EXPECT

EASY
INSTALLATION

AVK COUPLINGS AND ADAPTORS

CompletE range
of High quality
couplings

AVK offers a wide range

of universal and dedicated
couplings, flange adaptors
and end caps designed
for easy installation.
The excellent corrosion
protection and rubber
quality ensure durable
solutions.

Excellent corrosion protection

AVK products meet the GSK requirements and
conform to other international standards of
effective corrosion protection. By virtue of
our membership of GSK (Gtegemeinschaft
Schwerer Korrosionsschutz), our entire coating
process complies with RAL-GZ 662 guidelines
and is being monitored and approved twice a
year by the independent testing institute MPAHannover.
Automatic monitoring of time, temperature,
coating thickness etc. ensures maximum
durability of the coating.

2 | Couplings and flange adaptors

State-of-the-art rubber technology

The rubber for the gaskets and seals is
developed and produced by AVK GUMMI A/S
with the use of highly advanced technologies.
The EPDM rubber composition is designed
to minimise the building of biofilm in order
to prevent the rubber from forming breeding
ground for bacteria. The compound is also
resistant to ozone and water treatment
chemicals such as sodiumhypochlorite
solutions.
Furthermore, AVKs EPDM rubber has a unique
compression set, meaning the ability to regain
original shape. Even after many years of
service where the rubber has been compressed
numerous times, it will regain its original shape
and ensure a tight sealing.

Couplings and flange adaptors | 3

SUPA MAXI
Tensile universal
couplings

Supa Maxi is the latest addition to AVKs range of Supa

couplings. It comprises a complete range of large tolerance
universal and tensile straight couplings, step couplings,
flange adaptors, end caps and transition couplings to EN
14525 for water, gas and wastewater applications.

Supa Maxi sets a new standard with its unique features:

10 couplings/adaptors cover DN 50-300
Fully universal and tensile on all pipe materials
Patented SupaGrip sealing support system with flexible bracket
PN 16 in all dimensions for water (WP -0,9 to 16 bar), PN 10 for gas
4 (8 in total) angular deflection on each side, even at max. pipe size
The pipe will not move inwards when tightening - no longitudinal movement
Permanent protection caps protect during handling and installation
Bolts are tightened on the bolt head from the sleeve side
No re-tightening of bolts needed
Lifting eye on sizes with a weight exceeding 10 kilos (DN 100-300)
Fusion bonded epoxy coating to DIN 30677-2, GSK approved
Gasket of EPDM rubber approved for drinking water/NBR approved for gas
Temperature range -30C to +70C

Straight coupling

4 | Couplings and flange adaptors

Flange adaptor

Step coupling

End cap

Transition coupling

Before tightening

After tightening

The patented SupaGrip sealing support system features

a flexible bracket, and combined with the unique grip
design, SupaGrip provides superior tightness and tensile
resistance on all pipe dimensions and materials.
Flexible bracket with rigid metal backup
SupaGrip provides full support and backup
of the gasket, even on minimum pipe size within
the tolerance range and when used on oval
pipes.
The flexible bracket is designed to contract
and follow the external pipe diameter. As a
result, it serves as a solid backup for the gasket
and enables full deflection up to 1.5 x PN test
pressure.
When tightening the bolts, the bracket segments and bolts move inwards, securing that
the gasket tightens around the pipe and that the
grip segments grip into the pipe surface.

Tensile on all pipe materials

Optimum grip and tensile abilities on all pipe
materials are secured by means of two different
metal grip segments - gunmetal for PE and PVC
pipes and hardened stainless steel for cast iron,
ductile iron, steel, stainless steel, GRP, and AC
pipes. The couplings are designed according to
EN 14525 and tested with 1.5 X PN + 5 bar.

Minimum pipe size

Supa Maxi

The grip segments are mounted with pins on

the bracket segments to provide maximum
durability. The high quality materials safeguard
that the sealing does not loose compression
over time, and that the coupling stays tensile.

Typical coupling

Couplings and flange adaptors | 5

optimize handling
and installation
AVK Supa Maxi
couplings and adaptors
offer maximum flexibility,
facilitating a secure, fast
and easy installation even
under difficult conditions.

Reduce time spent on installation

The couplings enable 4 deflection on each
side (in total 8) up to a maximum pressure of
PN 16.
The large insertion depth tolerances allow the
pipe to be cut slightly angled and the pipe will
not move inwards when tightening the bolts.
This gives a simple installation without need for
precise adjustment.
All items with a weight exceeding 10 kilos
are designed with a lifting eye on the sleeve
enabling easy and ergonomically safe handling.

6 | Couplings and flange adaptors

Optimized bolt design

The bolt design is optimized for fast and simple
assembly. The number of bolts is kept to an
absolute minimum, and they are all standard
bolts enabling use of standard tools. The bolts
and nuts are anti-friction coated to prevent
galling.
The bolts are tightened from the sleeve side
to ease assembly when space in the trench is
limited, and the threads are protected by the
permanent protection cap.
The nuts are encaptured in the bracket and
covered by a protection cap to ensure that
they will not fall off when loosening the bolts.
Re-tightening of bolts is not necessary due
to the all metal SupaGrip sealing support
system.
Permanent protection cap
During handling the centre piece of the
protection cap covers the sharp grip segments
and prevents dirt from settling inside the
coupling. When the centre piece is removed the
coupling is ready for installation.

High quality materials

The couplings are designed with sleeves of
ductile iron and brackets of cast steel with
epoxy coating to DIN 30677-2, GSK approved.
The gaskets of EPDM rubber are approved by
NF and DVGW for drinking water applications
and the gaskets of NBR rubber are approved by
DVGW and Gastec.
The bolts and washers are of stainless steel A2
as standard and optionally of A4. The nuts are
of acid-resistant stainless steel A4.
The grip segments are of gunmetal RG5 and
hardened stainless steel, mounted with pins of
polyamide.
The permanent protection caps of recyclable PE
are black for water and wastewater applications
and yellow for gas applications.

Couplings and flange adaptors | 7

SUPA PLUS Tensile

couplings dedicated
for Pe and uPVC pipes

AVK Supa Plus is a range of high quality tensile gate

valves, couplings, flange adaptors and end caps in
DN 40-300 dedicated for PE and uPVC pipes. The Supa
Plus range is a strong supplement to AVKs renowned
Supa range and is suitable for water and wastewater
applications.

Supa Plus couplings offer a great flexibility

and are very easy to mount due to the combined compression gasket which enables a
large angular deflection and makes it easy to
insert the pipes.
The combined gasket of drinking water
approved EPDM rubber with tensile grip
segments of RG5 bronze enables 3.5
angular deflection on each side (total 7)
The design with loose bolts prevents
corrosion between sleeve and bolts.

Straight coupling

8 | Couplings and flange adaptors

The M16 bolts of stainless steel A2 and the

nuts of acid-resistant stainless steel A4 are
anti-friction coated to offer easy tightening
and to prevent galling.
The compression type gasket makes it easy
to insert the pipe, even in large dimensions.
Sleeve and bracket of ductile iron with epoxy
coating according to DIN 30677-2 and AVK
guidelines.

Flange adaptor

End cap

Supa universal
non-tensile couplings

The AVK Supa universal straight couplings, step couplings

and flange adaptors are suitable for uPVC, cast iron,
ductile iron, steel and AC pipes. The couplings range from
DN 40 to 400 and are suitable for water and wastewater
applications.

With its wide tolerance span and 4 angular

deflection on each side the AVK Supa range
is a very flexible coupling system used for the
assembly of pipes of almost any kind of pipe
material and for repair of old piping systems.
4 angular deflection on each side (total 8).
Drinking water approved EPDM gasket with
moulded ribs absorbs minor imperfections in
the pipe.
The design with loose bolts prevents corrosion between sleeve and bolts.
The bolts of stainless steel A2 and the nuts
of acid-resistant stainless steel A4 are antifriction coated to offer easy tightening and to
prevent galling.
Ductile iron with epoxy coating according to
DIN 30677-2 and AVK guidelines.

Straight coupling

Step coupling

Flange adaptor

Couplings and flange adaptors | 9

combi-flanges FOR
PE, PVC, DUCTILE IRON
and steel PIPES

AVKs combi-flange system comprises tensile combiflanges for PE, PVC and ductile iron pipes in DN 50-300
as well as non-tensile combi-flanges for PVC, ductile iron
and steel pipes in DN 50-600. The combi-flanges are
suitable for water and wastewater applications.

A lot of great features

Up to 3.5 deflection of the pipe is possible
even in tensile executions.
The design features a flexible positioning and
chamfering of the pipe.
The pipe will not move inwards during
installation which helps securing a tight
connection.
The EPDM rubber sealings are approved for
drinking water applications and are resistant
to water treatment chemicals.
The flanges are coated according to
DIN 30677-2 and AVK guidelines.

Also suitable for Bi-PVC pipes

The tensile combi-flange for PE/PVC features a
wide stainless steel tension ring that offers full
tensile resistance for all types of PE and uPVC
pipes, and even thin wall Bi-PVC pipes.
The rubber sealing for both tensile and nontensile combi-flanges has a special lip profile
that provides hydraulic sealing. It also minimizes
the compression on the pipe and thus prevents
deformation of thin wall Bi-PVC pipes.
A complete unit, with or without bolts
The flange and sealing are delivered as a
complete unit in DN 50-300 in all four versions
and are available complete with bolts on
request. For larger dimensions and for steel
pipes the flange and the non-tensile sealing
for ductile iron or uPVC are to be ordered
separately.
For PE pipes in all dimensions and Bi-PVC
pipes in DN 250 / 280 mm and DN 300 / 315
mm a support bush must be used. This is
recommended by pipe manufacturers to prevent
slow deformation of the pipe.

10 | Couplings and flange adaptors

Compression zone - before tightening

Compression zone - after tightening

Large pipe deflection possible

Combi-flanges are typically used for connecting
two pipes with a flanged valve in between, and
often the pipes are positioned out of level.
The barrel shaped rubber sealing allows for
a significant pipe deflection of up to 3.5
even in the tensile executions. Consequently,
combi-flanges provide great flexibility without
compromising with tightness.

Flexible positioning of the pipe

It is possible to retract the pipe end up to 50
mm from the combi-flange gasket face, as long
as it is positioned within the buffer zone. The
large buffer zone makes it easy to install the
combi-flange, as there is no need for accurate
adjustments.

No horizontal pipe movement

The combi-flange sealing features a narrow
compression zone which secures fast
compression when tightening the bolts. The
rubber sealing will always tighten around the
pipe before the tensile ring grips into the pipe
surface, which prevents longitudinal movement.

It also allows easy pipe chamfering, which

means that a pipe cut unevenly or out of angle
does not cause any problems, as long as it
stays within the buffer zone. The buffer zone is
clearly marked on the sealings.

Couplings and flange adaptors | 11

Fabricated non-tensile
dedicated couplings
and flange adaptors

AVKs range of fabricated fittings comprises non-tensile

straight couplings, stepped couplings and flange adaptors
DN 350-2000. The range is suitable for ductile and grey
cast iron, steel, uPVC, GRP pipes for water and wastewater
applications up to 25 bar.

Straight coupling

12 | Couplings and flange adaptors

Step coupling

AVK fabricated couplings and adaptors are

designed to facilitate the joining of pipe of
matching or differing outside diameter (OD)
or for fitting flanged equipment into pipeline
systems.

The sealing arrangement allows a tolerance of

7 mm ensuring that minor deviations in OD can
be accommodated. Angular deflection per seal
end is + 4 mm < DN 600, + 3 mm < DN 800,
+ 2 mm < DN 2000.

The AVK fabricated fittings range is highly

versatile where any pipe OD or flange variant
can be accommodated within the range.
This is supported by a market leading range of
service offers to suit the customers delivery
requirements from emergency response to
scheduled project shipments.

Increased coating thickness and a range of

fastener options including A2 and A4 stainless
steel are available for more aggressive installation environments. All materials are certified
as suitable for use with potable water.

Flange adaptor

Dismantling joints
universal for all
pipe materials

AVK dismantling joints provide easy installation and

disassembly of flanged pipework and equipment and
compensate for axial displacement of the pipe during
installation and dismantling. The range is available in
DN 50-2200 to PN 10, 16 or 25 bar.

The dismantling joint compensates for axial

displacement of the pipe during installation and
dismantling, as the telescopic action between
the inner and outer flange body allows for
longitudinal adjustment.

The standard axial adjustment of 60 mm

offers a high level of flexibility in the installation and removal of flanged equipment for
either maintenance or replacement. Larger
adjustments can be accommodated if required.

As with the other AVK fabricated fitting range,

the dismantling joints are highly versatile in
design where different flange and fastener
options are available as well as enhanced
coatings.

The AVK dismantling joints are manufactured

from mild steel in DN 300-2200 and ductile
iron in DN 50-250. All materials are certified
for use with potable water.

With centre flange

Couplings and flange adaptors | 13

Supa Maxi, SUPA PluS and Supa

couplings, adaptors and end caps
Series 633
Supa Maxi flange
adaptor
Universal and tensile
for all pipes
Universal drilling
Ductile iron
DN 40-300
PN 10/16

Series 631
Supa Maxi straight
coupling
Universal and tensile
for all pipes
Ductile iron
DN 50-300
PN 16

Series 632
Supa Maxi step
coupling
Universal and tensile
for all pipes
Ductile iron
DN 50-300
PN 16

Series 634
Supa Maxi end cap
Universal and tensile
for all pipes
Ductile iron
DN 50-300
PN 16

Series 635
Supa Maxi transition
coupling with PN 10 or
PN 16 pipe end
Universal and tensile
for all pipes
Ductile iron
DN 50-300
PN 10/16

Series 621/10
Supa Plus
straight coupling
Tensile for PE and uPVC
pipes
Ductile iron
DN 32-300
PN 16

Series 623/10
Supa Plus
flange adaptor
Tensile for PE and uPVC
pipes
Universal drilling
Ductile iron
DN 40-300
PN 10/16

Series 624/10
Supa Plus
end cap
Tensile for PE and uPVC
pipes
Ductile iron
DN 40-300
PN 16

Series 601
Supa straight coupling
universal for uPVC, AC,
steel, cast iron and ductile
iron pipes
Ductile iron
DN 40-400
PN 16

Series 602
Supa step coupling
universal for uPVC, AC,
steel, cast iron and ductile
iron pipes
Ductile iron
DN 40-400
PN 16

Series 603
Supa flange adaptor
universal for uPVC, AC, steel,
cast iron and ductile iron
pipes
Universal drilling
Ductile iron
DN 40-400
PN 10/16

14 | Couplings and flange adaptors

Combi-flanges, fabricated couplings

& adaptors and dismantling joints
Series 05
Combi-flange for ductile
iron pipes
Tensile
Ductile iron
DN 50-300
PN 10/16

Series 05
Combi-flange for ductile
iron pipes
Non-tensile
Ductile iron
DN 50-300
PN 10/16

Series 05
Combi-flange for PE
and PVC pipes
Tensile
Ductile iron
DN 50-300
PN 10/16

Series 05
Combi-flange for PVC
pipes
Non-tensile
Ductile iron
DN 50-300
PN 10/16

Series 05
Combi-flange for uPVC,
steel or ductile iron pipes
Non-tensile
Ductile iron
DN 400-600 (uPVC and
ductile)
DN 50-300 (steel)
PN 10/16

Series 05
Combi-flange sealing for
uPVC, steel or ductile iron
pipes
Non-tensile
SBR rubber
DN 400-600 (uPVC and
ductile)
DN 50-300 (steel)

Series 05
Support bush for PE pipes
Suitable for Supa MaxiTM,
Supa PlusTM and combiflanges
Stainless steel
DN 50-400
PN 6.3/10/16

Series 258
Fabricated straight
coupling for AC, steel,
cast iron or ductile iron
pipes
Steel
DN 350-2000
PN 8 to 25

Series 259
Fabricated step coupling
for AC, steel, cast iron or
ductile iron pipes
Steel
DN 350-2000
PN 8 to 25

Series 260
Fabricated coupling and
flange adaptor
for AC, steel, cast iron
and ductile iron pipes
Steel
DN 350-2000
PN 10/16/25

Series 265/30
Fabricated
dismantling joint
for all pipe
materials
Steel
DN 300-1200
PN 10/16/25

Series 265/50
Fabricated dismantling
joint for all pipe materials
With centre flange
Steel
DN 50-2200
PN 10/16/25

Couplings and flange adaptors | 15

AVK International A/S

Bizonvej 1
Skovby
8464 Galten
Denmark

Tel.: +45 8754 2100

Fax.: +45 8754 2120
[email protected]
www.avkvalves.eu

2013-11-17
CopyrightAVK Group A/S 2013

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