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    Hex-302 0309

    Uploaded by

    qilaqrs
    This document provides design specifications and calculations for a heat exchanger. It includes: - Stream properties and flow rates for the process streams entering and exiting the heat exchanger. - Physical properties used in the calculations such as boiling points, heat of vaporization, critical pressures. - Design parameters for the heat exchanger including heat load, required heat transfer area, tube dimensions. - Calculations of heat transfer coefficients, pressure drops, and overall heat transfer coefficient. - Cost estimates for purchasing and installing the heat exchanger.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Hex-302 0309

    Uploaded by

    qilaqrs
    27 views18 pages
    This document provides design specifications and calculations for a heat exchanger. It includes: - Stream properties and flow rates for the process streams entering and exiting the heat exchanger. - Physical properties used in the calculations such as boiling points, heat of vaporization, critical pressures. - Design parameters for the heat exchanger including heat load, required heat transfer area, tube dimensions. - Calculations of heat transfer coefficients, pressure drops, and overall heat transfer coefficient. - Cost estimates for purchasing and installing the heat exchanger.

    Original Description:

    Heat Exch

    Original Title

    HEX-302 0309

    Copyright

    © © All Rights Reserved

    Available Formats

    XLSX, PDF, TXT or read online from Scribd

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    This document provides design specifications and calculations for a heat exchanger. It includes: - Stream properties and flow rates for the process streams entering and exiting the heat exchanger. - Physical properties used in the calculations such as boiling points, heat of vaporization, critical pressures. - Design parameters for the heat exchanger including heat load, required heat transfer area, tube dimensions. - Calculations of heat transfer coefficients, pressure drops, and overall heat transfer coefficient. - Cost estimates for purchasing and installing the heat exchanger.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    27 views18 pages

    Hex-302 0309

    Uploaded by

    qilaqrs
    This document provides design specifications and calculations for a heat exchanger. It includes: - Stream properties and flow rates for the process streams entering and exiting the heat exchanger. - Physical properties used in the calculations such as boiling points, heat of vaporization, critical pressures. - Design parameters for the heat exchanger including heat load, required heat transfer area, tube dimensions. - Calculations of heat transfer coefficients, pressure drops, and overall heat transfer coefficient. - Cost estimates for purchasing and installing the heat exchanger.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    You are on page 1of 18

    Towler CH11

    T
    P
    F
    W
    AC
    Total flow
    T
    P

    Feed
    140
    6
    17.35608
    1791.609
    13.30653
    1822.272
    144
    4

    Feed 2 Combined Feed Top D


    38
    140.253
    4
    4
    12.68744 30.04352 30.04331
    464.1872 2255.7962 464.183
    6.31E-03 1.33E+01 6.40E-03
    476.8809 2299.1529 494.2327
    Process
    C
    F
    16
    bar
    W
    281
    AC
    80.3
    Total
    377.3

    Bottom
    143.8405
    4
    2.03E-04
    1791.613
    13.30645
    1804.92
    kt/y
    kt/y
    kt/y
    kt/y

    Feed
    Flow
    F
    W
    AC
    Total
    Check

    30
    2256
    13
    2299

    kmol/h
    kmol/h
    kmol/h
    kmol/h

    Ki
    540478.25
    0.9461751
    0.0017565

    zi
    0.01
    0.98
    0.01
    1.00

    Kizi
    7063
    0.928
    0.000
    7063
    >1.0

    hg
    x
    x
    x

    hf
    x
    x
    x

    H Vap
    Flow
    F
    W
    AC
    Total

    L
    V
    Fraction vapourised
    W

    30
    2256
    13
    2299

    kmol/h
    kmol/h
    kmol/h
    kmol/h

    xi
    2.93E-008
    0.9745387
    0.0254612

    Vap rate
    Mr
    19.085538 kg/mol
    density
    19.335341 kg/mol
    Viscosity
    1.49 mPa.s

    967 viscosity
    2.26

    kmol/h
    kmol/h
    kmol/h
    kmol/h
    96.1
    18.0
    60.1

    kg/kmol
    kg/kmol F
    kg/kmol W
    AC
    kmol /h

    yi (mol frac top)


    0.06
    0.94
    0.00
    494
    L/V

    zi/Ki
    0.000
    1.037
    3.297
    4.3
    >1.0

    Tc C
    397
    374
    321.6

    hfg
    #VALUE!
    #VALUE!
    #VALUE!

    xi(hfg)
    #VALUE!
    #VALUE!
    #VALUE!
    #VALUE!

    0.2738252665
    Ai=L/Vki
    Vi=Fzi/(1+Ai)
    5.06635E-007
    30.04
    0.2894023225
    1749
    156
    0.08
    V calc
    1780
    L/V
    0.29
    % dif
    6.20
    L
    520

    0.000185 From condenser


    1.38E-005

    hfg

    42.8
    2153
    405

    Conc Data
    xi (mol frac bot)
    0.00
    0.99
    0.01
    1805
    Flash Calc
    From distil

    kJ/mol
    kJ/kg
    kJ/kg

    Conc Data
    yi (mol frac xi (mol frac bot)
    0.012
    0.00024
    0.987
    0.96300
    0.001
    0.0367604
    14010222 3473072
    Flash Calc
    yi=Vi/V
    0.017
    0.983
    0.000

    42.8
    2153
    24320
    2254

    3.9
    xi=(Fzi-Vi)/L
    0.000
    0.975
    0.025

    kJ/mol
    Mr

    60.05

    Description
    P (barg)
    Vapourisation rate

    Boiling point
    Mr
    Tc
    Latent heat
    Saturation temp
    Mean overall T
    Reduced temp
    Design heat flux, Fig 12.61 Towler
    Heat load (duty)
    Area required
    ID tube
    OD tube
    L tube
    Area 1 tube
    Number of tubes
    Pitch type
    Pitch
    Pass
    n1
    K1
    D bundle (sq)
    Type of tube sheet
    Clearance, Fig 12.10
    ID shell
    Total tube CSA
    D outlet pipe
    Liquid density at base of HEX

    Design Input
    Process Stream
    Reboiler feed
    4
    barg
    34844
    kg/h
    Physical Properties
    Reboiler feed
    142.5
    C
    19.6
    Average, from DISTIL
    321.6
    C
    2254
    kJ/mol
    Mean overall T, area
    37.5
    C
    0.56
    35000
    W/m2
    1,114,131
    W
    32
    m2
    Tube
    0.05
    m
    0.03
    m
    1.83
    m
    0.287
    m2
    111
    Square
    1.25
    1
    2.207
    0.215
    0.508
    m
    Shell
    Fixed tube sheet, bcs vertical thermosiphon
    0.019
    m
    0.527
    m
    Outlet pipe
    0.217
    m2
    0.53
    m
    Phases
    967

    Two-phase fluid density at tube exit

    dTlm
    Required U
    Calculated U
    Check

    37.5
    933

    Friction Loss
    Static Pressure in Tubes
    Available Head
    C
    W/m2.C

    Below
    calculated U>required U

    Critical pressure F
    Critical pressure W
    Critical pressure
    h_nb
    Vapor quality (mass vap/total), x
    Viscosity vapor
    Density vapor at tube exit
    1/Xtt
    Pr L
    Mass flux, L only in tubes

    55.02
    55.02
    194.1
    0.8
    0.00001
    2.26
    49.63
    1.12

    Heat Transfer
    bar
    220.6 bar
    bar
    Nucleate boiling coefficient
    W/m2.C
    Pa.s
    kg/m3

    Convective boiling coefficient


    h_cb

    ign Input
    Stream
    Vapour return

    Liquid return

    Vapour return
    144

    Liquid return

    Utility Stream
    Heat source
    6
    barg

    al Properties

    from DISTIL

    Heat source
    180
    C

    verall T, area

    Tube

    Shell
    ermosiphon

    tlet pipe

    Phases

    tion Loss
    essure in Tubes
    able Head

    general
    ID+thickness+corrosion 0.5 m
    general size, from 1.83m for

    re: Tube layout sheet


    re: Tube layout sheet

    CHECK

    re: Fig 12.10

    t Transfer

    convective boiling coefficient

    22060000
    5502000 Pa
    oiling coefficient

    This is for FU only


    Mostinski eqn

    boiling coefficient

    From Condenser data

    From condenser

    Flow bottoms (kt/y)


    T
    289
    W
    281
    0.9723183
    AC
    8.03
    0.0277855
    F
    0.00289
    0.00001
    Vapourisatio 305
    kt/y
    Mr
    1.96E-005 kt/kmol

    Temp
    P (barg)

    144
    4

    293
    Average, from DISTIL

    +thickness+corrosion 0.5 mm
    eneral size, from 1.83m for vacuum service to 3.66m for pressure operation.

    : Tube layout sheet


    : Tube layout sheet

    : Fig 12.10

    onvective boiling coefficient Chen'smethod

    his is for FU only


    ostinski eqn

    om Condenser data

    m condenser

    P
    T
    Hvap
    kf
    kg

    31.66 bar
    236.85 C
    1,773,000 J/kg
    0.631 W/mK
    0.0447

    Duty
    Mass

    1,114,131 W
    0.628387 kg/s
    19.81682

    510 K

    P
    T
    Hvap
    kf
    kg

    11.71
    186.85
    1,989,000
    0.631
    0.0447

    Duty
    Mass

    1,114,131
    0.560146
    17.66477

    bar
    C
    J/kg
    W/mK

    W
    kg/s
    kt/y

    460 K

    Towler

    Towler

    A
    fd
    fm
    fp
    Cb
    C

    342.6397 sqft
    0.608969
    1.9
    1.1
    11379.59
    17,640.67
    $

    Utube
    CS/304
    4-6 bar

    0
    281
    8.03
    289.03

    0.00
    0.97
    0.03

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