TBEM Application 2012 Mytml

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MANAGEMENT SUMMARY

Africa. The plant can assemble, from semi knocked down (SKD) kits,
light, medium and heavy commercial vehicles ranging from 4 - 50
tonnes. Tata Motors is also expanding its international footprint,
established through exports since 1961.
The company's commercial and passenger vehicles are already
being marketed in several countries in Europe, Africa, the Middle
East, South East Asia, South Asia, CIS, Russia and South America.
It has franchisee / joint venture assembly operations in Bangladesh,
Ukraine, and Senegal.
The Company has recently setup a plant in Myanmar with the
support of a LoC from the Indian Govt to manufacture heavy trucks
from Knocked down kits. The plant is now owned and operated by
the Govt of Myanmar.
The foundation of the company's growth over the last 65 years is an
understanding of economic stimuli and customer needs, and the
ability to translate them into customer-desired offerings through
leading edge R&D. With over 4,500 engineers and scientists, the
company's Engineering Research Centre, established in 1966, has
enabled pioneering technologies and products. The company today
has R&D centres in Pune, Jamshedpur, Lucknow and Dharwad in
India, and abroad at South Korea, Spain, and the UK. With its R&D,
Tata Motors developed the first indigenous Light Commercial
Vehicle, India's first Sports Utility Vehicle and, in 1998, the Tata
Indica, India's first fully indigenous passenger car. Within two years
of its launch, the Tata Indica became India's largest selling car in its
segment. In 2005, Tata Motors created a new segment by launching
the Tata Ace, India's first indigenously developed mini-truck.
Tata Motors is equally focused on environment-friendly technologies
in emissions and alternative fuels. It has developed electric and
hybrid vehicles both for personal and public transportation. It has
also been implementing several environment-friendly technologies
in manufacturing processes, significantly enhancing resource
conservation.
It is also committed to improve the quality of life of adjoining
communities by working on thrust areas like employability,
education, health and environment. Its CSR initiatives touch the
lives of more than a million citizens. The company's support on
education and employability is focused on youth and women. It
ranges from schools to technical education institutes to actual
facilitation of income generation. In health, the company's
intervention is in both preventive and curative health care. The goal
of environment protection is achieved through tree plantation,
conserving water and creating new water bodies and, last but not the
least, by introducing appropriate technologies in our vehicles and
operations for constantly enhancing environment care.
Commercial Vehicles Business
Commercial Vehicles are harbingers of a country's economic
prosperity. Road transport in India has steadily improved its share
over rail in the past 50 years. This has led to continued growth in
numbers and variety of commercial vehicles. It has grown from
157,000 sales in 2000-01 to 889,578 in 2011-12.
Attractiveness of Indian commercial vehicle industry in India has
lured several leading European, American & Japanese brands.
Some of them are already operational or setting up their shop
shortly. Commercial Vehicle industry is expected to grow to 1.6
million by 2014-15 with large part of the growth expected in the small
vehicles particularly for passenger movement in towns and villages.
The primary drivers of growth are, improving road connectivity,
especially between smaller towns and villages; urbanization of mind
with exponential growth in mobile telephony (850+ million
subscribers) and television; increased economic activities with high
GDP growth.

The Tata Group comprises of over 90 companies in seven business


sectors. Tata Motors Limited (TML) is India's largest automobile
company, with consolidated revenues of Rs.1,65,655 Crores (USD
33 billion) in 2011-12. It leads the engineering sector and enjoys a
flagship position within the group.
It is the leader in commercial vehicles in most segments, and among
the top three in passenger vehicles with winning products in most
segments in India.
The Managing Director, supported by a Senior Leadership team
representing all the business functions and Heads of business play a
pivotal role in shaping the strategy of TML. The Strategy is then
discussed and iterated in a Committee comprising of the Chairman,
Vice Chairman and the MD.
The strategy is then discussed in the Executive Committee of the
Board (ECOB) comprising a few of the independent Directors before
being taken to the Board of Directors for approval.
Once approved, the strategy is evaluated periodically for changes in
the macro-environment or the industry which may impact the plan.
These updates and any revisions in strategy arising thereof are also
then discussed with the ECOB and the Board before being finalised
for implementation.
Established in 1945, Tata Motors' presence cuts across the length
and breadth of India. Over 7.5 million Tata vehicles ply on Indian
roads, since it first rolled out in 1954.
Tata Motors, the first company from India's engineering sector to be
listed on the New York Stock Exchange (September 2004), has also
emerged as an international automobile company.
In 2004, it acquired the Daewoo Commercial Vehicles Company,
South Korea's second largest truck maker. The rechristened Tata
Daewoo Commercial Vehicles Company has launched several new
products in the Korean market, while also exporting these products
to several international markets. Today two-thirds of heavy
commercial vehicle exports out of South Korea are from Tata
Daewoo.
The company's manufacturing base in India is spread across
Jamshedpur (Jharkhand), Pune (Maharashtra), Lucknow (Uttar
Pradesh), Pantnagar (Uttarakhand), Sanand (Gujarat) and
Dharwad (Karnataka). Following a strategic alliance with Fiat in
2005, it has set up an industrial joint venture with Fiat Group
Automobiles at Ranjangaon (Maharashtra) to produce both Fiat and
Tata cars and power trains. The company's dealership, sales,
services & spare parts network comprises of over 3,500 touch points.
In 2005, it acquired a 21% stake in Hispano Carrocera, a reputed
Spanish bus and coach manufacturer, and subsequently acquired
the remaining stake in 2009. In 2006,Tata Motors formed a joint
venture with the Brazil-based Marcopolo, a global leader in bodybuilding for buses and coaches to manufacture fully built buses and
coaches for India and select international markets.
In 2006, it entered into a joint venture with Thonburi Automotive
Assembly Plant Company of Thailand to manufacture and market
the company's pickup vehicles in Thailand. The Thailand plant of
Tata Motors began production of the Xenon pickup truck in 2008.
Through subsidiaries and associate companies, it has operations in
the UK, South Korea, Thailand, Spain and South Africa. Among them
is Jaguar Land Rover, a business comprising the two iconic British
brands that was acquired in 2008. JLR supports two engineering and
design facilities and three manufacturing plants (Solihull, Castle
Bromwich & Halewood) in the UK.
Tata Motors (SA) (Proprietary) Ltd., Tata Motors' joint venture with
Tata Africa Holding (Pvt) Ltd., has its assembly plant in South Africa
at Rosslyn, north of Pretoria, in the Gauteng province of South
I

TATA MOTORS

Tata Motors Commercial Vehicle Business Unit (CVBU) is the


market leader in India with market share of about 60% followed by
Mahindra (19%) and Ashok Leyland (10%). It has the widest product
range from a small 0.6 ton truck to a 49 ton truck for diverse
applications and a 7 to 56 seater passenger carriers for buses and
coaches.
Medium and Heavy trucks continues to be single largest segment
in revenue terms. Despite the segment being cyclical in nature it has
been seen as attractive by foreign OEMs like Volvo, Mercedes owing
to less number of players and higher margins. However, they are
currently present mostly in the high end with a niche market play.
Tata Motors always had a leading position with a market share of
more than 60%. With introduction of its new range, Prima trucks,
Tata Motors expects to revolutionize the market in future with world
class quality trucks at very competitive prices. The major
competitors in this segment are Mahindra Navistar, Ashok Leyland
(20.2%), AMW, MAN, Volvo-Eicher (11.2%), Bharat Benz
(Mercedes).
Fig. MS-01

Fig. MS-03

Piaggio, Force and Mahindras have also launched small 4 wheeler


vehicles to protect their declining share in the segment. TML has
more than 72% market share in the segment.
Bus Segment is insulated from cyclicality of the Commercial vehicle
industry. So, it becomes an important segment to de-risk the
business. Intercity coaches, sub-urban buses and city buses are
expected to witness a high growth with improving highways, better
rural road connectivity and implementation of Bus Rapid Transport
System in several cities in India.
Tata Motors has taken a major shift in its strategy from being a mere
supplier of bus chassis to fully built buses over the last decade. It has
partnership with Marcopolo, Brazil and 100% ownership of Hispano
in Spain to offer world class buses. Major competitors in light buses
are local players- Swaraj Mazda, Eicher and Mahindra whereas in
bigger buses and coaches Ashok Leyland is the major competitor. In
high end coaches Volvo, Mercedes and Mahindra Navistar are
present.

Medium and Heavy Tata Trucks

Magic IRIS

Light Commercial truck (LCV), segment is relatively insulated


from the cyclicality of the CV industry. Tata Motors has a sustained
leadership with market share of about 70.2%. Volvo Eicher (12.5%),
Mahindra (11.7%) and Swaraj Mazda are the major competitors.
Tata Motors recently unveiled its new generation LCV, 'Ultra' which
will offer higher payload with better fuel efficiency and longer service
intervals for superior operating economics.
Small Commercial truck segment was created by Tata Motors with
introduction of Tata Ace, India's first mini truck. Since its introduction
in 2005 mini truck segment has shown explosive growth and has
expanded this segment of the CV market and has significantly
dented the large three wheelers.
Fig. MS-02

Fig. MS-04

II

Buses

Going forward Tata Motors aims to maintain its market share at 65%
in India. In exports, it had started a focused effort in growing its
volumes from 2002-03, as a result of which it grew at 40% CAGR till
2011-12 to 41692 units.
Tata Motors international business has laid out a plan and aims to
grow by strengthening its position in existing markets (SAARC and
Africa) and enter high volume and high growth markets (Russia,
Vietnam, Indonesia, Brazil, etc.).
Passenger Cars Business:
India represents one of the world's largest and fastest growing
automobile markets. De-licensing in 1991 unleashed the latent
demand in the Indian market and also attracted the global car
manufacturers to set up their shop in India. Indian passenger car
industry has grown with a CAGR of 10.3% over the last 10 years from
734,000 units in year 2000 to 24,66,814 units in 2010-11. The Indian
passenger car market is now ranked seventh globally in terms of
market size. However, with a car density of only 13 cars per
thousand as compared to 400+ in developed markets leaves a huge
growth opportunity for cars in India.
The overall robust growth in India during this decade has been

Light Commercial truck (LCV)

Tata Motors also launched 0.6 ton Ace Zip to further strengthen its
position and compete against with the small 3 wheelers. Competition
came out with their equivalent products seeing the high volume
potential of the segment, especially the 3 wheeler companies, like
Piaggio, Force Motors. Mahindra and Mahindra has emerged as the
number 2 player in this segment. The growth is expected to be high
with continued investments in rural road connectivity.
Passenger carriers on the Ace and Ace Zip platform - Tata Magic
and Magic Iris respectively - have also been introduced in the small
passenger carrier segment as a substitute to big and small
3 wheelers which are run as shared and non-shared means of
passenger transportation.
In response to the same the traditional 3 wheeler companies, Bajaj,
TATA MOTORS

Small Commercial Trucks & Small Passenger Carriers

II

Manza. Tata Motors is the number 2 player in this segment next only
to Maruti which leads the segment with its Dzire and SX4 models.
Tata Motors sold 77733 sedans in 2011-12 with a market share of
17.2%.
Utility Vehicles: The Utility Vehicle segment accounts for nearly
14.3% of the Indian passenger car market with sales of 377,024
units (2011-12). It has witnessed a CAGR of 9% over the past five
years. Top 3 players - M&M, Toyota, Tata Motors - account for nearly
84.7% of market share.
Tata Motors journey of Utility vehicles began with the launch of Sumo
in 1994 followed by Safari in 1998. In October 2010, Tata Motors
launched India's first Indian crossover Tata Aria packed with best in
class features. Tata Motors share in the segment stood at 12.7% in
year 2011-12 with sales of 47,775 units.
Jaguar & Land Rover: In June 2009, the exciting new range of
premium luxury vehicles from Jaguar and Land Rover were
introduced in the Indian market. Both the Jaguar and Land Rover
brands are highly regarded and have a long heritage in their

influenced by changing trends in income demographics, increased


availability of finance, urbanisation, increased rural consumption,
road infrastructure development, socio-cultural changes, evolution
of customer preferences, regulatory impacts, technological
changes, and increasing competition.
Even in the wake of economic slowdown in 2008-09, the industry
sustained its positive growth momentum mainly because of strong
domestic demand for passenger cars. These market factors and
India's attractiveness as a low cost manufacturing base have
attracted global giants seeking to gain a foothold in the region
through setting up of new plants and forming joint ventures (JVs)
with local firms.
Fig. MS-05

Hatchbacks
Indica Vista

Indica

Fig. MS-07

Nano

Tata Motors Passenger Car Business Unit:


Tata Motors sales, since it entered the passenger car segment in
1999, crossed 3 million cars last year. Tata Motors overall domestic
share in passenger cars in 2011-12 was 14%, and Maruti Suzuki
(38.1 %) and Hyundai Motors (14.7%). The past growth and strong
market position of TATA Motors has been supported by product
innovations, value for money proposition and a strong network of
dealerships across India.
Hatchbacks : Hatchbacks in India comprise of 57.3% of passenger
car market, including the Utility vehicles. It has witnessed CAGR of
more than 10% over the last 5 years. This segment has witnessed
the most intense competition with products from Maruti Suzuki (800,
Alto, A-star, Estilo, Ritz, WagonR, Swift), Hyundai (Eon, i10, i20,
Santro), Chevrolet (Aveo-UVA, Beat, Spark), Fiat (Punto), Ford
(Figo), Honda (Jazz), Nissan (Micra), Skoda (Fabia), Toyota (Liva).
Tata Motors developed India's first fully indigenous passenger car,
Indica, in 1998. By doing so, it catapulted India into an elite group of
just 10 nations that have designed and manufactured their own car.
Tata Motors also unveiled the world's lowest priced car, 'Nano' in
January 2008, this is considered as one of the greatest innovations
in the automobile industry. In August 2008 new generation Indica
Vista was launched. Tata Motors sold 180,000 hatchbacks in the
year 2011-12 with a market share of 11.9% in an intensely fought
segment having 26 offerings by different manufacturers.
Sedans: The segment contributes to 17.1% of overall passenger car
sales in India, and has grown with a CAGR of 13% in the last 5 years.
The major players offering products in this segment are Maruti, Tata
Motors, Hyundai, Honda, Volks Wagon, Ford, Toyota and Nissan,.
Tata Motors, after the huge success of Indica, launched the sedan
Indigo, station wagon Indigo Marina extending its platform
innovatively. Tata Motors also launched a subcompact sedan Indigo
CS in 2008, which received a very good response from the market. In
October 2009, PCBU launched its new generation sedan, the
Fig. MS-06

Manza

Sumo Gold

Safari

Xenon XT

Grande MK II

Aria

Venture

respective segments. Indian passenger car industry has come a


long way from the year 2000 when 14 OEM's operated offering 35
models to today where 30 OEM's are operating and offering 83
models across all segments. Competition will intensify further with
few more OEM's (Peugeot Citroen, Mazda) likely to start their
operations in India and model offerings likely to increase from
current 83 to 150 (estimate) by FY16.
Market size is expected to reach 6-8 million by 2020-21 and by 2016
India is likely to be the third largest market in the world.
Fig. MS-08

JLR Products
Freelander 2

Range Rover Sport

Discovery 4
Range Rover
Jaguar XK

Sedans

Jaguar XF

Jaguar XJ

Tata Motors aspires to be a strong number two player with a market


share of 20% by 2015-16 by leveraging current platforms,
strengthening its network and introducing contemporarily styled,
exciting to drive new products appealing the youth.

Indigo XL

Indigo

Utility Vehicles

Indigo CS
III

TATA MOTORS

III

ORGANISATIONAL PROFILE
P.1 ORGANISATIONAL DESCRIPTION
P.1 a ORGANISATIONAL ENVIRONMENT
Tata Motors is in the business of design, development,
manufacturing and marketing of full range of Commercial vehicles,
Passenger cars and UVs for domestic and international markets.
P1a1 Product Offerings
There are two business units - Commercial Vehicles (CVBU) and
Passenger Cars (PCBU) - within Tata Motors.
The CV business (Fig. OP 12) comprises of the small commercial
vehicles (e.g. Ace, Magic, Iris). Light Commercial Vehicles, Buses
and Trucks, Tractor - trailers, Tippers and special vehicles. It has four
business lines - M&HCVs, Buses, Small & LCVs, and Non Vehicle
Business (NVB) includes spare parts and aggregates such as
engines & gear boxes, and Annual Maintenance Contracts (AMC).
The PC Business (Ref Fig OP 12) comprises products from PCBU,
Fiat JV and JLR. We market and sell cars like Linea, Punto, Palio and
Fiat 500 of the Fiat JV, and luxury brands Jaguar and Land Rover of
the JLR. TML takes pride in its capability to design, manufacture,
market and sale of the only indigenous car range of the country with
brands like Indica, Indigo, Vista, Manza and the Nano. UVs from our
stable include Sumo, Safari, Venture, Winger and Venture.
Revenues for 2011-12 are distributed in the ratio of 7:3 between CV
and PC businesses.
The complete range of products have equal relative importance to
TML success, the emphasis is on newer vehicles that are launched
using New Product Introduction (NPI) Process supporting existing
range. NPI Process enables the product planning in the 5-10 year
time horizon. Tata Motors is leading in launching new products and
services every year. In last 60 months the company has launched
several new products and variants.

Delivery mechanism for Products, Service and Parts


Domestic Market - Delivery of Vehicles
TML
Distribution
Company

Dealerships
Customer Access Points
TASC, SNAP (for Nano)

Vehicle
Financing

Retails

Tata Motors

Institutional

Domestic Market - Delivery of Service


Dealerships, TASC / TASS, TASP

Retails

Domestic Market - Delivery of Spare parts


Dealerships, TASC / TASS, Distributors

Retails
Institutional

End Users

Fig. OP-01
Stakeholders

Fig. OP-02

International Market - Delivery of Vehicle, Service and Spare parts

Tata Motors
Assured
(TMA)

Country Distributors

Dealers, Authorised
Workshops

Retails
Institutional

Domestic Market - Pre-owned Car Business (TMA)


Dealership

Retails

The organisational culture is open and participative thus promoting


agility and innovation. The business at Tata Motors is run by a set of
Systems and Processes. Cross functional teams and matrix
organization structures for certain functions help to foster learning
and an environment of co-operation.
Core Values, Vision and Mission
Currently CVBU and PCBU have distinctly demarcated MVVs and
core competencies based on their individual contexts. TML is in the
process of defining a unified MVV for the integrated corporation
which will pave the way for determining the need for and thereby
articulation of a unified core competency (Fig. OP- 03,04 and 05).
Policies related to Safety and Climate change
Tata Motors has committed itself to become an injury free
organization and is aiming to achieve the goal of zero accidents.
Towards this Tata Motors has adopted the OHSAS 18001 standard
at all plants.
Both the CV and PC businesses are OHSAS certified and have a
Occupational health and Safety (OHS) policy which is deployed
across the company. Tata Motors has built a safety culture across the
organization by following this process. The company is working
closely with M/s. DuPont in CV and M/s. British Safety Council in our
PC business for implementation of world class safety standards and
practices, with a common SHE committee at corporate level.
Tata Motors has adopted Triple Bottom Line approach and is working
on Climate Change and Low Carbon Growth Initiatives. It has
adopted Green Building policy & designed new factories
accordingly. Pune Pimpri plant has secured Golden rating Green

TML Other Services


Type of Services provided

Direct customers, Spares, Recon, AMC, Financial Services, DTC type


Dealers and TASS, contracts, Insurance, Pre owned vehicles business,
Parts Distributors Channel development, Tata Assurance, Tata Ok, Tata Alert,
Construck, Diagnostic tools,Training, Financial help and
guidance, Process improvement services through supplier /
vendors, spurious spare part control.

Other services to enhance the offerings are given in Fig OP- 01.
Delivery mechanisms for products, parts and services
The company has its Sales and Service Headquarters located at
Mumbai and is supported by regional offices connected through
area offices & distribution network across the country.
Tata Motors has formed a Premier Car Division for distribution of
Jaguar and Land Rover products with retail outlets in select cities.
International Business explores new opportunities and delivers
vehicles as per the country specific regulations and customer
requirements.
The delivery mechanism of Tata Motors products and services is
detailed in figure OP-02.
P.1a2 Vision, Mission and Organisational Culture
In the recent years the organisation is evolving and embracing a
performance oriented culture as mentioned below.
l
Customer Centric
l
Value / Process driven
l
Focused downward, empowerment
l
Productivity driven, team working
l
Collaborative approach
l
High performance

Fig. OP-03

CVBU MVV

TATA MOTORS

Fig. OP-04

VMCDRE and various communication mechanisms such as Maha


Communication / Chairman's Address/Strategy Deployment sessions
(Ref Cat 1.1), BSC reviews, Sunrise meetings and so on to translate
its Business Vision and Mission into every individual's action plans,
thereby setting clear goals and aligning each work unit to accomplish
the strategic objectives of the organization. Apart from this various
processes and methods (Ref Cat 5.0) such as performance linked
rewards and benefits, performance based career progression,
recognition and learning & development opportunities are some of the
key factors that engages the employees to accomplish the
organizations' business strategy & objective (Fig. OP - 08).
Being an integrated manufacturer, we have diverse job and skill
requirements which require us to hire diverse talent in terms of skill,
demographics (gender, age, language, and tenure) and educational
background such as engineering graduates, management & nonmanagement post graduates, Diploma holders, vocational training
certificate holders (ITIs) and so on. This is met by recruiting
Executive, Managerial/Engineering & Supervisory and Permanent
Operatives, Diploma Trainees/Full Time Apprentices and flexible
workforce from different parts of the country. The internally
recognized unions' partner with the management to design
processes and policies matching the requirements and needs of the
operatives (organized bargaining units). All employees are covered
under the company's medical scheme and have access to key
workforce benefits as detailed below (Fig. OP - 07).

PC Vision Mission

Fig. OP-06

Work force Profile


Management

Fig. OP-05

Total

Core Competencies

CVBU
Ability to innovate low total cost of ownership solutions
PCBU
Ability to offer value for money through innovation, cost effective
design, development and manufacturing of passenger cars

Executive

Managerial

Supervisory

Operatives

966

9055

4142

15054

29217

* Flexi workforce is also deployed based on market demands


Fig. OP-07

Health & Safety Requirements

PPE & SHE provisions, Medical and Hospitalisation support, Health check-ups,
various safety related training programs (e.g. Driver training, fire drills) are
conducted and are tailor made for various workforce segments. Moreover,
requirements of safety and health for women are also accounted and Lady
Doctors are appointed who visit on retainer basis.

Certification from IGBC and our Dharwad plant is in pipeline. The


Social and Environmental performance is also reported separately
in the GRI based report which is 'A' level report, communication on
progress submitted to the UN Global Compact, the CS Annual
Report.
Going beyond ensuring that its products meet all the regulatory and
environment standards, Tata Motors has its action plans in place for
reducing the green house gas (GHG) emissions, and developing
future technologies for products like Electric Vehicles (EVs) and
hybrids. The products Indica, Indigo have already achieved 85%
recyclability as per EEC directive. The Indica Vista has been
awarded the prestigious European Recyclability Compliance
Certificate, as per the EC Directives, by the Vehicle Certification
Agency, UK.
Tata Motors Sustainability Report is published annually which
includes performance data and information related to Indian
operations. The report is based on Global Reporting Initiative's G3.1
Guidelines which serves as the company's communication on
Progress on the United Nations Global Compact principles.
P.1a3 Workforce profile
TML's workforce is segmented (Fig. OP - 06) into Management and
Non Management employees. Management employees comprise of
Executive, Managerial and Supervisory employee groups and NonManagement employees comprise of Operatives. Flexible
workforce is also employed based on market demands and
production requirements which are cyclic in nature.
TML uses strategy cascade through BSC / PACT / SQDCME /
TATA MOTORS

Non Management

Fig. OP-08

Key Workforce Benefits

Canteens, Transport, Time-Off from work, Financial Support & Retirement


benefits, Travel & Relocation, Maternity Benefit, Special Assistance Programs
(Adarsh Nidhi, Suraksha Yojana), performance linked rewards and career
progression opportunities.

More details are provided in section: Workforce Focus


P1a4 Assets
Tata Motors has always kept itself ahead in technology through
investment in R&D in the engineering sector by spending around 2.5
% of its turnover. The significant technologies (Fig. OP - 09) are
deployed at Tata Motors. However we are not limited by the above.
Apart from internal competencies, the company has instant
connectivity to external competencies ('collaborators') through
design houses in Europe and UK, JV's with world class technology
partners like Delphi, Cummins, TACO, etc amongst others. Similarly
we outsource styling and engineering services when the
requirement arises. The acquisition of JLR, Daewoo and Hispano
(and the JV with Marcopolo for Coaches) also gives it access to their
expertise. Similarly in IT, Tata Motors is the first auto company
globally to implement SAP and CRM in an integrated manner.
P.1a5 Regulatory requirements
In order to address the requirements of environmental standards
2

Fig. OP-09
Areas

Examples of Technologies

Fig. OP-11

Technology / Equipment/ Facilities


Key examples

Shareholders

Product Design, Development and Testing


Latest design capabilities at TML & JV design houses, Computer simulations,
CAE/Digital validation, Digital mock-up, life cycle tests, NVH facilities, Cruise,
BRS (Temp Control & Test Lab), Chassis Dynamometer Emission Lab -Euro
V, Dynamometer with robotic driver, Mobile crash test barrier, Road Load Data
(RLD) acquisition system, KNEXT, 3D for all, PLM, CATIA, Pro/E Wildfire
5.0,Tata Motors European Technical Centre (TMETC) ,CAD and Simulation
tools; Digital Prototyping laboratory; anechoic chamber NVH facility; Crashtesting facility etc.
Manufacturing
Robotic Press & Paint shops, Rapid Prototyping, Delmia, five axis precision
machine tools and laser cutting machines to fabricate production tools and
dies, Automatic Welding robots, Ro dip
- painting process, etc .
Internal Operations & Systems
Optimised operations and systems: KAIZEN, 3P, SAP, Legatrix, e Procurement, NPI, BSES, e connectivity,
MES IPMS,
PLM, FDS Production
Planning.
Managing customers & Channel partners
State-of-the-art Siebel CRM DMS, SAP, SRM, Web sites, especially product
focused web sites, etc

Board of Directors

Operations Committee

Nominations
Committee
Investors Grievance
Committee

Operating Policies & Procedures


which ensures compliance
Audits to ensure compliance
Strong and full deployment
World Class guides

Ethics and
Compliance
Committee
Special Need based
Committee

reviews which focus on business level strategic initiatives.


P1b2 Customer & Stakeholders
For Commercial Vehicle and Passenger Car business the Key
customer groups, market segments and their key requirements are
Fig. OP-13

Suppliers, Partners, Collaborators and Distributors

Role they play in our


Key Suppliers, Most important
Prodn &
Organizational
Partners,
Supply chain Systems
and work
delivery of key Innovation
Collaborators & other
Processes
& Distributors requirements processes Products &
Services
& expectations

Regulations and Accreditations

Regulations / Acts

Remuneration
Committee

Tata Motors
Organizational
Structure

Management Committee

Accreditations
Key vendors dealing with
RM, components
and Proprietary items

Fig. OP-10

Audit Committee
Executive
Committee of Board

and regulations, Tata Motors has defined and deployed policies for
safety, health and environment.
Its record of compliance with regulatory requirements (Fig. OP - 10)
such as emissions, safety and other clauses of the Motor Vehicles
Acts has always been proactive and exemplary. Post listing on the
NYSE the company also complies with the Sarbanes Oxley Act
(SOX) guidelines.
Area

Governance Structure at Tata Motors

GRI, CSR, Carbon


ISO 14001, IFC certified,
Footprint mapped, CERs
on Chicago Climate
Exchange
Financial
Company Law, SEBI,
U.S. SEC, regulations
SOX
CG Report, CS Report, and
Corporate
Governance
Global Compact
Product
CMVR, Euro and Bharat ARAI guidelines for emission and
regulations
stage
safety aspects
Calibration &
National Accreditation Board for
Measurements
Testing & Calibration Laboratories
Quality System
ISO / TS 16949
Vehicle Sales
Approval as per contract terms
to Army
with DGS&D prior to dispatch
Employees
Factories Act
Working hours, Employment of
young persons, Annual Leave
with wages etc., , SA8000
Health and
No Smoking in premises, OHSAS 18001, British Safety
Safety
Helmets for 2-wheeler
Council, DuPont
drivers compulsory

Contracts, trainers, consultants,


Collaborators

Other Vendors
dealing with
Consumables,
oils, etc

Environment

Equipment
Manufacturers
and Facility
providers

Dealers, TASS &


Part Distributors

P.1 b ORGANIZATIONAL RELATIONSHIPS


P1b1 Organizational Structure and Corporate Governance
As a global organisation the CG practices followed are compatible
with international standards and best practices. Through the
Governance mechanism, the Board along with it's Committees
undertake its fiduciary responsibilities to all its stakeholders by
ensuring transparency fair play and independence in its decision
making (Fig OP 11).
The BODs along with Committees provide leadership and guidance
to the Company's management and direct, supervise and control the
performance of the company. Other than these committees, Tata
Motors has CV and PC level Steering Committees to manage the
business and report the Board on regular basis. The businesses are
reviewed monthly through Steering Committee meetings and BSC
3

Early
involvement SAP -SRM,
for developmentVendor
system,
of new parts; NPI,
Optimum
Kaizen, KM,
delivery times Audits,
to reduce
Pricing
inventories,
System,
cost reduction MRP

Manufacturing,
Supply of
components,
kits,
assemblies,
spares, Audits,

Integrated Cost
Reduction, NPI,
Early
involvement of
vendors, Value
Engineering,
Technology
Day, Joint
programmes

Quality, Cost
and Delivery/
Time as
specified

Manufacturing,
Supply of
indirect
material,
audits, paints,

Cost Reduction,
Early vendor
involvement
Joint programs

Conservancies,
cleaning,
maintenance,
security,
training,
consultancy,
designing, joint
development,
Third party
logistics
providers,
Contract
manufacturers
Market share, S&M, CS, Sales of
Dealer Dev, products/spare
identify
s/services,
RO/AO,
potential
customer care
KAM,
customers,
and support,
right delivery eCRM,
at right time, Legal Cell, support in NPI,
NVB, HR,
sharing
Kaizen
changing
needs &
expectations
Agility, Safety, Manufacturi Manufacturing,
Meeting Mfg. &
ng
Quality, low
Quality
operating cost, Planning,
requirements
Mfg.
Flexibility,
Strategy
Timelines

L&D, Contracts
procedures,
JVs

Deliverables
as specified in
contract or
assignments

KM,
Pricing
System,
MRP
Contracts
Process,
Internal
Audit
Process,
KM,

CRM & DMS,


Dealer
Development,
NPI, Market
Research

Flexible
Manufacturing,
CAM, Flexible
lines, Innovative
solutions
TATA MOTORS

identified (Fig. OP-12). For International Business, the company has identified products to be marketed in focused countries. Differences in
details in these requirements and expectations among segments, customer groups and customers can be shown during site visit.
Emerging requirements
Through regular environmental scans and deep understanding of customer requirements Tata Motors has been able to foresee emerging
customer requirements. For e.g. the company understood the importance of climate change and safety requirements well within time to act
on it.
Fig. OP-12
Market Segment

Customers Present and Emerging Requirements


Customer Usage
Groups

Present Key Customer


Requirements

Future / Emerging Key


Customer Requirements

Competitors

CV Business
Fleet Owners, Trailor
operators, Construction /
Mining sites, Goods
Carriers

Fuel Efficiency, Low life cycle


cost

Ease of Service, High Torque


vehicles, Advanced features, Fits
& Finishes, Driver comfort

Ashok Leyland, Mahindra Navistar,


AMW, Mann, Bharat Benz
(Potential)

BUS

Urban , Suburban,
Intercity, school & staff

More no. of seats per ton of


GVW, Easy entry & exit in city
buses, safety as per norms,
better kmpl , lower
maintenance, high uptime,
reliability

Affordable Climate control,


comfortable ride ( air suspension),
better braking, lowest NVH, better
styling, luxurious seating for
utmost comfort

Force motors, AL, Eicher, Swaraj


Mazda, Mahindra Navistar , Volvo,
MB, Foton, Bharat Benz, MAN, ALNissan, AMW

LCV

Transport operators,
Goods Carriers,

Fuel Efficiency, Low life cycle


cost

Low Repair time, Driver Comfort &


Safety, Fits & Finishes

Eicher, Mahindra, Ashok Leyland


(new)

Fuel Efficiency, Low life cycle


cost, low turning radius

Ease of Service, Safety,


Aesthetics, Driver comfort

M & M, Piaggio,

Availability of spares, Finance


availability

Convenience of distribution points

Spurious part manufacturers

Cost of Ownership

Performance features, fits &


finishes including aesthetics,
availability of spares

Global Automobile Players

M&HCV including
ICVs

SCV

NVB

International
Business

Small Transport
Operators, Intra City
passenger transporters
All Commercial Vehicle
users, DG set
manufacturers
Customers in identified
focused markets

PC Business
ULCC
A1 Segment

Personal city car

Small foot print, Spaciousness


Low cost of operation, Space,
Safety, Dealership Experience,
After Sales Experience, Good
Product Quality
Space, Load Carrying Ability,
Dealership Experience, After
Sales Experience, Good
Product Quality

Low price, Low running cost

Two Wheelers,
Maruti 800, Used cars

Style, Performance, Luxury,


Comfort

Swift, Ritz, Alto, Wagon R, EON, i10


i20, Fabia, Jazz, Micra, Polo, Figo

Hatchback
A2 segment

Personal & Fleet

Sedan
A3 Segment

Personal & Fleet

Full Size Luxury


A5 Segment

Personal

Status, Comfort, Safety,


Performance

Luxury, Advanced -technology

BMW 5 Series, Mercedes E-Class,


Audi A6, Volvo S-80

Premium
Coupe/Roadster
A5 Segment

Personal

Status, Thrill, Sportiness,


Performance, Safety

Luxury, Advanced -technology

BMW Z4, Porsche 911, Cayman,


Boxter, 6 Series, Audi R8,
Mercedes CL Coupe, SL Roadster

Personal & Fleet

Space, No. of Seats, Fuel


efficiency, Dealership
Experience, After Sales
Experience, Good Product
Quality

Looks, Appeal, Distinctiveness,


Performance, Comfort, Style

Personal

Looks, Appeal, Distinctiveness,


Performance, Dealership
Experience, After Sales
Experience, Good Product
Quality

Luxury, Advanced -technology

Innova, CR-V, Endeavour,


Fortuner,Tucson, Captiva,
Outlander, Xuv500

Premium SUV
UV Segment

Personal

Looks, Appeal, Distinctiveness,


Performance, Dealership
Experience, After Sales
Experience, Good Product
Quality

Powerful, Luxury, Status, Comfort,


Advanced-technology

Audi Q5, Q7, BMW X3, X5, X6,


Mercedes M Class, GL Class,
Porsche Cayenne, VW Touareg,
Toyota Land cruiser, Volvo XC90

Pick-up Segment

Personal

Style, Off-road Capability, Load


Bed, Personalisation

Power, Comfort, Technology

Scorpio Getaway

UV, SUV
Segment

Cross Over

TATA MOTORS

Premiumness, Style, Comfort,


Refinement

D'zire, Verna, City, Fiesta, Aveo,


Sx4, Etios, Sunny

Tavera, Bolero, Scorpio, Innova,


Endeavour, Fortuner,Tucson,
Captiva, Xylo, Xuv500

International Business division of Passenger Car business explores


new opportunities and delivers vehicles as per the country specific
requirements and regulations. It has tapped the export potential in
South Africa, Turkey, Sri Lanka, Nepal, Nigeria, Ghana, Tanzania,
Congo, Saudi Arabia, Iraq, Angola, Italy, Spain, and Poland.
P1b3 Suppliers and partners
Suppliers and Dealers continue to play significant role (Fig. OP-13)
in our growth and are involved in early stages of Product Design.
Supplier base and Dealers have been rationalized on the basis of
their performance. This can be seen from the fact that during the
years key new suppliers are added to scale up our operations and
yet remove costs from the system.
The distributors/ dealers bring the company near to its customers,
help understand their needs, and tailor the product offerings.
Moreover continuous feedback from suppliers/dealers helps to keep
the product & service offerings current and updated.
TML uses various relationship and communication approaches with
Key Suppliers, Customers, JVs & subsidiaries, and Financiers
(Fig. OP-14).
P.2 Organizational Situation, P2a. Competitive Environment
P2a 1 Competitive position, relative size & growth, competitors
The company keeps track of industry and competition through
various approaches (Fig. OP-15).
P2a2 Competitiveness Changes
Key changes taking place that affect competitive situation
P2a3 Key available sources of comparative & competitive data..
The number of key changes that are taking place will have an impact
Fig. OP-14

Relationship
Key Suppliers
New product development,
optimizing resources, Quality
system support, training, Joint
programmes, knowledge
sharing, etc

Fig. OP-15

CVBU

First

PCBU

Third

14.0

Position

Fig. OP-16

Favourable Changes / Opportunities

uncertainty (plus forex impact)

International Brands forcing Low cost high


?
quality products increasing pressures on
margins
Increasing job availability for Talent from
?
national & international players
?
Increasing domestic & international
government regulations and restrictions
(Climate Change, Taxes, Duties)

?
Increasing shift in customer requirements

leverage synergies with sister


concerns in Tata / Tata Motors group
for cost advantages, technical
knowledge sharing

?
Expansion in International Market Employee Career Progression

?
Evolved hub and spoke model
?
Evolved customer needs customi
zed integrated Solutions

- towards high end products at lower cost


of ownership

embedded in NPI process. ERC has a Benchmarking area where all


vehicles are benchmarked with global best with teardown analysis is
carried out. (Fig. OP17).
Fig. OP-17

Partnering relationships

Communication Mechanisms
Supplier meets, Technology Days, Value
Chain Management web site, visits, at
site representatives, training forums,
engagement with seniors, 3P/Kaizen,
Group discussions, surveys,
Vendor Council meets

Limitations, if any, on
obtaining data

Comparative
data from within
industry

Long lead time for data


collection, analysis and
implementation

Comparative
data for similar
processes from
outside industry

Identified joint projects, Reviews in


Management committees, reviews with
functions & business, funding

Comparative data & Benchmarking

Available sources
Types of Key
data/Information - examples

Competitive data
from within
industry

Product Benchmarking-PAT, ICM, ATS


Process Benchmarking -SQI, NPI, QM
SIAM, JD Power, KUKA, Benchmark
partners, consultants, APQC, TKC,
JUSE, Internet sites,
Benchmarking Centres, Tata Group
companies,
Auto shows and exhibitions,
Product benchmarking,
Investor meets, Dealers, Suppliers,
JVs, Regional & Area
Manager network, Internal benchmarks
within the Tata Motors group
. etc

Data accuracy as data


flows from other sources.
NPI & Warranty data not
available publicly
Long time for collection
of data, analysis & use

In PC business processes such as PAT, ICM, and attribute target


setting are used for Product benchmarking. Process benchmarking
is done for key business processes, such as Supplier Quality
Improvement Process after benchmarking the same with Cummins,
Volkswagen, and GM. Our NPI process is being upgraded after
benchmarking with JLR product development process (Gen 3).
The key areas of benchmarking and agencies involved in it (Fig
OP18).
P2b. Strategic Context
Key business, operational & HR strategic challenges
The key business, operational and human resource strategic

Wide Sales and Service network, ,


tatamotors.com, individual
communication, direct visits, training
forums, media, engagement with
seniors, CRM-DMS, KAM, Dealer Audits,
Dealer conferences, Dealer Connect,
Senior Management visits, Training
Centres
Meetings with Senior management,
letters, mails, one-on-one meetings

Collaborators, Contractors
Need based help, technical &
Meetings, emails, letters, one-on-one
non-technical support
discussions, Minutes of meetings
Equipment Manufacturers and Facility providers
Equipment / facilities for New
product development / capacity
building, optimizing resources

29

?
Increasing Political uncertainty - forcing slow ?
Increase in services demand
industrial & infrastructure growth (India)
?
Opportunities of low cost sourcing
Increasing Fuel Costs and decreasing fuel
?
?
Availability & affordability of Spare Parts
stocks (may create global unrest)
?
Emerging international markets
Increasing Interest Rate & Economic
?
Integrate back end processes/
?

Financiers
Finance schemes, bill
discounting, joint programmes

13

Key changes creating impact on TML

Non Favourable Changes

Dealers
Sales & Service contact,
financial support, product
updates & training programmes,
Key Account Management,
Customer loyalty Programme
(Tata Emperor for KA, Tata
Delight for Non KA, eCRM,
AMCs

No. & Types of competitors

on TMLs competitive position (Fig. OP-16). Tata Motors uses formal


JVs for collaborative approach, e.g. joined hands with TMETC for
technical excellence. Product benchmarking at Tata Motors is

Joint Ventures and Subsidiaries


Sub system development at
early stage of product
development

Market Share and position


Market
Share %
61.4

Fig. OP-18

Key Areas of comparison & benchmarking

Benchmark area
Who does it
Product & Technology ERC (Product), NPI/Projects Facilities, Quality Assurance,
Technical Services etc.
Finance
Corporate Finance
Business Processes
Process Owners (Plants / Non Plant)
Operational Processes Respective Divisions / Departments, Safety, Quality & HR

RFQs, Purchase orders, letters, Joint


reviews, Project timelines, Quality
targets, Specifications, Technology days,
Meetings etc.
5

TATA MOTORS

challenges are identified (Fig. OP-21) as a part of Strategy Planning


System. The core competencies are integrated in the work systems
and processes to achieve the strategic goals.
The strategic challenges (Fig. OP-21) are well addressed while
deciding the strategic direction and then in the Balanced Scorecard
along with ST and LT strategic objectives and initiatives. The four
perspectives of BSC hold focus on key processes. The reviews and
audits have enhanced readiness for addressing the strategic
challenges for Tata Motors.
P2C. Performance Improvement System
Tata Motors reviews Systems & Processes through assessment and
feedback is given to process owners (Fig. OP-19) for improvements.
The Company uses PDPI (PDCA) method to improve systems and
processes regularly.
The organizational focus on performance improvement is
maintained through the use of BSC with KPMs using- TBEM criteriabased evaluation; ongoing compliance with both TS 16949:2009
QMS, ISO 14001 EMS requirements, use of TPM methodologies
and OHSAS 18001 for Safety. In addition to this, initiatives with

special focus on Safety, Quality, Cost, Productivity, and Supplier


Enhancement & Employee care drive specific initiatives for
improvement. SQDCME is a common system for monitoring
performance on shop floors.
Tata Motors presence in the markets abroad enables it to learn about
the emerging trends in performance, features, and safety. This
knowledge is used in improving the effectiveness and efficiency of
our product development, manufacturing and delivery processes. It
also draws strengths from JLR, Tata - Fiat JV, TDCV, Hispano,
Marcopolo, TMETC UK and other business units.
The Innovation Structure (Fig. OP-20) used to drive innovations.
These innovations are captured and used in developing processes,
business models, products, services and solutions.
Fig. OP-20

Innovation Structure

Product Innovation
Benchmarking, NPI

Process Innovation
Kaizen OC circle, Benchmarking

Fig. OP-19

Process Design and Process Improvement Process

Step 1

Step 2

Step 3

Step 4

Establish process
output requirements
Name the process
Assign the owner

Document the
process
and sub process
and its measures

Set targets
for
measures

Identify needed
improvements
through self assessment and audits

Engineering Innovation

Step 5

PAT, Benchmarking

Simplify/
improve the
process

Organisational Innovation
New initiatives and processes - Exact, ICR, ICM

Fig. OP-21

Strategic Challenges and Advantages


CV Business

Strategic Challenges

PC Business

Strategic Advantages

Strategic Challenges

Business
Increasing Political uncertainty - forcing slow
Increasing Political uncertainty Significant presence in Africa &
industrial & infrastructure growth (India)
forcing slow industrial & infrastructure
South Asia
Uncertainty with respect to Fuel prices (international
growth (India)
fuel prices, subsidy policies) leading to
Wide range of products with cost
unsustainable demand for certain kind of vehicles
Increasing Fuel Costs and decreasing competitiveness
Increasing Interest Rate & Economic uncertainty
fuel stocks (may create global unrest)
(plus forex impact)
Customer financing through Tata
Increasing competition as multinational OEMs set
Increasing Interest Rate & Economic
Motor Finance
up shop in India and also start introducing
uncertainty (plus forex impact)
emerging market specific vehicles
Build up on current Value for Money brand in to a
more aspirational and desirable brand
Gain foothold in select international markets

Strategic Advantages
Strong platform with Tatas brand
name synonymous with trust.
Tata Motors Indias largest
automotive company with
experience of more than 50 years in
design, development, manufacturing
and sales of commercial and
passenger vehicles.
Access to new technologies & other
global markets through Jaguar/Land Rover,
Tata-Fiat JV, TMETC

Operational
International Brands forcing Low cost
high quality products increasing
pressures on margins
Increasing shift in customer
requirements - towards high end
products at lower cost of ownership

Leadership position in domestic


market
Wide range of products with cost
competitiveness
Wide Dealer & Service Network

International Brands forcing low cost high quality


products increasing pressures on margins
Emergence of new customer categories, e.g.,
nuclear families, working women, youth leading
to emergence of niche segments (Compact UVs,
Compact MPVs)
Scale up and systematize key business processes
- NPI, manufacturing process, Supplier
Management process
Improve customer facing processes

Extensive network of dealers and


service support
Existing products moving up on
quality trajectory.
Continuous focus on cost
management through ICM and ICR.
Structured New Product
Development-eNPI
Expertise from JLR
In-house cost effective design and
development.
In-house tooling development

Human Resource
Increasing job availability for Talent
from national & international players

Brand name in Domestic Market


& Tata Brand

Increasing job availability for Talent from national


& international players

Scale & Size

Leadership development at all levels

Brand name in Domestic Market & Tata Brand


Strong engineering team with a track record of
innovation (both discontinuous and incremental)
Eg. Nano: Created a new ULCC market, Indica:
First indigenous car, Indigo CS: Worlds first sub
4 meter sedan, Indica e V2 CRAIL, Indigo
CS CRAIL, Manza Elan, Vista 90

Societal Responsibility
Increasing domestic & international
Tata Brand Image, Track Record
government regulations and restrictions towards Regulatory Compliances
(Climate Change, Taxes, Duties)

TATA MOTORS

Increasing domestic & international


government regulations and restrictions
(Climate Change, Taxes, Duties)

Tata Brand Image, Track Record of


going beyond Regulatory
Compliances

B B Parekh
Chief
Strategic Sourcing

Johnny Ommen
Head, PCBU
International Business

R T Wasan
Head, CVBU
International Business

Hoshang Sethna
Company Secretary

A S Puri
Vice President, Govt
Affairs & Collaborations

Debasis Ray
Head, Corporate
Communications

N D Pinge
Vice President
Internal Audit

R K Bagga
Vice President, Legal

N S Kulkarni
Head
Corporate Planning

Prabir Jha
Senior Vice President
Human Resource

C Ramakrishnan
Chief Financial Officer

Uppalapati T R
Head, Marketing
Communications

J S Hegde
Head, ADD & Materials

S Kumar
Plant Head, Dharwad

V Gandhi
Plant Head, Pantnagar

Balasubramanian
Head, Sales, Planning
& Logistics

Ashish Tandon
Head, Bus
Sales &Marketing

A K Sinha
Plant Head, Pune

A K Saxena
Plant Head, Lucknow

P K Chobe
Plant Head,
Jamshedpur

S B Borwankar
Sr . Vice President
Manufacturing Operations

Rajesh Kumar
GM, Mkt Research

V S Noronha
Head, Defence STUi

V G Prasad
Head
Fully Built Vehicles

Sanjeev Garg
Head, Customer Support

Vinod Sahay
Head, (MHCV)
Sales &Marketing

Sandeep Kumar
Head, Sales

M B Kulkarni
Head, Corporate Quality

Anil Kapur
Head, Sales

Ravi Pisharody
President
Commercial Vehicles

P M Telang
MD, India Operations

ORGANISATION CHART

Nitin P Rajurkar
General Manager
Technical Services
& JLR project

Vikram P Kulkarni
General Manager
Project Management

Prashant Saxena
Sr. General Manager
Small Car Sourcing

Hemant V Kulkarni
Plant Head, Abad

Vikram Sinha
Plant Head, Pune

Girsh Wagh
Head
Passenger Car Operations

Ramesh Dorairajan
Head, Retail & Channel
Finance & Insurance

Rohit Suri
Head, Premium
Car Division

Anupam Misra
Head, Concorde Motors

Ashesh Dhar
Head, Utility Vehicles
Product Group

Kiran Kumar
Head, Retail Sales Dev.
& Consumer Experience

Prashant Fadnavis
Head, Mktg Services

Dinesh Bhasin
Head, Customer Support

V K Gangrade
Program Head, EXCEED

Head, Car Prod Group

R Ramakrishnan
Vice President
Commercial - PCBU

G Nagbhushan
Head, ERC
Engineering
Passenger Cars

Dr Ajit K Jindal
Head, ERC
Engineering
Commercial Vehicles

S Ravishankar
Vice President , ERC
Engineering Systems

Dr T Leverton
Head, Advance &
Production Engineering

TATA MOTORS POLICIES


TATA MOTORS POLICIES

TATA MOTORS POLICIES


TATA MOTORS POLICIES

TATA MOTORS POLICIES

1 LEADERSHIP

Winner of 'Golden Peacock Award for Corporate Social Responsibility' for the year 2011 by the Awards Jury,

under the Chairmanship of Justice P N Bhagwati, former Chief Justice of India and Member, UN Human Rights
Commission

Conferred with the 'Best Audit Committee Award 2011' by the Asian Centre for Corporate Governance &
Sustainability

Golden Peacock Award for Excellence in Corporate Governance

6 awards at the 51st Annual Awards Nite of the Association of Business Communicators of India (ABCI), for
excellence in business communications

'Amity Corporate Excellence Award for Corporate Social Responsibility', instituted by the Amity Global
University, in association with Business Standard

Lucknow plant conferred with the Greentech Environment SILVER AWARD for 'Outstanding achievement in
Environment Management' in the automobile sector, for the year 2011

Pantnagar plant bagged the second position in the Environment, Health & Safety (EHS) Competition 2011,
organised by Confederation of Indian Industry (CII), Northern Region.

Sanand plant wins Golden Peacock Eco-Innovation Award - 2011

Passenger Car plant (PCBU) has received a 5-Star rating (Score: 97.19%) in the British Safety Council (UK)
Health & Safety Audit.

The Institute of Chartered Accountants of India (ICAI) has conferred Mr. C. Ramakrishnan with the prestigious
Business Achiever Award 2011, in the industry category

Mr. S B Borwankar conferred the IIIE Performance Excellence Award

1.

LEADERSHIP
a unified MVV for the integrated corporation which will pave the way
for determining the need for and thereby articulation of a unified core
competency.

1.0 Senior Leadership


Tata Motors has evolved the Leadership System (Fig. 1.1-01) which
provides the basic concept and approach for leaders to follow. The
system acts as a catalyst to the leaders to understand stakeholder
expectations, effectively lead their teams towards mission and
vision, and to play active role in developing potential leaders for
overall organisational sustainability.
Fig. 1.1-01
3

Tata Group
Values and
Objectives

Innovate, Learn
and Share

Partners
Mission
Community
Shareholders

Customer Focus

5
Organise, Align and
Allocate Resources
6

Communicate and Involve

Develop, Reward and


Recognition
Employees

Create a Culture
of High Performance 8

Passion for Engineering

Safety

Review and Adjust to


Achieve Plan 7
Integrity

Tata Code of Conduct

Stakeholder
Expectations

Communication, Cascading / deployment through

Customers

Employees

Adapt to
New
Challenges
and
Raise the
Bar

Vision Workshop
Setting / Reaffirming of
Vision, Mission and Values

Communicate and
Build Commitment

2
Understand Vision,
Stakeholder needs,
Higher Level
objectives

11

Set Direction and Plan

Be a Role Model

Set and Deploy MVV


Sr Leadership / BOD

Leadership System

12

10

Fig. 1.1-02

Innovation

Build Motivate,
Empower Team for
Accelerated Change

Employees

Suppliers

Communication Fora's
BSC/PMS/MPAs;
Strategic initiatives;
Pocket cards;
Posters; intranet

Communication Fora's
Vendor meet/council;
Technology day; SRM

Dealers/Partners
and other
Stakeholders
Communication Fora's
Dealer meet; CRM-DMS

Feedback / Review /
Revisit / updations

Deployment of MVV: While deployment of the MVV starts with


communicating to all stakeholders, implementation is done through
right structure and action plans so that the process of
communication and getting commitment on these from the
stakeholders is easy and smooth.
Internalisation of MVV starts with the OPSCOM, MANCOM and
Steering Committee meetings. MVVs are used while formulating
Strategic Objectives. Senior leaders reiterate these in town hall
annual communications by explaining achievements and
challenges ahead.
Individual MPAs are based on cascaded BSCs. For new employees cadre and lateral, regular induction programmes are being held.
Operators are communicated through interactions and displays on
the shop floor.
Supplier base comprises global component manufacturers to single
customer local SMEs. It is pertinent to convey to them TML's
aspirations for better alignment and integration. Vendor councils and
meets are important forums, where the two parties share their
needs, long term vision and challenges from each other. In addition,
vendors are connected through SRM website where all formal and
informal communications are done. Functional heads like heads of
Supply Chain, QA and Manufacturing visit the vendors and
communicate the organisation's requirements.
The conferences and visits of dealers and their works managers to
plants are some of the forums to share Core Values, MVVs and
expectations from them. Communication on MVV is formally made
through CRM-DMS website. Suppliers and dealers participate in
Dipstick surveys as part of the process to revisit MVV.
MVV gets communicated to Customers through plant presentations
during their plant visits. The Key Account Management process also
helps the senior leaders understand customers' requirements, and
hence acts as inputs for action / journey towards vision.
The leadership interact with key communities. These interactions
reflect TML values and guide TML to understand way forward.
Financer meets / Shareholders meets and Investors' plant visits are
also conducted on periodic basis to understand / communicate with
them.
Actions reflecting commitment: Leadership team develops key
policies that govern the way of conducting business with all
stakeholders and ensures correct interpretations and
implementation of such policies. The actions transmit a powerful
message of fair play and trust amongst all the business partners /
stakeholders and reflect the commitment of the leadership to the

Corporate Citizenship
Environment

The Leadership system (Fig. 1.1-01) is built on five core values.


While steps 1, 2, 4, 6, 8, 10 and 12 are actions required from the
leaders themselves, and cannot be delegated, steps 3, 5, 7, 9 and 11
require support systems and processes to assist leaders in
accomplishing these tasks.
The effectiveness of Leadership System is reflected through
continuous and breakthrough improvements in the overall
performance of the organisation.
The leadership structure (Fig. 1.1-09) plays an important role in the
functioning of TML. Apart from reviewing the business strategy,
various Board Committees also formulate relevant policies for
smooth running of the organisation. Among the guiding policies are
those relating to Quality, Environment, Safety, Climate Change and
Affirmative action.
The Operations Committee (OPSCOM) and Management
Committee (MANCOM) continuously guide in setting TML's
direction, strategy execution and performance reviews. These
committees are headed by the Tata Group Chairman. BU level
Steering Committees review performance every month. This is
supported by Lead / Lag indicators and initiatives that are reviewed
in BSC reviews. Steering committee has representations from all
functions and this allows alignment and integration across the
organisation.
1.1a1. Mission, Vision and Values (MVV)
Setting of Mission, Vision and Values: The process to set and
deploy MVV is in place (Fig. 1.1-02). The first such MVV workshop
was conducted in 2001, wherein Senior Leaders articulated MVV
statements. Subsequently, the Leadership Team has revisited the
same on periodic basis to verify its relevance. The various inputs
from stakeholder interactions (Dealer / Customer / Vendor / Society /
investors meets) and assessment feedbacks (TBEM, Certification
Audits) are kept in mind while revisiting MVV. During one such revisit
in 2010, Mancom decided to add Innovation" as a Core Value.
The defining statements of MVV guide the SPS (Fig. 2.1-01) in
setting strategic objectives and goals.
Currently, CVBU and PCBU have distinctly demarcated MVVs and
core competencies based on their individual contexts. Triggered by
substantial growth opportunities and need for integration of business
units to develop synergy, senior leadership teams decided to have a
thorough re-look at the MVV. TML, thus, is in the process of defining
7

TATA MOTORS

TML Value System. Commitment of leaders to these values is


evident in day to day work (Fig. 1.1-03).
Fig. 1.1-03

of top leadership. These committees will formalise policies and


structures for achieving desired safety results. Each of the
Executives has undergone Safety training regarding Safety
Observations / Incident Investigation etc.
Safety is reviewed in SHE APEX, Steering and ManCom as well in
Audit committee meetings. Leaders conduct safety observations
and see that the gaps are closed immediately.
Safety Managers have direct access to the top management. Plant
level leaders like the CX owners, line in-charges are also the Bay
owners for their respective lines and CXs. Safety is primary focus
area in daily management and safety parameters are part of BSC for
Leaders. Administrative Officers, Customer Service Heads and
Warehouse Heads get personally involved in taking safety initiatives
in respective areas.
Quality : Quality and Customer focus are essential attributes to
survive and thrive in a highly competitive business environment.
Implementation of process based automotive specific TS 16949
Quality Management System has helped Senior Management to
promote quality consciousness & guide their divisional teams to
meet quality objectives. Action plans have been prepared to move
towards World Class Quality (WCQ) level and Senior Management
members are personally driving these teams.
Various initiatives like TQM, Project Terminate (Rust prevention),
AUTONOVA, Launch Quality Operating System, APQP, PAT,
Forward Model Quality, Six Sigma, Q-Star (Lucknow), and Logistics
improvements are personally driven by Senior Management
members. While some of these are initiated at the top and
implemented at all plants in one go, a few of those start at one plant
and are carried forward to the others.
Warranty reduction is achieved through leaders taking up
responsibilities for models and top complaints. These are completed
using DMAIC approach and improvements passed on to the
customers.
In addition, CCT / PST meetings are held regularly for each of the
LOBs and are attended by heads of ERC, Customer Service,
Quality, Materials and other related functions. The action plans for
resolving quality issues faced by Customers are reviewed in these
meetings.
Operators are encouraged to take part in Self Directed Teams to
resolve PDI and Quality issues. Leaders also review ISO
Certifications status at Dealers / Vendors end, Supplier Process
Audits, progress of Vendor Council quality committee etc to ensure
that quality is focused at all stakeholders level.
Climate Change : Senior Leadership has formulated a climate
change policy which is communicated across the Organisation. It is
driving many climate change initiatives (Fig. 1.1-05) such as
renewable energy through wind mills / solar energy, energy
conservation projects, Green factory buildings, fuel efficiency
improvement projects for vehicles etc.
TML has mapped its carbon footprint, and action plans with timelines
has been developed for each of the plants. Leaders at these
locations are directly responsible for completion of these action
points. World Environment Day, Water Day and Energy week are
celebrated every year, wherein senior leaders and union
representatives guide and encourage environment related action
plans. To create positive impact on the environment & society, tree
plantation is held in chosen areas on regular basis with participation
of senior leaders and union representatives and other stakeholders.
TML has created lakes and ponds at and around many Plant
locations to help ecosystem grow.
Climate Change initiative is also been promoted at Supplier /
Dealers end through actions like a) usage of reusable / returnable
packaging, ISO 14001 EMS Certification, common milk route
schemes, publishing Green Drive handbook etc.

Living by Core Values

Values

Associated processes and methods, few examples

Integrity

Fair dealings with partners driven by a systematic process, Governance,


TCOC, Structure for ensuring compliance eg. deployment of processes
for SOX, SAP, CRM-DMS, SRM. Meritocracy when it comes to
workforce, schemes such as FTSS are open for one and all

Customer
Focus

Encourage actions out of VOC outcomes Personal visits to dealers and


key customer accounts Top Leadership team question the plants/ functions
as representatives of customers (e.g. CCT)

Corporate
Citizenship

Involvement in business associations like SIAM, CII, automotive


bodies Leaders involvement in educational institutions Participating
as India representative in vehicle level regulatory making bodies
Members of NGOs

Innovation

Establish structures to propagate an innovative culture Act as jury


members in deciding good innovations. Encourage CFTs

Leaders are always on look out for new developments in technologies,


Passion for
new learning from business environment and implement the appropriate
Engineering
for business benefit, giving stretched targets to realise potential

1.1a2 Promoting Legal & Ethical Behaviour


Actions demonstrating commitment: The Governance Structure
(Fig. OP-11) has committees on Audits, Investor grievance, Ethics
and Compliance. Members of these committees dwell on and
develop the related policies and interact with the Leadership to guide
periodically on the aspect of legal and ethical behaviour. Similarly
"Broadening Horizon" programme designed for senior leaders also
gives key inputs on legal and ethical expectations to them.
Legal behaviour: The major step here is identification of all
applicable regulations and rules and allocating clear accountability
for compliance and quarterly compliance review (Fig. OP-10).
Recently IT has implemented on-line Legatrix system to help users
track progress on legal compliances and also provide alerts to
Leaders. Leaders personally see that the Company files all legal
information and the same is made available for public consumption.
Leaders also proactively support various audits for sustained
compliance of certifications like SA8000, TS 16949, ISO 14001,
OHSAS 18001, etc. The Audit Committee of the Board works with
Internal Audit and Finance functions to ensure compliance to SOX,
U.S. SEC guidelines, and SEBI guidelines.
Ethical Behaviour: Through approaches like (Fig. 1.1-04) / building
structures / implementing policies, and personal actions, leaders
ensure that workforce / partners understand the importance of
adhering to ethical behaviour.
Fig. 1.1-04
Stakeholders
Employees

Approaches for Legal & Ethical Behaviour


Promoting Legal & Ethical behaviour
Trained in TCoC, Declarations / pledges, Appointment of Ethics
Counsellor, Lady Ethics Counsellor

Chairmans statement, Display of Customer bill of rights, Agreements


Suppliers,
Dealers and Channel with dealers, compliance audits, Training on recognition of genuine
parts, Formation of Vendor & Dealer Councils to propagate culture of TCoC.
Partners
Clear communication on price of vehicles, services and parts;
warranty terms and facilities such as free service; Billing
Customers
through SAP system; Display of information for escalation
of concerns; and fair terms for acceptance of warranty

Safety: Safety is one of the basic elements of Leadership system.


Senior Leadership has demonstrated the importance and
commitment to Safety by tying up with World class Expert /
Consultant - Du Pont / British Safety Council. The mandate is to
move towards Zero Accident through implementation of structure
and processes. Specific committees on skill development,
standards and procedures, safety observations and contacts,
Incident investigations have been commissioned with participation
TATA MOTORS

Fig. 1.1-05
Actions taken
since 2001

?
Adoption of Corporate
Environmental Policy.
?
Implementation of
ISO 14001 EMS
?
Adoption of Energy
Policy.
?
Consolidation of
Energy Conservation
Activities.
?
Driving EMPs
?
Rain water harvesting
?
GHG Reporting as
per GRI Guidelines.
?
Wind Energy Project
receives
?
Clean Development
Mechanism Projects
(CDM)

moving potential leaders to critical positions, thus challenging them


to take higher responsibilities and deliver high performance.
Identification of output and in-process measures for each of the
processes, and always focusing on Evaluation, Improvement,
Learning cycle are some important criteria for organizational
performance improvement.
Innovation: Innovation is the key to sustain & succeed. Senior
Leaders have created a culture to foster and drive innovation. Using
systematic approaches, teams and individuals are encouraged to
explore new technologies, alternative methods and processes, and
to submit ideas. Employees are encouraged to file and acquire
Patents. Senior leaders also encourage risk taking and reward
ideas. The innovation examples in products, process and system
are given here with (Fig. 1.1-06).

Climate Change Initiative: Gray to Green


Actions taken
2012

?
Evaluation of
Carbon Footprint by
an external agency.
?
Disclosure in
international domain
(CDP/UNGC).
?
CERs traded &
monetary benefit
received.
?
Simple Dos & Donts
deployed across TML
?
Formulated Climate
change policy
?
Environmental
Procurement policy
for Suppliers
?
Green Building Policy

Way Forward - Action


Planning 2012 beyond

?
Pursue innovative
products with
lowest CO2 and
highest mileage
?
Integration of
Climate Change
initiatives across
functions, locations,
suppliers and
channel partners.
?
Actions to minimize
environmental
impact
?
Suppliers and
dealers to adopt
Environment
Management
System -ISO 14001

Fig. 1.1-06
Structure

Innovations : Examples
Processes / Examples

Leaders promote
innovation by
rewards / recognition

Ace (which created a new segment


and establish world record of
1,00,000 sale in just 22 months),
NANO (revolutionized global
passenger car market with ultra low
cost car segment), Indica 25 KmPl,
Zip etc

-PACT to reward high


performers
- Meetings with top
executives (Coffee
with Boss)
- JRDQV Quality
Awards on 29th July
Process
Tata Nano Booking & Allotment Process, to operators & Teams
Tata Magic -ITC Choupal sagar
Innovations
- Suggestion Awards /
rural initiative, Tat Alert, Sales force
points & recognition
automation process etc
- QCC/SDT
Engineering
ECU arrangement for Winger, Ace, Competitions
Magic; Estimation of Battery state
- Felicitations in
Innovations
of charge
Communication meetings
- Challenging
Organizational Various energy conservation
assignments
projects, Generating secondary
Innovations
- Innovision participations
paints from Paint, bricks from
and awards
effluent sludge

Product
Innovations

Promote an organisational environment: The Leadership team


has included these issues (Safety, Climate Change, Quality etc ) as
part of BSC Objectives and also modified daily monitoring systems
by incorporating E parameter (SQDCME and VMCDRE). Similarly a
significant drive in ERC to develop alternate fuels, fuel efficient
engines, reduction in GHG emission from products are encouraged
by Senior Leaders. The Nano has lowest CO2 emission per
kilometre of 101 Co2 g/km and Indica eV2 has highest certified
milage of 25 kmpl in its segment.
1.1a3 Creating a Sustainable Organisation
Accomplishment of mission: As described earlier, Leaders
participate in strategy development and its execution. Leadership
System (Fig. 1.1-01) guides to accomplish strategic objectives.
Frequent communications, cascading of BSCs, championing
strategic initiatives, review mechanisms, creating a culture of high
performance are some of the major focus areas of Leadership
system. This is reinforced through a Robust Strategy Planning
System (Fig. 2.1-01), Enterprise Risk Management Process, HR
and other Stakeholder Management Processes.
Leadership actively engages in these processes for creating a
sustainable Organisation. Senior leaders are ensuring long term
stability and sustainability through l
Development of long term technology roadmap and product plans
which continuously evolve new variants of vehicles as well new
family of engines to meet or exceed customer requirements.
Engagement with JVs to bridges gaps, Investments in R & D
l
Active drive towards World Class Quality
l
Enhanced safety, security & corporate ethics with opportunities for
learning and growth (Ref. 1.1a2)
l
Commitment to Triple Bottom Line drive (Ref. 1.2c1)
l
Focus on various stakeholders (Ref. BSC - Fig. 2.2-05,07,08)
Performance improvement (Ref P2c): Senior leaders as part of
deploying the Vision, Mission and strategic objectives, encourage
and communicate to the entire workforce through strong, frequent
and systematic communications. Through various communication
forums like Town-Hall / Mass Communication / sunrise meetings,
senior leaders continuously inspire employees for giving their best to
the organisation. Keeping in view above critical sustainability
factors, senior leaders have created an environment for
organisational performance improvement by self championing of
strategic initiatives, forming & reviewing CFTs on various topics,
Drive for ICR, WCQ, Safety, Productivity, Environment and by

Organisational agility: Fast and agile response in meeting


customer requirements and expectations is the key to success in
business. The process for design of Work System Structure
(Fig. 6.1-01) ensures that organisational agility aspects, measures
and targets get built into key work processes (Fig. 6.2-01). Senior
leaders involve themselves and other employees at all levels to
focus on key change initiatives driven by response to market
scenarios. Rigorous reviews in the steering committee meetings
enable to change and create action plans to meet ever-changing
customer expectations.
TML's capability of making different models and ability to ramp up
volumes for any particular model, wherever demand is very high is a
good example of agility. To site few examples, TML had rolled out
Nano vehicles from Ace lines in Pantnagar within four months,
similarly last year, SUMO GOLD was produced and sold with speedy
planning and execution to address sudden market demand .
Performance leadership: Leadership has always been competitive
in creating new market segments & innovative products for those
segments. There are many such examples like 407, EX Series
vehicles, Ace, Nano, Prima, ARIA etc. Leadership always strives for
giving value for money to customers through innovation while taking
aggressive, stretch targets and implementing best practices which
has helped Company to be a Number 1 in CVBU as well Number 3 in
fiercely competitive PCBU segment.
Leaders have been awarded for being role models and for their
contributions at different industry forums such as SIAM, ASCI, ISA,
Cll and ARAI and as a part of key trade and business delegations.
Fostering Customer Engagement: Customer focus is one of the
core values. It is reiterated and systematically driven by leaders all
9

TATA MOTORS

the time. Review forums like CCT reviews, as also internal reviews
like NPI, ICR, WCQ etc. emphasize that Superior Customer
Experience supersedes everything else while deciding any action
plan. Customer Care Day, Tata Alert scheme, Customer Loyalty
Card, service at construction sites, product websites, Customer
focussed R&R system for employees etc are some of the recent
actions to improve the customer focus in the organisation. The
various mechanisms (Fig. 1.1-08) are used to ensure positive
customer experience across levels in the organisation.
Organisational Workforce learning: Joint forums have been
organized for learning and sharing with JV / Acquired companies.
Benchmarking through tear down exercises and craftsmanship
audits by TMETC has helped in promoting an environment for
Organisational learning. In order to imbibe world class processes
and practices, the leaders encourage employees visiting, learning
and improving from auto exhibitions, seminars, workshops and other
World Class Organisations.
Employees who show aptitude for engineering and management
excellence are sponsored for advance technical / management
programs in reputed institutes. Recently TML has launched Learning
Advisory Council, which oversee the relevance of various training
programmes. Technology day seminars are done on a regular basis
to promote learning within organisation as well as with suppliers.
Example of some initiatives taken in PCBU for customer focused
culture demonstrate senior leadership commitment (Fig. 1.1-07).
Fig. 1.1-07

Creating Customer Focus Culture

Stake Holder

All

programs based on Tata Leadership practices, transition point


training programs at each vital level of leadership are the formal
methods used for development and enhancement of personal
leadership skills. The premier institutes like IIMs, SP Jain Institute
etc through specialised courses in management help in keeping the
leaders abreast of contemporary management tools approaches
and thinking. Similarly various leadership development programmes
such as 'Excelerate', Effective Team Leadership, TGSLS, TGELS,
GEMS, Catalyst, EDP, Zenith, iTeach Train the Trainers, Gurukul, Art
of living etc. hone the required leadership skills across the cross
section of employees.
Succession planning: All senior leaders are expected to develop
future leaders who can take up higher responsibilities or take up
expanded roles at short notice. This is ensured through internal HR
evaluation meetings conducted periodically. Succession planning
process involves communication, BSC based performance
evaluation, assignment on key projects, and feedback mechanism.
Delegation, on-the-job feedback, handholding and mentoring are
the tools used for this purpose. Promotions and job rotations are
aligned to the requirements of succession planning as appropriate.
Leaders are actively involved in various assessment centres, such
as Development Centres, Fast Track Selection Schemes, Talent
management, and Internal GET and OT schemes to identify &
develop future leaders.
1.1b Communication and Organisational Performance
1.1 b1 Communication: Communication is a very critical activity
as mentioned in the Leadership system and at the individual
level; each leader is responsible for communicating with and
engaging the workforce at all levels, to build commitment. Various
approaches like Town Hall meetings, Visual Displays, Sunrise
meetings, CFT reviews, PACT interactions, etc are being used.
Goals are discussed during such meetings with an element of
stretch.
An environment of empowerment is continuously built through
delegation of authority with trust and adequate support. This
motivates employees to work for the stretched targets and find
innovative ways to achieve these stretch targets. Apart from this
various processes and methods such as performance linked
rewards / benefits, career progression, Annual calendar for monthly
engagement initiatives like Coffee with Big Boss, etc. recognition
and learning opportunities are some key factors for employee
engagement.
Frank and two-way Communication: All communication meetings
are conducted in an interactive format that is conducive to free flow
of ideas and feedback. Most of such review and communication
sessions are followed by an open house where questions on
subjects ranging from markets, customer preferences, new
technologies, HR related and others are asked to the Top
Management. These help clear any ambiguities regarding the way
forward. Key issues raised in skip meetings are noted, tracked and
closed appropriately.
While the annual meetings are followed by Q&A sessions and are
two-way to a large extent, periodic communications are planned on
specific agenda points for more thorough, dialogue based and action
oriented interactions, e.g. Bay owners meeting on safety, Joint
Management and Divisional council meetings for IR, safety and
other related issues, skip level meetings with lower to middle
management managers for ideation and understanding current
issues.
In addition, weekly and daily meetings in Sales and service teams
including Dealership members, SDTs, Sunrise meetings and
functional sub-groups are also a means to communicate priorities of
TML, and are two ways in nature. PACT programme necessitates
Goal Setting / Mid Term Clarification / Final appraisal discussions
with employees. System level checks have been installed to ensure
that these are a two-way process e.g. Coffee with Big Boss.

Initiative for Customer focused culture


Deployment of the EXCEED program across all dealerships to focus on
higher conversion through better customer experience
Strengthening of PCBU Sales and marketing organisation - 45 Area
offices with 600+ customer facing employees in sales and service to be
closer to customers
Focus on retail - Shifting all measures & incentives from primary sale to retail sale
Creation of a separate specialized function of Consumer Insights in PCBU

Dealer Senior
Management

Incentives linked to a Dealer Score Card has 30% weightage


on customer experience parameters.

Dealer Customer
facing team

Discussions and action taken on Sales PSF call results in regular meetings
at dealerships. Dealer Sales executives incentives linked to PSF scores.

TML Field
team

High weightage of customer experience parameters (SSI,CSI,


complaint management parameters etc.) in individual KRAs

Fig. 1.1-08

Creating Culture for Positive Customer Experience

Organizationa Processes to drive positive


l Level/Group customer experience
Steering
Committee
Plants
Functions /
Departments

CXs/Groups
Teams and
employees
Suppliers and
Partners

Processes to verify that


this approach contributes
to customer engagement
Leadership System, BSC, Customer Internal and External Surveys,
& Dealer Meets, Customer Centricity, Customer and Dealer Feedbacks
CCT meetings, TCoC deployment
(PMS, Compensation package)
BSC, Key Customer and Dealer Meets,
Customer Centricity, CCT meetings
BSC, Key Customer and Dealer Meets,
Customer Centricity, CCT meetings

External Surveys, Customer,


Dealer, KAM Feedback, PQI
External Surveys, Customer,
Dealer, KAM Feedback

BSC, Key Customer and Dealer Meets, External Surveys, Customer,


Dealer, KAM Feedback, PQI
Customer Centricity initiatives
BSC, Key Customer and Dealer Meets, External Surveys, Customer,
and Dealer, Feedback, Customer
Customer Centricity initiatives
& Warranty complaints, PQI
Dealer Scorecard, Strategy cascade, Audits, Complaint and Warranty
vendor & channel meets, Kaizen
analysis, ISO certification,
events, Dealer Council & Meets
Safety, e-learning, Proj Parivartan

Develop and enhance personal leadership skills: Senior


leadership regularly updates and hones their leadership skills
through various formal and informal methods. Structured training
TATA MOTORS

10

Effectiveness of communication is validated through Employee


Satisfaction surveys (Fig. 7.3-28) .
Communicate Key Decisions: Key decisions are taken in SC
Meeting, Plant and Functional Level monthly / periodic meetings,
agenda based meetings like cost reduction, NPI, Product Design,
Product Quality, etc. Here the senior leaders either ratify the
decisions taken by accountable heads or modify them based on
organisational priorities.
Rewards and recognition: Leaders provide challenging tasks and
projects to employees. Leaders are active in all phases of R&R
programs - right from helping set stretch targets at organisational,
plant/ function level, and factory/ division level, to reviewing
achievements from time to time, guiding / coaching during
interactions, thus motivating employees to do well, to finally
recognising the best performers, and helping the others achieve
targets.
Leaders play active role in designing performance assessment and
reward programs. e.g. leaders were part of Focused Group
Discussions to decide the nuances of the PACT program. Similarly
Dealers and Vendors are recognised for their good performance
(based on set parameters) during their respective meets.
Contractors are recognised for their safety performance in annual
meets.
Leaders personally recognise employees (Fig. 1.1-01) who have
done well by sending them to premium training programmes.
Members of Steering Committees at all levels personally review the
projects and promote & motivate teams to present their success
stories to higher organisational levels.
Innovative ideas, good suggestions, pokayoke implementation,
SDT achievements in Regional / National levels, Safety
improvements on shop floor by Safety stewards are also recognised
and rewarded in functions by operating level managers. Shop floor
operators are actively taking part in explaining their achievements to
Chairman during his shop rounds in the Plant.
Key objectives and measures related to Ethics, innovation,
safety and climate change form part of BSC, and also in the
cascaded scorecards at plants / functions. During the periodic
reviews, accountable heads present the performance against these
parameters. Senior leaders provide their inputs to these teams.
Leaders have also framed many non-monetary recognition
approaches. Suggestion scheme is one such example where both
monetary and non-monetary rewards and recognitions (Fig 7.3-32 )
are provided to employees. Divisional suggestion co-ordinators are
recognised for their efforts by participating in the get-togethers with
senior management team.
1.1b2 Focus on Action
Senior leaders play lead role through the committee structure (Fig.
1.1-09) to drive short and long term strategy, which includes quality,
innovation, safety, climate change along with the appropriate
initiatives. The Performance reviews help to plan appropriate
countermeasures keeping in mind changes, if any in external
environment. These reviews include actions related to all channel
partners and vendors / suppliers wherever relevant.
Balancing Stakeholders expectations: BSC is the mechanism to
balance the values proposed to various stakeholders. The four
perspectives help in setting meaningful and balanced set of targets
for customers, suppliers, workforce, environment/ climate change,
and finally the shareholders.
During various reviews, it has been given prime importance that the
stakeholders interest is guarded in-line with company's value
system.
Various accolades received from stakeholders (Fig. 1.1-10) coupled
with equally strong operational / financial and market performance
establishes that TML does create appropriate balanced value for

stakeholders.
The satisfaction levels are measured for stakeholders like
Customers, Employees, Vendors and Dealers and action plans are
prepared based on areas of improvement.
1.2 Governance and Societal Responsibilities
1.2a Organisational Governance
1.2a1 Governance System
Providing oversight to the business: Organisational Governance
and review mechanisms are explained in the P1b1. The BODs along
with its committees provide leadership and guidance to the
company's management. Each of the committees of BODs has
either a Charter or Scope of Reference. These define each of these
committees including composition, quorum of the meetings etc.
Scope of reference to most of the committees are laid down by the
Tata Group, however, some of the committees like Investor
grievance committee are company specific.
The performance reviews by the Board is based on the various
reviews of the above Committees and also the OpsCom and
ManCom reviews (Fig. 1.1-09), including progress on Safety,
Sustainability, Business Excellence and Climate Change. BoD
meets eight-nine times in a year against the stipulated frequency of
once in quarter.
Fig. 1.1-09
Committees & Members
Tata Motors Level
Executive Committee of
Board (ECOB)
Chairman,
BOD,
Management
Committee
Operations Committee
(OPSCOM)
Chairman, Vice Chairman,
MD-India Operations, Vice
Presidents, Plant Heads & Invitees

Management
Committee (MANCOM)
Vice Chairman, MD - India
Operations,
Vice Presidents

Leadership Structure and Performance Review


Key Objectives & Areas of Importance
?
Review business opportunities and threats
?
Strategy review and refinement
?
Laying down policy framework for the company
?
Guide the companys strategic
course and review progress

?
Review of business performance
across the company

?
Setting directions for the company
?
Review progress of strategic
initiatives and achievement of long
term goals
?
Identify organic / inorganic growth opportunities

Business Unit Level


Steering Committee
(SC)
MD-India Operations,
Vice Presidents,
Plant/Functional
Heads & Invitees

BSC reviews
NPI reviews
Divisional Committees
Divisional Head, All
Dept Heads

?
Monthly review of business unit performance and
operations relative to short term goals, objectives
and targets
?
Review of market place performance and customer
complaints
?
Review of action plans and results of improvement initiatives
?
Making mid-course corrections to achieve business
unit goals
?
Cascading the business unit goals to department levels
?
Review of Business Excellence initiative.
?
Progress on Strategic initiatives
?
Progress of new projects.
?
Deployment of action plans to achieve departmental goals
?
Review of departmental performance

Suggestions / Directions from the members are tracked through


Action Taken Reports for implementation. Board thus promotes and
is responsible for good governance within the company, ensuring
strategic guidance to the company, and effective monitoring of the
management.
Risk management and internal audit functions helped to understand
any gaps if any.
In line with Tata Group's focus areas, management has appointed
Corporate Heads for Safety, Sustainability and Legal to enhance
11

TATA MOTORS

Fig. 1.1-10

Balancing Stakeholder Needs : Awards and Accolades

As a good corporate governance practice, the company has voluntarily undertaken an


audit by Independent practising company secretary for secretarial records and
documents in respect of compliance with the provisions of the Companies Act, 1956,
listing agreement and applicable rules, regulations and guidelines of the SEBI.
Succession Planning.
The appointment and succession planning of MD and EDs is decided by BoD.
Succession Planning of senior leaders is decided by MD and members of the
Management Committee.

The leading market share and awards proves that we are balancingthe stakeholders needs
Shareholder & Investors:
Good Green Governance award
in Nielsen survey
'Company of the Year'
Community:
Green Governance
Suppliers:
JRDQV & CII-Exim Corp Platinum Award
Deming Awards
Rajiv Gandhi NQA
S&P/ICRA rating
ACMA awards
Excellence in Energy
Listing at NYSE
QS9000 certifications
Golden Peacocks for Safety,
Best papers/Case Studies
Quality, OHS & Training
Best case study on KAIZEN
GeenTech Environment
eCRM-Siebel
Notable COP report
IT Service Management
Best CFO, ABCI Awards
Customers:
Channel Partners:
Golden Peacock for
Best Dealerships
Customer Training
High mileage awards
Driver & Mechanics awards
All India Best Distributorship
Superbrand India award
award
Employees:
CV manufacturer award
Wahtuk Mitra Award to
SDT Awards
Udyog Ratna
Pandit Auto
Best Employer
Innovation award - Orion
Excellence in Suggestions
AIMA's awards,
Handa Golden Key award

SP
S

1.2a2 Performance Evaluation


Performance evaluation for members of governance board: The
Nominations committee evaluates performance of independent and
non-executive directors of Board for deciding on re-appointment of
Directors at the time of their retirement by rotation at end of three
years. Remuneration Committee evaluates the independent and
non-executive members for deciding on the compensation to be
provided to each director.
The Board has self-evaluation process under the purview of
Remuneration Committee and Nominations Committee. Audit
Committee annually performs a self evaluation to appraise its
performance vis--vis its Charter. The Audit Committee also reviews
adequacy of internal audit function, coverage & frequency of audits
& performance of the Chief Internal Auditor.
Performance evaluation and executive compensation for
senior leaders: Based on company's strategy, the Balanced
Scorecard is prepared and BOD reviews performance of the
Managing Director based on achievement of strategic objectives for
both the Business Units. Executive compensation is finalised by
Remuneration committee and higher weightage is given to company
and business performance. MD evaluates performance of the
members of the Leadership System. These reviews are based on
the achievement of strategic objectives and targets. Senior
Leadership also has Performance Management System (PACT, Fig.
5.2-03) evaluation including compensation determination which
assesses not only goal achievement but ability to display Tata
Leadership Practices .
Improving Leadership effectiveness: As part of TML Leadership
system, Senior Leaders review their own effectiveness (Fig. 1.1-01)
and also that of the entire system annually.
The multiple inputs assessed through various stakeholders
engagement approaches (Fig. 1.2-02) and Mechanisms to track
leadership effectiveness (Fig. 1.2-03) are used to improve both
individual leadership performance and that of leadership system.
Above feedback helps to identify areas of improvement and further
develop their personal leadership and effectiveness. Reviews on
identified attributes (Fig. 1.2-04) help to indicate whether
performance is on track in improving effectiveness.
Tata Motors has been ranked as the Most Reputed Indian Firm.
(No. 1 Company on Corporate Image) as surveyed by A C Neilsen
in the current year.
1.2 b. Legal and Ethical Behaviour
1.2b1 Legal and Regulatory Behaviour
Identifying concerns (Fig. 1.2-05) pro-actively: CMVR regulations

and excel performance in respective areas. TML received the


prestigious Golden Peacock Award for Excellence in Corporate
Governance for 2011 at the 11th International Conference of
Corporate Governance in London.
Fig. 1.2-01

Corporate Governance

Fiscal Accountability and Transparency


Tata Motors is one of the very few and only Engineering Indian companies whose
depository programme is listed on the New York Stock Exchange. The company
complies with USA regulations as applicable to foreign private issuers (Non-USA listed
company), which casts upon the Board of Directors and the Audit's Committee's
onerous responsibilities to improve the company's operating efficacies.
From SOX perspective, The company is open to scrutiny by USA SEC. SLT review the
company's annual report (20F) rigorously and ask for explanations in respect of
accounting treatment, additional disclosures, etc. The company replies to the same
based on which the review is closed.
ADRs/GDRs has been doing well since 2004. Around one lakh shareholders are
holding onto ADRs in the USA.
TML reports both as per Indian GAAP as also for USA GAAP. NYSE retail investors
would look at the Annual Report (20F) as per US GAAP.
To increase the shareholders/investors awareness various initiatives like factory visits,
investors meets and road shows (deal and non-deal), shareholder meetings,
publication of quarterly/half yearly annual reports on websites etc are undertaken.
Selection
Nominations Committee is entrusted with the responsibility of ensuring composition of
the board appropriate to the requirements of the Organisation and evaluating the
Directors' performance while deciding their remuneration/ commission. BOD keep
assessing the gaps in the composition, and identify prospective directors for inclusion.
Recent examples of inclusions are evidence of the same (Ref. Annual Report).
Protection of Stakeholder's Interests
The Balanced Scorecard approach adopted by the Management ensures that
expectations of various stakeholders groups are addressed. Review of Strategy
implemented is discussed by the Board. In addition, while Investors' Grievance
Committee oversees the redressal of investors' complaints, the Audit Committee
reviews business risks every quarter. This involves TMLs ability to meet strategic
objectives for other stakeholders.
Risk Management
Risk Management program Owner facilitates review of top risks on regular basis. Risk
Program Managers support the owner with overall and plant/ function level risks.
Independence of Internal/external Audits
One of the highlights of the Audit committee composition is that all Audit committee
members comprise only independent and non-executive members. Beginning of the
year, a plan of audit is discussed and finalized. In each of the Audit committee
meetings, members interact with management, internal audit team and the external
audit team.
The statutory auditors give their findings on a quarterly basis. Clarifications are sought
by the board from these three teams, and suggestions for improvement of the audit
practices are also provided. The internal and external audit teams, sometimes,
conduct audits in the same areas, thus facilitating calibration of the quality of the audits
done.
TATA MOTORS

Fig. 1.2-02
Stakeholders
Shareholders
& Investors
Customers

Collecting Stakeholders Inputs


Engagement methods to determine requirements*
Shareholders/Investors Grievance Forum, Ethics Committee
Customer meets, Customer Satisfaction Survey, Customer visits, Visit to key accounts/STUs

Suppliers

Vendor meets, Vendor Satisfaction Survey, Vendor Council, Vendor mentoring

Dealers
Employees

Dealers Council, Dealer satisfaction survey, Dealer visits


H R Forum, Q12 tool, Skip level, Town Hall, Focused Group Discussions

Communities/ Regular interactions, Donations Committee, Disaster Relief Committee,


Govt Affairs Dept, NGO & Industry forums such as CII, MCCIA
Govt
12

Fig. 1.2-03

TML proactively capture current & future concerns and use them in
Strategy Planning System (Fig. 2.01-01)
For Future Products, NPI and ERC teams are directly responsible for
proactively identifying and mitigating such concerns. Various
Gateways like DR2, DR3, DR5 etc check and addresses impact of
Products, Processes, Services etc.
In addition, inputs from SIAM, visits to Auto Expo and NPI's VOC
help us in identifying public and societal concerns from products.
These inputs act as guidelines to ERC / NPI teams for new product
design as also for modification in the current range of products. ERC
has facilities for testing compliance to requirements concerning
Noise, Vibration, Harshness, Crash scenario, etc. so that it is able to
deliver environmental and societal safe products. These facilities
have been built as per international standards to have competitive
advantage over domestic competitors.
For international markets, TML has proactively identified safety and
other product homologation requirements.
It has also tied up to collaborate with Department of Science &
Technology to improve recyclability and thus conserving natural
resources. TML has adopted Green Building policy and have
designed new factories accordingly while Pune Pimpri plant has
secured Golden rating Green Certification from IGBC and Dharwad
plant is in pipeline. This certification ensures optimum utilisation of
natural resources, energy, water and power over life cycle of the
plant with enhanced comfort to employees and positive favourable
impact on society and surrounding.
Impact of operations: Having understood product design
requirements to address public concerns, Auto/ Central Planning
function is responsible to plan the necessary processes for
production. These processes take care of likely public concerns
related to manufacturability, serviceability, maintainability, safety
and productivity of the production processes. Public concerns with
the operations are also clearly articulated in guidelines such as
ISO14001, OSHAS18001, SA8000, regulations by the Pollution
control Boards, SOX guidelines, etc. and TML address all these
through periodic audits by Third Party validations.
Legal Cell, ERC's Technical Cell and Plants' Safety functions cull out
the legal implications of its current and future operations through
constant dialogue with government, research institutes, and other
regulatory bodies. Finance interacts with national and international
financial bodies to understand likely effects of actions in the market.
TML also anticipate concerns proactively by collecting inputs for the
Environmental Risk Management process from interactions with
regulatory agencies and Standards Institutes (Fig. 1.2-06).
While designing the factories at Dharwad and Pantnagar, the factors
related to effluents, exhaust, water consumption are critically
checked and confirmed that there is no adverse impact on the
community and environment. Green building principles have been
used for example RO plant has been installed after tertiory treatment
of effluent for generating processed water. Similarly power for office

Senior Leaders - Evaluation and Improvement

Type of Review

Frequency

Changes Driven

Balanced Scorecard

Month, Quarter, Annually

Personal, Team/Resources

Employee Survey (Gallup) Annually


Personal and Policies
Performance Review
Annual with semi - annual updates Personal and Team
Personal and Policies
Focus Group & Skip -Level Monthly
meetings
Half -yearly and
TBEM (Internal Process
Assessments and External) Annually

Processes and linkages


Improvement initiatives

Half Yearly
Self Evaluation
Personal Development Plan Half Yearly

Personal Actions
Personal and Team

Fig. 1.2-04

Leadership Effectiveness

Leadership attribute
Measure
Leadership System effectiveness
Overall
TBEM score
12
Communication
Q attribute score
Promote safety, innovation
Safety Observations, Suggestions,
IPRs, Participation in Innovation
and empowerment
Events like Imagineering, Innovision
12
& Innovista, Q score
Deployment of excellence
Corporate Assurance Process
framework
Survey score
Leadership (individual) effectiveness
12
Leadership style
Q score
Consistent performance
BSC/ MPA performance vis-vis Targets (Figs. 2.2-05, 07, 08)

Result

7.3-29, 30
7.3-18 to 24
7.3-32 to 36, 38

7.3-26
BSC results

are formulated based on safety and environment related concerns


expressed by public forums. These concerns are converted into
CMVR regulations by Government. It ensure that all products are
100% CMVR compliant. Many times TML is well ahead of CMVR
regulations and also represent the country for deciding regulations
at the international stage.
Fig. 1.2-05

Anticipating Current and Future Public concerns


for Strategy Planning System

External/ governing agencies

Input collected by

SIAM, ARAI, DGS&D, Centre for Science ERC, Govt. Affairs & Collaborations, Planning,
and Environment (CSE), SEBI, FIs
CC&E, Corporate Finance, HR/Legal, S&M, CC
Law making bodies, Technology providers, ERC, Planning, CC&E, Legal Cell
Draft of International treaties and protocols,
Visits to Auto Exhibitions, Foreign
Auto Companies, NGOs

ERC, APL, NPI, Facilities Group

Pollution Control Boards, State


Electrical Regulatory Commission

Utilities & Environment Management

Local and Regional agencies (by


Suppliers and Channel partners)
ISO Certifying agencies

All groups listed above

Opinion makers, Communities,


Society

Environmental Aspect Impact (AI) Study and


Significance Evaluation of Environmental Aspects (SEEA)

Figure 1.2-06

Data on CS by CDDs at each location, ISO 14001


(stakeholders feedback), Impact surveys

Environment Risk Management Process

1) Inputs/Regulations

Inputs - TCOC, Vision &

Mission, SPP, SC reviews,


Policies, Local Crisis Groups

TML products generally excel on these requirements and match


international competition. TML launches environmental friendly
products in the markets by using the latest technologies available.
TML already have LPG & CNG vehicles in product portfolio and are
pursuing on development of electric vehicles (e.g. DTC CNG bus
fleet, Vista EV, Nano EV for developed countries).
It is committed to meet all emission norms on products that are
enforced from time to time in India and the international markets
where it operates Nano's safety & tailpipe emission performance
exceeds regulatory requirements. There by providing twin benefits
of an affordable transportation solution with a low carbon footprint.

Regulations:- Environmental

Protection, CMVR Rules,


International Draft standards,
GRI/CSR, REACH etc

4) Strategy Planning System


(SPS) (Fig 2.1-01)

Programmes (EMPs)
Evaluate and Prioritize

Continuous improvement

3) Review, Mid course


correction

Qualitative/quantitative measures of

SC reviews, strategy/KRA reviews

the risk (e.g.environment impact of


supply chain)

Action Plans for mitigation of risks

Quarterly Divisional Management

Performance measures/targets

13

2) Planning & Goal Setting

Formulate Environment

reviews & annual management


reviews
Ensure proactive action on future

technologies

TATA MOTORS

block at Dharwad has been generated from wind mills at terrace.


Conserving natural resources: All Plants have a robust system of
monitoring consumption and trends of natural resources as a part of
climate change management. The Carbon Footprint is mapped
every day and communicated. TML has also mapped Carbon
footprints of all its Tier 1 suppliers (360) and communicated to
respective suppliers with an appeal to have reduction targets year on
year. Case studies on conservation of resources on continuous
basis through website. Till date 192 case studies have been flashed.
These case studies have been appreciated by the vendors. Similar
critical checks (e.g. Oil and waste disposal) are done while designing
the services (and its impact) to customers at Channel partners. A
process of certifying all dealers to ISO 9001 is currently in progress.
Similarly, all vendors are either ISO 9001 or ISO/TS 16949 compliant
organisations.
TML has taken many initiatives and actions as part of climate change
Fig. 1.2-07

Area

management programme in line with National action on climate


change (Fig. 1.2-07).
Key processes: Various policies support all key compliance systems
and processes to select and ensure that the measures, targets
/goals address all associated risks and meet / exceed all regulatory
and legal requirements. Management regularly gets this work
inspected by internal and external agencies and validated by
TS16949, ISO14001 and OHSAS 18001 certified company.
To move toward surpassing regulatory & legal requirements, it
conducts training, audits and KAIZEN events at Vendors & Channel
Partners. Dealers get covered through inspections / audits.
Compliance is fully checked before awarding the dealerships &
supplier code.
1.2b2 Ethical Behaviour
Senior leaders recognize the need to conduct the business in legal &
ethical manner. The Tata Code Of Conduct (TCoC) guides employee
behaviour and business operations. The Ethics and Compliance
Committee was constituted to formulate policies relating to the
implementation of the Tata Code of Conduct for Prevention of Insider
Trading (the Code), take on record the monthly reports on dealings in
securities by the "Specified Persons" and decide penal action in
respect of violations of the applicable regulations / the Code.
Whistle Blower policy has been adopted which provides formal
mechanism for all employees to approach Management and make
protective disclosure regarding time frames prescribed in the policy.
1.2c Societal Responsibilities and Support of Key Communities
1.2c1 Societal Well Being.
Senior Leaders strongly believe that holistic growth of community
especially of weaker and depressed section is an important
contributor for sustainable growth of the Organisation. Senior
Leaders believe in facilitating positive change in the community
rather than be just the donor. The thrust areas identified for CS are
Health, Education, Employability and Environment (Fig. 1.2-08).
While every location based on local requirement implements various
CS programmes in line with strategy, there is a common theme
across the organization as well. TML has started its journey on
Affirmative Actions and this has been well appreciated at Tata Group

Climate Change and Low Carbon Growth

Work done (Few examples)

Green House Gas Reduction: Development of Fuel cells Use of diesel as fuel
and fuel efficient products Although no regulatory standard for Co2 and fuel
efficiency for different products are specified in India, care is taken to reduce the
Co2 emission and increase the fuel efficiency from the product with introduction of
advanced technology. Development and use of Common Rail Fuel Injection to
bring down the CO2 emission Use of energy efficient AC systems, Heat
exchangers & Condensers and restrict usage of the AC refrigerant HFC-134a All
HVAC system components are 100% checked for refrigerant leakage - well below
the specified limit (40 gms/ year)
Going Green : Bus development - Hybrid, Electrical, Fuel & CNG Use of Biodiesel engine and use of Ethanol gasoline blend Use of Hydrogen in CNG for
CVs Exploratory project along with IIT Chennai has been initiated for the use of
Hydrogen fuel LNG Truck by TDCV, Korea . Bus Rapid Transit system to provide
better service and to reduce load on traffic Lead free - wheel balance weights,
printing inks, bulbs, alternate designs/coatings, coatings for fuel tanks, carbon
brushes for electrical motors etc. Asbestos free brake pads & clutches
introduced Water based paints are being used to avoid VOC emission Green
buildings Waste land reclamation
Reducing Emission levels: Refrigerant CFC-12 (ODS) and will be phased out
by the year 2010 Pollution level reduction for CVs (Diesel engines) thru BSIII &
CNG vehicles, BSIV
Use of Non-Hazardous Material: Asbestos free brake linings For reducing
noise levels, measures such as Acoustic shields, Silencer redesign, Viscous or
Electric Fan were taken to reduce exterior noise of the vehicle as it is accelerated
on road at high engine-speeds
Contribution towards Sustainable Environment: TML is working with the
steering committee of National Hydrogen Energy board to find the ways where
India may harness hydrogen potential energy of future TML representatives are
on several National Committees working for improvement of environment
throughout the country
Energy Conservation: Incorporated environmentally sound practices as one of
its prime objective - in its processes, products and services. All Plants have
achieved certification to the ISO-14001 & OHSAS 18001 Standards Energy
conservation measures have been implemented at all the plants and offices.
Company has already started Energy Accounting & Energy conservation
programmes It traded the CERs through e-bidding on the Chicago Climate
Exchange Use wind energy for last 7 years and has earned and encashed the
carbon credit points (worth Rs 15 Crores) and has leadership in the Group,
Mirrors used to dry waste at ETPs
Waste Management: The wastes are disposed by various pathways which
include - direct incineration, direct landfill and landfill after treatment. Few
innovations have been implemented in this area such as bricks from the sludge
Weight reduction, End-of-Life (ELV) Vehicle and Recyclability of products &
of Packaging Materials: The treated effluent is re-used for various low-end
purposes such as toilet flushing, floor washing, horticulture, etc and as make up
water to various cooling towers. It is mandatory for each new location coming up.
Lakes created at Plants receive ETP treated water in several lakh litres which
enriches ecosystem and it bears testimony that ETPs are working effectively.
Wood recycling by 90%, recyclable pallets, returnable pallets,
Rain water harvesting and water conservation: The rain water harvesting is
done in a big way and re-circulate several lakhs litres of rain water every year
TATA MOTORS

Fig. 1.2-08

Activities
Description

Community Support Activities

Extent of Support
Area Benefiting

Key Focus Area Health


Maternal health care, VHWs, villages around
Mobile Medical, Low cost
Plant & Non
toilets, Cleanliness drives,
Plant locations
Preventive & curative
health programmes

Senior
Leaders
Panel of
Senior
Doctors &
Health
workers

Results

Fig. 7.4-47

Key Focus Area Education and Participation


Infrastructure, Teacher
Schools at Plant SC members,
Locational
training, Extracurricular
& Non Plant
Fig. 7.4-48
activities, Technical &
locations, School HR & CDD
Heads,
committees,
Driver training, Enhance
Volunteers
Employees,
communication,
Volunteering, etc
CVBU
Key Focus Area Partnering and Employability
Employees,
SC members,
Working with NGOs &
Employment
HR & CDD
Institutes, financially selfHeads
dependent women, Youth opportunities,
Target project
employability, profitable &
self-sustaining enterprises areas
and SHG women
Key Focus Area Environment
Awareness, Tree plantation, Target project
cleanliness drive, Irrigation, areas
recharging of existing
resources
14

SC team,
Locational
HR & CDD
Heads

Fig. 7.4-49

Fig. 7.4-51

level for its contribution so far.


CSR organisational structure is responsible for implementation of
the Community Development programme. At the corporate level,
'Corporate Sustainability (CS) committee' guide and review the CS
activities. It also lays emphasis on volunteering from all levels of
employees.
Structured Implementation programmes are in place at various plant
locations, e.g. Samaj Vikas Kendra and Gram Vikas Kendra for rural
development; Parivar Kalyan Sansthan for providing health care;
Navjeevan Manav Samaj for cure and rehabilitation of lepers;
Shiksha Prasar Kendra for catering to educational needs of the
communities etc.
Senior leaders have played a major role in creating different
avenues for using the best skills, knowledge and aptitude available
with employees and their relatives which can be suitably leveraged
for this cause.
Employees' participation and motivational levels are high and are
visible as seen in consistent increase in number of volunteers and
increase in number of activities over the years.
Triple Bottom Line as a part of strategy: The strategy planning
system (Fig. 2.1-01) considers Corporate Sustainability as an
integral part of the strategy and it has been reflected in strategic
objective OP5. TML has process for driving the CS activities. The
objective gets cascaded through BSC process and is ingrained in
SQDCME for daily management.
The contribution of employees on this front is well appreciated and
rewarded in various functions. These activities are coordinated by
Head, CS and the locational CS teams with the help of volunteers.
It has adopted Triple Bottom Line (Economic, Environment and
Social factors) and has considered the well being of environmental,
social and economic systems by way of strategy development and
deployment.
1.2c2 Community Support
TML follows the Tata philosophy of community service.
Identified Key Communitiesand the Basis for Identification..
Health, Education, Employability and Environment are TML's focus
areas and therefore key communities are those sections of
community who need the best use of TML capabilities for their
benefits. People of different villages in and around the plant
locations who are directly or indirectly impacted on account of
operations and drivers who handles TML products have been
identified as key communities.
Since Sales & Service operations are spread over the entire nation
and identified under-served youth and SC/ST community as TML
key communities.
Areas for Organisational involvement: TML has documented
specific decision criteria (Fig. 1.2-09) for selecting and deploying CS
projects and programmes (Fig. 1.2-08). TML largely cover, on the
basis of priority, the stakeholders directly or indirectly impacted by
operations.
With technician training programs as well Driver Training initiative for
the under-served youth, TML has attempted to increase operational
areas beyond the plant locations. Technical training is being
imparted in Chennai, Coimbatore, Mumbai, Thane and Dehradun
(Fig 7.4-44).
Kaushalya is the employability initiative of Tata Motors is the single
largest skill development programme by any corporate in India. It
aims at skilling over a million youth on commercial vehicle driving
training in coming ten years. This initiative is Pan India initiative with
multi-stakeholder participation of Dealers, NGOs, skill development
organizations, State Development Corporate foundations etc. In the
effort to improve technical education at Industrial Training Institutes
(ITIs), Tata Motors has tied up with ten ITIs largely around its plant
location. Now the Customer Support has taken an aggressive target

of tying up with another 117 ITIs.


AA is central to TML CS programs. Specific focus & priority is given to
SC/ST communities on parameters like 'Education, Employment,
Employability and Entrepreneurship'. Materials function has taken
efforts to develop SC/ST vendors. In employability programs like
drivers & technicians training, specific mention on prioritising SC/ST
is done and a huge upside on beneficiaries from the communities
through Affirmative Action focus (Fig 7.4-53).
Drinking water has been identified as a need from the
communities around the plant locations. Under the aegis of Sumant
Moolgaonkar Development Foundation's Amrutdhara project, an
ambitious plan of providing Safe drinking water to 100 villages has
been undertaken.
All initiatives are conceptualized and implemented through the
stakeholder engagement (Fig 1.2-10). Inputs from TCoC, budget
(Fig 1.2-09), understanding the needs of the community through
interactions and study of capabilities in making the intervention
fruitful are used to prioritise the area of emphasis and the amount.
Senior Leaders and Employees Contribute
Senior leaders contribute in the CS activities and support the key
Fig. 1.2-09
Identification &
Selection of
communities

Learning and
Feedback

Selection of Communities and Project Execution


Need
identification of
communities

Phase out after


sustenance

Prioritization &
Selection of
identified needs
Evaluation of
impact of
project at end

Designing
projects for
addressing
selected needs

Resource
provision and
implementation

communities by creating the policies and guidelines, making the


right strategy and extending the support for deployments and
implementation in areas concerned and by reviewing on monthly
basis. SLT also participate as an individual employee (e.g.
donations, tree plantation, health programmes) and by championing
the projects in their own areas. The community support activities are
reviewed by SCs at various levels and shared with employees
through various media, site visits, and regional forums.
The involvement of senior leaders is decided at the management
committee level and at the plant committee level based on the
involvement having a potential impact which is worthy of their
participation. The progress of all community initiatives is measured
through CS Protocol, developed by the TCCI. CS assessment has
been made a part of the internal TBEM assessment (Benchmark
leadership in the Group) for better evaluation of impact and feedback
for improvement.
Fig 1.2-10
Engage with
Stakeholder

Learning and
Feedback

Stakeholder Engagement Process


Identify issues
and concerns

Report back to
stakeholders

Prioritise the
issues &
concerns
Implement
strategic
initiative and
review

Address the
issues &
concerns

Set goals and


targets

Communication & Progress: The Social and Environmental


performance is also reported separately in the GRI based report
which is 'A' level report, Communication on progress submitted to
the UN Global Compact, the CS Annual Report and the CS section in
the Annual Report of Tata Motors.
Over the time the business has progressed in CS maturing from a
'largely community based focus' to a 'business linked strategic
initiative with a nationwide footprint'. To synergise programmes
across locations, key projects have been identified which will be
implemented across. All the thrust areas have been branded for
higher visibility and recall (e.g. Amrutdhara, Vidyadhanam, etc.)
15

TATA MOTORS

STRATEGIC PLANNING

Launch of 'Tata Sumo Gold, Tata Venture, Tata Magic IRIS, Tata Ace Zip, Tata Aria 4x2, Tata Indigo e-CS VX
and new Tata Indica Vista'.

Tata Motors unveiled Assembly Plant in South Africa in just six months

Tata Motors & Japan's New Energy and Industrial Technology Development Organization developed an
environment-friendly dual-fuel based power generation facility

Tata Nano launched in Nepal and Sri Lanka

'Significant Achievement Award' at the CII-ITC Sustainability Awards 2011

Awarded for its organizational excellence at the 7th edition of the NDTV Profit Business Leadership Award
2011, in the Automobile (four-wheeler) category

Lucknow plant has won the prestigious Golden Peacock National Quality Award 2011, for overall business
excellence and quality standards, in the automobile category

Ahmedabad plant wins a Merit Award at IETEX 2011

Sanand plant receives Lakshya 2011 Awards in the Lakshya On the Job Achiever's Contest and Sparsha
Awards, hosted by the National Institute of Industrial Engineering (NITIE), Mumbai

Sanand plant won Gold in the large enterprise category, at the prestigious Economic Times India
Manufacturing Excellence Award 2011, in collaboration with Frost and Sullivan.

Western India launch of Tata Divo Luxury Coach and Tata Starbus Ultra

DEFEXPO India 2012: Tata Motors showcased Anti-Terrorist Indoor Combat Vehicle concepts

81st Geneva Motor Show: Tata Pixel, new city car concept for Europe, displayed

2.

STRATEGIC PLANNING
of market assessment and strategic options finalization feed into the
phases of strategy deployment, review and improve. (Ref Fig 2.101). The inputs to these stages are sought from a cross section of
employees/ key customers, consultants, channel partners etc
(Ref Fig 2.1-02). The SPS is integrated closely with the leadership
system of the company. The Board and it's Committees such as
Executive Committee, Audit Committee etc., and the MC, OC and
SC (Fig 1.1-06, 1.2-01) contribute in the evolution of Strategic Plan.
Identification of potential blind spotsThe leadership team at
the strategic levels by way of their participation across various
industry forums and interactions with customers, suppliers, dealers,
reputed consultants and industry analysts try to understand blind
spots and determine mitigation plans. The Board also provides it's
inputs on possible blind spots.
In the current, year the Company has commenced a comprehensive
process of scenario planning (Fig 2.1-03) with the aid of global
experts. The initiative primarily focuses on preparing the
organization to face the onslaught of multiple uncertainties in future.
These can be in the nature of social, technical, economic,
environmental and political uncertainties and can play out in various
combinations vis a vis each other thereby creating multiple
scenarios. The process identifies within each scenario the dynamics
of the industry and it's implications on the fortunes of the company.
The final step of the process incorporates specific strategic & tactical
plans to help the organization proactively prepare and prevent any
value erosion in the event of the occurrence of any of the scenarios.
Determine Strategic challenges, Advantages and Core
Competencies
TML follows the process (Fig 2.1-04) for determining the strategic

2.0 Strategic Planning


Tata Motors has a Strategic Planning System (SPS), which over the
years has been updated with stakeholders' inputs and modified
according to contextual changes of business environment in
domestic and international markets.
The Senior Leadership at Tata Motors drives the SPS constituting of
the following three stages:
1) Market Assessment & Strategic Options Finalization
2) Strategy Deployment
3) Review, Learn and Integrate
The business unit's have adopted the SPS and defined their
strategies (separately for domestic and IB) for the 5 year period
which includes the likely outlook on the economy, industry,
competitive scenario, market share projections, targets and
corresponding financial outcomes. After the sign off is achieved from
the Board, appropriate communication is made across employees,
vendors and dealers for effective alignment.
2.1 Strategy Development
2.1a Strategy Development Process
2.1a1 Strategic Planning Process
Strategy development at TML is a continuous process wherein the
senior leadership is constantly deliberating and challenging the
game plan for the business in the context of a dynamic environment.
As an institutionalized mechanism, it is an 8 step process wherein
the steps are either concurrent or sequential in nature. This
mechanism is anchored strongly on periodic scanning of the
environment and analysis to determine the key challenges and
advantages resulting into the strategic direction setting. The outputs
Fig. 2.1-01

Strategic Planning System (SPS)

Phase

Long Term Learning Cycle


Market Assessment & Strategic options finalisation
4

Strategic
Direction Setting

Target setting &


Resource
allocation

BSC
Deployment

Review

Evaluation &
Improvement

Outputs as listed
in Fig 2.1-2

Ref Fig 2.1-05, 07


& 08 (VMV)
Environment
scans
Environment &
Capacity analyses

Environment
scans
Environment &
Capacity analyses
Strategic
challenges

Study the following


Global Auto
industry
Macro Economic
trends
Impaction on PC
& CV
Analyses of
C
Countries
Identify blind spots
Risk identification

Conduct
Business
environment
analysis and
capability
analysis
Analyse blind
spots
Risk Mitigation

Identify Key
challenges for
short Term (up
to 1 Year) &
Longer Term (5
years)
Validate blind
spots

Determine BU
Strategy & Plans
Identify Strategic
objectives to
address key
short & long term
challenges
Prioritise and
plan actions on
blind spots

FinallizeOperating Plans for


Product, Domestic &
IB Marketing,
Manufacturing
Sourcing, HR, Capex
Revenue budgets
BU BSC - Goals
measures, timetable
& Strategic Initiatives
Plan & resource the
balance

BOD, Strategy
planning, LOB Heads
NVB, Country Managers,
MR, IB, product
management team,
CFTs, FIBERS, ERM,
HR, CSR, CIO, CFO

BOD, Strategy D
planning, Finance
ERM, HR, CSR
Materials, Mfg.,
Internal Audit
Planning & Environment, CFO, CIO

Strategy planning, Strategy planning,


team, Bus, SC, OC, team, Bus, SC,
MC, ECOB, BOD
OC,MC, ECOB,
BOD

Bus, Strategy
planning team,
Corporate Finance
SC, OC, MC, ECOB,
BOD, Erm
Resource
Allocation

Impact Analyses
on Bus
Country analysis
Critical blind spots
Breakthroughs &
innovations
needed
Risk Mitigation
plans
C

LOB, Product D
development
analysis, Financial
viability analysis,
Supply chain
analysis, Manpower
Analysis & Plan
Risk 7 other
Analyses as

Strategic
Challenges and
advantages
(Ref OP 21)

Quarterly Scan by Market Research


Monthly Scan by Business Planning (Month Thru Lenses)

16

All Scs

Assessment
Feedback
Consultant
Feedback
S C Feedback

Evalu
ate

Review BU
Evaluate the
Monthly Learning
Cycle
Strategy
Strategic Planning
Review (&
Process &
modify if
Incorporate
required) BSCs
Improvements
and initiatives
in next years SPP
ST Blind spots
Verify
achievement of
plans & balance

All Scs monthly


OC, MC, ECOB,
BOD

Strategy planning
team, BOD

Annual Learning Cycle


Cascaded
BSCs (Ref Fig
2.1-05, 07 & 08)

March-April
Every Year

Modifications in
strategy, initiatives
& Action Plans
Action Plans on
Red areas
Reviews of Risk
mitigation plans

Evalu
ate

Operating PlansProduct, Marketing,


Manufacturing,
Sourcing, HR
CAPEX, Revenue,
budgets BSC &
initiatives / Action
Plans

Develop next level


BSCs & initiatives
for
Plants / functions
Factories/ROs/
Divisions,
CXs/AOs/
Departments
Deploy plans and
balance

Five Year Plan 2010-15 and AOP/BSC every year


Quarterly / Half yearly / Annual Review

BU Strategic
Objectives and
action plans

As listed in Fig
2.1-2
Monthly updated
BSCs

rove

BSC
Strategic
Initiatives and
action plan

Imp

Strategic
Strategic
Objectives

rvo e

As listed in Fig
2.1-2

Analysis

Imp

Steps
Inputs
Activities

Environment
Scan

Revie

Key
Participants

ew
Revi

Outputs

Review & Improve

Strategic
Challenges &
Advantages

Time
Line

Strategy Deployment

Improvements
to the SPP

April - March
Every Year

TATA MOTORS

Fig. 2.1-02

Inputs and Outputs to SPS

Group involved mainly...

Key Factors

Key inputs from...

Tools & Techniques used


for Analysis

Collected through...

Outputs, few examples

All Functions :
HR, PSD, SSG, Materials, NPI, S&M
Regional Managers, Dealer Councils,
IB Product Managers, Finance and
Business Planning, Environment, CS,
Scs, Risk Management, etc

Strengths,
Weakness
Opportunities &
Threats

Operations, Functions,
HR, Vendor, Supply Chain,
Customer needs,
Competitive environment
scan, Resource
allocations, Community

Process measures, PMS,


Q12, Supplier Capabilities
assessment, VOC, VOD,
QFD, Product & Market
Studies, FIBRES, SAM
reports, channel partners,

Sigma levels, Trend analysis,


Skill gap analysis, Demand
analysis, Correlation, Cost
benefit, product performance
comparison

Product knowledge, Domestic & Country


information, Customer information,Manufacturing
road map, Manpower & high level skill overview,
Breakthroughs and innovations needed,
Economic & Regulatory Scenario, Trends in
Transportation Specific competition studies, etc

Finance and Business Planning,


ERC, Planning, NPI, Strategic
Sourcing, IT, Environment, Risk
Management, Corporate Planning

Early Indications of
major shifts in
Technology

Product & Process


technologies, New
products, innovations,
blind spots

Visit to Auto shows, ERC,


NPI, Planning, Vendors,
Consultants, Early Vendor
Involvement, benchmarking

Product range comparisons,


Product benchmarking,
Process benchmarking, Tear
down, scanning the web

Product knowledge, Technologies, Manufacturing


and IT Roadmaps, Current and Potential
Technology & Capability, Current & Potential
capacity Breakthrough needed, innovations

Finance and Business Planning,


S&M, Dealer Council, CC, ERC/NPI
Strategic Sourcing and IT, Risk
Management

Early Indications of
major shifts
Markets, Products,
Customer
preferences,
Competition

Sales & Marketing,


Customer Care, QFD,
Blind spots, VOC

Visits to Auto shows,


Sectorial studies, SIAM,
VOC, VOD, QFD, FIBRES,
Market Research studies,
Segment studies

Market and customers


surveys, Regression
analysis, VOC, Customer
satisfaction surveys, QFD,
etc

Product knowledge, Market and Customer


knowledge, Economics & Regulatory Scenario,
Technology, Manufacturing and IT Roadmaps,
Current & Potential Technology & Capability, Current
& Potential Technology & Capability, Current 7
Potential capacity, Regulatory requirements
breakthroughs needed, innovations through brain
storming, Market Research reports

Finance and Business Planning,


ERC, Planning, NPI, Strategic
Sourcing, IT, Environment, Risk
Management, Corporate Planning

Early Indications of
major shifts in
Regulatory
environment

Changes in regulations,
draft regulations, blind
spots

Regulations & drafts,


interactions with regulatory
bodies, ERC, NPI, Planning

Liaisoning with Govt. bodies


and authorities, interactions
with Regulatory bodies,
representation in various
regulatory bodies, Scanning
the web sites

Economics & Regulatory Scenario, Technology,


Manufacturing and IT Roadmaps, Current and
Potential Technology & Capability, Current 7
Potential capacity, Regulatory requirements
breakthroughs needed, innovations through brain
storming

Corp Planning, Finance and


Business Planning, ERC/NPI
Enterprise Risk Management, Mds
and Presidents Office

Long Team
Organizational
Sustainability
including needed
core competency

Risks (Financial,
Regulatory, Political,
Business, Social, Ethical
etc)

Interactions with statutory


bodies, Acts, WTO Audit
reports, World Bank studies,
CS reports, internal and
external assessments

Scenario analysis,
Compliance analysis, Risk
Heat map, COSO
framework, GRI and CS
framework, Risk analysis

Mission, Vision statement Preliminary Strategic


Challenges and CSFs, Current and Potential
Capacity, Process linkages, shareholders /
Analyst inputs, innovations

Mds and Presidents Office, SPP


team, Business Planning, All
Functions

Ability to Execute
Strategic plan

Strategic objectives,
inputs from all
stakeholders

SPP process steps,


interactions with
stakeholders

Cost benefit analysis,


Contingency plans, Trends
and analysis

Scenario analysis documents, BSC reviews,


Project Reviews

Reviews the plans, achievements and gaps with respect to previous year are taken as inputs for next year

Fig. 2.1-03

Scenario Planning Process

Fig. 2.1-04

Key Focal Issue

Core Competency Determination Process


Inputs from (Fig 2.1-02) Environment scan

Driving Forces
Early Warning
Signals

Critical
Uncertainties

Implications and
Options

Scenario Framework

Strengths

Weakness

Threats

Opportunities

Strategic
Advantages

Strategic
Challenges

Scenarios
Narratives

challenges, advantages and core competencies.


The core competencies thus identified are put through the following
test by the SCs while finalizing the strategy document to validate the
parameters and address the potential need for new core
competencies: 1. Does it provide potential access to different
markets? 2. Does it make a significant contribution to the perceived
customer benefits on the end product/ service?
3. Is it difficult for the competitors to imitate? Both CV and PC have
distinct core competencies (as indicated in figure 2.1-04&05). The
organization is currently deliberating on the need for a common core
competency across the BUs.
ST and LT planning time horizons
The planning horizons are systematically set to match with the
Industry conditions:
Long term planning horizons in the automobile industry globally
are primarily dictated by product development cycles. These
timeframes can extend from 3 to over 4 years for a full new product
(from concept to launch). Hence long term planning horizon is set to
5 years However, this is a rolling plan which gets validated every
year on account of dynamics in the operating environment.
Short term horizon is set to 1 year (AOP/BSC) to cater to the
TATA MOTORS

Screen all Strategic


Advantages

ST / LT

Leverage on ST
advantages

Cause:
Internal Factors

Core
competencies

deployment of detailed goals down the organisation and to align it to


the annual planning and budgeting cycles. The eight steps SPS
addresses the short & long-term planning time horizons.
2.1a2- Strategy Considerations:
The SPS process framework (Fig 2.1-01, Fig 2.1-02) ensures that
SPS addresses the key factors of SWOT, emerging trends in the
market and the environment at large to arrive at the future
projections keeping in mind the long term sustainability of the
organisation. The mode of collection of data, it's sources and the
corresponding tools and techniques deployed for analysis to arrive
at the relevant outputs (Fig2.1-03).
17

Budgeting is done for revenue and capital requirements.


2.1 b Strategic Objectives
2.1 b1 Key Strategic Objectives
Strategic objectives are derived at the end of step 4 of the SPS.
Given below are the Strategic Objectives and important goals
derived by the specific business unit's using SPP and considering a
time frame of 5 years:
CVBU
1. Growth in volumes
Achieve and maintain market share of 62%
Expand presence in emerging global markets
2. Grow global MHCV trucks and IMHCV bus volumes to be
amongst the top 3 in trucks & top 2 in buses
3. Lead creation of and aggressively grow SCV segment globally
4. Increase share of non-cyclical revenue from aftermarket and
defence business
5. Generate target revenue & ROCE to be amongst the highest in
the global CV industry in 2014-15
PCBU
1. EBIDTA > 7.5% by FY15
2. Be amongst top 2 by market share in India by FY15
3. Achieve top quartile performance in customer experience by
FY15
4. Achieve significant presence in select International markets
5. Build up on Value for Money brand into a more aspirational and
desirable brand
The Strategic objectives are broken down into four Balanced
Scorecard perspectives, namely: Financial, Customer, Business
process and Learning & Growth. This ensures a cause and effect
relationship from action plans to the Strategic Objectives. Progress
on each of the strategic objectives is monitored through identified
KPMs. The targets for these KPMs are set for a time frame of 2-3
years. The BSC and strategic maps for specific BUs, the detailed
strategic objectives, their time frames, related goals, KPMs and
benchmarks for the BUs with performance projections and
comparative data will be shown during the site visit. (Fig 2.2-05 to 08)
2.1 b2 Strategic Objective Considerations
Strategic Advantages and Strategic Challenges
Step 3 of the SPS identifies TML level strategic challenges and
advantages. This forms the foundation for determining the strategic
objectives in step 4 which are clearly articulated for the respective
business unit's. The senior leadership team ensures collection and
analysis of feedback in the context of strategic challenges and
advantages (OP-21) from various stakeholders before defining &
signing off the 3-5 year plans.
The Strategic Objectives are also developed to balance and address
stakeholder needs and strengthen the performance (OP21 and Fig
2.1-01). Strategy map and BSC creation process help in deciding the
strategic objectives in the Financial and Customer perspectives.
Objectives in the Business process perspective address the
operational challenges. The Learning & Growth objectives address
the challenges faced in people-related issues.
Opportunities for innovation in products, operations, and in
business model:
Key product and process innovation are integral to the SPS that
provides significant competitive advantage to the business.
For example CVBU product innovations have stretched across Ace
Zip, Magic Iris, CNG Products, Ultra and Prima Modular Chassis.
Similarly in PCBU the focus has been in addressing the emerging

LT sustainability
During the SPS, the long term opportunities are discussed to include
expansion into future potential markets - domestic and international.
Product strategy and development plans are aimed at long term
sustainability supported by improvement in NPI, supply chain and
implementing new technologies.
Projections of future performance As part of Environment
Scan, it gathers critical attributes from the plans and strategies of
competitors domestic and international players. As an example,
price positioning of various models, product portfolio and cost
drivers (level of outsourcing and indigenisation) of existing and
potential competitors are factored in the SPS.
Key changes taking place in the domestic and international markets
are continuously monitored (Fig. OP 18) as part of SPS to keep the
market-related action plans current. It also aids in exercising
strategic options on new products and countries to be explored.
As a part of the strategy for identified international markets, countryspecific inputs are considered for devising respective countrys
strategies.
Ability to execute
TML has over the years re-organized it's structure to enable
seamless transition of customer needs into definitive products and
customer experiences.
NPI synthesizes customer needs and interfaces across Sales and
Marketing, ERC, Supply chain and manufacturing to develop and
position product offerings in the market to retain leadership with
respect to competition. In order to assess sufficiency of our
processes to deliver as per the strategic plan, the process
capabilities of the manufacturing, supply chain and support
processes are assessed, action plans are developed and deployed
within timelines to address the identified gaps. Various efforts like
engagement of Dr N Kano, Dr Wolfarm Liedtke are undertaken
periodically to strengthen the processes and enhance capabilities.
The HR Strategy supports this by developing talent and leadership,
building a high engagement culture, a strong powerful brand, having
a customer centric organization and driving excellence through
seamless integration of verticals and business. There is a
continuous attempt to simplify and enable technology driven people,
processes embedded in high performance work systems to
reinforce One Tata Motors Culture which is truly merit driven.
The timely changes (Fig. 2.1-06) have enabled the organisation in
rapidly and smoothly executing action plans to achieve objectives
set by SPS (Fig. 7.1-134 to 139).
Once the strategies are firmed up, financial resources both in long
and short-term are allocated in line with action plan requirements.
Fig. 2.1-06

Trigger for change

Changes in Organisation Structure

Changes in Org Structure

2006

Aligned with LOBs

2007

Global Footprints

2008

Creating
differentiator

ERC, Product Mgmt teams in IB


TMETC, TMTL , South Africa,
Business Development team in IB
Synergy in S&M, CC and
Assembly Plant in Thailand for Pick-ups

2009

Synergy with the partners

Vendor Council Support Centre

2010

Aligning S&M for


future businesses

Restructuring at Sales & Marketing.


LATAM & ASEAN identified as focused
regions

2011

To bring synergy across,


faster learning & sharing & Quality and Safety as Central Functions

focus on deliverables
2012

Need for Workforce


& Rural focus

PACT (HR), IR, Quality, Sales &


Mktg, Rural Marketing
18

TATA MOTORS

Sustainability supported by key metric Reduction of Carbon


Footprint addresses the aspiration on Climate Change. This initiative
is totally aligned with the National Action Plan on Climate Change.
Enhance ability to adapt to sudden shifts in market conditions
The review process enables the organisation to identify new
challenges and make course corrections to ensure Strategic
Objectives are realised. Sudden shifts in market conditions are
addressed not only through the reviews on progress of key
deliverables but analysis of changing trends and the responses to
changes in external environment. The rolling plan at PCBU helped
the organisation to respond to market requirements for a vehicle like
SUMO GOLD.
2.2 Strategy Implementation
2.2 a Action Plan Development and Deployment
2.2 a1 Action Plan Development...
Action plans are developed during Strategic Direction setting (step
4) and Target setting phases (step 5) of the SPS by the OC, MC and
SC.
ST and LT action plansThe strategic initiatives support in
meeting various strategic objectives. (Refer Fig 2.2-05 to 08 for
examples).
Key planned changes
Some of the key planned changes are as follows:
Focus on rural areas for PC and SCV business
Introduction of Gen 3 NPI process for product development
Introduction of M0 range (positioned between PRIMA and
existing vehicles)
Development and introduction of new products for Defence
segments
Four councils for overall supplier improvements
Operate with changes
Key planned changes are introduced through the formation of CFTs
whereby action plans with corresponding targets are developed by
representatives across functions. The CFTs are resourced to
execute the plans some of which are described as examples above.
2.2 a2 Action Plan Implementation...
Each of the Objectives within the BSC is owned by a Senior leader
supported by a team. To ensure the realisation of the objectives, key
strategic initiatives are deployed and assigned to experts / process
owners. These teams are provided with time bound charters and
resources to achieve the milestones. The teams then develop key
metrics and milestones which are tracked periodically (Fig. 2.2-03).

climate change needs through greater compliance of the regulatory


requirements for emission controls, reduction in GHG emissions,
and development of hybrid, electric vehicles on new product
platforms eg. Vista EV, CNG and LPG vehicles are amongst the top
quartile with high mileage and low emissions.
This is a continuous effort across the BUs and has most recently
been exemplified by process innovations through deployment of
TQM Framework in PCBU and increased sourcing from low cost
countries, HR & field force re-organization etc .
The organization is evolving new business models such as DTC,
CKD Operations outside India, Rural Marketing, Rural Financing
Tie-up with financial and non financial institutions, higher levels of
outsourcing/contracting in new plants (Pantnagar, Sanand,
Dharwad).
The cascade process (Fig 2.2-03 & 4.1-01) ensures that the
opportunities for breakthroughs and innovations are identified and
worked on systematically.
Capitalising on Current Core Competencies and address
potential need for new Core Competencies
TML has a mix of strategic objectives to take advantage of the
current core competencies and build abilities to acquire the future
core competencies.
For example, The aspirational targets on cost, inventory and new
products are set. These would be achieved by leveraging current
core competency.
Fig. 2.1-05

Core Competencies of PCBU & CVBU

CVBU
Ability to innovate low total cost of ownership solutions.
PCBU
Ability to offer value for money through innovation, cost effective design,
development and manufacturing of passenger cars

TML aspires to become a world class quality manufacturer while


maintaining the current advantages on costs. Our strategic objective
of enhancing in-house manufacturing quality as well as getting to the
benchmark supplier PPM levels are a few first steps towards building
future core competency.
Currently CVBU and PCBU have distinctly demarcated MVVs and
core competencies based on their individual contexts. TML is in the
process of defining a unified MVV for the integrated corporation
which will pave the way for determining the need for and thereby
articulation of a unified core competency.
Balance ST and LT Challenges and Opportunities
The BSC provides the organization, a mechanism to invest in the
long-term, even as the measures and targets are outlined in time
frames of a year and longer. Additionally, the BSCs are cascaded
down to KPMs to monitor and review progress on implementation of
various strategic objectives. (Fig 2.2-05 to 08)
The KPIs metrics are either strategic or tactical in nature. Resource
allocation is balanced to address the near term needs (as in annual
business plans, BSC for the year) and longer term requirements.
For example, the tactical goal of increasing the number of 1S/2S
outlets in far-flung rural areas will give us a strategic advantage in the
longer term of countering the aggressive entry of various MNCs in
the domestic market by leveraging on wide spread network.
Emerging climate change needs
As part of the SPS, inputs are gathered from various stakeholders
(fig 2.1-04) and analyzed before finalizing the strategies for TML.
The interests of multiple stakeholders are covered through various
strategic objectives (Fig 2.2-05 to 08)
For example - Strategic Objective Enhancing Corporate
TATA MOTORS

Fig. 2.2-01

Initiative Tracking Examples

Status Update - B2: Offer financing at lower cost and


improve availability of finance
S.No

Baseline
(10 - 11)

Metrics

% share of vehicles financed by PCG


1
PCG banks targeted for tieups
2
S.No Critical Milestones FY12
1

Overall
Status

Target
(11 - 12)

14%
17%
30
16
Status Update / Remarks

YTD Actual
(Apr - May)

12%
19
Status

Induction of 4 new large PSU Banks


MoUs signed with Allahabad Bank and Bank of Baroda
Plan to target 10 banks in FY12
Partnerships with regional rural Three states selecte d for pilot AP, UP and TN
banks
MoU signed with Allahabad UP Grameen Bank
Standard Operating Procedure(SOP) for tie-up, roll out
and increasing PCG penetration circulated to area teams
governance mechanism to be institutionalized
Governance mechanism for
Pilot for portal based Yes/No : First time in CV industry.
managing PCG relationships
Initiated with 2 large PSU banks (BOI, Allahabad Bank)
Dealer incentive structure to be rolled out to other regions
Partnerships with PCG banks

Dedicated finance support


organisation within S&M team

3-member team at HO; 2-3 FTE per region

Key Risks and Mitigation Plans


Big players like SBI may go slow because of past
NPA losses
Dealer does not put in adequate efforts to build
relationship at grass root levels

19

Have meeting with senior management to resolve.


Work with more players.
Dealer alignment to long term CVBU strategy.
Appropriate incentive structure

The team gets in touch with members of the workforce, key suppliers
and partners, as appropriate, to ensure action plan implementation
as per timelines.( Example Fig. 2.2-02)
Another example is the EXCEED initiative to go beyond customer
satisfaction for passenger car business. The initiative is being
cascaded at multiple levels to ensure alignment with people and
processes.
As the initiatives and their outcomes stabilize over time, the
initiatives are redefined and / or absorbed as part of the work system.
For example, the cost reduction initiative commenced a decade ago.
This approach provided TML with consistent financial benefit's
annually and was therefore included as part of the Vendor
Management System as Integrated Cost Reduction (ICR). Similar is
the example of the Design & Development Initiative of Integrated
Cost Management (ICM) for new products. Related key metrics then
become part of BSCs.
2.2a3 Resources Allocation
TML follows the Budgeting process comprising of Revenue
and Capital Budgets for allocating the necessary financial and
other resources to the business. A bottom up approach is used in
deciding the budgets under the two heads. Revenue budget takes
care of the current obligations of running the business.
Capital budget takes care of the medium and long term
requirements. The allocation of the resources for the various
initiatives is as per the plan of achieving milestones which is
determined by the initiative owner.
The budgeting process is initiated once a year and the budgets are
re-evaluated further, during the mid-term to ensure that budgets and
initiatives are in synchronization with the current market conditions
The responsibility of the budgeting exercise finally lies with the
MANCOM and approval for the same is sought from the Board.
Assessment of risks inherent in the action plans are made by
respective initiative owners. The risk assessment outcomes form a
major factor in deciding resource allocation.
2.2a4 Workforce Plans
The HR Steering Committee (Fig 5.0 03 Integrated HR Planning
and Execution Structure) conducts annual exercise to develop HR
strategy and key HR Plans aligned to the overall TML strategy. This
Fig. 2.2-02

gets cascaded into individual action plans/KRAs through PACT.


An HR BSC (sample) detailing key workforce plan is in place
(Fig. 2.2-01) which outlines ST&LT objectives and action plans.
HR Systems & Processes (Refer Cat 5.0) address the needs of the
workforce and any potential changes to workforce capability and
capacity needs. Refer Cat 7.3, for workforce focussed outcomes,
which includes measures to track HRs progress-to-plan in an
integrated manner (Fig. 2.2-04).
2.2a5 Key Performance Measures The 40 initiatives/ action plans
(22CV+18PC) identified for TML are tracked using identified metrics
and targets with timelines. While status on these KPMs provide the
achievement levels, the effectiveness of the initiatives are
understood by tracking KPMs against the strategic objectives in the
BSCs. The performance measures with targets for each initiative will
be made available during the site visit.
KPMs in the BSCs and against the initiatives are cascaded to next
levels. Each of these KPMs and targets are available as MPA target
of a Manager/EG officer. This ensures that measurement systems
and people are aligned to the action plans. The targets related to
stakeholders other than workforce are communicated through
periodic dealer and supplier meets, vendor quality councils, as also
through channels like SRM and CRM-DMS.
2.2 a6 Action Plans Modification
The SPS ensures that the changes in the environment are tracked
and any changes required in the Action plans or the targets are
Fig. 2.2-03
Objective : Low cost product through cost
reduction without affecting quality

CVBU Level

Measures : Reduce cost at every plant

Objective Flow

Objective : Cost saving through various


initiatives like VE, Suggestions, DMCR, etc.

Plant/Function (Non Plant)

Measures : Reduce cost at every


Model/Aggregate

Means of S & M =
Objectives of AO

Agility and Changes in Action Plans Identification & Execution

Establishing need for modified Action Plans


Board Reviews Every Qtr.

Strategy Cascade Example

Objective : Cost saving through value


Engineering

Factory/Region Office

Measures : Find the opportunity and act to


reduce cost without affecting quality

Means of RO =
Objectives of AO

Objective : Cost reduction through direct


material cost saving

Centre of excellence
(Area office/Departments)

Measures : Explore alternate material


alternate source to reduce cost

Execution of modified Action Plans


No

Management
Committee

Escalation

* Environment
Scan
Step 1
Fig 2.1-01

Meets every
15 days

Breakthrough
Actions
required?

STOP

Yes

Operations
Committee

Reviews at
Each Level

Yes

Update
Strategy
Document

Modify
Strategy?

Meets every
30 days
Steering
Committee

Meets every
month

AO
Targets

Individual
KRAs

No

SQDCME Measurement
Impart training and work in teams
to reduce cost through
value engineering
Major Performance Area

SQDCME/
VMCDRE

Employee
Targets

Cost saving target : Rs 15


Lakhs/Year

Yes

Update
Capital
Budgets

Update
Capex ?
Operational issues

Plant / Non plant / Ros /


Area offices CFTs

quickly communicated to the respective agencies and acted upon


across the customer response chain from the front line to the back
end on the shop floor through the Steering Committee mechanism.
With the recent commodity price hikes, action plans were modified
such as launch of Project CREST, avoidance of non-essential
expenditure, optimum utilization of human resource, etc. The robust
review mechanism (Fig 1.1-09 and 2.2-02) and SPS helped TML in
faster execution. The quick response helped the organisation to deal
with the challenging situation (Fig. 2.2-02). Further this year 201112, due to the increase in demand of SCV products, Pantnagar
plant responded positively and could surpass production of 1000
vehicles per day.

No
Yes

Modify Action
Plans?

Update
Action Plans

No
Yes

Modify KPIs /
KRAs ?

Update
KPIs / KRAs

No

Finalise
proposal and
implement

20

TATA MOTORS

forecasts, Governing body projections (e.g. SEBI), extrapolated


from the historic performance, product or service game changers, if
any.
Product life cycle or customer life cycle, sustainability of the current
performance levels (e.g., an unsustainable market share may
decrease), capacity or capability of people and capacity of facilities,
etc. The SC uses these projections (Fig. 2.2-09) as an input during
the SPS. SC addresses If there are current or projected gaps in
performance against competitors or comparisons and drilled down
for actions (Fig 2.2-02). Performance projections for some KPMs are
illustrated in Fig 2.2-04.

2.2b Performance Projections


TML analyses data and makes projections in the context of 5 year
horizon for all key performance measures and compares (Bench
Marking process, Fig 4.1-06) with the best available information
about competitors.
If competitor information is unavailable, then use of other
appropriate comparisons and benchmarks in addition to TMLs best
post performance, projections are collated and determined from
wide variety of sources like third party market research, FIBRES
project, company data etc., to ensure reliability and accuracy,
calculated performance levels based on current activities, Internet
projections data of key factors, including - Industry performance,
Industry studies, consultant forecasts, Financial institutions
Fig. 2.2-04

Human Resource Plan (HR Plans in detail can be shown at The Time of Site Visit)

Strategic Objective

Linkage
to TML
BSC

2011-12

Key Performance
Measure

2012-13

2013-14

2014-15

Target

Actual

Target

Target

Target

5.08

6.1

6.2

6.2

Maximise return on human capital


Enhance Productivity

OL2

Valuable added per unit


wage bill

Optimise HR Costs

OF1

Wage bill - Deviation of -2%


from approved budget

2774

2701

3238

3771

4565

Manpower planning and Right sizing


to be a lean and flexible organisation

OF1

Headcount

30691

29217

31928

38581

41422

Employee Engagement - Enhance


Employee Satisfaction and Team work

OL3

Q12 Score

Capability Building (Build strategic


and leadership competencies)

OL4

Training Effectiveness
-CIRO I (all internal
programs)

Non-Management - 4.55 Non-Management - 4.20 Non-Management - 4.55 Non-Management - 4.60 Non-Management - 4.65
Management - 3.80
Management - 3.85
Management - 3.80
Management - 3.90
Management - 3.63
3.64

3.46

3.50

3.55

Fig. 2.2-05

TML BSC

Financial
Perspective

S. No.

OF 1

Customer perspective
Internal Business Processes Perspective
People, Leaning and Growth
Perspective

Strategic Objectives

Ensure sustainable profitable growth

OC 1

Expand global market footprint with focus on emerging


markets
Enhance India market share

OC 2

Enhance customer satisfaction by offering immediate,


accessible and affordable services through customer life-cycle

OF 2

OC 3
OC 4

Widen sales, distribution and services network in India while


ensuring quality and focusing on rural reach
Sales and service network expansion in key existing
international markets.

OP 1

Robust NPI processes to ensure flawless and timely new


product launch within cost targets

OP 2

Leverage strategic supplier relationships to sustain cost


leadership while improving quality

OP 3
OP 4

OP 5

3.55

Improve warranty performance


Manage environment through enhanced climate change
programme and excellence in corporate sustainability

Ensure safe working conditions across the company

Key Metrics
Domestic vehicle volume
Total gross revenue
PAT as percentage of net turnover
ROCE
Cash Flow
IB revenue as a percentage of total revenue
Domestic market share (PC/CV)
Percentage of sales from new products (PC/CV)
Service / Customer Satisfaction Index (TR iM/JDP)
Dealer /Distributor Satisfaction index
Rural touchpoints as percentage of national touchpoints (CV/PC)
Number of IB dealers and workshops
New products / variants launched
Timeliness of NPI launch
Average Due Date Performance Vs Budget
First Time Right Launch
No. of different type of problems / issues reported within 3 months of product launch
Deviation from stretched NPI cost targets at all NPI gates
Increase contribution from new products in last 5 years
Rationalise list of vendors and vendor managements organisation
In coming PPM levels (% Suppliers)
Vendor satisfaction index
Reduction in Warranty Costs
tCo2 per eq vehicle (CV/PC)
Severity rate (CV/PC)
Loss Time Injury Frequency Rate
Reporting of all Incidents major & minor and Investigation for Root Cause Analysis
Compliance to Regulatory Safety, Health & Environments requirements
Talent pool size
Talent Review Board for GM and above
Attrition rate: High performers (A and B+)

OL 1

Enhance talent attraction

OL 2

Increased employee engagement and creation of high


performance culture by enhancing performance management Employee engagement index
system

OL 3

Focus on developing leaders within the organisation

OL 4
OL 5

Enhance Innovations
Excel in journey to excel lance (TBEM)

TATA MOTORS

Succession plan readiness - number of key roles having identified successors (EG
2A and above)
IP Rs received during the year - Process
TBEM Score

21

Fig. 2.2-06A

Strategy Map for PCBU Commercial 2012-13

Customer

Finance

To be a formidable No.2 by 2015 in domestic market


OF1

Improve Nano Sales to match 10% of


2-wheeler volumes

OF2

OF4

Focus and Grow additional revenue streams


(TMA, TMI, Accessories, Ext.Warranty & VAS)

OF5

OC1

Improve market share with specific focus on UV

OC4

Make PCBU business the most sought after business


proposition amongst the channel partners

OF6

OC3

Ensure high referrals through consumers for


PCBU products & services

Strengthen and leverage Brand Image


amongst PC buyers

Provide convenient access to customers through


OC6touch points at sub-district levels, including unconventional

OP4
Improve Sales and Service processes at all Customer
touch points by robust deployment

OP3

OP7
OP5 Establish Benchmarking and Knowledge Management

OP6

OL1

OL2

Manage Risks at PC Commercial

OL3

Enhancing productivity at PC Commercial

Attract, Retain and Motivate Talent

OL4

Improve profitability

Offer intelligent and innovative products and services by utilizing


market and consumer insights and proactively participating in the NPI Process

Ensure efficient outbound supply chain

Processes
Learning & Growth

Improve Exchange Penetration to 25%

OC5

Improve sales in Emerging


Markets to 20 % of total sales

OF3

Ensure warm and efficient Customer Experience at


all touch points for sales & service

OC2

OP1
OP2

Ensure leadership position in sub 5


lac product segments

OL6

OL5

Enhance Employee Engagement and team work

Build a Customer Centric culture

Enhance CRM and Analytics usage to strengthen


Business decisions and growth

Safe working conditions at PC Commercial


and Channel partners

Build Strategic & Leadership competencies

Create a culture of high performance through PMS

The team here refers to the extended team - TML + channel partners

Fig. 2.2-06B

Strategy Map For Passenger Car Operations 2012-15

1. EBIDTA > 7.5% by FY15; 2. Be amongst top 2 by market share in India by FY15;
3. Achieve top quartile performance in customer experience by Fy15; 4. Achieve significant presence in select International markets
5. Build up on Value For Money brand in to a more aspirational & desirable brand

Customer

Finance

OPERATIONAL EXCELLENCE
OF1

OC1

EXECUTION EXCELLENCE

Achieve the stretched revenue and cost targets


considered in budgetary projections

Meet revenue growth & operating margin improvements in


new products as per strategy document

OF2

Achieve top quartile quality performance

OF2

GROWTH

Build up on Value For Money brand proposition to a


more aspirational & desirable brand

OC3

Reduce customer response time


OC4

Processes

OP1

OP2

Drive cost reduction in current and new products through ICR and ICM initiatives

Institutionalize Quality culture by achieving


World Class Quality (Level 3)

OP4

OP6

Institutionalize the product planning process and develop


product plans for domestic and international markets

Execute the platform strategy and aggregate commonality

Institutionalize 16 step Supplier Quality Improvement


Process through partnering approach
OP7

Learning & Growth

OP3

OL1

OL2

Strengthen the NPI process and improve execution to achieve


flawless launch quality, meeting cost & timeline target

Develop & institutionalize Innovation framework


in an environment which promotes experimentation

Be a good Corporate Citizen by strengthening


key communities and deploy Climate Change Policy

OP5

Leverage existing partnerships with JLR, FIAT


& develop new partnerships
to bridge gaps in products, processes & knowledge

Achieve Organisational Sustainability and Leadership


development at all levels to empower and energize
OL3
the organisation

OL4

Develop & execute an operations strategy


to achieve flexibility and standardization
to meet growth & capex targets

Leverage existing IT infrastructure to support above


objectives through information, knowledge management
& business analytics
OL5
Build a great place to work through
enhancement of Employee Engagement

Promote Safety, Quality


and problem solving culture
OL6

22

TATA MOTORS

Fig. 2.2-07

CVBU BSC

S. No. Strategic Objectives

Financial

OF1

OF2
OF3
OF4
OC1

Customer

OC2

OC3

OC4

Key Metrics

Domestic vehicle volume


Total gross revenue
Ensure sustainable profitable growth and dominant
EBIDTA as percentage of net turnover
leadership position in domestic market
ROCE (CVBU, pre-tax)
Cash Flow
Be a low cost manufacturer of CVs leveraging
Total cost reduction
economies of scale and low cost of products
Revenue from defence business, AMC, Recon, Insurance, Tata
Enhance revenue from non-cyclical businesses
OK, Telematics, spare parts and aggregates
Expand global market footprint with focus on
IB volumes
emerging markets
International Business revenue (gross)
Enhance India market share
Domestic market share
Enhance customer loyalty and satisfaction by
Number of customer loyalty service programs launched
offering services through customer life-cycle
Dealer/Distributor Satisfaction index
Sales satisfaction index (TRiM)
Number of Sales Touchpoints
Widest sales, distribution & services network in
Number of Service Touchpoints
india, ensuring quality and stakeholder satisfaction
Service Satisfaction Index CSI (TRiM)
Sales and service network expansion in key
Number of IB dealers and workshops
international markets
New products/variants launched
Timeliness of NPI launch
Average Due Date Performance vs Budget

People, Learning and Growth

Intemal Business Processes

OP1

Robust NPI processes to ensure flawless and timely


new product launch

First Time Right Launch


Number of different type of problems/issues reported within 3
months of product launch
% Volume through new products (launched in last 3 years)
% of spend with suppliers of strategic importance

OP2

Leverage strategic supplier relationships to sustain


cost leadership while improving quality

Vendor capacity expansion plan implementation achievement


Incoming PPM levels (% Suppliers)
Vendor satisfaction index
IPTV for MHCV / LCV / SCV / Bus

OP3

Leverage flexible manufacturing systems ensuring


improved quality level & employee productivity

OP4

Manage environment through enhanced climate


change programme and excellence in corporate
sustainability

OP5

Ensure safe working conditions across CVBU

OL1

Enhance talent attraction

% Adherence to 9 Box Frame work


Talent pool size
Employee engagement index

OL2

Increase employee engagement and creation of


high performance culture by enhancing
performance management system

OL3

Focus on developing leaders within the organisation

OL4
OL5

Enhance Innovations
Excel in journey to excellence (TBEM)

TATA MOTORS

Productivity (J/P/L/UT) Improvement


tCo2 per eq vehicle
Severity rate (JSR/P/L/U)
Loss Time Injury Frequency Rate
Total Recordable cases Frequency Rate
Attrition rate: High performers (A and B+)

Adherence to Performance Differentiation Curve

23

Succession plan readiness-number of key roles having


identified successors (EG 2A and above)
IPRs received during the year - Process
TBEM Score

Fig. 2.2-08

Internal Process Perspective

Customer Perspective

Financial
Perspective

S. No.

Key Performance Measures

OF1

Achieve the stretched revenue and cost targets considered in budgetary projections

OF2

Meet revenue growth & Operating margin improvements in new


products as per strategy document

Gross Revenue
EBIDTA Margin
Percentage revenue growth from new products
Operating margin growth

OC1

Achieve top quartile quality performance

OC2

Reduce customer response time

OC3

Build up on "Value For Money" brand proposition to a more aspirational & desirable brand

JD Power IQS (PCBU)


JD Power VDS (PCBU)
JD Power APEAL (PCBU)
Warranty IPTV 6 monthly
Customer rage issues pending for implementation of
detection strategy beyond 90 days
Brand Track Survey Results

OC4

Institutionalize the product planning process and develop product plans


for domestic and international markets

Progress against action plan for institutionalising Product


Planning process

OP1

Drive cost reduction in current and new products through ICR and ICM
initiatives.

ICR Percentage DMC reduction achieved against target

OP2

Institutionalize Quality culture by achieving World Class Quality (Level 3)

Nos of absolutes complied with for achieving Level 2

Strengthen the NPI process and improve execution to achieve flawless


launch quality meeting cost & timeline target

IT enablement of Gen 3 NPI process

OP3
OP4

Institutionalise "16 step Supplier Quality Improvement Process" through partnering


approach

New Projects: Percentage of components through Step 9


(3 stage PPAP) by SOP

OP5

Leverage existing partnerships with JLR, FIAT & develop new


partnerships to bridge gaps in products processes & knowledge

Progress against Plan

OP6

Execute the platform strategy and aggregate commonality

OP7

Execute operations strategy which supports growth objective while achieving


operating margins and Capex targets

ICM: DMC Actual against target (Mean of all projects)

Adherence to NPI Milestone for identified major projects

70% aggregate commonisation target for all new products within platform
30% aggregate commonisation target for all new products within platform
Progress against Plan

OL2

Develop & institutionalise "Innovation framework" in an environment which


promotes experimentation
Be a good Corporate Citizen by strengthening key communities and deploy
Climate Change Policy

OL3

Active Organisational Sustainability and Leadership development at all levels to empower


and energise the organisation

Sustainability Index

OL4

Promote Safety, Quality and problem solving culture

Severity rate, Frequency Rate (SR,FR)

OL5

Leverage existing IT infrastructure to support above objective through


information, knowledge management & business analytics improvements

Develop & Deploy knowledge management module

OL6

Build a great place to work through Enhancement of Employee


Engagement

Gallup Employee Engagement Score

OL1

Learning & Growth


Perspective

PCBU Operations BSC (Illustrative)


Streategic Objectives

Progress against plan for developing innovation framework


CSR Index
Achievement of Training Plan

Fig. 2.2-09

Performance Projection Sample KPMs (CVBU)


2010-11

Measures
(examples)

CVBU

2011-12

BM
Comp

BM

CVBU

Comp
160

75

210

15.9

62-63

16-17

62-64

975

592

1100

620

1250

3.63

3.83

Top 25
quartile

3.85

Top 25
quartile

EBIDTA (%)

153

81

Market Share %

61.4

Outlets (Nos.)
Q.12 Index

CVBU

2012-13

2013-14
BM

CVBU

Comp
Finance Perspective
78
215
Customer Perspective
17-18
62-64
Internal Processes
650
1300
Learning and Growth
Top 25
3.90
quartile

24

2014-15
BM

CVBU

Comp

BM

Actual
Perf.

Comp

80

220

82

17-18

62-64

18-20

700

1450

750

3.95

Top 25
quartile

4.0

TATA MOTORS

3 CUSTOMER FOCUS

CVBU Customer Support bags International Achievers Award for 'Best Practices in Business 2011'

CVBU Spare Parts team has received the 'Automotive Supply Chain Excellence Award' in the 5th Express,
Logistics & Supply Chain Conclave

Ranked as the 2nd most trusted in the category of four-wheelers in The Economic Times Brand Equity 'Most
Trusted Brands' survey for 2011

Customer Care (CVBU) has won the 'International Customer Service Excellence Award - Large business', at
the 10th Annual Australian Service Excellence Award (ASEA) 2011, held at Sydney

Most Preferred Brand, in the Commercial Vehicles category, at the second edition of the North-east Consumer
Awards 2011

Customer Support (CVBU) was awarded the People's Choice Stevie Awards 2012 for 'Favorite Customer
Service'

Customer Loyalty Continues Silver jubliee year celebration of the Tata 407

Launch of Tata Delight an exclusive Customer loyalty programme that offers great benefits, special privileges
and fabulous rewards

Brand promotional event of Tata Manza: Tata Motors partnered with ace fashion designer, Rajesh Pratap
Singh

Building Brand & Reaching to Customers - Successful participation in the Auto Expo 2012.

Mr. S. P. Joshi (VP - Customer Care, CVBU) was conferred the 'Customer Service Leader of the Year' at the 6th
Annual Stevie Awards 2012

3.

CUSTOMER FOCUS
Dealer council acts the sounding board for strategic and tactical
plans and as feedback mechanism about the competition and
market. The action are taken with the help of dealer councils to
improve products and services (Fig.3.1-02).

3.0 Customer Focus


TML has retained market leadership by anticipating customer needs
/ requirements in various segments and introducing a new series of
products in addition to existing products . This enables TML to have
large portfolio of products to satisfy customers . (Fig. 3.0-01).
Fig. 3.0-01
Products
Existing

New

Fig. 3.1-02

New Product Introduced


CVBU
Ex CV range,
LCV Pickup,
Xenon Euro 5,
Magic Iris, Ace Zip

PCBU
Sumo Gold,
Nano 2012, Indica eV2,
Indigo eCS
Aria

1. Data Source Social media


sites, Auto sites,
SIAM, ARAI,
VRDL, Channel
Partners, Vendors,
TNS JD Power
Surveys

5. Feedback from
customer on
improvements

Special focus to improve dealer profitability through


specific actions like increasing dealer margins in line with
key competitors, improving dealer retention through dealer
friendly retail schemes, decreasing dealer inventory holding
through changing focus from off-take to retail based incentive
schemes.
Focus put for increasing revenue through non-vehicular
businesses like - TMI, TMA, service, accessories, AMC,
extended warranty, value added services etc.
Special actions have also been initiated to eliminate dealer
discounts and territory infringements.
Partnering with D&B, TML has started a process of
monitoring and improving the dealer profitability

Quality of products
needs a lot of
improvement to compete
with the highly competitive
market place.
Dealers needed support
from TML on sourcing
and training quality
manpower for their
operations

On the area of quality improvement - the dealers have been


formally involved into the new product introduction process
in various stages through feedback, factory test drives and
interactions with the product development teams etc.
To address the issue of quality training of dealer staff, TML
has started the Sales Training Academy and have
deployed 45 trained Dronas for the training and coaching of
dealer sales and service teams.
TML had tied up with recruitment process outsourcing
agencies for a structured and ready source of manpower for
the dealers

Customer's feedback is obtained through various means on quality


of products, customer support and various transactions to receive
immediate and actionable feedback (Ref. 3.1-08). This enables to
tailor products and support services, new business positioning.
3.1a2 Listening to Former, Potential Customers
TML also conducts surveys on competitors' customers in all Various
market surveys are conducted to determine customer expectations,
market trends, customer buying behaviour and product performance
among different market segments to determine reasons for nonpurchase of vehicles (Fig. 3.1-03). Such feedback provides a trigger
to improve products / communication with customers. Potential
customers (like owners of three-wheelers) are often interviewed to: i)
seek their inputs on product features, and ii) find their acceptance of
new vehicles like Iris, Zip which are positioned essentially to attract
three-wheeler owners.

Listening & Learning Process


2. Listen from Current,
Former, Potential and
customers of
competition.

Action taken

Poor profitability of
dealerships resulting in
low engagement and low
interest in TML
dealership business

3.1 Voice of the Customer


3.1a Customer Listening
3.1a1 Listening to Current Customers
L&L approaches for different customer groups are (Fig. 3.1-01 and
06) essentially consist of a combination of secondary and primary
sources eg. Sales / Market data, Satisfaction Surveys, Customer
loyalty & retention data, Customer complaints, Post-launch
surveys, Customer clinics, Win-loss analysis, QFD, Mystery
Shopper etc. These approaches provide actionable data and
information on customers' current and emerging needs, customer
satisfaction / dissatisfaction levels, market / segment trends and
shifts. Actionable information is also collected from data sources.
This information helps to draw up action plans aimed at developing
new products, improving existing products / processes / systems,
and identifying new business opportunities.
Fig. 3.1-01

Voice of Dealers and Actions (Few Examples)

Voice of Dealer

3. Collect Data & analyze &


develop action plans
(Participants-S&M, Service,
NPI,ERC, Plant)
4. Implement Action Plans to
improve product &
processes

Social media is an emerging medium with large future potential. TML


has started to gather feedback from social media sites, automobile
related sites and feedback submission websites like Facebook,
Twitter, Teambhp, mouthshut.com etc. However its inputs are more
relevant for PCBU than CVBU, due to different customer profiles. A
formal process of treating Facebook as a source of complaints has
initiated in PCBU. TML has created product specific websites to
provide relevant information about products e.g.:
magiciris.tatamotors.com, ace.tatamotors.com, tatanano.com,
tatasumo.com, tataaria.com, tataventure.com.
In important international markets for CVBU such as Turkey, South
Africa, and Nepal and PCBU for Ghana, Nigeria, Turkey, Sri Lanka
and Nepal, customers are contacted over the phone to ascertain
their satisfaction with services provided to them. Instant Feedback &
Instant Redressal Forms (IFIR) are used at workshops to obtain
specific feedback on services offered. Any corrective action is
instant & immediately actioned by the CRM / CRO at the dealership.
Voice of Dealer
As dealers are the 1st customers and form the main channel of doing
business with the end-customers and are the key stake holder in
supporting the promotion and usage of the company's products and
services, the engagement of the channel partners form an important
part in the strategy to improve the support mechanisms of customer
for the use of TML products and services.
A cascaded structure of Regional Dealer Councils and National
Dealer Council in PCBU helps to understand the "Voice of Dealers"

Fig. 3.1-03

Listening & Learning Methods for Former, Potential and


Competitor Customers.

Customers Listen to

Interact with

VOC,House of Quality Customer clinic


Potential
Customers Product specific websites Product Demos

Observe
Auto Expo, Shows
Naka Visits

Customer Visits / meets

Product comparisons with


competition products

Former VOC,House of Quality


Customers CSI

Product Demos

Auto Expo, Shows

Customer Visits

Naka Visits

VOC,House of Quality

Product Demos

Auto Expo, Shows

Market Surveys

Benchmarking
Product comparisons with

Market Surveys

Competitor Market Surveys


Customers
CSI

CSI

competition products

The CRM-DMS data are analyzed for identifying new


requirements/needs and developing product / service offerings.
Introduction of ACE, Magic, ACE Zip, Magic Iris, Driver training
schools, 25KMPL IndicaV2, Nano are some examples of product
development based on the listening to customers.
The L&L continues to understand the customer's position on buying
25

TATA MOTORS

each customer group & Market segment (Ref. Fig. 3.1-05). To


illustrate, in satisfaction surveys for vehicles owned by individuals,
only one person is interviewed. However in satisfaction surveys on
institutions like Dealers / STUs / Defence, i) parameters for customer
satisfaction determination are widely different, and ii) a group of
individuals are surveyed - including CEO, Sales Manager, Workshop
Manager etc.

platform, PCBU classifies prospects into different categories like


green form, pink form, yellow form and white form whereas CVBU
classifies them as C0,C1,C2,C3 ( Fig. 3.2-14) . It uses call centres
for customer follow up. The regular feedback is taken from lost
prospects to identify reasons for not choosing TML product in spite of
the initial interest shown.
3.1b Determination of Customer Satisfaction and Engagement
3.b 1 Satisfaction & Engagement
Tata Motors' journey on Customer Satisfaction (Fig. 3.1-04) began
14 years back, and during this period the process has developed and
matured. Evaluation of customer satisfaction with Tata Motors is
conducted through a syndicated survey - conducted by world
renowned agencies: J D Power for PCBU and TNS for CVBU. Both
surveys begin with an exploratory phase to determine attributes
which influence customer satisfaction. Output of both surveys
includes segment-wise data on : i) Customer Engagement Rating of
Tata Motors vis--vis Competitors (Customer Engagement ratings
are computed as a combination of Overall Satisfaction, Loyalty and
Advocacy), ii) Areas of satisfaction and dissatisfaction on product,
sales, service, cost of operation, brand image etc., iii) Action-plan for
improvement.
Fig. 3.1-04

Fig. 3.1-05

Methods of measuring
Frequency Measures
Customer Satisfaction
External third party
Annually Ratings, Scores
industry survey for SSI &
rankings
CSI
BUs own Dealer wise
Quarterly/ Ratings, Scores
survey for Sales/Service Annually
rankings
Analysis of complaints
Monthly
CPTV, CCCT,
received through several
OCTV
modes & resolution
PSF sales through
Daily
Scores stage wise
internal tele calling
& CustomerAdvisor wise
PSF Service through
Daily
Scores Factor
internal telecalling
wise & Service
Advisor wise
Daily
Exchange
Exchange satisfaction
Satisfaction
through internal
Scores
telecalling
TMI - Policy sale and
Daily
Policy Sales &
Claim PSF through
Accident Claim
internal telecalling
PSF
Dealer Engagement
Annually Scores
Survey

Process for Customer and Dealer Satisfaction Survey

1. Input from marketing &


Customer Care for
discovery phase

6. Decide Action plan for


key improvement areas
By concern agencies

1. Decide survey
scope (Subsegment,
geography)

5. Data Analysis to
understand Satisfaction
Dissatisfaction
(Competitive)

3. Modify questioner
as per Segment
requirement

4. Conduct surveys Mailers, calls,


interviews etc.

Results
7.2-01,04
7.2-13
7.2-12
7.2-23 to 25

7.2-12

Satisfaction Surveys on Spare Parts are conducted among a variety


of stake-holders including: i) Retail customers, ii) Dealers,, iii) TASS,
iv) Distributors, v) Mechanics, and vi) Reborers (Fig. 7.2-10 to 12).
CEI indicators form an integral part of BSCs at various levels and its
reviews.
Learning/ Improvements
CVBU-IB uses expert agencies and consultancies for conducting
CSI studies in High volume countries like SriLanka, Nepal and
Highly competitive markets like UAE, South Africa. PCBU - IB does
CSI studies in focus markets like Ghana, Nigeria, Nepal, Turkey and
South Africa. These survey results are used to incentivise the
dealerships and for modifying existing systems to support increase
in sale. (e.g Customer Care Process Manual Implementation in
South Africa).
3.1b2 Satisfaction Relative to Competition
Syndicated satisfaction surveys are conducted by JD Power and
TNS .This provides relative satisfaction of customers in sales and
service with TML vis--vis major competitors (Fig. 3.1.05). This is
being done at an overall as well as at individual parameter levels.
The information is derived from various satisfaction surveys and
various L&L mechanisms. This further helps in understanding
important factors that drive markets and long term competitiveness.
3.1b3 Dissatisfaction
Customer dissatisfaction is measured separately and analyzed
segment wise and further supported by action plans. (Ref. Fig. 3.108 and 7.2-04).
The dissatisfied customers are addressed through root cause
analysis of complaints received through Complaint management
process, (Fig. 3.2.-13,15) Customer Care Team -CCT approach and
"Daily Service Synopsis". Regular reviews of customer complaints
are conducted with the field team to provide necessary support.

Tata Motors treats intermediaries like Dealers / TASS / TASC as its


first level customers and believes that only satisfied dealers can
create satisfied customers. Hence an annual Dealer Satisfaction
Survey is a part of its package of Satisfaction Surveys.
Dealer Satisfaction provides data on : i) relative importance of
various attributes considered, ii) dealer satisfaction rating on various
attributes and his position on dissatisfaction-satisfaction-delight
zones; iii) Likely Impact of Marginal Improvement, and iv) Actionplan. PSF-CSI which is obtained through Post Service Feedback
calling by Call Centre forms a major thrust area for ascertaining area
of improvement which is used for identifying Non-performing dealers
(NPD) & parameters where focused efforts are taken using Daily
management & PDCA approach to bridge the gaps. Mystery
shopper exercises also provide customers' perspective on
satisfaction / dissatisfaction with dealers vis--vis competitors. This
information is used to take corrective action like conducting training
programme.
Since Global presence is an important objective of Tata Motors,
Customer Satisfaction surveys are also conducted by IB.
Satisfaction surveys in IB markets are conducted by international
agencies like TNS and A.C. Nielsen. While selecting IB markets for
conducting satisfaction surveys following factors are considered: i)
importance of the market, ii) sales volume in the market to ensure
that adequate sample size is available to ensure statistical
significance of findings. Satisfaction surveys in IB markets provide
segment-wise data on: i) Customer engagement vis--vis major
competitors, and ii) action plan for improvement.
Determination Methods Differ among Customer Segments
Process of customer satisfaction is tailored to suit individual needs of
TATA MOTORS

Methods of Measuring Customer Satisfaction

26

Fig. 3.1-06

Listening & Learning Methods for Different Customer Segments

TML
1
2
3
4

Customer Meets
Fleet operator/BPO
operator meet
Customer calls

PCBU

1/yr

Regular

11
12

Brand Track

13

TNS & JDP Survey

14

Post Ad test

15

CRMDMS

16

17

Sales, MS &
Revenue trends
Win/ Loss analysis

18

QFD / VOC

19

Loyalty Programs

6
7
8
9
10

Defence

IB

NVB

Dom-Inst.i

Call centre
Customer
Complaints
Car / Customer
Clinic
Channel feedback/
MIS&DQCTC
Audits
Financier Feedback
SIAM,ARAI
meetings
Usage & Attitude
study
White form

Freq.

CVBU
2/yr

Institutional
Dom-Private

Taxi/comm.

Customer Segment

Personal

Potential
Competitors

Current

L&L Methods

Former

Customer type

Sr
No

Regular

Regular

Schedule

2/yr

1/yr

Regular

0.5/yr

Regular
2/yr
1/yr
Post

Campaign
Regular
12/yr

Regular
Need
based

Regular

Fig. 3.1-07

Analysis of data

Use of Data

customer expectations,
Preferences
Operating economics
Service requirements,
complaints analysis
Complaints, other
requirements
Product ,service quality
Product needs &
requirements
Service needs,
requirements
Customer credit rating,
funds requirements
Industry Trends,
Regulatory direction
Buying Behaviour
Demographics & lifestyle
habits
Media Habits Brand
perception
Vehicle performance,
design product quality
Comprehension, Recall,
Likeability, Effectiveness
Demographics & Win
loss analysis
Sales pipeline, sales
trend, competition
Product service
improvements
Product service
opportunities
Marketing Mix & service
planning

Product mix & service planning


Product mix & service planning
Product mix & service planning
Improvement of quality in cells &
service experience
Quality improvement
Product Design(NPI)
Input to SPP, Tactical Sales
decision
Input to SPP, Tactical sales
decision
Input to SPP, Technology
Roadmap
product & service planning,
Product positioning,
Customer Database, Marketing
mix
Brand positioning &
communication Strategy
Product design & Brand position
Quality& Process improvement
Communication & media
Strategy
Sales ,Network planning, Service
& Product performance
Tactical sales Decisions
Marketing And Sales Strategy
Input of SPP & NPI
Marketing Mix & service planning

Customer Life Cycle Stages and Relationship Status.

Customer Life
cycle stages
and Status.
1.Do not know
(Potential
customer)

A. Customer
Relationship status
level with TML
Has never used
product

2.Heard about
(Potential,
Current & Past
customers)

Visits website,
showrooms, Call
Centre/Sales
people,

3.Trying
offerings

Buys products and


uses services

4.Being
satisfied

Uses Service
centres, Sends
appreciation letters,
Repeats purchases

5.Being loyal

Repeat purchases
Buys similar
products

Customer Surveys, Customer clinics,


Customer Acquisition

6.Becoming an
advocate
7. Sale vehicle

Positive referral for


products & services
Sale old & buy new
TML vehicle

Customer Surveys, Customer clinics,


Customer Acquisition
Customer meetings, Phone calls,
Customer acquisition

B. Approaches and Tools to


understand customer relationship
status - supported by QMS
Customer Contact programmes,
Product promos, NPI/QFDs ,
Advertisements, CRM-DMS , Service
Policy design & development),
Customer Contact programmes,
Product promos, NPI/QFDs , Advt.
CRM-DMS , Service Policy design &
develop. Communication, Network
Mgt., Cust. Acquisition
Channel Partner Mgt. Phone calls,
Service visits to workshops, Spare
Parts Mgt, AMC, Customer
Acquisition
Customer. Eng. Surveys, After sales
Service, Customer meets, Key
Account Management, Customer
Complaint Management

27

C. Approaches & tools to


improve customer relationship
status -supported by QMS
Marketing efforts Customer
Surveys, advertisements and
commercials
Product Selection support,
Customer Sales survey, QFDs,
win-loss analysis, etc

Product & Service Selection


support, Customer Centricity,
After Sales survey, QFDs,
Finance & insurance Services
Customer Satisfaction &
Dissatisfaction Surveys, After
Sales Surveys, CAC, Customer
Clinics, Recon, Exchange offers,
TMA ,Pre owned vehicles
Feedback from Customer
Surveys, Customer meets,
Channel partner meets,
Customer Clinics, KAM
Customer Surveys, Key Account
Management
Recon, Exchange offers, Tata
Motor Assured second hand
vehicles

D. Approaches & tools to track progress


on improving their relationship status
Follow-up with the customers through
Mailers ,Out-calls, Number of visits to
web site ,mails received from customers,
Data updates on CRM-DMS
Customer Acquisition, Adherence to
Customer Contact programme

Data updates and analytics on CRMDMS, Customer Acquisition, Sales


reviews
Customer Engagement Index, After
Sales satisfaction (PSF), Customer
Complaints resolution.

Customer Engagement Index, After


Sales satisfaction (PSF), Customer
Complaints resolution, Service revenue,
Repeat Purchase , loyalty index
Number of vehicles sold through positive
referrals, Advocacy index
Revenue from Recon, Exchange offers,
Tata Motor Assured second hand
vehicles
TATA MOTORS

Fig. 3.1-08

Post Transaction
follow-up process
steps
Service Policy
Design & Deployment
for new/ existing
offerings
2. Network
Management

Post Transaction Follow-up

Who is Involved

Measurement

Timing of the
Step

Actions Taken Based On The Feedback

LOB Heads

New offerings and adherence


to NPI service activities

Ongoing

Head, Customer Support


and Head, Network
Management
RM (CCs)

No. of LOIs and COBs

Ongoing

CSI on service parameters,


Post Service Feedback

4. After
Customer
Relationship Building
5. AMC Business
Management

RM (CCs)

CSI on service parameters,


Service Market share

Service
requests from
customer
Customer
surveys

Inputs are analyzed from various sources and


the changes requirements in offerings
identified. New offerings designed to meet the
requirements
After customer requirements, market is
surveyed. Market Survey for prospecting fresh
applicants is done
Vehicle reports for Warranty/ paid repairs,
Free/Paid services, AMC repairs, Acci dent &
Onsite repairs are analyzed and acted on
Feedback from customer surveys are analysed
and market coverage plan is made

Head, AMC
Channel Partners

% PBT for AMC

Acquisition of
customer

Spare Parts
Management
7. Customer
Complaints
Management
RECON Business
Management

Head, Spare Parts


RM (CCs), RPMs, PMs
Head, Customer
Complaint Mgmt

CSI on spares availability

In line with
Business plan
Complaint made

Head, Recon and


Channel Partners

No. of aggregates are made


available

Business
potential studies

9. Warranty
Management

Head, Customer Support,


Channel Partners

DSI - Satisfaction with


warranty & FS bill Settlement

Claims raised

3. Service Process
Management

% of customer complaints
resolved

NPI process helps in addressing the requirements and exceeding


the expectations of customer groups and market segments based
on Market research, QFD, VoC, Customer clinics, listening &
learning.
Attract New Customers
The processes like "Identifying customer requirements" (Fig. 3.201), "Innovation in Product Offering" (Fig. 3.2-02), "New Customers
and Relationships" (Fig. 3.2-03), QFD , L&L and VOC are used to
attract current, new and potential customers and markets. This is
further supported by customer support approaches (Fig. 3.2-04),
Customer Acquisition system and gates of NPI.
CVBU has engaged more than 1300 rural youth for initiative Project
Neev. Project Neev coves 350 outlets in 3 States for promoting
SCV's. Over 5000 SCV's have been sold. In PCBU emerging
markets have been activated to tap rural markets, small cities and
towns. Over last 36 months, TML added 150+ products and variants
in the market place. Many new initiatives are deployed for improving
customer support (Fig. 3.2-06).

Product failure issues are reviewed regularly in Customer Service,


QA and ERC meetings and specific action items are implemented
as appropriate.
Learning and Improvements
Initiatives like Project EXCEED, Tata alert, e-learning, Dealer
Training, Service training are used further to reduce dissatisfaction
levels. These dissatisfies are used in After Market support process to
improve product/service offerings. The Post Sales and Post Service
PSF results and the dissatisfied cases thereof are reported
throughout the organization as well as to the dealers using the CRM
Analytics platform for taking necessary and timely corrective
actions. The actions are also integrated with the incentives of the
Dealer Employees (Fig. 3.2-16).
3.2 Customer Engagement:
3.2 a. Product Offerings and Customer Support
3.2 a1 Product Offerings
The product portfolio is reviewed during Strategic planning process
(Current, potential products, services) including opportunities for
innovation. The identification of changes required is done through
analysis of customer needs and requirements as a part of customer
listening (Fig 3.1-06). The action plans are derived and implemented
through NPI and after sales support processes.
Fig. 3.2-01

1. Listen & Learning


Posts (Customer
Clinics / VOC)

7.Implementation in Process/
Product / Services SPS & Reviews

6. Change
Approval

TATA MOTORS

Fig. 3.2.-02 Innovation in Product Offerings to Meet and Exceed Requirements

Processes used to
innovate Product
Offerings

Customer Requirements Identification

2. Information
Analysis and
Action plan

5. SPS &
Reviews

Claims raised by channel partners are settled


by way of crediting the Amount. AMC process
is improved, in case of opportunities
Make part available & increase the reach as
per demand
Complaints are analyzed & a monthly report is
generated & disseminated to all agencies
concerned in the company
Franchisees are selected for reconditioning of
aggregates. Quality & inventory is controlled by
processes
Warrant claim settlement time is reduced

Stagegate NPI
process (QFD;
Sales & Marketing
processes;
usage and attitude
studies,
ethnographic /
observational studies;
Customer Support
processes;
TMA

3.
a. New Requirements
b. Product (QFD)/Process
(PDPI) Improvements
c. New Segment
d. Additional learning
post required

4. Decide the scope and plan


for product / service offerings

Methods used to validate


that the Offerings meet
requirements & exceed
expectations of
Customer Groups
QFDs, Customer Clinics,
L&L
Listening and Learning
approaches
JDP / TNS Customer
Satisfaction, Surveys
DQCTC, Service Edge,
AMC,
Loyalty, repeat purchase

28

Methods used to validate


that the Offerings meet
requirements and exceed
expectations of Market
Segments
QFDs, JDP/ TNS, APEAL,
IQS survey
Market Share, Sales
Volume; New Product
volumes;
JDP / TNS CSI ,
SSI Survey
Performance on free &
paid service, AMC,
Service Market revenue
Pre-owned cars and
exchange business,
RECON

Fig. 3.2.-03

Process steps used Using to attract


to identify Offerings new customers
Understanding the
New Product
requirements of
Introduction
potential , future
Process/QFD,
customers & deliver
Service Policy
the product &
Design
services)
Fig. 3.2.-04

and warehouses in improving their safety performance by making


norms, conducting audits and trainings.
The network expansion drive has led to PCBU network becoming
stronger by 250 dealerships and 600 customer access points spread
over 401 cities. After-sales support is extended through 837 service
locations and 21 spare part distributors. CVBU is represented by
1350 sales touch points and 1500+ service touch points spread
across the country
The network development decisions are based on a data driven
analysis of various parameters like geographical market reach at
district and city levels, total industry size in the geographical area,
current dealership effectiveness and competitive network
penetration. CVBU has rolled out "SCV-Platinum range" of 3S setups aimed at improving rural with optimal investments.
On opening up of Nano retail in different parts of the country, PCBU
has taken several innovative measures to expand the reach to the
target audience by the following means:
1. Using the existing authorized service center network of PCBU
(TASCs) for display and sale of Nano
2. Opening up of small special Nano access points (SNAPs) in rural
and semi urban areas,
3. Tying up with Big Bazaar outlets in select locations for display and
booking of Nano
Vary for Different Customers, Customer Groups The
mechanisms and approaches (Figs. 3.2-05, 07) are customized and
vary for different customers, customer groups and segments. For
Govt. / Defense business, a separate group interacts with Govt
agencies to understand and fulfill their requirements. Focused
market development is performed through Sectorial process which
addresses Industry-specific & customer requirements by designing
products for reducing overall transportation cost and increased
Safety, access customers through a widespread network touch
points for Sales & Service and product specific websites.
Determination of Key Support Requirements
Standard formats are used to collect customer support requirements
such as enquiry for sales, spares service (Fig. 3.2-03, 05) Through
CRM-DMS system these requirements are deployed across
geographies.

New Customers and Relationships


Using to expand relationships
with existing customers
Creation of new L&L posts
Creation of new or modifying the
contact and access mechanisms
Key Account Management

Key Products & Changes to Customer Support

New Product offerings: Domestic - Star bus ultra, Magic IRIS & ZIP, Aria,
Sumo Gold, Indica eV2, Indigo eCS, Vista Sedan Class, Venture.
IB - Prima in South Africa, Tata Marco polo Bus, ACE EX Bangladesh, LPT 2116,
2123 in Myanmar, LPO 1618 with ABS in Kuwait, Xenon Euro 5 with Airbags and
ABS in Italy, ACE Left Hand Drive in Afghanistan, Nano in Nepal and Sri Lanka,
Manza in Sri Lanka.
Changes in Customer Support: Project EXCEED, Project 1660, Speedo Bay,
Tata Alert, Project Green, e-learning, TASS Council, STC modernization, Tata
Authorized Service Point, Focused network development in Rural areas, Works
Manager Certification Program, Driving license renewal reminder, Driver Training
Institute, Mobile training van, TASS Distributor Network, Part Distributor for Army,
Exclusive Dealerships for Nano and UVs, Refurbished Vehicle Business (TATA
OK), Insurance Business (TMI), Financing Initiative, Tata Motors Assured.
IB - Customer Care Process and FMC - Full maintenance Contract in South
Africa, Digital customer care in Nepal & Bangladesh.

3.2 a2 Customer Support.


Enable Customers to Seek Information & Customer Support.
Determine key mechanisms Key access mechanisms (Fig 3.2-05)
supports the use of products and enable customers to seek
information and conduct their business to get meaningful feedbacks
Key means of Customer Support
Key means of customer support are face to face interactions, web
site , Internet etc (Fig 3.2-06). L&L methods and approaches give an
opportunity to get in touch with customers for various purposes and
facilitate meaningful interaction..While the dealer network is being
expanded for customer reach, with specific focus to semi-urban and
rural territories, the existing network is also being upgraded to
enhance the quality of customer experience .It helps dealers, RSO
Fig. 3.2-05

Key approaches

Key Access Mechanisms and Key Contact Requirements - CVBU

Access mechanism

Contact Performance Requirement

Diff Customers,
Groups & market
segments

Results

?
Seek information:

Tata Motors website,


Dealers, Offices near all major Markets
Information Request All access points/CAC-Toll Free/ Website
?
Conduct Business:
Sale of Products
Dealerships, Govt., Institutional, Direct Sales
24 hrs - call centre CAC, Key Account Portal
Breakdown
Assistance
All dealer, TASS and service offices
Enquiries and sales

Vehicle Service

Vehicle repairs
VOR due to parts
Spare parts
?
Make Complaints:
Complaints

Response within 24 hours

TASS Dealerships and TASS


Regional warehouse to supply parts
Dealers, distributors, retailers(>8000), e-cats

Driven by customer needs


Report Action taken within 1 hour
Assistance within 24 hours
?
Customers to be acknowledged immediately
?
Job card preparation <10 minutes
?
Delivery time< 24 hrs for minor repairs and < 3
days for major repairs
Reliable repairs no repeat complaints
Easy accessibility
Within 3 days
Ready availability of parts and genuine spares

Dealers / all offices


CAC Centre, Key Acct Portal, Website

Complaint resolution in 3 days


Acknowledgement within 24hrs

Dealer / TASS

All

7.1-05

All

7.5-36

Same day fulfilment

29

All

M&HCV, Bus, LCV

7.1-06, 08, 13 - 15
7.1-11

M&HCV, Bus, LCV


NVB
NVB

7.1-14
7.1-13

All

7.1-03 - 05
TATA MOTORS

Fig. 3.2-06

3.2 a3 Customer Segmentation.


TML uses Market and customer segmentation process (Fig. 3.2-08)
inline with Industry, SIAM, RTA practises / guidelines. The customer
needs like service, spares and other value added services are
addressed through Non-Vehicle Business (NVB) line. In each of the
segments mentioned above, there are smaller niche segments with
peculiar / specific needs, e.g. cargo, construction, cement
transportation, school buses etc. where TML develops specific
products to cater to their specific needs.

Customer Support Methods

a. Face to face Interaction- Meets Campaigns Surveys Customer Clinics prima


training for S/A Works mgr Aggregate Trg centre in Kenya & Mozambique
Drivers training school in Nigeria& Bangladesh, Construk support, DTC Fleet
Management, Key Account Management- KAM
b. Websites & Internet:- Product specific websites, CRM-DMS
c. Forums - 24*7 Toll Free Number, Mobile-SMS TASC, TASP,TASO,
Distributers
d. Communication & Advertisements - Mailers Letters Demos and Promos
Out-calls Publications, Exhibitions, Samarpit for customer support and
'STRIDE' magazine and Tata Reach newsletter for IB dealers, Samvad, CV
Buzz, CV Talk,
Key communication mechanisms: Channel Partners -Dealerships, TASSs,
Distributors, Part Distributors & retailers, Annual meets, Regional meets,
SHQ/RO/AO, Web site, CRM-DMS, CAC and monthly report, CCT, excl
dealerships, Service circulars, Daily Service Synopsis, etc
Processes - Market Development, After market support processes

Market and Customer Segmentation


2. Identity Customer
requirements and
determine customer
segments and market
groups

1. L & L Posts - Products, Services, NVB

5. Create New L & L Post

Key Access Mechanisms and Contacts Requirements - PCBU

9. Feedback to L & L

Fig. 3.2-07

Fig. 3.2-08

4. Create New Segment

No
3. Existing Segment?
Yes
IB

8. Address Segment
RTA
Domestic

6. Domestic
or
IB Segment?

7. Address Segment
SIAM
Customer* = Current, Future, Potential, Competitors customer

These segments are analysed at least once a year in SPS (Fig. 2.101) which gives us gaps and opportunities for new product
development (NPI process inputs) and improve the existing
products. e.g. Star Bus Ultra . Channel partner network (Fig. 7.1-10)
addresses various customer requirements of sale and service with
reasonable proximity.
Trends in customer satisfaction (Figs. 7.2-01 to 13) and in market
shares (Figs. 7.5-36 to 57) indicate that segmentation approach is
effective. The effectiveness of the segmentation process is reviewed
in SC.
The basis of segmentation, its advantages, impact to gain
dominance in industry, is shared with channel partners and their
views are incorporated while updating segmentation process on an
annual basis, e.g. The channel partners are aligned towards
segmentation through separate dealerships specific to LOBs.
For pursuing relevant market segments for growth; prioritization is
based on
1. 'Market Attractiveness' (Total Industry Volume -TIV),
2. Market Strategy and
3. Organizational Capability (resources such as funds, people).
The process (Fig. 3.2-09) is used to determine which customers,
customer groups, and market segments to pursue (Targeting) in the
global auto scene. The entry into any potential market is evaluated
on market accessibility, product suitability, market size and
profitability. Once the market is deemed to be attractive, a systematic
process is used to 'open up' and to 'develop' the market selection.
The targeting of customers is also based on a detailed study focused
on understanding which customer expectations influence and
ultimately drive purchase decisions.
Consider Customers of CompetitorsWhile identifying market
segments & customer groups, all customers of competitor, potential
customer and market are included.
Determine which Customers, Customer Groups
SegmentsThe Determination of the customer, customer groups

Exclusive CS website

Legend : Contact Requirements: I = seek Information, B = conduct Business, C = Complain

Ensure Key Support Requirements Deployed..


Customer support requirements become inputs to key customer
facing process. These outcomes are measured and reviewed
periodically. Performance gaps are identified and improved up on.
This ensures that all customer support requirements are deployed to
all processes and peoples. E.g. initiatives like Tata Alert, Onsite
service support package.
Identify Current & Future Customer Groups & Market Segments
Various L&L mechanisms (Fig. 3.1-06) use information from expert's
report, industry journals, SIAM reports to understand the needs and
requirements and preferences of customers. Accordingly TML has
organised itself into "Domestic & International Market." which are
further classified based on product application like trucks & buses. It
follows GVW based classification adopted by SIAM & RTA. SIAM
provides competition data like volume & Mkt share on monthly basis.
SIAM has created Mini/ Micro truck segment where products like
Ace, Ace Zip, Magic and IRIS are covered. It also caters to
requirements of government and other institutional customers like
STUs and Defence.
TATA MOTORS

30

Fig. 3.2-09

TML builds and manages relationship with customers using


approaches like KAM, Customer meets, Customer complaint
resolution, (Fig. 3.2-11) for few examples of relationship building.

IB Market Attractiveness Matrix

Based on regulations,
Country risk,
localization, distribution
& predictability

No
Future Possibility

1. Market Accessible?

Fig. 3.2-11
No

Includes products for


pipeline for next 6 yrs

2. Product Suitable ?

Products
No

Potential volumes

Approaches for

To await new product

3. Market Large enough ?

Not to enter

4. Market Profitable ?

and market segments to pursue business for current and upcoming


products is done on the basis of market accessibility, Product
suitability, Market size and profitability.
The segmentation process is revisited annually with inputs from
multiple listening and learning, various feedback mechanisms,
inputs from SC. The segmentation process gets revisited during
deliberations for current and potential customer groups and market
segments as part of the environmental scan of the SPS .
3.2a4 Use of Customer Data
Present and potential customer data is obtained from Customer
Clinic, VoC, Customer Complaints etc. and is analysed for
improvements, innovations, prioritisations and product launches.
Market Development system uses directions from SPS to improve
marketing and increase its focus on customers (Fig. 3.2-10).
Customer perspective in BSC ensures customer focus which is
cascaded to operational level BSC and PMS, SQDCME, VMCDRE.
e.g.LCV Fuel efficiency improvement by 8%,NVH reduction on MCV
buses in Qatar, Colours in Nano 2012 model, etc.
Fig. 3.2-10

Customer
Present
&
Potential

Complaints
Customer Clinic
Competitive
Information

3.2a4
Customer
Data

4.1a3
Selection of
measurement,
Innovation
Prioritization of
Product
launches

Private

Institutional

International
Indv Key STU Defence
Cust Cust
??? ? ?
??? ?
??? ?
??? ?
??? ?
??? ?
??? ?
??? ?

?
?
?
?
?
?
?

??? ? ?
??? ?
??? ?
??? ?
??? ?

?
?
?
?

??? ? ?
??? ? ?

To Acquire New Customers


Customer Acquisition System (Fig. 3.2-14) establishes how it tracks
the customers (new/ potential/ repeat / competition/ lost customers)
for pre-sale & post sale of its products. It takes inputs from
customers/ customer referrals, CRM-DMS and links to market
development process. This helps to track sales performance against
the targets virtually on a daily basis. The information gathered in L&L
approaches get used to both for short term (ST) and long term (LT) to
remain focused on changing needs of customers.
E.g LOB specific dealerships which were appointed for better
business focus have resulted in increase of market share. e.g. In
UV's the market share went up from 9% to 15%.
To Retain Customers, Meet their Requirements & Exceed their
Expectations
TML uses Customer life cycle approach right from 'Do not know' to
'Becoming an advocate (Figs. 3.1-07, 3.2-12,13,15).
The processes and approaches (Figs. 3.1-07, 08) are used in
meeting customer requirements and exceeding their expectations at
each stage of life cycle.
To Increase their Engagement
TML ensures customer engagement through Customer
Relationship Building process (Fig 3.2-03). This process is targeted
to achieve Loyalty, advocacy and customer satisfaction (Figs. 7.214, 15). Relationship Building process is deployed with IT support
thorough SAP and CRM-DMS. CRM-DMS is focused on customer
relationship management providing entire tracking right from the
enquiry, purchase of vehicle till resale.
The Analytics module provides results on Sales and Service
performances on real-time basis. This triggers actions for acquiring
new customers, repeat purchases, referrals and providing better
solutions to customers. MIS of 'Lost Customer' gives an opportunity

Analysis of Customer data


VOC / Surveys

Cust. Life
cycle stages
1 to 7

Key Account
2,3,4,5,6
Management *
Customer Meets
1 to 7
Training -Driving
3,4,5,6
High Mileage Awards*
4,5,6,7
Technical Seminars
3,4,5,6,7
Customer newsletters*
3,4,5,6,7
Complaints resolution
3,4,5,6,7
Outcalls, Advts,
1, 2
meeting customers of
competition
Approaches for Services
Fuel saving/service
3,4,5,6,7
campaigns
Customer Meets
1 to 7
Training -Servicing
3,4,5,7
AMC Contracts
3,4,5,6
Parts retailers
3,4,5,6
development
Mechanic /retailers
3,4,5,6
meet*
Complaints resolution
3,4,5,6,7

Addn. resources not


commensurate with
market yield - to exit

No
EBITDA to be Positive

Customer Relationship Building Approaches & Methods

2.1a2,
2.1b,
6.1 a &
6.2b 3

3.2b Building Customer Relationships


3.2b1 Relationship Management
Build & Manage Relationships TML use Customer Acquisition,
to identify, acquire and maintain Customer Relationships. CRMDMS tracks all the transactions with customer till the vehicle is sold
by him after usage. Continuous communication mechanism like
updated customer database in CRM-DMS, mailers/SMS with
existing/lost customers, is used for product information, services
campaigns, etc.
CVBU uses value added services such as Recon, Construck onsite
support, Fleet Management, AMC, Refurbished vehicle business,
Pre-Owned Business, TMI, Finance for dealers & customer,
insurance for customers, loyalty programme etc. for relationship
building. Customer Meets, Campaigns & technical seminars are
conducted to build positive customer engagement.
31

TATA MOTORS

to go back to them with better offerings.


TML is one among few CV manufactures globally & first in India to
implement KAM (Key accounts Management) process. Key
customers get preferences in delivery, services, Rate Contract, AMC
contracts, RECON, plant visits.
Onsite Driver, Mechanic trainings & Veh. Check-up camps, etc.
Further Key customers are entitled to free loyalty benefits under Tata
Emperor Loyalty programme.
TML is driving a new initiative, 'Retail Channel financing' to provide
competitive edge to its dealers and customers by optimizing
'financer spread' for arranging funds at low cost & fast disbursement.
It is also driving innovative insurance solutions for protecting the

Steering Committees,
Process Owners
Sales & Marketing,
Customer Support
Sales & Marketing,
Customer Support
Steering Committees,
Process Owners
Sales & Marketing,
Customer Support

Process Owners

This process includes acquiring new customers,


meeting & exceeding requirements, expectation
and increasing engagement

Stage II
Quotation

Stage III
Advance
Payment

Stage IV
Vehicle
delivery

C1

C2

C3

C0

Prospect Customers
(Universe)
Fig. 3.2-15

Complaint Management Process PCBU

e-mails/Website/Toll-free

Knowing the impact on positive referrals - Number


of business transactions through positive
referrals are tracked and monitored by S &M. CRM-DMS tool gives the analytics

5. Review Results Volumes, Growth in


Customer base
6. Determine customer
contact requirements thru L
& L approaches. Also
collate and use inputs
received from Channel
Partners
7. Review the process

Sales & Marketing,


Customer Support

Knowing the impact on repeat business Number


of repeat business transactions are
tracked and monitored by S &M. CRM - DMS tool gives the analytics. This gets reviewed periodically

4. Acquire new customers,


repeat customers, referrals

Who is involved

Customer Acquisition Process

Stage I
Enquiry/
Contact

Customer Relationship Building

Process steps for Customer


Relationship Building
1. Determine Customer
contact requirements.
Modify existing one
2. Performance review and
analysis of current
approaches
3. Deploy CRM approach

Knowing the impact of the steps on customer loyalty - This gets tracked in the TNS
survey and the action plans to improve it across the Organisation

Fig. 3.2-12

Fig. 3.2-14

Verbal Complaints

P&F Complaints > 3 days old

CRM DMS Complaint Modular


Acknowledgment to Customer through Letter
Dally Report to Dealer
Owner on Complaints by
CRO (C-0)
90% CLOSURE AT THIS LEVEL
Excalation to WM (1-days), OM and Owner (3-days)

Escalation to C-7 Form for


complaint greater than 3 days

Complaints received at Tata


Motors Area Office, Regional
offices, BHQ to be forwarded
to Dealer Principal

Escalation to CBM=TML
through c-7 (within + days)

Complaints Open > 3 days - Follow Up by R O with Dealer CRM


Technical Issues : BOP
Spare Parts : BPO
Complaints Open > 7 days - Follow Up by CH Q with OMRCCMRC M
Pre-ciosure by Dealer & Closure conformation by Region based on
allm Note/Closure Letter
Complaint closed in system by SHQ after final Verification

Fig. 3.2-13

Complaint Management Process at CVBU


Inform Customer

All types of
Customer
Complaints/Issues
through all media
and from all touch
points
Input to
NPI for products
& variants

No
Is it Product
related?

Log on the
complaint in CMS
and acknowledge
to customer

Allot the complaint to


agency responsible
and keep the track
it get resolved

No
5

Is it Safety or
Catastrophic?

No

Escalate to higher
agency

Priorities and
take up the
complaints in
No Plant CCT
meetings based
Resolved?
on the incidence,
cost and
Yes
customer issues

RMCC alerts Parts


Dept. Head CC,
ED. CV and Plants

Review
with
Plant
Heads

Discuss the complaint on


Issue in Weekly
meetings

d
Action
Plan

Arrange Swing
Units

Close the
Complain / Issue,
Prepare MIS,
circulate and share
the findings in
Steering Committee

Inform Customer
32

Take up the
complaints or
No Issues to Steering
Resolved?
Committee level.
Validate action
plans

Yes

Inform Customer

Roll out

g Ready at
RWH for
replacement

Input to
NPI

Root cause analysis and


prepare periodical Product
performance reports

e Urgent Stock to
Request to parts
Dept

TATA MOTORS

Yes

Resolved in
stipulated time
frame?

Yes

Yes

PDPI

Inform the action taken, along


with the Break Point to the Field
through Circulars. Carry out the
action required in the Field
(Retro fitments/Trials)

Monitor the complaint


status and tends for
stipulated period.
Monitor effectiveness of
the action taken

Improved the
process
feedback loop
closed

Such complaints received are passed-on to the CAC for registration


and resolution.
Ensure that complaints are resolved promptlyThe process has inbuilt escalation loop (Figs. 3.2-13,15) for resolution. Senior
management is kept posted about the key customers complaints in
SC meetings and Customer Care Team (CCT) meetings. The
resolution of complaints is shared with the customers by CAC. The
time taken for resolution, improvement in performance, is a key
measure of the process.
Enable to Recover Customers' Confidence
The systematic process of CMP (Fig 3.2-13,15,16) to respond to
customers and has in-built escalation mechanisms for appropriate
actions on the complaints received.

cash flow of its customer. Through AMC, Recon, Fleet Management


businesses.
TML engages with customers on regular basis. Sales Planning,
Project VISHWAS, Project Parivartan, Project Kaushal, Driver
Training, KAIZEN, Construk, ISO, Green Workshops, e-learning,
Proj Suraksha, WM Certification, etc (Fig. 7.1-09) are deployed at
dealerships. These projects are aiding better service to the
customers and build healthier relationships. The Customer
Acquisition(Fig 3.2-14) is among the key processes of customer
engagement. The focus is on migrating customers from need
identification (C0) to purchase of the vehicle (C3) stage. This
process facilitates building pre/ post purchase relationship leading to
repeat purchase (C3 to C0) & positive referrals. CVBU uses '4 Box'
approach as an input to NPI process (Figs. 6.2-06, 07) primarily
addressing customer needs and expectations through innovative
products. Non-product customer needs are catered thorough
aftermarket support processes.
3.2b2 Complaint Management
The complaint management process (Figs. 3.2-13,15) ensures that
complaints are addressed by respective functions such as ERC,
Manufacturing, Vendor management, etc through timely resolutions.
Root cause is analyzed and corrected for effective complaint
resolution. Repetitive complaint data is tracked and result relation is
reviewed up to the Steering Committee level. The effectiveness of
this overall process is reflected in the Loyalty Index (Fig. 7.2-14).
Complaints are captured 24*7 by the Customer Assistance Centre
(CAC), channel partners and TML officers at various touch points.
Fig. 3.2-16

Fig. 3.2-17

Trigger/Findings
Delay in warranty claim/free
service settlement

Building Relationships Improvements

Source

Need to improve service


CSI survey
levels of key customers
High vehicle downtime due to CSI survey
non-availability of spares
Need to explore service
market
Integration of end customer
knowledge

Complaint Management Process enables TML to

Process to ensure that the complaint management


Recovers customer
Enhances customer
Enhances customer
confidence
satisfaction,
engagement,
- Immediate
- Discuss and
- Fast recognition of
recognition for
escalate the
the complaint,
issue.
complaints when
Feedback and
- Closing the loop as
they are repetitive,
closing within the
soon as the complaint is - Provide training or
committed time
closed.
awareness to
lines, Warranty and
In case of design change customer to avoid
Goodwill claims are
where time line is long
future recurrences,
settled as per
enough, keep in touch
Visits to plants,
norms, Training,
with the customer
Ensure the
Customer
processes are
meets/visits to
improved after the
plants, Melas,
resolution of
Seasonal Greetings,
complaints
Maintenance seminars

Improvements

DSI Survey Warranty on web. Warranty


authorization to Channel Partner
was fully empowered
Launched Sampoorna Seva,
Loyalty cards, Construck
Set-up of 4 Regional Warehouses.
Channel enhancement-42
distributors, 5000+retailers

CSI Survey Bumper to Bumper Campaign,


Focus on Services marketing
QFD
Customer database extending
into a comprehensive CRM-DMS
package enabled through web

This is supported by the approaches (Fig. 3.2-17) such as daily


synopsis, CCT meetings, and warranty complaints are part of daily,
weekly and monthly reviews to cater to customer complaints.
Customer dissatisfaction is minimized (as well as loss of repeat
business) by ensuring complaints are promptly and effectively
addressed, resolved and communicated to the customer.
Repeat complaints are tracked and reviewed to enhance customer
confidence. It has achieved significant volume growth while
improving customer satisfaction.

33

TATA MOTORS

MEASUREMENT, ANALYSIS AND


KNOWLEDGE MANAGEMENT

17 Awards at the 22nd National Convention, organized by the Indian National Suggestion Schemes'
Association (INSSAN), held at Jamshedpur

The Indian Engineering Export Promotion Council (EEPC) has conferred Tata Motors with the 'Top Exporter for
the Year 2010-11' (Silver Trophy), for its outstanding contribution in engineering exports, in the motor vehicle large enterprise category

Tata Safari enters the Limca Book of Records for highest raid by the paraplegic woman covering 3,000 km in 10
days.

Jamshedpur plant bagged the Enterprise Performance Excellence for the Year Award 2010-11

Lucknow plant won 12 awards in the 13th National Suggestion Summit, organized by the Indian National
Suggestion Schemes' Association (INSSAN), which was held in New Delhi on 3rd and 4th June, 2011

Safalta & Parivartan teams bagged the 1st prize at the 24th CII Quality Circle Competition 2011 (Northern
region)

Pantnagar plant won 1st Prize at the Indian National Suggestion Schemes' Association (INSSAN), Western
India Chapter (WIC) Suggestion Competition

Pantnagar plant has won the CII Environmental Best Practices Award 2012 in the Innovative Environmental
Project category, for 'Recycling paint sludge into reusable industrial primer'. Not only did the plant win the
award for the second consecutive year, but also was the only company short listed in the auto sector, amongst
the 127 participants

Total IPR crossed the milestone of 1500.

4.

MEASUREMENT, ANALYSIS & KNOWLEDGE MANAGEMENT


overall performance measurement as overall goals/targets gets
cascaded in the BSCs and then to individual KPIs through PACT
process.
Key Organisation Performance Measures: Each process
contains relevant performance measures (Ref. Figs. 6.2-01 and Fig.
6.2-02). Key organizational performance measures including shortand longer-term financial measures are shown in BSCs (Figs. 2.2-05
to 08). PLM ERP CRM systems (Fig. 4.1-03) integrate
information across the functions (e.g. sales, production and costing
data are integrated) to enable organisational level decision making

4.0 Measurement, Analysis and Knowledge Management


4.1 Measurement, Analysis and Improvement of Organisational
Performance
The Performance Measurement system (Fig. 4.1-01) at the
organisational level uses the business policies to drive and change
the business, whereas at the operational level, the detailed work
instructions and procedures (ISO/TS) are used to run the business.
4.1a Performance Measurement
The Performance Measurement System articulates and identifies
organizational objectives. The process begins with gathering
requirements and expectations of stakeholders. The data is then
analysed and integrated with the Leadership System (Fig. 1.1-01),
SPS (Fig. 2.1-01) and BSC (Fig. 2.2-07) for determining the goals,
challenges and strategies.
Balanced Scorecard approach is used as a strategy implementation
measurement tool to deploy the goals and strategies. Steering
Committees (SCs/OCs/MCs and Board) at various levels (Fig. 1.109) analyse performance and evolve action plans for
implementation.
Wide range of Engineering and Business Application Systems
(Fig.4.1-03) are used including CAD/CAE, Product Life Cycle
Management (PLM), ERP, Business Warehouse (BW), Supplier
Relationship Management, IT service management, Customer
Relationship Management - Dealer Management System (CRMDMS), Digital Product Development, manufacturing execution
system and Web Applications for managing its data and
information.
It captures Knowledge assets, comparative data, best practices,
learning and ensures transfer of knowledge across the organization
through various Knowledge Management (KM) practices. TML is an
industry benchmark for ERP, CRM-DMS and SRM Implementation.
Tata Technologies Limited (TTL), a subsidiary company of Tata
Motors Ltd and IBM, are the major IT Service providers.
4.1a1 Performance Measures - Select, Collect, Align and
Integrate
Select - The strategic objectives (Figs. 2.2-05 to 08) form the basis
for selection of performance measures (Fig. 4.1-04), which leads to
the identification of various levels of process measures (Fig. 4.1-07).
These are documented in the BSC as well as process charts.
The BSC development process (including target setting) ensures
that the measures focus on stakeholders requirements, linked to the
objectives and are a mix of leading & lagging measures as well.
Collect - Information is collected and integrated for review through
the entire set of integrated Engineering and Information systems. All
key data and information is captured at the source.

Fig. 4.1-02

Business Alignment and Integration

Align with strategic


direction
Top of
SPP
Organisation BSC
Down in the MPAs and
organisation Team Goals

Fig. 4.1-03

IT Landscape

TML Value Chain


Product
Development

Sourcing

PLM - Team Centre

LM, SM - Is Auto

PLM Team Centre

SQDCM (daily work


management)

MIP & DQCTC (daily work


management)

Integration across units, work groups & Supplier / Partner


Employees Individual Targets - PMS-KRAs (PACT)

Dealer
performance
requirements

Performance Management System


and Steering Committee reviews

Alignment

Objectives, Measures & Targets

Regional Office Level BSCs/BOS

Customer
Service

Retail

SEIBEL - CRM /DMS

SAP - Is Auto
Warranty
Customer Portal

MES
SAP - BW

SEIBEL - CRM

SAP ECC 6 (FI, CO, CRM, HR, PM, QM)

Commercial Objectives(BSC/BOS)

Departmental Level BSCs/BOS

Distribution

TML Support Function

TML Objectives

Supplier
performance
requirements

MES - RA

Digital Manufacturing
DELMIA

BSC/BOS

Sales, Marketing & CS BSCs/BOS

Sales
&
Marketing

SAP ECC 6 - IS AUTO (MM, PP, QM, APO, SRM, SD, Logistic, BIW etc)
Euclid
Catia V5

TML Vision & Strategy

Divisional Level BSCs/BOS

Manufacturing

TML Core Business Function

Performance Measurement System

Plant Level Objectives(BSC/BOS)

TML Steering Committee


Plant and Functional SCs and SLAs
ISO/TS procedures, Business Application
Systems (IT), CFTs and SDTs

on areas like product mix, business planning etc. Visual displays of


performance on BSC/SQDCME/VMCDRE measures are used to
integrate upstream/downstream organisation and systems/
processes supported by environmental, green and low carbon
growth related measures in the BSCs. These are used for tracking
and monitoring daily operations. Reviews of BSCs comprise
performance analysis and corrective actions at operational levels.
Steering committee members own the processes and are supported
by a team that is responsible for ensuring the relevance of the
associated metrics, for gathering and reporting the information, as
well as for evaluating/improving the processes. Process owners
have the responsibility to learn from and share with other process
owners.
Cross Location Teams and Central Process Teams (CLTs/CPTs, e.g.
HR teams) approach has integrated learning and sharing into the
processes. This has helped in commonisation of the processes

TML Strategic Function

Fig. 4.1-01

Integrate with various Functions

across locations and speedy adoption of the best practices of one


location to other locations (KTL and KPO). This has led to substantial
gains in terms of cost, quality, delivery of vehicles and new product
introduction, etc.
Frequently measures are determinedEven though the
measures are determined once during the creation of BSC in the
beginning of year, the measures are reviewed every month and
wherever required the changes are made. During the MTR, all
parameters undergo review.
Align and integrate data & information for tracking: Data and
information is aggregated in the monthly BSC/SQDCME/MIS for the
respective area which are further aggregated at organization level.

Align- Use of KPM tree is an approach for systematically cascading


metrics and defining ownerships at the respective organizational
levels. This helps to ensure organisational alignment. BSCs are
cascaded (Fig 4.1-01) down to divisions/in BOS.
Integrate- As explained in the (Figs. 4.1-01 and 4.1-02), data and
information are aligned and integrated for daily management and
34

TATA MOTORS

Such performance reports are reviewed (Fig. 1.1-09) and analysed


at various levels (Fig. 4.1-01), gaps are identified to develop further
improvements.
The Process Owners identify opportunities to close the comparative
gaps between actual, stretch targets, and initiatives/projects are
launched for driving improvements. Analysis and findings of the
daily reports (e.g. daily sales, production & productivity) are used to
support operational decision-making. The monthly aggregated
MIS/BSCs are finalized at all levels.
InnovationBSC/SQDCME/VMCDRE and SLA reviews give
opportunities for innovation in processes as well as products and
trigger problem solving opportunities through CFTs. The formation of
a Learning and Benchmarking Centre, IPR Cell, initiatives like
ICR/ICM, KTL/KPO to drive innovations are using benchmarking
data and information. Ace, Winger, Magic and Nano products have
changed the urban transportation system and Nano being a case
revolutionising the global passenger car market. Many of TML
products and processes have received innovation awards and
patents. Refer Figs. 1.1-06 and 4.1-08 for examples on business
level innovation and process level innovations.
4.1a2 Comparative Data
There is an approach for selecting and using comparative/
competitive/ benchmark data (Figs. OP-17 & 18). That is obtained
from sources such as Consultants, Industry Associations, Foreign
Visits, trade shows, printed material, seminars, suppliers /
customers, JVs, TKC, etc. (Fig. 4.1-05) While making the Short term
and Long term strategy, external consultants helped to get global
benchmarks. These data help in decision making and gap analysis
triggering breakthrough improvements and innovations in products,
processes and its performance (Figs. 4.1-04 and 4.1-06).
TML uses various types of comparisons target KPMs, sources of
operational & strategic decision-making, comparative data, and its
usage (Fig. 4.1-07). For obtaining competitive information, an
approach is used to understand competitors strategies by working
backwards from publicly available data and information, as one of
the inputs to the SPS.
Fig. 4.1-04

Fig. 4.1-05

Select and drive the initiative


that may support ISO/TS
procedures or sub process
to address the strategic
objective through its
measures

Determine the quantities and targets


Cascade to the nest level that contributes directly or
indirectly and align with strategic objectives to help in
meeting the targets
Analyze performance of measures with respective targets,
take corrective or preventive actions and review /
rationalize measures

Identifying performance parameters on which our


organisation needs to improve

Selecting Competitors from both domestic and global


industry for benchmarks

Gathering benchmark data & analysing our


performance levels on the parameters identified

Deciding upon the performance levels we need to


attain, resources available & extent of the gap to be
covered through the best practices available

Using the data & information and Best practices to


support operations and strategic decision making and
innovation to reach target

Fig. 4.1-07

Level of Comparison
Global

Use of Comparative Data at Various Levels

KPM
ROCE, EVA, NPI
measures, EBIDTA

Industry/Competition/

Fuel Efficiency, New


product features & pricing

Group Companies

SLA, Processes, TCOC


data

Inter Plant

PDI Defects /Veh, PQI,


Vendor Rating, Productivity

Within Division

BSCs KPMs

TATA MOTORS

Improve the benchmark process

Benchmarking Process

4.1a3 Customer Data


The customer data (VOC, Surveys, Complaints, Customer clinic,
competitive information) collected through various interactions are
used for selection of measures, improvements, innovation
prioritisation and products (Fig. 3.2-10).
TML listens to and interacts with customers to obtain actionable
information and feedback on products and services through VOC /
L&L processes (Figs. 3.1-01, 03, 06) Factors affecting their
transportation needs, service requirements and other preferences
are systematically collected. Customers, Channel Partners, Goods
Producers, Government undertakings, Financers, Drivers and
Mechanics are approached to understand their requirements
comprehensively.
The data captured through VOC / L&L process (Figs. 3.1-02, 06)
through formal and informal methods such as customer meets
(external and internal), customer complaints, warranty information,
STU technical seminars, Customer Satisfaction and Dissatisfaction
studies, etc is used by the process owners in selective manner for
operational and strategic decision making. The customer inputs

P
PDPI Continue till last operational monitoring level

Select the measure wrt to


the ISO/TS measures that
address the strategic
objective completely

Actions taken
407 Pickup launched. Non Vehicle business Volume of Engines
Customer Contact Points increased in South,
Pace with Ace project for increasing sales

Fig. 4.1-06

Strategic Objectives
Identify the critical business/operational processes or
from the ISO/TS procedures for meeting each of the
strategic objectives

Use of FIBRES Findings

Information collected
Competitors Product
Strategy
Competitors
Distribution Strategy

Process for Selection of Measures and Analysis

Information Sources: Performance


requirements, Benchmarks,
Comparative information, customer
& supplier feedback, surveys, process
requirements and measures, strategic
action plans, business results,
existing performance results,
changes in Govt. policies, employee
and community diversity

To verify the comprehensiveness


of a measure with respect to:
Benchmark measures, compatibility
with existing ERP systems,
addressing stakeholder
requirements, action nature of
outcome of the measure

VOC and QFD studies are used for benchmarking product features
for existing and new products. Tear-Down Analysis and extensive
in-house tests are conducted to compare and improve features, and
performance of vehicles / aggregates / processes.
InnovationTML has launched various innovative products and
approaches (Figs. 4.1.06 and 8). Recently launched, Magic Iris &
Nano 2012 are an example of such innovations. The Innovision as
an internal programme and have captured more than 200
innovations from all spheres including non-plant functions. As a part
of Tata Innovista, more than 193 innovations are captured in 2011.

Source / Mode used


FIBRES Study, Acquisitions, APQC, JUSE, JVs,
Collaborations, Research agencies, Consultants
Product Comparison by ERC, common
suppliers/customers, Consultants, annual reports,
Benchmarking Centre at ERC
TBEM external Assessment, Group Company
visits, Business Excellence conventions, TKC
Warranty Data, Reviews, SAP, CFT/CLT sharing,
Process Owner review, Internal Assessment,
Monthly reports, Plant level VC sharing, KTL
Divisional reviews, Systematic collection of data
35

Effective use in improvement


Strategy process & doc, target setting,
process improvements, market expansion
Design Improvements & Product
Positioning, product performance
improvement,
Process & quality improvement,
empowering the lowest level employees t
Process Improvements, Ensuring
Uniformity, best practices replication
Process & performance Improvements

Fig. 4.1-08

Areas/Function
Sales/Marketing
Materials
Engine
Vehicle

are performed to support senior leaders organisational performance


review and SPS (Fig. 2.1-01). In addition, SCs at all levels analyse,

Some Examples of Innovation

Innovative Approach
Benefits
Process Innovation
Sales Planning Process Customer Engagement (7.2.1
SMS on mobile to CROs to 15)
e-Procurement, ICR
Step change in cost
reduction (Fig.7.5-30 to 32, 35)
Product Innovation
Fuel efficiency
Customers are happy, (Fig
7.1-20)
Aggregate life
Cost of ownership (Fig. 7.1.1)

Fig. 4.1-09
Strategic objective

Some Examples of New Measures Taken Up


Measures introduced
Owner/Function
No of Ideas captured and
Cost reduction
Manufacturing
converted
Labour and spare parts
Dealer satisfaction
earnings/day, Dealer
Customer Support
Satisfaction at IB
Offer world class
Customer Satisfaction at IB
IB Group
product & Service at Shipment sales
the competitive price Volumes in new markets
Grow revenues from Body Builder Quality rating
Business Planning
Fully Built Vehicles
% Body Builder > 80% rating
Enhance value for
No. of Green dealerships
Customer Support
channel partner

become the trigger for incorporating innovations to create value for


the customer.
In International business customer contact, customer clinic,
distributor meets, etc has been deployed in all focus markets to
capture the VOC. VOC of competitors customers provides valuable
inputs to improve product offerings. Customers rate TML on
attributes relative to the competition. Product related inputs are
taken up for product improvements / new products through the NPI
process. Non-product attributes are taken up for service or work
system improvements / changes. Customer Engagement studies
include current, former and competitions customers. The periodic
studies reveal the changes in the needs/expectations of customer.
4.1a4 Measurement Agility
The performance measurement system (Fig. 4.1-01) is evaluated as
a part of SPS (Fig. 2.1-01), through Leadership System (Fig. 1.1-01),
and BSC (Figs. 2.2-05 to 08). The performance is measured with the
help of BSC and reviews at all levels. During monthly BSC reviews,
KPMs are reviewed with the help of initiative templates /KPM
performance analysis. This helps in keeping the KPMs current (Fig.
4.1-09).
Ensuring measurement system is sensitive To keep the
performance measurement system sensitive to rapid or unexpected
changes, reviews are conducted such as monthly BSC/BOS
reviews, fortnightly MC reviews for strategic / concurrent for shortand long-term actions. This is supported by systems such as SAP,
BSC, BW. For example, Magic IRIS and Ace ZIP being the new
addition in the LCV category, the reviews are done for LCV market
share with and without ACE & IRIS to gauge the market response
and trends. Products like Vista refresh and Indica eV2, Nano 2012
have come up through JDP analysis.
4.1b Performance Analysis and Review
Review of the Organisation Performance & Capabilities
The performance and capabilities are reviewed during the monthly
BSC/SC meetings at the organization level and the findings and
action plans are communicated down to the departmental levels
through various forums in plant and non-plant areas (Figs. 4.1-01
and 02), to align and integrate these in their reviews. The
composition of each SC ensures the participation of all senior
leaders.
Analyses performed to support the reviewsSeveral analyses
(Fig. 4.1-12) and correlation of lead and lag measures (Fig. 4.1-11)

ensure that the conclusions drawn are valid and review performance
measures using appropriate analysis and validation tools (to
validate the conclusions and) to identify factors influencing
performance and areas requiring actions for recovery. The services
of reputed consultants and experts are also sought for analyses of
future trends and validation, which is an input to the SPS. (e.g. recent
exercise of scenario planning)
Use of the reviews to respondDuring the BSC, MIS and Strategy
reviews (includes project reviews) on various forums, organisational
success is measured against targets, competitive performance is
gauged against comparisons (e.g. market share) and strategic
objectives & initiatives along with action plans are reviewed against
QCD parameters (Fig. 4.1-10).
To assess ability to respond... The reviews of all strategic plans
and goals take place at least once in a month (MC: fortnightly) (Figs.
2.2-02 and 1.1-02).
Operational reviews happen on weekly and daily basis at each
location. These frequent reviews help to assess ability to respond to
rapidly changing needs and challenges in the market place
environment. (e.g. Adoption of WCQ, Gen3 NPI process, project
EXCEED for PCBU).
Board Reviews the Performance
Governance Board (OP-11) with the help of its committees and
MC/OC/SC reviews (Fig. 1.1-09) the organization performance and
the overall progress of the strategic objectives, initiatives /action
plans, including progress on Safety, Sustainability, Business
Excellence and Climate Change (Figs. OP-11, 1.1-09 and 4.1-01).
4.1c Performance Improvement
4.1c1 Best Practice Sharing
Findings of the organization level analyses are communicated
through OC/SC reviews (Fig. 1.1-09) and priorities for improvements
(e.g. Kaizen events at Vendors and Dealers) and breakthroughs
(e.g. new markets, cost reduction) are communicated to
plant/functional SCs, employees, channel partners and suppliers as

Fig. 4.1-10

Stakeholder

Communication of TMLs Performance Analysis

Analysis of Results Communicated

Employee
Channel Partners
Customers

Company Performance,
Expectations, Market Condition,
New Trends
New Product Launches

Vendors
Shareholders

Financial Performance

Society

CSR, GRI reports, Energy Reports

Medium of Communication
Communication Session by senior leaders, Reviews,
Internal magazines, e-flashes, intranet, KM Site posters
Dealer Meets, Channel Chat
Customers Meet, Advertisements, OK TATA, website,
magazine, customer complaints call centres
Vendors Meet, Interaction during NPI, Kaizen, target &
Performance sharing, Failed part analysis review
AGMs, Annual Reports, Quarterly Publications,
Analyst reports, NYSE disclosure, Media release
Advertisements, Society forums, website
36

Who Communicates
Corp. Communications,
Mfg/Plant/HR/Divn Head, etc
SHQ, Corp. Comm.
Materials, NPI Teams
Board of Directors
Corp. Communications
TATA MOTORS

Fig. 4.1-11

Strategic objective
Quality
Productivity
Cost
Cost of Transaction

Lead Measures
% Processes improved
Kaizen (Nos. of exercise)
1st shot ok on process lines
% Ideas Syndicated
Enforce electronic
communication with all
suppliers

Fig. 4.1-12

Reviews

Organisation
Performance
Review
(Run)

Strategic
Planning
(Change)

workgroups. Information thus flows in a waterfall manner throughout


the organization. The action translates items from the reviews into
department and work group action plans. SC members themselves
drive the initiatives and the processes, which helps in fast
dissemination/sharing of analysis/decisions to the related work
group.
Organisation level analysis thus impacts the operations at plant
/factory/CX level or other lowest level functions to create a focus on
specific daily performance measures and the actions required.
Results are communicated and improvement priorities are deployed
to collaborators, suppliers and channel partners. This ensures
alignment in improvement actions.
Strategic objectives (Figs. 2.2-05 to 08) are linked with processes
(Fig 6.2-01) and its measures and focused strategic initiatives.
Reviews of these objectives and measures identify gaps.
Appropriate action plans are prepared and implemented to bridge
these gaps.
Performance against the benchmarks and comparisons drive
systematic evaluation & improvement of the key systems and
processes. The assessments of processes also help in identifying
process design gaps. For examples, CRM DMS process was added
to the IT System set to bring more focus in the organisation. All the
stakeholders are connected and are able to create, share and
distribute information.
Business strategy is cascaded to IT strategy and roadmap using
Gartner IT Strategy framework (Fig. 4.2-01), which address all 12
pillars in holistic manner.
4.2 Management of Information, Knowledge and Information
Technology
4.2a Data, Information and Knowledge Management
The IT System is used to enable, improve and integrate TML
business processes. This is reaffirmed by various awards won such
as NASSCOM CNBC IT user award, IT service management award,
Innovista award in recent past.
IT strategy is evaluated, improved, and deployed using an integrated
framework of business context and IT services (Fig. 4.2-01).
Corporate IT team and IT BRMs (Business Relationship Managers)
spearhead the roll out of IT roadmap across business units and
functions involving business process owners.
Information Management process is driven by the strategic direction
set by the Corporate and Plant/Functional Balanced Scorecards.
Environment scan (Fig. 2.1-01) is done and Business strategy, user
requirements are collated by IT team and BRMs to prepare
background for IT Roadmap.
The process of drafting the IT roadmap includes Technology
Environment Scan that is culled from global agencies such as
Gartner and other leading Research agencies, inputs from IT
service providers (TTL and IBM), benchmarks relevant to IT from
major automakers and user feedback from surveys (IT survey is
improved this year and questions are made more stringent covering
all the areas in IT). Based on Corporate and Functional BSCs a
Three year rolling IT roadmap is derived and segregated into Run,
Grow, and Transform categories. This plan is shared with Mancom
and SCs. The IT Roadmap is cascaded into an IT BSC.
IT Portfolio management process facilitates in monitoring IT projects
(controlling document SOW: Statement of Work) and IT sustenance.
In IT BSC, IT sustenance and improvement parameters are
monitored (Controlling Document: SLA) and compared with the
industry benchmarks. Every year the user feedback is taken through

Lead and Lag Measures

Lag Measures
Warranty Cost (Rs)
Productivity
improvement (%)
Cost Red in Rs
Early Supplier
Commitments on
cost red (Rs)

Examples of Analysis Performed

Areas

Types of Analyses
EVA, Profitability, Variance, Ratio,
Finance
Sensitivity, ICR, ICM
Growth, Market Share,
Market
Regression Analysis,
Customer Value Analysis, JDP
Customer Won-Lost Analysis, Conjoint Analysis ,
Warranty analysis
Cause-Effect Analysis, Regression Analysis,
Operational Pareto Analysis,
Root Cause Analysis
Product
Project Appraisals, NPV, IRR
Strategy
(NPI, APL), Aggregate commonisation
SWOT, Decision Tree,
Profit
Scenario Analysis, Project Appraisals,
Strategy
Long Term Cash Flow

expectations in terms of BSC objectives/ KPMs and initiatives and


action plans. Innovations and breakthroughs are part of strategic
goals of BSC and the stretched targets.
4.1c2 Future Performance
SPS (Fig. 2.1-01) describes the usage of performance review
findings, comparative data to set the organisational targets. TML
conduct a five-year projection analysis (ST/LT) for all key
performance measures and compare (Benchmarking process, Fig
4.1-06) them with the best information available about competitors.
Projections are collated & determined from wide variety of sources
like third party market research, FIBRES project, company data etc
to ensure reliability and accuracy, calculated performance levels
based on current activities, internal projections data of key factors,
including - industry performance, industry studies, consultants
forecasts, financial institutions forecasts, Governing body
projections (e.g. SEBI), extrapolated from the historic performance,
product or service game changers, if any, product life cycle or
customer life cycle, sustainability of the current performance levels
(e.g. an unsustainable market share may decrease), capacity or
capability of people and capacity of facilities etc. The SC uses these
projections as an input during the SPS. Corrective/containment
actions are initiated using CFT approach (Fig. 2.2-02 & 03).
4.1c3 Continuous Improvement and Innovation
Organisational performance review meetings are prioritized for
continuous or breakthrough improvements leading to innovations
and these are deployed across organisation (Fig. 4.1-08).
In addition to the extensive communication of appropriate business
results and analyses (Fig. 4.1-12) through IT communication and
cascading of the higher level BSCs to the next levels, ensures the
alignment throughout organization. This ensures availability of
information at the grass root level giving managers and employees
the foundation for effective decision-making. Functional leaders,
who participate in SC meetings and other reviews, initiate
communication of the results of the organizational-level analyses by
sharing learning at meetings with respective Division/Department
SC members.
The members in turn disseminate key results to teams and
TATA MOTORS

37

a survey (Fig. 7.1-83) and interactive sessions, which is


consolidated and included in strategic/tactical initiatives. An
integrated framework of IT based on world-class standard products
and platforms (e.g. CRM, PLM, SAP, etc) exists. To address other
employee needs, web based systems are used, e.g. intranet
mytatamotors. It substantiates the alignment and integration of IT
with the business (Fig 4.2-02).
The deployment of systems and applications typically includes
super users and IT BRM as part of the project team to make sure that
all user requirements are delivered to their satisfaction. User survey
and Service Desk assessment give improvement leads to robust IT
Fig. 4.2-01
Business
Relationship

Fig. 4.2-02
2

User Driven IT Governance at Tata Motors

Business Strategy, User needs


collated by BRMs
3
1

Environment
Scan
4.2a2

IT Portfolio
Management
(RGT)

Benchmarking with Best

Run
(R)

Grow
(G)

-in-class

Transform
(G)

IT Governance
Assessment

IT Sustenance/
Improvements (R)

IT Roadmap
IT BSC

IT Service Desk
Assessment

IT Strategy and Roadmap is executed using


Project and Maintenance Governance

IT Strategy Framework
IT Management

Technology/ Partner
Management

Demand

Control

Supply

Business Context

IT Principles

IT Services

Business Success

IT Governance

Enterprise Architecture

Business Capabilities

IT Financial Management

People

IT Contribution

Metrics

Sourcing

policies and procedures. Access controls, which are configured from


the lowest level of transactions to the highest levels of MIS across
the IT systems. Comprehensive IT management includes
procedures like timely backup, archiving and disaster recovery of
data.
4.2 a2 Data and Information Availability
Making data accessible to employees, suppliers Intranet web site
mytatmotors provides comprehensive data/systems (which won
the award as best Intranet at ABCI in recent past) to all employees
and internet website www.tatamotors.com facilitates accessibility of
Fig. 4.2-03

Risks & Issues

Property of
Data, Info. &
Knowledge

Governance Framework. Governance meeting ensures proactive IT


support beyond SLAs.
4.2a1 Data, Information, and Knowledge
Properties of Data, Information and Knowledge are focused,
critically assessed and action plans developed & deployed
successfully through systematic approaches (Fig. 4.2-03).
Properties like integrity are ensured through policies and
procedures. Data integrity is ensured through maker, checker &
approver approach. Cross platform transfer of data is secured by
automated link and in-built Audit Trail in the system. Validation is
done through internal and external customer audits and surveys .
Reliability and accuracy is built into IT systems and technologybased conceptualizations that have heuristics embedded in
procedures and programmed logic. In-built checks in the system
help to detect and prevent occurrence of errors before the data
enters into the system.
Additionally, audit firms provide periodic audit of reliability and
controls on financials. Vulnerability Assessment and Penetration
Testing (neutral assessment) are conducted periodically to ensure
system security and reliability.
TML is one of the few corporate listed on NYSE and mandatory SOX
compliance is ensured through integrated IT systems addressing all
the essential data and information properties. For ensuring integrity,
reliability, security and confidentiality, a high level Management
Information Security Forum (MISF) is formed to provide clear
guidelines on security related initiatives. Chief Information Security
Officer (CISO) co-ordinates the security initiatives and
implementation across the organisation. This role also escalates the
issues, if any. MISF consisting of senior management participation of
all the functions is responsible for the periodic evaluation of the
adequacy of security policies and procedures.
Timeliness is addressed through the real time system support (PLM
and CRM)
Security and confidentiality is addressed through a series of

Accuracy
Integrity
Reliability
Timeliness

Security

Confidentiality

Ensuring Data, Information and Knowledge Properties


Process to ensure this property is achieved and
maintained: Few examples
Data
Information
Knowledge
Capturing at
Capturing at
Audits, Variance
Source
Source/point
Reports
User interface, Online
Advance fault
restricted
analyses,
reporting facility
access
Single server
Online Data
Accounting
Strict schedules for
updation
Process
batch reports,
Audits
Systems
Integration
Data entry at
Automated
Audits, SLAs
source
thru barcodes
Access Control Backup policy Information Security
Configuration,
for databases Policy, Access
through firewall,
& server
Disaster Recovery
Policy
User codes &
Function & role User level
password, TCoC
access &
based
authorisation undertaking
information

product and other company information to all stakeholders (Fig. 4.204). LAN (Local Area Network), VPN (Virtual Private Network) is
being used to connect all locations, subsidiary companies and
Internet to connect stakeholders (Dealers, Vendors, Suppliers,
Community, Banks, etc). Customers can access the TML website
and CAC. Vendors and channel partners/collaborators are
connected through SRM and CRM. CRM is rolled out overseas in
countries where infrastructure support is available such as Bhutan,
Nepal, Bangladesh and Sri Lanka. Analytics has been provided to
20000+ users across TML and channel partners/collaborators.
The Analytics dashboards are being used to take effective decisions
based on real time data across all the business aspects. The dash
board also helps to track vehicles leads, vehicle application,
workshop Profitability, customer satisfaction indices, complaints and
failures. Dash boards are also made available for enterprise
systems and being used in operations, service and quality related
areas.
CRM, an innovation in IT - Tata Motors uses its rich customer
database for customer centric activities using the SMS, Emailer and
Portal media. CRM Call Centre has built innovative capability of
38

TATA MOTORS

Fig. 4.2-04
Stakeholder

Employees

Vendors
Collaborators

Channel Partners

Mechanism
SAP, PLM, Daily, weekly, Regular review meetings, Inhouse magazines, Town hall meets, Intranets, E-mail /
Internet, knowledge sites, Dept web sites or folders,
SAP-BW, business analytics(SAP BI/BOBJ), MiNT, TML
Global portal, SAP HR, KNOME
Design Collaboration, SRM linked to SAP for vendors
to access through Internet, Supplier meets, e-sourcing
platform, SAP, Kaizen at Vendor, E-mail/phones,
Supplier portal (SRM), PLM, add c-Folder, JIS
through SRM / MES
Dealer Analytics, Siebel-CRMDMS, SAP, Dealer meets,
Dealers magazines,

Data/Information Availability & Accessibility Mechanisms


Type of Information
Transaction & MIS reports in Financial Accounting, Planning,
Manufacturing, Materials, Sales & After Sales, Import, Export, Maintenance,
Asset Mgt., HR Payroll, Functional data & information, Product & process
information, Company policies/standards & information, Performance
appraisals, Ideas sharing, Competitive Information
Vendor schedules, performance, transaction details. Share of Business,
resolution of issues, Warranty Data, Business Targets, Quality, Parameters
such as rejection, segregation, etc

Dealer Dashboards, Transactional information related to sales, after-sales,


customers & Hire Purchase, Chassis Delivery, Company information, New
products, Day to day interaction, Issues Resolution
Company Information, Product Information, Customer Complaints
Resolution

Siebel-CRM, Key Account Portal, Call Centre, SMS,


Remote training, Company web-site, Annual Reports,
CAC, Print & TV advertisements, OK Tata, Customer
meet, Service campaign, AGM, Press, Meeting with
Government & local communities, magazine, customer
complaints, quarterly meets, NYSE disclosure etc.
Regulatory Agencies Statutory Information on web sites and Legatrix
Electronic reports and updates on statutory requirements, Periodic Reports
MOUs / agreements
/ Government
Frequency of review - As and when required for effective running of the business
Customers,
Shareholders &
community

converting warm leads into hot leads, thereby increasing the vehicle
sales.
SMS is extensively used for sending information and reminders,
some examples being an SMS to the customer on the completion of
the servicing of his vehicle, hourly SMS to sales managers about
retails during month ends, festive and birthday greetings to
customers. Emails are used for promoting new vehicle launches and
campaigns.
Portals are being used for both displaying information to customers
as in the case of Key Accounts, or for enabling transactions like a
Test Drive request, which gets close-looped by the request getting
allotted to earmarked Dealership CR officers along with the
Customer Relationship Officer details being sent to the customer via
an SMS. Learnings from this system are getting horizontally
deployed in manufacturing to provide information on breakdowns &
hourly production.
These systems/platforms help to communicate with its extended
enterprise on a real-time basis, e.g., material procurement, payment
to vendors and delivery of vehicles and resolution of complaints from
end customers. Organizational, policy and other HR information are
disseminated among the employees through the Employee Self
Service applications (SAPHR) and Enterprise portal. Additionally
Wi-Fi Connectivity has also been deployed selectively.
4.2a3 Knowledge Management
The three-tier KM structure (Fig. 4.2.05) uses various knowledge
transfer mechanisms at strategic, business process and subprocess level, which delivers value to organisation and customers
through improvement of processes, products and services.
Knowledge can be classified into three broad categories knowledge of markets & competition, knowledge of delivery
processes & technology and knowledge of operating practices.
As part of Knowledge Management, the focus has been on capturing
of best practices, learning and ensuring transfer and the use of the
knowledge across various KM practices.
Collection & transfer of workforce knowledgeWorkforce
knowledge is collected and transferred through sharing sessions,
presentations, Ideas shared and suggestions given, horizontal
deployment, Panther teams, KTL / KPOs and improvement
formats, Inter-Plant Sharing sessions, Process teams, exhibitions
TATA MOTORS

and auto shows, etc. Intranet provides opportunities for workforce to


learn and share and also build knowledge repositories such as
mytatamotors, locational updates, KNOME, SRM C Folder etc.
Transfer of relevant knowledge from and to customers:
Customer feedback gathered from direct survey and QFD exercises
(L&L) about their experience and knowledge provides important
input to NPI and design modifications. Customer knowledge is
gathered and transferred in the response chain on regular basis
through communication sessions, customer meets, Naka, Panther &
Field Visits, Vendor meets, Early Involvement of vendors,
Technology days, Dealer meets and strategy sessions etc. help in
sharing the knowledge from collaborators, suppliers and dealers
(Fig. 4.2-06).
Knowledge of delivery processes & technology available globally is
considered, analysed and benchmarked during the facility planning,
selection & installation and the most suitable ones are selected to
deliver the high quality products at the affordable cost. Regular
upgrade projects are also taken for keeping the process
technologies updated (collaborators & consultants).
Identification, sharing & implementation of Best Practices:
Identification of best practises is done through TPM, Six Sigma, SDT
presentations, Process reviews, SQDCME, SDT, Experts, and BSC
Knowledge Management Structure at TML

(Operations)

Experts / CoPs

Suggestion Schemes

CX, SDT, Work Teams,

Collaborators

Improvement groups

Mentoring, Training

Periodicals

Best Practice sharing sessions

Supported by Knowledge Management tools (IT and non IT )

39

Impact on Market Share, CSI, ST and LT plans

Sub
Processes

Knowledge of
Practices,
processes,
operations,
methods, etc

and new Projects

Mentoring, Training

Vendors

(Business)

Review meetings

Experts

CFT, CLT

Improvement, upgradation

Channel Partners

EPM
Processes

Knowledge of
Technology,
engineering,
equipments,
other industries

Strategic Planning

OC, SC Meetings

Review Forums

Stakeholder Meets

Consultants

Market Scans
Employees

Strategic

Knowledge of
Product,
competition,
business,
customer, etc

Measures : Efficiency and Effectiveness

Stakeholders

Transfer Mechanisms

Customers

Fig. 4.2-05

reviews etc. (Fig. 4.2-07). TQM and KTL initiatives help in sharing of
the knowledge across & within the locations (horizontal
deployment). Implementation groups (e.g. planning) and initiative
owners help in implementing the ideas and best practices. Some of
the Knowledge Management initiatives are also supported by IT.
The intranet mytatamotors has brought the various initiatives under
one umbrella for consolidated knowledge base.
Assembly and Transfer of Relevant Knowledge to SPP
All analyses such as vendor and channel partner capabilities, HR,
Market and Customer knowledge (through Market Research and
Channel partners), knowledge gathered from all stakeholders are
used as a part of SPS . All input elements to the SPS are analysed
through knowledge deposited in various databases. For example,
FIBRES report, (Fig. 4.1-05) HR report, Sales Review report etc.
4.2b Management of Information Resources & Technology...
4.2 b1 Hardware & Software Properties...
A set of processes to ensure that hardware and software is reliable,
secure, user friendly and environmental-friendly is detailed out
(Fig. 4.2-07). Robust processes such as IT Governance Frame
work, IT Strategy & Planning, Service Management, IT Security and
control. Single data entry points ensure the data reliability, security
and integrity e.g. ERC for Design BOM.
All the applications are electronically linked and there is no manual
intervention in data transfer between applications and thereby
leading to data integrity (Fig 4.2-09). Downtime metrics is
maintained by Infrastructure Monitoring Team (IBM) for each server
to ensure that uptime exceeds the contractual obligations (Fig. 7.184). In order to adopt best practices to keep the technology
(Hardware and software) current, Enterprise Architecture processes
are integrated with all IT processes.

implemented in line with ITIL standards).


The complaints logged into system are addressed by domain
experts. TML has adopted an Information Security Policy (10
domains of BS7799). A framework is established to initiate and
control policy implementation (Fig 7.1-86).
A Disaster Recovery (DR) Policy document is prepared, circulated
and implemented by CIO at all locations. A formal Disaster
Recovery System is in place to protect the critical data and
information. Reliable and secure network (VPN) is provided to all
locations to access central systems that support the enterprise
operations (Fig. 4.2-08).
As per the policy a parallel back-up server has been installed at other
safe location which supports in case of emergencies and it is tested
periodically as per the schedule. Apart from seeking user feedback
after every service delivery, a formal comprehensive
Users/customer satisfaction survey is carried out to assess and
Fig. 4.2-07

Network

Hardware

Reliability

Software

Fig. 4.2-06
Sources of Knowledge to Enrich Processes, Examples
Knowledge IN
Knowledge OUT
Seminars, exhibitions, Auto shows,
KAIZEN at Channel partners
KAIZEN / 3P
Technology Days by Suppliers
Seminars / Exhibitions
Employee Trainings , SDT Forum
Vendor Processes Audit
BE Assessment / Audit Reports
Training to Dealers
TKC, Group cos. and assessors
Tata Group conventions
Consultants, Trainers, Dignitaries,
TQMS studies, CII, FICCI,
Guests, APQC, JUSE, TQMS
ASQ/ISQ Forums
Benchmarking: Tata Group & other
Tata Group cos. & other industries
organisations, JVs
Process reviews, learning from other Best practices shared with Tata
Group companies
processes
Gartner membership for best-in-class Group IT Forum incl TML and
IT processes, CIO and ISMG Forum subsidiaries

The hardware selection process ensures that the hardware is


environment-friendly and it is not only easy to dispose off but also
consume less resource (e.g. water, electricity, use of flat screens
etc.).
4.2 b2 Emergency Availability
System criticality is analyzed and appropriate Disaster Recovery
(DR) strategy is put in place to ensure the availability of Hardware,
Software, System and data (Fig. 4.2-08). Regular scheduled mock
drill is in place. A support team of IBM and TTL (Infrastructure and
Business systems Service Provider), available round the clock,
takes up troubleshooting through world-class IT Service
Management Process with inbuilt escalation and service level
component.
Tools are implemented which give proactive alerts to Data centre
teams by integrated Tivoli Remedy alert (BMC Remedy is

Approaches for H/W & S/W Properties


Security

User Friendliness

Environment
Friendliness

Scalable Hardware
purchases from OEMs
like IBM, Compaq, Silicon
Graphics, etc. AMCs
cover 99% Uptime &
Routine Preventive
Maintenance

Hardware is manned &


entry to data centre is
restricted. Desktop
protected with power on
password

Open-ended world
class OS like Unix,
Linux, Microsoft NT
& Windows,
Procurement
based on user
requirements,
Demo by vendors
for confirmation.
World class datacentre

Desktop laptop
in sleep mode
setting,
Implementation
of server
virtualisation,
strategy of
replacing
printing setup
with Network
printers

Usage of industry
standard tested active
and passive components
for Network. Redundant
paths for important
network backbone
segments. If one path is
down, the alternative
path ensures
connectivity. SLA with
IBM to ensure uptime

LAN isolated from the


external world. Security is
ensured as high-end
firewalls with deep
inspection functionality in
high availability
configuration is
implemented which
ensures internal network
is protected from external
attacks like unauthorized
intrusion or access.

Standard software
viz., MS-exchange,
Internet Explorer
etc. are used
across network for
communication
locally and across
geographical
boundaries.

Business
systems with
workflows
developed to
reduce paper
consumption,
e.g. online
travel, leave,
PMS,
suggestions etc.
Conversion of all
SAP reports to
PDF format

World Class Products like


SAP (ERP), Seibel
(CRM) and Team Centre
(PLM), Latest CAD-CAM
Tools (Catia, PRO-E,
etc), Delmia, etc.

User access based on


need to know need to do,
after pre-defined approval
to relevant area &
protected by username &
password. Technical
Security at Database,
Operating Sys&
Application level, Virus
protection at all network
Entry points. SOX for
security & confidentiality

Controlled
Methodology of
Deployment with
joint teams from
TTL & TML for
requirement
analysis, design &
testing,
ergonomically
designed software
packages from
world class
vendors. User
Acceptance Tests

Usage of WAN
optimiser which
compresses
total data to
almost one third
hence reducing
the data
consumption

24 Hrs x 365 days maintenance support for hardware & software as per users requirements.
ITSM on ITIL foundation for management of IT infrastructure/services

improve services and make it user-friendly, e.g. Introduction of IT


annual report, IT tips/Newsletter to improve user awareness is
appreciated by all the users.
Failovers and Redundancies are built into the systems wherein
servers and networks always have failover mechanism, backups
and DR critical systems have disaster recovery mechanisms.
Apart from data backup taken for all business critical applications, IT
supports back of vital data stored in emails and personal machines
depending upon criticality of the data and its business impact. For
example, emails, business critical data on Personal Machines is
backed up based on this criteria.
40

TATA MOTORS

Hardware, Peripherals, Network, etc) (Fig. 4.2-10 to 13). IBM


ensures availability of state-of-the-art technology and capacity in
terms of hardware and storage. The SLA agreement between IBM
and TML-TML controls the service standards and levels.
Monthly update on this is circulated to all concerned. Relevant
upgrades and requirements are initiated and executed through an
annual CAPEX exercise and also through periodic reviews.

Keeping the Mechanisms Current


Data & Information Changes in the KPMs form the basis of
changes in the corresponding data availability mechanisms.
Digitised BSC/SQDCME audits lead to selection of appropriate
KPMs that indicate effectiveness rather than activity completion.
Once new KPMs are evolved, the methodology of data-capture,
frequency of reporting and agency responsible are identified.
SAP (Fig 7.1-81) and its interface with the other systems helps to
keep the data current, e.g., product price updation is synchronised
with those in CRM such that the dealers have the current
information. New Business requirements (Fig. 4.2.02) come from
the user to IT BRMs.
The IT processes ensure that data and information availability
mechanisms and systems, including software & hardware systems,
are kept current with organisational & changing business scenario,
needs and directions (Fig. 4.2-09). IT Governance Framework, IT
Strategy and Planning, IT Service Management and Manage IT
Security & Control, CRM processes are assessed, reviewed and
improved every year. IT roadmap, IT BSC and SLAs are reviewed
every month to see that latest requirements are considered.
Hardware, Software & Technological changes: To improve IT
roadmap framework, The Gartner methodology is adopted (best-inclass BM partners) with detailed workout for all IT strategy pillars (Fig
4.2-01). Strategy execution plan is integrated with budgeting cycle.
Proactiveness of Enterprise architecture and IT services is ensured
by revisiting software advancement in Engineering Systems (e.g.
PLM), Business Applications (e.g. SAP) and IT Infrastructure (e.g.

Fig. 4.2-11

Robust Disaster Recovery Process


Criticality How data recovery is addressed
High
Storage of backup tapes onsite
and offsite
High
Fail Over server
High
Disaster recovery server
High
(Disaster Strategy is implemented
High
depending upon system criticality)
High
High
High
High
Medium

MiNT Utilisation

68

60
45

52

40
20
0

17
10
1
2007 2008 2009 2010 2011 2012
Year

183 Applications as on
May 2012

Fig. 4.2-10

Total Workflows Sum of issues

CVBU
PCBU
ERC - Non vehicle
programs
IT Office
K-blk
MSD
PE
Sanand
Thiland
TMETC
Grand Total

565
1671
27

4924
21103
2273

13
45
107
28
5
15
1
2477

344
2247
2676
209
659
7
3
34445

Digital Product Development

Indica (Pre-IDeA), Zing, Magna, Indica (Post-IDeA), Zing,


Indica (Varient),
SFC Truck, LP 207
Magna, Safari, Modifications Zing, Magna, Safari,
in Estate Sierra
Sumo DX, New 407

Introduction of 3D CAD/CAM

Type

MINT Applications Launched


80

No of Apps

Fig. 4.2-08
Systems
PLM
APO
SCM
SAP Logistics
SAP HR
CRM
SRM
MES
Messaging
Web based systems

Fig. 4.2-09
Interconnected IT Systems
Data
Creation, Usage Integrity Check
Reliability
classification Change
in
Check
and
system
Maintain
in system
-Data created through
Maker, Checker &
World class
Approver approach
IT Solutions
Product
PLM
SAP
-Across platform transfer /Platforms
of data secured by
(PLM-Team
automated link
Centre,
In built Audit Trails in the ERP-SAP,
SAP
SAP,
SAP system
ECC
SRM
SRM, CRMAcross platform transfer Siebel,
IPMS /
of data secured by
SAP
IPMS-SAP)
MES
automated link
are used.
Process
1) Data created through These are
tested
maker, checker &
SAP
thoroughly
approver approach
SAP,
ECC,
before
CRM
2)
Across
platform
CRM
transfer of data secured implementat
ion and are
by automated link
periodically
People
SAP HR SAP
HR
In built Audit Trails in the updated and
checked
SAP system
SAP
Money
SAP
ECC

Introduction of CAE
Simulation, Capacity
Enhancement in CAD/CAM

Indica & Variants, Sumo Faclit, Vista, Newsafari,


World Truck, ACE & Variants, Indigo & Variants, Nano,
Y1, Penguin, Dolphin, Winger, Xenon, Bus Programs

New
Vehicle
Maturity of CAE Simulation, Maturity of CAE Simulation and 3D CAD/CAM Capacity Programs
Y2K Compliance, Maturity Enhancement ib CAD/CAM, DP LAB, PLM, dNPI,
of 3D CAD/CAM and CAID Introduction of MPM Solution
3D for All
Digital Manufacturing
CFD
PLM
KBE (KNEXT)
Vehicle Performance
NVH Analysis

Adding
Behavior
to DMU

KBE (ICAD)
Sheet Metal Forming Simulation
Durability abd Crash Simulation
3D CAD Modeling
2D Manual Drawing
1986
TATA MOTORS

1992

1996

2000
41

2004

2008

2012

....2014

Fig. 4.2-12

Management of Issues (MiNT)

PLM

CAE

PDM / INDENT

Learning

Styling

CIP Initiative

PE

BOM

Demerits Tracking

MINT
PCBU PROJECTS

CVBU DEFENSE PROJECTS

OTHER PROJECTS IN MINT

1.
2.
3.
4.

1.
2.
3.
4.
5.
6.
7.
8.
9.

1.
2.
3.
4.
5.
6.
7.
8.
9.

All Indica family


All Indigo family
Sumo Grande
Safari major facelift

SMALL CAR/ SUVPROJECTS

1. Nano
2. ARIA

Y1, BVW
World truck
MHCV Tipper / Tipper
PRIMA, Pelican
Penguin, Winger
J&R Defence
All Ace variants
Hybrib and HCV Bus
LKN Bus

MIRRP Carplant System


BOM Dicorepancies Resolution System
Proto Vehicle Tracking System
PE PLM
Diagnostics Project Audit
Safety Monitoring System
Customer Complaint Resolution System
Stylling Issues
PE MINT, PDM MINT

DEMERIT, ICR & SOFTWARE


TRACKING PROJECTS

1. Indicruz Demerit Tracking


2. Indigo XL CNG Quality
Matrix VLO
3. Nano ICR
4. ICR 1011 Carplant
5. ICR Xets Carplant
6. CAE Issue Tracker
7. M8D D8, M8D PTC
8. M8D 8GI, M8D M8C

Fig. 4.2-13

Ace
Apr 05

Mar 05

Project Migration in PLM

Hi Deck
Bus
Apr 06

Mar 06

New
Indica
Oct 06

Small
Car
Jun 06

Jun 06
World
Truck
May 06

Sep 06
Dicor
Eng
May 06

New
LCV
Jan 07

Dec 06

APL live in PLM for ACE


and Small Car Nov 06

Aggregate Aggregate
TPLs
TPLs
Apt 07
Jun 07

Mar 07

Indicruz
Mar 07

From 2008 to 2011 all projects migrated to PLM

42

Jun 07
New
LCV
Carry
over
May 07

Phoenix
Sep 07

Sep 07

Auto Cluster server made


operational

Nov 07

Jan 08

New
Indica
Engine
Aug 07
Hinjewadi Clustermade
fully operational
ERC groups moves to
Hinjewadi Nov 07

Mar 08

Xenon
Mar 08

PCBU Planning
Live in PLM

TATA MOTORS

5 WORKFORCE FOCUS

Tata Motors Hospital, Jamshedpur secured the 3rd Position at the 11th National Supervisory Skills
Competition, organized by Confederation of Indian Industry, eastern region

Jamshedpur plant bagged the First Prize at the NITIE Lakshya 2011 - 'On the job achievers contest', in the
Operations Management module

Pantnagar plant has bagged 07 awards in the 13th Indian National Suggestion Summit Schemes' Association
(INSSAN)

Pantnagar plant was adjudged to be in 5 Star (highest) category, in its Safety & Health Management Systems,
by British Safety Council, UK

Pantnagar plant was conferred upon with the Sword of Honor Award by British Safety Council, UK

Pantnagar plant has been conferred with the prestigious 'Safety Innovation Award 2011' at the 8th Safety
Convention of the Institution of Engineers (India), held in New Delhi

The Sanand plant has won 10 awards at the Annual Regional Convention 2011, organised by INSSAN (Indian
National Suggestion Schemes' Association), held in New Delhi

Sanand plant receives the 'Golden Peacock HR Excellence Award-2011

Tata Marcopolo Motors Ltd has been honored with Unnatha Suraksha Puraskara for Best Safety Performance
in the category of Manufacture/Assembly of Transport Machinery, Motor Vehicle & Construction Machinery,
awarded by National Safety Council, Karnataka Chapter at Safety Awards - 2011

Kalasagar, the performing arts and cultural wing of Tata Motors Pune, has won the 1st prize (Best Diwali Issue)
for its Diwali issue of 2011, in the competition held by Sukhkarta Sanskrutik Pratishthan (Pune)

5.

WORKFORCE FOCUS
The verticals of 'Performance & Rewards', 'Talent Management',
'Learning & Development', 'Employee Engagement' and 'Talent
Acquisition' are being replicated in business units in a matrix
environment . This gives the benefits of integration and expertise
and enables execution of Human Capital Strategy. The verticals
improvise and institutionalize processes and execute the same with
the support of Location HR. HR Processes and Practices have
continued to evolve in line with the changing business realities to
secure the delight of end-customer (Fig. 5.0-03). Given the entry of
many international players in the Indian automobile space,
customer-centricity has become the biggest differentiator. There is a
surge to collaborate along the HR verticals to build a highly engaged
organisation.

5.0 Workforce Focus


HR function establishes its objectives from the overall TML Strategy
(OP-21 and 2.2.a4 response). The Human Capital Strategy is
designed around TML's Vision for CVBU - 'Double revenues by 2015
and maintain market dominant position' and PCBU - 'Be a
formidable No.2 by 2015 in domestic market'. The three planks of HR
Strategy Talent & Leadership', 'Organisational Renewal' and
'Organisational Enablers' are aimed at building sustained customer
delight and business are performance.
Fig. 5.0-01

Human Capital Strategy


Sustained Customer
Delight and Business
Performance (OP2.b)

Fig. 5.0-03
Talent &
Leadership

Organizational
Renewal

Organizational
Enablers

Enabling
Business
Growth
(OP 2.b)

Strategic Talent
Management and
Leadership
development
(HRP/5.2.c.1/3)

Customer-centic
Organization
Re-Design

High
Engagement
Culture
(HRC/5.2.a.1)

Performance and rewards


management to inculcate
Meritocracy and
High-Performance Culture
(HRF/HRP/5.1.a/b.2, & 5.2.a.3)

Evolution of HR Systems and Processes

Learning and
Capacity
Development
(HRP5.2.c.1/2)

Seamless
Integration

Reinforce
One TATA Motors
Culture
(HRC/5.2.a1/2)

People to be Driver of Results


OP 1.a.3

Powerful
Employer
Brand
(HRP/5.1.a.2)

Maturity of
HR
Systems
and
Process

Simple and
IT Enabled People
Processes

Enabling
Organization
Development
(OP 2.b)

HRF/HRP/HRC refer to Financial, Process & Customer


Perspectives of HR BSC and each of the strategic objectives are
mapped to corresponding category responses.
The nimble organizational structures are designed around customer
requirements and drive business performance through clear
accountabilities (Fig. 5.0-01). The structure is supported by powerful
enablers on building a high performance work system through
performance coaching and performance differentiation. There is a
focus on technological enablement and high employee engagement
to build a powerful "One Tata Motors Culture" through
standardization and integration of HR practices. As part of
organization renewal initiatives for organization redesign, role
clarification and decision rights have been launched. Additionally,
projects to ensure simplified and IT enabled people processes such
as online travel claims, leave approval, suggestions management
have been kick started. The Integrated HR Planning and Execution
Structure (Fig. 5.0-02) ensure effective delivery of HR services
across locations.

All process
revisited
against the
global
benchmarks
and improved

Strengthening
of verticals
and
horizontals to
take HR
management
to next higher
level

2008-09

2009-10

Restructuring
and
revamping
the HR
strategy
and
roadmap to
enhance
sustained
customer
delight and
business
performance

Creation of
matrix
structure for
HR,
organization,
implementation
of new
Performance
and Rewards
system and
increasing
thrust on
employee
learning and
engagement
to built global
competencies

2010-11

2011-12

5.1 Workforce Environment


5.1.a Workforce Capability & Capacity
5.1.a.1 Capability & Capacity
To keep the business aligned and integrated, TML identifies the
necessary capabilities and characteristics needed by workforce,
both existing and potential through inputs provided to SPS (Fig. 2.102), HR Planning Activities (Fig. 2.2-04) and Learning Advisory
Councils (Ref. 5.2.c.1). Manpower Planning Process (MPP)
(Fig.5.1-01) is for mapping of Workforce Capacity and Capability
needs, which includes critical skills, job requirements and staffing
levels. Based on volume requirements, Plants and Functional
Heads make their yearly resource plans which are discussed with
HR//PSD/Manpower Planning teams for the assessment of total
workforce capability and capacity for each area of operation. These
requirements are then factored into ST and LT HR Plans. Industry
benchmarks and internal benchmarks are compared with the
workload derived (e.g. Standard Man Hours (SMH) per man)
Fig. 5.0-02
Integrated HR Planning and Execution Structure
existing skills and competency database and HR plans are updated.
HR Structure & Participants
Roles
Org. Loc.
With this training, re-training, redeployment or phased movement of
Framework
A I A I
workforce is planned e.g. resource requirements for the new lines
Review and Approval
are worked out, experienced workforce is redeployed and some
Management
of all major HR
?workforce is sourced based on the requirements of skills and
Ref Fig 1.1-09
Committee
Systems and
?
competencies. Based on this, positioning or redeployment of
Processes
manpower is done and/or additional manpower for skill sets and
Head HR, Loc.
numbers is sourced. MPP gets revisited every year and changes
HR Steering
Prepare and review HR
?
?
?
HR/IR Heads, HR
are built in during Mid-Term Review (MTR). Workforce productivity is
Committee
Plans and Processes
Vertical Heads
measured through various metrics such as value added per unit
Location HR
wage bill and equivalent vehicles per person per year or Actual manLocation HR
Heads and
Execution of HR Plans
?
?
hours (Fig. 7.3-7).
Structure
Location HR
and Processes
5.1.a.2 New Workforce Members
Teams
Recruit, Hire, Place and Retain New Members
Standardize/customize,
HR Members from
?
?
?
?
CFTs
improve/change
As an equal opportunity employer, fair work practices are built into
locations
systems
Talent Acquisition (TA) process (Fig. 5.1-01).
Org: Organisational, Loc: Locational, A: Alignment and I: Integration
43

TATA MOTORS

Fig. 5.1-01

Manpower Planning and Talent Acquisition Process


Receive Plant wise yearly
Production, Sales
and Outsourcing
plans form
Business Planning

Business
Strategy

Approval
of
wage bill
by Mancom

Plant PSD and Location HR assess workforce capability and


capacity considering new start ups, no. of shifts required,
also taking stock of skill matrix, productivity indicators
like HPV, Eq. Veh/person/year etc.

Preparation of Wage bill by


Corporate HR incorporating
the projected manpower and
other salary assumptions

Communication of
approved budget (manpower
and costs) to all PSDs and
Commercial HR by
Corporate HR

Collation and Validation of


requirement centrally by
Corporate HR along with
Location HR/PSDs

Workout granular
details around
job description/
specification

At half year a Mid Term review (MTR) of


wage bill and manpower requirement
is done jointly by Plant PSDS,
Commercial and Corporate HR based on
fresh volume projections

Fig. 5.1-03

Workout Source
of Hiring
Including Internal
and External

Plant PSDs validate the


manpower requirement
every month for resp.
plants. based on monthly
production plans

Team structures/CFTs/SDTs,
Suggestion Scheme, Innovision, Job
Rotations & IJPs, Systematic
employee movement within
domestic and international business,
Parivartan, Gallup survey, FGDs
and online mechanisms

Plants PSDs, Location HR


then workout the manpower
requirement for Plants and
Commercial HR for
commercial functions

Implement hiring process


from CV short listing,
Prelim/Final Interview, Offer
Making and Negotiation

Fig. 5.1-04

Sources of Hiring Talent

Tata Motors Schemes

Tata Group Sources

TAS Officers, HRDP


Managers, Group CA
Trainees, Tata Group
Career Opportunities
(tataworld.com),
Second Career
Internship Program
(SCIP), International
Internship Program

Managerial Workforce: IJP; ERP; Cadre


Recruitment Processes: PGT, GET, OT
schemes; DET; Lateral Hiring and
Project Based Deployment.
Non - Management Workforce:
Technical Trainee Scheme and
pool of FTAs / TMSTs

Talent intake at entry level is through hiring from premier


engineering and management institutes for the managerial cadre
and through technical trainee schemes for the operatives. Cadre
recruitment process selects talent and grooms them with a view to
developing 'Future Managers' in line with the strategic objectives of
the organisation. The intake process is established and continuous
efforts are made towards brand building at premium campuses.
Initiatives such as summer internships, case study competitions,
sponsorship of technical and cultural events, guest lectures are
some of the efforts to become the Employer of Choice which is
tracked through annual A C Nielsen Campus Track Study
(Fig. 7.3-13).
TML is ranked seventh among Top 15 Companies visiting Top 25
Business Schools (Source: Outlook-MDRA ranking 2011). It hires
PG students with specializations in HR, S&M, Operations, Safety
and other functions. Further, fresh talent with PG in Economics,
Psychology, Commerce and Statistics is recruited through the OT
Scheme. The Cadre recruits undergo a 6-12 month on the job
training period with various rotational assignments. These
assignments may be cross functional and are chosen to give them
exposure across locations and business units. Post training, the
trainees are placed in functional areas based on their performance
reviews and overall organizational needs. IJPs enable movement of
employees across functions and business units ensuring transfer of
knowledge and learning within the organization. Systematic
approaches ensure capitalisation of diverse ideas (Fig. 5.1-03). A
transparent hiring and induction program, employee-friendly
policies and benefits, motivational schemes, grievance redressal,
informal mentoring and other such initiatives help in employees'
assimilation/retention. IB resource requirements are addressed by
selecting candidates from the domestic talent pool who are then
provided culture and language trainings to prepare them for
international assignments.
TATA MOTORS

Special task force formed by Pune HR


team to support hiring when setting up
Dharwad plant; Innovation:: Driverless
Chassis Dynamometer, Noise
Pollution Control using in - house
developed KBE Application

Evolution and Improvement of Talent Acquisition Process: TA


team constantly endeavours to improve recruitment efficiency
(Fig. 5.1-04). To explore an alternate channel for sourcing talent
Employee Referral Program "Friend++" was revamped. It has also
established IJP Policy "Opportunities++" where internal job
openings are posted on intranet and employees get preference in
taking up challenging roles in the organisation.

Offer Acceptance,
Medical fitness,
On boarding
and Background
Verifications

It ensures that the recruitment catchment area is spread across the


country which ensures diversity in ideas, culture, experience and
approaches. For specific projects, employees across locations,
functions and cultures form CFTs and work on critical assignments.
To build in diversity in the workforce through recruitment, multiple
sourcing channels are used as outlined in table below (Fig. 5.1-02)
Fig. 5.1-02

Capitalising Diverse Ideas

Processes to capitalize on diverse Examples of ideas captured and


ideas and thinking
implemented
From Employees

E & I in Talent Acquisition Process

Area
Trigger
Freeze on Slow Down
Talent
Acquisition

Year
08-09

Cadre
Towards One
Employees Tata Motors
Culture

09-10

Talent
Enable
Acquisition Continuous
Process
Improvement

11-12

Improvement & Innovation done


External recruitment process frozen.
Workforce from manufacturing
locations trained and deployed on short
term sales assignments. e.g. Panther
Project
Internal and External Studies carried
out for GET program. Programs
standardised across locations and
deployed.
Change in Notice Period to align with
external talent market; Launched
ERP; Re-articulated Compensation
Philosophy and changes in
compensation structure; Launched
Applicant Tracking System and Online
Onboarding System Project to provide
consistent experience for all new
hires; Leverage technology (VC) to
reduce cost of hire.

5.1.a.3 Work Accomplishment:


Manage & Organise Workforce to Accomplish
Individual work and performance objectives of the workforce are
directly linked to business objectives to be accomplished at the
highest level (Ref. response to 2.1.b.1). The systematic
BSC/SQDCME/ VMCDRE/PACT cascade (Fig. 5.2-03) breaks the
work down to individual action plans/objectives. Each work unit is
staffed based on a process (Fig. 5.1-01) which assesses the amount
of work, layout, production rate and space required.
TML addresses factors of 'managing and organising the workforce to
accomplish' desired work in a systematic way (Fig. 5.1-05).
Accomplish the work of the organization: Work system structure
(Fig. 6.1-01) determines work content, volumes and quality
specifications. With this, capability and capacity requirements are
matched to the cascade of goals (Fig. 4.1-01) during deployment.
5.1.a.4 Workforce Change Management
TML prepares its workforce for changing capability and capacity
needs through continuous review and course correction. Review
and Improvement processes (Fig. 2.1-01, Fig. 1.1-09, OP-19,
Response to 5.2.c) enable to anticipate and capture changes in the
external market and their implications on the business and
organization strategy (Fig. 5.1-06). It prepares workforce for
changing capability through training and education, with the aim of
enhancing their knowledge, skills and abilities and investing in their
44

continuous development to meet the demands posed by changes in


the external environment. Manpower planning process (Fig. 5.1-01)
is used to prepare for and manage changing workforce capacity
requirements based on market demand and fluctuating volumes.
Fig. 5.1-05

Organize and
manage
workforce to:

Methods to Manage and Organise Work

Approach

Deployment

Capitalise on
Core
Competencies

Matrix structure;
CFTs/SDTs ;
Knowledge/best
practise sharing;
Process and
systems cascade

Systems and processes linked to the


overall business output (Fig. 6.1-02).,
e.g. In plants, team members are
aligned to business targets of
SQDCME, through SDT, and on
monthly basis make business gap
presentation to senior management.
Innovations linked to the strategic
advantages (Figs. OP-21, 2.1-04, 05),
e.g. rewarding low lifecycle cost
innovations such as Ace & Magic, dual
reporting to business & corporate
functions, international deployment
of talent for Greenfield projects.

Reinforce
Customer and
Business Focus

SPS, strategy
cascade and
implementation,
customer
feedback,
midyear reviews
and course
correction (Fig.
1.1-09), LACs
(Ref 5.2.c.1) and
exposure to sales
environment.

(Fig. 2.1-01) Customer and business


focussed objectives get cascaded to
individual work plans. Course correction
is done through MTRs, feedback/
performance coaching for managers
and sun rise meetings for operatives.
Managers and Senior Leaders are
assessed and held accountable for
results based on metrics that focus on
enhancing customer satisfaction
(Fig 2.2-05, 07 & 08) and achieving
business objectives. Skill gaps or
capability requirements reinforce
customer focus identified through LAC
considering the inputs received from
customers by the business.

Address
Strategic
Challenge and
Exceed
Performance
expectations

Rigorous strategy
planning (SPS),
BSC approach,
SQDCME/VMCD
RE and PACT
cascade,
Performance Pay

Each strategic challenge is identified


and then interpreted as wide range of
strategic initiatives through SPS (Fig.
2.1-01), action plans to address
challenges are developed and cascaded
through BSC/PACT. (Fig. 1.1-01) for review
structure. BSC cascade and individual
performance linked goal setting, coaching
and midterm review/feedback through
PACT. Ratings and compensation based
on performance achieved vs. goals

Fig. 5.1-06

Preparing for Changing Capability and Capacity Needs

Area Managed:

Workforce Needs
Organization need
for continuity
Org. need to
prevent and
minimize impact of
workforce
reductions
Prepare and
manage periods of
workforce growth

5.1b. Workforce Climate


5.1b.1 Workplace Environment
To ensure health accessibility, TML has medical centres across all
plant locations and external tie-ups with hospitals at both plant and
non-plant locations. It complies with statutory requirements such as
bi-annual health check-ups for employees working in hazardous
areas. Workplace assessments by external agencies and OHSAS
18001 certification result in proactive action such as preventive
health check-ups and awareness programs. It also customizes
medical support provided based on different workplace
environments/workforce segments such as audiometry for
employees working in high noise areas, lady doctors for female
employees and so on.
Security department ensures protection of company property and
personnel through patrolling, gate manning, installation of CCTV
cameras for surveillance and so on. It has laid down security
procedures such as gate check-in check-out, vigilance, investigation
of security incidents and complies with all statutory requirements. It
also proactively undertakes preventive initiatives such as mock
drills, surprise checks and education on security policies and
procedures.
Employees participate through initiatives such as Kaizen, 5S and
Suggestion Schemes in improving the health and security related
processes. Performance measures and improvement goals on
workplace health and security can be presented during site visit.
In an effort towards continuously improving and ensuring high safety
standards, this year TML has engaged with M/s DuPont for a 3
year period in CVBU plants and with British Safety Council for PCBU
plants.
The engagement was preceded by Safety Assessment/ Diagnostic
of the As-Is situation which involved: a) Safety Perception Survey
b) one on one interviews with the leadership at various locations and
c) Site visits by DuPont team. The Objective is achievement of safety
excellence and transformation of safety culture in a compressed
time frame. The current status of engagement is as under:
1. EGs at all the locations have been trained on 'Leading Safety
Efforts' and Safety Professionals have been trained on 'Safe Pro'
tailor made for them.
2. Corporate sub-committees are formed to facilitate key initiatives
on safety. SHE Council meets monthly where Senior Leadership
reviews progress and quarterly updates are shared with the
MANCOM.
3. The 5 point approach followed: 1.Safety Observation,
2.Standards & Procedures, 3.Training & Capability Building,
4.Incident Investigation and 5.Contractor Safety Management.
4. Skills' building in Safety observation process and Incident
investigation has been done rigorously through training,
coaching and hand holding.
5. Ten key standards and procedures have been identified on
priority which would be common across all plants.
6. Driving Safety initiative under i-drive safe encompasses DDT
(Defensive Driving Training). This classroom training is followed
by on the road practical assessment and the driver is classified
under high risk, medium risk and low/no risk.
Office and Establishments Safety: There is also a focus on
enhancing safety standards across offices, warehouses, dealers,
TSS, FBV and RSO. The safety norms for dealers, warehouses and
offices are developed, safety audits are conducted and safety
committees are formed in some of these establishments. Office
Safety Auditing Procedure and checklist made for TML has been
adopted by the entire Tata Group through the Tata Group Safety
Steering Committee. Capability building on audit requirements has
been conducted through TQMS.

Approaches & processes for preparing the


workforce for changing needs in:
Capability
Capacity
TNI, IRC/JDC Meetings;
Manpower
CFTs/SDTs; Job Rotations
assessment
and Manpower
Training & Development ;
planning,
Succession Planning/Talent
Rightsizing;
Pipeline; Knowledge Management.
Recruitment of
Use of flexible workforce,
Temps; Job
outsourcing, redeployment to other
Rotations,
lines/locations, cross trade
Redeployments
training/multi skilling.
CFTs; Training
The increased volume requirements and
are met by pool of skilled temporary Development.
workforce.
45

TATA MOTORS

Safety communication and branding has been implemented to


promote a culture of safety in office. A number of initiatives and
proactive steps have been taken to increase safety awareness and
seek employee participation such as Chemical Safety, Disaster
Management National Safety Week Celebrations and so on. LOTO
implementation has been done for all plants to ensure safety during
maintenance. For PCBU plants, Safety Score cards have been
implemented for monitoring and reviewing safety parameters.
Contractor Safety Management has been strengthened through
monthly reviews, tool box talks and reduction in accidents.
PCBU Pune has developed in-house HIRA software for
standardizing HIRAs and minimizing perception errors. This year
Pantnagar plant won the prestigious "Sword of Honour" for adopting
best in class safety standards. Ref. Cat 7.3 for performance
measures and improvement goals on workplace environment. (E.g.
British Safety Council Health and Safety Management Audit
results)
5.1.b.2 Workforce Policies & Benefits
People Policies and Practices are being reviewed (Fig. 5.1-07) to put
in place policies and benefits that are in line with changing workforce
demographics, progressive, best in class, employee friendly as well
as ensure long term viability for the organisation. The current policy
revision focuses on the employee groups in the EG, TM and
Supervisory segment. This year Perquisite Car, Mobile and
International Assignments Handbook for international business
were revised.
The policies and benefits for Operatives will be reviewed
subsequently. 'Parivartan', a listening post to engage with
employees on the entire gamut of people policies and practices
segment is an effort to make policy design a participative and
inclusive process. Policies are being designed to support different
workforce segments and help addressing different requirements.
Participative wage settlement and negotiation process with union
captures diverse needs of non-management workforce at various
locations and helps improve services and benefits. Crche facility
and superannuation allowance are a few examples of policies
catering to the needs of different workforce segments.
Fig. 5.1-07

Capture
employee
feedback and
concerns
through
PARIVARTAN,
Gallup Survey
and location
HR teams

questionnaire. This survey is done annually for all management


employees and on sample basis for non-management employees.
A separate survey is administered to the sample population of the
flexible workforce by the IR team to gauge their satisfaction levels.
Analysis as shown in (Fig. 5.2-01) Step 4 done on the results
received helps determine the key factors that affect employee
satisfaction (Ref. response to 5.2b.1). Based on Gallup Q12 action
plans are put in place at three levels - Organization, Business Units
and Line Manager Level - to enable workforce engagement.
Fig. 5.2-01
1

6
Organization, Line
managers, HR,
Feedback Loop,
Process champions

Questionnaire Development:

Separate questionnaire for the


management and the
non-management in 2 and 4
languages respectively

Reviewed at 5 Levels:

Results Communication and


Impact Planning:
Survey Result roll out and
use of Gallup online tool for
action planning at 3 levels :
Organizational, Business unit
and Line Managers

Data Collection:
100% managerial and
10% Non-managerial
identified through random
sampling

Determine the key


factors that affect
results:
Determine what are
the needs of the key
groups

Analysis:

Understand correlation

Organizational, and
Business unit, Location,
Grade, Divisional level
analysis on Managers
Score card, Management
and Non-Management

Update the
Questionnaire

5.2a.2 Organisational Culture


The Organisational Leadership System (Fig. 1.1-01) and matrix
reporting relationships drive and foster an organisational culture that
is characterised by open and two-way communication, high
performance and an engaged workforce with the help of various
methods, approaches and processes (Fig. 5.2-02) that ensures
empowerment, alignment and integration.
The strategic direction and goals are determined at MD's level and
are cascaded through BSC and PACT. Review mechanisms (Fig.
1.1-09) are in place to monitor the same.
The culture benefits from the diverse ideas, backgrounds, and
thinking of our diverse workforce (Fig. 5.1-03).
Fig. 5.2-02

Fostering an Organisation Culture Characterised by

Open door policy; Town hall meetings; Chairmans Address;


Open
Internal newsletters/magazines and Corporate
Communication Communication; mytatamotors - intranet; Knowme skip levels, Parivartan and FGDs
BSC cascade sessions; performance linked pay, rewards
and promotion; identification of top talent; executive
selection scheme/FTSS; Individual goal setting through
High
PACT and relative grading/normalisation exercise:
CFTs/SDTs and special programs such as to achieve
Performance
operational excellence, PCBU plant shave embarked on a
journey of TQM there by developing problem solving attitude
and making it an organizational DNA

Design
policies in
discussion
with HR
leadership,
Business HR
teams and
subsequently
validate with
business
leaders,
Mancom
members

Engaged
Workforce

5.2 Workforce Engagement


5.2a Workforce Performance
5.2a.1 Elements of Engagement

Gallup Q12 and enterprise level surveys, FGDs and skip


levels to identify opportunity areas, action planning and
implementation of engagement initiatives, performance
feedback, coaching and mentoring, job rotations, learning
and development opportunities, multiskilling, faster career
progressions and other such mechanisms are utilized to
better engage the workforce.

5.2.a.3 Performance Management


Gallup survey analysis suggested that employees wanted a change
in the existing PMS. To address the need for change, a modified
PMS framework and the revamped system - Performance
Assessment and Coaching Tool (PACT, Fig. 5.2-03) was introduced
this year, which is applicable to all full time employees from
supervisory grade onwards. PACT communication has been
completed across business units and locations explaining the shift in
philosophy and the process details on handling various aspects of
the PMS.

12

Gallup Q tool, an employee perception survey, has been adapted


to measure employee engagement across all employee groups
including the enterprise level factors affecting employee
engagement, satisfaction & morale.
Employee feedback on various parameters which emerge through
the discovery phase of the engagement survey, exit interviews
analysis and focus group meetings help review and revise the
TATA MOTORS

Discovery Phase:
Structured interview
with key stakeholders
and high Performance

Policy Review Process


External
Benchmarking
of benefits
and policies
(with representative
companies,
including
Automobile
companies ,
TATA group
companies
and
companies
from other
sectors)

Engagement Process for Management & Operatives

46

capability development (Fig. 5.2-04) will create a healthy


performance spiral which will support high performance culture and
work force engagement. Non-management employees are
assessed on SQDCME parameters as per Performance linked
benefit/Promotion scheme.
High performance in plants is sustained through performance based
payment system and SDT formation, which takes into account
performances on SQDCME parameters whereas for commercial
functions VMCDRE index forms the basis for performance linked
payment. Team performance at team member level is managed
through monthly SDT audits and subsequent review of top teams by
Senior Management. PACT's effectiveness is measured by
employee feedback through various two way forums such as IRC /
JDC, skip level meetings, Gallup and Dip stick surveys.
Employee Rewards - The workforce performance management
system is directly linked with compensation related decisions such
as increments and performance pay. TML follows an annual salary
revision cycle and outputs from PACT such as individual ratings,
company performance and promotion recommendations are used to
decide the employee salary revisions.
Annual surveys provide information on industry trends and company
positioning with the competition. The data, along with business
performance during the year, are used to decide on the increments.
The performance pay plan is designed to differentiate in payout
based on the performance. It is driven by both individual and
corporate performance. The corporate factor of performance pay is
higher for higher work levels, reflecting the increased responsibility
for business results.

Organization level BSC is cascaded into various BU Scorecards


and then into individual goals through PACT. Individual goals are
further classified into strategic, tactical and individual to ensure
balance and alignment of organization, department and
individual objectives. This SMART goal setting process aligns
individuals to the strategic objectives of the organization thereby
reinforcing customer and business focus. Additionally, over the
last two years competitions like "Imagineering", "Innovision",
"Innovista" and "Innomatix" have been conducted to promote risk
taking for innovations. Innovation is also formally fostered through
appropriate MPA as part of individual goal setting to address
business requirements.
Objective of PACT is to enable setting of performance standards
and goals for the employee, clearly communicating performance
expectations, support employee in accomplishing goals by
maintaining dialogue between employee and appraiser, ensuring
that the employee's performance is on track by assessing
performance formally at mid-year and end of year, identifying
top talent as well as employees whose contribution needs
improvement, linking the rewards received by employees to their
performance and identifying training needs of employees.
The table below outlines the PACT process and timelines:
(Fig. 5.2-03)
Fig. 5.2-03

PACT Process Flow

Planning Performance
Develop BU
Scorecard

Cascade BSC to
Department
level

Set Individual
Goals

Conduct Midterm Review

1st Feb to 1st Mar

1st Mar to 15th Mar

15th Mar to 30th Apr

1st Oct to 30th Nov

Share Rating
and Feedback

Normalize
Ratings

Conduct
Clarificatory
Discussions

15th May to 30th Jun

30th Apr to 15th May

15th Mar to 30th Apr

Fig. 5.2-04

Q12, Employee
Forum

Linkage of PACT with other HR processes

PACT

Training, Talent
Management/
Promotions,
Rewards

5.2b Assessment of Workforce Engagement


5.2b.1 Assessment of Engagement
The Organization assesses (Fig. 5.2-01) workforce engagement by
way of structured surveys administered to the different workforce
groups and segments.
Various formal & informal methods are used to determine key factors
affecting employee engagement & satisfaction (Fig. 5.2-06).
It describes various qualitative and quantitative methods used to
capture feedback of diverse workforce & segments that enables HR
and Senior Leadership to identify critical issues which are consistent
across employees.
Additionally, with the objective of reinforcing 'One Tata Motors
Culture', VConnect - Tata Motors Employee Engagement Initiative
has been launched (Fig. 5.2-05). VConnect encompasses both
elements of 'Fun at work' and Q12 action planning to drive
engagement. This year also saw the launch of ONE thematic
engagement calendar across locations, Gallup online tool for action

Assessing Performance

PACT as a philosophy encourages managers to provide continuous


and timely feedback to employees on performance and behavioral
dimensions; the intent is not only to review past performance but
also to provide coaching to enable and sustain high performance by
removing road blocks. Employees are rated on a 4 point
behaviourally anchored rating scale - Exceptional Contribution,
Strong Contribution, Satisfactory Contribution and Contribution
Needs Improvement: (CNI). PACT has introduced the concept of PIP
(Performance Improvement Process) at the BU/ Function level for
CNI cases. In the event that after providing all support (via PIP) for a
period of 6 months, the CNI population does not come up the curve;
the management may take a performance outplacement decision.
Post ratings, normalization by an independent PAC ensures fair
discussion and assessment of talent in an unbiased manner. This
process has yielded good dividends as a result of which number of
appraisal grievances came down substantially last year, thus, we
have moved away from appraiser centric decisions and towards
creating a high performance work culture through PACT. PACT
process has major linkages with other HR systems as shown below:
PACT ratings also have an important bearing on career growth of all
employees. Variable pay component is based on individual and
company performance. Increments are also a function of the
employee's rating.
The multi pronged approach of early talent identification, coaching,
mentoring, clear goal setting coupled with robust PACT process
steps (Fig. 5.2-03) and strong inter linkages with rewards and

Fig. 5.2-05

Enhancement in the Engagement Process

2007-08 - Increased survey participation rate through a blended survey


administration method, extensive communication of Employee Engagement
Survey to specific teams, employee involvement in action planning, Train the
Manager Workshop, Review of Action Planning across locations
2009-10 - On-line survey and presentations across all locations for reviews. Train
the trainer for process champions
2010-11 - Instructional design programme for train-the-trainers
2011-12 - Gallup online tool launched - An interactive platform that provides local
teams and leaders with a suite of tools that drive action, accountability and
sustainability.
47

TATA MOTORS

planning & Engagement scores becoming part of Leadership BSC.


5.2b.2 Correlation with Business Results
Contrary to the classical thinking on Employee Engagement, Tata
Motors believes it to be a perceived state of an employee's mind of
what and how it makes him/her feel at Tata Motors. It therefore does
not have a mathematical formula or statistical relationship to prove
its co-relation with Business results. Various employee engagement
programs/ interventions under the flagship brand VConnect, the
Tata Motors Employee Engagement initiative are a step in the
direction to create positive impact on employee morale thereby
fuelling productivity & sustaining business in the markets we operate
in and wish to grow our footprints as a strategic intent.
Fig. 5.2-06

capturing needs, designing and deploying learning programs in


domain. CoEs are structured to focus on building functional and
technical capabilities (Manufacturing Excellence & Innovation,
Operator Training, Dealer Training, Commercial and Corporate
CoE) and behavioural capabilities (Global Leadership and
Management CoE) (Fig. 5.2-08).
Tata Motors Academy is a defined structure that has enabled to
Fig. 5.2-08

Learning Centres of Excellence


Functional and Technical Capabilities
(Manufacturing Excellence and Innovation, Operator
Training, Commercial, Dealer and Corporate Learning)

Formal & Informal Assessment Methods

Management Workforce
Processes
Application of outcomes
To identify thrust area and use findings to
Q12 Gallup align and prepare action plans at three levels
Dipstick
Survey

To identify progress on survey results


communication and action planning

Learning Support Services


(Continuing Education, Learning Technologies, Instruction Design, Performance
Consulting and Organization Development Learning Infrastructure and Communication)

Index

Scores and
qualitative inputs
on Process
improvements

Strategic Learning Partners


(TMTC, B-Schools/Universities, Training Consultants and other Partners)

balance focus on various forms of capability development. Different


verticals ensure that the learning agenda is aligned with the
business objectives and functional strategies. Currently, TMA
intends to direct 60% focus on technical and functional capability
development and balance on leadership and managerial skills
development (Fig. 5.2-09).
5.2c.2 Effectiveness of training: is evaluated through CIRO

Capture satisfaction, motivation and retention


related inputs to improve processes Exit Analysis
action by Line HR
Process
Feedback on people policies and
improvements &
practices
Policy changes

Exit
Interviews
Parivartan
New Hire
Feedback

Feedback on Recruitment, Joining


experience and Engagement

Q12 Gallup

IRC / JDC
Interactions

Non-Management Workforce
To identify thrust areas and use
findings to align and prepare action
plans.
Track and resolve issues around
absenteeism, grievances, safety, and
health and productivity. Actions by the
IR team.

Process
improvements

Fig. 5.2-09

Q12 ndex
No. of issues &
grievance
resolution

Get participants
feedback for all
programmes

Within 3 months send


feedback Form to supervisor of
participant for identified
key programmes

CIRO 2
score is less
than
threshold

No
CIRO 1
score is
less than
threshold

The Functional/BU councils ensure alignment between the


directions set by the apex council and what happens at the
operational level.

No

Continue the
programme

Yes

Review programme
design, content &
faculty

Use the data to:


l
Improve training
coordination
l
Modify the
programme/faculty
l
Future
programmes

Yes

Implementation of strategy in location is carried


forward by location councils.

Operative training involves preparing the workforce to meet


changing business requirements through knowledge, skills and
behaviour-based programs. Operatives are trained in
apprenticeship schools, as well as on-the-job by the managers.
Location Technical Training set-up caters to all the training
requirements falling in its area, e.g. Jamshedpur, Pune and Lucknow
plants provide NCVT training for potential operatives.

3 tiered structure of LAC

L&D system addresses the various segments of workforce through a


systematic approach with inputs flowing from the LACs. The Tata
Motors Academy (TMA) has been created with different verticals for
covering diverse needs of different categories of employees and
functions. L&D is structured into CoEs. CoEs are instrumental in
TATA MOTORS

Individual learning needs


identified through PACT

CIRO Feedback Process

Fig. 5.2-10

Setting broad level directions for learning in line with the


Apex vision of the organisation
council

Location council

Functional/Technical
learning needs identified
by Functional Heads and
validated by LACs

model. CIRO-II measures participant's as well as superior's


feedback on the outcome of the training against the program's
objectives. It focuses on transfer of knowledge/skills at the
workplace by the participants as endorsed by their superior.
Efficiency: CIRO-I measures efficiency of the training program
delivered, gathered as feedback from the participants immediately
post training completion. It focuses on pre-programme information,
learning environment and faculty evaluation. Corrective actions are
initiated based on the CIRO feedback (Fig. 5.2-10) received leading
to improvements in the programs. (Ref. Fig 7.3-40 to 48 for L&D
efficiency and effectiveness measures).

Learning Advisory Council (LAC) Structure

BU/Function
at council

Learning Needs Identification Sources

Business capability building


needs identified by LAC

5.2c Workforce And Leader Development


5.2c.1 Learning And Development System
Workforce and Leader Development Processes focus on identifying
knowledge and skill gaps (Fig. 5.2-08) and preparing employees for
the changes in external environment to meet organization's strategic
objectives. The processes of workforce development are closely
aligned with learning governance body called Learning Advisory
Council (LAC) (Fig. 5.2-07). LACs ensure alignment of learning to
business and functional strategic objectives by involving all
stakeholders and capturing their requirements. Three key roles of
LACs are designing, implementing and reviewing learning efforts.
Fig. 5.2-07

Behavioural Capabilities
(Global Leadership and
Management Learning)

Cross Functional Programs and Processes


(Project Management, Conflict Resolution, Innovation and Working in Teams)

Measures
Q12

Tata Motors Academy (TMA)

48

selection process is in place to support it (Fig 5.2-11) Employees


from talent pool are handpicked for specific assignments and new
projects such as for IB operations employees from talent pool or with
the relevant domestic experience are given priority. ESS provides
career progression opportunities in general management.
Other schemes such as TSS, CMS and OMS provide faster career
progression in the specific functional area. Employees are also
encouraged to apply to group level TAS scheme. The MAC and DC
process assess and hone skills of employees to be a part of the
talent pool. Careers of Officer level employees are managed through
PACT and Internal Officer Trainee Scheme. Career progression
opportunities are available to Non-Management employees on
gaining respective educational qualifications and skills (Fig. 5.2-12).

The technical training set-ups have been consistently rated as the


'Best Training Establishment' in the country. The prime objective is to
develop, sustain and continuously upgrade the workforce to keep
pace with enhanced customer needs and expectations, increased
competition, ever-changing technology and stringent legislative
provisions.
5.2c.3 Career Progression
Different approaches are followed to manage careers of
management and non-management employees. Management
employees are given the opportunity to apply through internal
careers within Tata Motors and also at the Tata Group level.
Employees get the opportunity to move to higher levels through
voluntary and non voluntary mechanisms. A fair and transparent
Parameters
Core competencies,
strategic challenges,
and accomplishment
of ST and LT action
plans

Organisational
Performance
Improvement and
Innovation

Ethics and ethical


business practices

Customer Focus

Executive (TM/EG)
e.g. Fast track selection, Technical
specialist, Talent management,
Development centres

Managerial
Cadre

Officer
e.g. Internal Graduate trainee
engineer, officer trainee scheme,
Master Craftsman, Mechatronics

Officer

Bargainable
e.g. SVCVP scheme,
Master Craftsman,
Mechatronics scheme

Officer to Managerial
Cadre scheme

Bargainable to
Supervisor scheme

Succession Planning is currently focused on senior management


positions only. It involves detailed discussions between HR and
Senior Management to identify possible successors. The process
involves identification of 'drop dead' and two 'successors' to prepare
for the short and medium term. The shortlists are determined
through discussion between HR and Business Leaders based on
the needs of the role/position by studying candidate's profile,
performance history and career aspirations. The shortlists may
consist of people from the talent pool as well as employees from
subsidiaries/associate companies. Identified successors are
groomed through pre-defined business and leadership programs
and on-the-job coaching.
Fig. 5.2-13

Nine-box Framework

s
cu
Fo
Box 7

Box9

t
en

em

g
ga
En

Box 4

on

d
an
Re

Box 5

Box 8

en
t&
t
ow
Gr
h

pm

lo
ve
Fo
Un cus
de on
r-p M
erf an
or ag
ma in
nc g
e
Box 1

n
io
nt

te

De

Box 2

Reinforcement of new
knowledge and skills
on the job

Approach
Apex LAC defines the broad level learning and
development strategy (both ST and LT) in line with
the organisations core competencies, strategic
challenges and action plan. This strategy breaks
down in to BU level and then into location level
strategies, which capture both LT and ST learning
needs and focus areas.
While focusing on the Business Strategy BU/
Locations LACs identify areas of improvement in
terms of capability and performance. The focus
areas/skill gaps identified are then built into the
Annual Learning Calendar in the form of various
initiatives/learning programs such as Autonovatx, a
functional capability building initiative that focuses on
6 key technical areas of improvement.
All new hires are sensitized towards high standard of
ethics which prevails in Tata Motors through the
Induction process, which make it compulsory for new
hires to complete TCoC module and certification.
Processes are in place to identify customer centricity/
satisfactionn of both internal and external customer
(e.g. Parivartan, CSI). The results serve as triggers/
inputs towards identifying skill gaps and designing
learning programs such as coaching skills for
appraisers or customer focus module in Certified
Sales Manager training.
Self-identified learning needs and career aspirations
(Fig. 5.2-09) are captured through PACT in discussion
with immediate manager/supervisor. Managers and
senior leaders can nominate direct reports for
Invitation only learning programs. Needs identified by
senior leaders at locations are captured, prioritized
and approved by location LAC. All these approaches
provide inputs to the design of learning calendar and
individual learning plans.
To tap huge resources of knowledge residing inside
the organization and to facilitate transfer of knowledge
from retiring workforce members - subject matter
experts are identified by LACs who actively participate
in content development and delivery of functional
learning programs through iTeach (Internal Trainer
Development Program); Successor handover,
shadowing and on-boarding.
Participation in CFTs, rotational assignment/projects,
international assignments, redeployment and
exposure to green field setups. Stretch roles/
assignments, cross - functional assignments,
certification exams, Executive Development Program
(EDP),transition point trainings, access to learning &
development opportunities at TMTC, visit ing external
speakers, coaching and feedback and LMS.
Safety awareness and education through focused
learning efforts such as Safe Pro for location safety
teams, internal communication and so on. Skill
building for safety observation, incident investigation
and safety audits. Carbon footprint mapping and
awareness programs to create environmental
consciousness.

so
cu

Transfer of
knowledge from
departing or retiring
workforce members

Career Progression Methods


Fast Track Selection Scheme is identified as best
practice and learned by other group companies

Fo

Learning and
Development Needs:
Self-identified and
those identified by
Supervisors,
Managers and Senior
Leaders

Safe and carbon


conscious work
environment

Fig. 5.2-12

Approach towards addressing Workforce Development

LEADERSHIP POTENTIAL

Fig. 5.2-11

Box 6
Box 3

DELIVERED PERFORMANCE

This year a new approach towards succession planning has been


adopted. It has implemented 'Leadership Pipeline Model'
(Fig. 5.2-13 Nine Box Framework) to calibrate senior leaders based
on their exhibited performance and existing potential. The outcome
of this calibration will help identify, develop and nurture leadership
talent and enable succession pipeline readiness as well as groom or
hire decisions. The first phase has commenced with the calibration
of senior management.
49

TATA MOTORS

6 OPERATIONS FOCUS

Top spot in the Manufacturer SUV Class and the top 2 positions in the Manufacturer Car class at the Dakshin
Dare 2011 Rally.

Company of the Year for the Automotive & Transport Equipment category in 2011 International Business
Awards by M/s.Stevie Awards Inc, USA

Winner of North American Die Casting Association's (NADCA) International Die Casting Competition Award
2011, in the Aluminium category, for excellence in Aluminium Die Casting (over 10lbs.)

Tata Genuine Parts team was conferred with the 'Corporate Excellence Award' at the 66th Annual All India
Achiever's Forum (AIAF), for its supply chain innovation of delivering parts for designated vehicles, anywhere
in India, within 24 hours

Tata Genuine Parts (CVBU) bagged the Indian Achievers Forum Award 2011-12 in the manufacturing
category, for Best Practices in Business

Lucknow Plant won the second prize, at National Energy Conservation Award (NECA)-2011, in the automobile
manufacturing category

4 CVBU members from Lucknow plant won laurels at the Indian Society for Quality (ISQ) Awards 2011

Lucknow plant has bagged 5 awards at the 24th CII Quality Control Circle Preliminary Competition (QCCPC)
2011 in the northern region

Pantnagar plant has won the Best in Class Manufacturing Award 2011-12 for its 'Operational Excellence'

Pune plant won the Certificate of Merit at the National Conservation Award 2011 in the automobile
manufacturing category

6.

OPERATIONS FOCUS
quarterly technical seminar, Technology days, and needs faced by
the business. IT enabled eTS for Project monitoring, e-CAPEX for
budget monitoring, Digital Mock up for virtual product development
are few examples of improvements and innovation in work systems
design to improve effectiveness.
Capitalize on core competency The work systems & key work processes (KWPs) are designed to
strengthen and capitalize on core competencies of business units of
the organization (Fig 6.1-02). All the systems & work processes are
managed and evaluated and improved on regular basis to ensure
capitalisation on core competencies. The core competencies are
delivered with the active support of work systems and processes.
Deciding which processes are internal
'Make Vs Buy' (Fig 6.1-03) process is used to decide which
processes within the overall work systems will be internal and which
will need and use external resources to the benefits of TML based
on existing Core Competencies, time to acquire new competencies,
use of the new competencies in future, overall cost effectiveness,
availability of technology, and resources.
Based on the above whenever any product, process or service is
being designed and developed for the customer (Internal and
External both), the concerned system owner, decides the design
parameters or criteria. For example, in ERC - styling, craftsmanship,
Engine Management Systems are outsourced for capability;
activities like vehicle calibration and testing for capacity constraints
and certain technology items like AMT (Automatic transmission)
after evaluating cost benefit analysis. In manufacturing, in-house
critical finishing operations of engine components such as cylinder
block & cylinder head are done while many other components such
as pistons, valves, FIPs, electrical items are outsourced.
6.1a2 - Work System Requirements The key Work System requirements are determined from key
Strategic Objectives / Goals and stakeholder expectations which are
set during Strategy Planning System (SPS) (Fig 2.1-01). Inputs
captured through mechanisms like VOC, QFD from the end
customers and through SLA's from the internal customers are

6.0 Operations Focus


Over decades of automobile manufacturing, focus on operations
has been key to TML's business across plants and business units. All
stakeholders' requirements are well integrated in organizational
strategy and its work systems & processes. This leads to
systematically designed work processes across all functions where
the respective process owner manages, reviews, innovates its
processes. Adherence and innovation in work systems and
processes provides the much needed improvements in efficiency
and high standards of quality. Over years these systems and
processes have been revisited and refined to incorporate changes in
business environment and stakeholder requirements.
TML adopted ISO/TS 16949 Quality Management Systems,
automotive-specific ISO standard. TML also adopted OHSAS
18001, Du Pont and British Safety council for safety, ISO 14001 EMS
system, SA 8000, and the TPM methodology. These help the
organization to sharpen focus on quality, productivity, safety, cost
and customer, as also standardize it's processes and drive
continuous improvements across the organization.
6.1 Work Systems
6.1a Work Systems Design
6.1a1 Design Concepts
The work Systems have evolved over a period of time. TML designs
and innovates the work systems to achieve vision and meet
changing customer requirements. The work systems structure (Fig
6.1-01) in organization, engages with stakeholders to design,
manage and improve and innovate work systems on continuous
basis. The redesign of work systems, when indicated by a change in
internal or external environment, begins with strategic planning,
which incorporates feedback from customers, suppliers, partners
and market sources, as well as information from audits/ TBEM
Assessment/Consultants. These inputs are also used to validate or
update the current work system design.
PDPI and PDCA are the frameworks used for system design and
improvement. Innovations in work systems are also driven through
listening and learning posts and initiatives like Imagineering,
Fig. 6.1-01

Work System Structure


Vendor Management
Finance

Need & Feedback Environment scanning /


Internal / External surveys (Fig 3.1.04)
Listening and Learning Mechanism
(Fig 3.1.06 / 4.2.01) Complaint Mgt
(Fig.3.2.13 and 15) Customer Loyalty & Retain

Customer
Dealers and
Service
Centres
Competitors
Suppliers
Collaborator
Government
Agencies

Market Development

HR

Communication

Mfg.

VMC
CC

ERM

Benchmark Data / New Trends


Thro' Industry Surveys / Business Society & Forum

Sales
Planning
Acquisition

IT&
Governance

KM

Facilities
Leadership

SPP

Outsourced Product / Services SCM / Contract


Review / SAT Audits / Technology Days

Environment Management

Utilities
NPI
After Market
Support

Technology / Infrastructure / Facility / Knowledge


Sharing Thro' Alliance / JV / License

Channel Partner
Management

Process management through ISO/TS 16949, OHSAS, EMS, SOX


Regulatory and Statutory Norms
Thro' Legislations / Consents

Strategic Advantages
P
D

Customer Centric

Priorities for Improvements and


InnovationInnovation
4.1.a.1 & 5.1.a.2

Value / Process driven

Productivity driven, team working

Focused downward, empowerment

Collaborative approach

Culture
Culture

Innovation NPI Process

Core competencies
A
C

High performance

Create Mechanisms : Kaizen events, WCQ - BIQ events, Imagineering, Suggestions, CFTs, Quality Circle
Build innovative mindset amongst People : Through Training Inputs, concepts of stretch targets, Empowerment, Exposure through various forums viz ., exhibitions,
seminars, auto -shows etc.
Promote Innovation culture: Leadership drives Performance improvements and change management process. Eg. ICM, ICR drives

50

TATA MOTORS

Fig. 6.1-02

organizational success and sustainability (Fig. 6.1-04).


6.1b2 Cost Control
Integrated cost reduction (ICR) supported by CREST initiative plays
the key role in continuous cost reduction of products.
Integrated cost management (ICM) during the development of new
products helps in launching the cost effective new products. Various
initiatives by manufacturing teams help in reduction of variable
conversion cost (VCC) in a systematic way. This focused approach
towards systematic cost reduction helped TML to deliver cost
effective products and build it's core competencies over the years.
As part of work systems management, a variety of control
mechanisms, tools & techniques (Fig 6.1-05) are used to control &
minimize overall costs related to defects, rework, warranty cost,
customer productivity losses and inspection & audit costs.
Prevention of defects, service errors and rework The "inprocess" measures help processes to become more predictive wrt
likely defects & reworks and thereby helping in addressing their
prevention proactively. The tools such as DFMEA, DFM, DFA, IT
enabled digital simulations, CFT approach, benchmarking, pilot
runs (Alpha, Beta, PO, PP, PL) for robust product development
during product design, and PFMEA is used for designing /
controlling manufacturing processes.
Poka-yoke, Kaizen, Suggestion Schemes etc (Fig. 7.1-54 and 7.156) are used extensively in-house and at suppliers end to proactively
prevent defects and rework. With substantial increase in the number
of ISO/TS certified suppliers (Fig. 7.1-64) the defect prevention is
further enhanced.
The system and process owners review the service errors (through
SQDCME / VMCDRE / SLAs) and rework based on external and
internal customer feedback to minimise cost and improve
effectiveness. The checks and balances (Eg. SOX, SAP & CRM
DMS) ensure prevention of service errors. Gunwatta Rakshaks/
SDT QP leaders are empowered to raise the alarm or even to stop
the line for any serious quality defect found which in turn helps in
reduction in rework.
Minimising warranty cost With the help of systematic processes
for selection of vendors and continuous monitoring of incoming
material ppm levels, deployment of SQIG/ VQA teams to support
vendors in improving their quality management systems helped
organization in reduction of warranty cost on regular basis. To
minimize warranty cost, failed warranty parts are taken up for root
cause analyses. Action plans are carried out in association with
internal agencies as well as vendors.
Minimising customers' productivity losses In line with the
organizations core competencies, all the key work systems are
designed and managed to ensure manufacturing and delivery of
reliable products and services. This helps the customers to run their
products with minimum interruptions/ breakdowns. The Customer

Capitalising on Core Competency

CVBU
CVBU
PCBU
PCBU
Ability to innovate Low Life
Ability to innovate Value for
Cycle Cost solutions
money solutions.
Developing reliable & cost effective sources, ensuring
Vender Management low ppm levels to improve product quality and
customer satisfaction, Value Engineering
Channel Partner
Increase penetration and enhance reach provide
Management
cost effective sales & service , extended hours.
Development of product what customers and market
New Product
wants with safe reliable and environment friendly
Introduction
value for money products with low life-cycle cost
Provide cost effective service, extended hours, provide
After Market Support spare, AMC, reconditioned engines and refurbished
vehicles to customers for maintaining low life cycle cost
Delivery of Quality, cost effective and reliable products,
support to key customers & institutions, manage safe,
Manufacturing
working conditions.
Optimisation of resources, innovative and optimised
Facilities
plan and facilities to help manufacturing delivery of
Management
value for money products
Human Resource
Management

To strengthen innovative work culture, develop trained


and skilled workforce-both back-end and front-end
manage safety

Information and KM:

E-CRM strong support through better IT support, use


of knowledge back into the processes and products
to make more efficient and cost effective product,
Suggestion Scheme Portal.

converted into requirements of systems and processes


(Fig 6.2-01, 02 ). TS 16949, SA 8000, ISO 14001, OHSAS 18000 are
also used as key requirements for design of work systems and
processes.
The changing customers, collaborators, channel partners, suppliers
and other stakeholder needs are incorporated (Fig 1.1-1&10) in real
time through periodic BSC reviews, Process reviews (Fig 1.1-09).
Safety and Climate Change are the integral part of overall work
system. Vendor parks at Pantnagar, Sanand are some of the
examples where work system design has helped in reducing carbon
footprints etc.
6.1b Work System Management
6.1b1 Work System Implementation
The work systems structure (Fig. 6.1-01) details the basis of
managing and implementing the work systems at Tata Motors. TML
uses PDCA in implementation to improve overall work system
effectiveness. BSC covers requirements of all stakeholders and
periodic reviews of BSCs at various levels help in identifying gaps
and actions for improvements. These reviews incorporate inputs
from JV partners, dealers, customers, government and regulatory
agencies, and vendors to capture changing requirements and
expectations. These help in delivering customer value,
Fig. 6.1-03

Triggers

Decision making Processes (Make) VS (Buy)


Define
Deliverables:

Make or Buy Decision Criteria

Execution of Decision
Internally Design,Prove / Validate
and Incorporate Technology (ERC)

Strategic
Priorities
Market dynamics &
competitive Scenario
New Need/
Compliance
TATA MOTORS

Quality, Cost ,
Productivity,
Cycle time
TAKT time
other
performance
criteria

-Core competency
-Cost Benefit Analysis
-Availability of Technology
-Resource availability
-Past performance

Make

Buy

Internally Plan ,Prove / Validate


and Hand over Process (T.& PS.)
Outsource Product / Service
(Purchase)
Buy/ Collaborate Technology
(ERC/ I.T.)

51

Customer /
End User
Feedback

Fig. 6.1-04
No

Process

NPI

Key work Systems & Improvements


Customer Value
Embedding latest
Technology offerings
in products based on
customer Expectations
Offering Value for money
proposition

Organisation Success
Well designed
products increases
market acceptability
and leads to
organizational
success Timely
introduction of
new products to
market

Maximum utilization
of Platform methodology Delivering the
changing product
mix requirements

Flexibility & scalability


to accommodate
changing requirements. Continuous
QCD improvements

Vendor
3 Management
processes

Strategic Sourcing
initiatives SRM

Alliance with suppliers


pioneer in latest
technology products

Marketing,
Sales &

QA,HR, IT,
5 Finance,
Cost Mgmt.

Prompt response to
customer concerns and
escalate it to appropriate
agencies for faster
resolution Through
appropriate communication channels, DQCTC
MIP, Daily Management
Competitive Warranty
Offerings Spare Parts
availability
Ensuring process
adherence driving
excellence

Market Research,
CRM DMS

Controlling key value


creation processes

System

Design of new
products/new
platform helps in
maintaining a
competitive edge in
the market and brings
long term sustainability
Continual product
up gradation to meet
market expectations
and customer
preferences

Achieving consistency in
product performance
2 Manufacturing through capable and
Reliable processes
Better Quality Product
Development of capable
and reliable supplier
base

Fig. 6.1-05

Sustainability

Manufacturing

Vendor
Management

Controlling & Minimising overall costs : examples

In-process
control

Triggers for Actions taken


to minimise
actions
overall costs
Key Systems and processes, examples

Tools &
techniques
used

Market
1st shot ok,
impact, BSC
Cpk and Ppk
reviews
studies, Near
Misses, PDI gates

Cost reduction,
reduction in
rework /
rejections

Kaizen, Value
Engineering,
Poka-Yoke, DOE,
TQM Initiative (CLT)

Vendor rating,
Procurement
cost, incoming
parts ppm levels

Self certified
Vendors,
Out sourcing
and kitting of
assemblies
Dealers
empowered to
settle warranty

Vendor Assessment
Rating system,
Cost benefit
analysis, SRM

After Market Response time,


cycle time of
Support
warranty

Vendor meet,
BSC and
process
reviews
BSC and
process
reviews

Warranty on web,
Use of CRM

Support Systems and processes, examples


Human
Resource

Customer
Engagement,
Retention, and
Loyalty

Finance

On-time services,
man-days lost

BSC and
process
reviews

CPTs formed
to improve
processes by
removing mudas

Cross Functional
and Locational
Team working,
Brainstorming

Response time,
Funds
disbursement

Business
analysis,
benchmarking

Creation of
Shared
Services to
help Suppliers
as Single point
window

BPR, Redesigning
of the processes,
error-proofing,
Role based
authorisation

contractors and transporters. It defines responsibilities and prompts


the key personnel to carry out rescue operations, evacuations, firefighting, co-ordination and communication. Disaster and Fire control
rooms are maintained.
6.2 Work Process
6.2a Work Process Design
6.2a1 Work Design Concepts
The key work systems structure (Fig 6.1-01) includes collating
requirements of process, understanding of the requirements,
identification and design of key process steps, performance
measures and the control mechanisms.
The work process design approaches are based on the competitive
environment (OP-12 and 17) & complexity of manufacturing, product
life cycle, nature of new products (new platform, facelift, variants,
etc), changing customer needs & expectations (Fig 3.1-03 and 06).
Various factors such as safety; reliability & durability; statutory &
regulatory requirements; environmental impact; "green" design &
manufacturing; DFM, DFSS, measurement capability, process
capability ; supplier capability & supply chain requirements are
considered during work process design.
The Process Owners / Functional Heads design and implement
work processes to ensure that processes meet key requirements.
cycle time, incorporation of organizational knowledge, efficiency and
effectiveness factors are also built into the design.
Product Excellence and New Product Introduction
To achieve business objectives, New Product Introduction process
is designed to execute TML's product plan using market trends,
customer insights, competitors' actions, regulatory and statutory
requirements and technology roadmap.
A process with six distinct milestones/ gateways, NPI process starts
at the product conception stage and extends up to launch.
(Fig. 6.2-05, 06) The process uses CFT approach and integrates
various functions, e.g. Marketing, ERC, Quality Assurance, Vendor
Management, Engineering Change Management to ensure smooth
delivery of new products.
To handle complexity without compromising on productivity, this

Supports in meeting
the organizational
agility

Support monitors, evaluates and implements necessary actions to


minimize losses to customer on account of VOR. If required,
customer is given service vehicles to ensure customers' business
continuity. CVBU has started initiative to pay customer in case of
vehicle is not serviced in specified time period under customer
friendly initiative -- 'Tatpar'. RECON Business helps the Customer
to avoid their productivity losses during critical / aggregates failures.
Minimising cost of inspection, audit cost With the increasing
number of CQ vendors and ISO/TS certified vendors, the cost
involved in inspection and audits of incoming material is reduced on
consistent basis. The overall costs associated with the inspections,
tests & process performance are controlled & minimized by ensuring
that the systems and processes remain in-control to deliver desired
output from both in-house and suppliers operations and processes.
The processes are further supported by in-process inspection and
"self certification by operator". (P2C and SPS ).
6.1c Emergency readiness
The operations and validations (Fig 1.2-06, 6.1 - 06, 6.1-07) ensure
workplace preparedness for disasters or emergencies, business
continuity of operations and recovery. The plant operations,
RO/AO/country offices, stockyards, and suppliers & dealers network
situated across the country and in some international locations,
decentralizes risk of natural calamities and ensure business
continuity for customers and temporary redeployment option for
employees. Continuity of operations is ensured in totality by the
Emergency Preparedness and Procedures at each location.
All systems at each site have been designed to function
independently to minimize the risk. The operations are successfully
managed for last five decades without a single break.
As a part of Disaster Recovery Systems (Fig 6.1-07), on site
emergency action plans ensure preparedness in the event of any
major accident/ incidents and give guidelines for employees,
52

TATA MOTORS

Fig. 6.1-06

strengthened by TMETC, TDCV, Hispano, FIAT; design houses like


Trilix with specialization in different aspects of vehicle design; and
product prototyping and test facilities abroad. Relevant new
technologies incorporated in products include state-of-the-art
advanced engine technology, dynamic stability controls emergency
brake assist, EPS, ABS & Airbag technologies, GPS systems, IVN,
CNG Bus, Ambulance Winger and Prima series of heavy trucks, Ace
Electric Hybrid Bus, DIVO, Y1 Platform.
TML is an industry leader in the use of IT for Product Lifecycle
Management as also managing the business operations. It has
pioneered in deploying processes such as SAP, CRM-DMS,
sourcing.
Potential need for agility
TML has continuously improved it's product portfolio. In view of
fierce competition and requirement of reduced cycle time for the
introduction of new products, a separate unique organizational set
up has been created in record time for development of Ultra low cost
car-Nano.
Cycle time, productivity, cost control, efficiency and
effectiveness
Cycle time, productivity, cost, cycle time, productivity, cost control
and other efficiency and effectiveness measures are incorporated
during design of process using PDPI (OP 19) and also based on
inputs from various organizational reviews. All key processes have
defined effectiveness and efficiency measures which are
customer/user driven (Figs. 6.2-01 & 02). In-process measures and
tools and techniques (Fig. 6.1-05) are used for controlling overall
cost of processes.
6.2a2 Work Process Requirements
KWP's requirements (Fig. 6.2-01) are determined through a
collaborative approach with process users and owners, where
changes incorporated based on strategic objectives (Fig 2.2-05, 07
and 08), action plans, daily operating measures (SQDCME &
VMCDRE), order & delivery plans. The changing needs of
customers, collaborators, channel partner, supplier and other
stakeholder are incorporated.
All Systems are designed considering requirements including safety
and green requirements from internal customers (e.g. IT
satisfaction), external customers (e.g. delivery), suppliers/ vendors
(e.g. vendor satisfaction), channel partners (e.g. Channel partner
satisfaction) and collaborator's feedback (e.g. SLAs) as well as other
stakeholder feedback such as ERM, NPI, OHSAS, and Vendor
Management. Each system and process responds to these
requirements at their design stage. The key work processes and
their Key requirements are identified and listed.
6.2b Work Process Management
6.2b1 Key Work Process Implementation
Process management is characterized by mechanisms such VOC
and other listening and learning systems for external customers and
SLAs for internal customers.
In-process (Efficiency) and end-process (Effectiveness) measures
(Fig. 4.1-04) are selected keeping in view the stakeholder
requirements .
These set of measures are part of BSCs, SQDCME/VMCDRE and
individual MPAs. Implementation of work processes ensures
meeting desired design requirements.
Respective process and measure owners analyse performance
trends during regular reviews. Action plans are developed,
implemented and monitored through these reviews. Changing
performance requirements get included during the regular BSC,
SQDCME and VMCDRE reviews.

Disaster and Emergency Preparedness

Processes to
Process used to incorporate these factors into
ensure
the readiness of Key Work Processes:
Preparedness for:
Disasters Emerge- Prevention Manage- Continuity
Recovery
ncies
Of
ment
Operations
Work ERM &
System Blind
spots,
EMS,
Data
Disaster
management,
Training
Work Business
place Risk plan,
Medical &
Health
support,
Training

PDPI, ERM, PDPI,


PDPI, ERM, PDPI, ERM,
Mock drills, ERM,
Vendor
Vendor and
5S, Regula- OHSAS, and
Dealer
tory norms, Audits, Dealer
management,
Data
Improve- managem On-loading,
back-up
ments ent, Data Training
on the recovery,
audit
findings
On-site Mock drills, Training, Loading Ensuring supply
Emerg- Audits,
5S, Safety back ups, to work
Daily
ency
supply of stations by ondrills
Officers, and audits, power,
Plan,
loading or by
Medical Training
OHSAS water,
another supplier,
& Health
Production keeping on-line
audits,
support,
Related systems up
materials,
ERM &
Blind
spots,
On-site
emergency
plan,
Training

process is deployed with a strong IT backbone: eNPI portal. It


supports Product Portfolio Management (PPM), event tracking,
CAPEX management and issue management.
For example, whenever a new product has to be developed, it is
discussed in the steering committee and then marketing gives inputs
through IT enabled PPM module whereupon technical and financial
feasibility is worked out and if found feasible and approved by the
Senior Management, the project is executed through IT enabled eTS
and budget is monitored through e-CAPEX module.
PCBU has benchmarked it's NPI process with JLR and has adopted
'attribute focused' product development structure and subsequently
customized it to the local culture and environment with a strong
customer focus. 13 Product Attribute Teams (PATs), consequently
formed, define, establish and aid the delivery of key attributes on
products. Based on learning from JLR, this process is being
Fig. 6.1-07

Disaster and Recovery System

For employees and facilities (Plants & Non Plants, IB)


On Site emergency Action Plan (location specific): Fire / Explosion, Major accidents
like building collapse etc. Installation of EMS system (Fig 1.2-3)
For shareholders and
For shareholders
andcustomers
customers

Business Risk Plan : Operational risk, Financial risk, Risk of Fraud. Periodic Due
Diligence Audits to mitigate the risk of non-compliance with statutory requirements.

For Data (Plants & Non Plants, IB)


Data Security and information storage / retrieval system: Information technology
services for managing system security and data access control configuration,
Information storage, retrieval and recovery of data

For Business (Plants & Non Plants, IB)


Financial, Societal and other business risk management: Risks due to Credit, liquidity,
Interest rate, foreign exchange, Regulatory norms, National and international market, etc.

upgraded from Gen 2 to Gen 3.


Incorporating new technology and organizational knowledge
TML has drawn up Technology Roadmap with a planning horizon of
ten years, for development of various vehicle systems e.g.
powertrain, electronics, active and passive safety, climate change.
This is integrated with the 5-year product development plan. Based
on this technology road map, the main activity of product design,
analysis, prototyping and validation is carried out at ERC.
Product design and development processes at ERC are
TATA MOTORS

53

process establishment, ability to deliver at set rate is verified through


PPAP. This ensures proper selection and vendors capability to
deliver.
Vendors are encouraged to accredit themselves to ISO 9001/ ISO
TS 16949 which become part of their vendor rating system.
Evaluating supplier performance The Quality, Cost and
Delivery performances of the suppliers are maintained on
transaction basis in SAP and used in deriving the quarterly 'Vendor
Rating'. The performance of the suppliers is communicated to all
concerned on periodic basis. Regular audits are carried out to check
the performance of the vendors The QCD performance is used to
allocate the share-of-business to vendors and suppliers by Head,
Materials and MPC jointly.
Suppliers are audited for quality compliance and improvement as
per plan. Their Share of Business (SOB) variance report is analysed
for delivery. Suppliers with high vendor rating are considered for new
part development and higher SOB.
Dealing with poorly performing suppliers Daily rejection
booking in SAP, rework and delivery data captured gives early
indications on supplier performance which are discussed internally
for further investigations and improvements. In case of gaps against
the targets, VQA/SQIG teams are deputed to support and improve
vendor performance. Systematic process (Fig. 6.2-04) is followed to
improve vendors performance. Even though there are financial
penalties, reduction in SOB and shifting to an alternate supplier as
an extreme measure in case of repetitive rejections and rework,
thrust is given to extend support to suppliers (by way of training, audit
feedbacks, deputation of internal experts, tools/aids etc) in
improving their overall performance.
TML takes services from TRIGO, QGS for improving outgoing
quality from suppliers. Vendor support centre (VSC) extends support
to the vendors with Kaizens events to improve their processes.
Vendors are rated on scale of A to E and suppliers with rating D & E
are asked to present improvement action plans.
Suppliers are also involved in discussions related to customer
feedback. Vendor council meets have agenda to discuss on
warranty and SPD related issues, suppliers are involved in failed
part analysis. Also, in supplier selection for proprietary items,
emphasis is given to suppliers having wide service network, e.g.
Batteries, FIP, alternators and starters. This helps in further getting
closer to customers.
6.2b3 Process Improvement
Key work processes have efficiency measures to track process level
controls and effectiveness measures to track the final outcomes.
System and Process owners conduct periodic reviews for better
performance and improvements with respect to quality, cost and
productivity. In case of any gaps in performance PDPI / PDCA
process is used.
The tools and techniques such as PDCA, Pareto Analysis, Cause &
Effect Diagram, Why-Why Analysis, Six Sigma (DMAIC),
Benchmarking etc are used to reduce variability and to improve
products and services. Central Quality supports in conducting
studies and suggests improvements in process capability (Cp, Cpk),
DoE, Process Control Charts / CTQ charts etc. After analyses of
existing procedures / work instructions, necessary changes are
planned, implemented and reviewed with respect to it's impact on
the overall process and business. These process improvement
approaches are extended to suppliers as well as even to channel
partners and customers. QMS audits and reviews of performance
against BSC targets further drive process improvements.
World Class QualityIt is a Global Manufacturing System (GMS)
adopted by GM, Toyota, Suzuki etc. It calls for involvement of all
people including vendors. The major pillars of WCQ are, a) People
Involvement, b) Standardization, c) Built in Quality (BIQ), d) Short

Quality Management Systems are linked to the higher-level


processes and get implemented through established ISO/TS
processes and work instructions.
For After-Sales-Service process, the system owner tracks measures
like CSI, DSI and complaint response time to ensure overall process
effectiveness.
6.2b2 Supply-Chain Management
TML uses Vendor Management System (also supported by
Manufacturing System) to manage the supply chain across all
locations. It helps to improve the performance of suppliers. It
includes processes for selecting suppliers with the aim of optimising
supplier base and increasing supplier partnering relationships.
Enlistment of New Vendors, Development of Item, Early Vendor
Integration, Material Scheduling, Procurement & Logistics, Monitor
& Improve Vendor Performance, Make Vs Buy Decision making and
Integrated Cost Reduction are also part of vendor management
system.
More than 900 vendors support for producing the vehicles and some
of them are common across all locations. These vendors are
categorised in various material groups such as Sheet metal,
Castings/Forgings, Rubber/Plastic, Proprietary/Aggregates, etc.
Managing supply chain TML is proactive in dealing with
Vendors. Vendor meets are organized on monthly and yearly basis.
Plant level monthly vendor communication meetings focuses on
next month's production plans which are emerged out of Sales &
Operations Planning CFT. Vendors expectations, needs and
requirements are also understood and resolved subsequently.
Yearly vendor meet is organized which has participation from Top
Strategic Suppliers & Senior Management of Tata Motors. It is a
forum where TML highlights recent achievements and the future
challenges and also felicitates the excellent performing vendors for
their invaluable efforts towards the contribution to company's
growth.
A unique initiative i.e. 'Vendor Council' is formed to leverage mutual
strengths of suppliers and Tata Motors to achieve business goals .
The council steering committee has 36 members (equal
representation from vendors and TML senior leadership) which is
further divided into four subcommittees' i.e. Quality, technology,
Efficiency and Relationship. These subcommittees meet on
quarterly basis to discuss issues and concerns of common interest.
The structure is supported by regional chapters of the council which
disseminate council work among 550+ members throughout the
country. These committees have not only strengthened the
relationships but also improved overall way of working as many
projects such as training, Joint technology development (more than
100 projects are being evaluated) capacity planning, consolidated
buying, Best practices knowledge book publication etc are being
executed through this platform.
Last decade thrust is given to build vendor parks nearby (e.g.
Pantnagar, Sanand and Dharwad locations) the new plants or
upcoming plants to resolve logistics issues and also to improve the
supply chain efficiency.
SRM - is deployed to benefit both suppliers and TML. All material
schedules and performance of the suppliers is displayed on this web
site. SRM is further extended to share technical and commercial
data with supplier through "C folder" portal which helps for
collaborative product development.
Ensuring that selected suppliers are qualified and positioned
All Vendors are selected as per "New Supplier Selection Process"
(Fig 6.2-03). In-depth CFT audit, verification of vendors capabilities
are the steps followed to select a vendor. Once on board, vendor
participates in the product development and prototyping phases.
Before launch of the product, once again supplier readiness,
54

TATA MOTORS

Lead Time, and, e) Continual Improvement.


Forward Model QualityStructured method of APQP defines and
establishes steps necessary to ensure product meets customer
requirements with Quality in house and vendors. It also supports to:
l
Move from understanding customer needs to getting customer
perceived quality in the product
l
First time right product with no failures
l
Manage change effectively and Control deviations
l
Percolate process approach across the organization
Process owners improve their processes every year. These
improvements help improve overall health of work processes, that
Fig. 6.2-03
1. Supplier
Database
Capacity,
Capability,
Specialty

further strengthens work systems.


The overall process improvement culture enables receiving national
and international recognitions throughout the year. The above
initiatives are aimed at strengthening process improvements across
the value chain.
Fig. 6.2-04

Supplier Performance Enhancement


Gradation based
on ratings

New Supplier Selection Process


2. Prospective
Suppliers

3. Performance
Assessment of
Prospective
Suppliers by CFT

Supplier Performance Enhancement

Communication to suppliers with OFIs Identified

4. Matl. Head & MPC


Proposed and Plant
Head approves
supplier

Meeting with Supplier Senior Management with action plan for OFIs
CFT Supplier Visit - Generate time bound action plan
Review action plan generated with supplier for execution

7. Performance Assessment
of Existing Suppliers on
monthly basis.

6. Current Supplier

5. Finance divn.
generate Supplier
code, update
supplier database.

Critical issues . bottleneck to be reviewed for resolution


Performance Monitoring

Fig. 6.2-01
System
Market
Development

Key System and Work Processes


Method To Determine
Requirements
Analyse inputs from
strategy on areas to focus on;
Study requirements of
various customer groups,
Analyse products and
markets of competition

*Few In - process/Efficiency
measures
Key Work Processes
Understand
Market Share
Domestic &
Volume
International
Delta market share y-o-y
Markets, Explore
opportunities and
Strengthen presence
in chosen segments
Requirements

Outputs (Effectiveness
measures)

Results

Key accounts touched


CE I
DSI
7.2-01 to 17
7.5-33 to 61

No. of CPs
No. of TASSs
Spare part performance

No. of CPs and outlets


available
CSI
DSI

7.2-01 to 17
7.2-27 to 30

Forecasting, sales
targets (Domestic & IB ),
Sales Pipeline analysis

Service, Touch
points and reach,
targeted retail Sales,
CPs to meet access
requirements,
markets, CSI, DSI
Achieve targeted
Sales (domestic &IB)
with better predictability

C0 to C3 pipeline
Monthly reviews

Monthly pipeline
Sales Volumes

7.5-33 to 61

New Product
Introduction

Study best practices from


global auto companies,
Competitive analyses, Compare
with best-in-class performance
data on NPI measures.
Feedback from Channel partners,
Institutional Customers

Develop products /
Classifications as
per strategy to meet
Domestic Market
requirements &
country specific
requirements by IB

Adherence to time schedule


(part of NPI index)

New Products introduced


NPI Index

7.1-57 to 59

S&O P
Planning

Analyse requirements of Sales,


Manufacturing and customers

Fulfilment of market
demand, Model wise
production as per schedule

Vendor
Management

Analyse requirements from


suppliers for support, Analyse
strategy and sourcing strategy

Convert sales
Adherence to S&OP Schedule
requirements into
plant wise production
for on time delivery
Develop &
Vendors wi th VQR>80%,
maintain bank of
SSI
reliable vendors

Competent vendor base,


Satisfied vendor base, Cost
Reduction, Vendor satisfaction

7.1-60 to 64,
68
7.1-51 to 52

Manufacturing Analyse inputs from Sales &


Marketing, ERC, NPI &
PSD, Despatch plan s from
domestic sales/ IB. Warranty
& PDI analysis. SQDCME
Analyses, Safety Process

Product Quality,
Cost, On -time
delivery

Cpk, PDI, Inventory Levels,


Productivity, VCC, DMC,
PQI, Asset Turns, Warranty
Cost, BEP , Transit Accidents ,
SR, FR, Near Misses.

Vehicles, Aggregates,
component , Spare parts as
per call up, Improvement in
complaints trend, Machine
availability

7.1-53, 65 to
67, 71, 75,
76, 77

After -Market
Support

Providing Efficient
and Cost Effective
After Sales
Services

CSI/DSI , Complaint response


time
Warranty settlements

Satisfied customers and


dealers

7.2-11 to 17

Channel
partner
Management

Country Scan for new dealer/


TA SS locations, Customer/
CP Feedback

Customer
Acquisition

TATA MOTORS

Analyse Customer feedback


through questionnaire and
direct interactions, Analyse
CP capability to deliver ,
Study competition offerings

55

100%
achieved

Fig. 6.2-02

Process
Process

Key Support Process

Reference
Processes

Method
Method To
to Determine
Requirements

*Few In-process
measures

Requirements
Requirements

Results
Examples

Outputs
Outputs

Key Support work systems (* While measures


easures in italics are in-process measures, others are end-process measures)
Human
Resource
management
Management

Facilities
Management

Finance &
Budgeting

Information
and KM

Utility and
Environment
Management

Workforce
Focus

Employee satisfaction
surveys
TMLs requirements
from HR systems. TML
strategy

Source/ enhance Human


Capital, Attract, retain &
motivate talent, create
Create &&
maintain high performance
culture, improve quality of life
of employees, competency
building, Build safety culture

ESI, Employee Cost


Attrition Rate, Value
Added per Unit
Wage Bill, Safety,
Competency index

Competent,
Competent,
motivated
motivated
and
andsatisfied
satisfied
employees
employeesinin
required
strength
required
Culture
of
strength
High
Performance.
Culture
of
High
Facilities /
Tooling for
Production /
Services

Operations TML
Operation
TMLand
andManufacturing
Manufacturing
Focus
strategy
strategyand
andLT
LTplans,
plans,
Statutory
Statutoryrequirements
requirements
&&regulations,
regulations,Requirements
from Mfg. units

Provide infrastructure
facilities & Tooling to Plants,
adhere to project
requirements

Adherence to
schedule

Strategy
Planning

BU and Finance
strategy, Analyse inputs
from GAAP regulations,
SC requirements for
financial operations
required, global best
practices, Audit
audit reports

Efficient Funds Management


Statutory Compliance
Support for Decision Making

Receivables (Days of
Sales), Working
Capital, Interest
Cost,

Measurement
Measurem
ent &
and
Knowledg
Knowledge
Management

Analyse TML SC needs


and expectations, Global
best practices, users
requirement on IT

Systematize Data collection,


analysis and reporting
Knowledge gathering,
storage and sharing

System up time,
Customer
Satisfaction,
Adherence to IT
roadmap, Ideas
shared & replicated

Operations
Focus

TML strategy & LT


plans, Statutory &
regulatory requirements,
EMS requirements,
Climate change & carbon
footprint

Provide facilities, ensure


compliance with
Environment Policy &
Statutory Requirements,
Climate Change and Low
carbon growth

Compliance with
Statutory and
Environmental Norms
Energy Consumption
Water Consumption,
Carbon footprint

7.1

Funds Availability,
Low Interest
Cost, Financial
Analysis, Budget
Controls WC
Control, Statutory
Compliance
Statutory
IT Roadmap,
IT Capex,
Knowledge
repositories
and platforms
for sharing

7.5

7.1, 78 to 86

Facilities/Tooling
for Production/
Services Statutory
Compliance
7.4, 21 to 43
Environment
Protection

NPI Process (CVBU)

Activities

Phases

Fig. 6.2-05
Duration of Projects range between approx 6 to 40 months according
accordito type
to type
of product/variant
of product/variant
2. Concept Evaluation

3. Concept
Development

Concept alternatives
QFD
Styling themes
Packaging
Manufacturing
Feasibility
Cost Targeting based
on low life cycle cost

Performance & weight


analysis
Style & specification
development & freeze
Vehicle & Aggregate
plans
Product costing
Financial analysis

1. Product Strategy &


Planning
Market analysis
Competitor
assessment
Explore Production
options
Product Planning
Study of Low Life
Cycle cost

4. Product Design &


Development

5. Design validation &


Productionisation

Design analysis &


simulation
Alpha prototype tests
Aggregate Tests
Crash Tests
Manufacturing
Planning
Detail costing Low
life cycle cost

7. Ramp Up

6. Pre Production

Full design validation


Beta prototype test
Production tooling
Vendor parts development
Install & commission
facilities

Quality proving &


process validation
P0 & PP Builds
Vendor parts
approval
Homologation
Service design &
related activities

Ramp up
Pre-Launch Build

Integrated product
development and
involved all important
Departments and

Gateways

Functions (Fig 6.1


Pl
Project
Initiation

Key participants
participants Gateway Deliverables

NPI system takes


care of Safety
and environment
related concerns
right from the
concept stage

7.3

SPP
(Fig 2.1-01
step 2)

DR0

Product Strategy
Review
DR0 Sign offs
Nine Box &
supporting
documents

START

DR1

Concept selection
DR1 Sign offs
Product profile &
tech targets
Recommended style
theme
Preliminary cost with
targets
Preliminary business
case

DR2

DR3

Concept & project


approval

Design Release

DR2 Sign offs


Product specs&
features list
Vehicle test plan
Style & packaging
sign off
Time & Resource
Plan
Full business case

DR3 Sign offs


Design release
Long lead tooling
signed off
Component
reliability plan
Business case
validation

DR4

Production Release
DR4 Sign offs
Critical issues
brochure
Vehicle test
requirements
met
Control plans
sign off

DR5

Project Review

Launch

DR5 Sign offs


Launch volumes
QP build
completion
Vendor parts fully
approved
Ramp up
production

Benchmarked by many
Tata and Non Tata
companies
More than 160 launches
in last 6 years
We have Industry
leadership

Innovate Low Life Cycle Cost solutions through out all phases
CFT Leader, LOBs, ERC,
Planning, Market
Research

Project Manager, LOBs


ERC, MFG, Finance,
Planning, ADD

Project Manager, PE,


LOBs, ERC, ADD,
Finance, Planning,
MFG, CQ, S&M, CC

Project Manager, ERC,


ADD, CQ, Finance,
Planning, PE, CC

Project Manager, ERC,


CQ, PE, Finance,
Planning, CC

Project Manager, ADD, Project Manager,


MFG, CQ, Finance,
LOBs, ADD, MFG,
Planning, LOBs, CC
Planning, CQ, Matls,
Finance, S&M, CC

NPI Office

56

TATA MOTORS

Fig. 6.2-06

NPI Process (PCBU)

Process overview
PI

DR0

PIP
Complete

Product Definition
Product Profile
Sign off

DR Gateays

Project Milestones

DR1

DR4

DR5

L
Launch

Quality
Verification

Production
sign off
(SOP)

16

17

DR3
Pencil Down

Theme
Selection

PIP

Marketing

Concept Freeze,
Eng. Targets Sign off

DR2
Project Approval,
Digital Validation
Complete
Tooling Kick off
(UN)

Supplier
Selection

Market equation sign off


(Volumes, Price & Contribution)
Final Ext + Int
1:1 Scale Model
Engineeing Target book sign off
Aesthetic
Sign off
Confirmation
Theme Selection Exterior
Model
Final Class A
Half tub
release
Model Sign
Theme Selection interior
off

10

Tooling Kick off


(UP)

11

Component
Validation

12

PAT
Verification

13

14

15

PO
Build

PPAP

PP
Build
Launch Preparation

Product Definition

PAT Process
Design (Styling) - Ext.
Design (Styling) - Int.
Engineering

Feasibility Check

Aggreagte Options Finalization

Feasibility CAE

V1 Release

CAE 1

CAE 0

Build/Proto

Buck

Physical Validation &


Feedback

Mule A

Buck
Feedback

C & T Document Release

SQIP (Vendor Dev.)

UP2
V2 Release

Mule B

Simultanious Engg.
Mfg. Planning

LOI

Alpha 1

Supplier Alpha
Drawings parts
receipt ordering

Cost Management (ICM)


Forward Quality / APQP
LQOS / Launch Management
Customer Support

Aggregate DMC estimate


HOQ
Prep

DMC Sign off

DFMEA
Quality Plan
DVP
QIB Actions
Sign off Effectiveness Check
HOQ
Check
Quality Target
Sign off
sign off
Service
Strategy

Beta

TTO

PO

UP SL
TKO

UP LL
TKO

T0 Parts

TF Parts

SOP

PP

Beta Verification

Part Development

PO, PP Verification

Textured Parts
PPAP
Level 2

PPAP
Level 1

DVP Completion
FTN sign off

Inspection
Fixtures ordering
Pattern &
Design
Pre-Machining

Equipment
Pre-acceptance

Facilities
installation complete
Equipment trials

Process Proving

Production
Sign off

Assembly & Tryout


Machining
Buy off
Shipment & HLTO
Laser cut parts
Die cut parts
DMC report for
DMC tracking - Target Vs Actual status
Pricing
Proto
Inspection Fixtures,
QIB
E-Cube, Blue buck Audits
Vehicle
QIB Handover
Handover to
to Plant
PlantQA
QA
QIB Verification
VehicleDemerit
Dmerit Audits
Quality gauges identification
Audit
Quality VerificationQuality Verification
QualityConsistancy
ConsistencyAudits
Audits
Quality

LQOS Process

EPC, Technical
Literature release

Service ability, Maintainability and Wire & Tube Workshops

Requirements and Concept Development

TATA MOTORS

Alpha 2
Alpha Validation

Process Simulations Digital build


Early Feasibility Study
DFMs
Selection of SE
Consultant
Equipment
Equipment
Supplier Selection
Ordering

BIW Tooling & Panels

V3 (Beta) Release

CAE Final

CAE 2/3

Mule Validation

Tech. review
RFQ
release

Engineering Sign off

Homologation

UP3
Alpha 2 Release

UN
TKO

3 Suppliers on
board for EVI

Vehicle Testing and Validation Complete

UN3

Tooling KO and Part Avl.


SAT Visits

Data Released
for E Cube &
Blue Buck Mfg

TRM Sing off

Component level Testing Complete

UP1

UP0
V0 Release

Digital Validation (CAE)

DVP Sign off


UN2

UN1

UN0

Upperbody (UP)

SRM

Vehicle Design & Development

Packaging Sign off

Underbody (UN)

Digital Optical
Quality Sign off

Product Audits & Field Testing

Engineering & Process Design ,Validation

57

Dealer Training

Launch

Launch
of
Tata Sumo,
LPT 709

Launch
Sumo Gold
&
ACE Zip,
Tata Prima
in SA

launch of
Tata
Sumo deluxe

Launch of
Tata Safari
first
SUV Indica

ACE plant
at
Pantnagar,
Nano plant
at
Sanand,

Launch
of
1109 Truck,
CNG bus

Launch
Tata 207DI,
Tata Indigo

Launch
of Novus
in Korea,
Sumo Victa,
Indigo Marina,
TML Listed in
NYSE

TATA MOTORS LIMITED - MILESTONES

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