CMPSolutions Brochure WEB
CMPSolutions Brochure WEB
CMPSolutions Brochure WEB
www.cmpsolutions.net
Hygiene Equipment
INTRODUCTION
Who We Are And What We Do
CM Process Solutions provide specialist skills and services to the food processing and food service
industry.
Our teams of engineers have worked professionally at the highest levels for our corporate clients,
delivering and installing capital projects not only in the US, but in the United Kingdom, Ireland, Spain,
Germany, Dubai, Australia and Canada.
Projects can range from site consolidation or relocations implementation and validation of production
lines/specialist equipment, to the management and specification of new and existing manufacturing
facilities.
CM Process Solutions are truly efficient in delivering projects that meet our clients requirements, whilst
appreciating confidentially and business culture and operational differences between sites and
locations.
INTRODUCTION
Sanitary Blockades A Crucial Contribution To Optimal Sanitation
In The Processing Plant
The food processing industry has various directives
and guidelines which form the basis of optimal
sanitary management.
1. Automatic soap dispenser HDK SG page 12
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HYGIENE STATIONS
CM Process Solutions range of hygiene stations are designed to enforce obligatory use and are
positioned between the production area and the changing rooms.
The solution you require can be as simple as a single turnstile or sole washer to a complex fully
automated footwear and hand washing/hand sanitizing system with multiple turnstiles.
All machinery is constructed from 304 grade stainless steel with sloped external surfaces and removable
covers ensuring maximum sanitary design. All machines are delivered installation ready and include built
in detergent injector systems with a smooth sand blast finish.
HC
Hygicontrol HC
The Hygicontrol HC is an obligatory hygiene system placed between the production areas and the changing
rooms. It is designed for the automatic sanitation of hands and the disinfection of soles prior to entering the
production area. The soles of the footwear are also cleaned upon leaving the area by way of two horizontally
mounted rotating brushes.
Features
Ergonomic easy to clean sanitary design.
On entry into the production area the operator steps directly into the sole disinfection area and places
their hands into the automated hand sanitation unit.
On exit from the production area, the person passes through the unit via two sole cleaning brushes.
A one-way turnstile prevents entry into the production areas via the exiting side of the unit.
Completely digitally operated via a control panel with an LCD display.
Optional 3 or 12 side scrubbing brushes.
HYGIENE STATIONS
Hygicontrol HC/XL
A highly efficient machine with a
double entrance and exit, designed
so that two people can use the
machine at the same time either as
an entry or exit.
Compact dimensions allow it to be
fitted into narrow corridors.
Features
HC/XL
HC/XXL
Hygicontrol HC/XXL
The HC/XXL is similar to the HC/XL, but with double the entrance lanes it is designed for larger plants with a
higher number of employees.
Features
Twin entrance lane into production areas with sole disinfection baths and hand sanitation units.
Separate exit lane with sole cleaning brushes.
Automatic filling and re-dosing of footwear disinfection chemical.
All containers with chemicals are locked within the stainless steel framework.
All cycle times are fully adjustable by the LCD display.
Contact us: [email protected] or 1.951.808.4376
HYGIENE STATIONS
HC/C
Features
HYGIENE STATIONS
UDK
Hygicontrol UDK
The UDK compact hygiene station is designed to
ensure that employees correctly sanitize their hands
and disinfect the soles of their footwear prior to
entering the production area.
The machine is equipped with a stainless steel
turnstile and will unlock automatically when the
operator has correctly followed the machines
requirements.
Features
Ergonomic easy to clean design.
Completely digitally operated via an LCD
control panel.
All cycle times are fully adjustable.
Chemical containers are locked within the
machines stainless steel framework.
Automatic filling and re dosing of disinfectant
chemicals.
Stainless steel turnstile for controlled access.
Optional second chamber for automatic soap
dispensing and hand washing function UDKW.
HYGIENE STATIONS
Hygicontrol URK
The URK range of two way passage hygiene stations
have all the functions and requirements needed to
control sanitary measures within a factory.
The basic URK is designed to ensure the operator
cleans the soles of the footwear and sanitizes
their hands prior to entering the production areas;
a stainless steel turnstile prevents entrance if the
procedure has not been correctly followed.
Features
Strong, solid, easy to clean construction.
Digitally operated via an LCD control panel.
Entry turnstile interlocked with hand sanitizer
function.
Built in detergent injector system.
Can be upgraded to facilitate automatic hand
washing with soap dispensing.
Optional 3 or 12 Vertical brushes for cleaning
the sides of boots or shoes.
Features
Features
DR/V 500
Features
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Features
SR/V300
Features
SR/C
Sole Cleaner SR
SR
Features
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HDK/SP or HDK/DP
HDK/SG or HDK/DG
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Features
H/WD
Features
H/DP
H/D
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Features
Ergonomic easy to clean design.
Adjustable process times controlled by a
digital LCD display.
All chemicals are stored within the stainless
steel framework.
Optional paper towel dispenser.
Turnstile DK
The DK turnstile is designed to effectively control
the flow of operatives into an area. The DK is
manufactured from 304 grade stainless steel and
can be supplied in either a wall mounted or floor
mounted execution.
Options:
Anti-panic (1)
Signal lights (2)
Floor mounted DK/F
(1)
(2)
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WASHING MACHINES
Industrial Washers
CM Process Solutions are an established supplier of commercial and industrial washing systems to
the food, pharmaceutical, and distribution industries.
Our range of standard commercial and industrial washing machines are specifically designed with
optimal hygiene in mind to efficiently wash and sanitize items such as stainless steel pans, trays,
cheese moulds, cooking and smoke trucks, vats, 400lb & 600lb buggies & v mag carts, pallets,
lugs, barrels, screens, and scale buckets.
We offer our machines in either a batch or a continuous design, with speeds ranging from 200 to
several thousand containers per hour.
CM Process Solutions have the ability to custom build our range of industrial and commercial
washing machines to whatever youre specific needs and demands.
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WASHING MACHINES
Industrial Tunnel Washers
CM Process Solutions range of tunnel washers are designed to offer a continuous in line washing
solution for items such as totes, trays, stainless steel sheet pans and lugs.
Our range of commercial washers can be supplied with various different heating options such as gas,
steam coils, live steam injection and electric.
The tunnel washer can be supplied with various options to meet your specific requirements such as
different types of wash configurations, filtration and also drying systems.
Features
Options
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WASHING MACHINES
Cheese Mould Washers
CM Process Solutions range of cheese mould washers are custom designed to the specific
mould you are washing, it has an increased pump size than the standard tunnel washer to assist
in the removal of whey and to ensure the optical cleaning of the intricate perforations in many
moulds.
The machine is equipped with a stainless steel mesh belt, so that moulds of all shapes and sizes
can be positioned on the belt and held in position with adjustable top and side guide rails.
Features
Options
Speeds up to 1000 moulds
per hour.
Drying tunnel.
Automatic filtration.
Various wash configurations.
Chemical dosing systems.
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WASHING MACHINES
Cabinet Buggy Washers
CM Process Solutions range of cabinet buggy washers come in two sizes, the EC20 which is a
single capacity machine and can wash up to 25 buggy s per hour or the EC40 which is a double
capacity unit and can wash up to 50 bins per hour dependent on soiling levels.
Both machines can be heated by steam or electric, and can be supplied with various wash
configurations and filtration systems.
EC 20 Features
Sustained jetting with hot water and
chemicals.
Automatic filling and level controls.
Electrical interlocked doors.
Sanitary and hygienic construction.
Options
EC 20
EC 40 Features
Options
EC 40
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WASHING MACHINES
Tunnel Buggy Washer
The ET75 is a conveyorised tunnel washer and is designed for washing large quantities of buggy s
with capacity s and throughputs of up to 75 buggy s per hour dependent on the level of soiling.
The buggy s are automatically inverted and loaded on to the machine and are transported
through the wash tunnel by a stainless steel chain conveyor, after the wash process is completed
the buggy is then automatically unloaded and delivered to the floor level allowing the operator to
remove.
The ET75 is supplied with a recirculated hot wash tank and also a recirculated hot rinse tank, a
fresh sanitizing rinse can also be employed.
Manufactured to high sanitary standards it has sloping surfaces where possible and electrical
interlocked service covers to allow efficient cleaning.
Features
Options
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WASHING MACHINES
Vat Washers
CM Process Solutions range of vat washers are designed to facilitate the efficient cleaning of
items such as stainless steel vats, plastic vats and other bulk containers.
Cabinet units can be supplied with a single or double bays to accommodate various
throughput rates, multiple programmable wash cycles are included which gives flexibility for a
wide range of soiling, allowing the customer to custom select the specific cycle based on the
soling of the vats.
Inline systems work on the same principle as the ET75 Buggy washer, the vats are loaded and
unloaded into the machine by automatic bin inverters, as an option the inline system can be
supplied with an indexing mechanism allowing the vat or container to pause at a wash stage,
where sustained high impact jetting ensures the washing quality of the vat.
As with our commercial and industrial washing machines, our vats washers are designed with all
the hygienic features and principles, thus minimizing energy usage and washing time.
Features
Options
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WASHING MACHINES
Combination Vat & Buggy Washers
CM Process Solutions range of combination vat and buggy washers are a versatile design to
facilitate the washing of dump buggies or vats in one machine
The machine can be supplied in either a single or double bay design to accommodate various
throughputs.
It is designed with a special lifting cradle so it can wash either a 400lb/600lb buggy or a large
vat or bulk container in one cycle
The double bay design can wash both a 400lb/600lb buggy and a large vat or bulk container
in one cycle.
Heating of the tanks can be achieved by means of steam, gas or electric, multiple
programmable wash cycles are included which gives the operator the option to select a wash
cycle specific to the level of soiling on the bin.
Standard filtration is fitted, but for heavy soiling products such as ground beef, rice or poultry
then automatic filtration can be added.
Features
Options
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WASHING MACHINES
Rack & Smoke Truck Washers
CM Process Solutions produce a variety of models designed to clean a wide range of cooking racks
and smoke trucks, meeting the requirements and needs of all types of facilities.
Our models consist of a single and double capacity batch washer or for increased production and
high throughput requirements; we can offer a continuous design. All our models can either be pit
mounted or floor mounted, floor mounted models are provided with a ramp.
Our batch machines can be supplied with a single door for loading/unloading or can be supplied as a
pass through design for a dirty to clean operation or raw to cooked operation.
Stainless steel construction, high specification filtration and a powerful accurate jetting system
guarantees a peak cleaning performance throughout the machines working life.
Features
Compact and hygiene-conscious design.
Re-circulated wash systems for economical
operation.
High impact Jetting.
Varying wash programming to suit soiling
levels.
Options
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WASHING MACHINES
Pallet Washers
CM Process Solutions range of pallet washers can be supplied as manually loaded units or as a
complete system, using automatic de-stacking and re-stacking of pallets.
All our machines are designed with optimum hygiene in mind thus enabling them to be used in
sectors serving the food, pharmaceutical and logistic industries.
Features
Stainless steel hygienic construction.
Re-circulated hot water wash tank.
Electrical interlocked service covers.
Options
Gas, steam or electric heating.
Drying options.
Push through or conveyorised.
Features
Options
Total wash and dry systems for up to 48 buckets
per load.
Gas, steam or electric heating.
Re-circulated heated rinse systems.
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WASHING MACHINES
Utensil Washers
CM Process Solutions range of EDI machines consist of five models, each one being capable
of satisfying the washing requirements of the bakery, butchery, catering and small food industry
sectors.
The machines are constructed in satin finished 304 grade stainless steel and are double skinned
for insulation and operator safety.
All machines are front loading via a well balanced, easy open door. Stainless steel rotary wash
and rinse arms clean the utensils loaded into the stainless steel wash rack, which can also be
modified to hold a specific type or shape product.
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WASHING MACHINES
The machines are designed with high levels of hygiene in mind; the interior of the machine is
completely rounded with no right angles.
There are removable stainless steel baskets for filtration and a filter is installed to protect the
wash pump.
The EDI is digitally controlled by means of a controller housed in the front of the machine where
cycle times, wash temperature and other parameters can easily be changed. The display also
includes the current wash cycle status and tank temperature.
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MIXING TUMBLER
400Lb Buggy Mixer & Tumbler
The unique and innovative GBT300 is designed to offer a revolutionary way for companies to mix,
blend and marinate there product within a standard stainless dump buggy.
The GBT300 with its innovative design has no rotating blades or paddles and still allows the mixing of
delicate products such as salads, rice, pastas, cereals and vegetables and ensures there is little or no
product damage.
The GBT300 is supplied with a vacuum system so that protein products such as chicken, beef or pork
can be marinated within a stainless steel 400lb buggy.
The tumbler is fully guarded and the door is electrically interlocked to ensure operator safety.
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MIXING TUMBLER
Features
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Features
304 Grade construction
Mettler Toledo load cell and display.
Finished with a smooth sand blast finish.
Features
304 Grade construction.
Can be either mobile or fixed.
Can be adaptable to hold a 600lb buggy or
any other container.
Finished with a smooth sand blast finish.
(side view)
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Column Lifter/Tipper
SKV 300 C3
The SKV 300 C3 is a single column lift with a
combined lifting and tipping function to convey
both the 400lb & 600lb buggys to forming
machines.fillers,grinding machines and mixers.
The SKV 300 C3 can be supplied in either a
mobile or bolt down execution.
Features
Fail safety chain system.
Adaptable to suit a wide range of
containers.
Optional adjustable tipping height in 2
increments.
Mobile or bolt down execution.
Finished with a smooth sand blast finish.
SKV 300 C3
Features
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Features
SK 800 HA
SK 800 MK
Features
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Features
Features
SWK/XL
SWK/R
SWK
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Features
Stainless steel construction.
Front plate equipped with a lock and filling
pointer.
Wall fastening kit and refillable solution
container.
Can be fitted direct to the wall or sink.
Features
BW2/F
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BW2
Features
Stainless steel 304 grade construction.
2 6 man capacity.
Double sided design allows maximum of
12 people.
Complete with faucet.
Optional paper towel dispenser.
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CHANGING ROOM
Apron Hanging Rack SZT
The SZT is a compact hanging frame
designed for the storage of aprons.
It is manufactured from 304 grade stainless
steel and is available in two designs, floor or
wall mounted.
The hangers can be removable or
completely encapsulated with capacity to
hold up to 35 aprons.
Options
Different styles of locking padlock, key or coin
operated.
Various formations and configurations.
Optional internal shelve design with
coat hook.
Can be supplied with or without a
changing bench.
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CHANGING ROOM
Boot Storage Rack STT
The storage racks are designed for their safe
storage of employees boots.
Racks have a capacity range of between 10 and
30 pairs per side.
Features
Features
304 Grade stainless steel construction.
10 30 pair capacity.
Can be supplied wall or floor mounted.
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