6300 055d Sentinel Installation Manual M Senzor
6300 055d Sentinel Installation Manual M Senzor
6300 055d Sentinel Installation Manual M Senzor
M-Senzor
Introduction
This manual is intended for use with SENTINEL battery monitoring systems that use the
m-Senzor range of devices. This includes the full upgrade path from the voltage only m-
Senzor to the voltage/temperature/ohmic value m-Senzor.
Note: This manual does not cover the installation of SENTINEL systems that use
Measurement Modules. (Refer to the document 6300-011 PowerShield Sentinel
Installation Manual).
This manual describes the system hardware, and does not include information on
configuring the system. For information on configuring a SENTINEL system, refer to the
document 6300-002 PowerShield Configuration Software.
PowerShield Limited
PO Box 102-190
NSMC
North Shore City 0745
New Zealand
Introduction ................................................................................................................................................ i
Definitions for this manual ......................................................................................................................... 2
Installation QuickGuide ............................................................................................................................. 3
The SENTINEL Battery Monitoring System .............................................................................................. 5
Installation – Preliminaries ........................................................................................................................ 6
Sentinel Monitor .................................................................................................................................... 6
Installation ................................................................................................................................................. 9
Step 1 - Monoblocks/Jars...................................................................................................................... 9
Step 2 – Installation Forms ................................................................................................................... 9
Step 3 – Sentinel ................................................................................................................................. 10
Step 4 – Mounting Rail for m-Senzors ................................................................................................ 10
Step 5 – m-Senzor Power Leads ........................................................................................................ 11
Step 6 – Connect m-Senzors .............................................................................................................. 12
Step 7 – Connect the Bbus ................................................................................................................. 13
Step 8 – Connecting the Current Transducer...................................................................................... 14
Step 9 – Connecting the Temperature Probe...................................................................................... 14
Step 10 – Communications ................................................................................................................. 15
Step 11 – Confirmation ....................................................................................................................... 15
Appendix 1 – LED Behaviour .................................................................................................................. 16
Sentinel ............................................................................................................................................... 16
m-Senzor ............................................................................................................................................ 16
Appendix 2 – Sentinel Rear Panel .......................................................................................................... 17
Appendix 3 – Communications ............................................................................................................... 18
Service Port ........................................................................................................................................ 18
Alarm Output Relays ........................................................................................................................... 18
Port 1 .................................................................................................................................................. 18
Port 2 .................................................................................................................................................. 19
Port 3 .................................................................................................................................................. 20
Appendix 4 – m-Senzor Connections ...................................................................................................... 21
Appendix 5 – Installation Forms .............................................................................................................. 22
Site Identification Form (SIF) .............................................................................................................. 22
String Configuration Form (SCF) ........................................................................................................ 22
Monoblock Mapping Form (MMF) ....................................................................................................... 23
Appendix 6 Monitor & m-Senzor replacement......................................................................................... 24
Replace a Monitor ............................................................................................................................... 24
Replace an m-Senzor ......................................................................................................................... 24
Appendix 7 Models and Part Numbers.................................................................................................... 25
Sentinels ............................................................................................................................................. 25
m-Senzors........................................................................................................................................... 26
m-Senzor Leads .................................................................................................................................. 26
Appendix 8 Specification ......................................................................................................................... 27
Monoblock one or more cells in a container also known as a battery. The terms monoblock and
jar are interchangeable. For this manual the term has been standardised as
monoblock to avoid using the somewhat unwieldy convention of "monoblock/jar"
throughout.
Important
The SENTINEL system must be correctly installed and configured in order to obtain accurate results.
The installation of the system must be carried out only by suitably trained personnel. Installation must be
in an adequately ventilated environment or warranty may be invalidated.
The SENTINEL system operates in a potentially hazardous environment making it imperative that all
installation personnel have adequate training and experience. The PowerShield m-Senzors must be
installed in a Service Access area.
Power supply
DC Model: 48V-110V DC, max 0.4A per Sentinel.
Input connector is a 3 way plug and screw terminal block. The power supply must be fused. DC model
must be installed in a service access area.
Note that 48-110VDC units cannot be powered with 230VAC, and 110-230 VAC units cannot be
powered with VDC. Ensure that the correct power supply for Sentinel units is being used prior to
applying power.
• Both AC and DC models must be installed by a service person and connected to a socket
outlet or fixed wiring with a protective earthing conductor or connector.
• A readily available disconnect device shall be incorporated in the building wiring or the socket
outlet, near the Sentinel, and be readily accessible.
• To ensure that the system operates during a power failure, it is recommended that the monitor
is powered by a battery backed supply rather than from a mains adaptor.
Faceplate
The faceplate, label and LED arrangement of the Sentinel is shown below. Refer to Appendix 1 for a full
description of LED behaviour.
System Capacity
Every system must have a Sentinel master unit, and additional Sentinel units may be added as slaves to
increase capacity of the overall system. The Sentinel master unit has 8 Bbus ports, with each port
supporting up to 10 m-senzors (20 monoblocks). Therefore, if there are more than 160 monoblocks in a
system, additional Sentinel units are required. Similarly, if there are more than 5 battery strings in a
system, additional Sentinel units are required. A maximum of 16 units, including the master, can be
connected.
The position of the rotary switch at the rear of the Sentinel determines the identification number of the
unit. The Master must be set to 0, Slaves may be 1-9 or A-F, ensuring that each figure is used only
once in the system. Each unit is identified by the switch setting.
Refer to Appendix 2 for a diagram of the Sentinel rear panel.
Bbus
M-Senzors communicate to the Sentinel via the Bbus. This connects m-Senzor to m-Senzor and m-
Senzor to Sentinel in a chain. One Bbus is not limited to a single string, or even consecutive
monoblocks. If it is more practical, each Bbus may span between strings.
The Bbus is capable of connecting up to 10 dual m-Senzors together. However, it is not necessary to
fully load each Bbus. Depending on the layout of the system, it may be more convenient to have 10 m-
Senzors on one Bbus and 5 on another for example.
A single Bbus must not be greater than 150m in length. This is the total length of the Bbus to the furthest
module, including the short connecting cables between each dual m-Senzor.
• Number all monoblocks individually 1-1280 (e.g. 1-32, 33-63, 65-96 NOT 1-32, 1-32, 1-32).
• Fit terminal tags, 2 tags per post.
IMPORTANT: Place the tags on top of the interlinks, otherwise the current flow between the interlink
and the battery is reduced and could result in a 'hot spot'.
Note: Ensure the Sentinel unit is unable to move when installed - cables and connections must not be
put under strain.
Ensure the rear connector panel and cable tray can be safely accessed. If there is more than one
Sentinel in the system [Master – Slave], ensure that each unit’s ID switch is correctly set, and that the
Master is the unit with any additional communications at Port 1 or Port 2.
When the Sentinel is powered up, it will emit an audible alert, and the green Power LED will light. Other
LEDs on the front panel may also light.
Install the Sentinel securely. Power up and confirm operation.
The LED should light solid green when the m-Senzor is powered correctly. If the LED lights red, check
the connections of the power lead.
A full list of m-Senzor LED states is available at Appendix 1
Connect BBus port cable from one end of the m-Senzors to the Monitor.
Once the Bbus is connected to a powered Sentinel, the m-Senzor LEDs should flash green and red in
unison.
Note a maximum of 10 m-Senzors per BBus and each on that port must have a unique ID.
Step 11 – Confirmation
Check that all installed parts are performing as expected, and that the installation forms are complete.
Secure all cables with appropriate strain relief.
m-Senzor
The m-Senzor has a bi-colour [red and green] LED. It will exhibit varying behavior as described below:
LED Behaviour
Colour State Description
Green Continuous m-Senzor connected to the wiring harness and battery
with no problems detected.
Green and Flashing m-Senzor is connected to battery and an active Bbus
Red but has not yet been detected.
Green Flashing Normal operation. m-Senzor is connected to battery
and an active Bbus and has been detected.
Red Continuous m-Senzor has detected a problem with the wiring
harness or battery.
nc no c
Port 1
Port 3 can support three different communication options – RS232, Ethernet or Modem. These are
factory fitted options and must be specified at time of purchase. Only one of the three options can be
fitted to a Sentinel at a time. Note that Port 1 may also remain unused.
Port 1 is intended as the primary permanent communication port, with the communication cable to
remain connected. Communication via the Service Port will override communications at Port 1.
Where a system is large enough to require a Master and Slave arrangement, only the Master shall have
Port 1 fitted, a Slave cannot communicate through its Port 1.
Ethernet – Connector is RJ45, connect using standard Cat5/Cat6 Ethernet cable and pin-outs. Note
that if you are connecting direct from Sentinel to PC/laptop, you must use an Ethernet cable with a
crossover. If you are connecting from Sentinel to PC/laptop via a network switch or hub, the crossover is
not required.
Pin Function
1 TX+
2 TX-
3 RX+
4 RX-
5 nc
6 nc
7 nc
8 nc
RS232 – Connector is DB9 Male, connect using a full null modem cable with handshaking. Refer to
Service Port diagram above for pin-out details.
Modem – Connector is RJ11, connect using telephone cable fitted with mating RJ11 plug.
Pin Function
1 nc
2 nc
3 TIP
4 RING
5 nc
6 nc
Port 2
Port 2 is intended as a secondary communication port to allow integration with third party systems.
Port 2 is located at the of the rear of the Sentinel, adjacent to port 1. It can support two different
communication options – RS 485 or RS232. These are factory fitted options and must be specified at
time of purchase. Only one of the two options can be fitted to a Sentinel at a time. Note that Port 2 may
also remain unused.
Where a system is large enough to require a Master and Slave arrangement, only the Master shall have
Port 2 fitted, a Slave cannot communicate through its Port 2.
Pin Function
1 Not connected
2 Not connected
3 Not connected
4 Not connected
5 Not connected
6 Data + (D1)
7 Data - (D0)
8 Not connected
Pin Function
1 Not connected
2 Data In
3 Data Out
4 Not connected
5 Ground
6 RTS
7 CTS
8 Not connected
Con. Body Chassis Earth
Data In means data from external device in to the Sentinel. Data Out is data from the Sentinel. RTS and
CTS are handshaking control lines and are only required if RTS/CTS handshaking is enabled.
Port 3
Port 3 is only for use for networking Master and Slave Sentinels within the same system. It is not for
external communication. Port 3 has two RJ45 connectors, either may be used. Simply link one Sentinel
to the next in a “daisy chain”.
Pin Function
1 Not connected
2 Not connected
3 Not connected
4 Not connected
5 GND
6 Data + (D1)
7 Data - (D0)
8 GND
Site Name:
Site Address:
Port 1 Communications:
Port 2 Communications:
Installed By:
Installation Date:
Notes:
Monoblock V
Direction ( + / - )
Monoblock Ah
Sentinel #
Port #
Sensor Type
Sentinel #
Port #
Sensor Location
Monoblock
Monoblock
Start of string
End of string
URD
Middle
Example 25 48 2V 100 0 2 _ HCS 0 1
rack
200
10
Site Name:
Sentinel Number: Port 3 Sentinel Port
MB String ID V1/V2 Number
59 V1
2 27 V1 for most
60 V2
+ve MB, V2
Example for most -ve
MB
Monoblock No. m-Senzor ID
(1-1280) String No. (1-32) (1-126)
Step Action
1. If the monitor is configured, back up the configuration to a PC. See Configuration Manual -
PN6300-002 for further details.
2. Turn off the power to the monitor and remove the power cord.
3. Ensure ALL incoming cables are well marked and identified by the relevant input number.
Remove the cables.
4. Where there are multiple monitors networked together in a Master-Slave arrangement, mark
each monitor.
5. Remove any fixings from the monitor and remove the unit.
6. Fit the replacement monitor and ensure it is secure.
7. Fit all the cables, ensuring they are correct located.
8. Fit the power cord and turn on the power. Ensure the monitor starts up correctly.
9. If a configuration has been backed up from an earlier monitor, restore this to the new unit(s).
See Configuration Manual PN6300-002 for further details.
Replace an m-Senzor
Follow these steps if you are required to replace an m-Senzor, or move it for battery work.
Step Action
1. Follow the local authority health and safety procedure for opening the battery string
breaker/fuse.
2. Ensure all cables are well marked and identified prior to any work beginning.
3. Unplug the power lead via the white 8-way connector at the m-Senzor.
4. Disconnect any Bbus cables from either side of the m-Senzor.
5. Roll the m-Senzor forward to disengage it from the mounting rail.
6. Fit the replacement m-Senzor, ensuring the ID numbers are appropriate. See the topic
Connect m-Senzors for more information.
7. Fit the Bbus cables and connect the power lead via the white 8-way connector at the m-
Senzor.
8. The green LED should illuminate within 4 seconds. If it does not, DO NOT proceed to Step 9.
Check the connections to the battery.
9. Follow the local authority health and safety procedure for closing the battery string
breaker/fuse.
m-Senzor Leads
The table below lists the m-Senzor Leads model and pars numbers.
Digital inputs 4
Relay outputs 4
Rating 1.25A @ 24VDC
Selectable Any relay configurable to any alarm
Physical dimensions • Width: 430mm / 17 inches (19" rack compatible)
• Depth: 270mm / 10.6 inches
• Height: 45mm / 1.8 inches (1U)