Chainsaw
Chainsaw
Chainsaw
Artikel-Nr.: 4501643
Ident-Nr.:
11011
Komponenten / Ersatzteile
Position
Artikel-Nr.
Beschreibung
25
450164201025
26
450164002026
27
450164002027
28
450164002028
air filter
37
450164002037
wind guide
46
450164002046
52
450164002052
53
450164002053
front handle
54
450164002054
65
450164002065
base spring
71
450164002071
pin 5x24 5 x 24
72
450164002072
extinction switch
73
450164002073
74
450164002074
pump tube
76
450164002076
77
450164002077
trigger
83
450164002083
carburetor
85
450164002085
88
450164002088
91
450164002091
92
450164002092
file
93
450164002093
screw driver
94
450164002094
901
450164002901
901
450136001001
902
450164301902
904
450164002904
905
450164002905
906
450164002906
oil cap
450164002095
engine
Artikel-Nr.: 450164002094
Ident-Nr.:
Komponenten / Ersatzteile
Position
Artikel-Nr.
Beschreibung
202
450164002202
nut M5 M5
203
450164002203
spring washer 5
204
450164002204
flat washer 5
207
450164002207
muffler body
208
450164002208
211
450164002211
212
450164002212
214
450164002214
215
450164002215
216
450164002216
piston ring
217
450164002217
piston pin
218
450164002218
219
450164002219
piston
234
450164002234
spike bumper
235
450164002235
screw M5x12 M5 x 12
236
450164002236
chain block
237
450164002237
238
450164002238
baffle
239
450164002239
screw M4x10 M4 x 10
241
450164002241
242
450164002242
screw M4x14 M4 x 14
243
450164002243
spring washer 4
245
450164002245
253
450164002253
254
450164002254
clutch shell
255
450164002255
256
450164002256
worm
258
450164002258
oil pump
259
450164002259
260
450164002260
261
450164002261
262
450164002262
263
450164002263
tie-in
908
450164002908
flywheel assy
909
450164002909
clutch assy
910
450164002910
base assy.
Contents
Components List........................................................................................................................................... 4-5
Safety Information ............................................................................................................................................6
Warnings Symbols .......................................................................................................................................6
Explanation of the Symbols and Warning signs on the machine labels............................................... 7-8
General Safety..............................................................................................................................................9
Personal Safety.............................................................................................................................................9
Operating and Maintenance Safety..........................................................................................................10
Handling Safety .........................................................................................................................................11
Proper Use ........................................................................................................................................... 12-13
Kickback Safety..........................................................................................................................................13
Pinching Safety...........................................................................................................................................14
Preparing to Operate the Chainsaw..........................................................................................................15
Step 1 - Assemble the Chainsaw...............................................................................................................15
Step 2 - Check the Chain Brake.......................................................................................................... 15-16
Step 3 - Fuel and Lubrication.............................................................................................................. 17-18
Step 4 - Filling the Fuel Tank.....................................................................................................................19
Step 5 - Filling the Chain Lubrication Oil Tank.........................................................................................20
Operating the Chainsaw.................................................................................................................................21
Step 1 - Starting the Engine ................................................................................................................ 21-26
Step 2 - Restarting the Chainsaw When Warmed Up..............................................................................27
How to Use the Chainsaw..............................................................................................................................28
Introduction.................................................................................................................................................28
Felling.................................................................................................................................................... 29-30
Limbing .......................................................................................................................................................31
Bucking.......................................................................................................................................................32
Contents
Storing the Chainsaw.....................................................................................................................................33
Step 1 - Storing the Chainsaw for Short Periods.....................................................................................33
Step 2 - Storing the Chainsaw for Extended Periods ....................................................................... 33-35
Step 3 - Preparing the Chainsaw for Use Following Storage .................................................................35
Maintenance....................................................................................................................................................36
Maintenance Schedule..............................................................................................................................36
Step 1 - Operational Chain Brake Test .....................................................................................................37
Step 2 - Clean / Replace the Air Filter ................................................................................................ 38-39
Step 3 - Change / Replace the Fuel Filter .......................................................................................... 40-42
Step 4 - Clean / Replace the Spark Plug............................................................................................ 42-46
Step 5 - Carburettor Settings ...................................................................................................................47
Step 6 - Lubricating the Sprocket Tips............................................................................................... 47-48
Step 7 - Reversing the Guide Bar..............................................................................................................49
Step 8 - Adjusting the Automatic Chain Lubricator.................................................................................49
Step 9 - Check the Saw Chain Tension.....................................................................................................50
Step 10 - Sharpening the Saw Chain........................................................................................................51
Troubleshooting..............................................................................................................................................52
General Troubleshooting...................................................................................................................... 51-53
Useful Information ..........................................................................................................................................53
Technical Data ................................................................................................................................................54
Technical Data Table..................................................................................................................................54
Disposal...........................................................................................................................................................54
Disposal Instructions .................................................................................................................................54
Guarantee .......................................................................................................................................................55
Declaration of Conformity..............................................................................................................................56
Components
List
Saw chain
Chain bar
Safety lock
Primer
Rear handle/
bootstrap
Throttle lever
Chain tensioning
screw
Components
List
Choke/
(carburettor setting)
Spark plug
(under the air
filter cover)
Starter handle
Fan housing
Front handle
Stop switch
Safety Information
Important - Please read these instructions fully before operating or maintaining
Warnings Symbols
The following warning symbols appear throughout this assembly manual and indicate the appropriate
safety measures you should take when assembly and operating the chainsaw.
This symbol indicates there is a danger of serious personal injury or death if you do not observe
the warning.
This symbol indicates that there is: 1. Danger of permanently damaging your hearing if you do not wear ear defenders
2. Danger of permanently damaging your sight if you do not wear suitable goggles or glasses
3. Danger of suffering serious head injuries if you do not wear a suitable helmet
This symbol indicates that there is a danger of damaging your hands if you do not wear thick, hard
wearing gloves.
This symbol indicates that there is a danger of damaging your feet if you do not wear protective shoes
or boots.
This symbol indicates there is a danger of serious personal injury if you attempt to make adjustments
to the chainsaw while it is running.
This symbol indicates there is a risk of explosion if you do not observe the warning.
This symbol indicates there is a risk of igniting flammable liquids if you do not observe the warning.
This symbol indicates there is a danger of serious personal injury if you attempt to grasp or come into
contact with a moving saw chain.
This symbol indicates there is a danger of kickback if you fail to observe this warning.
Safety Information
Important - Please read these instructions fully before operating or maintaining
Explanation of the Symbols and Warning signs on the machine
Explanation of the symbols on the warning label on the machine.
Read the user manual before using the machine.
On all jobs performed with the saw you must always wear safety goggles to guard your eyes from flying
materials/objects and ear defenders to protect your hearing. Wear a safety helmet if there is a risk of
objects falling on you from above.
Important! Wear gloves to protect your hands.
Warning! Danger!
Make sure that the chain brake is released. Pull back the handle/chain brake before operating.
IMPORTANT! Hold the saw firmly with both hands. Place your right hand on the rear handle
and your left hand on the front handle.
Safety Information
Important - Please read these instructions fully before operating or maintaining
Explanation of the Symbols and Warning signs on the machine continued
Explanation of the symbols for the brake function label on the machine.
Push the handle forward to engage the brake, and stop the chain.
NOTE! The chainsaw is designed for occasional use by home owners, garden owners and campers
and is for general work such as stump grubbing, cutting firewood, etc. It is not designed for lengthy
use. If it is used for a lengthy period, the vibrations it causes in the hands of the user may result in
circulation problems (white finger syndrome).
Safety Information
Important - Please read these instructions fully before operating or maintaining
General Safety
WARNING! Read and follow the operating instructions and safety information before using for the first
time. Keep this operating and maintenance manual in a safe place for reference at a later date.
WARNING! Always ensure anyone intending to operate this chainsaw is fully conversant with the
contents of this manual prior to maintaining or operating the chainsaw.
WARNING! Only perform operations described in this manual. Failure to observe this warning may
lead to serious injury, death, or damage to the chainsaw.
WARNING! This chainsaw must only be used for light domestic applications such as sawing wood
in your own garden. It is not a commercial, trade or industrial product and must not be used for
extended periods of time. Extended use may lead to circulatory problems. Always seek guidance
and appropriate training before attempting to fell trees or perform sawing operations on large trees
or tree stumps.
WARNING! This chainsaw is only designed to saw wood. Under no circumstances should you
attempt to saw plastic, masonry or metallic materials.
WARNING! Always take the time to fully inspect the chainsaw for signs of damage each and every
time it is used. If any signs of damage are observed, do not use the chainsaw until it has been fully
inspected by a suitably qualified service technician.
CAUTION! The saw chain will stretch after as few as five cuts following the initial tensioning. Refer to
the operation and maintenance manual for instructions on re-adjusting the saw chain tension.
CAUTION! Only operating and maintenance procedures specifically detailed in this manual or the
maintenance manual should be carried out. All other procedures must be carried out by a suitable
qualified service technician.
IMPORTANT! Before assembling the chainsaw, check all the parts indicated in the Assembly
Manual are in the box. Inspect all the parts for signs of damage. Do not assemble the chainsaw
if you observe any damaged components.
NOTE! This chainsaw complies with the Noise Emission Directive 2000/14/EC.
Personal Safety
WARNING! Only operate the chainsaw if you are wearing the correct Personal Protective
Equipment (PPE) as described in the following warnings.
WARNING! Always wear a suitable helmet and footwear if you are operating the chainsaw where
there is a risk of falling objects i.e. under a tree canopy.
WARNING! Never wear loose fitting clothing while operating the chainsaw.
WARNING! Never operate the chainsaw for extended periods of time. You may become tired or
lose concentration. This may create unnecessary risks to yourself and others. Take periodic breaks
whenever possible.
Customer Helpline 0151 649 1500
Safety Information
Important - Please read these instructions fully before operating or maintaining
Operating and Maintenance Safety
WARNING! Under no circumstances should the chainsaw be filled or refilled with the fuel mixture or
oil while the engine is running. Failure to observe this notice may present a risk of explosion.
WARNING! Under no circumstances should you attempt to lubricate any part of the chainsaw while
the engine is running.
WARNING! Always turn the engine off before setting the chainsaw down. Failure to observe this
warning may allow the chainsaw to be accidentally operated leading to serous personal injury.
WARNING! Never attempt to clear trapped debris from the saw chain while the engine is running.
WARNING! Under no circumstances should you attempt to grasp the saw chain while it is moving.
Failure to observe this warning may lead to serious personal injury.
WARNING! To stop the chainsaw in an emergency, apply rapid pressure to the chain brake and
stop switch.
WARNING! If the chain brake fails the operational chain brake test, DO NOT use the chainsaw until
it has been serviced and inspected by a suitably qualified technician.
WARNING! Always store excess fuel/oil mixtures drained from the fuel tank in a suitable sealed
container designed for the storage of flammable liquids.
CAUTION! Only use the large end of the supplied multi tool to remove the spark plug. Using any other
tool may damage the spark plug and/or the chainsaw engine.
CAUTION! Although the guide bar is pre-lubricated at the factory, it is essential that you regularly
lubricate the guide bar in accordance with maintenance schedule. Failure to observe this caution will
inhibit the performance of the chainsaw and may void your warranty.
CAUTION! It is essential that the correct saw chain tension is maintained. This will ensure that the saw
chain, drive sprocket, guide bar and engine do not wear prematurely.
WARNING! Always ensure the chainsaw is operated in a safe area free from objects or surfaces
which may lead to tripping, slipping or loss of secure footing. Always ensure you have a planned
retreat path from a tree which is to be felled.
WARNING! Periodically inspect the work area for possible hazards while using the chainsaw.
WARNING! DO NOT allow other persons to be near when starting or cutting with the chain saw.
Keep bystanders and animals out of the work area.
WARNING! The engine will create toxic exhaust fumes as soon as the engine is started.
Never work in enclosed rooms or in rooms with poor ventilation.
10
Safety Information
Important - Please read these instructions fully before operating or maintaining
Handling Safety
WARNING! Always hold the chainsaw with two hands while operating. This chainsaw is not
designed for single-handed operation. Failure to observe this warning may lead to loss of control
and may present a serious threat of personal injury or death to yourself and others.
WARNING! Never attempt to operate or maintain the chainsaw while tired or in a situation where
you may be easily distracted.
WARNING! Do not operate the chainsaw if you have a medical condition which may affect your
ability to operate it safely. If unsure, seek medical advice.
WARNING! Never attempt to operate or maintain the chainsaw under the influence of drugs and/or
alcohol. Your ability to operate chainsaw safely may be reduced, leading to serious injury, death or
damage to the chainsaw.
WARNING! Never expose any part of the body to saw chain while the engine is running. Failure to
observe this warning my lead to serious injury or death.
WARNING! Always ensure the chain brake works correctly before operating the chainsaw by
performing the chain brake mechanical test. Never use the chainsaw if the chain brake is damaged,
fails to operate correctly or is not assembled correctly.
WARNING! Never start the chainsaw in close proximity to stored fuel. Failure to observe this
warning may lead to inadvertent ignition of stored or spilled fuel leading to personal injury.
WARNING! Never attempt to operate the chainsaw at heights or in a tree at any time.
Failure to observe this warning may lead to serious personal injury to yourself and others.
WARNING! Always ensure the handles and controls of the chainsaw are dry and free from grease,
mixed fuel, oil or any other lubricant. Failure to observe this warning may lead to loss of control and
serious personal injury or death.
CAUTION! Never use the chainsaw to saw/cut small bushes, shrubs or saplings. The branches of
these may get caught in the cutting blades of the saw chain and whipped towards you or pull you
off balance.
CAUTION! Always be alert when sawing branches under tension. Once sawn/cut, the tension will
be released. You may become unbalanced or struck by loose objects.
CAUTION! When the chainsaw is not in use, always carry it by the handle with the saw chain and
guide bar facing rearwards. Whenever possible, cover the saw chain with the protective cover
provided.
CAUTION! During operation, the chainsaw will exhaust hot gases. Keep all exposed parts of the
body away from the exhaust.
WARNING! If your fingers become white or you feel an awkward feeling (prickle) in your fingers,
stop working immediately!
11
Safety Information
Important - Please read these instructions fully before operating or maintaining
Proper Use
The chain is designed exclusively for sawing wood. You may only fell trees if you have received
the appropriate training. The manufacturer cannot be held liable for damage caused by improper
or incorrect usage.
Residual hazards
Even when the equipment is used properly, a certain residual hazard cannot be ruled out. The
following potential dangers may arise in connection with the equipments design and construction:
WARNING! Contact with the unguarded saw chain (injuries through cutting).
WARNING! Reaching into the saw chain while it is running (injuries through cutting).
WARNING! Unforeseen, sudden movement of the saw chain (injuries through cutting).
WARNING! Catapulting of parts of the saw chain.
WARNING! Catapulting of parts of the material being cut.
ARNING! Damage to hearing if the compulsory hearing protection is not used Inhalation of particles
W
from the m
aterial being cut, emissions from the combustion engine.
WARNING! Skin contact with petrol.
The machine is to be used only for its prescribed purpose. Any other use is deemed to be a case
of misuse. The user / operator and not the manufacturer will be liable for any damage or injuries
of any kind caused as a result of this.
NOTE! Please note that our equipment has not been designed for use in commercial, trade or
industrial applications. Our warranty will be voided if the machine is used in commercial, trade
or industrial businesses or for equivalent purposes.
WARNING! The following information is primarily for the end user or occasional user. The chainsaw
is designed for occasional use by home owners, garden owners and campers and is for general
work such as stumpgrubbing, cutting firewood, etc. It is not designed for lengthy use. If it is used for
a lengthy period, the vibrations it causes in the hands of the user may result in circulation problems
(white finger syndrome).The hand-arm vibration syndrome (vibration white finger) is a vascular disease
that involves seizure-like spasms of the fingers and toes. The affected areas are no longer sufficiently
supplied with blood and therefore appear extremely pale. The frequent use of vibrating equipment
may trigger nerve damage in people with an impaired circulation (for example smokers, diabetics).
CAUTION! Should you observe any unusual impairments, interrupt your work immediately and
consult a doctor.
12
Safety Information
Important - Please read these instructions fully before operating or maintaining
Proper Use (continued)
Follow these instructions in order to reduce the dangers:
CAUTION! Keep your body and in particular your hands warm when working in the cold.
CAUTION! Take regular breaks and move your hands to stimulate the blood circulation during
the breaks.
CAUTION! Ensure that the equipment makes the least possible vibration through regular maintenance
and solid parts on the equipment.
Kickback Safety
Kickback is the term used to describe the reaction of the chainsaw when the nose or tip of the guide
bar comes into contact with an object. This form of contact causes a lightening fast reverse reaction
causing the nose or tip of the chainsaw to kickback towards the operator. This presents a risk of
serious personal injury or even death. Although the chainsaw is fitted with the various safety features,
it is imperative that you stay alert at all times to prevent kickback occurring. You can do this by
observing the following simple rules:
Ensure the chainsaw is held firmly with both hands. The right hand should grip the rear handle and
the left hand the front handle. Gripping the handles firmly will help you control the chainsaw more
effectively in the event of kickback.
Ensure the tip or nose of the chainsaw never comes into contact with any object while operating.
Always use the chainsaw at full throttle to maintain the optimum cutting speed.
Under no circumstances should you overreach while operating the chainsaw.
The following figure demonstrates the reaction zone of the chainsaw tip and situations which may
cause kickback.
Direction of reaction
Reaction zone
Customer Helpline 0151 649 1500
13
Safety Information
Important - Please read these instructions fully before operating or maintaining
Pinching Safety
Pinching is the term used to describe the reaction of the chainsaw when the BOTTOM or TOP of
the guide bar is pinched in the object being cut or sawn. This form of contact causes the chainsaw
to move rapidly towards or away from you. If the BOTTOM of the guide is pinched, the chainsaw will
be pulled away from you. If the TOP of the guide is pinched, the chainsaw will be pushed towards
you. This presents a risk of serious personal injury or even death. Although the chainsaw is fitted
with the various safety features, it is imperative that you stay alert at all times to prevent pinching
occurring.
To prevent pinching, always place the object to be cut against the claw stop at the rear of the guide
bar as shown in the figure below.
The following figure demonstrates the types of sawing action which may lead to pinching.
Push Reaction
14
Pull reaction
Customer Helpline 0151 649 1500
Preparing
to Operate the Chainsaw
Step 1 - Assembly of the Chain Saw
Please refer to the Assembly Instructions in the Assembly Manual for details of how to assemble
the chainsaw.
Please refer to the Assembly Instructions in the Assembly Manual for details of how to adjust the
tension of the Chain bar and Chain on the chain saw Main Body Assembly.
Please refer to the Assembly Instructions in the Assembly Manual for details of how to fit the
Chain bar and Chain to the chain saw Main Body Assembly.
Disengaged
Engaged
15
Preparing
to Operate the Chainsaw
Step 2 - Check the Chain Brake (continued)
WARNING! The chain brake must not be tested with the chainsaw running unless strictly instructed
to do so in this manual. Failure to observe this warning may lead to serious personal injury.
WARNING! The chain brake can only reduce the possibility of serious personal injury if it is fitted in
accordance with the instructions detailed in the Assembly Manual. If the chain brake is tampered with
or the chainsaw is not used in accordance with these operating instructions i.e. careless operation,
the risk of serious injury may still exist.
CAUTION! If it proves difficult to move the chain brake lever into the required position, stop using
the chainsaw immediately. It should be inspected by a suitably qualified service technician.
The chainsaw is fitted with a chain brake which is designed to reduce the possibility of serious
personal injury due to kickback. The chain brake is engaged when pressure is applied to the chain
brake lever i.e. when the operators hand strikes the chain brake lever during kickback.
Once the chain brake is engaged, the saw chain stops moving immediately.
WARNING! NEVER use a chainsaw which is damaged, incorrectly set or incompletely and loosely
assembled. Failure to observe this warning may lead to serious personal injury.
The engine must be stopped before the following checks are carried out.
16
Preparing
to Operate the Chainsaw
Step 2 - Fuel and Lubrication
3a
B
3b
B
x 30 seconds
17
Preparing
to Operate the Chainsaw
Step 3 - Fuel and Lubrication (continued)
It essential for the smooth operation of the chainsaw to use the correct type of fuel and oil.
The chainsaw utilises a 2-stroke engine which runs on a mixture of regular unleaded fuel and
2-cycle engine oil mixed at a ratio of 40:1.
The chainsaw will operate with any brand or grade of regular unleaded fuel which is designed for
automotive use.
3a. Filling the Mixing Container with Fuel and Oil
WARNING! Before attempting to mix fuel and oil, always ensure all sources of ignition are removed
i.e. naked flames.
WARNING! The chainsaw should NOT be used with petrol only. This will cause permanent damage
to the engine and will void your warranty.
CAUTION! Only use premium grade oil for 2-cycle air cooled engines designed to be mixed to a ratio
of 40:1. Under no circumstances should oils designed for 100:1 mixes be used. Failure to observe this
caution may prevent the engine from being suitable lubricated.
CAUTION! Using 2-cycle oils designed for mixing ratio other than 40:1 will void your warranty.
CAUTION! Do not use a fuel/oil mixture which has been stored for more than 90 days.
NOTE! It is recommended that a full container of fuel and oil is mixed every time to ensure the correct
mixing ratio is achieved.
Fill the supplied mixing container
with approximately 500 ml of regular unleaded fuel. This level
is indicated on the side of the container.
Add 2-cycle oil to the mixing container
of oil.
18
Preparing
to Operate the Chainsaw
Step 4 - Filling the Fuel Tank
4a
by unscrewing anti-clockwise.
and tighten by turning clockwise. Only tighten using your hands - DO NOT
19
Preparing
to Operate the Chainsaw
Step 5 - Filling the Chain Lubrication Oil Tank
5a
by unscrewing anti-clockwise.
Fill the oil tank with the suitable oil designed for lubricating saw chains.
Refit the oil tank cap
DO NOT use tools.
NOTE! Please refer to the Maintenance Section - Step 6 for details of how to lubricate the chain /
chain bar.
20
Operating
the Chainsaw
Step 1 - Starting the Engine
1a
1b
21
Operating
the Chainsaw
Step 1 - Starting the Engine (continued)
1c. Priming the Chainsaw
WARNING! Before attempting to start and operate the chainsaw, ensure the saw chain is not in
contact with the ground or any other object. Failure to observe this warning may lead to kickback or
objects being propelled towards you and others in the area.
WARNING! Never attempt to start or operate the chainsaw if you suspect there is spilt fuel or
any other flammable gases/liquids in the area. Failure to observe this notice may present a risk of
explosion.
WARNING! Always be aware of the proximity of any part of your body to the saw chain while the
operating the chainsaw. Ensure the saw chain is kept away from legs, feet and body at all times.
Failure to observe this warning may lead to serious personal injury or death.
WARNING! Always wear fully enclosed safety goggles when operating the chainsaw to protect your
eyes from flying dust and debris. Failure to observe this warning may lead to irreparable damage to
your eyes.
WARNING! Always wear suitable ear plugs or ear defenders when operating the chainsaw to protect
your hearing. Prolonged exposure to the loud noise produced by the chainsaw may lead to hearing
loss or impairment.
WARNING! Always wear suitable gloves when operating chainsaw to protect your hands from flying
debris and/or sharp objects. It is particularly important to wear protective gloves when assembling or
maintaining the saw chain.
Ensure the chain brake is disengaged.
Operating
the Chainsaw
Step 1 - Starting the Engine (continued)
Place the chainsaw on a firm level surface clear of debris or any objects which may come into contact
with the saw chain while it is moving.
Place your right foot on the trigger plate
to keep the chainsaw stable while starting. Your left foot
should be positioned so that it is clear of the chainsaw but still allows you to stand firmly.
Grasp the handle
Ensuring that all parts of your body are away from the saw chain, rapidly pull the starter cord
and release in a controlled manner four times.
slowly
22
Operating
the Chainsaw
Step 1 - Starting the Engine (continued)
1c
1c
23
Operating
the Chainsaw
Step 1 - Starting the Engine (continued)
1d
fully in.
1e
Operating
the Chainsaw
Step 1 - Starting the Engine (continued)
1f
Ensuring that all parts of your body are away from the saw chain, rapidly pull the starter cord
slowly
and release in a controlled manner. Up to six pulls may be required to start the chainsaw. Allow the
engine to idle for approximately 10 seconds.
NOTE! If the chainsaw fails to start repeat steps 1a to 1f. If the chainsaw still fails to start, consult the
troubleshooting guide at the rear of this manual.
25
Operating
the Chainsaw
Step 1 - Starting the Engine (continued)
1g
Before attempting to saw anything with the chainsaw, the engine must be accelerated to operating
speed. This is done using the throttle lever
. Once the chainsaw engine is running and has warmed
up, it is ready to use.
While fully depressing the safety lever
rapidly accelerate.
Keep the throttle lever
NOTE! It will not be possible to accelerate the chainsaw engine with the throttle lever unless the safety
lever is fully depressed. This is a safety feature.
1h. Stopping the Chainsaw
To stop the chainsaw, release the throttle lever
(OFF, 0) position as shown in step 1a.
26
Operating
the Chainsaw
Step 2 - Restarting the Chainsaw When Warmed Up
2a
Place the chainsaw on a firm level surface clear of debris or any objects which may come into contact
with the saw chain while it is moving.
Ensure the ignition switch is set to the upper ON (1) position.
Place your right foot on the trigger plate
to keep the chainsaw stable while starting. Your left foot
should be positioned so that it is clear of the chainsaw but still allows you to stand firmly.
Grasp the handle
Ensuring that all parts of your body are away from the saw chain, rapidly pull the starter cord
and release in a controlled manner. Up to six pulls may be required to start the chainsaw.
slowly
27
How
to Use the Chainsaw
Introduction
WARNING! Before attempting to use the chainsaw, it is imperative that you undertake professional
training by an accredited body. This will provide full instruction on the type of sawing and cutting
operations that can be performed complete with relevant safety training.
Cutting and sawing with a chainsaw can be very dangerous if undertaken without proper training.
WARNING! Never attempt to start or operate the chainsaw if you suspect there is spilt fuel or
any other flammable gases/liquids in the area. Failure to observe this notice may present a risk of
explosion.
WARNING! Always be aware of the proximity of any part of your body to the saw chain while the
operating the chainsaw. Ensure the saw chain is kept away from legs, feet and body at all times.
Failure to observe this warning may lead to serious personal injury or death.
WARNING! Always wear fully enclosed safety goggles when operating the chainsaw to protect your
eyes from flying dust and debris. Failure to observe this warning may lead to irreparable damage to
your eyes.
WARNING! Always wear suitable ear plugs or ear defenders when operating the chainsaw to protect
your hearing. Prolonged exposure to the loud noise produced by the chainsaw may lead to hearing
loss or impairment.
WARNING! Always wear suitable gloves when operating chainsaw to protect your hands from flying
debris and/or sharp objects. It is particularly important to wear protective gloves when assembly or
maintaining the saw chain.
IMPORTANT! Hold the saw firmly with both hands. Place your right hand on the rear handle
and your left hand on the front handle.
Noise emission complies with Directive 2000/14/EC.
This chainsaw can be used to perform the following types of cutting and sawing operations:
Felling - Used to cut down large trees.
Limbing - Used to remove branches and larger limbs from a tree trunk.
Bucking - Used to cut large logs or trunks into smaller lengths.
The following steps provide a brief overview of each type of cutting operation. Always undertake
full professional training before using the chainsaw to perform any of these types of cuts.
28
How
to Use the Chainsaw
Felling
1a
Direction of Fall
Notching Cut
Felling Cut
Felling is the type of cut used to cut down trees. Whereas it may be possible to cut down small trees
(6-7 inches in diameter) with a single straight through cut, larger trees require a felling cut.
If this type of cut is made it is performed in two stages. The first stage is the notching cut which
determines the direction the tree will fall. The second stage is the felling cut which weakens the tree
trunk and causes it to fall.
WARNING! A repeat path (A) should be planned and cleared as necessary before cuts are
started. The retreat path should extend back and diagonally to the rear of the expected line
of fall, as illustrated above.
WARNING! If felling a tree on sloping ground, the chain saw operator should keep on the
uphill side of the terrain, as the tree is likely to roll or slide downhill after it is felled.
NOTE! Direction of fall (B) is controlled by the notching cut. Before any cuts are made, consider the
location of larger branches and natural lean of the tree to determine the way the tree will fall (1a).
29
How
to Use the Chainsaw
Felling (continued)
WARNING! Do not cut down a tree during high or changing winds or if there is a danger
to property. Consult a tree professional. Do not cut down a tree if there is danger of
striking utility wires; notify the utility company before making any cuts.
WARNING! Never walk in front of a tree that has been notched. Make the felling cut (D) from
the other side of the tree and 1.5-2.0 inches (3-5cm) above the edge of the notch (C). Never
saw completely through the trunk. Always leave a hinge. The hinge guides the tree. If the trunk
is completely cut through, control over the felling direction is lost.
Insert a wedge or felling lever in the cut well before the tree becomes unstable and starts to move.
This will prevent the guidebar from binding in the felling cut if you have misjudged the falling direction.
Make sure no bystanders have entered the range of the falling tree before you push it over.
WARNING! Before making the final cut, always recheck the area for bystanders,
animals or obstacles.
NOTE! The chainsaw is designed for occasional use by home owners, garden owners and campers
and is for general work such as stump grubbing, cutting firewood, etc. It is not designed for lengthy
use. If it is used for a lengthy period, the vibrations it causes in the hands of the user may result in
circulation problems (white finger syndrome).
WARNING! Felling of trees is prohibited without the necessary training.
WARNING! Ensure that you frequently check the operation of the chainsaw Brake.
30
How
to Use the Chainsaw
Limbing
This type of cut is used to remove small branches from a felled or fallen tree. Cuts can be made
horizontally or vertically to the bottom of a branch. Usually limbing cuts are performed when a tree
trunk has been cut into small manageable lengths using a bucking cut. Branches under tension
should be cut from the bottom up to avoid binding the chainsaw.
31
How
to Use the Chainsaw
Bucking
Saw Horse
A bucking cut is used to cut a fallen or felled tree into small manageable lengths or logs. Usually the
tree trunk will be supported at one end, both ends or along its entire length. Often this type of cut is
performed using a sawhorse which provides all the required support to keep the trunk stable.
WARNING! This chainsaw must only be used for light domestic applications such as sawing wood
in your own garden. It is not a commercial, trade or industrial product and must not be used for
extended periods of time. Extended use may lead to circulatory problems. Always seek guidance
and appropriate training before attempting to fell trees or perform sawing operations on large trees
or tree stumps.
WARNING! Never cut tree limbs while standing on tree trunk.
32
Storing
the Chainsaw
Step 1 - Storing the Chainsaw for Short Periods
The chainsaw can be stored for short periods of time (less than 30 days) without performing any
storage maintenance. If the chainsaw is to be stored for longer than 30 days, carry out the storage
maintenance instructions as described in the following section.
Before placing the chainsaw into storage, always carry out the following:
Allow the chainsaw engine to fully cool.
Ensure the saw chain and guide bar are clean, free from debris and fully lubricated.
Cover the saw chain with the supplied protective cover.
Store the chainsaw on flat and level surface with the chainsaw upright.
Store in a safe place which is not accessible by children or people who are not familiar
with its operation.
Store the unit in a dry place away from possible sources of ignition such as a furnace,
gas hot water heater, gas dryer, etc.
If the chainsaw is to be placed into storage for more than 30 days, storage maintenance must be
performed on the chainsaw. If the following steps are not carried out, when you next operate the
chainsaw it may not start correctly and may need to be serviced.
2a. Access the Fuel Tank
Remove the fuel tank cap
by unscrewing anti-clockwise.
33
WARNING! Before attempting to mix fuel and oil, always ensure all sources of ignition are removed
i.e. naked flames.
Carefully lift and rotate the chainsaw so that the access hole to the fuel tank is facing downwards
over a suitable funnel and container (not supplied).
Allow the excess fuel to drain into the funnel and container.
34
Storing
the Chainsaw
Step 2 - Storing the Chainsaw for Extended Periods (continued)
2c. Start the Chainsaw
Start the chainsaw as described on page 23 and allow it to run until it stops. This will ensure any fuel
in the carburettor is used.
2d. Oil the Combustion Chamber
Allow the engine to cool (approx. 5 minutes).
Remove the spark plug as described on page 42.
Carefully pour one teaspoon of clean unused 2-cycle oil into the combustion chamber.
Pull the starter cord several times to ensure the 2-cycle oil covers all the internal components.
Replace the spark plug as described page 42.
Before the chainsaw can be used following extended storage, the following procedures
must be performed.
Store the unit in a dry place away from possible sources of ignition such as a furnace,
gas hot water heater, gas dryer, etc.
35
Maintenance
Maintenance Schedule
Performing routine maintenance correctly on your chainsaw will ensure you get years of trouble
free use.
Please keep this manual safe for future reference.
It is recommended that the following maintenance schedule is adhered to. This will ensure the
chainsaw operates correctly and is safe to use.
Some maintenance procedures must be performed by suitably qualified service technicians.
These are indicated by the grey rows in the table.
Before
After 10
each use hours
After 50
hours
(1)
(2)
36
Maintenance
Step 1 - Operational Chain Brake Test
Ensuring that all parts of your body are away from the saw chain, rapidly pull the starter cord
and release in a controlled manner. Up to six pulls may be required to start the chainsaw.
Grasp the rear handle
slowly
37
Maintenance
Step 2 - Clean / Replace the Air Filter
2a
anti-clockwise.
NOTE! It is not possible to remove the retaining cap from the air filter cover. This is a captive
component.
Carefully lift and remove the air filter cover
2b
38
Maintenance
Step 2 - Clean / Replace the Air Filter (continued)
2c
2d
as this
39
Maintenance
Step 3 - Change / Replace the Fuel Filter
3a
by unscrewing anti-clockwise.
3b
Maintenance
Step 3 - Change / Replace the Fuel Filter (continued)
3c
3d
41
Maintenance
Step 3 - Change / Replace the Fuel Filter (continued)
3e
Maintenance
Step 4 - Clean / Replace the Spark Plug (continued)
4b
anti-clockwise.
NOTE! It is not possible to remove the retaining cap from the air filter cover. This is a captive
component.
43
Maintenance
Step 4 - Clean / Replace the Spark Plug (continued)
4c
4d
Maintenance
Step 4 - Clean / Replace the Spark Plug (continued)
4e
from the chainsaw engine using the large end of the supplied multi tool.
45
Maintenance
Step 4 - Clean / Replace the Spark Plug (continued)
4f
46
as this
Maintenance
Step 5 - Carburettor Settings
The carburettor is factory set to the ideal setting for the chainsaw to operate efficiently. If the
carburettor requires adjustment after extensive use, contact a suitably qualified service technician to
inspect the chainsaw and make the necessary adjustments.
47
Maintenance
Step 6 - Lubricating the Sprocket Tips (continued)
6b
Using a gloved hand, slowly rotate the saw chain until the next sprocket tip is exposed.
Repeat the greasing procedure described above. Keep rotating and greasing the sprocket tips until they are all
fully greased.
48
Maintenance
Step 7 - Reversing the Guide Bar
7a. Remove the Guide Bar
The guide bar must be completely removed from the chainsaw. To do this, reverse the procedures
described in the assembly manual.
7b
, remove any trapped debris from the grooves at the top and bottom of the
49
Maintenance
Step 9 - Check the Saw Chain Tension
9a
The saw chain must fit snugly all the way around the guide bar
Using a gloved hand, ensure the saw chain
decrease the tension.
50
as shown.
Maintenance
Step 10 - Sharpening the Saw Chain
If the cutting performance of the chainsaw deteriorates, the saw chain may need sharpening or
replacing. Please contact the customer helpline for support.
General Troubleshooting
If the chainsaw still fails to start and if after trying all of the above, please call the
helpline for further assistance.
51
The following table provides solutions to common problems encountered with the chainsaw.
Fault
Chainsaw will not start or starts but
will not run.
52
Possible Cause
The chainsaw has not been
started correctly.
The carburettor setting
is incorrect.
Solution
Start the chainsaw as
described on page 21.
Please contact the
Customer Helpline on
0151 649 1500
The spark plug is fouled.
Inspect the spark plug
electrode gap using suitable
feeler gauges as described
on page 42. Alternatively
clean the spark plug using
a wire brush (not supplied).
The fuel filter clogged.
Clean or replace the
fuel filter as describe on
page 40.
The chain brake is engaged. Disengage the chain brake
as described on page 15.
The air filter is dirty.
Clean or replace the air filter
as describe on page 38.
The carburettor setting
Please contact the
is incorrect.
Customer Helpline on
0151 649 1500.
The carburettor setting
Please contact the
is incorrect.
Customer Helpline on
0151 649 1500.
The spark plug is fouled.
Inspect the spark plug
electrode gap using suitable
feeler gauges as described
on page 42. Alternatively
clean the spark plug using
a copper wire brush
(not supplied).
The carburettor setting is
Please contact the
incorrect.
Customer Helpline on
0151 649 1500
The fuel and oil mixture
Ensure the fuel mixture is
is incorrect.
correct as described on
page 17.
Fault
Possible Cause
Solution
There is insufficient
lubrication due to an empty
oil tank.
The oil lubrication openings
are blocked.
Useful
Information
Useful Information
Type of Machine
Article Number of Machine
Identification Number of Machine
SPJCS 3740/1
4501643
11011
NOTE! The chainsaw is designed for occasional use by home owners, garden owners and campers
and is for general work such as stump grubbing, cutting firewood, etc. It is not designed for lengthy
use. If it is used for a lengthy period, the vibrations it causes in the hands of the user may result in
circulation problems (white finger syndrome).
Manufacturer: ISC GmbH, International Service Center, Eschenstrae 6, 94405, Landau/Isar, Germany
53
Technical
Data
Technical Data Table
Property
Value
Engine displacement
37.2 cm3
1.2 kW
Cutting length
37 cm
16 (40 cm)
Chain pitch
(3/8) 10 mm
Chain thickness
(0.05) 1.27 mm
Idling speed
3200 min-1
11,000 min-1
Tank capacity
310 ml
210 ml
Anti-vibration function
Yes
6 x 9.525 mm
Chain brake
Yes
Clutch
Yes
Yes
Low-kickback chain
Yes
4.55 kg
5.22 kg
560 g / kWh
100 dB(A)
112 dB(A)
Uncertainty KpA
2.5 dB(A)
Uncertainty Khv
1.5 m/s2
5.46 m/s2
6.21 m/s2
Chain type
Bar type
Spark plug
OREGON (91PO57X)/
CARLTON (N1C-BL-57E-SK B)
OREGON (160SDEA041)/
QIRUI (PO16-50SR)
L8RTF
Disposal
Disposal Instructions
The chainsaw and its accessories are made of various recyclable materials. Dispose of the
chainsaw in accordance with your local recycling regulations.
54
Guarantee
Dear Customer,
In the unlikely event that your device develops a fault, please contact our Customer service
department on the telephone number shown below.
1. These guarantee terms cover additional guarantee rights and do not affect your statutory warranty
rights. Claims must be accompanied by Proof of purchase. This must be in the form of a Sales
receipt or Bank statement and must show that the product has been purchased within 2 years
prior to the claim from the retailer that it was originally sold to.
2. Our guarantee covers problems caused by material or manufacturing defects, and will result in the
repair of these defects or replacement of the device with a like for like or similar article. Please note
that our devices have not been designed for use in commercial, trade or industrial applications or
for other equivalent activities.
3. The following are also excluded from our guarantee:
Faults due to accidents, customer misuse, or unauthorised repairs.
Consumable Parts such as Blades/Chains/Trimmer lines/Spools/Vacuum Bags/Spark Plugs
or Filters.
Failure due to lack of routine maintenance.
Failure as a result of not using the equipment in accordance with the manual and safety
instructions.
The adjustment or lubrication cables, drive belts, or recoil starters.
4. The guarantee is valid for a period of 2 years starting from the purchase date of the device.
Guarantee claims should be submitted before the end of the guarantee period within two weeks
of the defect being noticed. No guarantee claims will be accepted after the end of the guarantee
period. The original guarantee period remains applicable to the device even if repairs are carried
out or parts are replaced. In such cases, the work performed or parts fitted will not result in
an extension of the guarantee period, and no new guarantee will become active for the work
performed or parts fitted. This also applies when an on-site Service is used.
5. Please keep sales receipt in a safe place. If the defect is covered by our guarantee your device
will either be repaired under the terms of guarantee or we will send you a replacement device.
This device may be re-conditioned or Like for like replacement.
55
Declaration of Conformity
56