Role of Water Cement Ratio On The Cement Mortar
Role of Water Cement Ratio On The Cement Mortar
Role of Water Cement Ratio On The Cement Mortar
art ic l e i nf o
a b s t r a c t
Article history:
Received 28 March 2015
Received in revised form
3 September 2015
Accepted 3 September 2015
Available online 8 September 2015
The effect of water/cement (w/c) ratio on the mechanical properties such as compressive strength and
split tensile strength of cement mortar cylinders and cubes was investigated experimentally for 28 days
curing period as per IS standard. Based upon the experimental results, empirical equations have been
developed to predict the strength of cement mortar mixes with various w/c ratios. It is observed that
Abrams law is applicable for the cement mortar also. The cement mortar contains varying proportions of
portland pozzolana cement (PPC) and river sand such as 1:3, 1:4, 1:5, 1:6, 1:7, 1:8 with different w/c
ratios. An empirical equation has been developed between split tensile strength and compressive
strength of cement mortar. Results show that compressive strength and split tensile strength of cement
mortar decreased with an increase in the w/c ratio. It is observed that minimum w/c ratio required to
make the cement mortar workable is 0.5.
& 2015 Elsevier Ltd. All rights reserved.
Keywords:
Abrams law
Cement mortar
Compressive strength
Split tensile strength
Water/cement ratio (w/c)
1. Introduction
A well established fact in the cement industry speaks that an
excessive water content leads to reduction in strength of cement
mortar, but insufcient water content incurs a poor workability.
Hence, a method for determining the optimum water content and
inuence of w/c ratio on cement mortar is obviously desirable.
Quality control unit involves tight control of w/c ratio for concrete
materials. But in the case of cement mortar, more water is deemed
requisite by the mason to make the mixture workable enough for
his comfort zone. Therefore, it is appropriate to see the inuence
of w/c ratio for mortar strength.
Haach et al. [1] investigated the inuence of aggregate grading
and w/c ratio on the workability and compressive strength of
mortar. Authors [1] observed that increase in w/c ratio has reduced
the value of mechanical properties and increased the workability.
In another study by Schulze [2], the inuence of w/c ratio and
cement content on the properties of polymer-modied mortar has
been of acute interest. Kim et al. [3] observed that for increase in
w/c ratio of cement mortar from 0.45 to 0.60, porosity went up to
150% and compressive strength has reduced to 75.6%. Zhou et al.
[4] observed that dynamic compressive strength of cement mortar
increased with decrease in water content. The dynamic compressive strength of saturated specimen was 23% lower than that of
n
Corresponding author.
E-mail addresses: [email protected],
[email protected] (S.B. Singh),
[email protected] (P. Munjal),
[email protected] (N. Thammishetti).
http://dx.doi.org/10.1016/j.jobe.2015.09.003
2352-7102/& 2015 Elsevier Ltd. All rights reserved.
totally dry specimen. Ji-Kai and Li-Mei [5] observed that fracture
behavior of low w/c ratio mortar is more brittle than that of mortar
with high w/c ratio. Zivica [6] studied the effect of low w/c on the
pore structure and compressive strength of the cement paste. Fineness modulus of sand also inuences the w/c ratio of the mortar.
Lim et al. [7] have stated that ner sand grading specimen requires
a higher w/c ratio to achieve an equivalent workability. It has also
been observed by authors [7] that mortar with coarse sand has
higher compressive strength than those of the ner sand when the
w/c ratio is lower. Study has also shown that inuence of sand
grading affects the properties of mortar [811]. By experimental
investigations, Authors [8] observed 5560% reduction in tensile
bond strength as neness modulus of sand changes from 3.21 to
1.72. As the surface area of sand increases, more paste is needed to
cover the surface to attain certain viscosity [1011].
In case of concrete, It has been shown that compressive
strength varies inversely with the w/c ratio through the Abrams
generalization law. The Abrams law developed for strength of
concrete is given below [12].
Strength =
K1
w
K2c
(1)
Table 1
Physical properties of portland pozzolana cement
(PPC).
PPC properties
Test results
375
3.15
30.8
28 and 550
30
1.00
95
Table 3
Properties of ne aggregates (sand).
Properties
Values
Fineness modulus
Specic Gravity
Silt content (%)
Bulking of Sand (%)
3.5
2.42
2.5
22
2. Experimental details
2.1. Material and mix design
Table 2
Chemical properties of portland pozzolana cement (PPC).
Chemical composition
Percentage by mass
43.50
30.60
10.05
4.32
0.56
1.01
1.95
2.80
Clinker Analysis
Tricalcium Silicate in clinker (C3S)
Dicalcium Silicate in clinker (C2S)
Tricalcium Aluminate in clinker (C3A)
Tetracalcium Aluminoferrite in clinker (C4AF)
48.5
24.5
7.8
14.3
mortar using w/c ratio based upon Abrams law and observed that
it is applicable to mortars with w/c ratio greater than 0.40. Generally, It has been observed that mechanical properties of the cement mortar are primarily affected by the w/c ratio, cement/sand
ratio, type of cementitious material, and properties of aggregate.
The objective of this paper is to determine the inuence of w/c
ratio on the cement mortars mechanical properties such as
compressive strength and split tensile strength and examine the
validity of the Abrams law for cement mortar. Moreover, empirical
equations are developed to predict the strength of cement mortar
for different proportions of w/c ratios.
96
Table 4
Compressive strengths of cube and cylinder specimens from experimental and
analytical predicted.
Cement: w/c Cube
Sand
comp.
strength
rC28, exp
(MPa)
% COV rC28,
1:3
5.25
2.69
1.98
3.65
4.65
6.89
2.65
4.95
5.68
2.61
1.98
4.87
1.88
5.65
5.89
4.98
4.54
3.51
2.68
1.98
4.58
5.69
6.35
5.87
1.78
3.65
4.98
5.68
6.45
5.85
4.15
3.85
5.54
3.65
2.89
5.14
1:4
1:5
1:6
1:7
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
0.6
0.7
0.8
0.9
1
1.1
1.2
0.6
0.7
0.8
0.9
1
1.1
1.2
0.7
0.8
0.9
1
1.1
1.2
22.46
22.99
20.85
19.94
18.75
17.20
16.89
15.36
19.34
20.91
18.69
16.79
15.74
14.16
13.78
13.15
15.44
13.82
12.66
11.78
10.89
9.46
8.76
9.46
10.76
8.75
7.16
6.16
5.35
4.99
5.75
6.03
5.13
4.47
3.56
3.11
Eq
(MPa)
Eq. (4)
24.02
22.02
20.53
19.32
18.31
17.46
16.72
16.07
21.29
19.31
17.78
16.55
15.54
14.68
13.95
13.32
16.05
14.13
12.66
11.49
10.53
9.73
9.06
11.07
9.32
8.03
7.04
6.26
5.62
5.10
6.51
5.51
4.76
4.17
3.71
3.32
% Difference (rC28,
rC28,
Eq
exp)
6.49
4.41
1.56
3.21
2.40
1.49
1.02
4.42
9.16
8.29
5.12
1.45
1.29
3.54
1.22
1.28
3.80
2.19
0.00
2.52
3.42
2.77
3.31
14.54
15.45
8.97
1.70
1.60
4.80
2.16
11.64
9.44
7.77
7.19
4.04
6.33
Cylinder
comp.
strength,
exp.
(MPa)
% COV
18.42
19.31
17.72
16.75
15.94
14.45
13.85
13.06
15.86
17.36
16.26
14.94
13.38
12.46
11.99
11.31
12.66
12.16
11.01
10.25
9.15
8.32
7.88
8.51
9.25
7.70
6.23
5.48
4.60
4.34
5.00
5.37
4.36
4.02
3.03
2.71
6.54
5.12
4.89
7.58
4.98
5.68
8.45
7.65
8.65
6.32
6.79
7.65
9.54
8.75
9.15
9.54
8.75
9.65
7.68
5.98
6.82
8.54
6.98
6.35
7.45
8.65
9.65
8.45
7.25
6.78
8.97
9.54
5.65
7.89
8.54
7.85
Fig. 3. Typical specimen failure under compressive strength test of cement mortar.
Fig. 4. Typical cube specimen failure under compressive strength test of cement
mortar.
97
Fig. 6. Relationship between predicted compressive strength of cement mortar and water cement ratio.
Table 5
Values of strength parameters.
Cement:
Sand
n1
1:3
1:4
1:5
1:6
1:7
17.46
14.68
10.53
6.26
4.17
n2
0.46
0.54
0.83
1.12
1.25
Regression
coefcient
0.93
0.90
0.93
0.90
0.89
6.39
6.48
7.99
6.69
4.90
11.16
8.30
2.60
0.31
0.67
Regression
coefcient
n3
0.88
0.84
9.00
0.83
0.86
1.32
1.04
0.85
0.72
0.52
fct
2P
=
dl
(2)
n4
0.54
0.73
0.64
0.68
0.94
Regression
coefcient
Regression
coefcient
0.91
0.88
0.86
0.89
0.87
0.61
0.64
0.59
0.43
0.45
0.72
0.43
0.33
0.29
0.07
0.86
0.82
0.81
0.84
0.83
mw = ma wa + mc wc
(3)
where mw is optimum mass of water, ma and mc are mass of aggregate and cement, respectively and wa and wc are fractions. In
this paper, Eq. (3) is used to calculate the optimum water content
required for cement mortar. In this equation, optimum mass of
water required for given mass of cement (mc) and sand (ma) is
calculated using the fractional values of wa and wb. The values of
the fraction wa are around 0.080.11 based upon the specic surface of sand (3.28.2 m2/kg) while the value of fraction wc is taken
as 0.21. According to the above formula, optimum water content
required for cement mortar (1:3, 1:4, 1:5, 1:6, 1:7) for giving
properties in Tables 13 are 0.54, 0.57, 0.61, 0.68 and 0.72 of w/c
ratios, respectively. From the experimental results, compressive
and split tensile strengths are maximum at w/c ratio of approximately 0.6 for cement mortar of 1:3, 1:4, 1:5 and 0.7 for 1:6, 1:7.
98
Table 6
Split tensile strengths of cylinder specimens from experimental and analytical
predicted.
Cement:
Sand
1:3
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
0.6
0.7
0.8
0.9
1
1.1
1.2
0.6
0.7
0.8
0.9
1
1.1
1.2
0.7
0.8
0.9
1
1.1
1.2
1:4
1:5
1:6
1:7
1.78
1.93
1.49
1.45
1.36
1.30
1.26
1.22
1.52
1.57
1.50
1.35
1.15
0.98
0.93
0.90
1.19
1.24
1.06
1.02
0.95
0.90
0.85
0.93
1.01
0.87
0.76
0.72
0.70
0.68
0.65
0.69
0.61
0.55
0.46
0.41
4.85
3.12
2.11
3.12
5.68
5.85
3.54
5.98
6.85
3.52
2.75
5.45
2.65
6.89
7.12
6.98
6.54
4.65
3.24
2.57
5.25
6.98
7.65
6.23
2.92
4.19
5.85
6.95
5.48
4.87
3.65
4.19
5.67
3.47
5.87
6.47
% Difference
1.92
1.74
1.60
1.49
1.40
1.32
1.26
1.20
1.73
1.51
1.35
1.23
1.13
1.04
0.97
0.91
1.19
1.08
0.99
0.91
0.85
0.80
0.76
1.02
0.92
0.84
0.77
0.72
0.68
0.64
0.73
0.64
0.57
0.52
0.47
0.44
7.29
10.92
6.88
2.68
2.86
1.52
0.00
1.67
12.14
3.97
11.11
9.76
1.77
5.77
4.12
1.10
0.00
14.81
7.07
12.09
11.76
12.50
11.84
8.82
9.78
3.57
1.30
0.00
2.94
6.25
10.96
7.81
7.02
5.77
2.13
6.82
c = n1(w /c )n2
(4)
fct =
A
+B
(w /c )
(5)
The results of split tensile strength of cement mortar is presented in Table 6 with coefcient of variations (% COV). Failure
modes of various split tensile strength specimens are shown in
Figs. 7 and 8. In case of cylinders subjected to split tensile strength,
the cylinder got splitted into two pieces as shown in Fig. 8. The 28day Split tensile strength data is presented in Fig. 9. It is shown
that with increase in water content, the split tensile strength decreases, as expected. Rao [14] developed the equations to predict
the split tensile strength of mortar with w/c ratio in all three
mortar mixes (1:2, 1:2.5, 1:3). In this paper, an empirical expression (Eq. (6)) has been derived (Fig. 10) to predict the split tensile
strength of cylinder specimens of cement mortar for various cement sand ratio at an age of 28 days.
(6)
Fig. 9. Relationship between experimental split tensile strength of cement mortar and water cement ratio.
Fig. 10. Relationship between predicted split tensile strength of cement mortar and water cement ratio.
Fig. 11. Relationship between split tensile strength and compressive strength of cement mortar.
99
100
mortar mixes.
Similar to the compressive strengths of mortar, an expression
(Eq. (7)) has been developed for split tensile strength of cylinder
specimens also, where parameters C and D are presented in Table 5 for all the ve mortar mixes.
fct =
C
+D
(w /c )
References
(7)
From the above equations (Eqs. (6) and (7)) expressing relationships between split tensile strength of mortar and w/c ratio,
it would be possible to estimate the design strength of mortar
required for any practical purpose. The difference between experimental and predicted results (Eq. (6)) is less than 14% as presented in Table 6.
Fig. 11 shows the nonlinear relation between the 28 days split
tensile strength and compressive strength of mortar. The split
tensile strength of any mortar at the age of 28 days can be estimated using Eq. (8) as a function of compressive strength of
mortar. The regression coefcient is 0.97 for Eq. (8).
(8)
5. Conclusions
The compressive strength of cement mortar at the age of 28
days has decreased with an increase in cement-to-sand proportions. The inuence of w/c ratio and cement-to-sand proportions
on compressive strength and split tensile strength of mortar are
presented through empirical equations. An expression for optimum water content required for making workable mortar has
been performed. The decrease in cement content requires more
water for making mortar workable. Abrams law is inferred to be
applicable in the case of cement mortar too with different parameters. Empirical equations have been developed to predict the
compressive as well as split tensile strength of cement mortar for
different cement-to-sand ratio in terms of w/c. These results will
be helpful in design of cement mortar mix for masonry structures.
Acknowledgment
The authors would like to acknowledge the support from the
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