777D
777D
777D
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Product: TR UC K
Mode l: 777D TR UC K AGC
C onfiguration: 777D Truck 3508B Engine AGC 00001-UP (MAC HINE)
Troubleshooting
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks
Media Number -SENR1128-15
Use this procedure in order to troubleshoot a high exhaust temperature or use this procedure if the following
event code is active. Refer to Troubleshooting, "Event Code List" for information about event codes and the
default trip points for these codes.
Table 1
Event Code
Conditions which Generate this Code
Code
E021(2) High Exhaust
Temperature Derate
System Response
The engine is derated. The
code is logged.
Probable Causes
Diagnostic codes
Air inlet and exhaust system
Boost pressure below normal
Fuel supply or fuel pressure
Differential exhaust temperature is too high
Aftercooler
Valve adjustment
Accessory equipment
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Turbocharger
Recommended Actions
Diagnostic Codes
Connect Cat ET in order to determine if any diagnostic codes for the injector solenoids are present. Check
for an active 1495-2 Injector Trim Codes Not Programmed diagnostic code. Repair any active diagnostic
codes.
Perform the "Injector Solenoid Test". Observe that the injector solenoids are being energized on Cat ET.
Listen for an audible click at the valve covers as each injector is energized.
Perform the "Cylinder Cutout Test". Analyze the data in order to determine if one of the injectors is misfiring.
Refer to Troubleshooting, "Injector Solenoids".
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replace the fuel filters. If the fuel pressure is still low, check the following items: fuel transfer pump, fuel
transfer pump coupling and fuel pressure regulating valve.
Aftercooler
Normal intake manifold pressure with a high exhaust temperature can be caused by blockage of the fins of the
aftercooler core. Check the aftercooler for correct operation. Check for blockage in the cores of the
aftercooler.
Valve Adjustment
Ensure that the valve lash and valve bridge adjustment is correct. Refer to Systems Operation/Testing and
Adjusting, "Valve Lash Check" and Systems Operation/Testing and Adjusting, "Valve Lash and Valve Bridge
Adjustment".
Accessory Equipment
Check all flywheel and damper driven equipment for proper operation. Ensure that the accessory equipment
is not lugging down the engine.
Turbocharger
Check the turbocharger for free operation and for excessive motion in the shaft of the turbocharger.
1. Examine the turbocharger for potential causes of failure.
a. If there is any damage to the turbine wheel, examine the exhaust system and the exhaust
manifold to ensure that no foreign material remains.
b. If there is any damage to the compressor wheel, examine the air cleaner, the aftercooler, and the
ducting to ensure that no foreign material remains.
c. If there is any sign of oil on the compressor side, inspect the accumulator/oil separator and the
aftercooler.
C opyright 1993 - 2014 C ate rpillar Inc.
All R ights R e se rve d.
Private Ne twork For SIS Lice nse e s.
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