TBEM Application 2012 Mytml
TBEM Application 2012 Mytml
TBEM Application 2012 Mytml
Africa. The plant can assemble, from semi knocked down (SKD) kits,
light, medium and heavy commercial vehicles ranging from 4 - 50
tonnes. Tata Motors is also expanding its international footprint,
established through exports since 1961.
The company's commercial and passenger vehicles are already
being marketed in several countries in Europe, Africa, the Middle
East, South East Asia, South Asia, CIS, Russia and South America.
It has franchisee / joint venture assembly operations in Bangladesh,
Ukraine, and Senegal.
The Company has recently setup a plant in Myanmar with the
support of a LoC from the Indian Govt to manufacture heavy trucks
from Knocked down kits. The plant is now owned and operated by
the Govt of Myanmar.
The foundation of the company's growth over the last 65 years is an
understanding of economic stimuli and customer needs, and the
ability to translate them into customer-desired offerings through
leading edge R&D. With over 4,500 engineers and scientists, the
company's Engineering Research Centre, established in 1966, has
enabled pioneering technologies and products. The company today
has R&D centres in Pune, Jamshedpur, Lucknow and Dharwad in
India, and abroad at South Korea, Spain, and the UK. With its R&D,
Tata Motors developed the first indigenous Light Commercial
Vehicle, India's first Sports Utility Vehicle and, in 1998, the Tata
Indica, India's first fully indigenous passenger car. Within two years
of its launch, the Tata Indica became India's largest selling car in its
segment. In 2005, Tata Motors created a new segment by launching
the Tata Ace, India's first indigenously developed mini-truck.
Tata Motors is equally focused on environment-friendly technologies
in emissions and alternative fuels. It has developed electric and
hybrid vehicles both for personal and public transportation. It has
also been implementing several environment-friendly technologies
in manufacturing processes, significantly enhancing resource
conservation.
It is also committed to improve the quality of life of adjoining
communities by working on thrust areas like employability,
education, health and environment. Its CSR initiatives touch the
lives of more than a million citizens. The company's support on
education and employability is focused on youth and women. It
ranges from schools to technical education institutes to actual
facilitation of income generation. In health, the company's
intervention is in both preventive and curative health care. The goal
of environment protection is achieved through tree plantation,
conserving water and creating new water bodies and, last but not the
least, by introducing appropriate technologies in our vehicles and
operations for constantly enhancing environment care.
Commercial Vehicles Business
Commercial Vehicles are harbingers of a country's economic
prosperity. Road transport in India has steadily improved its share
over rail in the past 50 years. This has led to continued growth in
numbers and variety of commercial vehicles. It has grown from
157,000 sales in 2000-01 to 889,578 in 2011-12.
Attractiveness of Indian commercial vehicle industry in India has
lured several leading European, American & Japanese brands.
Some of them are already operational or setting up their shop
shortly. Commercial Vehicle industry is expected to grow to 1.6
million by 2014-15 with large part of the growth expected in the small
vehicles particularly for passenger movement in towns and villages.
The primary drivers of growth are, improving road connectivity,
especially between smaller towns and villages; urbanization of mind
with exponential growth in mobile telephony (850+ million
subscribers) and television; increased economic activities with high
GDP growth.
TATA MOTORS
Fig. MS-03
Magic IRIS
Fig. MS-04
II
Buses
Going forward Tata Motors aims to maintain its market share at 65%
in India. In exports, it had started a focused effort in growing its
volumes from 2002-03, as a result of which it grew at 40% CAGR till
2011-12 to 41692 units.
Tata Motors international business has laid out a plan and aims to
grow by strengthening its position in existing markets (SAARC and
Africa) and enter high volume and high growth markets (Russia,
Vietnam, Indonesia, Brazil, etc.).
Passenger Cars Business:
India represents one of the world's largest and fastest growing
automobile markets. De-licensing in 1991 unleashed the latent
demand in the Indian market and also attracted the global car
manufacturers to set up their shop in India. Indian passenger car
industry has grown with a CAGR of 10.3% over the last 10 years from
734,000 units in year 2000 to 24,66,814 units in 2010-11. The Indian
passenger car market is now ranked seventh globally in terms of
market size. However, with a car density of only 13 cars per
thousand as compared to 400+ in developed markets leaves a huge
growth opportunity for cars in India.
The overall robust growth in India during this decade has been
Tata Motors also launched 0.6 ton Ace Zip to further strengthen its
position and compete against with the small 3 wheelers. Competition
came out with their equivalent products seeing the high volume
potential of the segment, especially the 3 wheeler companies, like
Piaggio, Force Motors. Mahindra and Mahindra has emerged as the
number 2 player in this segment. The growth is expected to be high
with continued investments in rural road connectivity.
Passenger carriers on the Ace and Ace Zip platform - Tata Magic
and Magic Iris respectively - have also been introduced in the small
passenger carrier segment as a substitute to big and small
3 wheelers which are run as shared and non-shared means of
passenger transportation.
In response to the same the traditional 3 wheeler companies, Bajaj,
TATA MOTORS
II
Manza. Tata Motors is the number 2 player in this segment next only
to Maruti which leads the segment with its Dzire and SX4 models.
Tata Motors sold 77733 sedans in 2011-12 with a market share of
17.2%.
Utility Vehicles: The Utility Vehicle segment accounts for nearly
14.3% of the Indian passenger car market with sales of 377,024
units (2011-12). It has witnessed a CAGR of 9% over the past five
years. Top 3 players - M&M, Toyota, Tata Motors - account for nearly
84.7% of market share.
Tata Motors journey of Utility vehicles began with the launch of Sumo
in 1994 followed by Safari in 1998. In October 2010, Tata Motors
launched India's first Indian crossover Tata Aria packed with best in
class features. Tata Motors share in the segment stood at 12.7% in
year 2011-12 with sales of 47,775 units.
Jaguar & Land Rover: In June 2009, the exciting new range of
premium luxury vehicles from Jaguar and Land Rover were
introduced in the Indian market. Both the Jaguar and Land Rover
brands are highly regarded and have a long heritage in their
Hatchbacks
Indica Vista
Indica
Fig. MS-07
Nano
Manza
Sumo Gold
Safari
Xenon XT
Grande MK II
Aria
Venture
JLR Products
Freelander 2
Discovery 4
Range Rover
Jaguar XK
Sedans
Jaguar XF
Jaguar XJ
Indigo XL
Indigo
Utility Vehicles
Indigo CS
III
TATA MOTORS
III
ORGANISATIONAL PROFILE
P.1 ORGANISATIONAL DESCRIPTION
P.1 a ORGANISATIONAL ENVIRONMENT
Tata Motors is in the business of design, development,
manufacturing and marketing of full range of Commercial vehicles,
Passenger cars and UVs for domestic and international markets.
P1a1 Product Offerings
There are two business units - Commercial Vehicles (CVBU) and
Passenger Cars (PCBU) - within Tata Motors.
The CV business (Fig. OP 12) comprises of the small commercial
vehicles (e.g. Ace, Magic, Iris). Light Commercial Vehicles, Buses
and Trucks, Tractor - trailers, Tippers and special vehicles. It has four
business lines - M&HCVs, Buses, Small & LCVs, and Non Vehicle
Business (NVB) includes spare parts and aggregates such as
engines & gear boxes, and Annual Maintenance Contracts (AMC).
The PC Business (Ref Fig OP 12) comprises products from PCBU,
Fiat JV and JLR. We market and sell cars like Linea, Punto, Palio and
Fiat 500 of the Fiat JV, and luxury brands Jaguar and Land Rover of
the JLR. TML takes pride in its capability to design, manufacture,
market and sale of the only indigenous car range of the country with
brands like Indica, Indigo, Vista, Manza and the Nano. UVs from our
stable include Sumo, Safari, Venture, Winger and Venture.
Revenues for 2011-12 are distributed in the ratio of 7:3 between CV
and PC businesses.
The complete range of products have equal relative importance to
TML success, the emphasis is on newer vehicles that are launched
using New Product Introduction (NPI) Process supporting existing
range. NPI Process enables the product planning in the 5-10 year
time horizon. Tata Motors is leading in launching new products and
services every year. In last 60 months the company has launched
several new products and variants.
Dealerships
Customer Access Points
TASC, SNAP (for Nano)
Vehicle
Financing
Retails
Tata Motors
Institutional
Retails
Retails
Institutional
End Users
Fig. OP-01
Stakeholders
Fig. OP-02
Tata Motors
Assured
(TMA)
Country Distributors
Dealers, Authorised
Workshops
Retails
Institutional
Retails
Other services to enhance the offerings are given in Fig OP- 01.
Delivery mechanisms for products, parts and services
The company has its Sales and Service Headquarters located at
Mumbai and is supported by regional offices connected through
area offices & distribution network across the country.
Tata Motors has formed a Premier Car Division for distribution of
Jaguar and Land Rover products with retail outlets in select cities.
International Business explores new opportunities and delivers
vehicles as per the country specific regulations and customer
requirements.
The delivery mechanism of Tata Motors products and services is
detailed in figure OP-02.
P.1a2 Vision, Mission and Organisational Culture
In the recent years the organisation is evolving and embracing a
performance oriented culture as mentioned below.
l
Customer Centric
l
Value / Process driven
l
Focused downward, empowerment
l
Productivity driven, team working
l
Collaborative approach
l
High performance
Fig. OP-03
CVBU MVV
TATA MOTORS
Fig. OP-04
PC Vision Mission
Fig. OP-06
Fig. OP-05
Total
Core Competencies
CVBU
Ability to innovate low total cost of ownership solutions
PCBU
Ability to offer value for money through innovation, cost effective
design, development and manufacturing of passenger cars
Executive
Managerial
Supervisory
Operatives
966
9055
4142
15054
29217
PPE & SHE provisions, Medical and Hospitalisation support, Health check-ups,
various safety related training programs (e.g. Driver training, fire drills) are
conducted and are tailor made for various workforce segments. Moreover,
requirements of safety and health for women are also accounted and Lady
Doctors are appointed who visit on retainer basis.
Non Management
Fig. OP-08
Fig. OP-09
Areas
Examples of Technologies
Fig. OP-11
Shareholders
Board of Directors
Operations Committee
Nominations
Committee
Investors Grievance
Committee
Ethics and
Compliance
Committee
Special Need based
Committee
Regulations / Acts
Remuneration
Committee
Tata Motors
Organizational
Structure
Management Committee
Accreditations
Key vendors dealing with
RM, components
and Proprietary items
Fig. OP-10
Audit Committee
Executive
Committee of Board
and regulations, Tata Motors has defined and deployed policies for
safety, health and environment.
Its record of compliance with regulatory requirements (Fig. OP - 10)
such as emissions, safety and other clauses of the Motor Vehicles
Acts has always been proactive and exemplary. Post listing on the
NYSE the company also complies with the Sarbanes Oxley Act
(SOX) guidelines.
Area
Other Vendors
dealing with
Consumables,
oils, etc
Environment
Equipment
Manufacturers
and Facility
providers
Early
involvement SAP -SRM,
for developmentVendor
system,
of new parts; NPI,
Optimum
Kaizen, KM,
delivery times Audits,
to reduce
Pricing
inventories,
System,
cost reduction MRP
Manufacturing,
Supply of
components,
kits,
assemblies,
spares, Audits,
Integrated Cost
Reduction, NPI,
Early
involvement of
vendors, Value
Engineering,
Technology
Day, Joint
programmes
Quality, Cost
and Delivery/
Time as
specified
Manufacturing,
Supply of
indirect
material,
audits, paints,
Cost Reduction,
Early vendor
involvement
Joint programs
Conservancies,
cleaning,
maintenance,
security,
training,
consultancy,
designing, joint
development,
Third party
logistics
providers,
Contract
manufacturers
Market share, S&M, CS, Sales of
Dealer Dev, products/spare
identify
s/services,
RO/AO,
potential
customer care
KAM,
customers,
and support,
right delivery eCRM,
at right time, Legal Cell, support in NPI,
NVB, HR,
sharing
Kaizen
changing
needs &
expectations
Agility, Safety, Manufacturi Manufacturing,
Meeting Mfg. &
ng
Quality, low
Quality
operating cost, Planning,
requirements
Mfg.
Flexibility,
Strategy
Timelines
L&D, Contracts
procedures,
JVs
Deliverables
as specified in
contract or
assignments
KM,
Pricing
System,
MRP
Contracts
Process,
Internal
Audit
Process,
KM,
Flexible
Manufacturing,
CAM, Flexible
lines, Innovative
solutions
TATA MOTORS
identified (Fig. OP-12). For International Business, the company has identified products to be marketed in focused countries. Differences in
details in these requirements and expectations among segments, customer groups and customers can be shown during site visit.
Emerging requirements
Through regular environmental scans and deep understanding of customer requirements Tata Motors has been able to foresee emerging
customer requirements. For e.g. the company understood the importance of climate change and safety requirements well within time to act
on it.
Fig. OP-12
Market Segment
Competitors
CV Business
Fleet Owners, Trailor
operators, Construction /
Mining sites, Goods
Carriers
BUS
Urban , Suburban,
Intercity, school & staff
LCV
Transport operators,
Goods Carriers,
M & M, Piaggio,
Cost of Ownership
M&HCV including
ICVs
SCV
NVB
International
Business
Small Transport
Operators, Intra City
passenger transporters
All Commercial Vehicle
users, DG set
manufacturers
Customers in identified
focused markets
PC Business
ULCC
A1 Segment
Two Wheelers,
Maruti 800, Used cars
Hatchback
A2 segment
Sedan
A3 Segment
Personal
Premium
Coupe/Roadster
A5 Segment
Personal
Personal
Premium SUV
UV Segment
Personal
Pick-up Segment
Personal
Scorpio Getaway
UV, SUV
Segment
Cross Over
TATA MOTORS
Relationship
Key Suppliers
New product development,
optimizing resources, Quality
system support, training, Joint
programmes, knowledge
sharing, etc
Fig. OP-15
CVBU
First
PCBU
Third
14.0
Position
Fig. OP-16
?
Increasing shift in customer requirements
?
Expansion in International Market Employee Career Progression
?
Evolved hub and spoke model
?
Evolved customer needs customi
zed integrated Solutions
Partnering relationships
Communication Mechanisms
Supplier meets, Technology Days, Value
Chain Management web site, visits, at
site representatives, training forums,
engagement with seniors, 3P/Kaizen,
Group discussions, surveys,
Vendor Council meets
Limitations, if any, on
obtaining data
Comparative
data from within
industry
Comparative
data for similar
processes from
outside industry
Available sources
Types of Key
data/Information - examples
Competitive data
from within
industry
Collaborators, Contractors
Need based help, technical &
Meetings, emails, letters, one-on-one
non-technical support
discussions, Minutes of meetings
Equipment Manufacturers and Facility providers
Equipment / facilities for New
product development / capacity
building, optimizing resources
29
?
Increasing Political uncertainty - forcing slow ?
Increase in services demand
industrial & infrastructure growth (India)
?
Opportunities of low cost sourcing
Increasing Fuel Costs and decreasing fuel
?
?
Availability & affordability of Spare Parts
stocks (may create global unrest)
?
Emerging international markets
Increasing Interest Rate & Economic
?
Integrate back end processes/
?
Financiers
Finance schemes, bill
discounting, joint programmes
13
Dealers
Sales & Service contact,
financial support, product
updates & training programmes,
Key Account Management,
Customer loyalty Programme
(Tata Emperor for KA, Tata
Delight for Non KA, eCRM,
AMCs
Fig. OP-18
Benchmark area
Who does it
Product & Technology ERC (Product), NPI/Projects Facilities, Quality Assurance,
Technical Services etc.
Finance
Corporate Finance
Business Processes
Process Owners (Plants / Non Plant)
Operational Processes Respective Divisions / Departments, Safety, Quality & HR
TATA MOTORS
Innovation Structure
Product Innovation
Benchmarking, NPI
Process Innovation
Kaizen OC circle, Benchmarking
Fig. OP-19
Step 1
Step 2
Step 3
Step 4
Establish process
output requirements
Name the process
Assign the owner
Document the
process
and sub process
and its measures
Set targets
for
measures
Identify needed
improvements
through self assessment and audits
Engineering Innovation
Step 5
PAT, Benchmarking
Simplify/
improve the
process
Organisational Innovation
New initiatives and processes - Exact, ICR, ICM
Fig. OP-21
Strategic Challenges
PC Business
Strategic Advantages
Strategic Challenges
Business
Increasing Political uncertainty - forcing slow
Increasing Political uncertainty Significant presence in Africa &
industrial & infrastructure growth (India)
forcing slow industrial & infrastructure
South Asia
Uncertainty with respect to Fuel prices (international
growth (India)
fuel prices, subsidy policies) leading to
Wide range of products with cost
unsustainable demand for certain kind of vehicles
Increasing Fuel Costs and decreasing competitiveness
Increasing Interest Rate & Economic uncertainty
fuel stocks (may create global unrest)
(plus forex impact)
Customer financing through Tata
Increasing competition as multinational OEMs set
Increasing Interest Rate & Economic
Motor Finance
up shop in India and also start introducing
uncertainty (plus forex impact)
emerging market specific vehicles
Build up on current Value for Money brand in to a
more aspirational and desirable brand
Gain foothold in select international markets
Strategic Advantages
Strong platform with Tatas brand
name synonymous with trust.
Tata Motors Indias largest
automotive company with
experience of more than 50 years in
design, development, manufacturing
and sales of commercial and
passenger vehicles.
Access to new technologies & other
global markets through Jaguar/Land Rover,
Tata-Fiat JV, TMETC
Operational
International Brands forcing Low cost
high quality products increasing
pressures on margins
Increasing shift in customer
requirements - towards high end
products at lower cost of ownership
Human Resource
Increasing job availability for Talent
from national & international players
Societal Responsibility
Increasing domestic & international
Tata Brand Image, Track Record
government regulations and restrictions towards Regulatory Compliances
(Climate Change, Taxes, Duties)
TATA MOTORS
B B Parekh
Chief
Strategic Sourcing
Johnny Ommen
Head, PCBU
International Business
R T Wasan
Head, CVBU
International Business
Hoshang Sethna
Company Secretary
A S Puri
Vice President, Govt
Affairs & Collaborations
Debasis Ray
Head, Corporate
Communications
N D Pinge
Vice President
Internal Audit
R K Bagga
Vice President, Legal
N S Kulkarni
Head
Corporate Planning
Prabir Jha
Senior Vice President
Human Resource
C Ramakrishnan
Chief Financial Officer
Uppalapati T R
Head, Marketing
Communications
J S Hegde
Head, ADD & Materials
S Kumar
Plant Head, Dharwad
V Gandhi
Plant Head, Pantnagar
Balasubramanian
Head, Sales, Planning
& Logistics
Ashish Tandon
Head, Bus
Sales &Marketing
A K Sinha
Plant Head, Pune
A K Saxena
Plant Head, Lucknow
P K Chobe
Plant Head,
Jamshedpur
S B Borwankar
Sr . Vice President
Manufacturing Operations
Rajesh Kumar
GM, Mkt Research
V S Noronha
Head, Defence STUi
V G Prasad
Head
Fully Built Vehicles
Sanjeev Garg
Head, Customer Support
Vinod Sahay
Head, (MHCV)
Sales &Marketing
Sandeep Kumar
Head, Sales
M B Kulkarni
Head, Corporate Quality
Anil Kapur
Head, Sales
Ravi Pisharody
President
Commercial Vehicles
P M Telang
MD, India Operations
ORGANISATION CHART
Nitin P Rajurkar
General Manager
Technical Services
& JLR project
Vikram P Kulkarni
General Manager
Project Management
Prashant Saxena
Sr. General Manager
Small Car Sourcing
Hemant V Kulkarni
Plant Head, Abad
Vikram Sinha
Plant Head, Pune
Girsh Wagh
Head
Passenger Car Operations
Ramesh Dorairajan
Head, Retail & Channel
Finance & Insurance
Rohit Suri
Head, Premium
Car Division
Anupam Misra
Head, Concorde Motors
Ashesh Dhar
Head, Utility Vehicles
Product Group
Kiran Kumar
Head, Retail Sales Dev.
& Consumer Experience
Prashant Fadnavis
Head, Mktg Services
Dinesh Bhasin
Head, Customer Support
V K Gangrade
Program Head, EXCEED
R Ramakrishnan
Vice President
Commercial - PCBU
G Nagbhushan
Head, ERC
Engineering
Passenger Cars
Dr Ajit K Jindal
Head, ERC
Engineering
Commercial Vehicles
S Ravishankar
Vice President , ERC
Engineering Systems
Dr T Leverton
Head, Advance &
Production Engineering
1 LEADERSHIP
Winner of 'Golden Peacock Award for Corporate Social Responsibility' for the year 2011 by the Awards Jury,
under the Chairmanship of Justice P N Bhagwati, former Chief Justice of India and Member, UN Human Rights
Commission
Conferred with the 'Best Audit Committee Award 2011' by the Asian Centre for Corporate Governance &
Sustainability
6 awards at the 51st Annual Awards Nite of the Association of Business Communicators of India (ABCI), for
excellence in business communications
'Amity Corporate Excellence Award for Corporate Social Responsibility', instituted by the Amity Global
University, in association with Business Standard
Lucknow plant conferred with the Greentech Environment SILVER AWARD for 'Outstanding achievement in
Environment Management' in the automobile sector, for the year 2011
Pantnagar plant bagged the second position in the Environment, Health & Safety (EHS) Competition 2011,
organised by Confederation of Indian Industry (CII), Northern Region.
Passenger Car plant (PCBU) has received a 5-Star rating (Score: 97.19%) in the British Safety Council (UK)
Health & Safety Audit.
The Institute of Chartered Accountants of India (ICAI) has conferred Mr. C. Ramakrishnan with the prestigious
Business Achiever Award 2011, in the industry category
1.
LEADERSHIP
a unified MVV for the integrated corporation which will pave the way
for determining the need for and thereby articulation of a unified core
competency.
Tata Group
Values and
Objectives
Innovate, Learn
and Share
Partners
Mission
Community
Shareholders
Customer Focus
5
Organise, Align and
Allocate Resources
6
Create a Culture
of High Performance 8
Safety
Stakeholder
Expectations
Customers
Employees
Adapt to
New
Challenges
and
Raise the
Bar
Vision Workshop
Setting / Reaffirming of
Vision, Mission and Values
Communicate and
Build Commitment
2
Understand Vision,
Stakeholder needs,
Higher Level
objectives
11
Be a Role Model
Leadership System
12
10
Fig. 1.1-02
Innovation
Build Motivate,
Empower Team for
Accelerated Change
Employees
Suppliers
Communication Fora's
BSC/PMS/MPAs;
Strategic initiatives;
Pocket cards;
Posters; intranet
Communication Fora's
Vendor meet/council;
Technology day; SRM
Dealers/Partners
and other
Stakeholders
Communication Fora's
Dealer meet; CRM-DMS
Feedback / Review /
Revisit / updations
Corporate Citizenship
Environment
TATA MOTORS
Values
Integrity
Customer
Focus
Corporate
Citizenship
Innovation
Fig. 1.1-05
Actions taken
since 2001
?
Adoption of Corporate
Environmental Policy.
?
Implementation of
ISO 14001 EMS
?
Adoption of Energy
Policy.
?
Consolidation of
Energy Conservation
Activities.
?
Driving EMPs
?
Rain water harvesting
?
GHG Reporting as
per GRI Guidelines.
?
Wind Energy Project
receives
?
Clean Development
Mechanism Projects
(CDM)
?
Evaluation of
Carbon Footprint by
an external agency.
?
Disclosure in
international domain
(CDP/UNGC).
?
CERs traded &
monetary benefit
received.
?
Simple Dos & Donts
deployed across TML
?
Formulated Climate
change policy
?
Environmental
Procurement policy
for Suppliers
?
Green Building Policy
?
Pursue innovative
products with
lowest CO2 and
highest mileage
?
Integration of
Climate Change
initiatives across
functions, locations,
suppliers and
channel partners.
?
Actions to minimize
environmental
impact
?
Suppliers and
dealers to adopt
Environment
Management
System -ISO 14001
Fig. 1.1-06
Structure
Innovations : Examples
Processes / Examples
Leaders promote
innovation by
rewards / recognition
Product
Innovations
TATA MOTORS
the time. Review forums like CCT reviews, as also internal reviews
like NPI, ICR, WCQ etc. emphasize that Superior Customer
Experience supersedes everything else while deciding any action
plan. Customer Care Day, Tata Alert scheme, Customer Loyalty
Card, service at construction sites, product websites, Customer
focussed R&R system for employees etc are some of the recent
actions to improve the customer focus in the organisation. The
various mechanisms (Fig. 1.1-08) are used to ensure positive
customer experience across levels in the organisation.
Organisational Workforce learning: Joint forums have been
organized for learning and sharing with JV / Acquired companies.
Benchmarking through tear down exercises and craftsmanship
audits by TMETC has helped in promoting an environment for
Organisational learning. In order to imbibe world class processes
and practices, the leaders encourage employees visiting, learning
and improving from auto exhibitions, seminars, workshops and other
World Class Organisations.
Employees who show aptitude for engineering and management
excellence are sponsored for advance technical / management
programs in reputed institutes. Recently TML has launched Learning
Advisory Council, which oversee the relevance of various training
programmes. Technology day seminars are done on a regular basis
to promote learning within organisation as well as with suppliers.
Example of some initiatives taken in PCBU for customer focused
culture demonstrate senior leadership commitment (Fig. 1.1-07).
Fig. 1.1-07
Stake Holder
All
Dealer Senior
Management
Dealer Customer
facing team
Discussions and action taken on Sales PSF call results in regular meetings
at dealerships. Dealer Sales executives incentives linked to PSF scores.
TML Field
team
Fig. 1.1-08
CXs/Groups
Teams and
employees
Suppliers and
Partners
10
stakeholders.
The satisfaction levels are measured for stakeholders like
Customers, Employees, Vendors and Dealers and action plans are
prepared based on areas of improvement.
1.2 Governance and Societal Responsibilities
1.2a Organisational Governance
1.2a1 Governance System
Providing oversight to the business: Organisational Governance
and review mechanisms are explained in the P1b1. The BODs along
with its committees provide leadership and guidance to the
company's management. Each of the committees of BODs has
either a Charter or Scope of Reference. These define each of these
committees including composition, quorum of the meetings etc.
Scope of reference to most of the committees are laid down by the
Tata Group, however, some of the committees like Investor
grievance committee are company specific.
The performance reviews by the Board is based on the various
reviews of the above Committees and also the OpsCom and
ManCom reviews (Fig. 1.1-09), including progress on Safety,
Sustainability, Business Excellence and Climate Change. BoD
meets eight-nine times in a year against the stipulated frequency of
once in quarter.
Fig. 1.1-09
Committees & Members
Tata Motors Level
Executive Committee of
Board (ECOB)
Chairman,
BOD,
Management
Committee
Operations Committee
(OPSCOM)
Chairman, Vice Chairman,
MD-India Operations, Vice
Presidents, Plant Heads & Invitees
Management
Committee (MANCOM)
Vice Chairman, MD - India
Operations,
Vice Presidents
?
Review of business performance
across the company
?
Setting directions for the company
?
Review progress of strategic
initiatives and achievement of long
term goals
?
Identify organic / inorganic growth opportunities
BSC reviews
NPI reviews
Divisional Committees
Divisional Head, All
Dept Heads
?
Monthly review of business unit performance and
operations relative to short term goals, objectives
and targets
?
Review of market place performance and customer
complaints
?
Review of action plans and results of improvement initiatives
?
Making mid-course corrections to achieve business
unit goals
?
Cascading the business unit goals to department levels
?
Review of Business Excellence initiative.
?
Progress on Strategic initiatives
?
Progress of new projects.
?
Deployment of action plans to achieve departmental goals
?
Review of departmental performance
TATA MOTORS
Fig. 1.1-10
The leading market share and awards proves that we are balancingthe stakeholders needs
Shareholder & Investors:
Good Green Governance award
in Nielsen survey
'Company of the Year'
Community:
Green Governance
Suppliers:
JRDQV & CII-Exim Corp Platinum Award
Deming Awards
Rajiv Gandhi NQA
S&P/ICRA rating
ACMA awards
Excellence in Energy
Listing at NYSE
QS9000 certifications
Golden Peacocks for Safety,
Best papers/Case Studies
Quality, OHS & Training
Best case study on KAIZEN
GeenTech Environment
eCRM-Siebel
Notable COP report
IT Service Management
Best CFO, ABCI Awards
Customers:
Channel Partners:
Golden Peacock for
Best Dealerships
Customer Training
High mileage awards
Driver & Mechanics awards
All India Best Distributorship
Superbrand India award
award
Employees:
CV manufacturer award
Wahtuk Mitra Award to
SDT Awards
Udyog Ratna
Pandit Auto
Best Employer
Innovation award - Orion
Excellence in Suggestions
AIMA's awards,
Handa Golden Key award
SP
S
Corporate Governance
Fig. 1.2-02
Stakeholders
Shareholders
& Investors
Customers
Suppliers
Dealers
Employees
Fig. 1.2-03
TML proactively capture current & future concerns and use them in
Strategy Planning System (Fig. 2.01-01)
For Future Products, NPI and ERC teams are directly responsible for
proactively identifying and mitigating such concerns. Various
Gateways like DR2, DR3, DR5 etc check and addresses impact of
Products, Processes, Services etc.
In addition, inputs from SIAM, visits to Auto Expo and NPI's VOC
help us in identifying public and societal concerns from products.
These inputs act as guidelines to ERC / NPI teams for new product
design as also for modification in the current range of products. ERC
has facilities for testing compliance to requirements concerning
Noise, Vibration, Harshness, Crash scenario, etc. so that it is able to
deliver environmental and societal safe products. These facilities
have been built as per international standards to have competitive
advantage over domestic competitors.
For international markets, TML has proactively identified safety and
other product homologation requirements.
It has also tied up to collaborate with Department of Science &
Technology to improve recyclability and thus conserving natural
resources. TML has adopted Green Building policy and have
designed new factories accordingly while Pune Pimpri plant has
secured Golden rating Green Certification from IGBC and Dharwad
plant is in pipeline. This certification ensures optimum utilisation of
natural resources, energy, water and power over life cycle of the
plant with enhanced comfort to employees and positive favourable
impact on society and surrounding.
Impact of operations: Having understood product design
requirements to address public concerns, Auto/ Central Planning
function is responsible to plan the necessary processes for
production. These processes take care of likely public concerns
related to manufacturability, serviceability, maintainability, safety
and productivity of the production processes. Public concerns with
the operations are also clearly articulated in guidelines such as
ISO14001, OSHAS18001, SA8000, regulations by the Pollution
control Boards, SOX guidelines, etc. and TML address all these
through periodic audits by Third Party validations.
Legal Cell, ERC's Technical Cell and Plants' Safety functions cull out
the legal implications of its current and future operations through
constant dialogue with government, research institutes, and other
regulatory bodies. Finance interacts with national and international
financial bodies to understand likely effects of actions in the market.
TML also anticipate concerns proactively by collecting inputs for the
Environmental Risk Management process from interactions with
regulatory agencies and Standards Institutes (Fig. 1.2-06).
While designing the factories at Dharwad and Pantnagar, the factors
related to effluents, exhaust, water consumption are critically
checked and confirmed that there is no adverse impact on the
community and environment. Green building principles have been
used for example RO plant has been installed after tertiory treatment
of effluent for generating processed water. Similarly power for office
Type of Review
Frequency
Changes Driven
Balanced Scorecard
Personal, Team/Resources
Half Yearly
Self Evaluation
Personal Development Plan Half Yearly
Personal Actions
Personal and Team
Fig. 1.2-04
Leadership Effectiveness
Leadership attribute
Measure
Leadership System effectiveness
Overall
TBEM score
12
Communication
Q attribute score
Promote safety, innovation
Safety Observations, Suggestions,
IPRs, Participation in Innovation
and empowerment
Events like Imagineering, Innovision
12
& Innovista, Q score
Deployment of excellence
Corporate Assurance Process
framework
Survey score
Leadership (individual) effectiveness
12
Leadership style
Q score
Consistent performance
BSC/ MPA performance vis-vis Targets (Figs. 2.2-05, 07, 08)
Result
7.3-29, 30
7.3-18 to 24
7.3-32 to 36, 38
7.3-26
BSC results
Input collected by
SIAM, ARAI, DGS&D, Centre for Science ERC, Govt. Affairs & Collaborations, Planning,
and Environment (CSE), SEBI, FIs
CC&E, Corporate Finance, HR/Legal, S&M, CC
Law making bodies, Technology providers, ERC, Planning, CC&E, Legal Cell
Draft of International treaties and protocols,
Visits to Auto Exhibitions, Foreign
Auto Companies, NGOs
Figure 1.2-06
1) Inputs/Regulations
Regulations:- Environmental
Programmes (EMPs)
Evaluate and Prioritize
Continuous improvement
Qualitative/quantitative measures of
Performance measures/targets
13
Formulate Environment
technologies
TATA MOTORS
Area
Green House Gas Reduction: Development of Fuel cells Use of diesel as fuel
and fuel efficient products Although no regulatory standard for Co2 and fuel
efficiency for different products are specified in India, care is taken to reduce the
Co2 emission and increase the fuel efficiency from the product with introduction of
advanced technology. Development and use of Common Rail Fuel Injection to
bring down the CO2 emission Use of energy efficient AC systems, Heat
exchangers & Condensers and restrict usage of the AC refrigerant HFC-134a All
HVAC system components are 100% checked for refrigerant leakage - well below
the specified limit (40 gms/ year)
Going Green : Bus development - Hybrid, Electrical, Fuel & CNG Use of Biodiesel engine and use of Ethanol gasoline blend Use of Hydrogen in CNG for
CVs Exploratory project along with IIT Chennai has been initiated for the use of
Hydrogen fuel LNG Truck by TDCV, Korea . Bus Rapid Transit system to provide
better service and to reduce load on traffic Lead free - wheel balance weights,
printing inks, bulbs, alternate designs/coatings, coatings for fuel tanks, carbon
brushes for electrical motors etc. Asbestos free brake pads & clutches
introduced Water based paints are being used to avoid VOC emission Green
buildings Waste land reclamation
Reducing Emission levels: Refrigerant CFC-12 (ODS) and will be phased out
by the year 2010 Pollution level reduction for CVs (Diesel engines) thru BSIII &
CNG vehicles, BSIV
Use of Non-Hazardous Material: Asbestos free brake linings For reducing
noise levels, measures such as Acoustic shields, Silencer redesign, Viscous or
Electric Fan were taken to reduce exterior noise of the vehicle as it is accelerated
on road at high engine-speeds
Contribution towards Sustainable Environment: TML is working with the
steering committee of National Hydrogen Energy board to find the ways where
India may harness hydrogen potential energy of future TML representatives are
on several National Committees working for improvement of environment
throughout the country
Energy Conservation: Incorporated environmentally sound practices as one of
its prime objective - in its processes, products and services. All Plants have
achieved certification to the ISO-14001 & OHSAS 18001 Standards Energy
conservation measures have been implemented at all the plants and offices.
Company has already started Energy Accounting & Energy conservation
programmes It traded the CERs through e-bidding on the Chicago Climate
Exchange Use wind energy for last 7 years and has earned and encashed the
carbon credit points (worth Rs 15 Crores) and has leadership in the Group,
Mirrors used to dry waste at ETPs
Waste Management: The wastes are disposed by various pathways which
include - direct incineration, direct landfill and landfill after treatment. Few
innovations have been implemented in this area such as bricks from the sludge
Weight reduction, End-of-Life (ELV) Vehicle and Recyclability of products &
of Packaging Materials: The treated effluent is re-used for various low-end
purposes such as toilet flushing, floor washing, horticulture, etc and as make up
water to various cooling towers. It is mandatory for each new location coming up.
Lakes created at Plants receive ETP treated water in several lakh litres which
enriches ecosystem and it bears testimony that ETPs are working effectively.
Wood recycling by 90%, recyclable pallets, returnable pallets,
Rain water harvesting and water conservation: The rain water harvesting is
done in a big way and re-circulate several lakhs litres of rain water every year
TATA MOTORS
Fig. 1.2-08
Activities
Description
Extent of Support
Area Benefiting
Senior
Leaders
Panel of
Senior
Doctors &
Health
workers
Results
Fig. 7.4-47
SC team,
Locational
HR & CDD
Heads
Fig. 7.4-49
Fig. 7.4-51
Learning and
Feedback
Prioritization &
Selection of
identified needs
Evaluation of
impact of
project at end
Designing
projects for
addressing
selected needs
Resource
provision and
implementation
Learning and
Feedback
Report back to
stakeholders
Prioritise the
issues &
concerns
Implement
strategic
initiative and
review
Address the
issues &
concerns
TATA MOTORS
STRATEGIC PLANNING
Launch of 'Tata Sumo Gold, Tata Venture, Tata Magic IRIS, Tata Ace Zip, Tata Aria 4x2, Tata Indigo e-CS VX
and new Tata Indica Vista'.
Tata Motors unveiled Assembly Plant in South Africa in just six months
Tata Motors & Japan's New Energy and Industrial Technology Development Organization developed an
environment-friendly dual-fuel based power generation facility
Awarded for its organizational excellence at the 7th edition of the NDTV Profit Business Leadership Award
2011, in the Automobile (four-wheeler) category
Lucknow plant has won the prestigious Golden Peacock National Quality Award 2011, for overall business
excellence and quality standards, in the automobile category
Sanand plant receives Lakshya 2011 Awards in the Lakshya On the Job Achiever's Contest and Sparsha
Awards, hosted by the National Institute of Industrial Engineering (NITIE), Mumbai
Sanand plant won Gold in the large enterprise category, at the prestigious Economic Times India
Manufacturing Excellence Award 2011, in collaboration with Frost and Sullivan.
Western India launch of Tata Divo Luxury Coach and Tata Starbus Ultra
DEFEXPO India 2012: Tata Motors showcased Anti-Terrorist Indoor Combat Vehicle concepts
81st Geneva Motor Show: Tata Pixel, new city car concept for Europe, displayed
2.
STRATEGIC PLANNING
of market assessment and strategic options finalization feed into the
phases of strategy deployment, review and improve. (Ref Fig 2.101). The inputs to these stages are sought from a cross section of
employees/ key customers, consultants, channel partners etc
(Ref Fig 2.1-02). The SPS is integrated closely with the leadership
system of the company. The Board and it's Committees such as
Executive Committee, Audit Committee etc., and the MC, OC and
SC (Fig 1.1-06, 1.2-01) contribute in the evolution of Strategic Plan.
Identification of potential blind spotsThe leadership team at
the strategic levels by way of their participation across various
industry forums and interactions with customers, suppliers, dealers,
reputed consultants and industry analysts try to understand blind
spots and determine mitigation plans. The Board also provides it's
inputs on possible blind spots.
In the current, year the Company has commenced a comprehensive
process of scenario planning (Fig 2.1-03) with the aid of global
experts. The initiative primarily focuses on preparing the
organization to face the onslaught of multiple uncertainties in future.
These can be in the nature of social, technical, economic,
environmental and political uncertainties and can play out in various
combinations vis a vis each other thereby creating multiple
scenarios. The process identifies within each scenario the dynamics
of the industry and it's implications on the fortunes of the company.
The final step of the process incorporates specific strategic & tactical
plans to help the organization proactively prepare and prevent any
value erosion in the event of the occurrence of any of the scenarios.
Determine Strategic challenges, Advantages and Core
Competencies
TML follows the process (Fig 2.1-04) for determining the strategic
Phase
Strategic
Direction Setting
BSC
Deployment
Review
Evaluation &
Improvement
Outputs as listed
in Fig 2.1-2
Environment
scans
Environment &
Capacity analyses
Strategic
challenges
Conduct
Business
environment
analysis and
capability
analysis
Analyse blind
spots
Risk Mitigation
Identify Key
challenges for
short Term (up
to 1 Year) &
Longer Term (5
years)
Validate blind
spots
Determine BU
Strategy & Plans
Identify Strategic
objectives to
address key
short & long term
challenges
Prioritise and
plan actions on
blind spots
BOD, Strategy
planning, LOB Heads
NVB, Country Managers,
MR, IB, product
management team,
CFTs, FIBERS, ERM,
HR, CSR, CIO, CFO
BOD, Strategy D
planning, Finance
ERM, HR, CSR
Materials, Mfg.,
Internal Audit
Planning & Environment, CFO, CIO
Bus, Strategy
planning team,
Corporate Finance
SC, OC, MC, ECOB,
BOD, Erm
Resource
Allocation
Impact Analyses
on Bus
Country analysis
Critical blind spots
Breakthroughs &
innovations
needed
Risk Mitigation
plans
C
LOB, Product D
development
analysis, Financial
viability analysis,
Supply chain
analysis, Manpower
Analysis & Plan
Risk 7 other
Analyses as
Strategic
Challenges and
advantages
(Ref OP 21)
16
All Scs
Assessment
Feedback
Consultant
Feedback
S C Feedback
Evalu
ate
Review BU
Evaluate the
Monthly Learning
Cycle
Strategy
Strategic Planning
Review (&
Process &
modify if
Incorporate
required) BSCs
Improvements
and initiatives
in next years SPP
ST Blind spots
Verify
achievement of
plans & balance
Strategy planning
team, BOD
March-April
Every Year
Modifications in
strategy, initiatives
& Action Plans
Action Plans on
Red areas
Reviews of Risk
mitigation plans
Evalu
ate
BU Strategic
Objectives and
action plans
As listed in Fig
2.1-2
Monthly updated
BSCs
rove
BSC
Strategic
Initiatives and
action plan
Imp
Strategic
Strategic
Objectives
rvo e
As listed in Fig
2.1-2
Analysis
Imp
Steps
Inputs
Activities
Environment
Scan
Revie
Key
Participants
ew
Revi
Outputs
Strategic
Challenges &
Advantages
Time
Line
Strategy Deployment
Improvements
to the SPP
April - March
Every Year
TATA MOTORS
Fig. 2.1-02
Key Factors
Collected through...
All Functions :
HR, PSD, SSG, Materials, NPI, S&M
Regional Managers, Dealer Councils,
IB Product Managers, Finance and
Business Planning, Environment, CS,
Scs, Risk Management, etc
Strengths,
Weakness
Opportunities &
Threats
Operations, Functions,
HR, Vendor, Supply Chain,
Customer needs,
Competitive environment
scan, Resource
allocations, Community
Early Indications of
major shifts in
Technology
Early Indications of
major shifts
Markets, Products,
Customer
preferences,
Competition
Early Indications of
major shifts in
Regulatory
environment
Changes in regulations,
draft regulations, blind
spots
Long Team
Organizational
Sustainability
including needed
core competency
Risks (Financial,
Regulatory, Political,
Business, Social, Ethical
etc)
Scenario analysis,
Compliance analysis, Risk
Heat map, COSO
framework, GRI and CS
framework, Risk analysis
Ability to Execute
Strategic plan
Strategic objectives,
inputs from all
stakeholders
Reviews the plans, achievements and gaps with respect to previous year are taken as inputs for next year
Fig. 2.1-03
Fig. 2.1-04
Driving Forces
Early Warning
Signals
Critical
Uncertainties
Implications and
Options
Scenario Framework
Strengths
Weakness
Threats
Opportunities
Strategic
Advantages
Strategic
Challenges
Scenarios
Narratives
ST / LT
Leverage on ST
advantages
Cause:
Internal Factors
Core
competencies
LT sustainability
During the SPS, the long term opportunities are discussed to include
expansion into future potential markets - domestic and international.
Product strategy and development plans are aimed at long term
sustainability supported by improvement in NPI, supply chain and
implementing new technologies.
Projections of future performance As part of Environment
Scan, it gathers critical attributes from the plans and strategies of
competitors domestic and international players. As an example,
price positioning of various models, product portfolio and cost
drivers (level of outsourcing and indigenisation) of existing and
potential competitors are factored in the SPS.
Key changes taking place in the domestic and international markets
are continuously monitored (Fig. OP 18) as part of SPS to keep the
market-related action plans current. It also aids in exercising
strategic options on new products and countries to be explored.
As a part of the strategy for identified international markets, countryspecific inputs are considered for devising respective countrys
strategies.
Ability to execute
TML has over the years re-organized it's structure to enable
seamless transition of customer needs into definitive products and
customer experiences.
NPI synthesizes customer needs and interfaces across Sales and
Marketing, ERC, Supply chain and manufacturing to develop and
position product offerings in the market to retain leadership with
respect to competition. In order to assess sufficiency of our
processes to deliver as per the strategic plan, the process
capabilities of the manufacturing, supply chain and support
processes are assessed, action plans are developed and deployed
within timelines to address the identified gaps. Various efforts like
engagement of Dr N Kano, Dr Wolfarm Liedtke are undertaken
periodically to strengthen the processes and enhance capabilities.
The HR Strategy supports this by developing talent and leadership,
building a high engagement culture, a strong powerful brand, having
a customer centric organization and driving excellence through
seamless integration of verticals and business. There is a
continuous attempt to simplify and enable technology driven people,
processes embedded in high performance work systems to
reinforce One Tata Motors Culture which is truly merit driven.
The timely changes (Fig. 2.1-06) have enabled the organisation in
rapidly and smoothly executing action plans to achieve objectives
set by SPS (Fig. 7.1-134 to 139).
Once the strategies are firmed up, financial resources both in long
and short-term are allocated in line with action plan requirements.
Fig. 2.1-06
2006
2007
Global Footprints
2008
Creating
differentiator
2009
2010
2011
focus on deliverables
2012
TATA MOTORS
CVBU
Ability to innovate low total cost of ownership solutions.
PCBU
Ability to offer value for money through innovation, cost effective design,
development and manufacturing of passenger cars
Fig. 2.2-01
Baseline
(10 - 11)
Metrics
Overall
Status
Target
(11 - 12)
14%
17%
30
16
Status Update / Remarks
YTD Actual
(Apr - May)
12%
19
Status
19
The team gets in touch with members of the workforce, key suppliers
and partners, as appropriate, to ensure action plan implementation
as per timelines.( Example Fig. 2.2-02)
Another example is the EXCEED initiative to go beyond customer
satisfaction for passenger car business. The initiative is being
cascaded at multiple levels to ensure alignment with people and
processes.
As the initiatives and their outcomes stabilize over time, the
initiatives are redefined and / or absorbed as part of the work system.
For example, the cost reduction initiative commenced a decade ago.
This approach provided TML with consistent financial benefit's
annually and was therefore included as part of the Vendor
Management System as Integrated Cost Reduction (ICR). Similar is
the example of the Design & Development Initiative of Integrated
Cost Management (ICM) for new products. Related key metrics then
become part of BSCs.
2.2a3 Resources Allocation
TML follows the Budgeting process comprising of Revenue
and Capital Budgets for allocating the necessary financial and
other resources to the business. A bottom up approach is used in
deciding the budgets under the two heads. Revenue budget takes
care of the current obligations of running the business.
Capital budget takes care of the medium and long term
requirements. The allocation of the resources for the various
initiatives is as per the plan of achieving milestones which is
determined by the initiative owner.
The budgeting process is initiated once a year and the budgets are
re-evaluated further, during the mid-term to ensure that budgets and
initiatives are in synchronization with the current market conditions
The responsibility of the budgeting exercise finally lies with the
MANCOM and approval for the same is sought from the Board.
Assessment of risks inherent in the action plans are made by
respective initiative owners. The risk assessment outcomes form a
major factor in deciding resource allocation.
2.2a4 Workforce Plans
The HR Steering Committee (Fig 5.0 03 Integrated HR Planning
and Execution Structure) conducts annual exercise to develop HR
strategy and key HR Plans aligned to the overall TML strategy. This
Fig. 2.2-02
CVBU Level
Objective Flow
Means of S & M =
Objectives of AO
Factory/Region Office
Means of RO =
Objectives of AO
Centre of excellence
(Area office/Departments)
Management
Committee
Escalation
* Environment
Scan
Step 1
Fig 2.1-01
Meets every
15 days
Breakthrough
Actions
required?
STOP
Yes
Operations
Committee
Reviews at
Each Level
Yes
Update
Strategy
Document
Modify
Strategy?
Meets every
30 days
Steering
Committee
Meets every
month
AO
Targets
Individual
KRAs
No
SQDCME Measurement
Impart training and work in teams
to reduce cost through
value engineering
Major Performance Area
SQDCME/
VMCDRE
Employee
Targets
Yes
Update
Capital
Budgets
Update
Capex ?
Operational issues
No
Yes
Modify Action
Plans?
Update
Action Plans
No
Yes
Modify KPIs /
KRAs ?
Update
KPIs / KRAs
No
Finalise
proposal and
implement
20
TATA MOTORS
Human Resource Plan (HR Plans in detail can be shown at The Time of Site Visit)
Strategic Objective
Linkage
to TML
BSC
2011-12
Key Performance
Measure
2012-13
2013-14
2014-15
Target
Actual
Target
Target
Target
5.08
6.1
6.2
6.2
OL2
Optimise HR Costs
OF1
2774
2701
3238
3771
4565
OF1
Headcount
30691
29217
31928
38581
41422
OL3
Q12 Score
OL4
Training Effectiveness
-CIRO I (all internal
programs)
Non-Management - 4.55 Non-Management - 4.20 Non-Management - 4.55 Non-Management - 4.60 Non-Management - 4.65
Management - 3.80
Management - 3.85
Management - 3.80
Management - 3.90
Management - 3.63
3.64
3.46
3.50
3.55
Fig. 2.2-05
TML BSC
Financial
Perspective
S. No.
OF 1
Customer perspective
Internal Business Processes Perspective
People, Leaning and Growth
Perspective
Strategic Objectives
OC 1
OC 2
OF 2
OC 3
OC 4
OP 1
OP 2
OP 3
OP 4
OP 5
3.55
Key Metrics
Domestic vehicle volume
Total gross revenue
PAT as percentage of net turnover
ROCE
Cash Flow
IB revenue as a percentage of total revenue
Domestic market share (PC/CV)
Percentage of sales from new products (PC/CV)
Service / Customer Satisfaction Index (TR iM/JDP)
Dealer /Distributor Satisfaction index
Rural touchpoints as percentage of national touchpoints (CV/PC)
Number of IB dealers and workshops
New products / variants launched
Timeliness of NPI launch
Average Due Date Performance Vs Budget
First Time Right Launch
No. of different type of problems / issues reported within 3 months of product launch
Deviation from stretched NPI cost targets at all NPI gates
Increase contribution from new products in last 5 years
Rationalise list of vendors and vendor managements organisation
In coming PPM levels (% Suppliers)
Vendor satisfaction index
Reduction in Warranty Costs
tCo2 per eq vehicle (CV/PC)
Severity rate (CV/PC)
Loss Time Injury Frequency Rate
Reporting of all Incidents major & minor and Investigation for Root Cause Analysis
Compliance to Regulatory Safety, Health & Environments requirements
Talent pool size
Talent Review Board for GM and above
Attrition rate: High performers (A and B+)
OL 1
OL 2
OL 3
OL 4
OL 5
Enhance Innovations
Excel in journey to excel lance (TBEM)
TATA MOTORS
Succession plan readiness - number of key roles having identified successors (EG
2A and above)
IP Rs received during the year - Process
TBEM Score
21
Fig. 2.2-06A
Customer
Finance
OF2
OF4
OF5
OC1
OC4
OF6
OC3
OP4
Improve Sales and Service processes at all Customer
touch points by robust deployment
OP3
OP7
OP5 Establish Benchmarking and Knowledge Management
OP6
OL1
OL2
OL3
OL4
Improve profitability
Processes
Learning & Growth
OC5
OF3
OC2
OP1
OP2
OL6
OL5
The team here refers to the extended team - TML + channel partners
Fig. 2.2-06B
1. EBIDTA > 7.5% by FY15; 2. Be amongst top 2 by market share in India by FY15;
3. Achieve top quartile performance in customer experience by Fy15; 4. Achieve significant presence in select International markets
5. Build up on Value For Money brand in to a more aspirational & desirable brand
Customer
Finance
OPERATIONAL EXCELLENCE
OF1
OC1
EXECUTION EXCELLENCE
OF2
OF2
GROWTH
OC3
Processes
OP1
OP2
Drive cost reduction in current and new products through ICR and ICM initiatives
OP4
OP6
OP3
OL1
OL2
OP5
OL4
22
TATA MOTORS
Fig. 2.2-07
CVBU BSC
Financial
OF1
OF2
OF3
OF4
OC1
Customer
OC2
OC3
OC4
Key Metrics
OP1
OP2
OP3
OP4
OP5
OL1
OL2
OL3
OL4
OL5
Enhance Innovations
Excel in journey to excellence (TBEM)
TATA MOTORS
23
Fig. 2.2-08
Customer Perspective
Financial
Perspective
S. No.
OF1
Achieve the stretched revenue and cost targets considered in budgetary projections
OF2
Gross Revenue
EBIDTA Margin
Percentage revenue growth from new products
Operating margin growth
OC1
OC2
OC3
Build up on "Value For Money" brand proposition to a more aspirational & desirable brand
OC4
OP1
Drive cost reduction in current and new products through ICR and ICM
initiatives.
OP2
OP3
OP4
OP5
OP6
OP7
70% aggregate commonisation target for all new products within platform
30% aggregate commonisation target for all new products within platform
Progress against Plan
OL2
OL3
Sustainability Index
OL4
OL5
OL6
OL1
Fig. 2.2-09
Measures
(examples)
CVBU
2011-12
BM
Comp
BM
CVBU
Comp
160
75
210
15.9
62-63
16-17
62-64
975
592
1100
620
1250
3.63
3.83
Top 25
quartile
3.85
Top 25
quartile
EBIDTA (%)
153
81
Market Share %
61.4
Outlets (Nos.)
Q.12 Index
CVBU
2012-13
2013-14
BM
CVBU
Comp
Finance Perspective
78
215
Customer Perspective
17-18
62-64
Internal Processes
650
1300
Learning and Growth
Top 25
3.90
quartile
24
2014-15
BM
CVBU
Comp
BM
Actual
Perf.
Comp
80
220
82
17-18
62-64
18-20
700
1450
750
3.95
Top 25
quartile
4.0
TATA MOTORS
3 CUSTOMER FOCUS
CVBU Customer Support bags International Achievers Award for 'Best Practices in Business 2011'
CVBU Spare Parts team has received the 'Automotive Supply Chain Excellence Award' in the 5th Express,
Logistics & Supply Chain Conclave
Ranked as the 2nd most trusted in the category of four-wheelers in The Economic Times Brand Equity 'Most
Trusted Brands' survey for 2011
Customer Care (CVBU) has won the 'International Customer Service Excellence Award - Large business', at
the 10th Annual Australian Service Excellence Award (ASEA) 2011, held at Sydney
Most Preferred Brand, in the Commercial Vehicles category, at the second edition of the North-east Consumer
Awards 2011
Customer Support (CVBU) was awarded the People's Choice Stevie Awards 2012 for 'Favorite Customer
Service'
Customer Loyalty Continues Silver jubliee year celebration of the Tata 407
Launch of Tata Delight an exclusive Customer loyalty programme that offers great benefits, special privileges
and fabulous rewards
Brand promotional event of Tata Manza: Tata Motors partnered with ace fashion designer, Rajesh Pratap
Singh
Building Brand & Reaching to Customers - Successful participation in the Auto Expo 2012.
Mr. S. P. Joshi (VP - Customer Care, CVBU) was conferred the 'Customer Service Leader of the Year' at the 6th
Annual Stevie Awards 2012
3.
CUSTOMER FOCUS
Dealer council acts the sounding board for strategic and tactical
plans and as feedback mechanism about the competition and
market. The action are taken with the help of dealer councils to
improve products and services (Fig.3.1-02).
New
Fig. 3.1-02
PCBU
Sumo Gold,
Nano 2012, Indica eV2,
Indigo eCS
Aria
5. Feedback from
customer on
improvements
Quality of products
needs a lot of
improvement to compete
with the highly competitive
market place.
Dealers needed support
from TML on sourcing
and training quality
manpower for their
operations
Action taken
Poor profitability of
dealerships resulting in
low engagement and low
interest in TML
dealership business
Voice of Dealer
Fig. 3.1-03
Customers Listen to
Interact with
Observe
Auto Expo, Shows
Naka Visits
Product Demos
Customer Visits
Naka Visits
VOC,House of Quality
Product Demos
Market Surveys
Benchmarking
Product comparisons with
Market Surveys
CSI
competition products
TATA MOTORS
Fig. 3.1-05
Methods of measuring
Frequency Measures
Customer Satisfaction
External third party
Annually Ratings, Scores
industry survey for SSI &
rankings
CSI
BUs own Dealer wise
Quarterly/ Ratings, Scores
survey for Sales/Service Annually
rankings
Analysis of complaints
Monthly
CPTV, CCCT,
received through several
OCTV
modes & resolution
PSF sales through
Daily
Scores stage wise
internal tele calling
& CustomerAdvisor wise
PSF Service through
Daily
Scores Factor
internal telecalling
wise & Service
Advisor wise
Daily
Exchange
Exchange satisfaction
Satisfaction
through internal
Scores
telecalling
TMI - Policy sale and
Daily
Policy Sales &
Claim PSF through
Accident Claim
internal telecalling
PSF
Dealer Engagement
Annually Scores
Survey
1. Decide survey
scope (Subsegment,
geography)
5. Data Analysis to
understand Satisfaction
Dissatisfaction
(Competitive)
3. Modify questioner
as per Segment
requirement
Results
7.2-01,04
7.2-13
7.2-12
7.2-23 to 25
7.2-12
26
Fig. 3.1-06
TML
1
2
3
4
Customer Meets
Fleet operator/BPO
operator meet
Customer calls
PCBU
1/yr
Regular
11
12
Brand Track
13
14
Post Ad test
15
CRMDMS
16
17
Sales, MS &
Revenue trends
Win/ Loss analysis
18
QFD / VOC
19
Loyalty Programs
6
7
8
9
10
Defence
IB
NVB
Dom-Inst.i
Call centre
Customer
Complaints
Car / Customer
Clinic
Channel feedback/
MIS&DQCTC
Audits
Financier Feedback
SIAM,ARAI
meetings
Usage & Attitude
study
White form
Freq.
CVBU
2/yr
Institutional
Dom-Private
Taxi/comm.
Customer Segment
Personal
Potential
Competitors
Current
L&L Methods
Former
Customer type
Sr
No
Regular
Regular
Schedule
2/yr
1/yr
Regular
0.5/yr
Regular
2/yr
1/yr
Post
Campaign
Regular
12/yr
Regular
Need
based
Regular
Fig. 3.1-07
Analysis of data
Use of Data
customer expectations,
Preferences
Operating economics
Service requirements,
complaints analysis
Complaints, other
requirements
Product ,service quality
Product needs &
requirements
Service needs,
requirements
Customer credit rating,
funds requirements
Industry Trends,
Regulatory direction
Buying Behaviour
Demographics & lifestyle
habits
Media Habits Brand
perception
Vehicle performance,
design product quality
Comprehension, Recall,
Likeability, Effectiveness
Demographics & Win
loss analysis
Sales pipeline, sales
trend, competition
Product service
improvements
Product service
opportunities
Marketing Mix & service
planning
Customer Life
cycle stages
and Status.
1.Do not know
(Potential
customer)
A. Customer
Relationship status
level with TML
Has never used
product
2.Heard about
(Potential,
Current & Past
customers)
Visits website,
showrooms, Call
Centre/Sales
people,
3.Trying
offerings
4.Being
satisfied
Uses Service
centres, Sends
appreciation letters,
Repeats purchases
5.Being loyal
Repeat purchases
Buys similar
products
6.Becoming an
advocate
7. Sale vehicle
27
Fig. 3.1-08
Post Transaction
follow-up process
steps
Service Policy
Design & Deployment
for new/ existing
offerings
2. Network
Management
Who is Involved
Measurement
Timing of the
Step
LOB Heads
Ongoing
Ongoing
4. After
Customer
Relationship Building
5. AMC Business
Management
RM (CCs)
Service
requests from
customer
Customer
surveys
Head, AMC
Channel Partners
Acquisition of
customer
Spare Parts
Management
7. Customer
Complaints
Management
RECON Business
Management
In line with
Business plan
Complaint made
Business
potential studies
9. Warranty
Management
Claims raised
3. Service Process
Management
% of customer complaints
resolved
7.Implementation in Process/
Product / Services SPS & Reviews
6. Change
Approval
TATA MOTORS
Processes used to
innovate Product
Offerings
2. Information
Analysis and
Action plan
5. SPS &
Reviews
Stagegate NPI
process (QFD;
Sales & Marketing
processes;
usage and attitude
studies,
ethnographic /
observational studies;
Customer Support
processes;
TMA
3.
a. New Requirements
b. Product (QFD)/Process
(PDPI) Improvements
c. New Segment
d. Additional learning
post required
28
Fig. 3.2.-03
New Product offerings: Domestic - Star bus ultra, Magic IRIS & ZIP, Aria,
Sumo Gold, Indica eV2, Indigo eCS, Vista Sedan Class, Venture.
IB - Prima in South Africa, Tata Marco polo Bus, ACE EX Bangladesh, LPT 2116,
2123 in Myanmar, LPO 1618 with ABS in Kuwait, Xenon Euro 5 with Airbags and
ABS in Italy, ACE Left Hand Drive in Afghanistan, Nano in Nepal and Sri Lanka,
Manza in Sri Lanka.
Changes in Customer Support: Project EXCEED, Project 1660, Speedo Bay,
Tata Alert, Project Green, e-learning, TASS Council, STC modernization, Tata
Authorized Service Point, Focused network development in Rural areas, Works
Manager Certification Program, Driving license renewal reminder, Driver Training
Institute, Mobile training van, TASS Distributor Network, Part Distributor for Army,
Exclusive Dealerships for Nano and UVs, Refurbished Vehicle Business (TATA
OK), Insurance Business (TMI), Financing Initiative, Tata Motors Assured.
IB - Customer Care Process and FMC - Full maintenance Contract in South
Africa, Digital customer care in Nepal & Bangladesh.
Key approaches
Access mechanism
Diff Customers,
Groups & market
segments
Results
?
Seek information:
Vehicle Service
Vehicle repairs
VOR due to parts
Spare parts
?
Make Complaints:
Complaints
Dealer / TASS
All
7.1-05
All
7.5-36
29
All
7.1-06, 08, 13 - 15
7.1-11
7.1-14
7.1-13
All
7.1-03 - 05
TATA MOTORS
Fig. 3.2-06
9. Feedback to L & L
Fig. 3.2-07
Fig. 3.2-08
No
3. Existing Segment?
Yes
IB
8. Address Segment
RTA
Domestic
6. Domestic
or
IB Segment?
7. Address Segment
SIAM
Customer* = Current, Future, Potential, Competitors customer
These segments are analysed at least once a year in SPS (Fig. 2.101) which gives us gaps and opportunities for new product
development (NPI process inputs) and improve the existing
products. e.g. Star Bus Ultra . Channel partner network (Fig. 7.1-10)
addresses various customer requirements of sale and service with
reasonable proximity.
Trends in customer satisfaction (Figs. 7.2-01 to 13) and in market
shares (Figs. 7.5-36 to 57) indicate that segmentation approach is
effective. The effectiveness of the segmentation process is reviewed
in SC.
The basis of segmentation, its advantages, impact to gain
dominance in industry, is shared with channel partners and their
views are incorporated while updating segmentation process on an
annual basis, e.g. The channel partners are aligned towards
segmentation through separate dealerships specific to LOBs.
For pursuing relevant market segments for growth; prioritization is
based on
1. 'Market Attractiveness' (Total Industry Volume -TIV),
2. Market Strategy and
3. Organizational Capability (resources such as funds, people).
The process (Fig. 3.2-09) is used to determine which customers,
customer groups, and market segments to pursue (Targeting) in the
global auto scene. The entry into any potential market is evaluated
on market accessibility, product suitability, market size and
profitability. Once the market is deemed to be attractive, a systematic
process is used to 'open up' and to 'develop' the market selection.
The targeting of customers is also based on a detailed study focused
on understanding which customer expectations influence and
ultimately drive purchase decisions.
Consider Customers of CompetitorsWhile identifying market
segments & customer groups, all customers of competitor, potential
customer and market are included.
Determine which Customers, Customer Groups
SegmentsThe Determination of the customer, customer groups
Exclusive CS website
30
Fig. 3.2-09
Based on regulations,
Country risk,
localization, distribution
& predictability
No
Future Possibility
1. Market Accessible?
Fig. 3.2-11
No
2. Product Suitable ?
Products
No
Potential volumes
Approaches for
Not to enter
4. Market Profitable ?
Customer
Present
&
Potential
Complaints
Customer Clinic
Competitive
Information
3.2a4
Customer
Data
4.1a3
Selection of
measurement,
Innovation
Prioritization of
Product
launches
Private
Institutional
International
Indv Key STU Defence
Cust Cust
??? ? ?
??? ?
??? ?
??? ?
??? ?
??? ?
??? ?
??? ?
?
?
?
?
?
?
?
??? ? ?
??? ?
??? ?
??? ?
??? ?
?
?
?
?
??? ? ?
??? ? ?
Cust. Life
cycle stages
1 to 7
Key Account
2,3,4,5,6
Management *
Customer Meets
1 to 7
Training -Driving
3,4,5,6
High Mileage Awards*
4,5,6,7
Technical Seminars
3,4,5,6,7
Customer newsletters*
3,4,5,6,7
Complaints resolution
3,4,5,6,7
Outcalls, Advts,
1, 2
meeting customers of
competition
Approaches for Services
Fuel saving/service
3,4,5,6,7
campaigns
Customer Meets
1 to 7
Training -Servicing
3,4,5,7
AMC Contracts
3,4,5,6
Parts retailers
3,4,5,6
development
Mechanic /retailers
3,4,5,6
meet*
Complaints resolution
3,4,5,6,7
No
EBITDA to be Positive
2.1a2,
2.1b,
6.1 a &
6.2b 3
TATA MOTORS
Steering Committees,
Process Owners
Sales & Marketing,
Customer Support
Sales & Marketing,
Customer Support
Steering Committees,
Process Owners
Sales & Marketing,
Customer Support
Process Owners
Stage II
Quotation
Stage III
Advance
Payment
Stage IV
Vehicle
delivery
C1
C2
C3
C0
Prospect Customers
(Universe)
Fig. 3.2-15
e-mails/Website/Toll-free
Who is involved
Stage I
Enquiry/
Contact
Knowing the impact of the steps on customer loyalty - This gets tracked in the TNS
survey and the action plans to improve it across the Organisation
Fig. 3.2-12
Fig. 3.2-14
Verbal Complaints
Escalation to CBM=TML
through c-7 (within + days)
Fig. 3.2-13
All types of
Customer
Complaints/Issues
through all media
and from all touch
points
Input to
NPI for products
& variants
No
Is it Product
related?
Log on the
complaint in CMS
and acknowledge
to customer
No
5
Is it Safety or
Catastrophic?
No
Escalate to higher
agency
Priorities and
take up the
complaints in
No Plant CCT
meetings based
Resolved?
on the incidence,
cost and
Yes
customer issues
Review
with
Plant
Heads
d
Action
Plan
Arrange Swing
Units
Close the
Complain / Issue,
Prepare MIS,
circulate and share
the findings in
Steering Committee
Inform Customer
32
Take up the
complaints or
No Issues to Steering
Resolved?
Committee level.
Validate action
plans
Yes
Inform Customer
Roll out
g Ready at
RWH for
replacement
Input to
NPI
e Urgent Stock to
Request to parts
Dept
TATA MOTORS
Yes
Resolved in
stipulated time
frame?
Yes
Yes
PDPI
Improved the
process
feedback loop
closed
Fig. 3.2-17
Trigger/Findings
Delay in warranty claim/free
service settlement
Source
Improvements
33
TATA MOTORS
17 Awards at the 22nd National Convention, organized by the Indian National Suggestion Schemes'
Association (INSSAN), held at Jamshedpur
The Indian Engineering Export Promotion Council (EEPC) has conferred Tata Motors with the 'Top Exporter for
the Year 2010-11' (Silver Trophy), for its outstanding contribution in engineering exports, in the motor vehicle large enterprise category
Tata Safari enters the Limca Book of Records for highest raid by the paraplegic woman covering 3,000 km in 10
days.
Jamshedpur plant bagged the Enterprise Performance Excellence for the Year Award 2010-11
Lucknow plant won 12 awards in the 13th National Suggestion Summit, organized by the Indian National
Suggestion Schemes' Association (INSSAN), which was held in New Delhi on 3rd and 4th June, 2011
Safalta & Parivartan teams bagged the 1st prize at the 24th CII Quality Circle Competition 2011 (Northern
region)
Pantnagar plant won 1st Prize at the Indian National Suggestion Schemes' Association (INSSAN), Western
India Chapter (WIC) Suggestion Competition
Pantnagar plant has won the CII Environmental Best Practices Award 2012 in the Innovative Environmental
Project category, for 'Recycling paint sludge into reusable industrial primer'. Not only did the plant win the
award for the second consecutive year, but also was the only company short listed in the auto sector, amongst
the 127 participants
4.
Fig. 4.1-02
Fig. 4.1-03
IT Landscape
Sourcing
LM, SM - Is Auto
Dealer
performance
requirements
Alignment
Customer
Service
Retail
SAP - Is Auto
Warranty
Customer Portal
MES
SAP - BW
SEIBEL - CRM
Commercial Objectives(BSC/BOS)
Distribution
TML Objectives
Supplier
performance
requirements
MES - RA
Digital Manufacturing
DELMIA
BSC/BOS
Sales
&
Marketing
SAP ECC 6 - IS AUTO (MM, PP, QM, APO, SRM, SD, Logistic, BIW etc)
Euclid
Catia V5
Manufacturing
Fig. 4.1-01
TATA MOTORS
Fig. 4.1-05
Fig. 4.1-07
Level of Comparison
Global
KPM
ROCE, EVA, NPI
measures, EBIDTA
Industry/Competition/
Group Companies
Inter Plant
Within Division
BSCs KPMs
TATA MOTORS
Benchmarking Process
P
PDPI Continue till last operational monitoring level
Actions taken
407 Pickup launched. Non Vehicle business Volume of Engines
Customer Contact Points increased in South,
Pace with Ace project for increasing sales
Fig. 4.1-06
Strategic Objectives
Identify the critical business/operational processes or
from the ISO/TS procedures for meeting each of the
strategic objectives
Information collected
Competitors Product
Strategy
Competitors
Distribution Strategy
VOC and QFD studies are used for benchmarking product features
for existing and new products. Tear-Down Analysis and extensive
in-house tests are conducted to compare and improve features, and
performance of vehicles / aggregates / processes.
InnovationTML has launched various innovative products and
approaches (Figs. 4.1.06 and 8). Recently launched, Magic Iris &
Nano 2012 are an example of such innovations. The Innovision as
an internal programme and have captured more than 200
innovations from all spheres including non-plant functions. As a part
of Tata Innovista, more than 193 innovations are captured in 2011.
Fig. 4.1-08
Areas/Function
Sales/Marketing
Materials
Engine
Vehicle
Innovative Approach
Benefits
Process Innovation
Sales Planning Process Customer Engagement (7.2.1
SMS on mobile to CROs to 15)
e-Procurement, ICR
Step change in cost
reduction (Fig.7.5-30 to 32, 35)
Product Innovation
Fuel efficiency
Customers are happy, (Fig
7.1-20)
Aggregate life
Cost of ownership (Fig. 7.1.1)
Fig. 4.1-09
Strategic objective
ensure that the conclusions drawn are valid and review performance
measures using appropriate analysis and validation tools (to
validate the conclusions and) to identify factors influencing
performance and areas requiring actions for recovery. The services
of reputed consultants and experts are also sought for analyses of
future trends and validation, which is an input to the SPS. (e.g. recent
exercise of scenario planning)
Use of the reviews to respondDuring the BSC, MIS and Strategy
reviews (includes project reviews) on various forums, organisational
success is measured against targets, competitive performance is
gauged against comparisons (e.g. market share) and strategic
objectives & initiatives along with action plans are reviewed against
QCD parameters (Fig. 4.1-10).
To assess ability to respond... The reviews of all strategic plans
and goals take place at least once in a month (MC: fortnightly) (Figs.
2.2-02 and 1.1-02).
Operational reviews happen on weekly and daily basis at each
location. These frequent reviews help to assess ability to respond to
rapidly changing needs and challenges in the market place
environment. (e.g. Adoption of WCQ, Gen3 NPI process, project
EXCEED for PCBU).
Board Reviews the Performance
Governance Board (OP-11) with the help of its committees and
MC/OC/SC reviews (Fig. 1.1-09) the organization performance and
the overall progress of the strategic objectives, initiatives /action
plans, including progress on Safety, Sustainability, Business
Excellence and Climate Change (Figs. OP-11, 1.1-09 and 4.1-01).
4.1c Performance Improvement
4.1c1 Best Practice Sharing
Findings of the organization level analyses are communicated
through OC/SC reviews (Fig. 1.1-09) and priorities for improvements
(e.g. Kaizen events at Vendors and Dealers) and breakthroughs
(e.g. new markets, cost reduction) are communicated to
plant/functional SCs, employees, channel partners and suppliers as
Fig. 4.1-10
Stakeholder
Employee
Channel Partners
Customers
Company Performance,
Expectations, Market Condition,
New Trends
New Product Launches
Vendors
Shareholders
Financial Performance
Society
Medium of Communication
Communication Session by senior leaders, Reviews,
Internal magazines, e-flashes, intranet, KM Site posters
Dealer Meets, Channel Chat
Customers Meet, Advertisements, OK TATA, website,
magazine, customer complaints call centres
Vendors Meet, Interaction during NPI, Kaizen, target &
Performance sharing, Failed part analysis review
AGMs, Annual Reports, Quarterly Publications,
Analyst reports, NYSE disclosure, Media release
Advertisements, Society forums, website
36
Who Communicates
Corp. Communications,
Mfg/Plant/HR/Divn Head, etc
SHQ, Corp. Comm.
Materials, NPI Teams
Board of Directors
Corp. Communications
TATA MOTORS
Fig. 4.1-11
Strategic objective
Quality
Productivity
Cost
Cost of Transaction
Lead Measures
% Processes improved
Kaizen (Nos. of exercise)
1st shot ok on process lines
% Ideas Syndicated
Enforce electronic
communication with all
suppliers
Fig. 4.1-12
Reviews
Organisation
Performance
Review
(Run)
Strategic
Planning
(Change)
Lag Measures
Warranty Cost (Rs)
Productivity
improvement (%)
Cost Red in Rs
Early Supplier
Commitments on
cost red (Rs)
Areas
Types of Analyses
EVA, Profitability, Variance, Ratio,
Finance
Sensitivity, ICR, ICM
Growth, Market Share,
Market
Regression Analysis,
Customer Value Analysis, JDP
Customer Won-Lost Analysis, Conjoint Analysis ,
Warranty analysis
Cause-Effect Analysis, Regression Analysis,
Operational Pareto Analysis,
Root Cause Analysis
Product
Project Appraisals, NPV, IRR
Strategy
(NPI, APL), Aggregate commonisation
SWOT, Decision Tree,
Profit
Scenario Analysis, Project Appraisals,
Strategy
Long Term Cash Flow
37
Fig. 4.2-02
2
Environment
Scan
4.2a2
IT Portfolio
Management
(RGT)
Run
(R)
Grow
(G)
-in-class
Transform
(G)
IT Governance
Assessment
IT Sustenance/
Improvements (R)
IT Roadmap
IT BSC
IT Service Desk
Assessment
IT Strategy Framework
IT Management
Technology/ Partner
Management
Demand
Control
Supply
Business Context
IT Principles
IT Services
Business Success
IT Governance
Enterprise Architecture
Business Capabilities
IT Financial Management
People
IT Contribution
Metrics
Sourcing
Property of
Data, Info. &
Knowledge
Accuracy
Integrity
Reliability
Timeliness
Security
Confidentiality
product and other company information to all stakeholders (Fig. 4.204). LAN (Local Area Network), VPN (Virtual Private Network) is
being used to connect all locations, subsidiary companies and
Internet to connect stakeholders (Dealers, Vendors, Suppliers,
Community, Banks, etc). Customers can access the TML website
and CAC. Vendors and channel partners/collaborators are
connected through SRM and CRM. CRM is rolled out overseas in
countries where infrastructure support is available such as Bhutan,
Nepal, Bangladesh and Sri Lanka. Analytics has been provided to
20000+ users across TML and channel partners/collaborators.
The Analytics dashboards are being used to take effective decisions
based on real time data across all the business aspects. The dash
board also helps to track vehicles leads, vehicle application,
workshop Profitability, customer satisfaction indices, complaints and
failures. Dash boards are also made available for enterprise
systems and being used in operations, service and quality related
areas.
CRM, an innovation in IT - Tata Motors uses its rich customer
database for customer centric activities using the SMS, Emailer and
Portal media. CRM Call Centre has built innovative capability of
38
TATA MOTORS
Fig. 4.2-04
Stakeholder
Employees
Vendors
Collaborators
Channel Partners
Mechanism
SAP, PLM, Daily, weekly, Regular review meetings, Inhouse magazines, Town hall meets, Intranets, E-mail /
Internet, knowledge sites, Dept web sites or folders,
SAP-BW, business analytics(SAP BI/BOBJ), MiNT, TML
Global portal, SAP HR, KNOME
Design Collaboration, SRM linked to SAP for vendors
to access through Internet, Supplier meets, e-sourcing
platform, SAP, Kaizen at Vendor, E-mail/phones,
Supplier portal (SRM), PLM, add c-Folder, JIS
through SRM / MES
Dealer Analytics, Siebel-CRMDMS, SAP, Dealer meets,
Dealers magazines,
converting warm leads into hot leads, thereby increasing the vehicle
sales.
SMS is extensively used for sending information and reminders,
some examples being an SMS to the customer on the completion of
the servicing of his vehicle, hourly SMS to sales managers about
retails during month ends, festive and birthday greetings to
customers. Emails are used for promoting new vehicle launches and
campaigns.
Portals are being used for both displaying information to customers
as in the case of Key Accounts, or for enabling transactions like a
Test Drive request, which gets close-looped by the request getting
allotted to earmarked Dealership CR officers along with the
Customer Relationship Officer details being sent to the customer via
an SMS. Learnings from this system are getting horizontally
deployed in manufacturing to provide information on breakdowns &
hourly production.
These systems/platforms help to communicate with its extended
enterprise on a real-time basis, e.g., material procurement, payment
to vendors and delivery of vehicles and resolution of complaints from
end customers. Organizational, policy and other HR information are
disseminated among the employees through the Employee Self
Service applications (SAPHR) and Enterprise portal. Additionally
Wi-Fi Connectivity has also been deployed selectively.
4.2a3 Knowledge Management
The three-tier KM structure (Fig. 4.2.05) uses various knowledge
transfer mechanisms at strategic, business process and subprocess level, which delivers value to organisation and customers
through improvement of processes, products and services.
Knowledge can be classified into three broad categories knowledge of markets & competition, knowledge of delivery
processes & technology and knowledge of operating practices.
As part of Knowledge Management, the focus has been on capturing
of best practices, learning and ensuring transfer and the use of the
knowledge across various KM practices.
Collection & transfer of workforce knowledgeWorkforce
knowledge is collected and transferred through sharing sessions,
presentations, Ideas shared and suggestions given, horizontal
deployment, Panther teams, KTL / KPOs and improvement
formats, Inter-Plant Sharing sessions, Process teams, exhibitions
TATA MOTORS
(Operations)
Experts / CoPs
Suggestion Schemes
Collaborators
Improvement groups
Mentoring, Training
Periodicals
39
Sub
Processes
Knowledge of
Practices,
processes,
operations,
methods, etc
Mentoring, Training
Vendors
(Business)
Review meetings
Experts
CFT, CLT
Improvement, upgradation
Channel Partners
EPM
Processes
Knowledge of
Technology,
engineering,
equipments,
other industries
Strategic Planning
OC, SC Meetings
Review Forums
Stakeholder Meets
Consultants
Market Scans
Employees
Strategic
Knowledge of
Product,
competition,
business,
customer, etc
Stakeholders
Transfer Mechanisms
Customers
Fig. 4.2-05
reviews etc. (Fig. 4.2-07). TQM and KTL initiatives help in sharing of
the knowledge across & within the locations (horizontal
deployment). Implementation groups (e.g. planning) and initiative
owners help in implementing the ideas and best practices. Some of
the Knowledge Management initiatives are also supported by IT.
The intranet mytatamotors has brought the various initiatives under
one umbrella for consolidated knowledge base.
Assembly and Transfer of Relevant Knowledge to SPP
All analyses such as vendor and channel partner capabilities, HR,
Market and Customer knowledge (through Market Research and
Channel partners), knowledge gathered from all stakeholders are
used as a part of SPS . All input elements to the SPS are analysed
through knowledge deposited in various databases. For example,
FIBRES report, (Fig. 4.1-05) HR report, Sales Review report etc.
4.2b Management of Information Resources & Technology...
4.2 b1 Hardware & Software Properties...
A set of processes to ensure that hardware and software is reliable,
secure, user friendly and environmental-friendly is detailed out
(Fig. 4.2-07). Robust processes such as IT Governance Frame
work, IT Strategy & Planning, Service Management, IT Security and
control. Single data entry points ensure the data reliability, security
and integrity e.g. ERC for Design BOM.
All the applications are electronically linked and there is no manual
intervention in data transfer between applications and thereby
leading to data integrity (Fig 4.2-09). Downtime metrics is
maintained by Infrastructure Monitoring Team (IBM) for each server
to ensure that uptime exceeds the contractual obligations (Fig. 7.184). In order to adopt best practices to keep the technology
(Hardware and software) current, Enterprise Architecture processes
are integrated with all IT processes.
Network
Hardware
Reliability
Software
Fig. 4.2-06
Sources of Knowledge to Enrich Processes, Examples
Knowledge IN
Knowledge OUT
Seminars, exhibitions, Auto shows,
KAIZEN at Channel partners
KAIZEN / 3P
Technology Days by Suppliers
Seminars / Exhibitions
Employee Trainings , SDT Forum
Vendor Processes Audit
BE Assessment / Audit Reports
Training to Dealers
TKC, Group cos. and assessors
Tata Group conventions
Consultants, Trainers, Dignitaries,
TQMS studies, CII, FICCI,
Guests, APQC, JUSE, TQMS
ASQ/ISQ Forums
Benchmarking: Tata Group & other
Tata Group cos. & other industries
organisations, JVs
Process reviews, learning from other Best practices shared with Tata
Group companies
processes
Gartner membership for best-in-class Group IT Forum incl TML and
IT processes, CIO and ISMG Forum subsidiaries
User Friendliness
Environment
Friendliness
Scalable Hardware
purchases from OEMs
like IBM, Compaq, Silicon
Graphics, etc. AMCs
cover 99% Uptime &
Routine Preventive
Maintenance
Open-ended world
class OS like Unix,
Linux, Microsoft NT
& Windows,
Procurement
based on user
requirements,
Demo by vendors
for confirmation.
World class datacentre
Desktop laptop
in sleep mode
setting,
Implementation
of server
virtualisation,
strategy of
replacing
printing setup
with Network
printers
Usage of industry
standard tested active
and passive components
for Network. Redundant
paths for important
network backbone
segments. If one path is
down, the alternative
path ensures
connectivity. SLA with
IBM to ensure uptime
Standard software
viz., MS-exchange,
Internet Explorer
etc. are used
across network for
communication
locally and across
geographical
boundaries.
Business
systems with
workflows
developed to
reduce paper
consumption,
e.g. online
travel, leave,
PMS,
suggestions etc.
Conversion of all
SAP reports to
PDF format
Controlled
Methodology of
Deployment with
joint teams from
TTL & TML for
requirement
analysis, design &
testing,
ergonomically
designed software
packages from
world class
vendors. User
Acceptance Tests
Usage of WAN
optimiser which
compresses
total data to
almost one third
hence reducing
the data
consumption
24 Hrs x 365 days maintenance support for hardware & software as per users requirements.
ITSM on ITIL foundation for management of IT infrastructure/services
TATA MOTORS
Fig. 4.2-11
MiNT Utilisation
68
60
45
52
40
20
0
17
10
1
2007 2008 2009 2010 2011 2012
Year
183 Applications as on
May 2012
Fig. 4.2-10
CVBU
PCBU
ERC - Non vehicle
programs
IT Office
K-blk
MSD
PE
Sanand
Thiland
TMETC
Grand Total
565
1671
27
4924
21103
2273
13
45
107
28
5
15
1
2477
344
2247
2676
209
659
7
3
34445
Introduction of 3D CAD/CAM
Type
No of Apps
Fig. 4.2-08
Systems
PLM
APO
SCM
SAP Logistics
SAP HR
CRM
SRM
MES
Messaging
Web based systems
Fig. 4.2-09
Interconnected IT Systems
Data
Creation, Usage Integrity Check
Reliability
classification Change
in
Check
and
system
Maintain
in system
-Data created through
Maker, Checker &
World class
Approver approach
IT Solutions
Product
PLM
SAP
-Across platform transfer /Platforms
of data secured by
(PLM-Team
automated link
Centre,
In built Audit Trails in the ERP-SAP,
SAP
SAP,
SAP system
ECC
SRM
SRM, CRMAcross platform transfer Siebel,
IPMS /
of data secured by
SAP
IPMS-SAP)
MES
automated link
are used.
Process
1) Data created through These are
tested
maker, checker &
SAP
thoroughly
approver approach
SAP,
ECC,
before
CRM
2)
Across
platform
CRM
transfer of data secured implementat
ion and are
by automated link
periodically
People
SAP HR SAP
HR
In built Audit Trails in the updated and
checked
SAP system
SAP
Money
SAP
ECC
Introduction of CAE
Simulation, Capacity
Enhancement in CAD/CAM
New
Vehicle
Maturity of CAE Simulation, Maturity of CAE Simulation and 3D CAD/CAM Capacity Programs
Y2K Compliance, Maturity Enhancement ib CAD/CAM, DP LAB, PLM, dNPI,
of 3D CAD/CAM and CAID Introduction of MPM Solution
3D for All
Digital Manufacturing
CFD
PLM
KBE (KNEXT)
Vehicle Performance
NVH Analysis
Adding
Behavior
to DMU
KBE (ICAD)
Sheet Metal Forming Simulation
Durability abd Crash Simulation
3D CAD Modeling
2D Manual Drawing
1986
TATA MOTORS
1992
1996
2000
41
2004
2008
2012
....2014
Fig. 4.2-12
PLM
CAE
PDM / INDENT
Learning
Styling
CIP Initiative
PE
BOM
Demerits Tracking
MINT
PCBU PROJECTS
1.
2.
3.
4.
1.
2.
3.
4.
5.
6.
7.
8.
9.
1.
2.
3.
4.
5.
6.
7.
8.
9.
1. Nano
2. ARIA
Y1, BVW
World truck
MHCV Tipper / Tipper
PRIMA, Pelican
Penguin, Winger
J&R Defence
All Ace variants
Hybrib and HCV Bus
LKN Bus
Fig. 4.2-13
Ace
Apr 05
Mar 05
Hi Deck
Bus
Apr 06
Mar 06
New
Indica
Oct 06
Small
Car
Jun 06
Jun 06
World
Truck
May 06
Sep 06
Dicor
Eng
May 06
New
LCV
Jan 07
Dec 06
Aggregate Aggregate
TPLs
TPLs
Apt 07
Jun 07
Mar 07
Indicruz
Mar 07
42
Jun 07
New
LCV
Carry
over
May 07
Phoenix
Sep 07
Sep 07
Nov 07
Jan 08
New
Indica
Engine
Aug 07
Hinjewadi Clustermade
fully operational
ERC groups moves to
Hinjewadi Nov 07
Mar 08
Xenon
Mar 08
PCBU Planning
Live in PLM
TATA MOTORS
5 WORKFORCE FOCUS
Tata Motors Hospital, Jamshedpur secured the 3rd Position at the 11th National Supervisory Skills
Competition, organized by Confederation of Indian Industry, eastern region
Jamshedpur plant bagged the First Prize at the NITIE Lakshya 2011 - 'On the job achievers contest', in the
Operations Management module
Pantnagar plant has bagged 07 awards in the 13th Indian National Suggestion Summit Schemes' Association
(INSSAN)
Pantnagar plant was adjudged to be in 5 Star (highest) category, in its Safety & Health Management Systems,
by British Safety Council, UK
Pantnagar plant was conferred upon with the Sword of Honor Award by British Safety Council, UK
Pantnagar plant has been conferred with the prestigious 'Safety Innovation Award 2011' at the 8th Safety
Convention of the Institution of Engineers (India), held in New Delhi
The Sanand plant has won 10 awards at the Annual Regional Convention 2011, organised by INSSAN (Indian
National Suggestion Schemes' Association), held in New Delhi
Tata Marcopolo Motors Ltd has been honored with Unnatha Suraksha Puraskara for Best Safety Performance
in the category of Manufacture/Assembly of Transport Machinery, Motor Vehicle & Construction Machinery,
awarded by National Safety Council, Karnataka Chapter at Safety Awards - 2011
Kalasagar, the performing arts and cultural wing of Tata Motors Pune, has won the 1st prize (Best Diwali Issue)
for its Diwali issue of 2011, in the competition held by Sukhkarta Sanskrutik Pratishthan (Pune)
5.
WORKFORCE FOCUS
The verticals of 'Performance & Rewards', 'Talent Management',
'Learning & Development', 'Employee Engagement' and 'Talent
Acquisition' are being replicated in business units in a matrix
environment . This gives the benefits of integration and expertise
and enables execution of Human Capital Strategy. The verticals
improvise and institutionalize processes and execute the same with
the support of Location HR. HR Processes and Practices have
continued to evolve in line with the changing business realities to
secure the delight of end-customer (Fig. 5.0-03). Given the entry of
many international players in the Indian automobile space,
customer-centricity has become the biggest differentiator. There is a
surge to collaborate along the HR verticals to build a highly engaged
organisation.
Fig. 5.0-03
Talent &
Leadership
Organizational
Renewal
Organizational
Enablers
Enabling
Business
Growth
(OP 2.b)
Strategic Talent
Management and
Leadership
development
(HRP/5.2.c.1/3)
Customer-centic
Organization
Re-Design
High
Engagement
Culture
(HRC/5.2.a.1)
Learning and
Capacity
Development
(HRP5.2.c.1/2)
Seamless
Integration
Reinforce
One TATA Motors
Culture
(HRC/5.2.a1/2)
Powerful
Employer
Brand
(HRP/5.1.a.2)
Maturity of
HR
Systems
and
Process
Simple and
IT Enabled People
Processes
Enabling
Organization
Development
(OP 2.b)
All process
revisited
against the
global
benchmarks
and improved
Strengthening
of verticals
and
horizontals to
take HR
management
to next higher
level
2008-09
2009-10
Restructuring
and
revamping
the HR
strategy
and
roadmap to
enhance
sustained
customer
delight and
business
performance
Creation of
matrix
structure for
HR,
organization,
implementation
of new
Performance
and Rewards
system and
increasing
thrust on
employee
learning and
engagement
to built global
competencies
2010-11
2011-12
TATA MOTORS
Fig. 5.1-01
Business
Strategy
Approval
of
wage bill
by Mancom
Communication of
approved budget (manpower
and costs) to all PSDs and
Commercial HR by
Corporate HR
Workout granular
details around
job description/
specification
Fig. 5.1-03
Workout Source
of Hiring
Including Internal
and External
Team structures/CFTs/SDTs,
Suggestion Scheme, Innovision, Job
Rotations & IJPs, Systematic
employee movement within
domestic and international business,
Parivartan, Gallup survey, FGDs
and online mechanisms
Fig. 5.1-04
Offer Acceptance,
Medical fitness,
On boarding
and Background
Verifications
Area
Trigger
Freeze on Slow Down
Talent
Acquisition
Year
08-09
Cadre
Towards One
Employees Tata Motors
Culture
09-10
Talent
Enable
Acquisition Continuous
Process
Improvement
11-12
Organize and
manage
workforce to:
Approach
Deployment
Capitalise on
Core
Competencies
Matrix structure;
CFTs/SDTs ;
Knowledge/best
practise sharing;
Process and
systems cascade
Reinforce
Customer and
Business Focus
SPS, strategy
cascade and
implementation,
customer
feedback,
midyear reviews
and course
correction (Fig.
1.1-09), LACs
(Ref 5.2.c.1) and
exposure to sales
environment.
Address
Strategic
Challenge and
Exceed
Performance
expectations
Rigorous strategy
planning (SPS),
BSC approach,
SQDCME/VMCD
RE and PACT
cascade,
Performance Pay
Fig. 5.1-06
Area Managed:
Workforce Needs
Organization need
for continuity
Org. need to
prevent and
minimize impact of
workforce
reductions
Prepare and
manage periods of
workforce growth
TATA MOTORS
Capture
employee
feedback and
concerns
through
PARIVARTAN,
Gallup Survey
and location
HR teams
6
Organization, Line
managers, HR,
Feedback Loop,
Process champions
Questionnaire Development:
Reviewed at 5 Levels:
Data Collection:
100% managerial and
10% Non-managerial
identified through random
sampling
Analysis:
Understand correlation
Organizational, and
Business unit, Location,
Grade, Divisional level
analysis on Managers
Score card, Management
and Non-Management
Update the
Questionnaire
Design
policies in
discussion
with HR
leadership,
Business HR
teams and
subsequently
validate with
business
leaders,
Mancom
members
Engaged
Workforce
12
Discovery Phase:
Structured interview
with key stakeholders
and high Performance
46
Planning Performance
Develop BU
Scorecard
Cascade BSC to
Department
level
Set Individual
Goals
Share Rating
and Feedback
Normalize
Ratings
Conduct
Clarificatory
Discussions
Fig. 5.2-04
Q12, Employee
Forum
PACT
Training, Talent
Management/
Promotions,
Rewards
Assessing Performance
Fig. 5.2-05
TATA MOTORS
Management Workforce
Processes
Application of outcomes
To identify thrust area and use findings to
Q12 Gallup align and prepare action plans at three levels
Dipstick
Survey
Index
Scores and
qualitative inputs
on Process
improvements
Exit
Interviews
Parivartan
New Hire
Feedback
Q12 Gallup
IRC / JDC
Interactions
Non-Management Workforce
To identify thrust areas and use
findings to align and prepare action
plans.
Track and resolve issues around
absenteeism, grievances, safety, and
health and productivity. Actions by the
IR team.
Process
improvements
Fig. 5.2-09
Q12 ndex
No. of issues &
grievance
resolution
Get participants
feedback for all
programmes
CIRO 2
score is less
than
threshold
No
CIRO 1
score is
less than
threshold
No
Continue the
programme
Yes
Review programme
design, content &
faculty
Yes
Fig. 5.2-10
Location council
Functional/Technical
learning needs identified
by Functional Heads and
validated by LACs
BU/Function
at council
Behavioural Capabilities
(Global Leadership and
Management Learning)
Measures
Q12
48
Organisational
Performance
Improvement and
Innovation
Customer Focus
Executive (TM/EG)
e.g. Fast track selection, Technical
specialist, Talent management,
Development centres
Managerial
Cadre
Officer
e.g. Internal Graduate trainee
engineer, officer trainee scheme,
Master Craftsman, Mechatronics
Officer
Bargainable
e.g. SVCVP scheme,
Master Craftsman,
Mechatronics scheme
Officer to Managerial
Cadre scheme
Bargainable to
Supervisor scheme
Nine-box Framework
s
cu
Fo
Box 7
Box9
t
en
em
g
ga
En
Box 4
on
d
an
Re
Box 5
Box 8
en
t&
t
ow
Gr
h
pm
lo
ve
Fo
Un cus
de on
r-p M
erf an
or ag
ma in
nc g
e
Box 1
n
io
nt
te
De
Box 2
Reinforcement of new
knowledge and skills
on the job
Approach
Apex LAC defines the broad level learning and
development strategy (both ST and LT) in line with
the organisations core competencies, strategic
challenges and action plan. This strategy breaks
down in to BU level and then into location level
strategies, which capture both LT and ST learning
needs and focus areas.
While focusing on the Business Strategy BU/
Locations LACs identify areas of improvement in
terms of capability and performance. The focus
areas/skill gaps identified are then built into the
Annual Learning Calendar in the form of various
initiatives/learning programs such as Autonovatx, a
functional capability building initiative that focuses on
6 key technical areas of improvement.
All new hires are sensitized towards high standard of
ethics which prevails in Tata Motors through the
Induction process, which make it compulsory for new
hires to complete TCoC module and certification.
Processes are in place to identify customer centricity/
satisfactionn of both internal and external customer
(e.g. Parivartan, CSI). The results serve as triggers/
inputs towards identifying skill gaps and designing
learning programs such as coaching skills for
appraisers or customer focus module in Certified
Sales Manager training.
Self-identified learning needs and career aspirations
(Fig. 5.2-09) are captured through PACT in discussion
with immediate manager/supervisor. Managers and
senior leaders can nominate direct reports for
Invitation only learning programs. Needs identified by
senior leaders at locations are captured, prioritized
and approved by location LAC. All these approaches
provide inputs to the design of learning calendar and
individual learning plans.
To tap huge resources of knowledge residing inside
the organization and to facilitate transfer of knowledge
from retiring workforce members - subject matter
experts are identified by LACs who actively participate
in content development and delivery of functional
learning programs through iTeach (Internal Trainer
Development Program); Successor handover,
shadowing and on-boarding.
Participation in CFTs, rotational assignment/projects,
international assignments, redeployment and
exposure to green field setups. Stretch roles/
assignments, cross - functional assignments,
certification exams, Executive Development Program
(EDP),transition point trainings, access to learning &
development opportunities at TMTC, visit ing external
speakers, coaching and feedback and LMS.
Safety awareness and education through focused
learning efforts such as Safe Pro for location safety
teams, internal communication and so on. Skill
building for safety observation, incident investigation
and safety audits. Carbon footprint mapping and
awareness programs to create environmental
consciousness.
so
cu
Transfer of
knowledge from
departing or retiring
workforce members
Fo
Learning and
Development Needs:
Self-identified and
those identified by
Supervisors,
Managers and Senior
Leaders
Fig. 5.2-12
LEADERSHIP POTENTIAL
Fig. 5.2-11
Box 6
Box 3
DELIVERED PERFORMANCE
TATA MOTORS
6 OPERATIONS FOCUS
Top spot in the Manufacturer SUV Class and the top 2 positions in the Manufacturer Car class at the Dakshin
Dare 2011 Rally.
Company of the Year for the Automotive & Transport Equipment category in 2011 International Business
Awards by M/s.Stevie Awards Inc, USA
Winner of North American Die Casting Association's (NADCA) International Die Casting Competition Award
2011, in the Aluminium category, for excellence in Aluminium Die Casting (over 10lbs.)
Tata Genuine Parts team was conferred with the 'Corporate Excellence Award' at the 66th Annual All India
Achiever's Forum (AIAF), for its supply chain innovation of delivering parts for designated vehicles, anywhere
in India, within 24 hours
Tata Genuine Parts (CVBU) bagged the Indian Achievers Forum Award 2011-12 in the manufacturing
category, for Best Practices in Business
Lucknow Plant won the second prize, at National Energy Conservation Award (NECA)-2011, in the automobile
manufacturing category
4 CVBU members from Lucknow plant won laurels at the Indian Society for Quality (ISQ) Awards 2011
Lucknow plant has bagged 5 awards at the 24th CII Quality Control Circle Preliminary Competition (QCCPC)
2011 in the northern region
Pantnagar plant has won the Best in Class Manufacturing Award 2011-12 for its 'Operational Excellence'
Pune plant won the Certificate of Merit at the National Conservation Award 2011 in the automobile
manufacturing category
6.
OPERATIONS FOCUS
quarterly technical seminar, Technology days, and needs faced by
the business. IT enabled eTS for Project monitoring, e-CAPEX for
budget monitoring, Digital Mock up for virtual product development
are few examples of improvements and innovation in work systems
design to improve effectiveness.
Capitalize on core competency The work systems & key work processes (KWPs) are designed to
strengthen and capitalize on core competencies of business units of
the organization (Fig 6.1-02). All the systems & work processes are
managed and evaluated and improved on regular basis to ensure
capitalisation on core competencies. The core competencies are
delivered with the active support of work systems and processes.
Deciding which processes are internal
'Make Vs Buy' (Fig 6.1-03) process is used to decide which
processes within the overall work systems will be internal and which
will need and use external resources to the benefits of TML based
on existing Core Competencies, time to acquire new competencies,
use of the new competencies in future, overall cost effectiveness,
availability of technology, and resources.
Based on the above whenever any product, process or service is
being designed and developed for the customer (Internal and
External both), the concerned system owner, decides the design
parameters or criteria. For example, in ERC - styling, craftsmanship,
Engine Management Systems are outsourced for capability;
activities like vehicle calibration and testing for capacity constraints
and certain technology items like AMT (Automatic transmission)
after evaluating cost benefit analysis. In manufacturing, in-house
critical finishing operations of engine components such as cylinder
block & cylinder head are done while many other components such
as pistons, valves, FIPs, electrical items are outsourced.
6.1a2 - Work System Requirements The key Work System requirements are determined from key
Strategic Objectives / Goals and stakeholder expectations which are
set during Strategy Planning System (SPS) (Fig 2.1-01). Inputs
captured through mechanisms like VOC, QFD from the end
customers and through SLA's from the internal customers are
Customer
Dealers and
Service
Centres
Competitors
Suppliers
Collaborator
Government
Agencies
Market Development
HR
Communication
Mfg.
VMC
CC
ERM
Sales
Planning
Acquisition
IT&
Governance
KM
Facilities
Leadership
SPP
Environment Management
Utilities
NPI
After Market
Support
Channel Partner
Management
Strategic Advantages
P
D
Customer Centric
Collaborative approach
Culture
Culture
Core competencies
A
C
High performance
Create Mechanisms : Kaizen events, WCQ - BIQ events, Imagineering, Suggestions, CFTs, Quality Circle
Build innovative mindset amongst People : Through Training Inputs, concepts of stretch targets, Empowerment, Exposure through various forums viz ., exhibitions,
seminars, auto -shows etc.
Promote Innovation culture: Leadership drives Performance improvements and change management process. Eg. ICM, ICR drives
50
TATA MOTORS
Fig. 6.1-02
CVBU
CVBU
PCBU
PCBU
Ability to innovate Low Life
Ability to innovate Value for
Cycle Cost solutions
money solutions.
Developing reliable & cost effective sources, ensuring
Vender Management low ppm levels to improve product quality and
customer satisfaction, Value Engineering
Channel Partner
Increase penetration and enhance reach provide
Management
cost effective sales & service , extended hours.
Development of product what customers and market
New Product
wants with safe reliable and environment friendly
Introduction
value for money products with low life-cycle cost
Provide cost effective service, extended hours, provide
After Market Support spare, AMC, reconditioned engines and refurbished
vehicles to customers for maintaining low life cycle cost
Delivery of Quality, cost effective and reliable products,
support to key customers & institutions, manage safe,
Manufacturing
working conditions.
Optimisation of resources, innovative and optimised
Facilities
plan and facilities to help manufacturing delivery of
Management
value for money products
Human Resource
Management
Triggers
Execution of Decision
Internally Design,Prove / Validate
and Incorporate Technology (ERC)
Strategic
Priorities
Market dynamics &
competitive Scenario
New Need/
Compliance
TATA MOTORS
Quality, Cost ,
Productivity,
Cycle time
TAKT time
other
performance
criteria
-Core competency
-Cost Benefit Analysis
-Availability of Technology
-Resource availability
-Past performance
Make
Buy
51
Customer /
End User
Feedback
Fig. 6.1-04
No
Process
NPI
Organisation Success
Well designed
products increases
market acceptability
and leads to
organizational
success Timely
introduction of
new products to
market
Maximum utilization
of Platform methodology Delivering the
changing product
mix requirements
Vendor
3 Management
processes
Strategic Sourcing
initiatives SRM
Marketing,
Sales &
QA,HR, IT,
5 Finance,
Cost Mgmt.
Prompt response to
customer concerns and
escalate it to appropriate
agencies for faster
resolution Through
appropriate communication channels, DQCTC
MIP, Daily Management
Competitive Warranty
Offerings Spare Parts
availability
Ensuring process
adherence driving
excellence
Market Research,
CRM DMS
System
Design of new
products/new
platform helps in
maintaining a
competitive edge in
the market and brings
long term sustainability
Continual product
up gradation to meet
market expectations
and customer
preferences
Achieving consistency in
product performance
2 Manufacturing through capable and
Reliable processes
Better Quality Product
Development of capable
and reliable supplier
base
Fig. 6.1-05
Sustainability
Manufacturing
Vendor
Management
In-process
control
Tools &
techniques
used
Market
1st shot ok,
impact, BSC
Cpk and Ppk
reviews
studies, Near
Misses, PDI gates
Cost reduction,
reduction in
rework /
rejections
Kaizen, Value
Engineering,
Poka-Yoke, DOE,
TQM Initiative (CLT)
Vendor rating,
Procurement
cost, incoming
parts ppm levels
Self certified
Vendors,
Out sourcing
and kitting of
assemblies
Dealers
empowered to
settle warranty
Vendor Assessment
Rating system,
Cost benefit
analysis, SRM
Vendor meet,
BSC and
process
reviews
BSC and
process
reviews
Warranty on web,
Use of CRM
Customer
Engagement,
Retention, and
Loyalty
Finance
On-time services,
man-days lost
BSC and
process
reviews
CPTs formed
to improve
processes by
removing mudas
Cross Functional
and Locational
Team working,
Brainstorming
Response time,
Funds
disbursement
Business
analysis,
benchmarking
Creation of
Shared
Services to
help Suppliers
as Single point
window
BPR, Redesigning
of the processes,
error-proofing,
Role based
authorisation
Supports in meeting
the organizational
agility
TATA MOTORS
Fig. 6.1-06
Processes to
Process used to incorporate these factors into
ensure
the readiness of Key Work Processes:
Preparedness for:
Disasters Emerge- Prevention Manage- Continuity
Recovery
ncies
Of
ment
Operations
Work ERM &
System Blind
spots,
EMS,
Data
Disaster
management,
Training
Work Business
place Risk plan,
Medical &
Health
support,
Training
Business Risk Plan : Operational risk, Financial risk, Risk of Fraud. Periodic Due
Diligence Audits to mitigate the risk of non-compliance with statutory requirements.
53
TATA MOTORS
3. Performance
Assessment of
Prospective
Suppliers by CFT
Meeting with Supplier Senior Management with action plan for OFIs
CFT Supplier Visit - Generate time bound action plan
Review action plan generated with supplier for execution
7. Performance Assessment
of Existing Suppliers on
monthly basis.
6. Current Supplier
5. Finance divn.
generate Supplier
code, update
supplier database.
Fig. 6.2-01
System
Market
Development
*Few In - process/Efficiency
measures
Key Work Processes
Understand
Market Share
Domestic &
Volume
International
Delta market share y-o-y
Markets, Explore
opportunities and
Strengthen presence
in chosen segments
Requirements
Outputs (Effectiveness
measures)
Results
No. of CPs
No. of TASSs
Spare part performance
7.2-01 to 17
7.2-27 to 30
Forecasting, sales
targets (Domestic & IB ),
Sales Pipeline analysis
Service, Touch
points and reach,
targeted retail Sales,
CPs to meet access
requirements,
markets, CSI, DSI
Achieve targeted
Sales (domestic &IB)
with better predictability
C0 to C3 pipeline
Monthly reviews
Monthly pipeline
Sales Volumes
7.5-33 to 61
New Product
Introduction
Develop products /
Classifications as
per strategy to meet
Domestic Market
requirements &
country specific
requirements by IB
7.1-57 to 59
S&O P
Planning
Fulfilment of market
demand, Model wise
production as per schedule
Vendor
Management
Convert sales
Adherence to S&OP Schedule
requirements into
plant wise production
for on time delivery
Develop &
Vendors wi th VQR>80%,
maintain bank of
SSI
reliable vendors
7.1-60 to 64,
68
7.1-51 to 52
Product Quality,
Cost, On -time
delivery
Vehicles, Aggregates,
component , Spare parts as
per call up, Improvement in
complaints trend, Machine
availability
7.1-53, 65 to
67, 71, 75,
76, 77
After -Market
Support
Providing Efficient
and Cost Effective
After Sales
Services
7.2-11 to 17
Channel
partner
Management
Customer
Acquisition
TATA MOTORS
55
100%
achieved
Fig. 6.2-02
Process
Process
Reference
Processes
Method
Method To
to Determine
Requirements
*Few In-process
measures
Requirements
Requirements
Results
Examples
Outputs
Outputs
Facilities
Management
Finance &
Budgeting
Information
and KM
Utility and
Environment
Management
Workforce
Focus
Employee satisfaction
surveys
TMLs requirements
from HR systems. TML
strategy
Competent,
Competent,
motivated
motivated
and
andsatisfied
satisfied
employees
employeesinin
required
strength
required
Culture
of
strength
High
Performance.
Culture
of
High
Facilities /
Tooling for
Production /
Services
Operations TML
Operation
TMLand
andManufacturing
Manufacturing
Focus
strategy
strategyand
andLT
LTplans,
plans,
Statutory
Statutoryrequirements
requirements
&®ulations,
regulations,Requirements
from Mfg. units
Provide infrastructure
facilities & Tooling to Plants,
adhere to project
requirements
Adherence to
schedule
Strategy
Planning
BU and Finance
strategy, Analyse inputs
from GAAP regulations,
SC requirements for
financial operations
required, global best
practices, Audit
audit reports
Receivables (Days of
Sales), Working
Capital, Interest
Cost,
Measurement
Measurem
ent &
and
Knowledg
Knowledge
Management
System up time,
Customer
Satisfaction,
Adherence to IT
roadmap, Ideas
shared & replicated
Operations
Focus
Compliance with
Statutory and
Environmental Norms
Energy Consumption
Water Consumption,
Carbon footprint
7.1
Funds Availability,
Low Interest
Cost, Financial
Analysis, Budget
Controls WC
Control, Statutory
Compliance
Statutory
IT Roadmap,
IT Capex,
Knowledge
repositories
and platforms
for sharing
7.5
7.1, 78 to 86
Facilities/Tooling
for Production/
Services Statutory
Compliance
7.4, 21 to 43
Environment
Protection
Activities
Phases
Fig. 6.2-05
Duration of Projects range between approx 6 to 40 months according
accordito type
to type
of product/variant
of product/variant
2. Concept Evaluation
3. Concept
Development
Concept alternatives
QFD
Styling themes
Packaging
Manufacturing
Feasibility
Cost Targeting based
on low life cycle cost
7. Ramp Up
6. Pre Production
Ramp up
Pre-Launch Build
Integrated product
development and
involved all important
Departments and
Gateways
Key participants
participants Gateway Deliverables
7.3
SPP
(Fig 2.1-01
step 2)
DR0
Product Strategy
Review
DR0 Sign offs
Nine Box &
supporting
documents
START
DR1
Concept selection
DR1 Sign offs
Product profile &
tech targets
Recommended style
theme
Preliminary cost with
targets
Preliminary business
case
DR2
DR3
Design Release
DR4
Production Release
DR4 Sign offs
Critical issues
brochure
Vehicle test
requirements
met
Control plans
sign off
DR5
Project Review
Launch
Benchmarked by many
Tata and Non Tata
companies
More than 160 launches
in last 6 years
We have Industry
leadership
Innovate Low Life Cycle Cost solutions through out all phases
CFT Leader, LOBs, ERC,
Planning, Market
Research
NPI Office
56
TATA MOTORS
Fig. 6.2-06
Process overview
PI
DR0
PIP
Complete
Product Definition
Product Profile
Sign off
DR Gateays
Project Milestones
DR1
DR4
DR5
L
Launch
Quality
Verification
Production
sign off
(SOP)
16
17
DR3
Pencil Down
Theme
Selection
PIP
Marketing
Concept Freeze,
Eng. Targets Sign off
DR2
Project Approval,
Digital Validation
Complete
Tooling Kick off
(UN)
Supplier
Selection
10
11
Component
Validation
12
PAT
Verification
13
14
15
PO
Build
PPAP
PP
Build
Launch Preparation
Product Definition
PAT Process
Design (Styling) - Ext.
Design (Styling) - Int.
Engineering
Feasibility Check
Feasibility CAE
V1 Release
CAE 1
CAE 0
Build/Proto
Buck
Mule A
Buck
Feedback
UP2
V2 Release
Mule B
Simultanious Engg.
Mfg. Planning
LOI
Alpha 1
Supplier Alpha
Drawings parts
receipt ordering
DFMEA
Quality Plan
DVP
QIB Actions
Sign off Effectiveness Check
HOQ
Check
Quality Target
Sign off
sign off
Service
Strategy
Beta
TTO
PO
UP SL
TKO
UP LL
TKO
T0 Parts
TF Parts
SOP
PP
Beta Verification
Part Development
PO, PP Verification
Textured Parts
PPAP
Level 2
PPAP
Level 1
DVP Completion
FTN sign off
Inspection
Fixtures ordering
Pattern &
Design
Pre-Machining
Equipment
Pre-acceptance
Facilities
installation complete
Equipment trials
Process Proving
Production
Sign off
LQOS Process
EPC, Technical
Literature release
TATA MOTORS
Alpha 2
Alpha Validation
V3 (Beta) Release
CAE Final
CAE 2/3
Mule Validation
Tech. review
RFQ
release
Homologation
UP3
Alpha 2 Release
UN
TKO
3 Suppliers on
board for EVI
UN3
Data Released
for E Cube &
Blue Buck Mfg
UP1
UP0
V0 Release
UN1
UN0
Upperbody (UP)
SRM
Underbody (UN)
Digital Optical
Quality Sign off
57
Dealer Training
Launch
Launch
of
Tata Sumo,
LPT 709
Launch
Sumo Gold
&
ACE Zip,
Tata Prima
in SA
launch of
Tata
Sumo deluxe
Launch of
Tata Safari
first
SUV Indica
ACE plant
at
Pantnagar,
Nano plant
at
Sanand,
Launch
of
1109 Truck,
CNG bus
Launch
Tata 207DI,
Tata Indigo
Launch
of Novus
in Korea,
Sumo Victa,
Indigo Marina,
TML Listed in
NYSE