Scribd Logo
Upload

Welcome to Scribd!

  • 1K views

    Samples Inspection Report

    Uploaded by

    Arun Gupta
    This document provides a summary of inspection tests for a power cord. It lists 6 check points to inspect the cord's length, pin diameter, pin height, and appearance. It also describes 5 functional tests to check for continuity between wires, pull test strength, dielectric strength, insulation resistance, and appearance. The inspection is to be performed on every lot by both the supplier and LG, with acceptance levels defined for sampling.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Samples Inspection Report

    Uploaded by

    Arun Gupta
    1K views5 pages
    This document provides a summary of inspection tests for a power cord. It lists 6 check points to inspect the cord's length, pin diameter, pin height, and appearance. It also describes 5 functional tests to check for continuity between wires, pull test strength, dielectric strength, insulation resistance, and appearance. The inspection is to be performed on every lot by both the supplier and LG, with acceptance levels defined for sampling.

    Original Description:

    To check any incoming sample,

    Copyright

    © © All Rights Reserved

    Available Formats

    XLS, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document provides a summary of inspection tests for a power cord. It lists 6 check points to inspect the cord's length, pin diameter, pin height, and appearance. It also describes 5 functional tests to check for continuity between wires, pull test strength, dielectric strength, insulation resistance, and appearance. The inspection is to be performed on every lot by both the supplier and LG, with acceptance levels defined for sampling.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    1K views5 pages

    Samples Inspection Report

    Uploaded by

    Arun Gupta
    This document provides a summary of inspection tests for a power cord. It lists 6 check points to inspect the cord's length, pin diameter, pin height, and appearance. It also describes 5 functional tests to check for continuity between wires, pull test strength, dielectric strength, insulation resistance, and appearance. The inspection is to be performed on every lot by both the supplier and LG, with acceptance levels defined for sampling.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 5

    Effective Date : 15.02.

    09
    Part Category :

    Rev. No. : 00
    OBU :

    Format No.:
    File no. :

    CTV

    PART INSPECTION TEST STANDARD CUM JOINT INSPECTION REPORT

    Inspector

    Engineer

    Supplier

    JUDGEMENT

    RETAIN PERIOD

    1Months
    IS : 2500

    PART NAME

    POWER CORD

    REF. STD.

    PART NUMBER

    EAD53594701/702

    LOT NO.

    MODEL NAME

    ULTRA SLIM

    LOT QTY.

    Status
    Insp

    No.

    Check Point

    Specs.

    Length ( L )

    2000 +50/-0.0

    Length ( L3 )

    For Extn. 01 =175 10 mm ,


    02 = 250 10 mm ,

    25 +0.0 / -10 mm

    Instrument/ Method

    Meauring Tape/ Scale

    Meauring Tape/ Scale

    Meauring Tape/ Scale

    AQL/ Level

    Frequency

    Place

    EVERY LOT

    Supp

    EVERY LOT

    LG

    EVERY LOT

    Supp

    EVERY LOT

    LG

    EVERY LOT

    Supp

    S2/ 1.5

    S2/ 1.5

    S2/ 1.5
    LG
    EVERY LOT

    Pin Diameter

    5.05 -0.1/+0.0mm

    Micrometer

    Supp

    S2/ 1.5
    LG
    EVERY LOT

    Pin Height

    17.0 0.5mm

    vernier

    Supp

    S2/ 1.5
    LG

    Appearance

    No Damage on the surface of


    plug and cord & IS 694 and Part VISUAL
    No. Should Print on cord

    EVERY LOT

    Supp

    EVERY LOT

    LG

    EVERY LOT

    Supp

    EVERY LOT

    LG

    EVERY LOT

    Supp

    S2/ 2.5

    Functional

    No discountinuity between
    Countinuity
    1. Red
    Between Molded
    wire to Red wire
    Plug & terminal
    2.Black wire to Black wire

    Pull test

    Pull test

    Dielectric strength
    between conductor

    Insulation resistance
    between conductor

    RCIR NO

    DATE

    IQC DECISION

    Engineer

    LGEIL

    JUDGEMENT

    SUPPLIER NAME

    Length ( L1 )

    Inspector

    Safety

    LG Electronics India (P) Ltd.

    F/IQC/CTV/1547

    Multimeter

    Connector should meet the force


    of 8Kgf ( Min.)

    Push pull gauge

    Groumat should meet the force


    of 15Kgf ( Min.)

    Push pull gauge

    Apply 2000V AC For 1min. & cut


    off current 5mA. There should be
    no dielectric breakdown

    Apply 500V DC For 1min. It


    should be more than 100 M

    H.V. Tester

    I.R. Tester

    SPECIAL CHECK POINT :

    1. This standard applies to the parts supplied to LGEIL against the referred part no. only
    2. Record the next user major problem as inspn. Item

    S2/ 1.5

    n=2
    C=0

    n=2
    C=0

    n=13
    C=0

    n=13
    C=0

    LG
    EVERY LOT

    Supp
    LG

    EVERY LOT

    Supp

    EVERY LOT

    LG

    EVERY LOT

    Supp

    EVERY LOT

    LG

    EVERY LOT

    Supp

    EVERY LOT

    LG

    EVERY LOT

    Supp

    EVERY LOT

    LG

    Process capability( )

    Non

    Zst

    Insp.

    More than Target (CTQ dimn Only)

    Zlt

    OBSERVATIONS
    X1(9)

    X2(10)

    X3(11)

    X4(12)

    X5(13)

    X6(14)

    X7(15)

    X8(16)

    Z-Value
    Zst
    Zlt

    OK/
    NG

    3. Sampling should be done as per this standard.


    4. The characteristics given in this PIS cum JIR are for guidance only.Drg std's are ultimate & shall prevail.

    Effective Date :
    Part Category :

    Rev. No. :
    OBU :

    Format No.:
    File no. :

    PART INSPECTION TEST REPORT

    Inspector

    Supplier

    Engineer

    Inspector

    Lalita

    JUDGEMENT

    JUDGEMENT

    SUPPLIER NAME

    RETAIN PERIOD

    PART NAME

    REF. STD.

    PART NUMBER

    LOT NO.

    MODEL NAME

    LOT QTY.

    1 Months

    Status
    Insp

    Check Point

    Core detail

    Colour of core

    Dia of core

    No. of strends

    Dia of strends

    COPPER

    O d of cable

    Colour of outer sheeth

    Specs.

    Instrument/ Method

    AQL/ Level

    Frequency

    10 Total length of cable (L)

    11

    Length L-1

    Length L-2

    12

    Length L-3

    Place

    Supp

    Supp

    Supp

    Supp

    Supp

    Supp

    Supp

    Supp

    Supp

    Supp

    Supp

    Supp

    Functional
    1

    Countinuity

    Supp

    Supp

    Terminals

    Sleeve& hst

    RCIR NO

    DATE :

    IQC DECISION

    No.

    Supp

    Crimping pull force

    Supp

    Appearance

    Supp

    SPECIAL CHECK POINT :

    3. Sampling should be done as per this standard.


    4. The characteristics given in this PIS cum JIR are for guidance only.Drg std's are ultimate & shall prevail.

    Engineer

    Process capability( )

    Non

    Zst

    Insp.

    More than Target (CTQ dimn Only)

    Zlt

    OBSERVATIONS
    X1(9)

    X2(10)

    X3(11)

    X4(12)

    X5(13)

    X6(14)

    X7(15)

    X8(16)

    Z-Value
    Zst
    Zlt

    OK/
    NG

    WIRE TEST REPORT


    S. NO

    TESTING PARAMETRES

    ISTRUMENT

    1 NO. OF CORE
    2 WIRE COLOUR
    3 NO. OF CONDUCTOR

    SPECIFIDE
    OBS.

    4 DIA OF CONDUCTOR

    SPECIFIDE
    OBS.

    5 DIA OF OUTER

    SPECIFIDE
    OBS.

    6 CONDUCTOR RESISTENCE SPECIFIDE


    OBS.

    7 ELONGATION

    SPECIFIDE
    OBS.

    8 H V TEST

    SPECIFIDE
    OBS.

    9 THICKNESS OF SHEETH

    10 APEARENCE

    UNIT

    DOC.NO CPEL/QUALITY/0
    REV.NO. 01 ISSUE DT.24/11/11
    DATE..
    OBSERVED VALUE
    1
    2
    3
    4
    5

    TESTED BY

    APPROVED BY

    You might also like