Trailblazer Ficha Tecnica
Trailblazer Ficha Tecnica
Trailblazer Ficha Tecnica
75
Industrial
Applications
Quick
Specs
Fabrication
Maintenance
Repair
Structural Steel Work
Sheet Metal
Pipe
Gas or LP Engine-Driven
Welder/AC Generator
Output Range
275
325
Stick (SMAW)
MIG (GMAW)
Flux-Cored (FCAW)
DC TIG/Pulsed TIG (GTAW/GTAW-P)
Air Carbon Arc (CAC-A) Cutting and Gouging
Rated: 3/16-inch carbons,
Capable: 1/4-inch carbons*
Air Plasma Cutting and Gouging with
optional Spectrum models
Rated: 5/8-inch mild steel
DC Stick
MIG/Flux-Cored
DC TIG/Pulsed TIG
30275 A
1035 V
10275 A
30325 A
1035 V
10325 A
HOURS
5"
108 lb.
SHORTER
LIGHTER
An ITW Company
1635 West Spencer Street
P.O. Box 1079
Appleton, WI 54912-1079 USA
Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125
MillerWelds.com
Wave Filter
technology
3-phase advanced
hybrid welding power
Ten-degree
skewed rotor
Auto-Speed Technology
Innovative Design
Engine is rotated to the front to create more efficient airflow providing
quieter operation, reduced size and weight, and easier maintenance.
Optional New Technologies (EFI and Battery Charge/Jump Start only available on 325 EFI model.)
Add Excel Power, EFI and Battery Charge/Jump Start Options to Maximize your Trailblazers Performance
Excel Power
Improves generator performance
by providing 120-volt, 60 hertz of pure sine wave
generator power at idle speed and while welding.
When connected to the Excel power receptacle,
you get up to 2400 watts of the cleanest
generator power available. Plus, you can run
most jobsite tools like grinders, chop saws,
drills and lights at idle speed, which provides:
Exceptional fuel-efficiency
Extended runtimes
Quieter operation
Longer engine life
Electronic Fuel
Injection (EFI)
EFI maximizes performance by optimizing
the air/fuel ratio for all engine speeds and
loads. Choose EFI for:
HOURS
Previous Trailblazer
New Trailblazer
13 hrs.
$462
14.5 hrs.
$964
Longest Runtimes*
16.5 hrs.
$1,267
18 hrs.
$1,523
$0
19.5 hrs.
$400
$800
$1,200
$1,600 5 hrs.
Annual fuel savings with typical usage of 25 hours
per week for 50 weeks at $4 per gallon
10 hrs.
15 hrs.
Runtime hours per 12-gallon tank
with typical usage
20 hrs.
*Based on typical usage 150 amps welding 40% of the time; 20 amps generator power 30% of the time; and idling without load 30% of the time.
Sound of 1
previous
Trailblazer
*Sound cannot be measured using a linear scale; therefore, the decibel (dB) unit is
used. It is a logarithmic unit used to describe a ratio of power, sound pressure,
voltage or intensity that gauges the sound output.
Mounting Specifications
SHORTER
4 Holes
Engine End
A B
C
D
E
F
Model
Trailblazer
275
Trailblazer
325
Welding
Mode
Process
Amp/Volt
Ranges
Single-Phase
Generator Power
CC/DC
Stick/TIG
10 275 A
275 A at 28 V,
100% Duty Cycle
CV/DC
MIG/FCAW
10 35 V
275 A at 28 V,
100% Duty Cycle
CC/DC
Stick/TIG
10 325 A
325 A at 28 V,
100% Duty Cycle
CV/DC
MIG/FCAW
10 35 V
325 A at 28 V,
100% Duty Cycle
12/24 V
Charge: 75 A
Jump Start: 350 A
Peak:
12,000 watts
11,000 watts with LP
Continuous:
10,500 watts
Excel Power (optional):
2400 watts,
20 A at 120 V, 60 Hz
pure generator power
at idle speed and while
welding
Battery Charge/
Jump Start (optional)
Net
Weight**
Dimensions
Weld:
150 A Load: 65 dB (90 Lwa),
325 A Load: 73.5 dB (98.5 Lwa)
Generator Power:
Excel Power: 65 dB (90 Lwa),
12 kW Standard Power:
73.5 dB (98.5 Lwa)
H: 28 in.
(711 mm)
H: 32.75 in.
(832 mm)
(to top of
exhaust)
W: 20 in.
(508 mm)
D: 40.5 in.
(1029 mm)
275
Model:
459 lb.
(208 kg)
325
Model:
460 lb.
(209 kg)
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
Engine Brand
and Warranty
Horsepower (HP)
Type
Weld Speed
Trailblazer
275 and 325
Kohler CH730,
3-year warranty
Trailblazer
325 EFI
Kohler ECH730,
3-year warranty
23 HP at 3600 RPM
Twin-cylinder, four-cycle
overhead valve, industrial
air-cooled, gasoline*
(carburetor or EFI) or LP
Auto-Speed
2400, 2800,
3200 or 3600
RPM
Idle
Speed
Fuel
Capacity
Oil
Capacity
Standard
Shutdowns
2400
RPM
12 gal.
(45 L)
1.5 qt.
(1.4 L)
Low Oil
Pressure
*Fuel stabilizer is recommended for gas engines that are used infrequently.
Performance Data
WELD FUEL CONSUMPTION
2.50
2.50
2.00
2.00
Aux Power
LP
Weld Carb
Aux Power
Carb
Weld LP
1.50
US GAL/HOUR
1.50
Weld EFI
1.00
Run No-Load Carb and LP
Run No-Load EFI
Idle Carb and LP
Idle EFI
0.50
Aux Power
EFI
1.00
Run No-Load Carb and LP
Excel Power Carb
Run No-Load EFI
Idle Carb and LP
Idle EFI
0.50
Excel Power EFI
0
0
50
100
150
AMPERES
200
250
300
350
2000
4000
6000
WATTS
8000
10000
12000
2
3
4
5
A
2. Front panel fuel gauge with six LEDs to indicate fuel level. The
amber LED lights when fuel is low.
3. Arc control is active in the Stick and Solid Wire processes.
It allows the operator to customize arc characteristics to match
preference, electrode and joint design from a softer arc with more
fluid puddle to a stiffer arc with an often more controllable puddle.
The Star setting is optimized for most applications and pointing the
control at soft or stiff is optimal for most of those arc preferences.
Control is fully adjustable from 0 to 25 Soft or 0 to 25 Stiff.
4. Self-calibrating digital meters
Preset and actual amperage/voltage
Process settings
Maintenance functions: hour meter, oil change interval, RPMs
Easier Maintenance
With its intuitive design, the daily maintenance of our new Trailblazer
welder/generators is faster and easier. With front panel maintenance
displays, you know when your equipment needs to be serviced. And
servicing is simple because of:
Oil checks that can be performed from the top by the front panel
Sunvision technology that provides easy-to-read digital meter
maintenance displays in both direct sunlight and shade
Toolless panels that allow for quick access
Single-side fuel fill and oil drain/filter
Genuine Miller Options *Available as factory option. See ordering information on back page.
Female
Receptacle
Multi-Terrain
Running Gear
#300 913 Gas/LP,
with inner tubes
#300 914 Gas/LP,
with Never Flat
tires
Includes two heavy-duty 15-inch tires, two 8-inch
rubber swivel casters and a heavy-duty handle.
Recommended for all surfaces and applications,
and is easy to move around the jobsite.
Protective Cage
with Cable Holders
#300 921 Gas/LP
Rugged cage with
cable holders
protects your
investment. Can be
used with running gear, Gas Cylinder Mounting
Assembly, LP Tank Mounting Assembly, or
with trailer.
Gas Cylinder
Mounting Assembly
#300 918 Gas
Designed for use with
Multi-Terrain Running
Gear, Protective Cage,
or by itself. Includes
base tray with bottle
bracket, vertical support rack and safety chain.
Note: Not for use with LP Tank Mounting Assembly.
Not recommended for use with Protective Cover.
25-foot Battery
Charge/Jump Cables
with Plug #300 422
Protective Covers
#300 919 For Gas
models without
Protective Cage or
Running Gear (shown)
#300 920 For Gas
models with
Protective Cage
and/or Running Gear
Heavy-duty, water-resistant and mildewresistant covers protect and maintain the finish
of the welder.
Plasma Cutting
Multiprocess Welding
Multimatic 200 #907 518
Portable, all-in-one multiprocess package weighs
only 29 pounds (13.2 kg), and features excellent
arc characteristics. Exclusive Multi-Voltage Plug
(MVP) provides flexibility to plug into 115- or
230-volt power. Take it anywhere you need to MIG,
TIG or Stick weld. See Lit. Index No. DC/12.57.
MIG/Flux-Cored Welding
RFCS-14 HD Foot
Control #194 744
Heavy-duty foot current
and contactor control.
Includes 20-foot (6 m)
cord and 14-pin plug.
Remote Controls
Wireless Remote Hand
Control #300 430
For remote current,
voltage and contactor
control. Receiver plugs
directly into the 14-pin
receptacle of Miller machine. 300-foot (91.4 m)
operating range.
Ordering Information
Equipment and Options
Stock No.
Description
Trailblazer 275
#907 506-001
#907 506
Trailblazer 275 LP
#907 509
#907 509-001
Trailblazer 325
#907 510-001
#907 510
#907 510-002
#907 510-003
#907 512
#907 512-001
#907 512-003
#907 512-002
Qty.
Field Options Options listed below can be added to the above packages. Installation is required.
GFCI Receptacles
#300 975
#300 976
Spark Arrestor
#300 924
#300 923
#300 517
#119 172
#300 909
#300 910
#300 912
#300 913
#300 914
#300 921
Gas/LP models
#300 918
#300 917
#300 422
Protective Covers
See page 6
See page 7
See page 7
#907 518
All-in-one MIG, TIG and Stick welding. See Lit. Index No. DC/12.57
See page 7
See page 7
#130 831
WC-24 Control
#137 549
See Lit. Index No. M/1.7, M/1.71, M/1.73, M/1.74 and M/1.75
See page 7
HWY-1000 Trailer
#195 013
Cable Tree
#195 023
Dual Hitch
#300 831
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