Nitobond EP

constructive solutions

Epoxy resin concrete bonding agent

Uses

The product shall achieve 70 N/mm2 compressive

strength, 36 N/mm2 tensile strength, 30% elongation, 14

For bonding fresh wet cementitious materials to existing

N/mm2 bond strength and water absorption of 0.05%,

cementitious surfaces. For use on horizontal surfaces or

when tested in accordance to ASTM C881: Type I, II, III,

on vertical surfaces where mortar or concrete can be

IV and V, grade 2 class E & F.

supported by formwork. The long open life makes it

suitable for use with formwork or where additional steel

Properties

reinforcement has to be fitted.

Test method

The product is ideal for roads, bridges, pavements,

Compressive strength

loading bays and factories, and for bonded or granolithic

(ASTM D695)

floor toppings. Nitobond EP is equally suited to internal

Tensile strength

and external applications.

(ASTM D638)
Elongation

Nitobond EP may also be used as part of a repair system

Slant Shear Strength

substrate is likely to remain permanently damp or wet.

70 N/mm

36 N/mm

31%

38 N/mm

Passed

14 N/mm

2.82 N/mm

0.05%

>10 hours @ 20C

(BS 6319, Part 4)

Can be applied on to dry or damp substrates

Thermal Compatibility

Exhibits high mechanical strength

(ASTM C884)

Positive adhesion - exceeds that of the tensile

Bond strength

(ASTM C882)

strength of the host concrete

Pull off strength

(ASTM D638)

where a substrate/repair barrier is required or where the

Typical result

Slow cure allows time to erect steel reinforcement

(BS 1881: Part 207)

and formwork

Water Absorption

Solvent-free - can be used in enclosed locations

(ASTM D570)
Gel time

Description

(ASTM C881, Cl 11.2)

Nitobond EP is based on solvent-free epoxy resins

Full cure

5 hours @ 40C
:

containing pigments and fine fillers. It is supplied as a two-

5 days @ 35C
4 days @ 45C

component material in pre-weighed quantities ready for

Maximum Overlay time

on-site mixing and use. The base component is white

24 hours @ 20C
12 hours @ 35C

and the hardener component is green, providing visual

5 hours @ 45C

evidence that adequate mixing has been achieved.

Minimum overlay time

Standards compliance

Overlay when tacky

Design criteria

ASTM C881: Type I, II, III, IV and V, grade 2 class E & F.

Nitobond EP is designed with an overlay time of 12 hours

Specification

at 35C and 5 hours at 45C, making it more suitable for

use where additional steel reinforcement and formwork

Epoxy bonding agent

has to be fitted or where temperatures are high. The

The bonding agent shall be Nitobond EP, a two-

minimum application temperature for Nitobond EP is 5C.

component solvent-free epoxy resin. The two components

Consult the local Fosroc office for further information.

shall be differentially pigmented in order to ensure visually

that correct mixing has taken place prior to the application.

Page 1

Nitobond EP
maximum stated above.

Instructions for use

As soon as the Nitobond EP has been applied, any

Preparation

required steel reinforcement and/or formwork should be

Clean all surfaces and remove any dust, unsound

erected and fixed securely in place.

material, plaster, oil, paint, grease, corrosion deposits or

Nitobond EP should be removed from tools, equipment

algae. Roughen the surfaces, remove any laitance and

and mixers with Fosroc Solvent 102 immediately after use.

expose the aggregate by light scabbling or grit-blasting.

Hardened material can only be removed mechanically.

Oil and grease deposits should be removed by steam

High temperature working

cleaning, detergent scrubbing or the use of a proprietary

degreaser.

Whilst the performance properties of Nitobond EP at

The effectiveness of decontamination and soundness of

elevated temperatures are assured, application under

the substrate should then be assessed by a pull-off test.

such conditions can sometimes be difficult. It is therefore

Mixing

suggested that, for temperatures above 35C, the

following guidelines are adopted as a prudent working

Any

steel

reinforcement

and

formwork

should

be

regime:

prepared, cut to size and shape, and made ready for

assembly before mixing commences.

Store unmixed materials in a cool (preferably

temperature

Care should be taken to ensure that Nitobond EP is

controlled)

environment,

avoiding

exposure to direct sunlight.

thoroughly mixed. The hardener and base components

should be stirred separately before mixing to disperse any

Keep mixing and placing equipment cool, arranging

shade protection if necessary. It is especially

settlement.

important to keep cool those surfaces of the

The entire contents of the hardener tin should then be

equipment which will come into direct contact with the

poured into the base tin and the two materials thoroughly

material itself.

mixed using a suitable slow-speed drill and mixing paddle

for 2 minutes until a fully uniform colour is obtained. The

Try to eliminate application in the middle of the day,

and certainly avoid application in direct sunlight.

sides of the tin should then be scraped and mixing should

continue for a further 2 minutes.

Have a ready supply of Fosroc Solvent 102 available

for immediate cleaning of tools after use.

Application

Technical support

Nitobond EP should be applied as soon as the mixing

process has been completed. It should be brush or spray-

Fosroc offers a comprehensive technical support service

applied to the prepared surfaces, being sure to achieve an

to specifiers, end users and contractors. It is also able to

unbroken coating across the entire substrate. Nitobond EP

offer on-site technical assistance, an AutoCAD facility and

should be tacky before the new concrete, screed or mortar

dedicated specification assistance in locations all over the

is placed.

world

The maximum overlay times (see Properties) should also

Estimating

be carefully observed. Failure to apply the new concrete,

Supply

screed or mortar within the maximum overcoating time will

result in Nitobond EP becoming hard, thus creating a slip
plane rather than a bonding action.

Nitobond EP

5 kg packs

Fosroc Solvent 102 :

5 kg cans

12m /pack

Coverage

If the maximum overlay time is missed, then the Nitobond

EP must be mechanically removed and a fresh application

Nitobond EP :

made. The concrete, screed or mortar should then be

Note: The coverage figures for Nitobond EP products are

applied in accordance with the overcoating minimum and

theoretical - due to wastage factors and the variety and

constructive solutions

Page 2

Nitobond EP
nature of possible substrates, practical coverage figures will
be reduced. Nitobond EP 'fast set' suitable for cold weather
working can be made available when specifically requested.

Fosroc Solvent 102 is flammable. Keep away from sources

of ignition. No smoking. In the event of fire, extinguish with
CO2 or foam. Do not use a water jet.

Storage

Flash points

Shelf life

Fosroc Solvent 102:

Nitobond EP has a shelf life of 12 months.

For further information, refer to the Product Material Safety

33C

Data Sheet.
Fosroc Solvent 102 has a shelf life of 24 months if kept in a
dry store in the original unopened packs.

Additional Information

Storage conditions

Fosroc manufactures a wide range of complementary

products which include:

Store in dry conditions in the original unopened packs. If

stored at high temperatures, the shelf life may be reduced.

waterproofing membranes & waterstops

Precautions

joint sealants & filler boards

Health and safety

cementitious & epoxy grouts

Nitobond EP and Fosroc Solvent 102 should not come in

specialised flooring materials

contact with skin or eyes, or be swallowed. Ensure

Fosroc additionally offers a comprehensive package of

adequate ventilation and avoid inhalation of vapours. Some

products specifically designed for the repair and

people are sensitive to resins, hardeners and solvents.

refurbishment

Wear suitable protective clothing, gloves and eye protection.

Systematic Approach to concrete repair features the

If working in confined areas, suitable respiratory protective

following

equipment must be used.

of

damaged

concrete.

Fosrocs

hand-placed repair mortars

spray grade repair mortars

removing cream followed by washing with soap and water.

fluid micro-concretes

Do not use solvent. In case of contact with eyes, rinse

chemically resistant epoxy mortars

immediately with plenty of clean water and seek medical

anti-carbonation/anti-chloride protective coatings

The use of barrier creams provide additional skin protection.

In case of contact with skin, remove immediately with resin

advice. If swallowed, seek medical attention immediately -

chemical and abrasion resistant coatings

do not induce vomiting.

.

Fire
Nitobond EP is non-flammable.

Important note

Fosroc Sdn. Bhd.

No 8 Jalan Trompet, 33/8
Seksyen 33, 40400 Shah Alam
Selangor, Malaysia.
Branch Office:
29, Jalan Zainal Abidin,
10400 Penang, Malaysia.

www.fosroc.com

Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the
Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that any advice,
recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct or continuous control
over where or how its products are applied, accept any liability either directly or indirectly arising from the use of its products, whether or
not in accordance with any advice, specification, recommendation of information given by it.

telephone:
+60 3 5191 5660

fax:
+60 3 5191 6960

+60 4 2287 464

+60 4 2292 661

Page 3

email:
[email protected]

MAL/1302/06/C