Filter Bodies Etc

Filtertechnik is the filtration division of Hydrotechnik UK Ltd.
It was created in 2000 to cater for industry demand for filtration supply and expertise. Filtertechnik
is an independent supplier of filter products and has access to all major filter brands. This means
that we will always supply the right filter for the right application rather than compromise on
effectiveness and efficiency.
We are industry leaders in predictive maintenance through contamination control as a means of
improving filtration and production and achieving significant company savings.
Filtertechniks Aim
Our aim is to form progressive working partnerships with major companies from which they will
benefit through implementation of a customised managed filtration programme using contamination
control and relevant technical and filtration products to ultimately achieve better filtration and
therefore improved production and quality.
FILTERTECHNIK INDEX
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
Contamination
Contamination overview
Filter Assemblies
Filter assembly range overview
Filter Assemblies
MAF1 Spin on filter
Filter Assemblies
RT Tank mounted filter
Filter Assemblies
KF3 Return line filter
Filter Assemblies
SRLT Medium pressure filter
Filter Assemblies
RLT Medium pressure filter
Filter Assemblies
KF8 Medium pressure filter
Filter Assemblies
DF40 Top ported pressure filter
Filter Assemblies
VF60 Top ported high pressure filter
Filter Assemblies
KF50 Base ported high pressure filter
Filter Assemblies
K9 Base ported medium pressure filter
Filter Assemblies
QF15 Base ported In line filter
Filter Elements
Schroeder Z media elements
Filter Elements
Original & Bestfit filter elements
Particle counting
PC9000 online particle counter & IM9000 Interface module
Particle counting
PC9000 text alert, display, software & PDA accessories
Particle counting
Particle pal 1000 & 2000 mobile PC9000 units
Fluid analysis
Laboratory fluid analysis & accessories
Fluid analysis
Patch test kits & accessories
Off-line filtration
HFS hand held & Sentry portable filter trolley
Off-line filtration
SFC 2000/3000 portable filter trolley & KLD kidney loop skids
For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]
90
FILTERTECHNIK INDEX
114
115
116
117
118
119
Off-line filtration
BD6000 / IBD6000 super duty filter trolleys
Water removal
TWS moisture sensor & display
Water removal
DAB dessicant breathers, W media & SDFC elements
Water removal
SVD vacuum dehyraters
Flushing
Hot oil system flushing service
More information
For HYDROTECHNIK test & data logging range go to page 1

For FLOWTECHNIK flowmeters & instrumentation go to page 53
91
CONTAMINATION
Contamination causes failures in hydraulic and lube systems
Over 80% of all hydraulic system failures are caused by contaminants in the fluid. Even when no immediate failures occur,
high contamination levels can sharply decrease operating efficiency.
Contamination is defined as any substance which is foreign to a fluid system and damaging to its performance.
Contamination can exist as a gas, liquid or solid. Solid contamination, generally referred to as particulate contamination,
comes in all sizes and shapes and is normally abrasive. High contaminant levels accelerate component wear and decrease
service life. Worn components, in turn contribute to inefficient system operation, seizure of parts, higher fluid
temperatures, leakage, and loss of control.
All of these phenomena are the result of direct mechanical action between the contaminants and the system components.
Contamination can also act as a catalyst to accelerate oxidation of the fluid and spur the chemical breakdown of its
constituents.
High carbon content

causes wear and leads to
expensive breakdowns
Visible particulate is a
major contaminant that
causes plant failures
80% of all hydraulic &

lubrication failures are
caused by water or particulate
contamination
Burnt oil additive

package damaged,
capable of being
cleaned allowing
new additive
package to be added
This oil appears clean,

however, particles under 40
micron are not visible to the
naked eye
When viewed under a microscope (200x)

there are major wear contaminants
All the above problems can be rectified using filtration!

Filtertechniks range of off-line kidney filter systems for portable or permanent fixture
All filters remove large amounts of water and particulate ingress.
Clean down to 1 micron ISO 13/11/8 NAS class 2
92
FILTER ASSEMBLIES
Filtertechnik offer a huge range of filter assemblies to suit nearly all applications from water to heavy gear oils, from 1/2
to 36 porting. We will have a product to suit your application, below are a few of our popular product sizes, please call
if you do not see a suitable option.
Filter assemblies overview

Filter series
Flow rate
Pressure
l/min
bar
Spin on
0230
010
Top Ported
Low pressure
(return line)
0760
020
Top Ported
Medium pressure
0380
0100
Top Ported
High pressure
0680
0420
Base ported
high pressure
0760
0345
1 2 12
Base ported
medium pressure
01,900
0100
1 3
Duplex
(changeover)
015,000
0315
Stainless steel
For water, chemical
and oil applications
0 -1,000L
01,000
Self-cleaning
(backwash)
0125,000
016
2ANSI
36ANSI
Tank top mounted

suction
0180
N/A
Suction strainers
0380
N/A
Tank top mounted
0 1,700
07
Air breathers
0200 scfm
N/A
N/A
Dessicant breathers (00.5l)

Particulate and water removal
Connections
4 1 14
4 2 12
4 1 12
2 2
2 - 8
4 4
4 1 12
4 3
2 4
4 1 14
4 1 12
93
FILTER ASSEMBLIES
MAF1 Spin on filter
OUT
OK
CHANGE
OPTIONAL
ELECTRIC SWITCH
7M = 6.87 (174)
10M = 10.50 (261)
2.63
(67)
IN
TOP OF SPIN-ON ELEMENT
7M = 9.50 (241)
3.50 (MAX.)
(89)
1.34
(34)
10M = 13.13 (333)
1.88
(48)
5.25 (133)
PORT TO PORT
2.68
(68)
OUT
100 psi
7 bar
.31-18UNC-2B x .50 (13) DP.

OR
M8 x 1.25 x (13) DP.
(2) MOUNTING HOLES
IN
50 gpm
190 L/min
5.06
(129)
Metric dimensions in ( ).
Model No. of filter in photograph is MAF17M10S.
SPIN-ON THREAD=1.50-16UN-2B
Filter housing
specifications
Flow Rating:
Max. Operating Pressure:
Min. Yield Pressure:
Rated Fatigue Pressure:
Temp. Range:
Bypass Setting:
Porting Head & Cap:
Element Case:
Weight of MAF1-7M:
Weight of MAF1-10M:
Element Change Clearance:
Filter
model
number
selection
Filter
Series
Element
Length
Element
Part No.
Up to 50 gpm (190 L/min) for 150 SUS (32 cSt) fluids

100 psi (7 bar)
150 psi (10 bar)
Contact factory
-20F to 225F (-29C to 107C)
Cracking: 30 psi (2 bar)
Full Flow: 48 psi (3 bar)
Die Cast Aluminum
Steel
4.2 lbs. (1.9 kg)
5.0 lbs. (2.3 kg)
2.50 (65 mm)
Seal
Material
M3
M10
7
MZ3
MZ10
MAF1
MW
10
Dirt Alarm
(See Appendix A for
complete list of options)
Porting
P = 114 NPTF
(Omit)
= Buna N
S = 158-12 SAE Straight

(SAE-20)
1
V = Viton*
B = ISO 228 G-1 4

(114-11 BSPP)
(B porting supplied with
metric mounting holes)
Y2 = Tri-Colour Gauge
ES = Electric Switch
MZ3
MZ10
Note: Replacement element part numbers for 7" length begin with M.
Replacement element part numbers for 10" length begin with 10M.
*Aluminum parts are anodized.
94
FILTER ASSEMBLIES
RT Tank-mounted filter
OPTIONAL DIRT ALARM
OR ELECTRIC SWITCH
100 gpm
380 L/min
OPTIONAL
INLET
PORT
4.31
(110)
6.25 MAX.
(159)
100 psi
7 bar
IN
SEE CHART
TO TANK TOP
.12 (3) THICK

GASKET
5.06 (129)
HOLE IN TANK
FOR INSTALLATION
.44 (11) ON A
6.25 (159) B.C.
(4) MOUNTING HOLES
SEE CHART
PORT TO PORT
7.00
(178)
114, 112
112 Ports
Standard Ports 4-Bolt Flange Only
Port to Port
6.38
7.12
CL
CL
1.56
1.88
1.75
2.06
to Casting Base
to Tank Top
1K = 8.81 (224)
2K = 18.00 (457)
3K = 27.31 (694)
45 TYP.
4.50
(114)
2 Ports
7.56 (P,S,B)
7.38 (F)
1.81
2.12
2.59
(66)
OPTIONAL
CHECK VALVE
.88
(22)
OUT
Optional mounting ring available to weld to tank.

Model No. of filter in photograph is RT1K10S24NP16CY2.
Filter housing
specifications
Flow Rating:
Temp. Range:
Bypass Setting:
Porting Head & Cap:
Element Case:
Weight of RT-1K:
Weight of RT-2K:
Filter
model
number
selection
Filter No. of
Element
Series Elements Part No.
RT
Seal
Material
K3
K10
K25
KZ1
KZ3
KZ5
KZ10
KZ25
RTW
100 psi (7 bar)
400 psi (28 bar)
90 psi (6 bar), per NFPA T2.6.1-1974
-20F to 225F (-29C to 107C)
Cracking: 25 psi (1.7 bar)
Full Flow: 48 psi (3.3 bar)
Die Cast Aluminum
Steel
11.4 lbs. (5.2 kg)
14.5 lbs. (6.6 kg)
8.0 (205 mm) for 1K; 17.50" (445 mm) for KK; 26.5" (673 mm) for 27K
KM60
KW
(Omit)
= Buna N
H = EPR*
Inlet Porting Location

D
1/8" NPTF Standard
Top
View
W = Buna N*
Inlet Porting OptionsIdentify All Ports

Port A
Port B
Port C
P16
P20
P24
P32
S16
S20
S24
S32
F20
F24
F32
B24
P16
P20
P24
P32
S16
S20
S24
S32
F20
F24
F32
B24
N=None
P2
P16
S16
N = None
If using Port B, Port A & B must always be the

same type and size.
Example:
(A) P20 (B) P20 (C) P16
P=NPTF, S=SAE Straight, F= SAE J518
4-Bolt Flange Code 61, B=BSPP
2= 18, 16=1, 20=114, 24=112, 32=2
Outlet Porting
Options
(Omit)
= 112 NPT
Male
C = Check
Valve
D = Diffuser
CD = Check
Valve &
Diffuser
T = 13 Tube
Extension
A = Nonthreaded
Outlet
Dirt Alarm *
(See Appendix A for
Located @ Port D:
(Omit) = None
Y2 = Tri-colour Gauge
ES = Electric Switch
ES1 = Electric Switch
with Conduit
Connector
Located in Cap:
Y2C = Bottom Mounted
Gauge
Located @ Port C:
Y2R = Back Mounted
Gauge
ESR = Electric Switch
ES1R = Electric Switch
with Conduit
Connector
S32=212-12 SAE Straight
*When H or W seals are ordered all aluminum filter parts are anodized.
Double and triple stacking of K-size elements can be replaced by single KK & 27K elements, respectively.
Note: RTW allows filter to be welded to tank instead of bolted.
95
FILTER ASSEMBLIES
KF3 Return line filter
OPTIONAL DIRT ALARM
OR ELECTRIC SWITCH
6.25
(159)
300 psi
20 bar
6.25
(159)
5.50
(140)
.50
(13)
.87 TYP
(22)
1.68 TYP
(43)
OUT
3.00
(76)
1.25
(32)
4.50 MAX.
(114)
MTG. HOLE
SURFACE
IN
OUT
IN
1K = 13.12 (333)
2K = 22.38 (568)
3K = 31.88 (810)
100 gpm
380 L/min
.31-18UNC-2B x
.50 (13) MIN. DEPTH
OR
M8 x 1.25 x (13) DP.
(4) MOUNTING HOLES
4.68
(119)
Model No. of filter in photograph is KF31K10PD5.
Filter housing
specifications
Flow Rating:
Temp. Range:
Bypass Setting:
Porting Head:
Element Case:
Weight of KF3-1K:
Weight of KF3-2K:
Weight of KF3-3K:
Filter
model
number
selection
Filter No. of
Element
Series Elements Part No.
K3
K10
K25
1
KF3
KZ1
KZ3
KZ5
KZ10
KZ25
KW
KM10
KM25
KM60
300 psi (20 bar)
1000 psi (70 bar)
290 psi (20 bar), per NFPA T2.6.1-1974
-20F to 225F (-29C to 107C)
Cracking: 30 psi (2 bar)
Full Flow: 51 psi (4 bar)
Die Cast Aluminum
Steel
10.5 lbs. (4.8 kg)
14.2 lbs. (6.4 kg)
18.5 lbs. (8.4 kg)
1.50 (40 mm) for 1K; 17.50" (445 mm) for KK; 26.5" (673 mm) for 27K
Seal
Material
Porting
P = 112 NPTF
(Omit)
= Buna N

(SAE-24)
H = EPR**
F = 112 SAE J518 4-Bolt

Flange Code 61*
V = Viton**
W = Buna N**
**Bolt thread depth .63 (16 mm).

**When H, W, & V seals are ordered, all aluminum
B = ISO 228 G-112

(112-11 BSPP)
Dirt Alarm
(See Appendix A for
D = Pointer
MS = Cam Operated
Electric Switch
MS2 = Cam Operated
Electric Switch
D5 = Cartridge
Electric Cartridge:
MS5AC/DC/LC Family
(See Appendix A)
MS15DC = DC Switch (SPST)
Double and triple stacking of K-size elements can be replaced

by single KK and 27K elements, respectively.
filter parts are anodized.
96
FILTER ASSEMBLIES
SRLT Medium pressure filter
IONAL
OPT
DIRT
ALARM
ELECT
OR RIC
SWIT
CH
25 gpm
100 L/min
.94
(24)
1400 psi
100 bar
6R = 9.39 (239 )
C
PORTS .84
(21)
4.50 MAX.
4
1
()
3.50
)9
(8
PORT TO PORT
OUT
IN
3.0
5
)9
(8
4
9
.
)2
(4
IN
OUT
8
.1
(21)
1.62
(41)
2.84
(72)
.31-18UNC-2B x .50
(13) DEEP
OR
M8 x 1.25 x (13) DEEP
(2) MOUNTING HOLES
Model No. of filter in photograph is SRLT6RZ10S12D5.
Filter housing
specifications
Filter
model
number
selection
Flow Rating:
Temp. Range:
Bypass Setting:
Porting Head:
Element Case:
Weight of SRLT-6R:

1400 psi (100 bar)
4000 psi (276 bar)
750 psi (52 bar) per NFPA T2.6.1-R1-1991
-20F to 225F (-29C to 107C)
Cracking: 40 psi (2.8 bar) Full Flow: 55 psi (3.8 bar)
Die Cast Aluminum
Aluminum
3.0 lbs. (1.4 kg)
2.75 (70 mm)
Element Part No.

Filter
Series
Length
Media
R3**
R10**
SRLT
RZ1
RZ3
RZ5
RZ10
RZ25
RW
Seal
Material
(Omit)
= Buna N
H = EPR*
V = Viton*
Porting
Dirt Alarm
(See Appendix A for
P12 = 34 NPTF
D5=Cartridge
S12 = 1116-12 SAE Straight

(SAE-12)
Electric Cartridge:
MS5AC/DC/LC Family
B12 = ISO 228 G-34

(34 -14 BSPP)
(B12 porting supplied with
MS15DC=DC Switch (SPST)
**Aluminum parts are anodized.

**Only available with Buna N seals.
97
FILTER ASSEMBLIES
RLT Medium pressure filter
OPTIONAL DIRT ALARM

OR ELECTRIC SWITCH
.31-18UNC-2B x .50 (13) DP.

OR
M8 x 1.25 x (13) DP.
(4) MOUNTING HOLES
800 psi
55 bar
4.18 1.38
(106) (35)
2.09
(53)
4.75
(121)
.69
(17.5)
1.50
(38)
OUT
IN
1.94
(49)
4.50 MAX.
(114)
OUT
IN
9V = 13.75 (349)
14V = 18.75 (476)
70 gpm
265 L/min
3.88
(98)
3.72
(94)
Model No. of filter in photograph is
RLT9VZ10S16D5.
Filter housing
specifications
Flow Rating:

Temp. Range:
Bypass Setting:
Porting Head:
Element Case:
Weight of RLT-9V:
Weight of RLT-14V:
Filter
model
number
selection
Filter
Series
Element Part No.

Length
Media
Up to 70 gpm (265 L/min) for 150 SUS (32 cSt) fluids for
P20, S20, & B20 porting. Up to 50 gpm (190 L/min) for 150
SUS (32 cSt) fluids for P16, S16, F16, F20 & B16 porting
800 psi (55 bar)
2400 psi (165 bar)
415 psi (29 bar), per NFPA T2.6.1-R1-1991
-20F to 225F (-29C to 107C)
Cracking: 40 psi (2.8 bar) for all porting
Full Flow: 57 psi (3.9 bar) for P20 & S20 porting
Full Flow: 75 psi (5.2 bar) for P16, S16, F16 & F20 porting
Die Cast Aluminum
Aluminum
6.7 lbs. (3.0 kg)
8.0 lbs. (3.6 kg)
9V & 14V: 2.75 (70 mm)
Seal
Material
P16 = 1 NPTF
P20 = 114 NPTF
V3*
V10*
9
RLT
14
VZ1
VZ3
VZ5
VZ10
VZ25
VW
RLTN
(NonBypassing)
V5Z10
9
V5Z25
Porting
Dirt Alarm
(See Appendix A for
(Omit)
= Buna N

(SAE-16)
(SAE-20)
H = EPR**
F20 = 114 SAE J518 4-Bolt

Flange Code 61
V = Viton**
B16 = ISO 228 G-1

(1-11 BSPP)
B20 = ISO 228 G-114
(114-11 BSPP)
(B16 & B20 porting supplied with
D5 = Cartridge
Electric Cartridge:
MS5AC/DC/LC Family
MS15DC = DC Switch (SPST)

98
FILTER ASSEMBLIES
KF8 Medium pressure filter
100 gpm
380 L/min
OPTIONAL DIRT ALARM

OR ELECTRIC SWITCH
6.25 (159)
PORT TO PORT
.38-16UNC-2B x .50 (13) DP.

OR
M10 x 1.5 x (13) DP.
(2) MOUNTING HOLES
800 psi
55 bar
1.75
(44)
2.00
(51)
4.50 MAX
(114)
1.88
(48)
5.62
(143)
IN
1K = 14.18
(360)
OUT
.62
(16)
4.69
(119)
Model No. of filter in photograph is KF81KZ10SD5.
Filter housing
specifications
Flow Rating:
Temp. Range:
Bypass Setting:
Porting Base & Cap:
Element Case:
Weight of KF8-1K:
Filter
model
number
selection
Filter
Series
No. of
Elements
1
KF8
Element
Part No.
K3
K10
K25
800 psi (55 bar)
2600 psi (179 bar)
500 psi (35 bar), per NFPA T2.6.1-1974
-20F to 225F (-29C to 107C)
Grey Cast Iron
Steel
23.2 lbs. (10.5 kg)
2.00" (51 mm)
Seal
Material
Porting
P24 = 112 NPTF
P32 = 2 NPTF
(SAE-24)
KZ1
KZ3
KZ5
KZ10
KZ25
(Omit)
= Buna N

(SAE-32)
KW
H = EPR
F24 = 112 SAE J518 Split

Flange Code 61
V = Viton
KFN8
KZX3
KZX10
KZX25
KMXX25
Dirt Alarm
(See Appendix A for
B24 = ISO 228 G-112

(112 -11 BSPP)
(B24 porting supplied with metric
mounting holes)
D = Pointer
MS = Electric Cam
Operated
D5 = Cartridge
Electric Cartridge:
MS5AC/DC/LC Family
99
FILTER ASSEMBLIES
DF40 Top-ported pressure filter
4.50 SQUARE
(114)
1.00
1.25
(25)
4000 psi
275 bar
(32)
2.25
(57)
IN
OUT PORT
1.00 (25) C'BORED
FOR O-RING
2.06
(52)
OUT
4.50
(114)
2.25
(57)
.62
(16)
4.50 MAX.
(114)
IN PORT
1.00 (25) C'BORED
FOR O-RING
1.16
(29)
1.38
(35)
1.06
(27)
1.03
(26)
4.50
(114)
1.38
(35)
IN
1C = 9.50 (241)
1CC = 14.38 (365)
30 gpm
115 L/min
1.00
(25)
OPTIONAL DIRT ALARM

OR ELECTRIC SWITCH
1.25
(32)
.34
(9)
OUT
2.06
(52)
.41 (10) THRU

(2) MOUNTING HOLES
3.83
(97)
.41 (10) THRU

(3) MOUNTING HOLES
.97
(25)
2.87
(73)
OPTIONAL SUBPLATE
PORTING
Filter housing
specifications
Flow Rating:
Temp. Range:
Bypass Setting:
Porting Base & Cap:
Element Case:
Weight of DF40-1C:
Weight of DF40-1CC:
Filter
model
number
selection
Filter
Series
No. of
Elements
DF400
DFN40
(Nonbypass)
Element
Part No.
C3**
C10**
C25**
CC3**
CC10**
CC25**
CZ1
CZ3
CZ5
CZ10
CZ25
CCZ1
CCZ3
CCZ5
CCZ10
CCZ25
DM10
DM60
DDM10
Model No. of filter in photograph is DF401CCZ10PD5.

4000 psi (275 bar)
12,000 psi (828 bar)
1800 psi (125 bar), per NFPA T2.6.1-1974 with Aluminum Ported Head
3000 psi (207 bar), per NFPA T2.6.1-1974 with Steel Ported Head
-20F to 225F (-29C to 107C)
Aluminum - Std. Material, Steel - Optional Material
Steel
14.0 lbs. (6.4 kg)
19.5 lbs. (8.9 kg)
4.00" (100 mm)
Seal
Material
(Omit)
= Buna N
H = EPR*
V = Viton*
W = Buna N*
Dirt Alarm
(See Appendix A for
Porting
P = 1 NPTF
(SAE-16)
O = Manifold Mounting***
D = Pointer
MS = Electric Cam
Operated
D5 = Cartridge
Electric Cartridge:
MS5AC/DC/LC Family
B = ISO 228 G-1

(1-11 BSPP)
D5 = Cartridge
Electric Cartridge:
MS5AC/DC/LC Family
CCZX3
CCZX10
CCZX25
*When H, V or W seals are ordered all aluminum filter parts are anodized.
***O-rings included; fastening hardware not included.
100
FILTER ASSEMBLIES
VF60 Top-ported high pressure filter
OPTIONAL DIRT ALARM
OR ELECTRIC SWITCH
70 gpm
265 L/min
4.75
(121)
1.88
(48)
IN 3.75
OUT
IN
OUT
(95)
1.00
(25)
2.00
(50)
.3816UNC2B
x .63 (16) DEEP
OR
M10 x 1.5 x (16) DEEP
(4) MOUNTING HOLES
9V = 14.50 (368)
OUT
4.55
(116)
1.59
(40)
14V = 19.50 (495)
6000 psi
415 bar
4.50 MAX.
(114)
3.83
(97)
Model No. of filter in photograph is VF609VZ10SD5.
Filter housing
specifications
Filter
model
number
selection
Flow Rating:
Temp. Range:
Bypass Setting:
Full Flow:
Porting Head:
Element Case:
Weight of VF60-9V:
Weight of VF60-14V:
Filter
Series
Element Part No.

Length
Media
V3*
V10*
9
VF60
14
VZ1
VZ3
VZ5
VZ10
VZ25
VM150

6,000 psi (415 bar)
15,500 psi (1070 bar)
3300 psi (230 bar), per NFPA T2.6.1-R1-1991
-20F to 225F (-29C to 107C)
65 psi (4.5 bar)
Ductile Iron
Steel
24.0 lbs. (10.9 kg)
29.0 lbs. (13.2 kg)
6.00 (155 mm)
Seal
Material
Porting
Dirt Alarm
(See Appendix A for
P = 114 NPTF
(Omit)
= Buna N
H = EPR
V = Viton

(SAE-20)
B = ISO 228 G-114
(114-11 BSPP)
D5 = Cartridge
Electric Cartridge:
MS5AC/DC/LC Family
*Only available with Buna N seals.
101
FILTER ASSEMBLIES
KF50 Base-ported high pressure filter
.25 TYP.
(6)
2.50
(64)
6.25
(159)
OUT PORT
1.38 (35) CBORED
FOR O-RING
2.50
(64)
2.25
(57)
2.25
(57)
.31
(8)
2.00
(51)
2.25
(57)
2.50
(64)
OUT
DRAIN
PLUG
IN
2.88
(73)
5.75
(146)
BLEED PLUG
.56 (14) THRU

(4) MOUNTING HOLES
4.50 MAX.
(114)
OPTIONAL DIRT ALARM

OR ELECTRIC SWITCH
IN
OUT
Flow Rating:
Temp. Range:
Bypass Setting:
Porting Base & Cap:
Element Case:
Weight of KF50-1K:
Weight of KF50-2K:
Weight of KF50-3K:
Filter
model
number
selection
Filter
Series
No. of
Elements
1
KF50
2
KFN50
(Nonbypass)
Element
Part No.
K3
K10
K25
KZ1
KZ3
KZ5
KZ10
KZ25
KM10
KM25
KM60
KM150
KM260
KW
2.62 (67) PORTING P, S, F

3.25 (83) PORTING P32
6.06 FOR SAE 4-BOLT FLG.
(154)
6.25 FOR PIPE & STR. THD.
(159)
Model No. of filter in photograph is KF501K10FD.
Filter housing
specifications
IN PORT
1.38 (35) CBORED
DRAIN FOR O-RING
PLUG
OPTIONAL SUBPLATE
PORTING
2.50
(64)
(133)
1K = 14.90 (378)
2K = 24.14 (613)
3K = 33.60 (853)
.56 (14) THRU

(4) MOUNTING HOLES
2.25
(57)
5.25
5.75
(146)
1.62 (41) PORTING P32
5000 psi
345 bar
1.34 (34) PORTING P, S, F
100/150 gpm
380/570 L/min
Up to 100 gpm (380 L/min) for 150 SUS (32 cSt) fluids With 2 porting
only, up to 150 gpm (570 L/min) for 150 SUS 32 cSt fluids
5000 psi (345 bar)
15,000 psi (1035 bar)
3500 psi (240 bar), per NFPA T2.6.1-1974
-20F to 225F (-29C to 107C)
Cracking: 40 psi (2.8 bar) Optional Cracking: 50 psi (3.5 bar)
Ductile Iron
Steel
59.7 lbs. (27.1 kg)
80.7 lbs. (36.6 kg)
102.5 lbs. (46.5 kg)
8.50" (215 mm) for 1K; 17.50" (445 mm) for KK; 26.5" (673 mm) for 27K
Seal
Material
Porting
Dirt Alarm* **
(See Appendix A for
P = 112 NPTF
P32 = 2 NPTF
(Omit)
= Buna N

(SAE-24)
H = EPR
F = 112 SAE J518 4-Bolt

Flange Code 62*
D = Pointer
MS = Electric Cam
Operated
D5 = Cartridge
D5C = Cartridge in Cap
Electric Cartridge:
MS5AC/DC/LC Family
V = Viton
KZX3
KZX10
KZX25
**Bolt thread depth .75 (19 mm).

**O-rings included; fastening hardware not included.
O = Subplate**
B = ISO 228 G-112
(112 -11 BSPP)
D5 = Cartridge
D5C = Cartridge in Cap
MS5AC/DC/LC Family
Double and triple stacking of K-size elements can be

replaced by single KK & 27K elements, respectively.
102
FILTER ASSEMBLIES
K9 Base ported medium pressure filter
6.25
4.62
TAP .312-18UNC-2B X .50 DP.

(4 PLACES)
PSI
5.63
W.P.
2.81
3.13
OUT
(STD.)
SERIES
OPTIONAL
DIRT ALARM
D5C
DRAIN
PLUG
IN
(STD.)
6.25
900 psi
60 bar
3.13
1K=14.95
2K=24.36
3K=33.76
100 gpm
380 L/min
Patent Pending
ELEMENT
BYPASS VALVE
PSI
OUT
IN
5.59
2.79
1.31
4.50
MAX
OPTIONAL
DIRT ALARM
OR ELECTRIC
SWITCH
Model No. of filter in photograph is K91KZ5BP20NP20ND5C.
This filter is available in additional porting options not explicitly shown here.
Contact factory for details.
Filter housing
specifications
Flow Rating:
Temp. Range:
Bypass Setting:
Porting Base & Cap:
Element Case:
Weight of KF9-1K:
Weight of KF9-2K:
Weight of KF9-2K:
Filter
model
number
selection
Filter
Series
No. of
Elements
Element
Part No.
K3
K10
K25
KZ1
KZ3
KZ5
KZ10
KZ25
KM10
KM25
KM60
KM150
KM260
KW
1
K9
2
3
Porting Options
4
IN
OUT
3
2
OUT
900 psi (60 bar)
3200 psi (220 bar)
750 psi (52 bar), per NFPA T2.6.1-1991
-20F to 225F (-29C to 107C)
Cast Aluminum
Steel
19 lbs. (8.6 kg)
30 lbs. (13.6 kg)
41 lbs. (18.6 kg)
8.50" (215 mm) for 1K;17.50 (445mm) for KK; 26.5" (673mm) for 27K
Seal
Material
B = Buna N
H = EPR*
V = Viton*
In Porting
Port 1 Port 2
(STD)
(OPT)
N
P16
P20
P24
S16
S20
S24
B16
B20
B24
N
P16
P20
P24
S16
S20
S24
F16
F20
F24
B16
B20
B24
Out Porting
Port 3 Port 4
(STD) (OPT)
N
P16
P20
P24
S16
S20
S24
B16
B20
B24
N
P16
P20
P24
S16
S20
S24
F16
F20
F24
B16
B20
B24
Dirt Alarm* **
(See Appendix A for
complete list of
options)
D5 = Cartridge
D5C = Cartridge
in Cap
Electric Cartridge:
MS5AC/DC/LC Family
N=None
P=NPTF, S=SAE Straight, F= SAE J518
4-Bolt Flange Code 61, B=BSPP
16=1, 20=114, 24=112
IN

**If location 1 is used as inlet port, dirt alarm will occupy location 2. If location 2 is used as inlet port, dirt alarm will occupy
location 1. If dual inlet ports are specified, the only dirt alarm option is pop-up indicator in cap (D5C).
103
FILTER ASSEMBLIES
QF15 Base ported In-Line filter
BLEED PLUG
BYPASS VALVE
I E
PSI
W P
ELEMENT
SERIES
9.00 REF.
(229)
PSI
I N
450 gpm
1700 L/min
1500 psi
100 bar
6.70
(170)
INLET
OPTIONAL BRACKET
(P/N A-LF-6232)
OUTLET
4.92
(125) 9.84
(250)
VIEW A-A
Model No. of filter in photograph is QF1516QZ10P24MS10AC.
Filter housing
specifications
Flow Rating:
Temp. Range:
Bypass Setting:
Element
Media
Length Style Grade
Housing
Seal
Material
Z1
QF15
16
39
Z3
QCLQF
Z5
QPML
Z10
Z25
(Omit)
H = Buna N
H = EPR
V = Viton
QW
(Water removal)
1500 psi (100 bar)
5800 psi (400 bar)
800 psi (55 bar), per NFPA T2.6.1-1991
-20F to 225F (-29C to 107C)
Ductile Iron
Steel
139.0 lbs. (63.0 kg)
198.0 lbs. (90.0 kg)
16Q 12.0" (305 mm)
39Q 33.8" (859 mm)
Porting Base & Cap:

Element Case:
Weight of QF15-16Q:
Weight of QF15-39Q:
Filter
Series
OUTLET
INLET
REF
59 (15) HOLE
(TYP. 2
PLACES)
(2) SCHROEDER
SP1620UN716P
TEST POINTS
(STANDARD) NEAR
SIDE (2) S7 PLUGS
(STANDARD)
OPPOSITE SIDE
2.80 (71)
8.19 (208)
10.83 (275)
7.75 (197)
REF.
3.27
(83)
6.54
(166)
1.50
(38)
4.65
(118)
9.06 (230)
.40 (10)
HOLE
(TYP.
PLACES)
3.35
(85)
32.04 (814) REF. 16Q

53.84 (1368) REF. 39Q
9.19 (233) REF.
Porting
P24 = 112 NPTF
P32 = 2 NPTF
P40 = 212 NPTF
P48 = 3 NPTF
S24 = 178-12 SAE Straight (SAE-24)
S32 = 2-12 SAE Straight (SAE-32)
B24 = ISO 228 G-112 (112-11 BSPP)*
B32 = ISO 228 G-2 NPTF (2-11 BSPP)*
B40 = ISO 228 G-212 NPTF (212-11 BSPP)*
B48 = ISO 228 G-3 NPTF (3-11 BSPP)*
F24 = 112 SAE J518 4-Bolt Flange Code 61
F24M = 112 SAE J518 4-Bolt Flange Code 61**
Dirt Alarm
(See Appendix A for
Bypass
Setting
(Omit)
= 30 psi
Cracking
D5C = Cartridge
in Cap
D5 = Cartridge
in Base
50 = 50 psi
Cracking
Electric Cartridge:
MS5AC/DC/LC Family
X = Blocked
Bypass
DPG = Differential Pressure

Gauge
*Supplied with metric mounting holes **Metric SAE J518 supplied with metric mounting holes
Notes: 1. Integral inlet and outlet test points are standard on all models
2. QCLQFZ are coreless elements Housing includes rigid metal core
104
C
FILTER ELEMENTS
Schroeder Z Media Elements (Synthetic)
Figure 11. Cutaway of Excellent 2000 Series Z Media
Epoxy-coated steel wire fabric provides

maximum support and rigidity.
Polypropylene scrim filters
and protects the media.
Z media provides maximum
dirt-holding capacity with the
minimum pressure drop.
Polypropylene scrim adds

final-pass filtration.
Epoxy-coated steel wire
fabric provides maximum
support and rigidity.
Crush-protective center tube.
In March 2000, Schroeder replaced its S media with a new generation synthetic Excellent (Z) Media. At every level of
filtration from 1 to 25 , the Z media has significantly outperformed its predecessor.
The special class of micro-glass and other fibers used in Z media are manufactured with utmost precision, to specific
thicknesses and densities, and bonded with select resins to create material with extra fine passages. No other filter media
can provide the benefits of Schroeders Excellent Z media: maximum dirt-holding capacity, superior particle capture,
minimum pressure drop, high flow rate and low operating cost. The typical multiple layer construction (shown in Figure 11)
has evolved from comprehensive laboratory testing to provide extended element life and system protection.
Each successive layer performs a distinct and necessary function. The outermost layer is designed to maintain element
integrity. Beyond this layer is a polypropylene scrim, offering coarse filtration and protection for the more delicate filtering
layers within. Multiple sheets of fine filtering media follow, providing intricate passageways for the entrapment of dirt
particles. Together, the various layers of filter media provide the ideal combination for peak filtration performance.
Table 13 shows the ISO 4572 and ISO 16889 absolute ratings and filtration ratios (Betas) for SchroederZ media elemens
Z1, Z3, Z5, Z10 and Z25, while Table 14(a) provides a comparison of the old S-media to the new Excellent Z media. Figures
12(a) and (b) depict the information in Tables 14(a) and (b) graphically and provide corresponding % efficiencies.
The numbers contained in the tables are simply specific data points from the plots for the respective media shown. The
filtration ratio (Beta) is shown on the left side and the equivalent particle capture efficiency (%) is shown on the right for
particle sizes shown across the bottom. The absolute rating (in Table 13) indicates the particle size at which the filtration
ratio for the element is greater than a given number.
Example of absolute rating per ISO 4572. Schroeder Z1 media has an absolute rating of 1.0 for a Beta of 200; this can be
written as 1 200. In other words, Z1 media is 99.5% efficient at capturing particles that are 1 micron in size and larger. Per
the new ISO 16889, the efficiency is stated with x(c) 75, 100, 200, 1000.
Table 13. Z Media Absolute Ratings and Filtration Ratios
Element
Media
Z1
Z3
Z5
Z10
Z25
Absolute Ratings Per ISO 4572 (Old)

Absolute Ratings Per ISO 16889 (New)
x 75 x 100 x 200 x 1000 x(c) 75 x(c) 100 x(c) 200 x(c) 1000
(98.7%)
(99%)
(99.5%) (99.9%)
(98.7%)
(99%)
(99.5%)
(99.9%)
<1.0
<1.0
2.5
7.4
18.0
<1.0
<1.0
3.0
8.2
20.0
<1.0
<2.0
4.0
10.0
22.5
<1.0
3.7
6.4
15.0
<4.0
4.0
5.5
8.3
14.5
<4.0
4.2
5.9
8.7
15.2
<4.0
4.7
6.5
10.0
19.0
4.2
5.8
7.5
12.7
24.0
105
FILTER ELEMENTS
Original & Bestfit Filter Elements
Filtertechnik offer thousands of elements from stock as well as direct access to major manufacturers such as Schroeder,
Hydac, Mahle, Argo, MP Filtri, Baldwin and many others. We are the master European importer for all Schroeder original
and crossover elements and carry massive stocks ready for resale. Schroeders acclaimed Z media is industry leading in
terms of dirt holding capacity and Beta ratio cleanup performance. If price, quality and availability are your primary
concerns then Filtertechnik are the filtration supplier you should be talking to.
Filtertechnik process elements

Filtertechnik supply a large range of nylon or polypropylene spun bonded and deep pleated elements for water, chemical
and process filteration. Filtertechnik can supply high performance elements retrofittable to all major manufacturers as well
as assemblies for new applications. Filtertechnik also supply a large range of nylon & polypropylene bag filters for new and
exsiting applications. Contact us for more information.
106
PARTICLE COUNTING
PC9000 On-line particle counter
The PC9000 is an easy to use, low-cost particle counter. It is perfect for
proactive maintenance and on-line monitoring. It can be used as an alarm
to notify you of any changes in contamination levels and is ideal for plotting
ISO cleanliness trends.
The PC9000 has an LED readout, computer interfaces and trending
software (see below) and has an accuracy of +/- half an ISO code. It is
available as a stand alone product or built into some of the other products
shown here.
On-line particle software

included F.O.C. with PC9000
Connect the PC9000 direct to your computer
Display cleanliness data of your fluid in real time!
Instantly spot contamination level increases before
supplying poor quality product
View cleanliness data in graphic and / or tabular format
Cleanliness trend data can be displayed at 4, 6, 14 and
21 micron counts
View data as actual particle count or as an ISO code
e.g 22 / 19 / 14
Save all trend information to Excel
Build up archives of historical system performance
Full diagnostic check shows whether the PC9000 is set
up correctly
PC9000 Order Codes

Part code
Flow control method
Flow / Pressure
LED display
PC9000-2-1
PC9000-4-1
PC9000-5-1
PC9000-6-1
PC9000-7-1
PC9000-8-1
internal check valve

internal flow regulator
internal check valve
external flow control reqd
3.7 to 55 L/min, min 2 bar

80 to 500 bar
3.7 to 55 L/min, min 2 bar
100 to 500 mL/min
40 to 80 bar
40 to 80 bar
No
Yes
Yes
Yes
No
Yes
Part code
Description
8824-G0-00.21/1
Hydrotechnik USB to RS232 PC serial adaptor
IM9000 Interface Module

The IM9000 recieves raw signal data from the PC9000 transducer through
a fibre optic cable. This data string is analysed and converted to 0-5 VDC
analogue output voltages proportional to ISO codes, and also into ModBus
ASCII device protocol for interface to a PLC or computer via RS 485 and RS
232 serial. All signal outputs are connected to the IM9000 through the 15
pin serial connector.
Part code
Description
IM9000-3
PC9000 interface module, 9-36Vdc supply,

complete with break out cable
107
PARTICLE COUNTING
New panel display for PC9000
Shows all 3 counts and gives alarms
All options of the PC9000 include powerful trending

software to monitor cleanliness levels in real-time.
Remote indication of critical 150 codes.
Capture real-time information and oil condition
information.
Instant detection of sudden contamination ingress.
Ideal for performance verification of system filtration.
Part Code:
T133-C-CCC-DJDJDJ
Input Voltage:
90-250Vac
Control software for multiple

PC9000s
Real time particulate trend indication
Bespoke software to display multiple PC9000 ISO counts in
different formats with settable alarm ranges.
View several PC9000s at once on a screen designed for
Machine 1
4 micron
6 micron
14 micron
your application
Seamless link from PC9000 PC and Excel

Record data continuously
Build up archives of test data to ensure total traceability
and contamination control

Consult Filtertechnik
Palm pilot for PC9000

Hand held PDA to set internal PC9000 parameters
Palm pilot loaded with PC9000 software used to set sample and hold
times within the internal eprom of the PC9000 partical counter via
infra-red ports.
PC9000 factory set at 1min sample time and 4mins hold time
Use palm pilot to set update times to suit your systems
Easy user friendly menu
Part code:
PalmpilotsBW
PalmpilotsCL
Description
Monochrome display
Colour display
Advanced communication options

Filtertechnik offer many different options to transmit PC9000
cleaniness data to other display media. We offer: RS232 & RS485 transmission protocol
GSM text messaging
Real time remote internet web access

Please contact Filtertechnik for more information on these powerful features
108
PARTICLE COUNTING
ParticlePal series
Portable units featuring PC9000 monitors
The ParticlePal units are fully portable particle
monitoring equipment.
The ParticlePal1000 is fitted with its own pump set
and is suitable for a huge range of viscosities.
An essential tool for any Maintenance
Manager these units allow you to obtain
instant readouts of oil condition in the
reservoir.
A wide range of input voltages ensure the
ParticlePal is ready for use wherever you are.
ParticlePal 1000
Gives instant reservoir
cleanliness readings.
Fully portable.
The ParticlePal 2000 is a re-chargeable portable unit

with a self contained battery pack. It is rugged and
perfect as an on or off-site portable contamination
checking tool.
This model is ideal where power is not available and
perfect for mobile plant checking. Used predominantly
for checking fluid from a pipe or hose ideally from a
Minimess test point or similar
ParticlePal 2000
Gives instant dynamic
cleanliness readings from
pressure or return line test
points. Fully portable.
ParticlePal
Part code
Description
Supply
LED display
Particle Pal 1000

Particle Pal 2000
Reservoir fluid measurement

Pressurised line measurement
24VDC, 110/240VAC
Rechargeable battery
Yes
Yes
109
FLUID ANALYSIS
Laboratory fluid analysis
Fluid analysis service
Filtertechnik provides a fluid analysis service as a support for its filtration and test & data logging customers.
The analysis service enables customers to take their own fluid samples using bottles pre-cleaned to ISO 3722 standards,
and post them off in a bottle (pre-labelled bottle and box provided).
The customer fills in a form giving facts such as machine identification, serial number, fluid type etc, so as to help build a
historical database of cleanliness for the same machine. Results are then e-mailed back to the customer in 2-3 working
days in a pdf format. Alternatively, results may be posted by Royal Mail or accessed via the web.
Results sheets show the latest ISO 4406:1999 4/6/14 micron (c) coding (e.g. 18/14/11) using APC equipment calibrated
in accordance with ISO 11171. The reports also give valuable information on the condition of the oil e.g. water
contamination, metal content etc. Subsequent reports for the same machine build up a monitoring history and these are
displayed graphically over time, thus providing a trend analysis.
The cost of the service includes the bottle, label & identification sheet and full report. Alternatively, Filtertechnik can offer
a full oil cleanliness monitoring package whereby Filtertechnik's engineers visit to take the samples and provide advice on
interpreting sample results.
Part code
Description
0SB1
Full service including sheet, sterilised

bottle, addressed tube and report back
250ml Oil sample bottle only
Extract oil from reservoir
0SB1-Loose
Thief Pump
110
FLUID ANALYSIS
Patch test kits
Analyse contamination on site
The Filtertechnik portable patch test kit is a must for identifying and monitoring the
types and levels of contamination in fluid power systems.
The kit enables instant visual analysis through an optical microscope of the major
types of system wear including bright and black metals, silica, fibres, elastomers,
plastics and others.
A sample of the test fluid is passed through a filter membrane via the vacuum
pump dryed and mounted in a membrane holder ready for visual assessment.
Comparitor slides are supplied to help establish and identify cleanliness levels etc
of the fluid sample.
The kit is supplied complete with everything required for taking immediate samples
and is simple to assemble and use with full training available on request.
The kit includes the following:
Biocular Microscope
Vacuum Pump
Glassware including Filter Holder
Pressurised Sure Shot Spray Gun
Filter Membranes and Mounting slides.

Forceps and Clamps
Plastic Beaker
Solvent
Petri Dishes
Carry Case
Full instruction manual
Contaminant size reference charts
Full Patch test kit - HTPT-KIT1
Camera & sizing software

(available separately)
Digital Camera - SP10.0381

Trinocular Microscope - SP80
Model
Description
SP10.0381
1.3 Mega Pixel Digital Camera incl.

sizing software
Trinocular Microscope
SP80
Model
Description
HTPT-KIT1
HTPT-KIT2
FT-AAWP02500
FT-RAWG04700
FT-SSWP04700
FT-NY8004700
Full patch test kit including Microscope

Full patch test kit without Microscope
25mm Membrane 0.8 microns (pack of 100)
*Other membrane sizes available on request.

All kit parts available for sale separately, please call for more information.
Microscopes with cameras are supplied with software

that allows the user to size individual contaminants on
screen. This aids the reporting function for items such as
warranty claims, supplier disputes etc.
We also offer a patch testing service.
Send your components for inspection and
debris/ISO coding reference.
111
OFF-LINE FILTRATION
Filtertechnik off-line filter systems
Clean your
oil, dont
dump it!
By filtering, not only can you extend the life of existing oils but also
significantly reduce your oil replacement and disposal costs.
If your oils have:
high water content
high carbon content
These filter units

will clean down to ISO
13/11/9,
NAS 2 (1 micron)
high contamination levels
Whatever your oil condition or system size, we have a filtration solution to

suit the problems you face. Instead of disposing of your oils or fuels why
not call us to see if we can assist you in a clean-up process?
HFS Handy Filter System

Hand-held portable spin-on filter unit. Fitted with 7 spin on filter cans.
Comes with 3m of suction and delivery hoses. Suitable for viscosities up
to 500 cst. Flow rate 15l/min. 110Vac / 50Hz power supply.
Ordering example
HFS-110-XXXX
Filter Elements
Dimensions W540 x H365 x D365mm
Weight 12.5kg
Replace XXXX
Micron rating
Dirt holding (g)
M3
M10
MZ3
MZ10
MW
3 nom.
10 nom.
3 abs.
10 abs.
n/a
50
37
105
104
water removal
Sentry Portable Filter Trolley

Entry level light to medium duty portable filter or transfer trolley. Fitted with
6 Schroeder Z media filter and 0.75kW vane pump drive. Comes with 3m
of suction and delivery hoses. Suitable for viscosities up to 320 cst. Flow
rate 18 to 30l/min adjustable.
Ordering example
SFC-SEN-110-XXXX
Power Supply
Filter Elements
110
240
AIR
Replace XXXX
Micron rating
Dirt holding (g)
6RZ1
6RZ3
6RZ5
6RZ10
6RZ25
6R3
6R10
6RM100
6RW
1 abs.
3 abs.
5 abs.
10 abs.
25 abs.
3 nom.
10 nom.
100 nom.
n/a
15
15
12
14
25
5
6
recleanable
water removal
110 Vac / 50Hz Motor

Air drive (please contact us)
Dimensions W300 x H890

x D280mm
Weight 16.3kg
112
OFF-LINE FILTRATION
SFC 2000/3000
Medium to heavy duty portable filler trolley. Fitted with 1 x 9 or 14 Schroeder Z media
filters (SFC 2000) or 2 x 9 or 14 Schroeder Z media filters (SFC 3000). 1.5kW gear pump
drive with 3m of suction and delivery hoses. Suitable for viscosities upto 500 cst. Flow rate
18 or 45l/min.
Ordering example
SFC-3000-110-45-14-XXXX/XXXX
Filter Elements
Power Supply
Dimensions W640 x H1030
x D520mm
Weight 51kg
Model Option
110
240
AIR

Code
Description
2000
3000
1 x 9 or 14 filter assembly
2 x 9 or 14 filter assemblies
Flow Rate
Code
Description
18
45
18l/min pump set

45l/min pump set
Model Option 2
Code
Description
9
14
9 long filter assembly

14 long filter assembly
Replace XXXX
Micron rating
Dirt holding (g)
9VZ1
9VZ3
9VZ5
9VZ10
9VZ25
9V3
9V10
9VM150
9VW
14VZ1
14VZ3
14VZ5
14VZ10
14VZ25
14V3
14V10
14VM150
14VW
1 abs.
3 abs.
5 abs.
10 abs.
25 abs.
3 nom.
10 nom.
150 nom.
n/a
1 abs.
3 abs.
5 abs.
10 abs.
25 abs.
3 nom.
10 nom.
150 nom.
n/a
55
57
45
52
48
25
12
recleanable
water removal
102
105
83
104
94
38
25
recleanable
water removal
KLD Kidney Loop Systems

High capacity stationary offline filter system. Fitted with 2 x
9, 18 or 27 Schroeder Z media filters. 0.55kW vane pump
drive. Suitable for viscosities upto 216 cst (higher viscosity
version available). Flow rate 25 or 50l/min.
Flow Rate
Ordering example
Code
Description
KLD-3-09-XXXX/XXXX-14
7
14
25 l/min pump set

50 l/min pump set
No. of Elements
Code
Description
1
2
3
9 Filter Assembly Length

Dimensions W320 x H462(9) 619(18) 858 (27) x D457mm

Weight 53kg (9) 63kg (18) 73kg (27)
Filter Elements
Replace XXXX
Micron rating
Dirt holding (g)
K3
K10
KZ1
KZ3
KZ5
KZ10
KZ25
KM150
KW
3 nom.
10 nom.
1 abs.
3 abs.
5 abs.
10 abs.
25 abs.
150 nom.
n/a
54
44
112
115
86
108
93
recleanable
water removal
113
OFF-LINE FILTRATION
BD6000 / IBD6000
High capacity dual particulate and water removal filtration rig. Designed for
off line polishing and drying of fuels and oils (N.B Not suitable for seriously
contaminated systems before pre filtration to approx ISO 23/21/19). Fitted
with 2, 4, 6 or 8 super duty filter pots and 20 polypropylene pre filter.
0.18kW screw pump drive suitable for huge range of viscoties. Flow rates
of 600, 1300 or 3000l/hr.
after
before
TWS-C
Water Monitor
% water in oil/fuels
Particle Counter
real time on-line
particle counting
PC download for
logging / traceability
(See next page)
(See page 106 for more details)
20 High capacity
polypropylene
pre-filter.
Maximises life of
main SDFC filter
cartridges.
High capacity filters cleans

down to 3 microns and
removes 0.75l water from
oils / diesel fuels
110 / 220VAC / Air drive

continuously rated pumps
600l/hour (2 pot)
1300l/hour (4 pot)
1300l/hour (6 pot)
3000l/hour (8 pot)
Pressure and thermal cutouts
Super duty
filter cartidge SDFC(W2)
High capacity metal drip

tray with lockable wheels
& drain with tap
Ordering example
IBD-6000-8-240-XXX
Model Code
Power Supply
Code
Description
Code
Description
BD
without particle counter or

moisture sensor
fitted with particle counter
and moisture sensor
110
240
AIR
110Vac/50Hz supply
240Vac/50Hz supply
IBD
415V and 60Hz options also available on request
No. of filter pots

Code
Description
2
4
6
8
600l/hr, 4kg dirt removal, 1.5l water removal

1300l/hr, 8kg dirt removal, 3l water removal
1300l/hr, 12kg dirt removal, 4.5l water removal
3000l/hr, 16kg dirt removal, 6l water removal
20 Pre Filter Elements

Replace XXX
Micron rating
FT-07PP005-20NNB
FT-07PP010-20NNB
FT-07PP020-20NNB
FT-07PP050-20NNB
5 nom.
10 nom.
20 nom.
50 nom.
114
WATER REMOVAL
80% of all hydraulic failure is due to contamination
Water removal
(breathers & elements)
A major source of hydraulic and
lubrication problems
Contamination in oil is caused by both water and solid particulate.

Contamination is harmful to oil and the system component parts that it
lubricates.
The presence of water in oil will lead to breakdowns which can be extremely
costly for a company just think of the cost of downtime, the loss of
production, the cost of repair and replacement of expensive parts, as well
as administration costs.
However, the cost of removing water from your oil need not be
significant and it is in fact a cost-saving exercise as it will greatly
reduce the number of breakdowns your system will experience
and increase productivity and reliability.
Filtertechnik offers a range of water removal methods suitable for
all types of systems and levels of contamination.
Water content versus beaing life
Free water causes oil

additive package
depletion
Reduced lubricity causes rapid component wear and failure
Cloudy due to water

ingress - causes oil
additive package
depletion reducing
the oils life
TWS-C Moisture sensor

The TWS-C moisture sensor is a line mounted sensor that measures relative
saturation of water in oil. The sensor gives a 4-20mA output scaled from 0
to 100% saturation. 3/8 BSP threaded connection.
Port Code
Description
TWS-C-M-O-O
TWS-C-E-O-O
Moisture sensor for Hydraulic fluids

Moisture sensor for Esther based fluids
RT38
Miniature Digital display for use with TWS-C moisture sensor gives 0-100%
relative saturation. Supplied with 2m long cable.
Port Code
Description
RT38m
12-24 Vdc powered minaiture LED display-panel mounted
115
WATER REMOVAL
DAB Breathers
Our DAB range of environmentally friendly, disposable, silica gel breathers will remove
atmospheric water that can cause contamination from within your reservoir.
Model
Filtration
Water retention
Connection
DAB-2
DAB-4
2 micron absolute
2 micron absolute
0.1L
0.5L
4NPT
1NPT / Flange / Bayonet/ 1.12UNF
W media filter elements

Our W media Schroeder filter elements are an extremely
efficient and low-cost method of removing water from your
fluid. They are capable of holding 400 times their own
weight in water. W media elements can hold more water at
lower flowrates; we have given two rates in the table below.
W elements also filter to 10 microns.
W Media Filter elements info
Model
Flow
KW
KW
9VW
9VW
39QW
39QW
MW(spin on)
MW(spin on)
Capacity
L/min
mL
75
7.5
75
7.5
530
83
53
6
150
500
81
270
1100
3100
100
350
SDFC elements
For our IBD and BD range of off line filters these cellulose wound filter elements are excellent for off-line filtring
performance. As well as removing large amounts of dirt (up to 2Kg per element) they can also remove large volumes of
water simultaneously (up to 750mL per element) Our SDFC(P) elements are polypropylene and are for use on water glycol
systems.
Return your oil to health with SDFC elements

Remove large quantities of water and particulate
W Media Filter elements info
Model
Flow
Water/oil removal
Dirt holding capacity
0.75 Litre Water

1Litre oil
2
2
L/min
SDFC(W)
SDFC(P)
10
10
kg
SDFC
elements
will clean
down to
ISO 14/12/9
NAS 3
(3 micron)
116
WATER REMOVAL
Schroeder SVD vacuum dehydrators
The all new SVD Vacuum dehydrator units are designed to remove free and dissolved water from hydraulic or lubricating
oils and then further dry and filter oil down to below 100ppm water and one micron particle size. The figures quoted in
the sizing table here are the SVD capabilities for removing free water. Touch panel control display, and optional on-line
particle counter. Large capacity filtration and optional heaters make these units a powerful unit for taking control of
serious water and contamination issues.
Centrifuge and condensation methods typically only remove free water.

The SVD, which uses vacuum dehydration, can remove both free water
and dissolved water from the oil, as well as dissolved gasses. In
addition, solid contaminants are also removed by highly efficient
membrane elements. The SVD is intended to be used on large hydraulic
and lubricating circuits that have a minimal 1,000 gallon reservoir.
Negative effects of water in hydraulic oil:
Depletion of additives
Increased acidity of oil

Reduction in lubricity
Accelerated aging of components
Envelope dimensions will change in

future models. Contact factory for details
When connected to the hydraulic reservoir of a system with

wet oil, the SVD unit draws down oil in its chamber. Oil
slowly cascades down the reactor chamber. Water is
separated in the form of vapour and is removed by the
vacuum pump. This vapour can be released into the
atmosphere or condensed into a separate reservoir. The
purified oil is drained from the reactor chamber through a
pump back to the system reservoir at a continuous flow
rate. The oil is now dry and free of water (within the
specifications provided).
Removes 100% of free and over 90% of dissolved
water and as well as 100% of free and over 90% of

dissolved gases.
Four models are available to accommodate various flow
rates
Use of a vacuum pump avoids any dangerous
chemically reactive by-products.
Mobile equipment/equipment used outdoors
Pulp and paper plants
Power generation plants
Plastic injection and die cast machines
Reclaimed fluids
Model
SVD05
SVD10
SVD16
SVD23
Flow rate
Water removal
L/min
L/hr
20
40
60
90
3
4
6
8
117
FLUSHING
Hot Oil Flushing Service
Hot oil flushing is ideal for troublesome systems or where large amounts of contamination have been introduced to a
machine. The rigs we use are the latest in flushing technology. These are very portable hot oil pulsation units designed to
work on any system with up to 180mm (7") inside diameter pipework.
On-board Particle Counters ensure the correct ISO / NAS cleanliness is reached. Flushing is carried out until the target
results are achieved. On board filtration cleans down to NAS 5, ISO 14/11 or better. All results are documented and
traceable to national standards.
Rigs can be hired out with a service engineer. Alternatively we can supply standard flushing rigs for sale or we can build
special flushing units for end of production line flushing of machinery or components.
Machines can be supplied to perform both flushing and pressure testing in one unit
Flushing is ideal for:
any system not running correctly due to contamination
mobile plant or machines
machine tools
new plant installations prior to commissioning

any system following a major overhaul
systems with performance problems, wear, sticking valves etc.
Laminar flow normal hydraulic system design will NOT FLUSH a system as a Reynolds number greater than 3000 needs
to be generated. Hydraulic systems are sized to give laminar flow in most conditions.
Turbulent flow with a Reynolds value above 3000 flow becomes turbulent and is therefore ideal for flushing.
Filtertechnik use a hot oil to ensure that viscosity and Reynolds numbers are maintained.
Laminar flow Not effective
Laminar flow is not effective in the flushing process and

results in contaminant and particulate clinging to the
inner-bore
Turbulent flow Totally effective
Turbulent flow is effective in removing

particulate and contaminant from the inner
bore.
118
FLUSHING
Hot oil Flushing rigs
High flow hot oil flushing unit OTS.200.200.7.ACMU.SS316
This model is driven by two 415V, 15kW, 3ph, 50Hz, IP56 rated electrical motors - mounted to pumps with flow rate of
200 l/min at 35 bar. A third vane pump with circulation flow of 7 l/min at 150 bar is fitted in tandem for pulsation effect up
to 600 l/min. The flushing range of the unit is 1 to 7 depending on fluid viscosity, temperature and pipe length.
Cleanliness levels better than ISO 4406 14/11 or Nas 1638 Class 5 will be achieved. The unit is integrated with a PC9000
particle monitor.
The pulsation is built up in the system through a 10 litre accumulator which is pressurised through the 7 l/min 150 bar
vane pump. The stored volume from the accumulator is then injected into the low pressure flushing circuit in a control time
and cycle mode. This achieves very high turblent flow during the pulsation mode which can be switched on/off manually.
The pulsation is of particular advantage in systems with high differential pressure. The control panel is fitted with on/off
switch & Filter indication lamp, emergency stop and consumption meter. Single 5 meter cable with a 63amp plug fitted to
power all services.
Safety features:
Strong protective frames
Drip trays fitted as standard with drain facilities

Adjustable relief valves for all pumps
The unit is QRW suitable for use with water based fluids
Low level alarm mounted in reservoir
Weight & dimensions

Length: 1495 mm
Width: 1200 mm
Height: 1650 mm
Dry Weight: 949 Kg
OTS200 up to 7 at 600L/min
Features:
Skid mounted - Forklift facility
Construction in 316 stainless steel
Variable temperature & pressure options
Visual differential pressure indicator on filter
By using one pump over relief value the unit can produce 6KW heating capacity
Capacity & Performance:
Flow rate: 0-400 l/min at 35 bar
Pulsation flow: Up to 600 l/min/ 150 bar

Tank capacity: 400 litres
Oil temperature: 0-50C
Filter capacity: 50m strainer - 3m Beta 200 pressure & return
119
FLUSHING
Hot oil Flushing rigs
High flow hot oil flushing unit OTS.50.ACMU.FT.ST.1
Hot oil flushing unit with pulsed flow, this model has one electric motor fitted with a tandem pump. Electrical supply rating
380-415 volt 3 phase 16 amp. Pump flow rates are for main circulation flow 55 l/min and pulsed flow rate up to 120l/min.
System fluid is mineral oil - 10 cst rated @ 40C. Built in PC9000 particle counter is fitted to monitor ISO code cleanliness
with software download available. Manual control of flushing and blown down. Safety valves, adjustable relief valve and
emergancy stop fitted. Frame and tank all built in 316 stainless steel.
Safety features:
Strong all round support frame

Drip trays fitted with drain
Adjustable relief valves
Low level alarm fitted for fluid reservoir
Weight & dimensions

Length: 900 mm
Width: 500 mm
Height: 1.5 m
Dry Weight: 750 Kg
OTS50 up to 1.1/4 at 125L/min
Features:
Stainless steel construction - Fork lift mounting fixtures

Variable temperature control
Filter indicators fitted
Flow rate: 0-55 litres at 10 bar

Pulsation flow: 120 litres
Oil temperature: variable up to 50C
Filter capacity: 3m rated pressure & return
120
FLUSHING
Hot oil Flushing and Pressure testing rigs
High flow hot oil flushing unit OTS.50.7.SS316 PRESS
Mobile flushing unit suitable for flushing of hydraulic tubes from 2mm to 28mm ID with pulsed flow conditions which make
it possible to achieve a turbulent flow above RE>3000 and a system cleanliness level better than ISO 4406 Class 14/11
or NAS 1638 Class 5.
This unit is also suitable for hydrostatic pressure testing up to 1100bar with flushing oil as test fluid. All construction and
framework is made in stainless steel AISI 316 material as shown on photo. The unit is driven by a 5.5kW, 16A, 400V/50Hz
3ph AC electrical motor. The 103 litre oil-reservoir is integrated with a 2kW electric heater and a low level switch.
Safety features:
Strong protective framework

Drip trays fitted as standard
Pressure safety - & relief valves set pressure 80 bar, 130
bar & 122 bar

Thermostat is fitted to oil heater
Weight & dimensions
Length: 1168 mm
Width: 644 mm
Height: 1004 mm
Dry Weight: 360 Kg
OTS50 up to 1.1/4 at 80L/min

Pressure test to 1100 bar.
Features:
Articulated wheels and lifting pads mounted for site mobility

Variable temperature & pressure options
Visual differential dirt indicator
In Line particle counter - PC9000
Flow rate: 45 l/min at 35 bar

Pulsation flow: 80 l/min
Accumulator pressure: 103 bar

Oil temperature: 80C
Filter capacity: 3m beta 200
121
MORE INFORMATION
More information
The products shown within this section highlights our most popular ranges. For more detailed information and extended
product range the following catalogues are available, please contact Hydrotechnik to request your copy.
8-1/2
1/2
8-1/2
imer
F tion Pr
A iltra
nets
Filter Elem
e re Filters
High Prssu
et Liners
Rurn
kn-Mounted,Pressreu Filte
Ta
and Medium ters
Fil
Water Service
Esafe Filters
essories
cc
Reservoir A
r n Systems
Offline Filtatio
Oil Service
L-2681
g
ts Catalo
Produc
/04
0B (07
L-252
122

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Filtertechnik is the filtration division of Hydrotechnik UK Ltd.

For HYDROTECHNIK test & data logging range go to page 1

High carbon content

80% of all hydraulic &

Burnt oil additive

This oil appears clean,

When viewed under a microscope (200x)

All the above problems can be rectified using filtration!

Filter assemblies overview

Tank top mounted

Tank top mounted

Dessicant breathers (00.5l)

TOP OF SPIN-ON ELEMENT

10M = 13.13 (333)

.31-18UNC-2B x .50 (13) DP.

Up to 50 gpm (190 L/min) for 150 SUS (32 cSt) fluids

S = 158-12 SAE Straight

B = ISO 228 G-1 4

.12 (3) THICK

Optional mounting ring available to weld to tank.

Inlet Porting Location

1/8" NPTF Standard

Inlet Porting OptionsIdentify All Ports

If using Port B, Port A & B must always be the

S32=212-12 SAE Straight

S = 178-12 SAE Straight

F = 112 SAE J518 4-Bolt

**Bolt thread depth .63 (16 mm).

B = ISO 228 G-112

Double and triple stacking of K-size elements can be replaced

filter parts are anodized.

Up to 25 gpm (100 L/min) for 150 SUS (32 cSt) fluids

Element Part No.

S12 = 1116-12 SAE Straight

B12 = ISO 228 G-34

MS15DC=DC Switch (SPST)

**Aluminum parts are anodized.

OPTIONAL DIRT ALARM

.31-18UNC-2B x .50 (13) DP.

Max. Operating Pressure:

Element Part No.

S16 = 1516-12 SAE Straight

F20 = 114 SAE J518 4-Bolt

B16 = ISO 228 G-1

**Only available with Buna N seals.

OPTIONAL DIRT ALARM

.38-16UNC-2B x .50 (13) DP.

S32 = 212-12 SAE Straight

F24 = 112 SAE J518 Split

B24 = ISO 228 G-112

OPTIONAL DIRT ALARM

.41 (10) THRU

.41 (10) THRU

Up to 30 gpm (115 L/min) for 150 SUS (32 cSt) fluids

B = ISO 228 G-1

***O-rings included; fastening hardware not included.

14V = 19.50 (495)

Element Part No.

Up to 70 gpm (265 L/min) for 150 SUS (32 cSt) fluids