Glass & Glazing Work
Glass & Glazing Work
Glass & Glazing Work
GLASSANDGLAZINGWORK
SICCODE1793
May, 1994
PREFACE
How to Use This Manual
To The Employer:
The purpose of this safety manual is to establish standards for an industryspecific safety program for establishments covered under the following
Standard Industry Classification (SIC code): 1793, GLASS AND GLAZING WORK.
This safety program has been developed by the Florida Division of Safety with
voluntary input from Florida employers, workers' compensation insurance
carriers, labor organizations, trade associations, and other industry leaders.
This manual is intended to serve as the basis for an employer integrated
safety and health management program. Implementation of this safety
program satisfies the requirements of the Division of Safety. The essential
elements of this program include: top management's commitment and
involvement; the establishment and operation of safety committees;
provisions for safety and health training; first aid procedures; accident
investigations; recordkeeping of injuries; and workplace safety rules, policies,
and procedures.
If this manual meets the needs of your establishment, it may be used exactly
as written. If you have previously established and are maintaining a safety
program, you can continue to use your program provided that the essential
elements covered in this safety program are also addressed in your program.
Use of all or part of this manual does not relieve employers of their
responsibility to comply with other applicable local, state or federal laws. In
addition, if an employer maintains the OSHA 200 Log to meet federal
requirements, then that will meet the log and summary requirements of the
LES SAF 200 form in Section VI of this program.
It is intended that this manual be enhanced and continuously improved by the
employer. Any section of this manual may be modified by the employer to
accommodate actual operations and work practices, provided that the original
intent of that section is not lost. For example, if a safety committee meets
weekly or quarterly instead of monthly, then Section II of the manual should
be amended to accommodate this practice. If there is a safety rule, policy, or
procedure appropriate for the work or work environment which has not been
included, or if a rule included in Section VII is inappropriately written, then a
new safety rule, policy, or procedure should be added to improve the manual.
Likewise, if a specific rule in the Safety Rules, Policies, and Procedures section
does not apply because the equipment or work operation described is not
ii
used, then that specific rule should be crossed out or deleted from the
manual. If accidents occur, new safety rules should be developed and
incorporated in Section VII of this manual to prevent their recurrence.
iii
TABLE OF CONTENTS
Preface......................................................................................................2
Table of Contents......................................................................................4
Section I - Management Commitment and Involvement
Policy Statement.......................................................................................1
Section II - Safety Committee
Safety Committee Organization................................................................2
Responsibilities.........................................................................................2
Meetings...................................................................................................II.1
Meeting Minutes..............................................................................II.2
Section III - Safety and Health Training
Safety and Health Orientation..................................................................1
Job-Specific Training..................................................................................1
Periodic Retraining of Employees..............................................................III.1
Section IV - First Aid Procedures
Minor First Aid Treatment..........................................................................1
Non-Emergency Medical Treatment..........................................................1
Emergency Medical Treatment..................................................................1
First Aid Training.......................................................................................1
First Aid Instructions........................................................................2
Section V - Accident Investigation
Accident Investigation Procedures............................................................1
Investigation Report Form...............................................................V.2
Section VI - Recordkeeping Procedures
Recordkeeping Procedures........................................................................5
First Notice of Injury DWC-1.............................................................1
LES SAF 200 Form...........................................................................2
Section VII - Safety Rules, Policies, and Procedures
Safety Rules, Policies, and Procedures......................................................1
iv
Section I.
MANAGEMENT COMMITMENT AND INVOLVEMENT
POLICY STATEMENT
The management of this organization is committed to providing employees
with a safe and healthful workplace. It is the policy of this organization that
employees report unsafe conditions and do not perform work tasks if the work
is considered unsafe. Employees must report all accidents, injuries, and
unsafe conditions to their supervisors. No such report will result in retaliation,
penalty, or other disincentive.
Employee recommendations to improve safety and health conditions will be
given thorough consideration by our management team. Management will
give top priority to and provide the financial resources for the correction of
unsafe conditions. Similarly, management will take disciplinary action against
an employee who willfully or repeatedly violates workplace safety rules. This
action may include verbal or written reprimands and may ultimately result in
termination of employment.
The primary responsibility for the coordination, implementation,
maintenance of our workplace safety program has been assigned to:
Name:
Title:
and
Telephone:
Date
I.1
Section II.
SAFETY COMMITTEE
Safety Committee Organization
A safety committee has been established as a management tool to
recommend improvements to our workplace safety program and to identify
corrective measures needed to eliminate or control recognized safety and
health hazards. The safety committee employer representatives will not
exceed the amount of employee representatives.
Responsibilities
The safety committee will be responsible for assisting management in
communicating procedures for evaluating the effectiveness of control
measures used to protect employees from safety and health hazards in the
workplace.
The safety committee will be responsible for assisting management in
reviewing and updating workplace safety rules based on accident
investigation findings, any inspection findings, and employee reports of unsafe
conditions or work practices; and accepting and addressing anonymous
complaints and suggestions from employees.
The safety committee will be responsible for assisting management in
updating the workplace safety program by evaluating employee injury and
accident records, identifying trends and patterns, and formulating corrective
measures to prevent recurrence.
The safety committee will be responsible for assisting management in
evaluating employee accident and illness prevention programs, and promoting
safety and health awareness and co-worker participation through continuous
improvements to the workplace safety program.
Safety committee members will participate in safety training and be
responsible for assisting management in monitoring workplace safety
education and training to ensure that it is in place, that it is effective, and that
it is documented.
Management will provide written responses to safety committee written
recommendations.
Meetings
Safety committee meetings are held quarterly and more often if needed and
each committee member will be compensated at his or her hourly wage when
engaged in safety committee activities .
I.2
I.3
Time:
Location:
Members in Attendance
Name
Name
Name
I.4
Section III.
SAFETY AND HEALTH TRAINING
Safety and Health Orientation
Workplace safety and health orientation begins on the first day of initial
employment or job transfer. Each employee has access to a copy of this
safety manual, through his or her supervisor, for review and future reference,
and will be given a personal copy of the safety rules, policies, and procedures
pertaining to his or her job. Supervisors will ask questions of employees and
answer employees' questions to ensure knowledge and understanding of
safety rules, policies, and job-specific procedures described in our workplace
safety program manual.
All employees will be instructed by their supervisors that compliance with the
safety rules described in the workplace safety manual is required.
Job-Specific Training
Supervisors will carefully review with each employee the specific safety
rules, policies, and procedures that are applicable and that are
described in the workplace safety manual.
III.1
III.2
Section IV.
FIRST AID PROCEDURES
EMERGENCY PHONE NUMBERS
Safety Coordinator
First Aid
Ambulance
Medical Clinic
Clinic Address
Poison Control
Fire Department
Police
Proceed to the posted medical facility. Your supervisor will assist with
transportation, if necessary.
IV.1
Use a board,
BURNS:
Thermal (Heat)
Rinse the burned area, without scrubbing it, and immerse it in cold
water; do not use ice water.
Blot dry the area and cover it using sterile gauze or a clean cloth.
Chemical
Use the corner of a soft clean cloth to draw particles out, or hold the
eyelids open and flush the eyes continuously with water.
Large or stuck particles
Immediately irrigate the eyes and under the eyelids, with water, for 30
minutes.
NECK AND SPINE INJURY:
HEAT EXHAUSTION:
IV.2
IV.3
Section V.
ACCIDENT INVESTIGATION
Accident Investigation Procedures
An accident investigation will be performed by the supervisor at the location
where the accident occurred. The safety coordinator is responsible for seeing
that the accident investigation reports (see page 2) are being filled out
completely, and that the recommendations are being addressed. Supervisors
will investigate all accidents, injuries, and occupational diseases using the
following investigation procedures:
Identify and interview each witness and any other person who might
provide clues to the accident's causes.
processes
to
gain
an
V.1
ADDRESS:
1.
2.
3.
4.
5.
6.
7.
Name of injured:
Sex [ ] M [ ] F
Age:
Date of accident:
Time of accident:
a.m.
p.m.
Day of accident:
Employee's job title:
Length of experience on job:
(years)
(months)
Address of location where the accident occurred:
Nature of injury, Injury type, and Part of the body affected:
8.
Describe
9.
10.
the
accident
and
S.S. #:
how
it
occurred:
11.
Witness(es):
12.
13.
14.
15.
Date of report
Prepared by:
19
Supervisor (Signature)
16.
Status and follow-up action taken by safety coordinator:
Date:
Date:
V.2
V.3
V.4
Log & Summary of Occupational Injuries and Illnesses LES SAF 200, see
page 2.
V.5
notice of injury
VI.1
saf 200
VI.2
Section VII.
SAFETY RULES, POLICIES, AND PROCEDURES
The safety rules contained on these pages have been prepared to protect you
in your daily work. Employees are to follow these rules, review them often
and use good common sense in carrying out assigned duties.
Lifting Procedures.....................................................................................2
Unloading Stock Packaged Glass...............................................................2
Ladders and Stepladders..........................................................................VII.3
Scaffolding................................................................................................4
Glass Handling..........................................................................................4
Cranes and Hoists.....................................................................................5
Handling Glass Using Vacuum Cups..........................................................5
Glass Installation.......................................................................................5
Hand Tool Safety.......................................................................................6
Electrical Powered Tools............................................................................6
Portable Welding Equipment.....................................................................8
Compressed Gas Cylinders Storage and Handling....................................8
Use of Cylinders........................................................................................VII.8
........................................................................................................
Hazardous Materials.................................................................................VII.8
Housekeeping...........................................................................................Error:
Reference source not found
Personal Protective Equipment.................................................................VII.10
VII.1
ALL PERSONNEL
Lifting Procedures
1.
Plan the move before lifting; remove obstructions from your chosen
pathway.
2.
Test the weight of the load before lifting by pushing the load along its
resting surface.
3.
If the load is too heavy or bulky, use lifting and carrying aids such as
hand trucks, dollies, pallet jacks and carts, or get assistance from a coworker.
4.
If assistance is required to perform a lift, coordinate and communicate
your movements with those of your co-worker.
5.
Position your feet 6 to 12 inches apart with one foot slightly in front of
the other.
6.
Face the load.
7.
Bend at the knees, not at the back.
8.
Keep your back straight.
9.
Get a firm grip on the object with your hands and fingers. Use handles
when present.
10. Never lift anything if your hands are greasy or wet.
11. Wear protective gloves when lifting objects with sharp corners or jagged
edges.
12. Hold objects as close to your body as possible.
13. Perform lifting movements smoothly and gradually; do not jerk the load.
14. If you must change direction while lifting or carrying the load, pivot your
feet and turn your entire body. Do not twist at the waist.
15. Set down objects in the same manner as you picked them up, except in
reverse.
16. Do not lift an object from the floor to a level above your waist in one
motion. Set the load down on a table or bench and then adjust your
grip before lifting it higher.
17. Slide materials to the end of the tailgate before attempting to lift them
off of a pick-up truck. Do not lift over the walls or tailgate of the truck
bed.
Unloading Stock Packaged Glass
1.
Use the wheel chocks to block the wheels of the trailer before unloading
glass from the trailer.
2.
Remove or hammer down nails or staples protruding from packing
crates before carrying the packages.
3.
Remove taped stock package separators with one hand while holding
glass with the other hand.
4.
Position slings on the packaged glass and center the spreader bar on top
of it before lifting.
VII.2
5.
ALL PERSONNEL
Ladders and Step Ladders
1.
Read and follow the manufacturer's instructions label affixed to the
ladder if you are unsure how to use the ladder.
2.
Do not use ladders that have loose rungs, cracked or split side rails,
missing rubber foot pads, or are otherwise visibly damaged.
3.
Keep ladder rungs clean and free of grease. Remove buildup of material
such as dirt or mud.
4.
Do not use a metal ladder on roof tops or within 50 feet of electrical
power lines.
5.
Do not place ladders in a passageway or doorway without posting
warning signs or cones that detour pedestrian traffic away from the
ladder. Lock the doorway that you are blocking with the ladder and post
signs that will detour traffic away from your work.
6.
Allow only one person on the ladder at a time.
7.
Face the ladder when climbing up or down it.
8.
Maintain a three-point contact by keeping both hands and one foot or
both feet and one hand on the ladder at all times when climbing up or
down.
9.
When performing work from a ladder, face the ladder and do not lean
backward or sideways from the ladder.
10. Do not stand on the top two rungs of any ladder.
11. Do not stand on a ladder that wobbles, or that leans to the left or right.
12. When using a ladder, extend the top of the ladder at least 3 feet above
the edge of the landing.
13. Secure the ladder in place by having another employee hold it.
14. Do not move a rolling ladder while someone is on it.
15. When it becomes necessary to place a ladder on soil or other soft
surfaces, place a one foot square of one-half inch plywood, or other
similar support, under each foot of the ladder before ascending the
ladder.
16. Do not carry items in your hands while climbing up or down a ladder.
17. Do not try to "walk" a ladder by rocking it. Climb down the ladder, and
then move it.
18. Do not use a ladder as a horizontal platform.
VII.3
Scaffolding
1. Follow the manufacturer's instructions when erecting the scaffold.
2. Do not work on scaffolds outside during stormy or windy weather.
3. Do not climb on scaffolds that wobble or lean to one side.
4. Initially inspect scaffold prior to mounting. Do not use a scaffold if any
pulley, block, hook or fitting is visibly worn, cracked, rusted or otherwise
damaged. Do not use a scaffold if any rope is frayed, torn or visibly
damaged.
5. Do not use any scaffold tagged "Out of Service".
6.
Do not use unstable objects such as barrels, boxes, loose brick or
concrete
blocks
to
support scaffolds or planks.
ALL PERSONNEL
Scaffolding (continued)
7. Do not work on platforms or scaffolds unless they are fully planked.
8. Do not use a scaffold unless guardrails and all flooring are in place.
9. Level the scaffold after each move. Do not extend adjusting leg screws
more than 12 inches.
10. Do not walk or work beneath a scaffold unless a wire mesh has been
installed between the midrail and the toeboard or planking.
11. Use safety belts and lanyards when working on scaffolding at a height of
10 feet or more above ground level. Attach the lanyard to a secure
member of the scaffold.
12. Do not climb the cross braces for access to the scaffold. Use a ladder.
13. Do not jump from, to, or between scaffolding.
14. Do not slide down cables, ropes or guys used for bracing.
15. Keep both feet on the decking. Do not sit or climb on the guardrails.
16. Do not lean out from the scaffold. Do not rock the scaffold.
17. Keep the scaffold free of scraps, loose tools, tangled lines and other
obstructions.
18. Do not throw anything "overboard" unless a spotter is available. Use
debris chutes or lower things by hoist or by hand.
19. Do not move a mobile scaffold with anyone on the scaffold.
20. Lock and chock the wheels on the rolling scaffold before using the
scaffold.
Glass Handling
1.
Do not use a screwdriver to open a case of glass. Use the mattock
provided.
2.
Lean each crate against a stationary object to prevent the glass from
falling out when the crate is opened.
3.
Do not attempt to catch a falling load of glass.
4.
Remove or hammer down nails on the packaging before attempting to
load or unload a case of glass.
VII.4
5.
6.
7.
8.
VII.5
4.
5.
6.
VII.6
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
VII.7
ALL PERSONNEL
Electrical Powered Tools (Continued)
20. Do not use a power hand tool to cut wet or water soaked building
materials.
21. Do not use a power hand tool while wearing wet cotton gloves or wet
leather gloves.
22. Never operate electrical equipment barefooted. Wear rubber-soled or
insulated work boots.
23. Do not operate power hand tools or portable appliances that have a
frayed, worn, cut, improperly spliced or damaged power cord.
24. Do not operate power hand tools or portable appliances if the ground
pin from the three- pronged power plug is missing or has been removed.
25. Do not operate power hand tools or portable appliances with a twopronged adapter or a two conductor extension cord.
26. Do not operate power hand tools or portable appliances while holding a
part of the metal casing or while holding the extension cord in your
hand. Hold all portable power tools by the plastic hand grip or other
nonconductive areas designed for gripping purposes.
Portable Welding Equipment
1.
Do not use personal or employee-owned power tools and portable
appliances while at work.
2.
Do not perform welding tasks while wearing wet cotton gloves or wet
leather gloves.
3.
Insulated work gloves are required for all welders when using welding
equipment.
4.
Do not use welding apparatus if the power cord is cut, frayed, split or
otherwise visibly damaged or modified.
5.
When replacing power plugs and cords of the welding apparatus, always
check to ensure that the ground wire is connected and the notches on
the power plug prongs are not worn off, allowing the plug to be inserted
backward.
Compressed Gas Cylinders Storage and Handling
1.
Do not handle oxygen cylinders if your gloves are greasy or oily.
2.
Store all cylinders in the upright position.
3.
Place valve protection caps on gas cylinders that are in storage or not in
use.
4.
Do not lift cylinders by the valve protection cap.
5.
Do not store compressed gas cylinders in areas where they can come in
contact with chemicals labeled "Corrosive".
6.
Place cylinders on a cradle, slingboard, pallet or cylinder basket to hoist
them.
VII.8
7.
VII.9
ALL PERSONNEL
Use of Cylinders
1.
Do not use dented, cracked or other visually damaged cylinders.
2.
Use only an open ended or adjustable wrench when connecting or
disconnecting regulators and fittings.
3.
Do not transport cylinders without first removing regulators and
replacing the valve protection caps.
4.
Close the cylinder valve when work is finished, when the cylinder is
empty or at any time the cylinder is moved.
5.
Do not store oxygen cylinders near fuel gas cylinders such as propane or
acetylene, or near combustible material such as oil or grease.
6.
Stand to the side of the regulator when opening the valve.
7.
If a cylinder is leaking around a valve or a fuse plug, move it to an
outside area away from where work is performed, and tag it to indicate
the defect.
8.
Do not hoist or transport cylinders by means of magnets or choker
slings.
9.
Do not use compressed gas to clean the work area, equipment or
yourself.
10. Do not remove the valve wrench from acetylene cylinders while the
cylinder is in use.
11. Open compressed gas cylinder valves slowly. Open the valves fully
when the cylinder is being used, to eliminate possible leakage around
the cylinder valve stem.
12. Purge oxygen valves, regulators and lines before use.
Hazardous Materials
1.
Follow the instructions on the label and in the corresponding Material
Safety Data
Sheet (MSDS) for each chemical product used in your
workplace.
2.
Use personal protective clothing or equipment such as neoprene gloves,
rubber boots, shoe covers, rubber aprons, and protective eyewear,
when using chemicals labeled "Flammable", "Corrosive", "Caustic" or
"Poisonous".
3.
Do not use protective clothing or equipment that has split seams, pin
holes, cuts, tears, or other visible signs of damage.
4.
Each time you use your gloves, wash your gloves before removing them
using cold tap water and normal hand washing motion. Always wash
your hands after removing the gloves.
5.
Only dispense a liquid labeled "Flammable" from its bulk container
located
in
areas
posted "Flammable Liquid Storage".
VII.10
ALL PERSONNEL
Hazardous Materials (continued)
6.
Before pouring, dispensing or transferring any liquid from a bulk
container labeled "Flammable", observe the following safety procedure:
Before using the chemical exhaust hood, manually flip the fan motor
switch to the "on" position.
Do not use chemicals from unlabeled containers and unmarked
cylinders.
Do not perform "hot work", such as welding, metal grinding or other
spark producing operations, within 50 feet of containers labeled
"Flammable" or "Combustible".
Do not drag containers labeled "Flammable".
Use a rubber cradle when transporting unpackaged, glass bottles of
chemicals.
Do not store chemical containers labeled "Oxidizer" with containers
labeled "Corrosive" or "Caustic".
Always use chemical goggles and a face shield before handling
chemicals labeled "Corrosive" or "Caustic".
Housekeeping
1.
Do not place material such as boxes or trash in walkways and
passageways.
VII.11
2.
3.
4.
5.
6.
7.
VII.12
VII.13