Rockwool Slab Data Sheet - (ProRox Formerly RW Slab)

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ROCKWOOL ProRox Slabs can be used for thermal, acoustic and fire insulation. They are suitable for floors, walls, roofs, ventilation systems, and more.

Thermal insulation for floors, walls, roofs and boiler rooms. Ventilation plant, acoustic ceilings and partition panels. Offshore platforms, ships, oil, petrochem and power generation applications.

Excellent thermal, acoustic and fire insulation. CE marked to 2 standards. Water repellent. Resists high temperatures. Easy to handle and install. Cost effective. No maintenance.

CONSTRUCTION TYPE: VARIOUS

JUNE 2013 (REPLACES NOVEMBER 2008 ISSUE)

ProRox Slabs
(formerly known
as RW slabs)

Versatile thermal acoustic


insulation slabs
ROCKWOOL's ProRox Slabs are high quality resin bonded slabs that can be used for
thermal, acoustic and fire insulation.
They are manufactured in a variety of thicknesses and densities to suit
most requirements and CE marked to 2 standards: EN 13162 and EN 14303.
The following NBS Plus clauses include Rigid, Semi-rigid
and Flexible slabs: H31:234, 254, H43:234, H51:110,
K11:60, 795, K12:110, 150, 250, 255, P10:140, 145, 170, 180,
181, 210, 217, 230, 240, 250

CONSTRUCTION TYPE: VARIOUS

JUNE 2013 (REPLACES NOVEMBER 2008 ISSUE)

ProRox Slabs
They are suitable for many applications including thermal
insulation for floors,walls, roofs and boiler rooms. Ventilation
plant in all types of buildings, offshore platforms and ships,

New

Formerly kg/

name

petrochem and power generation applications (for more

ProRox RWA45

details visit: www.rockwool-rti.co.uk).

SL 920

Advantages

ProRox RW3

45

1200 600+

30,40,50,60,75,
100

60

1200 600+

SL 930
ProRox RW4

25,30,40,50,60,
75,100

80

1200 600

50,75,100

100

1200 600

25,30,40,50,60,

SL 950
ProRox RW5
SL 960
ProRox RW6

75,100
140

1200 600

30,50,75,100

SL 980
Finishes
Non-woven mineral black or white tissue, aluminium foil are

Description, performance and properties

available in 1000x600mm. Please enquire for available


thicknesses.

Standards
ROCKWOOL ProRox Slabs conform to:
- BS EN 13162: 2008. Thermal insulation
products for buildings factory made mineral wool
(MW) products specification
- BS EN 14303: 2009. Thermal insulation products for
building equipment and industrial installations. Factory
made mineral wool (MW) products - specification.
Satisfy the requirements of BS 5422 Method for
specifying thermal insulating materials for pipes,
tanks, vessels ductwork and equipment....

Description

Environment
No CFCs, HFCs or HCFCs are used in the manufacture of
ROCKWOOL materials.

Performance and properties


Resistance to compression
Tested in accordance with BS EN 826: 1996
NB Elastic limit occurs between 6 and 12% deformation.
MED classed ships DTLR MCA approval
ROCKWOOL ProRox Slabs are rated non-combustible in
accordance with ISO 1182 and IMO A. 799.
Fire

Dimensions

All products, including the faced varieties, achieve a reaction

Standard sizes: See table below

to fire classification of A1 in accordance with EN 13501-1 and

Thicknesses: 25*, 30, 40, 50, 60, 75 and 100mm

comply with the definition of non-combustible in accordance

Types and densities (other sizes and thicknesses are available


to special order)
*25mm is a non-standard thickness for ProRox SL 980

Thickness

product known as m3

acoustic ceilings and partition panels. As well as oil,

Excellent thermal, acoustic and fire insulation


CE marked to 2 standards: EN 13162 and EN 14303
Water repellent
Resists high temperatures
Easy to handle and install
Cost effective
No maintenance
Black or white tissue and aluminium foil facings
available

Size (mm)

with all UK and Ireland Building Regulations.


Water resistance

UK

ROCKWOOL ProRox Slabs are highly water repellent. Where it

(formerly known as RW6)

is necessary to maintain water repellency subsequent to

+All Foil Faced, Tissue Faced and WRG Slabs are produced in

heating at elevated temperatures, the use of WRG slabs is

1000 x 600mm in size.

recommended.

CONSTRUCTION TYPE: VARIOUS

JUNE 2013 (REPLACES NOVEMBER 2008 ISSUE)

ProRox Slabs
New

Formerly Stress reqd

Stress

Displace

product known as to produce

reqd to

ment at

name

reach

5 kN/m2

10%

compression elastic
(kN/m2)

Floating ring

ProRox SL 960UK
Steel bands

stress

limit e
(kN/m2)

ProRox RWA45

Weather seal

3.0

3.5

16.5

6.7

6.1

7.0

Metal cladding
(sheets typically
overlapped by 75mm)

SL 920
ProRox RW3

Figure 1: ProRox SL 960UK (formerly known as RW5 Slab)

SL 930
ProRox RW4

12.9

9.2

insulation on a large vessel

5.5

Maximum service temperatures

SL 950
ProRox RW5

16.4

11.3

4.6

The maximum recommended service temperature of unfaced


Slabs depends on the composition of the product and is given

SL 960
ProRox RW6

Self tapping screws


at 100mm centres

28.2

26.1

in the chart below.

4.2

For faced products, the facing temperature should not exceed

SL 980

80C, the melting temperature of the adhesive.


ROCKWOOL ProRox Slabs are bonded with a phenolic resin
Service temperatures oC

Product
100

200

300

400

ProRox SL 920UK

500

600
700
800
Flexible slabs

ProRox SL 930UK

900

Semi-rigid slabs

ProRox SL 950UK
ProRox SL 960UK

Rigid slabs

ProRox SL 980UK

which is resistant to temperatures up to 230C. They may be


used at much higher temperatures, but some resin will be lost
close to the hot surface.
Bending radius
Curved surfaces can be insulated with ROCKWOOL ProRox
slabs. The table below gives the minimum bending radius for
several ROCKWOOL ProRox slabs. Bending to smaller radii

Minimum bending radius for ROCKWOOL ProRox slabs shown

can deform the product and increase the installation time.

below (These typical figures depend on the installation


method) All radii given in millimetres.

New product name

Fomerly known as

Slab
thickness (mm)
30

40

50

60

75

100

ProRox SL 920

RWA45

425

500

700

900

1200

1800

ProRox SL 930

RW3

425

500

700

1000

1350

1900

ProRox SL 960

RW5

550

700

1000

1500

2250

2500

ProRox SL 980

RW6

1500

1900

2600

3000

3300

3500

CONSTRUCTION TYPE: VARIOUS

JUNE 2013 (REPLACES NOVEMBER 2008 ISSUE)

ProRox Slabs
Performance and properties

Acoustics

Tissue faced slabs

ROCKWOOL stone wool works in two distinct ways to reduce

Slab size: 1000mm 600mm

noise, either by impeding the transmission of sound through

ROCKWOOL manufacture a wide range of tissue faced, line

an element of the structure or by absorption of sound at the

produced slabs, ranging from 45 kg/m3 to 140 kg/m3. See

surface.

current price list for full range.

Noise absorption is expressed as a factor between 0 and 1.0.

The tissues are bonded to the face of the slabs with binder

The more sound that a surface absorbs, the higher its

which provides a superior acoustic and fire performance to

absorption coefficient.

fabricated, adhesive applied, tissue faced products.

The structure of the fibres in ROCKWOOL ProRox Slabs make

70 gramme black and 100 gramme white tissue options are

them ideal for use as a sound absorber, with characteristically

available from ROCKWOOL.

high coefficients over a wide frequency range (see Table


following page).

Thermal conductivity (industrial applications)

Mean Temperature

Values (W/mK)

C
New product name ProRox SL 920

ProRox SL 930

ProRox SL 950

ProRox SL 960

ProRox SL 980

Formerly known as RWA45

RW3

RW4

RW5

RW6

50

0.042

0.040

0.039

0.039

0.040

100

0.054

0.049

0.045

0.045

0.044

150

0.069

0.059

0.053

0.052

0.051

200

0.086

0.070

0.062

0.060

0.057

250

0.106

0.085

0.073

0.071

0.064

300

0.131

0.103

0.085

0.081

0.073

0.122

0.100

0.094

0.084

0.117

0.107

0.094

350
400

Thermal Conductivity (Lambda 90:90) at 10oC mean


temperature for Building Applications

New Product Name

ProRox SL 920

ProRox SL 930 ProRox SL 950

ProRox SL 960 ProRox SL 980

Formerly known as

RWA45

RW3

RW4

RW5

RW6

0.034

0.034

0.034

0.035

Thermal Conductivity (W/mK) 0.035

CONSTRUCTION TYPE: VARIOUS

JUNE 2013 (REPLACES NOVEMBER 2008 ISSUE)

ProRox Slabs
Absorption coefficients for selected Rockwool ProRox
slabs:
Material - New

Material -

product name

Formerly

Thickness Mounting
(mm)

Frequency (HZ)
125

250

500

1K

2K

4K

known as
ProRox SL 930

RW3

50

Direct

0.11

0.60

0.96

0.94

0.92

0.82

ProRox SL 930

RW3

75

Direct

0.34

0.95

1.00

0.82

0.87

0.86

ProRox SL 960

RW5

30

Direct

0.10

0.40

0.80

0.90

0.90

0.90

ProRox SL 960

RW5

30

300 mm gap

0.40

0.75

0.90

0.80

0.90

0.85

ProRox SL 960

RW5

75

Direct

0.40

0.75

0.90

0.80

0.90

0.85

ProRox SL 980

RW6

50

Direct

0.20

0.75

0.90

0.85

0.90

0.85

ProRox SL 980

RW6

50

300 mm gap

0.65

0.55

0.75

0.85

0.75

0.85

The absorption coefficients shown above are typical figures

They have been obtained from a comprehensive range of

that can be achieved by unfaced ROCKWOOL products.

measurements made over a number of years. Note:


Differences in coefficients of less than 0.15 are not significant.

Applications and typical details


ROCKWOOL ProRox slabs are suitable for a wide range of

ProRox SL 920UK slabs (formerly known as RWA45) can also

thermal, acoustic and fire insulation requirements

be used to firestop small voids, in particular the gap under

both within buildings and for industry, as detailed on this page.

pitched tiled roofs in dwellings (Contact Technical Solutions

1 Industrial uses
Thermal and acoustic for boilers, ducts and vessels,

on 0871 222 1780 for details).

3 Acoustic control

particularly in the chemical, petrochemical and power

The slabs are particularly suitable for acoustic infills

generating industries.

in partitions and ceilings, providing a high level of control of

Generally, for furnaces, ovens, calorifiers, hot-water boilers,


storage tanks, drying equipment and air conditioning plant.

2 Fire protection

both airborne and structure-borne sound.


They are also suitable for acoustic absorption in the linings of
buildings, ProRox SL 930UK (formerly known as RW3) being
particularly good in sound studios. Rigid Slabs can be used in

Floors

industrial applications such as acoustic splitters and acoustic

ProRox SL 960UK slabs (formerly known as RW5) have been

damping of ducts.

assessed by LPC as a suitable product for upgrading the fire


resistance of dense concrete slabs (for up to 2 hrs).

CONSTRUCTION TYPE: VARIOUS

JUNE 2013 (REPLACES NOVEMBER 2008 ISSUE)

ProRox Slabs

50 x 50 mm timber studs at 600mm centres

50mm ProRox SL 930UK

12.5mm plasterboard both sides

Lightweight timber stud partition, average sound reduction 42dB, fire resistance 30mins

40mm timber studs at 900mm centres

60mm ProRox SL 960UK

12.2mm steel sheet

Steel faced partition, average sound reduction 44dB

Typical specification clauses domestic


and commercial applications

Work on site

1 ProRox SL 930UK slabs (formerly known as RW3) as acoustic

Handling and storage

infill to stud partition.

ROCKWOOL ProRox slabs are light and easy to cut to any

The acoustic infill is to be ROCKWOOL ProRox SL 930UK

shape with a sharp knife. They are shrink wrapped in

(formerly RW3) Semi-rigid Slabs ..........mm* thick (insert

polyethylene and supplied on pallets that are shrouded with a

thickness to correspond with depth of studs), installed to a

waterproof hood suitable for outside storage.

tight fit between the timber studs and cut to close fit above
and below noggings as necessary. Chasing of the acoustic
infill or services will not be permitted without the prior
consent of the Supervising Officer.
* Insert required thickness

Maintenance
Once installed the ROCKWOOL ProRox slabs need
no maintenance.

CONSTRUCTION TYPE: VARIOUS

JUNE 2013 (REPLACES NOVEMBER 2008 ISSUE)

ProRox Slabs
Sustainability

Environment

As an environmentally conscious company, ROCKWOOL

Relying on entrapped air for its thermal properties, we are

promotes the sustainable production and use of insulation and

proud to say that ROCKWOOL insulation does not contain (and

is committed to a continuous process of environmental

has never contained) gases that have ozone depleting

improvement.

potential (ODP) or global warming potential (GWP).


ROCKWOOL therefore complies with the relatively modest
threshold of GWP<5 included in documents such as the Code
for Sustainable Homes. ROCKWOOL is increasingly involved in
recycling waste ROCKWOOL material that may be generated
during installation or at end of life. We are happy to discuss
the individual requirements of contractors and users

All ROCKWOOL products provide outstanding thermal


protection as well as four added benefits:

Fire resistance
Acoustic comfort
Sustainable materials
Durability

considering returning ROCKWOOL materials to our factory for


recycling.

More information
For further details visit our website at www.rockwool.co.uk or
phone ROCKWOOL Technical Solutions on 0871 222 1780.

Health and safety

Copyright ROCKWOOL June 2013

The safety of ROCKWOOL stone wool is confirmed by current


UK and Republic of Ireland health & safety regulations and EU
directive 97/69/EC: Rockwool fibres are not classified as a
possible human carcinogen. A Material Safety Data Sheet is
available from ROCKWOOL Technical Solutions (0871 222
1780) and can be downloaded from www.rockwool.co.uk to
assist in the preparation of risk assessments, as required by
the Control of Substances Hazardous to Health Regulations
(COSHH).

ROCKWOOL Limited
Pencoed, Bridgend, CF35 6NY
26-28 Hammersmith Grove
Hammersmith
London W6 7HA
[email protected]
www.rockwool.co.uk

ROCKWOOL Limited reserves


the right to alter or amend the
specification of products
without notice as our policy is
one of constant improvement.
The information contained in
this data sheet is believed to be
correct at the date
of publication.

Whilst ROCKWOOL will


endeavour to keep its
publications up to date, readers
will appreciate that between
publications there may be
pertinent changes in the law, or
other developments affecting
the accuracy of the information
contained in this data sheet.

The above applications do not


necessarily represent an
exhaustive list of applications
for ROCKWOOL Rigid, Semirigid and Flexible Slabs.
ROCKWOOL Limited does
not accept responsibility for
the consequences of using
ROCKWOOL Rigid,

Semi-rigid and Flexible Slabs


in applications different from
those described within this
data sheet. Expert advice
should be sought where such
different applications are
contemplated, or where the
extent of any listed
application is in doubt.

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