1 346,2
1.000-8 x 1.18
1.250-7 x 1.50
1.500-6 x 1.75
1.500-6 x 1.75
1.500-6 x 1.75
1.500-6 x 1.75
1.500-6 x 1.75
1.500-6 x 1.75
1.500-6 x 1.75
1.500-6 x 1.75
2.000-4.5 x 2.38
2.000-4.5 x 2.38
2.000-4.5 x 2.38
2.000-4.5 x 2.38
2.000-4.5 x 2.38
2.000-4.5 x 2.38
B.C.
Refer to Table 29 for flex hub puller data on reduced
shank diameter hubs, Sizes 1160/2160 thru 1300/2300.
TABLE 26 Torsional Stiffness Nm/Radian (106)

Half Coupling
SIZE
Flex
Half
1080/2080G
1090/2090G
1100/2100G
1110/2110G
1120/2120G
1130/2130G
1140/2140G
1150/2150G
1160/2160G
1180/2180G
1200/2200G
1220/2220G
1240/2240G
1260/2260G
1280/2280G
1300/2300G
510,7
696,0
881,3
1 068,9
1 423,7
1 794,3
2 119,7
2 508,2
3 457,5
5 265,4
5 988,5
10 824,5
10 508,1
13 197,3
17 377,9
22 146,1
50 (M451-110)
...
...
...
...
...
...
...
...
7 412,2
10 937,5
13 705,8
17 875,1
23 106,6
28 993,4
37 422,5
47 139,6
WR2 values are based on hubs with

no bore.
Complete Coupling
Rigid Half
Large Medium Small Type G20
Shank Shank Shank
1 412,4
2 056,4
2 248,5
3 028,1
4 304,9
5 785,1
6 835,9
8 802,0
12 078,7
18 315,8
23 004,9
34 857,6
40 789,6
51 862,6
67 737,8
86 155,3
TABLE 27 WR2 Values KgM2
...
255,4
...
348,0
...
440,7
...
534,4
...
711,8
...
897,1
...
1 059,9
...
1 254,2
2 994,2 1 728,8
4 700,4 2 632,7
6 022,4 2 994,2
8 146,6 5 412,2
10 496,8 5 254,1
13 581,5 6 598,6
18 055,9 8 689,0
23 264,7 11 073,1
Type G52
Large
Shank
375,1
519,8
632,7
790,9
1 070,0
1 367,2
1 615,8
1 954,7
2 689,2
4 101,6
4 745,6
8 259,6
8 350,0
10 519,4
13 830,0
17 615,2
Medium Small
Shank
Shank
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
2 361,5 1 604,5
3 559,2 2 485,8
4 158,1 3 005,5
6 745,5 4 643,9
7 220,1 5 254,1
9 073,1 6 700,3
11 864,0 8 858,5
15 072,9 11 344,2
SIZE
Type G20
Double Engagement
Type G52
Single Engagement
1080/2080G
1090/2090G
1100/2100G
1110/2110G
1120/2120G
1130/2130G
1140/2140G
1150/2150G
1160/2160G
1180/2180G
1200/2200G
1220/2220G
1240/2240G
1260/2260G
1280/2280G
1300/2300G
22,2
39,9
61,7
93,3
138
198
269
365
526
850
1 455
2 475
3 565
4 887
6 636
8 742
21,2
38,0
55,5
86,5
130
189
256
351
514
829
1 425
2 413
3 492
4 883
6 694
8 807

W
Data for couplings with reduced shank diameter hubs.

Depending upon bore, a reduced shank diameter hub (Dimension N
or K) is available for each coupling, sizes 1160/2160 thru
1300/2300. This provides reduced weight and WR2.
Y
N
B.C.
TABLE 28 Bore Ranges for Reduced Shank Diameter Hubs Millimeters

Flex Hub
SIZE
Max
Bore
Weight (kg)
Weight (kg) Q
Rigid Hub
Sleeves
Coupling
End Rings Flex Hub
WR2
With No
and
(KgM2)
Fasteners Bore (Each)
Sleeve
End Ring
and
Fasteners
Flex Hub
With No
Bore
(Each)
Rigid Hub
With No
Bore
(Each)
Coupling
WR2
(KgM2)
787,4
596,9
748
...
1388
1193
1901
1383
418
338
419
286
876,3
673,1
885
...
1878
1601
2413
1787
671
543
689
535
470
318
965,2
749,3
1184
. ..
2749
2291
3434
2549
1152
922
2275
2033
753
590
515
350
1054,1
825,5
1724
...
3706
3093
4468
3361
1910
1545
4826
3978
3252
2848
816
644
565
381
1143,0
901,7
1978
...
4826
3978
5693
4264
2808
2234
3978
3978
6142
5008
4454
4588
880
699
610
413
1231,9
977,9
2164
...
6142
5008
7013
5298
3890
3038
1257,3
1035,0
4627
4627
7412
6055
6081
5147
943
753
660
445
1320,8
1054,1
2517
...
7412
6055
5288
4142
1358,9
1117,6
5185
5185
8845
7199
8035
6742
1007
807
705
476
1409,7
1130,3
2817
...
8845
7199
8319
6382
9671
7466
Max
Bore
Kt
l s
Min
Bore
470
437
562
426
375
254
1878
1601
767
702
626
481
2200
2200
2749
2291
1315
1169
952,5
781,0
3257
3257
3706
3093
540
381
1054,1
863,6
3633
3633
826
676
591
413
1155,7
946,2
1280/2280G
898
739
650
445
1300/2300G
971
798
700
476
ls
Min
Bore
1160/2160G
463
376
330
254
647,7
527,0
1388
1388
1388
1193
1180/2180G
535
435
381
286
749,3
609,6
1642
1642
1200/2200G
608
494
432
318
850,9
692,2
1220/2220G
680
558
489
349
1240/2240G
753
617
1260/2260G
H See Page 13 for General Information and other reference notes.
6961
5435
Hubs with the least possible K or N dimensions for the required bore are normally furnished.
Q Total weight of coupling varies with K or N dimensions of rigid and flex hub selection. Add weight of selected hubs to Sleeve, End Ring and Fasteners weight.
s
Note: Maximum bore dimensions are based upon a N/1.4 or K/1.4 ratio. For key and keyway dimensions, consult Falk.
TABLE 29 Flex Hub Puller Bolt Holes for Reduced Shank Diameter Hubs Millimeters
SIZE
H
1160/2160G
1180/2180G
1200/2200G
1220/2220G
51 (M451-110)
Millimeters
SIZE
H
B.C.
Tap Size (in)
647,7
527,0
749,3
609,6
850,9
692,2
952,5
781,1
571,5
450,8
660,4
520,7
749,3
590,6
838,2
666,8
1.500-6 UNC
1240/2240G
1.500-6 UNC
1260/2260G
2-4.5 UNC
1280/2280G
2-4.5 UNC
1300/2300G
Millimeters
N
B.C.
Tap Size (in)
1 054,1
863,6
1 155,7
946,1
1 257,3
1 035,0
1 358,9
1 117,6
927,1
749,3
1 028,7
819,2
1 130,3
908,0
1 231,9
990,6
2-4.5 UNC
2-4.5 UNC
2-4.5 UNC
2-4.5 UNC

Standard Filleted Keyways & Chamfered Keys
It is general practice in industry to supply coupling hubs with
minimum fillet radii in the keyway corners to permit the use of
standard commercial keys without chamfered edges. Falk will cut
filleted keyways when specified in accordance with
the established industry standards as shown in Table 30 at no
extra charge.
TABLE 30 Standard Filleted Keyways & Chamfered Keys Millimeters

Nominal Bore
Key
Hub Keyway
Over
Thru
Size
(Nominal)
45 Chamfer
Suggested
95
110
130
150
170
200
230
260
290
330
380
440
110
130
150
170
200
230
260
290
330
380
440
500
28 x 16
32 x 18
36 x 20
40 x 22
45 x 25
50 x 28
56 x 32
63 x 32
70 x 36
80 x 40
90 x 45
100 x 50
0,70
0,70
1 10
1,10
1,10
1,10
1,80
1,80
1,80
2,70
2,70
2,70
Shallow keyway depth must equal or exceed
2/
3
of the full keyway depth of the square keys shown above.
Width
28
32
36
40
45
50
56
63
70
80
90
100
+/0,0260
+/0,0260
+/0,0260
+/0,0260
+/0,0260
+/0,0260
+/0,0260
+/0,0260
+/0,0260
+/0,0260
+/0,0260
+/0,0260
Depth
6,4 / 6,6
7,4 / 7,6
8,4 / 8,7
9,4 / 9,7
10,4 / 10,7
11,4 / 11,7
12,4 / 12,7
12,4 / 12,7
14,4 / 14/7
15.4 / 15,7
17,4 / 17,7
19,5 / 19,8
Fillet Radii
0,60
0,60
1.00
1,00
1,00
1,00
1,60
1,60
1,60
2,50
2,50
2,50
(M451-110) 52

Double Engagement Couplings
ANGULAR
GAP
END FLOAT
PARALLEL
GAP
FD
FD
P
FD
FD
GAP
A MINUS B
TABLE 31 Misalignment & End Float Double Engagement Couplings

Angular Misalignment Limits
SIZE
1080/2080
1090/2090
1100/2100
1110/2110
1120/2120
1130/2130
1140/2140
1150/2150
1160/2160
1180/2180
1200/2200
1220/2220
1240/2240
1260/2260
1280/2280
1300/2300
Parallel Misalignment Limits
Operating t
Installation
A Minus B
(mm)
Degrees
Per
Mesh
A Minus B
(mm)
0,81
0,91
1,02
1,14
1,24
1,32
1,45
1,55
1,60
1,83
2,03
2,21
2,46
2,69
2,92
3,12
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
4,83
5,49
6,15
6,81
7,49
7,98
8,64
9,32
9,65
10,97
12,14
13,31
14,78
16,13
17,45
18,80
Static t
Degrees
Degrees
A Minus B
Per
Per
(mm)
Mesh
Mesh
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
9,65
10,97
12,29
13,64
14,99
15,95
17,30
18,62
19,28
21,95
24,28
26,59
29,59
32,46
34,90
37,57
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
End Float
Operatingt
Installation
Static t
P
(mm)
Degrees
Per
Mesh
P
(mm)
Degrees
Per
Mesh
P
(mm)
Degrees
Per
Mesh
Std
FD
Min
(mm)
0,41
0,43
0,48
0,56
0,58
0,61
0,64
0,69
0,71
0,74
0,89
0,99
1,07
1,17
1,19
1,22
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
1/16
2,46
2,64
2,97
3,30
3,51
3,61
3,81
4,17
4,22
4,37
5,28
5,87
6,40
6,93
7,14
7,37
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
4,90
5,23
5,94
6,58
7,04
7,24
7,59
8,33
8,41
8,74
10,57
11,73
12,80
13,89
14,30
14,71
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
4,32
6,30
6,30
6,30
6,30
8,76
8,76
8,76
11,68
11,68
11,68
11,68
11,68
11,68
11,68
11,68
Normal
Gap
+/10%
(mm)
Physical
Limit
Min
(2) FD
+Gap
(mm)
10
13
13
13
13
19
19
19
25
25
25
25
25
25
25
25
18
25
25
25
25
37
37
37
49
49
49
49
49
49
49
49
These maximum operating alignment limits are each based on 3/8 per flex half coupling. Combined values of parallel and angular misalignment should not exceed 3/8. Type
GL slide couplings are limited to 1/4 per flex half. Application requirements in excess of these values should be referred to the Falk for review.
TABLE 32 Misalignment & End Float Single Engagement

Couplings
Angular Misalignment Limits Q
Installation
SIZE
1080/2080
1090/2090
1100/2100
1110/2110
1120/2120
1130/2130
1140/2140
1150/2150
1160/2160
1180/2180
1200/2200
1220/2220
1240/2240
1260/2260
1280/2280
1300/2300
A Minus B
(mm)
0,81
0,91
1,02
1,14
1,24
1,32
1,45
1,55
1,60
1,83
2,03
2,21
2,46
2,69
2,92
3,12
Operating
End Float
Static
Degrees
Degrees
Degrees
A Minus B
A Minus B
Per
Per
Per
(mm)
(mm)
Mesh
Mesh
Mesh
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
2,41
2,74
3,07
3,40
3,73
3,99
4,32
4,65
4,83
5,49
6,07
6,65
7,39
8,05
8,74
9,40
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
4,83
5,49
6,15
6,81
7,49
7,98
8,64
9,32
9,65
10,97
12,14
13,31
14,78
16,13
17,45
18,80
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
Std
FD Min
(mm)
4,57
6,55
6,48
6,48
6,48
8,64
8,64
8,64
11,43
11,43
11,43
11,43
11,43
11,43
11,30
11,30
Normal Normal Physical

Face Limit Min
Shaft
Gap Gap (X) FD + Gap
(mm)
(mm) (mm)
Q Do not use single engagement couplings to compensate for parallel offset misalignment.
Single Engagement Couplings
13
14
16
16
16
19
19
19
25
25
25
29
29
29
29
29
5
6
6
6
6
9
9
9
13
13
13
13
13
13
13
13
17
21
22
22
22
28
28
28
37
37
37
40
40
40
40
40
ANGULAR
A
GAP
B
A MINUS B
END FLOAT
FD
FD
GAP
(M451-110) 53
Engineering Data All Gear Couplings

TABLE 33 Recommended Bores for Metric Shafts Millimeters (Per ISO/R7751969)
Shaft Diameter
Clearance Fit
Transitional Fit
Interference Fit
Hub Bore
Fit
Hub Bore
Fit
Hub Bore
Fit
j6
+0,008 / 0,003
F7
+0,016 / +0,034
+0,008
+0,037
H7
+0,000 / +0,018
0,008
+0,021
M6
0,015 / 0,064
0,023
0,001
12,008 / 11,997
14,008 / 13,997
16,008 / 15,997
18,008 / 17,997
12,016 / 12,034
14,016 / 14,034
16,016 / 16,034
18,016 / 18,034
j6
0,009 / 0,004
F7
+0,020 / +0,041
19,009 / 18,996
20,009 / 19,996
22,009 / 21,996
24,009 / 23,996
25,009 / 24,996
28,009 / 27,996
30,008 / 29,996
19,020 / 19,041
20,020 / 20,041
22,020 / 22,041
24,020 / 24,041
25,020 / 25,041
28,020 / 28,041
30,020 / 30,041
k6
+0,018 / +0,002
F7
+0,025 / +0,050
32,018 / 32,002
35,018 / 35,002
38,018 / 38,002
40,018 / 40,002
42,018 / 42,002
45,018 / 45,002
48,018 / 48,002
50,018 / 50,002
32,025 / 32,050
32,025 / 32,050
38,025 / 38,050
40,025 / 40,050
42,025 / 42,050
45,025 / 45,050
48,025 / 48,050
50,025 / 50,050
m6
+0,030 / +,011
F7
+0,030 / +0,060
55
56
60
63
65
70
71
75
80
55,030 / 55,011
56,030 / 56,011
60,030 / 60,011
63,030 / 63,011
65,030 / 65,011
70,030 / 70,011
71,030 / 71,011
75,030 / 75,011
80,030 / 80,011
55,030 / 55,060
56,030 / 56,060
60,030 / 60,060
63,030 / 63,060
65,030 / 65,060
70,030 / 70,060
71,030 / 71,060
75,030 / 75,060
80,030 / 80,060
>80
m6
+035 / +0,013
F7
+0,036 / +0,071
85
90
95
100
85,035 / 85,013
90,035 / 90,013
95,035 / 95,013
100,035 / 100,013
85,036 / 85,071
90,036 / 90,071
95,036 / 95,071
100,036 / 100,071
85,000 / 85,035
90,000 / 90,035
95,000 / 95,035
100,000 / 100,035
84,965 / 85,000
89,965 / 90,000
94,965 / 95,000
99,965 / 100,000
m6
+0,035 / +0,013
F7
+0,036 / +0,071
H7
+0,000 / +0,035
P7
0,059 / 0,024
100,035 / 110,013
120,035 / 120,013
110,036 / 110,071
120,036 / 120,071
110,000 / 110,035
120,000 / 120,035
109,941 / 109,976
119,941 / 119,976
m6
0,040 / +,015
F7
+0,043 / +0,083
125,040 / 125,015
130,040 / 130,015
140,040 / 140,015
150,040 / 150,015
160,040 / 160,015
170,040 / 170,015
180,040 / 180,015
125,043 / 125,083
130,043 / 130,083
140,043 / 140,083
150,043 / 150,083
160,043 / 160,083
170,043 / 170,083
180,043 / 180,083
12
14
16
18
19
20
22
24
25
28
30
>30
32
35
38
40
42
45
48
50
>50
>100
110
120
>120
125
130
140
150
160
170
180
Positive values are clearance, negative values are interference.
12,000 / 12,018
14,000 / 14,018
16,000 / 16,018
18,000 / 18,018
+0,011
+0,045
H7
+0,000 / +0,021
11,985 / 11,996
13,985 / 13,996
15,985 / 15,996
17,985 / 17,996
0,009
+0,025
19,000 / 19,021
20,000 / 20,021
22,000 / 22,021
24,000 / 24,021
25,000 / 25,021
28,000 / 28,021
30,000 / 30,021
+0,007
+0,048
H7
+0,000 / +0,025
H7
+0,000 / +0,030
0,018
+0,023
+0,003
+0,068
H7
+0,000 / +0,035
H7
+0,000 / +0,040
125,000 / 125,040
130,000 / 130,040
140,000 / 140,040
150,000 / 150,040
160,000 / 160,040
170,000 / 170,040
180,000 / 180,040
K6
0,013 / +0,003
0,031
+0,001
31,987 / 32,003
34,987 / 35,003
37,987 / 38,003
39,987 / 40,003
41,987 / 42,003
44,987 / 45,003
47,987 / 48,003
49,987 / 50,003
0,030
+0,019
55,000 / 55,030
56,000 / 56,030
60,000 / 60,030
63,000 / 63,030
65,000 / 65,030
70,000 / 70,030
71,000 / 71,030
75,000 / 75,030
80,000 / 80,030
+0,001
+0,058
0,026
+0,000
18,983 / 18,996
19,983 / 19,996
21,983 / 21,996
23,983 / 23,996
24,983 / 24,996
27,983 / 27,996
29,983 / 29,996
32,000 / 32,025
35,000 / 35,025
38,000 / 38,025
40,000 / 40,025
42,000 / 42,025
45,000 / 45,025
48,000 / 48,025
50,000 / 50,025
+0,000
+0,049
M6
0,017 / 0,004
K7
0,021 / +0,009
0,051
0,002
54,979 / 55,009
55,979 / 56,009
59,979 / 60,009
62,979 / 63,009
64,979 / 65,009
69,979 / 70,009
70,799 / 71,009
74,979 / 75,009
79,979 / 80,009
0,035
+0,022
0,040
+0,025
M7
0,035 / +0,000
P7
0,068 / 0,028
0,070
0,013
0,094
0,037
0,108
0,043
124,932 / 124,972
129,932 / 129,972
139,932 / 139,972
149,932 / 149,972
159,932 / 159,972
169,932 / 169,972
179,932 / 179,972
Continued on Page 55
54 (M451-110)
Engineering Data All Gear Couplings

TABLE 33 Recommended Bores for Metric Shafts Millimeters (Per ISO/R7751969) Cont.
Shaft Diameter
>180
190
200
>200
210
220
225
>225
230
240
250
>250
260
270
280
>280
290
300
310
315
>315
320
330
340
350
355
>355
360
370
380
390
400
>400
410
420
430
440
450
>450
460
470
480
490
500
Clearance Fit
Transitional Fit
Interference Fit
Hub Bore
Fit
Hub Bore
Fit
Hub Bore
Fit
m6
+0,046 / +0,017
F7
+0,050 / +0,096
+0,004
+0,079
H7
+0,000 / +0,046
0,046
+0,029
P7
0,079 / 0,033
0,125
0,050
190,046 / 190,017
200,046 / 200,017
190,050 / 190,096
200,050 / 200,096
190,000 / 190,460
200,000 / 200,046
189,921 / 189,967
199,921 / 199,967
m6
+0,046 / +0,017
F7
+0,050 / +0,096
H7
+0,000 / +0,046
R7
0,109 / 0,063
210,046 / 210,017
220,046 / 220,017
225,046 / 225,017
210,050 / 210,096
220,050 / 220,096
225,050 / 225,096
210,000 / 210,046
220,000 / 220,046
225,000 / 225,046
209,891 / 209,937
219,891 / 219,937
224,891 / 224,937
m6
+0,046 / +0,017
F7
+0,050 / +0,096
H7
+0,000 / +0,046
R7
0,113 / 0,067
230,046 / 230,017
240,046 / 240,017
250,046 / 250,017
230,050 / 230,096
240,050 / 240,096
250,050 / 250,8096
230,000 / 230,046
240,000 / 240,046
250,000 / 250,046
229,887 / 229,933
239,887 / 239,933
249,887 / 249,933
m6
+0,052 / +0,020
F7
+0,056 / +0,108
260,052 / 260,020
270,052 / 270,020
280,052 / 280,020
260,056 / 260,108
270,056 / 270,108
280,056 / 280,108
260,000 / 260,052
270,000 / 270,052
280,000 / 280,052
259,874 / 259,926
269,874 / 269,926
279,874 / 279,926
m6
+0,052 / +0,020
F7
+0,056 / +0,108
H7
+0,000 / +0,052
R7
0,130 / 0,078
290,052 / 290,020
300,052 / 300,020
310,052 / 310,020
315,052 / 315,020
290,056 / 290,108
300,056 / 300,108
310,056 / 310,108
315,056 / 315,108
290,000 / 290,052
300,000 / 300,052
310,000 / 310,052
315,000 / 315,052
289,870 / 289,922
299,870 / 299,922
309,870 / 309,922
314,870 / 314,922
m6
+0,057 / +0,021
F7
+0,062 / +0,119
320,057 / 320,021
330,057 / 330,021
340,057 / 340,021
350,057 / 350,021
355,057 / 355,021
320,062 / 320,119
330,062 / 330,119
340,062 / 340,119
350,062 / 350,119
355,062 / 355,119
320,000 / 320,057
330,000 / 330,057
340,000 / 340,057
350, 000 / 350,057
355,000 / 355,057
319,856 / 319,913
329,856 / 329,913
339,856 / 339,913
349,856 / 349,913
354,856 / 354,913
m6
+0,057 / +0,021
F7
+0,062 / +0,119
H7
+0,000 / +0,057
R8
0,203 / 0 ,114
360,057 / 360,021
370,057 / 370,021
380,057 / 380,021
390,057 / 390,021
400,057 / 400,021
360,062 / 360,119
370,062 / 370,119
380,062 / 380,119
390,062 / 390,119
400,062 / 400,119
360,000 / 360,057
370,000 / 370,057
380,000 / 380,057
390,000 / 390,057
400, 000 / 400,057
359,797 / 359,886
369,797 / 369,886
379,797 / 379,886
389,797 / 389,886
399,797 / 399,886
m6
+0,063 / +0,023
410,063 / 410,023
420,063 /420,023
430,063 / 430,023
440,063 / 440,023
450,063 / 450,023
F7
+0,068 / +0,131
410,068 / 410,131
420,068 / 420,131
430,068 / 430,131
440,068 / 440,131
450,068 / 450,131
m6
+0,063 / +0,023
460,063 / 460,023
470,063 / 470,023
480,063 / 480,023
490,063 / 490,023
500,063/ 500,023
F7
+0,068 / +0,131
460,068 / 460,131
470,068 / 470,131
480,068 / 480,131
490,068 / 490,131
500,068 / 500,131
Positive values are clearance, negative values are interference.
+0,004
+0,088
+0,005
+0,098
+0,005
+0,108
H7
+0,000 / +0,052
H7
+0,000 / +0,057
H7
+0,000 / +0,063
410,000 / 410,063
420,000 / 420,063
430,000 / 430,063
440,000 / 440,063
450,000 / 450,063
H7
+0,000 / +0,063
460,000 / 460,063
470,000 / 470,063
480,000 / 480,063
490,000 / 490,063
500,000 / 500,063
0,052
+0,032
0,057
+0,036
0,063
+0,040
R7
0,126 / 0,074
R7
0,144 / 0,187
0,155
0,080
0,159
0,084
0,178
0,094
0,182
0,098
0,201
0,108
0,260
0,136
R8
0,223 / 0,126
409,777 / 409,874
419,777 / 419,874
429,777 / 429,874
439,777 / 439,874
449,777 / 449,874
0,286
0,149
R8
0,229 / 0,132
459,771 / 459,868
469,771 / 469,868
479,771 / 479,868
489,771 / 489,868
499,771 / 499,868
0,292
0,155
(M451-110) 55
Interchange Guide t Flanged Sleeve Gear Couplings
A
A
B.C.
B.C.
GAP
GAP
OTHER HALF
FALK HALF
OTHER HALF
FALK HALF
Shrouded Bolt Falk G10 (1000 Series) Half & Other Half
Exposed Bolt Falk G20 (1000 Series) Half & Other Half
Exposed & Shrouded Bolts

Falk G20 Exposed &
Falk G10 Shrouded
(1000 Series)
Common Dimensions
Exposed
Shrouded
Cap
Cap
Srew Gap
Screw
B.C.
B.C.
Size
Size
& Qty
& Qty
4.562
4.562
6.000
7.000
8.375
9.437
11.000
12.500
13.625
15.312
16.750
18.000
3.562 6-.312 3.562 6-.312

3.750 6-.250 3.750 6-.250
4.812 8-.375 4.812 8-.375
5.875 6-.500 5.812 10-.375
7.125 6-.625 7.000 10-.500
8.125 8-.625 8.000 12-.500
9.500 8-.750 9.281 12-.625
11.000 8-.750 10.625 14-.625
12.000 10-.750 11.750 14-.625
13.500 8-.875 13.187 14-.750
14.500 14-.875 14.437 16-.750
15.750 14-.875 NA
NA
.125
.125
.125
.125
.187
.187
.250
.125
.312
.312
.312
.312
Falk G20 Exposed &

Falk G20 Shrouded
(10 Series)
Lovejoy Sier-Bath-F
Exposed & Shrouded
Falk GF Steel Mill

Exposed & Shrouded
SIZE
Torque
Rating
(lb-in)
Max
Bore
Std
Key
SIZE
Torque
Rating
(lb-in)
Max
Bore
SIZE
Torque
Rating
(lb-in)
Max
Bore
SIZE
Torque
Rating
(lb-in)
Max
Bore
...
1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
...
10,800
20,790
37,800
66,150
107,100
163,800
270,900
371,700
500,900
655,200
800,100
...
1.875
2.375
2.875
3.625
4.125
4.875
5.750
6.750
7.375
8.250
9.125
...
1.69
1.94
2.44
3.03
3.59
4.19
4.75
5.31
6.03
6.62
7.41
...
1GF
1-GF
2GF
2-GF
3GF
3-GF
4GF
4-GF
5GF
5-GF
6GF
...
7,600
18,900
31,500
56,700
101,000
151,300
236,000
324,000
441,000
580,000
759,000
...
1.625
2.125
2.750
3.250
4.000
4.500
5.375
6.500
7.000
7.750
8.750
...
1.69
1.94
2.44
3.03
3.59
4.19
4.75
5.31
6.03
6.91
7.41
...
F-1
F-1
F-2
F-2-
F-3
F-3-
F-4
F-4-
F-5
F-5-
F-6
...
7,560
18,900
31,500
56,700
94,500
151,200
220,500
302,400
434,700
573,300
749,700
...
1.625
2.125
2.750
3.250
4.000
4.500
5.375
6.500
7.000
7.750
8.750
...
1.687
1.937
2.437
3.031
3.593
4.187
4.750
5.312
6.031
6.906
7.406
10G
...
15G
20G
25G
30G
35G
40G
45G
50G
55G
60G
5,040
...
15,120
31,500
56,700
94,500
126,000
189,000
267,750
368,550
491,400
630,000
1.375
..
2.125
2.625
3.250
3.750
4.500
5.125
5.500
6.375
7.250
8.250
1.500
...
2.000
2.437
3.031
3.593
4.187
4.750
5.312
6.031
6.625
7.375
Exposed & Shrouded Bolts (Continued)

Kop-Flex (Koppers)
HM (Exposed)
HS (Shrouded)
SIZE
Torque
Rating
(lb-in)
...
...
1HM/HS
7,560
1- HM/HS
17,010
2HM/HS
31,500
2-HM/HS
56,700
3HM/HS
88,200
3-HM/HS 129,150
4HM/HS 204,750
4-HM/HS 277,200
5HM/HS 384,300
5-HM/HS 504,000
6HM 661,500
7HM 1,008,000
Kop-Flex (Fast)
EB (Exposed)
SB (Shrouded)
Max
Bore
...
1.625
2.250
2.750
3.500
4.000
4.500
5.500
6.000
6.875
7.750
8.625
10.375
...
1.687
1.937
2.437
3.031
3.593
4.187
4.750
5.312
6.031
6.906
7.406
8.687
Torque
Rating
(lb-in)
Max
Bore
...
...
...
...
1-EB/SB 17,010
2EB/B 31,500
2-EB/SB 56,700
3EB/B 100,800
3-EB/SB 148,050
4EB/B 236,250
4-EB/SB 318,150
5EB/B 441,000
5-EB/SB 579,600
6EB 759,150
7EB 1,159,200
...
...
1.625
2.125
2.750
3.125
3.750
4.250
4.750
5.500
5.875
6.500
8.000
...
...
1.937
2.437
3.031
3.593
4.187
4.750
5.312
6.031
6.906
7.406
8.687
SIZE
Zurn
Amerigear-F
Exposed & Shrouded
(200 Series)
Kop-Flex (Waldron)
EB (Exposed)
SB (Shrouded)
SIZE
Torque
Rating
(lb-in)
...
...
1EB/SB
6,300
1-EB/SB 15,120
2EB/SB
31,500
2-EB/SB 56,700
3EB/SB 94,500
3-EB/SB 144,900
4EBSB 220,500
4-EBSB 302,400
5EB/SB 409,500
5-EB/SB 535,500
6EB 693,000
7EB 1,800,000
Based on the original Sier-Bath design. Component parts are interchangeable.
Renold
Metal Seal
Exposed & Shrouded
Max
Bore
SIZE
Torque
Rating
(lb-in)
Max
Bore
...
1.625
2.187
2.750
3.250
4.000
4.750
5.375
6.000
7.000
7.750
8.750
9.750
...
1.687
2.062
2.437
3.031
3.593
4.187
4.750
5.375
6.125
6.625
7.375
8.687
...
...
F201-
F202
F202-
F203
F203-
F204
F204-
F205
F205-
F206
F207
...
...
17,010
31,500
53,550
94,500
141,750
214,200
324,450
415,800
551,250
749,700
1,033,200
...
...
2.250
2.750
3.500
4.000
4.500
5.500
6.250
6.750
7.620
8.620
10.250
...
...
1.937
2.437
3.031
3.593
4.187
4.750
5.312
6.031
6.625
7.406
8.687
Torque
Max
SIZE Rating
Bore
(lb-in)
...
...
1-
2
2-
3
3-
4
4-
5
5-
6
7
2,016
34,650
59,850
99,540
149,940
269,640
369,810
499,590
650,160
749,700
926,100
1.750
2.250
2.750
3.250
3.750
4.250
4.750
5.500
6.250
7.375
8.750
1.937
2.437
3.031
3.593
4.187
4.750
5.312
6.031
6.906
7.406
8.687
Competitive complete half couplings are interchangeable because O.D., bolt circle, quantity and size are the same.
56 (M451-110)
Interchange Guide Continuous Sleeve Gear Couplings s

SIZE
Max Torque
RPM t
Bore (lb-in)
...
1010GC
...
1015GC
1020GC
...
1025GC
...
1030GC
1035GC
...
...
...
...
1.875 10,800 5,300
...
...
...
2.375 20,790 4,300
2.875 37,800 3,700
...
...
...
3.625 66,150 3,300
...
...
...
4.125 107,100 2,900
4.875 163,800 2,600
...
...
...
O.D.
Overall
Gap
Length
SIZE
Falk
Max Torque
Bore (lb-in)
...
...
...
1.875 10,800 5,300
...
...
...
2.375 20,790 4,300
2.875 37,800 3,700
...
...
...
3.625 66,150 3,300
...
...
...
4.125 107,100 2,900
4.875 163,800 2,600
...
...
...
O.D.
Overall
Length
Gap
SIZE
Max
Bore
Torque
(lb-in)
3.13
3.75
...
4.25
4.75
5.50
8.75
...
9.00
10.25
12.25
.125
.125
...
.125
.250
.250
.250
...
.250
.250
.250
1-1/8PL
1-5/8PL
...
1P
2P
...
2 P
...
3P
3-P
4P
1.250
1.750
...
2.19
2.75
...
3.25
...
4.00
4.75
5.38
2,520 14,000
7,560 11,000
...
...
15,120 9,000
31,500 7,200
...
...
56,700 6,000
...
...
94,500 5,200
144,900 4,600
220,500 4,200
Lovejoy Sier-Bath
...
3.50
...
4.30
5.20
...
6.44
...
7.50
8.50
...
...
3.50
...
4.08
5.07
...
6.25
...
7.37
8.63
...
...
.125
...
.125
.125
...
.188
...
.188
.250
...
7/8C
1-1/2C
...
2C
2-1/2C
3C
3-1/2C
...
4C
4-1/2C
5C
1.25
2,520 6.000
1.63
7,560 5,000
...
...
...
2.13 20,160 4,200
2.63 30,240 3,750
3.13 50,400 3,000
3.63 88,200 2,800
...
...
...
4.13 126,000 2,400
4.75 183,960 2,200
5.75 270,900 2,100
Falk
...
1010GC
...
1015GC
1020GC
...
1025GC
...
1030GC
1035GC
...
RPM
3.31
3.75
...
4.75
5.50
6.63
7.50
...
8.75
9.50
10.75
...
3.50
...
4.08
5.07
...
6.25
...
7.37
8.63
...
...
201CS 1.250 3,150
.125 201-CS 1.625 7,560
...
... ...
...
.125 201-CS 2.250 17,010
.125
202CS 2.750 31,500
... ...
...
.188 202-CS 3.500 53,500
...
... ...
. .
.188
203CS 4.000 94,500
.250 203-CS 4.500 141,750
204CS 5.500 214,200
9,800
8,900
7,700
6,200
...
6,000
. .
5,200
4,400
3,550
O.D.
Overall
Length
Gap
3.00
3.62
...
4.25
5.00
...
6.25
...
7.38
8.62
9.75
.125
.125
...
.125
.125
...
.188
...
.188
.250
.250
1.41
1.84
1.84
2.78
3.19
...
3.88
4.53
5.41
5.59
6.66
.094
.094
.094
.125
.125
...
.188
.188
.250
.250
.312
Kop-Flex Waldron
Zurn
...
3.50
...
4.30
5.20
...
6.44
...
7.50
8.50
...
RPM
2.94
3.56
...
4.12
5.19
...
6.00
...
7.00
8.25
9.25
System Components
2.69
3.19
...
4.38
5.38
...
6.50
...
7.44
8.32
9.86
2.88
3.50
...
4.00
5.00
...
6.25
...
7.37
8.63
9.75
.125
.125
...
.125
.125
...
188
...
.188
.250
.250
8S
10S
12S
15S
20S
...
25S
30S
35S
40S
45S
1.310
1.630
1.940
2.130
2.750
...
3.250
3.750
4.250
5.000
5.500
4,410
9,765
13,860
19,530
32,130
...
56,700
95,760
151,200
226,800
333,900
9,600
7,560
6,900
6,600
5,280
...
4,500
3,960
3,480
2,940
2,640
Couplings are functionally interchangeable only; components are not interchangeable. Verify interchange against specific application selection criteria.
2.81
3.44
3.94
4.13
5.13
...
6.03
6.84
7.88
9.13
10.41
Consult Falk for higher speeds.
57 (M451-110)
Coupling Application Data Sheet

Date
Company
Phone
Address
Fax
Response Reqd By
Submitted By
COUPLING DESIGN:
Disc o
Grid o
Gear o
Elastomer o
Horizontally Mounted o
Vertically Mounted o
SECTION I PRIME MOVER:

Type: Electric Motor o
COUPLING TYPE:
Close Coupled o
Engine o (No. of Cyl.)

Diesel o Gasoline o
Gas o
SECTION II APPLICATION DATA

Description
Duty Cycle: Continuous o
Intermittent o
Other
Turbine o
Steam o Air o
Gas o
Maximum Speed (rpm)
Base Speed (rpm)
Rating (hp, kW)
Spacer o
Load Characteristics:
Unidirectional o
Reversing o
Smooth o
Light Shock o
Heavy Shock o
Little Vibration o
Med. Vibration o Hvy. Vibration o
Environmental Concerns (Temperature, Moisture, Dust, Corrosive Materials)
SECTION III COUPLING SELECTION DATA

hp/bhp/kW
Torque
Coupling Speed
rpm
Distance Between Shaft Ends or Shaft Gap

Driver Shaft Diameter
Fit: Clearance o
Interference o
Driven Shaft Diameter

Fit: Clearance o
Key
Other
Specifications Applicable:
API-610 o API-671 o
Others
Service Factor:
AGMA Recommended o
Other
Misalignment:
Angular
Axial
Offset
SKETCH AREA
Key
Interference o
Design Requirements: Balance Class

Weight
WR2
Stiffness
Other
Competitive Data:
Make
Size & Type
Bores
Price
&
Additional Comments:
(M451-110) 58
This Page Intentionally Left Blank
(M451-110) 59
THE FALK CORPORATION

Plant Locations
Main
P.O. Box 492 Zip 53201-0492
3001 W. Canal Street Zip
53208-4200
Milwaukee, WI USA
Phone: 1-800-852-FALK (3255)
or
414-342-3131
FAX: 414-937-4359
E-mail: [email protected]
Internet: www.falkcorp.com
Falk Capitol Drive
12001 West Capitol Drive
Milwaukee, WI 53222-1003
414.438.3031
FAX: 414.438.3049
Falk Auburn
1600 Pumphrey Ave.
Auburn, AL 36832
334-321-9120
FAX: 334-821-9103
Falk Renew
1903 South Moorland Blvd
New Berlin, WI 53151
262-317-1420
FAX: 262-317-1428
Falk Australia Pty.
34-36 Broadmeadow Rd
Broadmeadow, NSW 2294
61-2-4962-8000
FAX: 61-2-4962-8001
Global Sales Offices
United States
Atlanta/Birmingham
770-475-7975
Baltimore, MD
410-666-3537
Charleston, WV
304-595-1394
Northeast
860-355-0478
Charlotte, NC
704-531-9250
Northwest
360-883-6557
Chicago, IL
847-677-6492
Phoenix, AZ
480-460-7188
Pittsburgh, PA
412-563-1754
Cincinnati, OH
513-563-9699
Cleveland, OH
330-528-1557
Dallas, TX
469-556-7313
Denver, CO
303-980-5131
Detroit, MI
248-696-2553
Houston, TX
281-477-9570
Kansas City, KS
913-685-3254
Memphis, TN
901-309-0340
Miami, FL
305-820-9339
Milwaukee, WI
262-646-4346
Minneapolis, MN
763-522-0994
New Orleans, LA
504-832-1448
Rochester, NY
716-223-5205
St. Louis, MO
636-256-7600
Salt Lake City, UT
801-268-4419
Tampa, FL
941-358-1045
Canada
Calgary, AB
403-225-6630
Montreal, PQ
514-631-2163
Europe
Halifax, United Kingdom
44-1422-367736
Asia/Pacific
Korea
82-42-603-5644
Newcastle, Australia
61-2-4962-8000
Perth, Australia
61-8-9414-7800
Shanghai, China
86-21-6219-6847
Singapore
65-444-0388
Taiwan
886-7-556-0263
Distribution Centers
Auburn, AL
PH 334-821-9100
FAX 414-937-4003
Toronto, ON
416-674-0346
Milwaukee, WI
PH 414-342-3131
FAX 414-937-4359
Vancouver, BC
604-946-8506
Latin America
Sacramento, CA
PH 877-937-6744
FAX 414-937-4444
Mexico, D.F.
52-5-333-2500
Toronto, ON
PH 416-675-6071
FAX 416-213-1020
Santiago, Chile
56-2-231-5647
Sao Paulo, Brazil
55-11-882-1000

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Selection Guide M451-110, August 2002

CONTINUOUS SLEEVE GEAR COUPLINGS

Type GC02 Double Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

STANDARD FLANGED SLEEVE GEAR COUPLINGS

Type G20 Double Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Recommended Commercial Keys for Bores With One Key . . . . . . . . 35

LARGE FLANGED SLEEVE GEAR COUPLINGS

G20 Double Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Recommended Commercial Keys for Bores with One Key . . . . . . . . 49

Recommended Hub Bores for Interference & Clearance Fit . . . . . . 54-55

Falk Factory Warranty Were so confident in the performance

Install and operate Falk products in conformance with applicable

Lifelign Gear Coupling Nomenclature

Type G (Pages 17 thru 39)

TYPE (Shrouded and Exposed Bolts)

Double Engagement (Shrouded/Exposed)

Type G (Pages 40 thru 53)

The Falk Corporation, 1998, 2002.

Lifelign Gear Coupling Types

Type GC02 & GC05

Floating shaft assemblies are used when distance between

Type GC05 Floating Shaft

Types G20 & GV20

Spacer couplings for pump and compressor applications

The Falk Corporation, 1998, 2002.

The Type G52 single engagement design is used with floating

Floating shaft assemblies are used when distance between

Types G52 & GV52 Floating Shaft

Double or single engagement brakewheel and disc brake

Types G62 & 66

Double and single engagement Slide couplings are used for

Types GL20 & GL52

The Falk Corporation, 1998, 2002.

Types G70 & G72

Double, single or rigid engagement insulated couplings are used

Types GP20, GP52 & GP82

Rigid couplings are used when there is no need to accommodate

Type G82 & GV82

Shear pin couplings are used for applications subject to jamming

The Falk Corporation, 1998, 2002.

The standard selection method can be used for most motor,

Kilowatt (kW) or torque (Nm)

STANDARD SELECTION EXAMPLE:

2. SERVICE FACTOR: From Service Factor Table 2, Page 12 =1.5

TABLE 1 Torque and Horsepower Ratings

Torque Rating (Nm)

kW per 100 RPM

Torque Rating (Nm) x103

kW per 100 RPM

The Falk Corporation, 1998, 2002.

The Standard Selection Method can be used for most coupling

High Peak Loads

High Frequency Axial Sliding

System Peak kW x 9549

The user provided shear torque value must be based on a system

Selection Torque (Nm) = 1.5 x System Peak Torque

1.5 x Peak kW x 9549

Selection Torque (Nm) = .5 x System Peak Torque

Selection Torque (Nm) = Brake Torque Rating x S.F.

The Falk Corporation, 1998, 2002.