Bomba de Lodos SC-30H
Bomba de Lodos SC-30H
Bomba de Lodos SC-30H
REVISED 06/18/02
60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
Table of Contents
POWER END ENGINEERING DATA ............................................................................................................ 4
LIQUID END ENGINEERING DATA ............................................................................................................ 4
LIQUID END ENGINEERING DATA (CONTINUED) ................................................................................. 5
GENERAL ENGINEERING DATA ................................................................................................................. 5
PUMP NAME TAG ........................................................................................................................................... 6
PUMP CROSS-SECTION ................................................................................................................................ 7
PUMP GENERAL DIMENSION ..................................................................................................................... 8
INSTALLATION, OPERATION, LUBRICATION, MAINTENANCE AND
STORAGE INSTRUCTIONS .......................................................................................................................... 10
SAFETY ......................................................................................................................................................... 10
STORAGE ..................................................................................................................................................... 10
PUMP LOCATION & PIPING DESIGN .................................................................................................... 10
SUCTION PIPING ........................................................................................................................................ 10
ACCELERATION HEAD ............................................................................................................................. 11
DISCHARGE PIPING .................................................................................................................................. 11
BYPASS PIPING .......................................................................................................................................... 12
SUGGESTED PIPING SYSTEM FOR PLUNGER PUMPS ...................................................................... 13
LUBRICATION ............................................................................................................................................. 14
V-BELT DRIVE ............................................................................................................................................ 14
DIRECTION OF ROTATION ...................................................................................................................... 15
AUTOMATIC (SAFETY) SHUTDOWNS .................................................................................................. 15
CRANKSHAFT ASSEMBLY
GENERAL ..................................................................................................................................................... 16
TAPERED ROLLER BEARINGS ............................................................................................................... 16
INSTALLING CRANKSHAFT
GENERAL ..................................................................................................................................................... 17
SHIM ADJUSTMENT OF TAPERED ROLLER BEARINGS .................................................................. 17
INSTALLATION OF CRANKSHAFT OIL SEAL ..................................................................................... 17
CONNECTING ROD, CROSSHEAD, AND CROSSHEAD PIN ASSEMBLY
GENERAL ..................................................................................................................................................... 18
INSTALLING WRIST PIN BUSHINGS ..................................................................................................... 18
PINNING THE CROSSHEAD ..................................................................................................................... 19
ORDER OF ASSEMBLY .............................................................................................................................. 19
PRECISION CRANKPIN (CRANKTHROW) BEARINGS ...................................................................... 19
WIPER BOX ASSEMBLY
GENERAL ..................................................................................................................................................... 21
POLY PAK SEAL ...................................................................................................................................... 21
MECHANICAL OIL SEAL .......................................................................................................................... 21
INSERTING THE PLUNGER ...................................................................................................................... 21
REVISED 06/18/02
60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
REVISED 06/18/02
60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
MYERS/APLEX INDUSTRIES, INC.
Ashland, Ohio U.S.A.
SC-30H TRIPLEX PLUNGER PUMP
REVISED 06/18/02
60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
SC-30H LIQUID END ENGINEERING DATA (CONTINUED)
REVISED 06/18/02
60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
REVISED 06/18/02
60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
REVISED 06/18/02
60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
REVISED 06/18/02
60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
REVISED 06/18/02
60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
INSTALLATION, OPERATION, LUBRICATION, MAINTENANCE
AND STORAGE INSTRUCTIONS
SAFETY
Electrical power or engine must be shut off
completely before attempting service on the pump or
its drive. Air surrounding the unit to be free of toxic,
flammable, or explosive gases.
Tools needed should be planned for in advance,
(see valve seat pulling instructions), and should be
clean and of adequate size. A torque-wrench will be
required to tighten connecting rod cap screws.
A properly sized and set relief valve installed in the
pump discharge system (ahead of any block valves)
is necessary to protect personnel and to avoid
dangerous overpressure. The relief valve set
pressure should be not more than 25% above the
design operating pressure and should discharge to
tank or to the atmosphere (toward the ground), and
must not be directed back to the pump suction
system.
WARNING: Improper use of this equipment
could result in loss of life....
STORAGE
Pumps are shipped dry from the factory. If a
pump has been in storage in a humid environment for
more than 6 months the crankcase cover should be
removed and carefully examined for rust or water
collected in the power end. Flush out any evidence
of rust or damage which exists, using a light clean oil.
Pumps to be placed in extended storage should
be cleaned, repaired as needed, and completely filled
to the top with clean oil to prevent rusting. Rotate
pump monthly 4 1/2 resolutions. Plug all openings to
prevent air entry and oil leakage.
Fluid ends must be completely drained of water
and suction and discharge ports blanked off. Store
pump in a clean, dry location.
PUMP LOCATION & PIPING DESIGN
Locate pump and driver in a clean, well drained,
ventilated, and brightly illuminated area, with
adequate working spaces around the pump to
provide ample access to fluid end, power end, and
associated drive elements. Do not expect good
REVISED 06/18/02
10
SUCTION PIPING
No part of the piping system deserves more
careful planning than the suction piping system.
Suction piping must be SHORT, DIRECT, and
OVERSIZE. Use one pipe size larger than the pump
suction connection. For example, since the suction
connection for the SC-30H pump is 2, use a 2 1/2
short, direct suction line from tank to this pump. The
shorter it is, the better! 1 to 3 feet per second suction
velocity is acceptable.
Use no elbows, tees, or restricted port valves in
this line. Do not install orifice plates or positive
displacement type fluid meters in the suction line
which act as flow restrictors. Avoid the use of suction
filters, if possible. Consider filtering the liquid as it
enters the supply tank rather than as it leaves it. The
use of an eccentric reducer with the flat side up
located at the pump suction connection is
recommended. The suction line should slightly rise
from tank to pump and loops in which air may collect
must be avoided.
The absolute pressure in a suction line may be less
than atmospheric pressure and air may be sucked
into the line unless all flanges and connections are
60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
(b) The average liquid velocity in the piping
(c) The length of the suction piping
(d) The number of pumping chambers (triplex, etc.)
(e) The compressibility of the liquid
Thus, for a given pump, acceleration head effects
may be reduced by the use of the shortest possible
suction line, sized to reduce liquid velocity to a very
low speed. This is often more economical than the
use of charge pumps, or expensive suction stabilizers.
NOTE: Charge pumps should be sized to 150
% of rated pump volume. Charge pumps need to
be centrifugals not a positive displacement pump.
A charging pump is usually not a good substitute
for a short, direct, oversize suction line, nor is it a
substitute for the computation of available NPSH,
acceleration head, friction head, vapor pressure and
submergence effects duly considered. Required
NPSHR of Myers/Aplex pumps depends on speed,
choice of plunger size, and valve spring type. Consult
Myers/Aplex Engineering for help with your
particular application. A full discussion of suction
system losses is given in the Standards of the
Hydraulic Institute, 14th Edition.
A common design mistake is the connecting of
two (or more) reciprocating pumps to a COMMON
suction header. This is a profoundly complicated
suction system, largely not amenable to mathematical
analysis, and is frequently the cause of severe pump
pounding, vibration and early valve failures. Each
pump should be fed by its own separate, individual
piping system, free from the effects of other pump
cyclical demands for liquid.
DISCHARGE PIPING
A properly designed discharge piping system
usually obviates the need of a pulsation dampener.
The most common mistakes made in the design of the
discharge piping system are:
Pumping directly into a tee or header. A
standing wave (either audible or sub-audible)
then often occurs. If flow must enter a header, use
a 45o branch lateral (or equivalent) to avoid a
reflecting surface from which sound can reflect.
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SC-30H TRIPLEX
Pumping into short radius 90 elbows. Instead,
nance of the valves or plungers, STARTS WITH
use two 45o elbows spaced 10 or more pipe
ONE OR MORE FLUID CHAMBERS FULL
diameters apart.
OF AIR. Pumps operating on propane, butane, or
other volatile liquids START WITH VAPOR IN
Pumping into a right angle choke valve.
THE FLUID CHAMBER(S).
Positive displacement pumps do not automatiPumping into too small piping line size. Piping
cally purge themselves of air and gas after shutdown.
should be sized to keep fluid velocity below 15
For example, a quintuplex plunger pump will, after
feet per second, max.
servicing, expel the air in four of the five pump
chambers. Thus, the pressure from four of the
Pumping through an orifice plate, small venturi, or
active cylinders will keep shut the discharge valve
reduced port regular opening valve.
of the inactive, or air bound cylinder. Then, the
air or gas in this cylinder will be compressed and
Pumping through a quick closing valve, which can
expanded by its reciprocating plunger, and never
cause hydraulic shock (water-hammer).
leave the chamber. Similar effects occur in duplex
and triplex pumps.
A good discharge piping system includes:
To overcome these difficulties, adequate
provision for expelling the gas in the air bound
A properly sized, correctly set relief valve.
cylinders must be present. Common practice is to
Discharge from relief valve returned to tank (not to
totally relieve the pump of all discharge pressure
pump suction).
during the start-up, after servicing.
Consider the operational advantage of a full-sized
A full opening discharge gate or ball valve. Avoid
bypass line (return to tank) which substantially
restricting plug valves, globe valves, and angle
removes discharge pressure from all cylinders during
valves.
the start. This requires a block valve on the discharge
side and a full opening bypass valve on the other side.
A pressure gauge with gage dampener or snubber.
For economy, the bypass (to tank) can be
Consider a liquid filled gauge. (Scale range to be
combined with the relief valve discharge line. This line
double the normal pump operating pressure.)
must be full sized, well supported, and sloped
downward to avoid freezing in cold weather. (A
Locate the relief valve and pressure gauge ahead
frozen relief valve line provides NO protection to
of any block valve and so that the pressure in the
either the pump or operating personnel!)
pump is always reflected at the relief valve. The
The ability of a reciprocating pump to be selfrelieving capacity of the relief valve must exceed the
priming depends on the ratio of the swept
capacity of the pump to avoid excessive pressure
(displaced) volume in the cylinder to the unswept
while relieving. Use a full size relief line.
(clearance) volume at the end of the stroke. This
To minimize vibration, (whether hydraulic or
depends on the design of the fluid end and on the
mechanical), discharge lines should be kept short,
plunger size selected.
direct, well supported and solidly anchored. Avoid
Choice of the largest size plunger for a particular
dead ends and abrupt direction changes.
fluid end improves this compression ratio and so
leads to self priming, or easy priming. Choice of
BYPASS PIPING
the minimum size plunger sometimes leads to
difficulties, especially with pumps that require
Some designers ignore this important aspect of
frequent servicing, or which handle volatile liquids, or
proper design of pump piping systems.
which contain substantial amounts of dissolved air or
A reciprocating pump, especially after maintegas. An automatic bypass and purging system for
o
REVISED 06/18/02
12
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All drawings and specifications subject to change without notice.
REVISED 06/18/02
13
DISCHARGE LINE
(SEE NOTE 7)
SUCTION PULSATION
DAMPENER (IF USED)
SEE NOTE 4
VORTEX SPLITTER
AND SUPPORT
PRESSURE GAUGE
AND BLOCK VALVE
FLEXIBLE HOSE OR
EXPANSION JOINT
(SEE NOTE 7)
DISCHARGE PULSATION
DAMPENER (IF USED)
BY-PASS LINE
LIQUID
SUPPLY
TANK
FEED LINE
(SEE NOTE 6)
MINIMUM
LIQUID
LEVEL
MANHOLE
NOTES
SC-30H TRIPLEX
60116A999
SC-30H TRIPLEX
REVISED 06/18/02
14
B
C
3V
5V
5-6 lb.
9 3/4-13 lb.
4-10 lb.
17-30 lb.
3 1/4-5
6 1/2- 9 3/4
3-7 1/2
13 - 23
lb.
lb.
lb.
lb.
Deflection, inches
1/4
3/8
7/16
1/2
5/8
3/4
15/16
60116A999
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SC-30H TRIPLEX
C.D.
DIRECTION OF ROTATION
Before placing pump in operation, check that
crankshaft rotation agrees with the arrows cast on top
of the power frame by briefly jogging the electric
motor. Crankshaft rotation must be clockwise as
viewed from the right side of pump.
REVISED 06/18/02
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60116A999
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SC-30H TRIPLEX
CRANKSHAFT ASSEMBLY
GENERAL
Myers/Aplex crankshaft suspension utilizes two
single-row tapered bearings, which are shim adjusted
to provide the correct running clearance.
Thorough cleaning of all components prior to
assembly is essential.
Power frame, shaft, bearings and retainer MUST
be scrupulously scrubbed with clean solvent (such as
kerosene) before starting. Remove any oil, dirt, rust
and foreign matter which might prevent the correct fit
up.
Crankshaft journals are critical. Remove all
burrs, rust spots, and nicks, paying special attention
to the ground areas on which bearings and oil seals
operate.
REVISED 06/18/02
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60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
INSTALLING CRANKSHAFT
GENERAL
Stand the power frame casting on the floor or on
a bench with the fluid end face down and crankshaft
end up. Insert one bearing cup in the left frame cup
bore and shoulder it against the bearing retainer with
rubber mallet. Pass the crankshaft through the right
frame bore, and against the installed cup until the
bearing cone seats into the left bearing cup. Insert a
second bearing cup over the right hand crankshaft
journal. Install O-ring on the crankshaft extension
guard. Tap the guard over the crankshaft extension if
an auxiliary drive is not being used.
REVISED 06/18/02
INSTALLATION OF
CRANKSHAFT OIL SEAL
Insert oil seal over the end of crankshaft and
position it into the oil seal bore in the power frame or
bearing retainer. Using a rubber mallet, tap it into the
bore until the face of the seal is flush with the power
frame or bearing retainer.
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SC-30H TRIPLEX
GENERAL
Myers/Aplex connecting rod assemblies employ
precision automotive type steel-backed, babbittlined crankpin bearing halves which require no shims
for clearance adjustment. This pump employs fullcircle (piston type) crossheads.
Plungers are provided with a knurled wrenching
area to permit tightening of the tapered thread into the
crosshead, establishing accurate alignment while
affording easy field installation.
Before beginning the assembly all parts must be
scrupulously cleaned, removing all oil, dirt, rust, and
foreign matter which prevent proper fitting, or which
might tend to score the rubbing surfaces. Clean and
examine the power frame bores for scoring and
abnormal wear, especially wear of the lower
crosshead guide way. Hone smooth, if rough.
Measure the bores of the frame using inside
micrometers to determine abnormal frame wear if
any.
WRIST PIN
BUSHING O.D.
REVISED 06/18/02
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SC-30H TRIPLEX
place, the I.D. (bore) of the bushing is reduced
somewhat, owing to the extent of press fit. Therefore,
a clean, new wrist pin should be inserted into the
bushing bore to establish that running clearance has
been obtained. The running clearance between the
wrist pin and installed bushing is:
CRANKSHAFT
INSTALLED
WIPER BOX
WALL
CRADLE
OPENING
WRIST PIN
CONNECTING CROSSHEAD
AND PIN
ROD
CONNECTING
ROD WITH
BUSHING
POWER
FRAME
CROSSHEAD
PRECISION CRANKPIN
(CRANKTHROW) BEARINGS
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SC-30H TRIPLEX
Check that all oil holes are clean and fully open.
GRIT is the greatest enemy of bearings, however
precisely manufactured. Hence, all surfaces must be
perfectly clean and lightly oiled prior to assembly.
Remove any burrs or sharp corners which prevent the
perfect fitting of these precision bearings. Using a
torque wrench, tighten cap bolts as follows:
Thread Size
1/4-20UNC
Tightening Torque
11 Ft.Lb.
20
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SC-30H TRIPLEX
WIPER BOX ASSEMBLY
GENERAL
RUBBER BAFFLE
WIPER BOX
OUTER MECHANICAL SEAL
PLUNGER
TO CRANKSHAFT
WIPER BOX
SUPPORT
REVISED 06/18/02
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SC-30H TRIPLEX
STUFFING BOX, PACKING
& PLUNGER ASSEMBLIES
GENERAL
Myers/Aplex pumps all feature field removable
and replaceable stuffing boxes. The SC-30H has
integral extension rods. The plungers may be
removed separately (with-out box removal) to
facilitate re-packing. The integral extension rod type
plunger may be removed by removing the cylinder
head plug and retainer plate allowing the plunger to be
removed through the fluid end, after unscrewing it
from the crosshead. It is not necessary to disturb the
fluid end or piping.
SPRING LOADED PACKING
SPRING GUIDE
SPACERS
GLAND RING
PACKING
SPRING
Spring:
A stiff Inconel spring, which closely fits the bore
of the stuffing box, is used in this assembly. This spring
is compressed in a vise to the operating length
required plus 0.25" and tied with waxed nylon spot tie
cord. The cord is looped over the ends of the spring
through the coils and tied to maintain the length
mention above. Each spring is assembled into the
stuffing box. Note that the spring does not contact the
plunger.
Spring-Guide Ring:
Plungers are heavy and the importance of a wellfitted guide ring which carries this weight is often
overlooked. Discard any guide ring which becomes
worn or scored, as it will then not serve its purpose.
It should fit snugly in the box. Apply oil generously to
this ring.
Spring Loaded Packing:
Three (3) rings of chevron or compression
packing are installed next.For compression packing,
install them with the skive intersections 180 apart to
discourage leaking.
Gland Ring:
This ring also fits the plunger and helps support the
plunger weight. Discard it if bore is worn, rough or
out-of-round. Lightly oil the ring before insertion.
GLAND RING
SPRING GUIDE
REVISED 06/18/02
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60116A999
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SC-30H TRIPLEX
AL. SPACER
GLAND NUT
GLAND
ADJUSTMENT
HOLE
FOLLOWER
ELASTOMER SPRING
PLUNGER
POWER END
SUPPORT RING
FLUID END
REVISED 06/18/02
23
60116A999
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SC-30H TRIPLEX
REVISED 06/18/02
24
Packing lubricant for pumps on light hydrocarbons, hot water, lean oil, naphtha, or gasoline often
require experimentation.
A good start is to use steam cylinder oil. Castor
oil is sometimes successful as a packing lubrication
for liquid propane and butane services, at ambient
temperature.
In pumps placed in arctic service, a special low
pour point oil is indicated.
Packing lubrication is not permitted on some
services, such an amine, food stuffs, etc. and other
packing styles and materials may be required.
PLUNGERS
Myers/Aplex offers its own unique product: the
Myers/Aplex Rokide plunger. This premier quality
plunger consists of a chromium-oxide deposition on
a solid stainless steel body.
Ordinary handling will not damage this fine
product. Avoid striking the coated surface(black)
during installation. Apply light forces only on the ends
of the plunger. Do not hammer or pry.
All threads on Myers/Aplex plungers must be
CLEAN
and oiled before assembly. Stainless steel (although very corrosion resistant) has a
tendency to gall and seize. To avoid this, an antiseizing lubricant is well worth its use. Apply oil to the
threads.
Myers/Aplex can supply solid ceramic plungers
on order. This plunger is very fragile, vulnerable to
thermal and mechanical shock, and must be handled
with the greatest care. Use only a rubber mallet to
insert it into the packing. Other plunger types are
available upon request.
60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
MYERS/APLEX DUAL-STEM GUIDED
AND
DISC VALVE SYSTEMS
GENERAL
Myers/Aplex has developed a unique setting/
puller system permitting quick, easy and safe
methods of installing and removing tapered seat
valves.
The system allows servicing without distortion of
the seat, with minimum effort and NO damage to fluid
end tapers or seat.
Tapered seats notoriously drive solidly down into
mating deck tapers, so firmly that extraction
heretofore has always posed severe problems. Old
style valves may be pulled only with the greatest
effort, using J puller heads (prone to failure), CO2
- Dry Ice, and other improvisations.
DISC
VALVE CONSTRUCTION
SPRING RETAINER
SPRING
VALVE DISC
VALVE STEM
PULLING THREADS
VALVE SEAT
The Myers/Aplex valve is a precision made subassembly utilizing threads cut into the rim of seat for
use with Myers/Aplex setting/pulling tool. These
threads do NOT deteriorate as proven by field
REVISED 06/18/02
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60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
Position the disc and Inconel spring on the seat,
aligning the hole in the disc with the stem threads in the
seat center.
The stem, spring retainer, and locknut are shipped
from Myers/Aplex already assembled and tightened
with a torque wrench with Loc-Tite sealant added
to the top stem threads only.
Torque 16 Ft.Lb.
CLEANLINESS of threads and other contactng
surfaces is of paramount importance in the assembly
of all valve elements.
PULLING THE VALVE SEAT
First drain the fluid end entirely. For D.S.G.
valves, use the cage wrench to unscrew the cage from
the seat. For Disc Valves unscrew the stem from the
seat. Remove the cage, spring and valve from the fluid
end. Attach the Myers/Aplex puller head to the puller
stem, tighten their tapered threads with a pipe wrench
applied to the knurled areas of the puller stem and
head. Lower the stem and head into the fluid end and
engage the threads of the head onto the seat threads.
Using a 1/2 bar (or screwdriver) rotate the head
clockwise, thread it fully onto the seat. But, do NOT
tighten.
INSTALLING O-RINGS,
DUAL STEM GUIDED
SPRING AND CAGE
Slide the bridge over the stem. Clean and oil the
stem threads. Oil the face of the wing nut. Thread
wing nut down onto the stem, seating it on the bridge
top firmly. Extract the seat from the pump by striking
the wing nut with a heavy hammer. A hydraulic ram
may also be used. Stand clear of the pump when
applying heavy tonnage, as the entire assembly will
jump violently upwards when the pulling energy is
suddenly released!
The Myers/Aplex puller/setting tool and gage tool
are custom designed and built for each specific
Myers/Aplex pump model. The same puller head is
used on both suction and discharge seats. The bridge
is made to fit each model and its proper use will not
damage the valve cover gasket machined counterbore
on the top of the fluid end.
REVISED 06/18/02
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60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
TROUBLE LOCATION & REMEDY
Trouble
Possible Cause
Remedy
Speed incorrect.
Belts slipping.
Insufficient NPSHA.
Prime pump.
Replace.
Clean.
Clean or remove.
Repair.
REVISED 06/18/02
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60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
TROUBLE LOCATION & REMEDY
Trouble
Possible Cause
Remedy
Replace or reface.
Gas in liquid.
REVISED 06/18/02
Replace or reface.
Replace.
Loose plunger.
Tighten.
Adjust or replace.
Replace.
Adjust or replace.
Correct rotation.
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SC-30H TRIPLEX
TROUBLE LOCATION & REMEDY
Possible Cause
Remedy
Replace.
Consistent knock.
Packing failure.
(excessive)
Improper installation.
Scored plungers.
Replace.
Plunger misalignment.
Incorrect material.
Eliminate air.
NOTE: Pitting often leads to
hairline cracks which ends in
cylinder failure.
Trouble
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SC-30H TRIPLEX
TROUBLE LOCATION & REMEDY
Trouble
Possible Cause
Remedy
Poor lubrication.
Overloading.
Correct rotation.
Overloading.
Reduce load.
Correct clearance.
Drive misaligned.
Realign.
Reduce tension.
Fix valve(s).
Insufficient cooling.
Increase speed.
REVISED 06/18/02
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SC-30H TRIPLEX
9
6
13 14
15
1
10
17
19
11
7
2
21
3
4
12
16
20
22
18
5
DESCRIPTION: Power Frame Assembly; Conn. Rod, Crosshead & Wiper Box Assembly
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
REVISED 06/18/02
QUANTITY
1
1
8
1
2
1
1
3
1
1
3
1
2
2
3
3
3
3
6
3
3
3
DESCRIPTION
PART NUMBER
Power Frame
Crankcase Cover
5/16 NC Hex Head Cap Screw X 1/2 Long
Gasket, Crankcase Cover
1/4 Pipe Plug, Square Head
Oil Level Dipstick
O-ring
1/8 Pipe Plug, Socket Head
3/4 NPTM, Crankcase Breather
1/4 Pipe Plug, Socket Head, Steel
Connecting Rod sub-assembly, which includes:
Wrist Pin Bushing
1/4 NC x 1 1/2 long, Socket Head Cap Screw
1/4 Reg. Spring Lockwasher
Crankpin Bearing Pair
Wrist Pin
Crosshead
Wiper Box
1/4 x 1 1/4 long, Hex Head Cap Screw
Polypak Ring
Oil Seal
O-ring
31
7207-0025-01K
7207-0028-00B
100-516012-273
7207-0023-00A
170-014001-237
7207-0050-00A
110-000203-201
170-018003-250
7602-3002-10A
170-014003-250
7207-0017-00C
7207-0018-01A
105-14112-454
154-014049-244
7207-0024-00K
7207-0019-00A
7207-0010-00C
7207-0012-00B
100-014114-273
145-034114-999
145-034138-999
110-000229-201
60116A999
SC-30H TRIPLEX
1
3
9
2
8
10
11
12
7
14
13
QUANTITY
1
10
2
3
4
5
6
7
8
9
10
11
DESCRIPTION
PART NUMBER
PE201K
7207-0054-00B
7206-0121-00A
PE201KB
203-11223-999
105-038214-273
7207-0006-00A
145-055072-08
7207-0053-00B
7207-0027-00A
110-000230-200
7206-0363-00A
OPTIONAL:
12
13
14
REVISED 06/18/02
4
1
1
32
100-012112-273
110-000237-200
60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
8
5
10
2
1
2
3
4
5
6
7
8
8a
9
10
REVISED 06/18/02
QUANTITY
DESCRIPTION
PART NUMBER
33
PE196K
7207-0043-00B
146-038134-236
PE196KB
203-11223-999
100-038078-273
7207-0006-00A
145-072055-08
7207-0005-00B
7207-0027-00A
110-000230-200
60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
6
5
3
2
8
7
4
1
2
3
4
5
6
7
8
REVISED 06/18/02
QUANTITY
DESCRIPTION
34
PART NUMBER
PE196K
7207-0043-00B
146-038134-236
PE196KB
203-11223-999
above
100-038078-273
7207-0006-00A
145-072055-08
7207-0009-00B
60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
5
3
8
6
ITEM
1
2
3
4
5
6
7
8
9
REVISED 06/18/02
QUANTITY
1
2
6
6
2
6
4
8
1
DESCRIPTION
Fluid End, 4140 Steel
5/8" NC Socket Head Cap Screw x 4" long
Valve Cover & Cyl. Head Plug
5/16" NC Hex Head Cap Screw x 7/8" long
Retainer Plate, Valve Cover & Cylinder Head
Fluid Seal, Nitrile Rubber
1/2" NC Hex Head Cap Screw x 1 3/4" long
1/2 NC Hex Head Cap Screw x 7 Long
Retainer Plate, Stuffing Boxes
35
PART NUMBER
7207-0126-00B
271-058400-271
7207-0014-00A
100-516078-273
7207-0013-00B
7207-0022-00A
100-012134-273
100-012700-273
7207-0127-00B
60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
4
5
3
8
6
ITEM
1
2
3
4
5
6
7
8
9
REVISED 06/18/02
QUANTITY
1
2
6
6
2
6
4
8
1
DESCRIPTION
Fluid End, Stainless Steel
5/8" NC Socket Head Cap Screw x 4 1/4" long
Valve Cover & Cyl. Head Plug
5/16" NC Hex Head Cap Screw x 7/8" long
Retainer Plate, Valve Cover & Cylinder Head
Fluid Seal, Nitrile Rubber
1/2" NC Hex Head Cap Screw x 1 3/4" long
1/2 NC Hex Head Cap Screw x 6 Long
Retainer Plate, Stuffing Boxes
36
PART NUMBER
7207-0126-00B
271-058414-271
7207-0014-00A
100-516078-273
7207-0127-00B
7207-0022-00A
100-012134-273
100-012600-273
7207-0011-00B
60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
1
1
1
1
1
1
PART NUMBER
7207-0003-00B
7207-0001-00A
110-000019-218
7207-0004-00B
110-000023-201
7207-0002-00A
REVISED 06/18/02
QUANTITY
DESCRIPTION
PART NUMBER
1
1
1
1
Stem
Wing Nut
Seat Puller Bridge
Puller Head
7207-0035-00A
7207-0037-00A
7207-0036-00A
7207-0033-00A
1
1
Cage Wrench
Cage Socket
7207-0034-00A
7206-0207-00A
37
60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
5
4
3
2
1
1
1
1
1
PART NUMBER
7207-0143-00A
7207-0141-00A
7207-0140-00A
7207-0142-00A
7207-0139-00A
REVISED 06/18/02
QUANTITY
DESCRIPTION
PART NUMBER
1
1
1
1
Stem
Wing Nut
Seat Puller Bridge
Puller Head
7207-0035-00A
7207-0037-00A
7207-0036-00A
7207-0033-00A
1
1
Cage Wrench
Cage Socket
7207-0034-00A
7206-0207-00A
38
60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
4
3
PART NUMBER
REVISED 06/18/02
QUANTITY
DESCRIPTION
39
PART NUMBER
60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
5
2
1
3
1
PLUNGER,
CHROMEOXIDE
2
BAFFLE
3
4
ST UFFING BOX ST UFFING BOX
SEAL,
* STEEL
NITRILE RUBBER
7207-0042-09B 7207-0015-00A
7207-0042-08B 7207-0015-00A
7207-0042-07B 7207-0015-00A
7207-0022-00A
7207-0022-00A
7207-0022-00A
5
GLAND NUT
* STEEL
7207-0040-00A 7207-0026-00A
7207-0040-00A 7207-0026-00A
7207-0040-00A 7207-0026-00A
REVISED 06/18/02
40
60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
Gland
Bushing
Spring
Packing
Spring Guide/
Lantern Ring
1 3/4"
7203-0150-0001 7203-0150-05A
7206-0044-0001 8000-0184-05A
BRASS
1"
1 3/4"
BRASS
7/8"
1 1/2"
REVISED 06/18/02
*CO MPLETE
GLAND
SPRING GUIDE/ * PACKING
SPRING
ASSEMBLY
LANTERN RING O NLY qty 3
BUSHING
7203-0151-0001 7203-0150-05A 7203-0151-01A 6618-52-0041-01 7203-0151-03A
7203-0151-21A 6618-52-0041-01 7203-0151-23A
7203-0150-21A
6618-52-001-01
7203-0150-23A
41
60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
Spring Guide/
Lantern Ring
Gland
Bushing
Spring
Packing Set
PLUNGER S TUFFING
*COMPLETE
MATERIAL
S IZE
BOX BORE
AS S EMBLY
1 1/8"
1"
7/8"
1 3/4"
1 3/4"
1 1/2"
S PRING
LANTERN
RING
* PACKING S ET
ONLY
GLAND
BUS HING
BRASS
CAST IRON
S. ST EEL
7207-0079-0003
7207-0079-1003
7207-0079-2003
7203-0150-05A
7203-0150-05A
7203-0150-05A
7207-0079-01A
7207-0079-11A
7207-0079-21A
0140-52-0048-01 412-078112-302
0140-62-0041-01 412-118134-351
0140-62-0041-01 412-118134-402
BRASS
7207-0080-0003
7203-0150-05A
7207-0080-01A
0140-52-0051-01 408-100134-302
CAST IRON
7207-0080-1003
7203-0150-05A
7207-0080-11A
0140-62-0051-01 408-100134-351
S. ST EEL
7207-0080-2003
7203-0150-05A
7207-0080-21A
0140-62-0051-01 408-100134-402
BRASS
7207-0081-0003
8000-0184-05A
7207-0081-01A
0140-52-0048-01 412-078112-302
CAST IRON
7207-0081-1003
8000-0184-05A
7207-0081-11A
0140-62-0048-01 412-078112-351
S. ST EEL
7207-0081-2003
8000-0184-05A
7207-0081-21A
0140-62-0048-01 412-078112-402
REVISED 06/18/02
42
60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
Gland
Bushing
Throat Bushing
Packing Set
Lantern Ring
STUFFING
MATERIAL
BO X BO RE
1 1/8"
1"
7/8"
REVISED 06/18/02
1 3/4"
1 3/4"
1 1/2"
BRASS
CO MPLETE
THRO AT
LANTERN
PACKING SET
GLAND
ASSEMBLY
BUSHING
RING
O NLY
BUSHING
7203-0216-0006 408-118134-302 7203-0216-02A 0838-01-0041-04 424-118134-302
CAST IRON
S. ST EEL
BRASS
CAST IRON
S. ST EEL
BRASS
CAST IRON
S. ST EEL
43
60116A999
All drawings and specifications subject to change without notice.
SC-30H TRIPLEX
Elastomer
Spring
Packing Set
STUFFING
MATERIAL
BO X BO RE
1 1/8"
1 3/4"
Elastomer
Spacer
BRASS
CO MPLETE
ASSEMBLY
7206-0173-0007
ELASTO MER
SPRING
7206-0174-00A
ELASTO MER
SPACER
7206-0175-00A
PACKING SET
O NLY
0140-20-0041-01
CAST IRON
7206-0173-1007
7206-0174-00A
7206-0175-00A
0140-20-0041-01
S. ST EEL
7206-0173-2007
7206-0174-00A
7206-0175-00A
0140-20-0041-01
BRASS
7207-0104-0007
7207-0091-00A
7207-0092-00A
0140-20-0048-01
CAST IRON
7207-0104-1007
7207-0091-00A
7207-0092-00A
0140-20-0048-01
S. ST EEL
7207-0104-2007
7207-0091-00A
7207-0092-00A
0140-20-0048-01
BRASS
1"
1 3/4"
CAST IRON
S. ST EEL
7/8"
REVISED 06/18/02
1 1/2"
44
60116A999
All drawings and specifications subject to change without notice.