Properties of High-Efficiency CIGS Thin-Film Solar Cells: February 2005 - NREL/CP-520-37404
Properties of High-Efficiency CIGS Thin-Film Solar Cells: February 2005 - NREL/CP-520-37404
Properties of High-Efficiency CIGS Thin-Film Solar Cells: February 2005 - NREL/CP-520-37404
NREL/CP-520-37404
Properties of High-Efficiency
CIGS Thin-Film Solar Cells
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ABSTRACT
We present experimental results in three areas. Solar
cells with an efficiency of 19% have been fabricated with
an absorber bandgap in the range of 1.1-1.2 eV. Properties of solar cells fabricated with and without an undoped
ZnO layer were compared. The data show that high efficiency cells can be fabricated without using the highresisitivity or undoped ZnO layer. Properties of CIGS solar
cells were fabricated from thin absorbers (1 m) deposited
by the three-stage process and simultaneous codeposition of all the elements. In both cases, solar cells
with efficiencies of 16%-17% are obtained.
EXPERIMENTAL
CIGS absorbers were grown on soda-lime glass substrates with a sputter-deposited Mo layer. The absorber is
grown by first depositing an (InGa)2Se3 layer and reacting
it with Cu and Se. Compositional control was achieved by
detecting the temperature change of the substrate during
Cu-poor to Cu-rich transition at the end of the second
stage. The third stage consists of the evaporation of In
and Ga in the presence of Se. Thinner CIGS absorbers
were deposited by reducing the (In,Ga)2Se3 film thickness
and making appropriate modifications to the process. Thin
absorbers were also prepared by simultaneous deposition
of all the elements in one step. CdS deposition was performed using a solution consisting of 0.0015M CdSO4,
1.5M NH4OH, and 0.0075M thiourea. The samples were
immersed in the bath at room temperature and the temperature of the bath was increased to 60C. CdS thin films
in the thickness range of 50-60 nm were deposited in 16
min. The ZnO layer was deposited in two stages. A 90nm-thick, undoped layer was first deposited from a pure
ZnO target using Ar/O2 working gas, and a second layer of
about 120 nm was deposited from an Al2O3 doped ZnO
target. The sheet resistance of the bilayer was about 6570 /sq. Ni/Al grids were deposited by electron beam
evaporation. A 100-nm thick MgF2 film was deposited to
serve as an antireflection coating. Current-voltage characteristics of the devices were measured under AM1.5
Global spectrum for 1000 W/m2 irradiance.
INTRODUCTION
CuInGaSe2 (CIGS) polycrystalline thin film photovoltaic cells are a realistic option for reaching the goal of
low-cost, high efficiency power conversion from renewable
energy sources. Several research groups have reported a
steady increase in the efficiency of laboratory devices [13]. Similar progress has been reported in the manufacturing arena, where the efficiency of champion modules has
exceeded 13% and the yield is above 80% [4]. However,
there is a large gap between the efficiency of laboratory
cells and commercial modules. This can be narrowed by a
concerted effort at the fundamental science of thin film
materials and interfaces. Historically, the community has
concentrated its efforts on the fabrication and physical
properties of the materials themselves and much less on
the electronic processes that occur at the interfaces. More
attention to this area can lead to a simplification of device
structure, and improve the stability and yield of the products. At NREL, we have systematically improved the efficiency of the CIGS solar cells fabricated by the threestage process. Although the deposition method is somewhat difficult to implement in manufacturing, it offers advantages in control of morphology, defects, orientation,
bandgap grading, and stoichiometry control. The most
efficient CIGS thin film solar cells have been fabricated by
the three-stage process. It is now possible to compare the
properties of the three-stage devices with those fabricated
by other methods and identify areas for improvement.
In this report, we summarize the properties of high efficiency cells fabricated by varying the Ga content of the
absorber. Improvement in our understanding of the
growth process has resulted in our ability to fabricate solar
cells with efficiencies of 18%-19% in the bandgap range of
1.1-1.2 eV. Next, we provide a comparison of the properties of solar cells fabricated using a bilayer ZnO and a
the ideality factor and the reverse saturation current density of the solar cells.
Table I. Parameters of high-efficiency CIGS solar cells.
Sample
Voc
EffiJsc
Fill
Number
ciency
(mA/cm2)
(V)
factor
(%)
(%)
S2212B1-3
0.701
34.60
79.65
19.3
S2212B1-4
0.704
34.33
79.48
19.2
S2212B1-5
0.703
34.08
79.23
19.0
S2213A1-3
0.740
31.72
78.47
18.4
S2213A1-4
0.737
31.66
78.08
18.2
S2229A1-3
0.720
32.86
80.27
19.0
S2229A1-5
0.724
32.68
80.37
19.0
S2229B1-2
0.731
31.84
80.33
18.7
S2229B1-4
0.728
31.87
80.16
18.7
S2232A1-3
0.703
33.94
79.67
19.0
S2232A1-4
0.704
33.83
80.09
19.1
S2232B1-2
0.717
33.58
79.41
19.1
S2232B1-3
0.713
33.38
79.54
18.9
Voc(V)
0.72
0.68
0.64
0.60
10
30
20
Cell Number
40
10
20
30
Cell Number
40
10
20
30
Cell Number
40
-32
Jsc(mA/cm )
-34
Table II. Diode parameters determined from light currentvoltage curves. J0 is the reverse saturation current density, and n is diode ideality factor.
2
n
Device Number
Jo (A/cm )
-11
S2212-B1-3
5x10
1.35
S2212-B1-4
6x10-11
1.36
S2212-B1-5
6x10-11
1.35
S2213-A1-3
4x10-10
1.57
S2213-B1-4
5x10-10
1.62
-30
-28
-26
85
80
75
70
65
Solar cells fabricated from the three-stage absorber exhibited open circuit voltages in the range of 650-660 mV, current density of 32-33 mA.cm-2, fill factors of 77-78%, and
the best conversion efficiency was 16.5%. When we compare the Jsc of these cells with those of the standard cells
in Table 1, we find that the current loss due to thinning the
cell is about 2-3 mA.cm-2. The external quantum efficiency
of a solar cell is shown in Fig. 3. The spectral response
curve shows a decrease of the long wavelength collection.
This is most likely due to incomplete absorption of the long
wavelength photons.
100
Std cell
External QE(%)
80
1m cell
60
40
20
0
400
600
800
1000
Wavelength (nm)
1200
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February 2005
4.
3.
Conference Paper
DE-AC36-99-GO10337
5b. GRANT NUMBER
6.
AUTHOR(S)
NREL/CP-520-37404
5e. TASK NUMBER
PVA54301
5f. WORK UNIT NUMBER
7.
8.
PERFORMING ORGANIZATION
REPORT NUMBER
NREL/CP-520-37404
NREL
11. SPONSORING/MONITORING
AGENCY REPORT NUMBER
12. DISTRIBUTION AVAILABILITY STATEMENT
PV; high efficiency; solar cells; window layer structure; absorber bandgap; three-stage process;
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