T30fna Manual 1
T30fna Manual 1
T30fna Manual 1
measurement
of mechanical
quantities
Mounting instructions
Torque Transducers
T30FNA
T30 FNA
Contents
Page
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1
2
2.1
2.1.1
2.1.2
3
3.1
3.2
3.2.1
3.3
3.4
3.5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
General hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Mounting with curved tooth couplings . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Mounting position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Fixing of the housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4
4.1
4.2
Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Connection plugs and cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Instruments that can be connected . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5
5.1
5.2
5.3
5.4
5.5
Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hints for measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Measurement of speed with pulse counter . . . . . . . . . . . . . . . . . . . . . .
Measurement of static and dynamic torque . . . . . . . . . . . . . . . . . . . . .
Limits of applicability of T30 FN torque transducers . . . . . . . . . . . . . .
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6
6
7
7
16
16
16
16
17
18
T30FNA
Safety instructions
According to the prevailing regulations to prevent accidents a cover has to be
fitted after the mounting of the torque transducers T30FNA as follows:
the cover must be stationary
the cover shall avoid any danger of squeezing and provide protection
against parts that might come loose
the cover shall be installed at a minimum distance from moving parts or
shall be of a nature that a hand cannot be put through
the cover shall be fitted even if moving parts are installed outside the usual
access area of persons.
Above regulations could only be disregarded if there is already sufficient
protection of machine parts owing to the design of the machine or due to other
precautions.
T30FNA
The output signals at the two plugs for torque (MD) and speed (n) are pulse
trains the frequency of which changes linearly with torque or speed resp. The
respective direction of torque and speed is given unambiguously.
There are various HBM amplifiers for torque and rotational speed which can
process the signals from the T30FNA Torque Transducer. Multipliers can be
employed on the relevant hoards to measure the power.
The field of use of the T30FNA is to measure the required power or the efficiency, or applications in process control as well as continuous monitoring of
machines.
6
2
T30FNA
2.1 Construction
The schematic design of a torque transducer is given in Fig. 2.1. The torque
transducer consists of a measurement body which is screwed to the measurement object by means of two flanges. The hollow shaft which forms the measurement body is equipped with strain gauges. Inside the hollow shaft there is
the electronic circuitry for the bridge excitation voltage and for the transmission of the measurement signals. Furthermore, the shaft housing is equipped
with 30 teeth for speed measurement and with transmission elements for the
inductive transmission of the supply voltage onto the measurement body as
well as elements for capacitive transmission of measured values from the
shaft to the housing of the torque transducer. The rotor, consisting of the
actual measurement body and the two flanges, is fitted to the housing by two
spindle bearings. The housing also contains preamplifiers for the torque signal
and for the speed signal, as well as two inductive proximity detectors which
serve to detect the speed and the sense of rotation. The housing also carries
the connection plugs for the measurement cables.
Fig. 2.1:
Mechanical construction
T30FNA
T30FNA
A pre-amplifier serves to transform the two pulse trains into square waves of
25V peak-to-peak. The speed proportional square wave is available at the n
plug for further processing.
A third signal output delivers 60 pulses per revolution. If a frequency meter is
connected here the speed can be read out directly in revolutions per minute.
Rotor
Housing
15
kHz
5
6
7
Plug MD
1
2
3
4
5
4
1
7
Plug n
Fig. 2.2
Block diagram
Installation
T30FNA
3.2 Mounting
The torque transducers T30FNA may be mounted in a train of shafts without
couplings. However, it is imperative that error loads due to deviations from
plane running, smooth running and concentricity shall have no effect on the
torque transducer. Since this is very difficult to realise HBM recommend to
mount T30FNA torque transducers with intermediate couplings e.g. tooth couplings.
For the selection of suitable couplings the following criteria should be applied:
Stability class and fastening torque for nuts and bolts to be used in the two
connecting flanges:
Nominal Cheese-head screw1) as
Hexagon nut as
torque
machined, lubricated
machined, lubricated
T30FNA
= 0.125
= 0.125
Tightening
torque
50Nm
M 6 x 25 DIN 912-12.9
M 6 DIN 934-12
4 (8)2)
16Nm
100Nm
M 6 x 25 DIN 912-12.9
M 6 DIN 934-12
4 (8)2)
16Nm
200Nm
M 6 x 25 DIN 912-12.9
M 6 DIN 934-12
16Nm
500Nm
67Nm
1kNm
10
67Nm
2kNm
15
67Nm
5kNm
12
290Nm
10kNm
18
290Nm
1) The
screw length depends upon the coupling used. DIN = German bureau of standards
The information given above applies under the following conditions: Surface
condition of the flanges in the area of the friction fit surfaces and of the contact surface of screwhead or nuts RA 3.2m. Flange material: steel, tensile
strength 900N/mm2.
10
T30FNA
Distribution of screws
T30FNA 50Nm ... 200Nm
T30FNA
11
The torque transducer and the coupling housing are assembled at HBM and
are dynamically balanced (balancing quality level G 6.3). Therefore, the
mounted assembly should not be disassembled again. If this cannot be
avoided one should mark all parts in such a way that they can be assembled
afterwards in exactly the same way.
Coupling hubs are balanced individually and the keyways are made after balancing.
Further information will be found in the various data sheets provided by HBM.
12
T30FNA
15
10
5
MN
Fig.3.1:
MN
Torque in direction of arrow
(output signal 0...+10V)
Direction of torque
Flange B
Fig.3.2:
Flange A
Introduction of torque
T30FNA
13
3.5 Precautions
The torque transducers T30FNA are protected to IP 53 according to
EN 60529. Torque transducers shall be protected against coarse dirt particles,
dust, oil, solvents and humidity.
During operations the relevant safety rules published by the relevant organisations shall be observed, see also Safety instructions.
14
T30FNA
Electrical connections
Plug MD
6
7
3
Plug n
6
1
7
<WH>
<BK>
<BU>
<RD>
Not connected
<GN>
<GY>
1
2
3
4
5
6
7
<WH>
<BK>
2
3
<RD>
<GY>
The lead screen is laid flat on the connector case. This means that the complete measurement system is enclosed in a Faraday cage, reducing any electromagnetic interference.
With interference caused by potential differences (equalisation currents) the
system zero-voltage and the housing ground should be isolated from one
another and a potential equalisation conductor located between the housings
of the transducer and the amplifier (flexible stranded wire, 10 mm2 conductor
cross-section).
15
T30FNA
Note: The type T30FNA/T30FN Torque Transducers differ only in the type of
connector:
T30FNA: Binder 423 Connector
T30FN:
MS 3102A16S1P Connector
T30FNA
Connecting cable
Kab 139A6
MD/n
10
min. 10
cut to length
Cable extension
Kab 0304A10
Kab 7,5/002/2/2GY/0,14CPVC
T30FN
Connecting cable
Kab 0116A6
MD/n
Kab 0117A6
MD/n
16
5
T30FNA
Measurements
17
T30FNA
+MN 100
45
50
70% MN
Range
0
25
50
MN 100
Fig. 5.1:
f0 + 1
2p
f0
cT 1 ) 1
J2
J1
J1, J2 =
cT
18
T30FNA
19
T30FNA
The diagram shows the limit curves of the max. vibration amplitude s and the
rms value of the vibration velocity v as a function of the speed.
Measuring planes
150
S max + 4500
n
100
v eff +
n
3
3000
2000
50
1000
200
Speed in min1
The limit values must not be exceeded in operation; they only refer to the T30FNA
and not to the connected machinery. veff in the housing area is defined in accordance
with VDI 20561) or smax in the flange area is defined in accordance with DIN 45 6702)
or VDI 2059
1)
2)
HBM offer SBG-type curved tooth couplings from Messrs. Tacke as accessories.
Maintenance
20
7
T30FNA
Technical Data
Nm
kNm
T30FNA
100,
500
200
1, 2, 5, 10
50
kHz
<0.1
kHz
kHz
kHz
k
10
15 (12V peak-to-peak)
5 (12V peak-to-peak)
2
<0.1
%
V
mA
V
mA
kHz
V
mA
%
%
<0.1
<0.05
545%
8005%
805%
10005%
approx.15
15/0/+15
20/0/+20
approx. 50% of MN
<0.05
<0.3
<0.2
<0.1
<0.03
min1
3000
pulse train
30
30 pulses per revolution
30 pulses per revolution,
displaced by /2 with
respect to one another
12
60 pulses per revolution
5
30 (typ. 15)
V
k
min1
torque transducer shall be mounted at flange B, the torque applied via flange A (see Fig.3.2).
21
T30FNA
General information on the torque transducers
Nominal temperature range2)
C [F]
2)
Service temperature range
C [F]
Storage temperature range
C [F]
+10...+60 [+50...+140]
10...+60 [15...+140]
50...+70 [-60...+160]
n
ms
m/s2
1000
3
500
Hz
h
m/s2
5...65
1.5
50
2) In
continuous operation bearings become warm because of friction. In the ambient temperature this has to
be considered and is provided as follows: For torque transducers with a speedrate of 3000 min1 is valid:
60 speedrate in min1 . 0.005 = max. ambient temperature in C
3) The
technical data did not change after impact and vibrational stressing test.
22
T30FNA
Mechanical values
Nominal torque MN
Torsional stiffness CT
Torsion angle at MN
Mass moment of inertia
Balance quality-level
to DIN ISO 1940
Nm
50 100 200 500
kNm/ 9.41 17.5 31.5 133
rad
grad 0.3 0.33 0.36 0.22
gm2
1.4
1k
250
2k
437
5k
10k
1100 2400
0.23
10.4
0.26
0.26 0.24
30.6 110.2
G 6.3
mm/s
s max + 4500
n
n
v eff +
3
values5)
Mechanical limit
Limit torque, related to MN
Breaking torque, related to MN
Lateral limit force on the rotor
Axial limit force on the rotor
Bending limit moment on the
rotor
Vibration amplitude to DIN 50
100 (peak-to-peak)
Protection class, according to
EN 60529
Weight
%
%
N
kN
Nm
300
9
48
300
9
48
150
>300
300 1000 1000 1000 1000 2000
9
32
32
32
25
55
48
171 171 171 186 419
Nm
35
70
140
kg
5.2
350
700
1.4k
IP 53
9
3.5k
7k
15
33
bearings6)
16000
25000 to 30000
4) s
max in the flange area of T30 FNA is defined in accordance with
5) Each type of irregular stress can only be permitted with its given
6) It
is understood that permitted force between housing and shaft, as well as nominal speed and service temperatures are not exceeded.
23
T30FNA
Dimensions
Plug for speed
measuring
signal and
indication of
direction
Plug for
torque
measuring
signal
Type plate
Permissible deviation
of pitch 5
9, length 300mm
Flange B
Flange A
5kNm
10kNm
Nominal
torq e
torque
Dimensions in mm
A
B0.005
E 0.1
50 to 200 Nm
90
60
66.5
60
72
90
13
15
25
72.5
M5
500 Nm to 2 kNm
157
100
69
60
130
110
17
22
38
99
M8
5 kNm
189
110
71.5
60
154
126
23
22
38
103
M8
10 kNm
235
140
93.5
60
196
156
12
30
34
50
125
M8
Nominal
torq e
torque
Dimensions in mm
N
O0.5
TH12
50 to 200 Nm
161.5
50
134
93.4
116
6.4
40
30
45
8x45
75
500 Nm to 2 kNm
12
171.5
68
156
113.4
134
10.5
70
54
24
15x24
75
5 kNm
12
186
76
172
129.4
142
17
70
54
30
12x30
75
10 kNm
14
209.5
91
202
159.4
157
17
106
90
20
18x20
75