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    P07-F06 Method Statement For External Stone Cladding

    Uploaded by

    Jaime Manalili Landingin
    This method statement outlines the procedures for external stone cladding using marble and granite at a beach villa project in Pearl Qatar. It details the materials, equipment, and processes required, including surface preparation, mortar mixing and installation of stone on horizontal surfaces, mechanical fixing of stone on vertical surfaces, and grouting. Responsibilities are assigned and safety hazards are identified. The method statement is to be read along with supporting project documents and distributed to construction managers, engineers, and safety personnel for implementation.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    P07-F06 Method Statement For External Stone Cladding

    Uploaded by

    Jaime Manalili Landingin
    2K views7 pages
    This method statement outlines the procedures for external stone cladding using marble and granite at a beach villa project in Pearl Qatar. It details the materials, equipment, and processes required, including surface preparation, mortar mixing and installation of stone on horizontal surfaces, mechanical fixing of stone on vertical surfaces, and grouting. Responsibilities are assigned and safety hazards are identified. The method statement is to be read along with supporting project documents and distributed to construction managers, engineers, and safety personnel for implementation.

    Original Description:

    mETHOD STATEMENT FOR EXTERNAL STONE CLADDING.

    Original Title

    P07-F06 Method Statement for External Stone Cladding

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    © © All Rights Reserved

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    This method statement outlines the procedures for external stone cladding using marble and granite at a beach villa project in Pearl Qatar. It details the materials, equipment, and processes required, including surface preparation, mortar mixing and installation of stone on horizontal surfaces, mechanical fixing of stone on vertical surfaces, and grouting. Responsibilities are assigned and safety hazards are identified. The method statement is to be read along with supporting project documents and distributed to construction managers, engineers, and safety personnel for implementation.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    2K views7 pages

    P07-F06 Method Statement For External Stone Cladding

    Uploaded by

    Jaime Manalili Landingin
    This method statement outlines the procedures for external stone cladding using marble and granite at a beach villa project in Pearl Qatar. It details the materials, equipment, and processes required, including surface preparation, mortar mixing and installation of stone on horizontal surfaces, mechanical fixing of stone on vertical surfaces, and grouting. Responsibilities are assigned and safety hazards are identified. The method statement is to be read along with supporting project documents and distributed to construction managers, engineers, and safety personnel for implementation.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 7
    At a glance
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    The key takeaways from this document are that it outlines the procedures and safety measures for installing external stone cladding on a building project in Qatar.

    The purpose of this method statement is to ensure that the external stone cladding work is executed according to contract requirements, all hazards are analyzed, safety procedures are implemented, and quality assurance and control activities are conducted systematically.

    The main steps involved in external stone cladding installation according to this document are surface preparation, installation of stone panels using anchors and adhesive, grouting of joints, cleaning, and final inspection.

    Project Logo

    Project Name : BEACH VILLA (B+G+1+PH) ON BVN 55-60, PEARL QATAR

    METHOD STATEMENT No: MTS-A-007

    REV : 0

    ORIGINATOR : AMTC

    DISCIPLINE: ARCH

    METHOD STATEMENT FOR EXTERNAL STONE CLADDING.


    Title :

    Method Statement for External Stone Cladding (Marble and Granite).

    REV

    DATE

    STATUS

    08-Feb-15

    FA

    Status Code:
    D : Draft
    P : Preliminary

    REVISION DETAILS

    FOR REVIEW & APPROVAL

    FI : For Information
    FA : For Approval

    REVIEWER / APPROVER
    Sub
    Con

    Main
    Con

    EXTERNAL

    NW

    FC : For Construction
    * External Authorization (Client),
    where required

    Distribution :

    Method Statement for External Stone Cladding.


    AEB-CSD Quality Forms

    Form No. P07-F06 / Rev. 0 / Nov. 2012

    Page 1 of 7

    Project Logo

    Project Name : BEACH VILLA (B+G+1+PH) ON BVN 55-60, PEARL QATAR

    Table of Contents
    1.Scope /Objectives
    2.Reference
    3.Access/Egress
    4.Logistics
    5.Health and Safety Hazards
    6.Definitions
    7.Responsibilities / Supervision
    8.Procedures /Method to be Employed
    9.Training
    10.Working hours
    11.House keeping
    12.Manpower Requirement & Supervision
    13.Material Requirement
    14.Plant & Equipment Requirement
    15.Q.C Approvals and other Documentation
    16.Supporting documentation
    17.Distribution
    18.Other information
    19.Site Safety Engineers Approval

    1. SCOPE & OBJECTIVES


    The Purpose of this procedure is to ensure that External Stone Cladding work (Marble and Granite) are executed in
    accordance with the contract requirements, hazards are analyzed, safety procedures implemented all quality
    assurance/control activities are conducted in a systematic manner, works inspected and conformance is verified and
    documented for Beach Villa on BVN 55-60 at The Pearl Qatar.

    Method Statement for External Stone Cladding.


    AEB-CSD Quality Forms

    Form No. P07-F06 / Rev. 0 / Nov. 2012

    Page 2 of 11

    Project Logo

    Project Name : BEACH VILLA (B+G+1+PH) ON BVN 55-60, PEARL QATAR

    2. REFERENCES
    2.1 QCS 2010 Section 24 and Section 27 and 29
    2.2 Project specification Section 24 and Section 27
    2.3 Project Health, Safety and Environmental Guidelines
    2.4 Project Quality Plan
    2.5 Project Inspection and Test Plan Civil Works
    2.6 Contract Drawing and Specification
    3. ACCESS/ EGRESS
    Adequate access and egress should be provided to the site. Access will be through designated entrance and exit
    pathways only.
    4. LOGISTICS
    Contractor will deploy a dedicated team for the specified work.
    5. HEALTH & SAFETY HAZARDS
    5.1 All workers involved will be trained in hazards recognition and control measures necessary especially in
    safe manual handling techniques and the need to keep all access clear to work area always.
    5.2 Appropriate personal protective equipment (PPE) should be worn at all times.
    5.3 Secure barricades within the area whenever necessary.
    5.4 Washing facilities should be provided.
    5.5 Provision of scaffolding when working at heights and only qualified persons will erect and dismantle the scaffolds.
    5.6 Working area where objects and debris are falling will be declared as restricted zone and will be barricaded.
    5.7 Scaffolds will only be used for its intended purpose and capacity. Never used scaffold as blocks storage.
    5.8 Wearing safety harness when working on heights shall be strictly implemented to not less than 1.8 meter.
    5.9 Keep the work place clean and tidy at all times.
    5.10 Only qualified and trained personnel will do the task.
    6. DEFINITIONS
    AEB Arab Engineering Bureau (Consultant/Engineer)
    AMTC Abdullah Al Muftah Trading and Contracting Co., w.l.l (Main Contractor)
    MS Method Statement
    QCP Quality Control Procedures
    ITP Inspection and Test Plan
    ITA Independent Testing Agency
    7. RESPONSIBILITIES / SUPERVISION
    7.1 Project Engineer shall be responsible for the execution of this procedure and to ensure that works are undertaken in
    Method Statement for External Stone Cladding.
    AEB-CSD Quality Forms

    Form No. P07-F06 / Rev. 0 / Nov. 2012

    Page 3 of 11

    Project Logo

    Project Name
    : BEACH
    (B+G+1+PH)
    ON BVN 55-60,
    PEARL
    QATAR
    a safe manner to the requisite
    quality
    and toVILLA
    the time
    agreed timescale.
    He shall
    advise
    and coordinate with other

    contractors pertaining to access and interface requirements.


    7.2 Site Engineer shall be responsible for the site implementation of this procedure including control and the safety of the
    workers.
    7.3 Surveyor in coordination with Site Engineer has the responsibility to perform all survey works according to the
    approved shop drawings.
    7.4 QA/QC Inspector shall be responsible for the supervision of tests and inspection, control approvals for testing and
    inspection plan and to arrange documentation required.
    7.5 Safety Officer shall be responsible for the strict implementation of safety procedure during work commencements.
    8. PROCEDURE / METHOD TO BE EMPLOYED:
    8.1 INSTALLATION METHOD FOR HORIZONTAL SURFACES
    8.1.1

    MIXING AND INSTALLATION

    8.1.1.1 Cool clean water added to Cement and sand mixture (1:3) and mixed to a uniform lump free
    consistency.
    8.1.1.2 The use of chilled mixing water will extend open wet time in high ambient temperatures to control
    setting time.
    8.1.1.3 Full bed mortar method will be used for installing the stone. Setting out is done keeping in mind the
    required pattern.
    8.1.1.4 Mortar is laid on the substrate horizontally to a thickness of 30-50 mm (as per level) just enough to
    cover a few pieces of stone.
    8.1.1.5 The mortar is additionally buttered on the backside of stone to ensure full contact.
    8.1.1.6 The stones are then set on the mortar with a twisting action and tapped to ensure correct level and
    slope.
    8.1.1.7 Pieces of stones are fixed in a temporary way (with mortar) to ascertain required Levels.
    8.1.2

    GROUTING

    8.1.2.1 Premixed grout of approved sample will be used.


    8.1.2.2 The grout material has to be laid with the correct consistency and then work the grout into the joint
    with a flat or squeegee, pulling off the excess grout as much as possible.
    8.1.2.3 When the grout has firmed but is still slightly humid, wipe the tiles clean with a damp sponge.
    8.1.2.4 Do not let the grout residue dry on the surface of the marble or granite.
    8.1.3

    FINAL INSPECTION AND HANDING OVER


    8.1.3.1 The floors will be submitted for inspection area by area in the required format and comments if
    any will be attended.

    8.1.4

    PROTECTION
    8.1.4.1 After the floor, have been installed, must keep all traffic off the floors for at least 48 hours. After
    the completion of work, the floor shall be protected from staining or damage by covering of polythene
    sheet / and 3mm ply board panels.

    Method Statement for External Stone Cladding.


    AEB-CSD Quality Forms

    Form No. P07-F06 / Rev. 0 / Nov. 2012

    Page 4 of 11

    Project Logo

    Project
    Name : BEACH
    VILLA (B+G+1+PH)
    ON BVN
    55-60, PEARLFIXING)
    QATAR
    8.2 INSTALLATION
    METHOD
    FOR VERTICAL
    SURFACES
    (MECHANICAL

    8.2.1

    SURFACE PREPARATION

    8.2.1.1 It is ensured that the surfaces to be cladded are sound, dimensionally stable, level, clean and free
    from laitance, paint, oil, grease and mould release agent and residual curing compound.
    8.2.1.2 All corners are thoroughly checked for right angles.
    8.2.2

    INSTALLATION

    8.2.2.1 Holes are drilled in the stone and the wall for the pin and expansion bolt respectively at locations
    marked as per the panel size.
    8.2.2.2 Alternative slots may be made in the stone while using body anchor fixing of fixtures.
    8.2.2.3 Anchor bolts are fixed to the holes in the wall and tightened.
    8.2.2.4 The stone panel is placed on the fixtures to check alignment. Once the alignment is confirmed,
    adhesive is smeared in the pin hole/slot and the panel is fixed in place.
    8.2.2.5 Final adjustments are done by tightening the bolts in the expansion shell.
    8.2.3

    GROUTING

    8.2.3.1 Joint filler is applied between panels with a rubber spatula.


    8.2.3.2 The grout is compacted into the joints.
    8.2.4

    CLEANING

    8.2.4.1 Final cleaning is carried out with a wet sponge/cloth after 48 hrs. of grouting.
    8.2.4.2 Upon completion of a substantial area, inspection is carried out for approval.

    8.2.5

    FINAL INSPECTION AND HANDING OVER


    8.2.5.1 The walls will be submitted for inspection area by area in the required format and comments if
    any will be attended.

    9 TRAINING
    Relevant trainings and orientations have been provided to person who will perform the specified task.
    10 WORKING HOURS
    As scheduled.
    11 HOUSE KEEPING
    Working Areas will be kept clean by disposing the waste materials at the designated areas. At the end of days work,
    installation supervisor will ensure that the debris are disposed off.
    12 MAN POWER REQUIREMENT
    Foreman
    Mason
    Laborers
    13 MATERIAL REQUIREMENT
    Method Statement for External Stone Cladding.
    AEB-CSD Quality Forms

    Form No. P07-F06 / Rev. 0 / Nov. 2012

    Page 5 of 11

    Project Logo

    Marble and Granite Project Name : BEACH VILLA (B+G+1+PH) ON BVN 55-60, PEARL QATAR

    Marble and Granite Grout


    Marble and Granite Adhesive
    Sand
    Gravel
    Water
    14 PLANT & EQUIPMENT REQUIREMENT
    a. Leveling instruments
    b. Compressor
    c. Scrabbler
    d. Sand Blasting Machines
    e. Gauge Boxes
    f.

    Mixer Machine

    g. Wheelbarrow for transporting materials


    h. Hilti Gun with fixing nails
    i.

    Notched Trowel

    j.

    Flat Trowel

    k. Tile Cutter
    l.

    Wood or Rubber Mallet

    m. Mechanical Fixing Accessories


    15 QC APPROVAL AND OTHER DOCUMENTRY REQUIREMENTS:
    All works shall be done with accordance to Approved Method Statement and Project Specifications. Request for
    inspection shall be submitted for Engineers approval prior to the works commencement.
    16 SUPPORTING DOCUMENTATION:
    This MS to be read in conjunction with the below referenced documents

    Contract Specification & approved drawings.

    Project Quality Plan

    Project HSE Plan

    17 DISTRIBUTION
    Copies of this MS will be circulated to the following for Information & action

    Sr. Construction Manager

    Site Engineer

    QA/QC Engineer

    HSE Engineer

    Method Statement for External Stone Cladding.


    AEB-CSD Quality Forms

    Form No. P07-F06 / Rev. 0 / Nov. 2012

    Page 6 of 11

    Project Logo

    Project Name : BEACH VILLA (B+G+1+PH) ON BVN 55-60, PEARL QATAR


    18 OTHER INFORMATION

    Ensure that all the activities have been carried out to suit the site conditions and involved
    With Site in charge

    19 MAIN CONTRACTORS SAFETY ENGINEERS APPROVAL


    APPROVAL STATUS

    SIGNATURE

    Approved
    Approved subject to compliance with
    the following notes
    Not Approved with reason

    Method Statement for External Stone Cladding.


    AEB-CSD Quality Forms

    Form No. P07-F06 / Rev. 0 / Nov. 2012

    Page 7 of 11

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