Product Manual

VIKING

EN397-4a 2009

One partner all over the world

Hgglunds Drives

Original EN397-3, 1999

is one of the worlds leading

manufacturer of heavy
duty hydraulic drive
systems. If what
you need is
Worldwide distribution and service organization
low speed and
high torque, then
Hgglunds Drives
should be your partner.
If what you need is a durable
drive system that will work under
the toughest conditions with a minimum
of maintenance, then Hgglunds Drives should be your partner. We develop, manufacture & market
complete drive-systems and components of the highest quality, based upon our unique radial piston
motors. Our industrial and marine customers are to be found all over the world. They know that when
they need solutions, support or service, they have in us a partner they can trust. Hgglunds Drives
main office and manufacturing plant is situated in Mellansel, Sweden. In Addition Hgglunds Drives
is represented in 40 countries worldwide.

The content in this manual is subject to change without notice or obligation, unless
certified referring to a certain purchase order. Information contained herein should
be confirmed before placing orders.
2

Features
High torques

Low speeds

The Viking motor is a high-torque low speed motor,

which can be mounted directly on a winch drum or
to a shaft without intermediate gears. This presents
many practical benefits which appeal to the users of
the equipment.

Smooth, low speed performance from zero to rated

speed without the need of reduction gears and no
compromise on output torque.

Variable speed control

The Viking can drive and brake in both directions
with variable speed by smoothly controlling the flow
of oil in the circuit.

Safety
For cranes and hoists Viking motors and brake assemblies are DNV approved. You don`t need to take
risks.

Severe environments
The Viking motor is designed to be highly resistant
to severe working conditions and environments. The
Viking has proven itself on board ships, in underwater
applications, in explosive and chemically corrosive
industrial environments, in extreme heat and freezing cold.

High efficiency
The mechanical efficiency as well as the starting
efficiency is 97%. Because of the extremely low
moment of inertia the motor is virtually insensitive
to shock loads, and protects the driven equipment.
Viking is still the best tension control motor available.

Quick selection diagram for Viking motors

The diagram below represents the torque and speed, for winch applications.
Oil viscosity in the motor case 40 cSt (187 SSU).
Torque
kNm

Torque
lbfft x 103

Speed rpm

For continuous duty and/or operation in line screened area, please contact your Hgglunds Drives representative for final selection.
3

Functional description
The Viking motors are radial piston type with rotating case. The case is supported on the stationary cylinder
block (5) by two main bearings. An even number of radially positioned pistons (3) work in cylinder bores in
the cylinder block, which also houses the inlet and
outlet ports (A and C). Each piston is coupled by
1
a piston rod (2) to a cross head pin (6) upon which
four cam rollers (7) are mounted. The two inner cam
5
rollers press against the cam ring (8) while the two
outer rollers work within their respective guide plates
(1). The cam ring is anchored to the rotating case.
The distributor (4) directs the input oil to the pistons
during their work strokes and returns the exhausted
oil back to the tank. The distributor is coupled to the
rotating case via a safety coupling (9). The motor can
be connected to a driven machine via two mounting
surfaces on the rear end of the motor. The sym7
metrical design of the motor has made it possible to
construct it as a 2-speed motor. This means that two
8
different speeds are obtained for a given flow.
The simplest way of performing displacement change over is by
connecting a special valve, known as a 2-speed valve, direct to the connecting flange on the cylinder block.
The motor is designed so that pressure pulsations in the motor case are avoided. This has the advantage that
impurities are not sucked into the case.
Fig. 1 Viking motor

1. Guide plate
5. Cylinder block

4. Distributor

A = Port A
9. Safety coupling

C = Port C
3. Piston
2. Piston rod
7. Cam rollers
6. Cross head pin
8. Cam ring

Calculation fundamentals
Tn
(kW) on driven shaft
9549

Output power

P=

Output torque*

T = Ts( p -  p l - pc ) m (Nm)

( = 98%)
m

Tn
(hp) on driven shaft
5252
T ( p -  p l - p c)  m (lbfft)
T= s
1000
T1000
(psi)
p=
+ p l + pc
T s m

P=

Pressure required

p=

T + p + p
l
c
T S m

(bar)

Flow rate required

q=

n Vi
+ ql
1000

(l/min)

q=

n Vi
+ ql
231

(gpm)

Output speed

n=

q - ql
1000
Vi

(rpm)

n=

q - ql
231
Vi

(rpm)

Inlet power

q ( p - pc )
Pin=
600

(kW)

q (p - pc )
Pin=
1714

(m= 98%)

Quantity
Symbol
Power
P =
Output torque
T =
Specific torque
Ts =
Rotational speed
n =
Required pressure p =

Metric
kW
Nm
Nm/bar
rpm
bar

Definitions
Rated speed1)
Rated speed is the highest allowed
speed for a charge pressure of 12 bar
(175 psi) above case pressure. When
a closed loop system is used, a minimum of 15% of oil is to be exchanged
in the main loop.
Operating above rated conditions requires
engineering approval.
1)

Max speed
Maximum speed is the maximum allowed speed. Special considerations
are necessary regarding charge pressure, cooling and choice of hydraulic
system for speeds rated above.
Accepted conditions for standard
type of motor:
1. Oil viscosity 20 - 40 - 10000 cSt
(98 - 187 - 4650 SSU). See page 23.
2. Temperature -35C to +70C
(-31F to +158F).
3. Case pressure 0-3 bar (0-45 psi)
Pressure peaks and at standstill 8 bar
(116 psi)
4. Charge pressure (see diagram).
5. Volumetric losses (see diagram).

US
hp
lbfft
lbfft/1000 psi
rpm
psi

Data

See Powerful Engineering

(EN347-4).

Quantity
Symbol
Pressure loss
pl
Charge pressure
pc
Flow rate required
q
Total volumetric loss ql
Displacement
Vi
Mechanical efficiency m

FULL DISPACEMENT
Motor
type

For more information

(hp)

Displacement

Specific
torque**

Rated
speed*

Max.
Speed

Vi

Ts

Max.***
pressure

Metric
= bar
= bar
= l/min
= l/min
= cm3/rev
= 0,97

US
psi
psi
gpm
gpm
in3/rev

DISPACEMENT SHIFT
Displacement

Specific
torque**

Rated
speed*

Max.
speed

Vi

Ts

Ratio

44-03300

3325

53

100

200

320

1662

26

100

200

1:2

44-04700

4710

75

100

200

320

2356

37

100

200

1:2

44-06800

6790

108

90

170

320

3393

54

90

170

1:2

44-09200

9240

147

80

145

320

4618

74

80

145

1:2

64-11100

11080

176

70

120

320

5542

88

70

120

1:2

64-13500

13599

215

60

110

250

6750

107

60

110

1:2

64-16300

16340

260

50

100

250

8171

130

50

100

1:2

84-14800

14840

236

55

90

320

84-17900

17961

286

55

85

320

84-21300

21375

340

55

80

320

84-25100

25090

399

55

75

320

84-38000

38000

605

40

60

250

84-22300

22300

355

55

55

320

11150

177

60

85

1:2

84-33800

33780

538

35

35

250

16889

269

50

70

1:2

84-25100

25090

399

40

55

250

8362

133

45

75

1:3

84-38000

38000

605

25

35

250

12667

202

35

60

1:3

84-25100

25090

399

40

55

250

16724

266

45

75

2:3

84-38000

38000

605

25

35

250

25334

403

35

60

2:3

FULL DISPLACEMENT
Motor
type

Max.***
pressure

DISPLACEMENT SHIFT

Displacement

Specific
torque**

Rated
speed*

Max.
speed

Displacement

Specific
torque**

Rated
speed*

Max.
speed

Vi

Ts

Vi

Ts

44-03300

203

2695

100

200

4650

101

1347

100

200

1:2

44-04700

287

3814

100

200

4650

144

1907

100

200

1:2

44-06800

414

5492

90

170

4650

207

2746

90

170

1:2

44-09200

564

7475

80

145

4650

282

3738

80

145

1:2

64-11100

676

8971

70

120

4650

338

4485

70

120

1:2

64-13500

823

10935

60

110

3600

411

5467

60

110

1:2

64-16300

997

13227

50

100

3600

499

6613

50

100

1:2

84-14800

906

12017

55

90

4650

84-17900

1096

14546

55

85

4650

84-21300

1304

17292

55

80

4650

84-25100

1531

20306

55

75

4650

84-38000

2320

30756

40

60

3600

84-22300

1361

18048

55

55

4650

680

9024

60

85

1:2

84-33800

2064

27339

35

35

3600

1031

13669

50

70

1:2

84-25100

1531

20306

40

55

3600

510

6769

45

75

1:3

84-38000

2319

30756

25

35

3600

773

10252

35

60

1:3

84-25100

1531

20306

40

55

3600

1021

13537

45

75

2:3

84-38000

2319

30756

25

35

3600

1546

20504

35

60

2:3

Ratio

* Related to a required charge pressure of 12 bar (175 psi) for motors in braking mode. Special considerations regarding charge pressure,
cooling and choice of hydraulic system for speeds above rated.
** Theoretical value
*** The motors are designed according to DNV-rules. Test pressure 70 bar/1000 psi. Peak/transient pressure 70 bar/1000 psi maximum,
allowed to occur 10000 times.

Ordering codes
In order to identify Hgglunds Drives equipment exactly, the following ordering code is used. These ordering codes should be stated in full in all correspondence e.g. when ordering spare parts.

Viking motors

Torque arm
TAC - 1 0 0 0 - K - 0 - 0 0 0
- - TAC -

Example:
Torque arm
Effective length in mm
44/64-series
84-series

1000
1250

Mounting alternative
Key (44/64-series)
Bolt (84-series)

K
B

Attachment
None
Stiff
Pivoted

0
1
2

Modification
Standard design*
Special design

0-9
00
01-99

Batch number: .................................

*Bolts and washers are included at delivery

To be filled in by the Hgglunds

Band brake
BA - 4 3 - S D - R - 0 0 0
- D- BA -

Example:
Brake assembly
For motors
44-series
64-series
84-series

43
63
85

Standard
Marine

S
M

(eccentric shaft in acidproof steel)

Double brake band

Braking force direction

(viewed from the brake cylinder side)

Clockwise
Counter-clockwise
Double acting

R
L
D

Modification
Standard design
Special design

0-9
00
01-99

Week number: ....................................

To be filled in by Hgglunds

Brake cylinder

Brake bracket
BCI - M - 1 1 - 0 0 0
BCI - M -

Example:

BB - 4 6 - K - S 0 - 0 0 0
- BB -

Example:
Brake bracket

Brake cylinder

For motors
46
44/64-series
85
84-series
Mounting alternative
Key (44/64-series)
K
Bolt (84-series)
B

Marine
Low pressure operation

High pressure operation

4-8 bar (58-116 psi)

16-26 bar (232-377 psi)

Without flushing
0
With flushing - restrictor  1mm 1
(low pressure cylinder only)

Single acting
Double acting
Single & double acting (84-series)

SO
DO
SD

Modification
Standard design
Special design

Modification
Standard design
Special design

0-9
00
01-99

0-9
00
01-99

Product group
Individual serial number

641 -

Batch number: ..............................

To be filled in by the Hgglunds

To be filled in by the Hgglunds

Ordering codes
In order to identify Hgglunds Drives equipment exactly, the following ordering code is used. These ordering codes should be stated in full in all correspondence e.g. when ordering spare parts.

Valve V46-C

Valve V46-O
V46 - C - 1 - 1 - 0 0 - 3 0 0 - 0 0 0
V46 - C - - 1 -

Example:

V46 - O - 1 - 1 - 0 0 - 3 0 0 - 0 0 0
V46 - O - - 1 -

Example:

Valve

Valve

For motors
44/64-series

For motors
44/64-series

Closed system

Open system

Control block
Cover

Control block
Cover

1
2

Unloading spool

1
2

Balance spool

Charge pressure relief valve

Plugged
12 bar (174 psi)

Motor case circulation

Plugged
Standard

00
12

Relief valve
Max working pressure on motor (bar)

Modification
Standard design
Special design

00
02

Relief valve
Max working pressure on motor (bar)

300
350

Modification
Standard design
Special design

0-9
00
01-99

280
350

0-9
00
01-99

To be filled in by the Hgglunds

Rear bracket

To be filled in by the Hgglunds

Speed encoder

RBC - 4 6 - 0 0 0
RBC -

Example:

Rear bracket
For motors
44/64-series
84-series

46
84

Modification
Standard design
Special design

0-9
00
01-99

Batch number: ............................

To be filled in by the Hgglunds

Flange adapter
FA - 46 - M K - 0 0 0
FA - 46 - K -

Example:
Flange adapter

Mounting set for Speed encoder

For motors
44/64-series
M
U

Metric
UNC
Key
Modification
Standard design
Special design

Mounting set for Speed encoder

(incl. Cover and screws)
0-9
00
01-99

Batch number: ................................

To be filled in by the Hgglunds
Feature

SM - 4 4 - 0 0 0
SM -

Example:

Advantage

Benefits

For motors
44-series
64-series
84-series

44
64
84

Modification
Standard design
Special design

0-9
00
01-99
To be filled in by the Hgglunds

Radial piston

Small axial length

Compact - low weight

Multiple stroke design

Large displacement - direct drive

Constant displacement
High torque/inertia-ratio

Low speed - low noise level

Full torque in all positions
Quick reversing capacity

Even number of pistons

Main bearings unloaded

High external load capacity

Guide plate design

Transverse piston force avoided

High mechanical efficiency

Reduced piston/cylinder wear

Full starting torque
Superior low speed performance

Cam & guide plate roller

bearings

Stick-slip eliminated
High mechanical efficiency

Superior low speed performance

Full starting torque

Rotating case

Non-rotating pistons
Brake surface machined
Machined spigots

Free wheeling capability

Bandbrake available
Direct mounting to winch drum

Dimensions
44/64-series
Fig. 2

Fig. 3

Fig. 4
F

B
C

Main
Conn.

KL

I
J

Drain
Conn.

84-series
Fig. 5

Fig. 6

Fig. 7
D
F

B
C

Drain
Conn.

G M

K L

Main
Conn.

I
H

Table 1 Dimensions for the motor

E
mm
(in)

F
mm
(in)

44
770
700
360
438
-series (30,31) (27,56) (14,17) (17,24)

51
(2,00)

257
(10,12)

64
858
790
430
-series (33,78) (31,10) (16,93)

Motor

A
mm
(in)

B
mm
(in)

C
mm
(in)

D
mm
(in)

450
(17,72)
84
1100
1020
530
-series (43,31) (40,16) (20,87)

G
mm
(in)

H
mm
(in)

I
holes

J
holes

K
mm
(in)

L
mm
(in)

56
(2,19)

264
(10,39)

260
(10,24)

149
(5,87)

24x
M16/
UNC
5/8"

66,5
(2,61)

346,5
560
(13,64) (22,05)

198,5
(7,81)

24x
M20

M
mm
(in)

N
mm
(in)

24x
M20/
UNC
3/4"

676
(26,61)

320
(12,59)

100
(3,93)

766
(30,16)

390
(15,35)

24x
M24

955
(37,59)

440
620
(17,32) (24,41)

Weight
kg
(lb)
520
(1150)
750
(1653)
1550
(3417)

Main Drain
conn. conn.

BSP
1 1/4"

BSP
3/4"

BSP
2"

BSP
1"

1*: Pilot port Y

2*: Pilot port X

Table 1a Key & 2-speed adapter dimensions

O

Motor

O
mm
(in)

P
mm
(in)

Q
mm
(in)

R
mm
(in)

44/64
-series

274
(10,78)

50
(1,96)

45

84
-series

200
(7,87)

115
(4,52)

90

1*

R
2*

Dimensions
Torque arm

Fig. 9 Torque arm TAC-1250-B

Fig. 10 Torque arm TAC-1000-K

B

B
C

D
A
A

F
Torque
arm

A
mm (in)

B
mm (in)

C
mm (in)

D
mm (in)

E
holes

F
mm (in)

G
mm (in)

Weight
kg (lb)

TAC1000-K

435
(17,12)

1235
(48,62)

1000
(39,37)

370
(14,57)

2xM16

99
(3,90)

35
(1,38)

85
(187)

TAC1250-B

545
(21,46)

1680
(66,14)

1250
(49,21)

750
(29,52)

24xM24

37
(1,45)

40
(1,57)

155
(342)

Torque arm

Fig. 11 Mounting of pivoted attachment

x = 2 mm (0,079) misalignment in installation.
x 15 mm (0,59) movement when in use.

25

Steel:
SS 2134-01
DIN St E39
BS 4360 Grade 50 C

TAC-1000-K
For 44-series

34000*

65000**

65000

TAC-1000-K
For 64-series

34000*

65000**

65000

TAC-1250-B
For84-series

152000

152000

182000

Torque arm

Alternative
position

10

Max. torque
Max. torque Max. torque
(Nm)
(Nm)
(Nm)
For alternating
For pulsating
At static
direction of
torque
torque
torque

Max. torque
Max. torque Max. torque
(lbfft)
(lbfft)
(lbfft)
For alternating
For pulsating
At static
direction of
torque
torque
torque

TAC-1000-K
For 44-series

25000*

48000**

48000

TAC-1000-K
For 64-series

25000*

48000**

48000

TAC-1250-B
For84-series

112000

112000

134000

*Exceeding this value result in greater wear on

keys and keyways.
** Do not exceed MB for motor cover, see page 21.

Note: Ideal angle = 0

9

Dimensions
Brackets

Rear
bracket

Rope drum
Motor

Cover

Front bracket
Bracket

For motor

BA-43
single acting

44-series

BA-43
double acting

44-series

BA-63
single acting

64-series

BA-63
double acting

64-series

BA-85
single and
double acting

84-series

RBC-46
rear bracket
RBC-84
rear bracket

A mm (in)

B mm (in)

C mm (in)

D mm (in)

E mm (in)

208
(8,19)

871
(34,29)

224
(8,82)

480
(18,90)

208
(8,19)

915
(36,02)

F mm (in)

Attachment mm (in)

Weight kg (lbs)

28 (1,102)
4 holes

220
(485)

583
(22,95)

906
(35,67)
323
(12,72)

900
(35,43)
950
(37,40)

224
(8,82)

G mm (in)

583
(22,95)
-

630
(24,80)

550
(21,65)

1188
(46,77)

1160
(45,67)

28 (1,102)
11 holes

670
(1480)

44/64-series

590
(23,23)

480
(18,89)

40
(1,57)

190
(7,48)

80
(3,15)

540
(21,26)

28 (1,102)
4 holes

60
(132)

84-series

750
(29,53)

630
(24,80)

50
(1,96)

230
(9,05)

100
(3,94)

710
(27,95)

35 (1,38)
4 holes

107
(236)

Fig. 12 BA-43 and BA-63, single acting

Fig. 13 BA-43 and BA-63, double acting

Brake adjustment
screw

Brake adjustment screw

2xM16
2xM16
A

Fig. 14 BA-85, single and double acting

Fig. 15 RBC-46/84 rear bracket

Brake adjustment screw

20x
28
(1,10)

B
B

E
F

10

Accessories
Winch valve for open systems, type V46-O
Winch valve V46-O is designed for open systems together with motors of series 44 and 64, and particularly for suspended load applications. It is a counter balance valve, controlled from the low pressure side,
combined with a displacement shifting function. It also includes crossover relief valves and a special valve
for brake operation. The valve is mounted directly on the motor.
Working pressure: 210-350 bar (3000-5000 psi)
Capacity: 800 l/min (211 US. gal/min)
Weight: V46-O-1, 110 kg (242 lb) and V46-O-2, 100 kg (220 lb)
Fig. 16 Valve V46-O-1, with control block

Fig. 17 Valve V46-O-2, without control block

V46-O-1: The valve is delivered with a control block, affording advanced safety and control function for displacement shifting.

V46-O-2: The valve is delivered without a control block

and must be supplemented with control function.

Winch valve for closed systems, type V46-C

Winch valve V46-C is designed for closed systems together with motors of series 44 and 64, and particularly
for suspended load applications. It is a combined unloading and displacement shifting valve with built-in
functions for pressure limitation and oil exchange, thus eliminating the need for a transmission valve. The
valve is mounted directly on the motor.
Working pressure: 210-350 bar (3000-5000 psi)
Capacity: 800 l/min (211 US. gal/min)
Weight: V46-C-1, 90 kg (190 lb) and V46-C-2, 80 kg (175 lb)
Fig. 18 Valve V46-C-1, with control block

Fig. 19 Valve V46-C-2, without control block

V46-C-1: The valve is delivered with a control block, affording advanced safety and control functions. Functions
needing to be actuated are start, stop and selection of
motor displacement. This is accomplished by a solenoid
valve (must be ordered separately), which is mounted
directly on the control block.

V46-C-2: The valve is delivered without a control block

and must be supplemented with all directional control and
control functions.

11

Accessories

2-speed valve for 84-series

The 84-series motor it is possible, if a two speed valve is selected to set displacement ratios 1:2 and 1:3.
The differences between a two-position and three-position valve are only the position of the end cover and
that the "X-port" is plugged.
Note: Displacement shifting is not allowed when the motor is running.
Fig. 21 Three-position valve

Fig. 20 Two-position valve

The end cover in this position,

and pilot-port "X" plugged
gives a two-position valve.

The end cover in this position,

and pilot-port "X" plugged
gives a three-position valve.

Free wheeling valve for closed and open loop systems, type VFW
Free wheeling valve VFW is designed for both closed and open hydraulic systems together with motors of
series 44, 64 and 84.
Working pressure: max 350 bar (5000 psi). Capacity: 800 l/min (211 US. gal/min)
Weight: 56 kg (124 lb)
Fig. 24 Fitting of valve V46 and valve VFW on motor

series 44/64

Fig. 22 Valve VFW, mounted with valve V46

The VFW valve is mounted directly on the winch valve

type V46-C or V46-O (44/64-series).
Fig. 23 Valve VFW, mounted separately

The VFW valve is mounted to the system with hoses.

Directional control valve has to be added (84-series).
12

Accessories

Brake bracket, type BB-46 and BB-85

Brake assembly, type BA-43, BA-63 and BA-85
Each brake is available in three versions depending on their brake direction, clockwise, counter clockwise
and double acting. The Viking band brakes are fatigue resistant for the maximum motor torque in each
motor series. The brake is intended to be used as a parking brake. For hanging loads in wet environments
we recommend the use of a protective cover over the band brake. The brake linings are of non-asbestos
material and have DNV type approval.
Fig. 25 Single acting double band,

type BB 46 and BA 43/63

Fig. 26 Single acting double band,

type BB 85 and BA 85

Fig. 27 Double acting, one band in either direction

type BB 46 and BA 43/63

Fig. 28 Double acting, one band in either direction

type BB 85 and BA 85

Braking torque
Braking torque in braking force direction, friction
factor = 0,35 after running-in period.

Braking force direction

Type

Load Load
Clockwise

Counter Clockwise

Double acting

13

Single acting - double band

Nm
lbfft

Double acting
Nm
lbfft

BA-43

76000

56000

55000

40500

BA-63

90000

66300

65000

47900

BA-85

195000

143800

120000

88500

Accessories

Speed encoder with mounting set SM

Speed encoder with mounting set SM mounted on the motor (fig. 30). The Speed encoder could be ordered
in 15 different models, full scale output from 2 to 300 rpm.
Fig. 29 Speed encoder

Fig. 30 Speed encoder mounted on the motor

Parking lock unit

Parking lock unit for winch and industrial applications e.g. belt conveyor installations. The parking lock can
only be used were there is no demand for dynamic braking. In addition to the locking cylinder with bracket,
a ratchet-wheel (with data according to dimension drawing) must be installed on the outer mounting surface
of the hydraulic motor rear cover.
Fig. 32 Winch applicaton

Fig. 31 Industrial applicaton

ON - The piston rod with
its head, is pressed
against the ratchet-wheel
due to spring-force.
OFF - The piston rod is
released from the ratchetwheel by means of oil
pressure.

Parking lock unit

Begin to open
at pressure in
"A"-port

Cylinder

Completely open
at pressure in
"A"-port

Max allowed
pressure
"A"-port and
"D"-port

Displacement

Weight

bar

psi

bar

psi

bar

psi

cm3

in3

kg

lb

2,7

39

4,3

62

70

1000

134

8,2

23

51

Brake cylinder, type BCI-M

Fig. 33 Brake cylinder

For brake assembly BA-43, BA-63 and BA-85. The brake

cylinder is the actuator for the Viking brakes. The band
brake, including brake cylinder, is the fail-safe type. This
means that the brake comes on due to spring force from
a strong spring inside the brake cylinder, if the pressure to
the cylinder is released. For good resistance to corrosion,
the piston-rod is chrome plated and made of stainless steel.

Brake cylinder type

Begin to open
at pressure in
"A"-port
bar

psi

Completely
open at pressure in
"A"-port

Max allowed
pressure
"A"-port and
"D"-port

bar

psi

bar

psi

320

4600

BCI-M-1X-XXX

58

115

BCI-M-30-XXX

16

230

26

380

14

Displacement

Weight

cm3

in3

kg

lb

1300

79,3

70

154

350

21,4

70

154

Accessories
Protective cover, type WP-43, WP-63 and WP-85
For applications in open and wet conditions we recommend a cover to be mounted over the bandbrake. This
is due to some brake efficiency losses in case of water on the lining and braking surface. The covers are
made of 4 mm (0,158 in) glass fibre reinforced plastic, and are to be used with brake bracket BB-46 / BB-85.
Fig. 34 WP-43 or WP-63

Fig. 35 WP-85

Harsh industrial environment

To protect the main seal when the motor is used in harsh environment, an extra V-ring can be mounted on
the 44- and 64-series motors. When using Hgglunds Drives bracket type BB-46, the guiding diameter is
already machined.

330 1
( 13 0,04)

BSP 1/4"
For lubrication

Fig. 36 V-ring

V-ring

9,25 0,25
(0,36 0,01)

15

Diagrams for Viking

Viking motors
Diagram 1 Charge pressure - Motor series 44 & 64
pc bar
16

pc psi
44-06800

Valid for 1 bar (14,5 psi) case pressure.

With increased case pressure, the charge
pressure must be increased accordingly.

14

64-16300

64-13500 64-11100

200

44-09200

12

44-04700
150

10
8

100
6
4

50

2
0

10

20

30

40

50

60

70

80

90

100

n r/min

Case 1: The motor works in braking mode. Required charge pressure at the inlet port is according to diagram above.
Case 2: The motor works in driving mode only. Required back pressure at the outlet port corresponds to
30% of value given in diagram above, but may not be lower than 2 bar (29 psi).
Case 3: The motor is used with 2-speed valve. Required charge pressure at inlet port for valve is according
to diagrams.

Diagram 2 Charge pressure - Motor series 84

without 2-speed valve (A & B type)
pc bar
14
12
10

Diagram 3 Charge pressure - Motor series 84

with 2-speed valve (A & B type)
pc psi

Valid for 1 bar (14,5 psi) case pressure.

With increased case pressure,
the charge pressure must be
increased accordingly.

pc bar
14

200

84-38000

12

84-14800
84-17900
84-21300
84-25100

pc psi
200

Valid for 1 bar (14,5 psi) case pressure.

With increased case pressure, the charge
pressure must be increased accordingly.

84-38000

84-22300

10

100
6

100
6

4
2
0

2
0

10

20

30

40

50

rpmrpm

rpm
0

16

10

20

30

40

50

60

rpm

Diagrams for Viking

Viking motors
Diagram 4 Pressure loss through motor case
Viscosity

Pressure loss through motor case

from D1 - D2 (opposite flow direction gives the same pressure loss).
Pressure loss represents in equal
parts inlet- and outlet flow pressure
loss. Viscosity 40 cSt/187 SSU.

64-series

44-series

84-series

Diagram 5 Pressure loss - Motor series 44

40 cSt/187 SSU

Diagram 6 Pressure loss - Motor series 64

40 cSt/187 SSU

Full displacement

Full displacement
64-16300

64-13500

44-09200
44-06800
44-04700

64-11100

Diagram 7 Pressure loss - Motor series 84, 40 cSt/187 SSU

8
84-14800
84-17900
84-21300

140

30

120

25

100
80

40

20

0
10

20

30

40
rpm

50

60

70

Half displacement

20

250
15

5
Full displacement
0
60

50
0

10

20

30

rpm

40

50

60

70

500
450
400

25

350

20

300
250
200
150
100
50

Full displacement
0

0
rpm

100

50
50

84-25100 Full displacement

10

100

40

150

15

150

30

84-38000 Full displacement

Half displacement

200

10

20

200

10

30

p bar

300

10

250

Motor series 84-33800

350

300

400

25

400

35

450

30

450
350

500

Motor series 84-22300

84-25100
1/3 displacement

20

80

35

500
84-38000
1/3 displacement

0
0

550

15

60

p bar

35

p psi

p bar

10

160

600

0
0

70

17

p psi

84-25100

180

650

Motor series 84-25100 and

84-38000 with 2-speed valve

10

20

30

rpm

40

50

60

70

p psi

84-38000

40

p bar

12

45

200

Motor series 84-14800, 84-25100

and 84-38000 without 2-speed valve

p psi

14

Diagrams for Viking

Viking motors
Diagram 8 Volumetric loss - Motor series 44

40 cSt/187 SSU

Diagram 9

Volumetric loss - Motor series 64

40 cSt/187 SSU

The diagram shows average values

The diagram shows average values

ql B-type

ql B-type

ql A-type

ql D-type

ql A-type

ql D-type
qC B-type

qC A-type
qC D-type

qC B-type

ql = Volumetric losses (incl. case drain flow).

qC = Casing drain flow from D port.

Diagram 10 Volumetric loss - Motor series 84

without 2-speed valve, 40 cSt/187 SSU

The diagram shows average values

qC A-type
qC D-type

Diagram 11

ql B-type

Volumetric loss - Motor series 84

with 2-speed valve, 40 cSt/187 SSU

The diagram shows average values

ql A-type

ql B-type

ql A-type

qC B-type

qC B-type
ql D-type

qC A-type

qC A-type
qC D-type

The diagrams above shows the average values. When calculating volumetric losses using other viscosities,
multiply the value given in the diagram by the factor K.
Diagram 12 Factor K - Variation in volumetric losses
Viscosity

18

Diagrams for Viking

Viking motors
Diagram 13 Overall efficiency - Motor type 44-04700 Diagram 14 Overall efficiency - Motor type 64-11100
(A-distributor), 40 cSt/187 SSU Pc=12 bar (174 psi)
(A-distributor), 40 cSt/187 SSU Pc=12 bar (174 psi)
25 kW

kNm
20

50 kW

lbfft

75 kW 100 kW
90 %

91%

14000

92 %

12000

16

93 %
10000

94 %

12

8000
95 %

6000
4000

4
2000
0

kNm
55

20

40

60

80

lbfft
40000

50

90 %

45

91%

40

30000

92 %

35

93 %

30

94 %

25
20

20000

95 %

15

10000

10
5

0
0

50 kW 100 kW 150 kW

100 rpm

10

15

20

25

30

35

40

45

50

55

60

65

0
70 rpm

Diagram 15 Overall efficiency - Motor type 84-14800

(A-distributor), 40 cSt/187 SSU Pc=12 bar (174 psi)
kNm
70

50 kW 100 kW 150 kW

lbfft
50000

90 %
91%

60

92 %

50

93 %

40

40000

30000

94 %

30

20000

95 %
20

10000

10
0

0
0

10

15

20

25

30

35

40

45

50

55

60 rpm

Flushing of motor case

The Viking motors have very high total efficiency, and they are now frequently used in applications with
high power. To avoid high temperature in the motor case the heat must be cooled away, because
high temperature gives lower viscosity and that
gives reduction in basic rating life.
Fig. 37 Flushing connection D1 and D2

- For continuous duty in applications with an

ambient temperature of +20C (68F), the
motor case must be flushed when the output
power exceeds the values shown below.

Max power without flushing

Viking 44/64
Viking 84

120 kW
140 kW

(161 hp)
(188 hp)

19

on motor series 44 & 64

Examples of installations
Fig. 38 Complete Winch drive

Fig. 40 Motor series 64 mounted

in one bracket

Fig. 39 Motor series 84 shaft mounted

with torque arm

Fig. 42 Motor series 64 with V46 valve and brake bracket

Fig. 41 Motor series 44

mounted in two brackets

Fig. 43 Motor series 44/64

with brake bracket

Fig. 44 Motor series 84 with

brake bracket

20

Calculation of external loads for Viking

Fig. 45 Motor series 44 & 64

Fig. 46 Motor series 84

Fig. 47 Shaft mounted motor with torque arm

Mb = Fr a
Fig. 48 Torque arm
Mb = Fr a
Fig. 49 Motor mounted in one bracket

T = Fr lmin
Lmin = T a
Mb

a = 350 mm (13,8 in) - 44 series

a = 362 mm (14,3 in) - 64 series
a = 390 mm (15,4 in) - 84 series

Fig. 50 Motor mounted in two brackets

Mb = Fr a

Ma = l1 F

Fig. 51 Winch installation

Fr = F

l2
l1 + l2

Mb = Fr a

Rl =
21

Fl
a+l

Fr = F

Max permitted external static and dynamic loads for Viking

If the torque Mb exceeds the values in the table below,
static or dynamic, the outer flange must be used. In
case of higher axial forces Fa than listed in the table,
please contact your nearest Hgglunds Drives representative for consultation.

Motor
series

Torque, Mb

Diagram 16 Motor series 44

Max. Axial force, Fa

Nm

lbfft

lbf

44

13000

9581

20000

4480

64

18000

13266

20000

4480

84

40000

29480

60000

13440

Diagram 17 Motor series 64

Diagram 18 Motor series 84

22

Choice of hydraulic fluid

The Hgglunds Drives hydraulic motors are primarily designed to operate on conventional petroleum based
hydraulic oils. The hydraulic oil can be chosen in consultation with the oil supplier or your local sales office,
bearing the following requirements in mind:

General
The oil shall have FZG (90) fail stage minimum 11 described in IP 334 (DIN 51354). The oil must also contain
inhibitors to prevent oxidation, corrosion and foaming. The viscosity of mineral oil is highly dependent of the
temperature. The final choice of oil must depend on the operating temperature that can be expected or that
has been established in the system and not in the hydraulic tank. High temperatures in the system greatly
reduce the service life of oil and rubber seals, as well as resulting in low viscosity, which in turn provides
poor lubrication. Content of water shall be less than 0,1%. In Industrial applications with high demands for
service life, the content of water shall be less than 0,05%.

Recommended viscosity
At operating temperature: 40-150 cSt/187-720 SSU.

Temperature limits

Viscosity limits

Normal operating temperature should be less

than +50C (122F)

=100 recommended
=150* for operation with
large temperature difference

Viscosity index

Min. permitted in continuous duty

Min. permitted in intermittent duty
Max. permitted

40 cSt/187 SSU
20 cSt/98 SSU**
10000 cSt/48000 SSU

* Many hydraulic fluids with VI-improvers are subject to temperary

and permanent reductions of the viscosity.
** Low viscosity gives reduced basic rating life for the motors
and reduction of max allowed power.

Nitrile seals (std motor)

Viton seals
Silicone seals

-35C to +70C
-20C to +100C
-60C to +70C

Nitrile seals (std motor)

Viton seals
Silicone seals

-31F to +158F
-4F to +212F
76F to +158F

Fire resistant fluid

The following fluids are tested for Hgglunds Drives motors (ISO/DP 6071).
Fluid

Approved

Seals

Internal paint

HFA: Oil (3-5 %) in water emulsion

No

HFB: Inverted emulsion, 40-45 % water in oil

Yes

Nitrile (std motor)

Not painted*

HFC: Water-glycol

Yes

Nitrile (std motor)

Not painted*

HFD:R - Phosphate esters

Yes

Viton

Not painted*

HFD:S - Chlorinated hydrocarbons

Yes

Viton

Not painted*

HFD:T - Mixture of the above

Yes

Viton

Not painted*

HFD:U - Other compostitions

Yes

Viton

Not painted*

HFD: Synthetic fluids

Environmentally acceptable fluids

Fluid

Approved

Seals

Internal paint

Vegetable */**
Fluid HTG

Yes

Nitrile (std motor)

Synthetic **
Esters HE

Yes

Nitrile (std motor)

*Vegetable fluids give good lubrication and small change of viscosity with different temperature.
Vegetable fluids must be controlled every 3 months and temperature shall be less than +45C
(113F) to give good service life for the fluid.
**Environmentally acceptable fluid give the same service life for the drives, as mineral oil.

23

Choice of hydraulic fluid

Down rating of pressure data and basic rating life
Down rating of pressure, for motors used in systems
with fire resistant fluids, the maximum pressure for
motor given on data sheet must be multiplied with
following factors:
HFA-fluid
not fit for use
HFB-fluid
0,7 x maximum pressure for motor
HFC-fluid
0,7 x maximum pressure for motor
HFD-fluid
0,9 x maximum pressure for motor

Down rating of basic rating life, for motors used in

systems with fire resistant fluids, the "expected basic
rated life" must be multiplied with following factors:
HFA-fluid
HFB-fluid
HFC-fluid
HFD-fluid

not fit for use

0,26 x expected life with mineral oil
0,24 x expected life with mineral oil
0,80 x expected life with mineral oil

Filtration
The oil in a hydraulic system must always be filtered and also new oil from your supplier has to be filtered
when adding it to the system. The grade of filtration in a hydraulic system is a question of service life v.s.
money spent on filtration.
In order to obtain stated service life it is important to follow our recommendations concerning contamination level.
When choosing the filter it is important to consider the amount of dirt particles that the filter can absorb and
still operate satisfactory. For that reason we recommend a filter with an indicator that gives a signal when
it is time to change the filter cartridge.

Filtering recommendations
Before start-up, check that the system is thoroughly cleaned.
1. In general the contamination level in our motors should not exceed ISO 4406 19/15 (NAS 10).
2. For heavy-duty applications the contamination level should not exceed ISO 4406 16/13 (NAS 7).
3. When filling the tank and motor case, we recommend the use of a filter with the grade of filtration 10=75.

Explanation of "Grade of Filtration"

Grade of filtration 10=75 indicates the following:
10 means the size of particle 10m that will be removed by filtration.
=75 means the grade of filtration of above mentioned size of particle. The grade of filtration is defined as
number of particles in the oil before filtration in relation to number of particles in the oil after filtration.
Ex. Grade of filtration is 10=75.
Before the filtration the oil contains N number of particles 10m and after passing the filter once the oil

N
number of particles 10m.
75
N = 74N
This means that N
number of particles have been filtered (=98,6%).
75 75
contains

24

Noise from a complete installation

Background noise

Pipe
noise

Pump
motor

Hydraulic
motor

Noise from
driven unit

Foundation and construction noise

A-weighted mean sound pressure level of Viking

The levels refer to the actual measurement room at Hgglunds Drives AB. In a measurement room with no
sound reflections from walls or ceiling, the sound pressure levels are estimated to become 2-3 dB lower.
All values refer to a position of the test object > 1 m. (3,28 ft).
Viking 84 - 33800
250 bar (3625 psi)
150 bar (2175 psi)
50 bar (725 psi)
20 bar (290 psi)

75
70
65
60
55
50
45
40
0

10

20

30

40

50

60

70

rpm

A-weighted mean sound pressure level, dB

A-weighted mean sound pressure level, dB

Viking 64 - 16300
80

90
85

250 bar (3625 psi)

150 bar (2175 psi)
50 bar (725 psi)
20 bar (290 psi)

80
75
70
65
60
55
50
45
40
0

10

20

30

40

50

60

70

rpm

A-weighted sound power level of Viking

Value determined according to ISO/DIS 3747.
Viking 64 - 16300

Viking 84 - 33800
10
250 bar (3625 psi)
150 bar (2175 psi)
50 bar (725 psi)
20 bar (290 psi)

9
8

A-weighted sound power level, B

A-weighted sound power level, B

10

7
6
5
4
0

10

20

30

40

50

60

70

80

250 bar (3625 psi)

150 bar (2175 psi)
50 bar (725 psi)
20 bar (290 psi)

9
8
7
6
5
4
0

10

rpm

20

30

40

rpm

Enclosure 1,2,7,8
1985-12-17

25

85F30077-1,2,7,8

50

60

Declaration of Incorporation
Example of the Declaration of Incorporation given by Hgglunds Drives AB

Declaration of Incorporation of partly completed machinery

As defined by the EC Machinery Directive 2006/42/EC, Appendix II B
The manufacturer
Hgglunds Drives AB
hereby declares that the partly completed machinery
Name:
Function:
Model:
Type:
Trade name:

Viking
Hydraulic motor
Viking
Viking
Viking

satisfies the following essential requirements of Machinery Directive 2006/42/EC in accordance with the chapter numbers in Appendix I:
General principle no. 1.
1.1.3

1.1.5

1.3.1

1.3.2

1.3.3

1.3.4

1.3.6

1.3.7

1.5.3

1.5.5

1.5.6

1.5.8

1.5.13

1.6.1

1.6.3

1.7.2

1.7.3

1.7.4

1.5.4

The requirements are fulfilled provided that the data in the product documentation (fitting instructions, operating instructions, project
management and configuration documents) are implemented by the product user. The requirements of Appendix I to Machinery
Directive 2006/42/EC not mentioned here are not applied and have no relevance for the product.

It is also declared that the special technical documents for this partly completed machinery have been compiled in accordance with Appendix VII, Part B. These are transferred on request to the market surveillance
body in paper-based/electronic format.
Conformity with the provisions of further EU Directives, Standards or Specifications:
SS-EN 892
SS-EN ISO 12100-1
SS-EN ISO 12100-2
The partly completed machinery may only be put into operation when it has been established that
the machine into which the partly completed machinery is to be incorporated conforms to the provisions of EC Machinery Directive 2006/42/EC, where relevant according to this directive.
The individual below is authorized to compile the relevant technical files:
Name:
Address:

Bjrn Leidelf
Hgglunds Drives AB, S-890 42 Mellansel
Mellansel, 2009-12-29

Signature

Place, date

We reserve the right to make changes to the content of the Declaration of Incorporation. Current issue on request.

The Declaration of Incorporation above, is available on request for deliveries from

Hgglunds Drives AB. Translations into other languages are also available.

26