Dungs 219547
Dungs 219547
Dungs 219547
VPS 504
for multiple actuators
8.10
1 12
Technical description
The VPS 504 is the valve proving system
for DUNGS multiple actuators. The valve
proving system complies with EN 1643:
- Equipment operates independent of
residual pressure in the range of the
permissible operating range.
- Test volume 4 l
- Setting work not necessary on site
- Short test period: min. 10 s, max. 26 s
- Tightness or leaks are displayed by an
LED
- External fault display possible for series
02, series 04 and S05
- Group fault alarm optional for S01
(SSM)
- Suitable for TRD systems
- Electrical connection possible by plug connection S01, 02, 03. No rewiring is required for
contact allocation as per DIN 4791.
- S04 and S05: electrical connection at
screw terminals via PG 13.5 cable entry
Application
Valve proving system for DUNGS single
valves, DMV double solenoid valve and
GasMultiBloc MB.
The VPS 504 can also be used for monitoring
the DUNGS solenoid valves up to DN 80,
with and without bypass connection.
24 VDC design for gas motors.
Suitable for gases of gas families 1, 2, 3
and other neutral gaseous media.
Approvals
EC type test approval as per EC Gas Appliance Directive:
VPS 504
CE-0085 AP 0168
EC type test approval as per EC Pressure
Equipment Directive:
VPS 504
CE0036
Approvals in other important gas consuming countries. Special design for the North
American market with UL, FM and CSA
registration.
VPS 504
Valve proving system for automatic shutoff valves as per EN 161, Class A and Class B
The VPS 504 may be used with any other valve whose tightness in counter-flow direction
excludes by construction a leakage in flow direction.
The VPS 504 is suitable for all DUNGS valves according to EN 161 Classes A and B.
Specifications
Operating pressure
Test volume
0.1 l
4.0 l
20 mbar
Rating requirement
Switching current
Operating output
VPS 504 S01, 02, 03, 04, 05:
Refer to motor startup current!
Interference output
VPS 504 S02, 04, 05:
max. 4 A
max.1A
Degree of protection
Ambient temperature
Release time
Sensitivity limit
max. 50 l/h
At inlet pressures of < 50 mbar, limit pressure rates well below 50 l of air per
hour occur due to the mode of operation. This allows for applications involving
low inlet pressures.
100 % ED
20/h. Wait for at least 2 minutes after carrying out more than 3 consecutive
test cycles.
Installation position
Media
Standard model
IP 40
IP 54
Gas families 1, 2, 3, sewage gas, landfill gas and biogas (dry, H2S < 0.1% by
volume) and other gaseous media
Not for gases having a butane content of > 60%
Gas family 3 and gases having a butane content of > 60%, gases having a
density of > 1 kg/m3
2 12
DMV Series
V1
10
9
7
8
VPS 504
p1 + 20 mbar
p1
4 3 2 1 2 1
11
V2
19
18
17
16
7
6
15
14
13
p2
12
3
2
1
p1
5
1
Hall switch
2 Solenoid
3
Pressure switch diaphragms
4
Compression spring
5 Filter
6
Solenoid valve anchor
3 12
7
8
9
10
11
12
13 Volume restrictor
14 Pump diaphragm
15 Pump linkage
16 PCB
17 Plug connection
18 Equipment fuse
19 Spare fuse
Functional description
The VPS 504 operates depending on
pressure build-up.
The program module starts to function
when heat is requested.
Test is performed depending on the
burner functional procedure:
Function principle
V1
Program module
V2
DMV-D(LE)
Instrument gland
p1
pe
Connection
p2
pa
VPS 504
p1
pe
Release period tF
Period which a VPS requires to perform a complete operation procedure.
The release period of the VPS 504
depends on test volume and input
pressure:
VTest < 1.5 l
} t 10 s
pe > 20 500 mbar F
VTest > 1.5 l
pe > 20 mbar
tF max. 26 s
max.
Release period
t F [s]
30
} tF > 10 s
p2
pa
= 500 mbar
p1
pe
28
26
24
22
20
18
16
14
12
10
8
6
4
V1
2
max.
= 500 mbar
V1
Field of application
p1
pe
p1
pe
max.
= 500 mbar
V1
p1
pe
V2
p2
pa
Program modul
p2
pa
V1
p1
pe
p + 20 mbar
V1
p1
pe
V2
p2
pa
Program modul
Pressure
build-up
p + 20 mbar
V2
p1
pe
V2
p2
pa
Program modul
Operation
VPS 504
V1
VPS 504
p2
pa
V1
p2
4 Test
pa volume
V Test [l]
Program modul
p2
pa
p1
pe
V2
VPS 504
p2
pa
p1
pe
VPS 504
p + 20 mbar
p2
pa
p1
pe
p2
pa
p1
pe
Idle state
ar
mb
100
=
ar
pe
mb
20
p e=
Release period
10 s
at test volume
V2
1,5 l
Program modul
p2
pa
Program modul
r
ba
0 m bar
0
5
m
=
p e 300
=
p e VPS 504
VPS 504
Program sequence
V2
p1
pe
test volume (max. 4.0 l) and input pressure (max. 500 mbar). If the test section
V1
V2
is tight, the contact
is released
to the
automatic burner control after max. 26
p2
s - thepp1e yellow
signal
Program
modul lamp
pa lights up.
If the test section is leaky or if the pressure increase by + 20 mbar is not attained
VPS 504
during the
test period (max. 26 s), the
p1
p2
VPS 504
The red signal
pe switches to fault.
pa
lamp lights as long as the contact release
by the regulator or thermostat is present
(heat requirement).
p2
pa
Program flowchart
Regulator
Pump motor
Solenoid valve
Differential pressure switch
Release signal
Regulator
Pump motor
Solenoid valve
Differential pressure switch
Release signal
Regulator
Pump motor
Solenoid valve
Differential pressure switch
Release signal
Fault signal
ttest
Electrical connection
VPS 504 S01
The VPS 504 S01 is connected in
series between temperature regulator and automatic burner control via
a 7-pole connector. Connector pin
assignment between burner and boiler
is performed as per DIN 4791. For
pin assignment, refer to connection
diagram.
If the heat generator is wired as per
DIN 4791, no boiler- or burner-side
rewiring is necessary for electrical
connection.
The burner female connector is connected with the cable-to-cable male
connector of VPS 504 S01.
The female connector VPS 504 S01
is connected with the cable-to-cable
male connector of the heat generator.
F1 Fuse
F2
Switch or limiter
F3 Regulator
H1
Fault signal
H2
Operation signal
5 12
P1
Operating hours counter
Stage 1
S1 Switch
X1B Female connection
X1s
Male connection
10
15
20
25
Solenoid valve
Burner operation
Fault
Regulator chain
N
Pe
L
4
B4 S3
T2
T1
B4 S3
T2
T1
3
Burner female
connector (X 1B)
Male connector
(cable-to-cable)
VPS 504
(X 1S)
Control line
7x1
exchangeable
fuse:
6.3 slow-blow
L 250 V as per
IEC 127-2/III
(DIN 41662)
D5 x 20
VPS 504
Series 01,
internal
V3
6
5
B4 S3
4
T2
3
T1
2
N
B4 S3
T2
T1
3
Operation
Female connector
(fixed)
VPS 504
(X 1 B)
1
L
Male connector
of heat generator
(X 1 S)
h
P1
H2 H1
S P
F3
S P
F2
S1
F1
30 [s]
B4
6
Electrical connection
VPS 504 S01 SSM
Group fault alarm
The electrical connection of VPS 504
S01 SSM is performed the same way as
with the VPS 504 S01 (see page 5).
Additional switching characteristic
of VPS 504 S01 SSM
If the test path is untight, the VPS
switches to fault.
An additional relay in the VPS interrupts
the burner fault line S3 between burner
and heat generator. At the same time,
voltage is applied from the heat generator to S3 line and the LED H1 lights up.
Electrical connection
VPS 504 S02
The VPS 504 S01 is connected in
series between temperature regulator and automatic burner control via
a 7-pole connector.
The boiler male connector is inserted into
the female connector of VPS 504.
For pin assignment of female connector VPS 504 and heat generator
male connector, refer to connection
diagram.
Switching feature: No disconnection
between operating voltage circuit and
control circuit.
S3
5
zum Brenner
T2
4
T1
Stecker
(fliegend)
Steuerleitung
7X1
B4 S3
Betrieb
6
B4
5
S3
4
T2
2
N
3
T1
L
1
Connector part
VPS 504 (X 1S)
Buchse
(fest)line 7 x 1
Control
vom Wrmeerzeuger
internal
Operation
V3
VPS 504
S04
V3
6
5
B4 S3
1
NC
2
COM
3
NO
4
T2
3
T1
2
N
5
B
6
L1
1
L
7
N
~(AC) 230 V 50 Hz
exchangeable fuse:
T 6,3 L 250 V
IEC 127-2/III
(DIN 41662)
D5 x 20
thight
VPS 504
S02
intern
V3
leaky
T8
T7
T6
B5
L1
T8
T7
T6
B5
L1
Male connector
T7: Fault
T6: Operation
exchangeable fuse:
T 6,3 L 250 V
IEC 127-2/III
(DIN 41662)
D5 x 20
dicht
VPS 504
S02
intern
~(AC) 230 V 50 Hz
V3
undicht
T8
T7
T6
B5
T8
T7
T6
B5
Steckerteil
T7: Strung
T6: Betrieb
= 24 V DC
Solenoid valve
Burner operation
Fault
Regulator
N
Pe
L
6
1
L
B4 S3
T2
T1
B4 S3
T2
T1
3
Burner female
connector (X 1B)
Male connector
(cable-to-cable)
VPS 504
(X 1S)
Control line
7x1
internal
Pump
Operation
6
5
B4 S3
4
3
T2 T1
2
N
B4 S3
T2
L
1
VPS 504
T2 S01
T1
intern
V3
Electrical connection
VPS 504 S03
The electrical connection of VPS
504 S03 is performed as in VPS
504 S01.
Additional switching feature of
VPS 504 S03
If a fault signal is existent on S3
(burner fault), the regulator chain is
bridged to the burner via an additional
relay in VPS 504 S03 and at the same
time the operating voltage of VPS 504
S03 is interrupted.
After eliminating the burner fault, the
valve proving system is restarted.
N
2
T1
3
Female connector
(fixed)
VPS 504
(X 1 B)
1
L
Male connector
of heat generator
(X 1 S)
h
P1
H2 H1
S P
F3
S P
F2
S1
F1
6 12
V3
leaky
Electrical connection
VPS 504 S05
PG 13.5 cable duct and connection
to screw terminals below cover in
housing (see Dimensions VPS 504
S04, S06).
L1
V3
leaky
tight
Falut
signal
B
Release
signal
I max./maxi.:
B : 4A
S : 1A
VPS 504
series 05
internal
exchangeable fuse:
6.3 slow-blow
L 250 V
as per
IEC 127-2/III
(DIN 41662) D5 x 20
Groung
NO
Zero
conductor
COM
Operating
voltage
NC
Release
signal
tight
VPS 504
Series 04
internal
Electrical connection
VPS 504 S04
PG 13.5 cable duct and connection
to screw terminals below cover in
housing (see Dimensions VPS 504
S04, S05).
Operating voltage
= (DC) 24 V
exchangeable fuse:
6.3 slow-blow
L 250 V
as per
IEC 127-2/III
(DIN 41662) D5 x 20
Test volume of DUNGS multiple actuators MB-D..., MB-ZR..., MB-VEF..., DMV-..., MBC-...
7 12
Type
Nominal
diameter
Rp/DN
Test volume
[l]
Type
Nominal
diameter
Rp/DN
Test volume
[l]
DMV-D(LE) 503/11
DMV-D(LE) 507/11
DMV-D(LE) 512/11
DMV-D(LE) 520/11
DMV-D(LE) 525/11
DMV-D(LE) 5040/11
DMV-D(LE) 5050/11
DMV-D(LE) 5065/11
DMV-D(LE) 5080/11
DMV-D(LE) 5100/11
DMV-D(LE) 5125/11
DMV-1500-D
DMV-...D (LE) -5065/12
DMV-...D (LE) -5080/12
DMV-...D (LE) -5100/12
DMV-...D (LE) -5125/12
Rp 3/8
Rp 3/4
Rp 1 1/4
Rp 2
Rp 2
DN 40
DN 50
DN 65
DN 80
DN 100
DN 125
Rp 2
DN 65
DN 80
DN 100
DN 125
0.03 l
0.10 l
0.24 l
0.24 l
0.44 l
0.38 l
0.39 l
0.69 l
1.47 l
2.28 l
3.56 l
0.44 l
1.47 l
2.28 l
3.55 l
6.00l
MB-D(LE) 403
MB-D(LE) 405
MB-D(LE) 407
MB-D(LE) 410
MB-D(LE) 412
MB-D(LE) 415
MB-D(LE) 420
MB-ZRD(LE) 405
MB-ZRD(LE) 407
MB-ZRD(LE) 410
MB-ZRD(LE) 412
MB-ZRD(LE) 415
MB-ZRD(LE) 420
MB-VEF 407
MB-VEF 412
MB-VEF 415
MB-VEF 420
MB-VEF 425
MBC 300
MBC 700
MBC 1200
MBC 1900
MBC 3100
MBC 5000
MBC 7000
Rp 3/8
Rp 1/2
Rp 3/4
Rp 1
Rp 1 1/4
Rp 1 1/2
Rp 2
Rp 1/2
Rp 3/4
Rp 1
Rp 1 1/4
Rp 1 1/2
Rp 2
Rp 3/4
Rp 1 1/4
Rp 1 1/2
Rp 2
Rp 2
Rp 3/4
Rp 1 1/4
Rp 2
DN 65
DN 80
DN 100
DN 125
0.04 l
0.11 l
0.11 l
0.33 l
0.33 l
0.24 l
0.24 l
0.11 l
0.11 l
0.33 l
0.33 l
0.24 l
0.24 l
0.11 l
0.33 l
0.24 l
0.24 l
0.44 l
0.05 l
0.05 l
0.10 l
1.47 l
2.28 l
3.55 l
6.00 l
VTest
DN
Volume of
tube line
Rp / DN
Valve volume
V1 output-side+
V2 input-side
L [m]
V1
Instrument gland
V2
Volume V2
input-side
3 Volume of intermediate
tube piece
V1 <-> V2
p1
pe
Program module
Connection
Volume V1
output-side
p2
pa
VPS 504
p1
pe
p2
pa
DN
Rp
DN
Rp
DN
Rp
DN
Rp 3/8
0,01 l
0,06 l
0,11 l
0,16 l
0,21 l
Rp 1/2
0,07 l
0,17 l
0,27 l
0,37 l
0,47 l
0,12 l
0,27 l
0,42 l
0,57 l
0,72 l
Rp 1 (DN 25)
0,20 l
0,45 l
0,70 l
0,95 l
1,20 l
Rp 1 1/2 / DN 40
0,50 l
0,70 l
1,10 l
1,35 l
1,70 l
2,00 l
2,20 l
2,65 l
Rp 2 / DN 50
0,90 l
1,20 l
1,90 l
2,20 l
2,90 l
3,20 l
3,90 l
4,20 l
4,90 l 5,50 l
2,80 l
3,30
DN 65
2,0 l
3,7
5,30 l
7,00 l
8,60 l
DN 80
3,8
6,3 l
8,80 l
11,30 l
13,80 l
DN 100
6,5 l
10,5 l
14,40
18,40 l
22,3 l
DN 125
12,0 l
18,2 l
24,3 l
30,50 l
36,6 l
DN 150
17,5 l
26,5 l
35,2 l
44,10 l
52,9 l
DN 200
46,0 l
61,7 l
77,4 l
93,10 l
108,9 l
VPS 504
VPS 508
VDK
DSLC
1 l = 1 dm3 = 10-3 m3
8 12
Startup
1. Check test section for leaks after
assembly.
2. Start test by using temperature regulator and/or restart or by pressing the
reset button of VPS 504.
3. If the test section is tight
Depending on the length of the test
section and the residual pressure
applied, the pumping time is between
3 s and 26 s.
The release for the automatic burner
control is then given after approx. 10
s at the earliest (at small test volumes
and small input pressures) and after
approx. 26 s at the latest (at large test
volumes and large input pressures)
- the yellow signal lamp lights up.
If the test section is leaky
The test pressure is not attained.
9 12
Dimensions [mm]
VPS 504 S01, S03
126,5
Fuse
126,5
Typ/Type/Type/Tipo
T 6,3 L 250 V
Female connector
X1B as per DIN 4791
150
147
100
Betriebsanleitung beachten!
Please comply with the operating instructions!
Suivre les instructions de la notice d'utilisation!
Seguire le istruzioni!
Female connector
X1B as per DIN 4791
pa
pa
13
pa
pe
22
4,3
pe
pe
53,7
Betrieb
Fonctionamento
Funziamento
Run
Strung
Male connector
X1S as per
DIN 4791
Spare fuse
pa test nipple
Drangement
Blocco
Lockout
Betrieb
Fonctionamento
Funziamento
Run
Strung
Drangement
Blocco
Lockout
72
pe test nipple
Dimensions [mm]
VPS 504 S02
Male connector
X1S as per
DIN 4791
Spare fuse
126,5
126,5
Fuse
Sicherung eingebaut, auswechselbar
Fuse built into housing, exchangeable
Fusibile integr dans la couvercle du botier
interchangeable
Typ/Type/Type/Tipo
T 6,3 L 250 V
150
147
100
Betriebsanleitung beachten!
Please comply with the operating instructions!
Suivre les instructions de la notice d'utilisation!
Seguire le istruzioni!
22
pa
Betrieb
pe
Fonctionamento
Funziamento
Run
Strung
53,7
Drangement
Blocco
Lockout
13
pa
4,3
pe
pa
Betrieb
Spare fuse
pa test nipple
pe
Spare fuse
Fonctionamento
Funziamento
Run
pe test nipple
Drangement
Blocco
Lockout
72
Dimensions [mm]
VPS 504 S04, 05
Fuse
126,5
126,5
150
147
Additionally, PG 11
cable duct possible
100
Standard:
PG 13.5
cable duct
22
pa
13
Spare fuse
53,7
Spare fuse
pa
4,3
pe
pe
pa
pe
Betrieb
Fonctionamento
Funziamento
Run
Strung
Betrieb
Fonctionamento
Funziamento
Run
Drangement
Blocco
Lockout
pa test nipple
pe test nipple
Strung
72
10 12
225 481
219 879
223 590
11 12
223 464
223 463
221 327
242 876
224 983
221 073
110 V
-15 %
+10 %
50 Hz
219 878
226 315
(Gasmotors) CSAC,UC
120 V
-15 %
+10 %
60 Hz
220 V
-15 %
+10 %
60 Hz
219 873
219 874
219 875 222 390
219 876
227 462
227 527
230 V
-15 %
240 V
+6 %
50 Hz
205 360
222 740
223 470
231 807
231 808
231 809
221 503
231 780
243 801
We reserve the right to make any changes in the interest of technical progress.
Head Offices and Factory
Karl Dungs GmbH & Co. KG
Siemensstrae 6-10
D-73660 Urbach, Germany
Telephone +49 (0)7181-804-0
Fax +49 (0)7181-804-166
Postal address
Karl Dungs GmbH & Co. KG
Postfach 12 29
D-73602 Schorndorf, Germany
e-mail [email protected]
Internet www.dungs.com
12 12