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Linear Vibrating Screens

ThyssenKrupp
Inustrial Solutions

ThyssenKrupp Frdertechnik
are one of the worlds leading
manufacturers of machines and
plants for the processing
industry.
Based on decades of
experience, our engineers are
engaged in research and
development. The results have
become an integral part of
processing technology.
Customers worldwide benefit
from our innovations.
Whether standard or
customized designs
ThyssenKrupp Frdertechnik
always offer complete
solutions often found in
cooperation with the customer.
Reliable, safe, profitable...
ThyssenKrupp Frdertechnik.

ThyssenKrupp Linear Vibrating Screens Type DU

Advanced, robust and economic
The latest generation of type
DU linear vibrating screens with
double unbalance drive unit
provides screening areas with
widths and lengths ranging
from 800 to 5,500 mm
and 2,000 to 12,000 mm,
respectively.
The screens are able to handle
the increasing feed rates and
meet the versatile requirements
inherent to primary screening,
sizing, dewatering, depulping
and deslurrying of bulk materials
such as hard rock,
limestone, gravel, coal, ore, oil
sand and salt advanced
screening equipment from
ThyssenKrupp.

Advantages:
infinitely variable
Constant
stroke
overall height owing to
Low
the horizontal arrangement
of assemblies
Optionally with bottom or
top drive unit
Optimum adaptation to the
particular screening job by
changing the angle of throw
Quick change of the drive
unit
Replacement service for the
ThyssenKrupp double
unbalance drive units

Exactly adjusting machines to

meet the appropriate
requirements and assembly
conditions optimizes the
screening result.
The linear vibrations are
produced by double unbalance
drive units made by
ThyssenKrupp.

1
Linear vibrating screen
Type DU 64-4.0 x 9.6 (10.5) ED
for sizing oil sand
0-600 mm
Screening capacity: 10,000 t/h
Cutting size:
100 mm

2
Linear vibrating screen
Stepped oil sand screen
Type DU 64-3.6 x 8.0 (8.9) ED

Design Characteristics

Through their advanced, robust

and versatile design,
ThyssenKrupp linear vibrating
screens offer optimal solutions to
the most difficult problems.
Depending on the application,
the body of the screen and the
principal assemblies such as side
walls, supporting system and
cross member are either screwed
or HUCK bolted, the machine
design allowing screen coverings
of different manufacturers to be
used.
Customers can choose between
transversely tensioned perforated
plates, bolted thick perforated
plates, bar grates, transversely or
longitudinally tensioned woven
wire, rubber and plastic coverings.
Plug-in systems for welded wedge
wire screens and for rubber,
plastic, perforated plate or woven
wire screen coverings are
available.

Design documents are

exclusively prepared on CAD
systems (Fig. 3).
Assemblies are dimensioned on
the basis of a finite element
analysis (Fig. 4) and on test
bench vibration measurements
taken during the test run.

Sturdy helical springs and rubber

buffers are used to isolate the
vibration.
If needed, an additional
anti-vibration frame can be used
to decrease forces acting on the
foundation.

3
CAD drawing of the screening machine
shown in Fig. 2
Type DU 64-3.6 x 8.0 (8.9) ED
4
Finite element analysis of the screening
machine shown in Fig. 1

5
Vibration isolation frame with coil springs
and rubber buffers

Grizzly-type screens

6
Grizzly-type primary screen

Grizzly-type screens for lumpy

material are used as primary
screens and feeding devices
upstream of crushers and mills
as well as for coarse screening
operations. Depending on the
application, they are equipped
with a conveyor floor and an
anti-vibration frame and can be
provided as single-deck and
double-deck screens.

7
Grizzly-type screen
Type DU-Stk 33-3.1 x 7.75
Screening capacity:
8,000 t/h
Overburden: 0-1,000/2,000 mm
Cutting size:
250 mm
8
Grizzly-type screen
Type DU-Stk 34-3.6 x 4.5 (6.0) ED
Screening capacity:
7000 t/h
Limestone:
0-1,500 mm
Cutting size:

140 mm

Size 0.5 - 4 double unbalance

gearboxes are used as drive
units.
Depending on the application,
different designs of bar screens
and perforated plates made of
different materials are used as
screen coverings.

Sizing Screens

One of the most diverse tasks

of mechanical processing of
bulk materials is the sizing by
means of screens.
The standardized system of
assemblies allows screen
widths of up to 3 ,200 mm
and screen lengths of up to
9 ,000 mm to be adopted in
single-deck and multiple-deck
screens for dry and wet sizing
operations.
A special screen called the
banana screen is used for a
low-bed of large feed
quantities. Depending on the
specified application, different
designs of tensioned and flat
screen coverings made of
different materials offer an
optimal solution for screening
granular bulk materials.

9
Banana screen
Type DU 23-3.6 x 8.0 (8.9) 1 D
Screening capacity: 1,900 t/h
Limestone/slate:
0-100 mm
Cutting size:
19 mm
10
Banana screen
Type DU 13-2.0 x 7.6 (8.5) ED
Screening capacity:
600 t/h
Limestone:
0-100 mm
Cutting size:
40 mm
11
Perforated plates
12
Plastic plug-in systems
13
Woven wire
14
Transversely tensioned rubber coverings
15
Linear vibrating screen
Type DU 22-2.2 x 10.45 (11) ED
Screening capacity:
300 t/h
Raw coal:
0-80 mm
Cutting size:
4/37 mm

16
Linear vibrating finger screen
Type DU 13-1.8 x 5.0 (6.0) ED
Screening capacity:
720 t/h
Limestone:
0-150/300 mm
Cutting size:
30 mm

Additional equipment:
hoods
Dustproof
devices
Rapping
Spraying
systems.

10

15

11

12

13

14

16

Dewatering, depulping and deslurrying screens

Linear vibrating screens for wet

processing of bulk materials,
pulps and slurries are used for
the following purposes:
of wet or wet
Dewatering
processed materials allowing
them to be transported by
belt conveyors or to be
loaded.
to recover the
Depulping
heavy medium and/or to
feed dilute medium to the
magnetic separating system,
the separation limit being
approx. 0.5 mm.
suspensions
Deslurrying
with separation limits of
approx. 0.1 - 1 mm.
17

17
Linear vibrating screen
Type DU 22, width 4,500 mm
for deslurrying coal
Screening capacity:
300 t/h
Coal:
0-6 mm
Deslurrying at:
0.5 mm

18

18
Linear vibrating screen
Type DU 11 - 1.5 x 3.6 (3.9) ED
Screening capacity:
225 t/h
Gravel:
4-32 mm
Dewatering at:
2 mm

19

19
Linear vibrating screen
Type DU 12 - 1.5 x 4.8 (5.5) ED
Screening capacity:
110 m 3/h heavy medium
Depulping at:
0.5 mm

Standard Single-Deck Screens

G
B
H

A
1,400

1,600

1,800

2,000

2,200

2,500

2,800

3,200

E
C

A
J

Number
of sections

Length
of section

Arrangement
of drive unit

N reqd. (kW)
800 r.p.m.

3,000

3,600

180

3,270

150

350

250

1,900

1,300

1,000

DU 105

4,000

4,400

180

4,070

150

350

250

1,900

1,300

1,000

DU 105

5,000

5,600

180

5,270

150

350

250

1,900

1,300

1,000

DU 11

15

4,000

4,600

180

4,270

150

350

250

2,100

1,300

1,000

DU 11

15

5,000

5,600

180

5,270

150

350

250

2,100

1,300

1,000

DU 11

15

6,000

6,600

180

6,270

150

350

250

2,100

1,300

1,000

DU 11

15

4,000

4,600

180

4,270

150

350

250

2,300

1,300

1,000

DU 11

15

5,000

5,600

180

5,270

150

350

250

2,300

1,300

1,000

DU 11

15

6,000

6,600

180

6,270

150

350

250

2,300

1,300

1,000

DU 11

15

4,000

4,600

180

4,270

150

350

250

2,500

1,300

1,000

DU 11

15

5,000

5,600

180

5,270

150

350

250

2,500

1,300

1,000

DU 11

15

6,000

6,600

180

6,270

150

350

250

2,500

1400

1,000

DU 12

18.5

4,000

4,800

380

4,220

200

500

300

2,700

1,300

1,000

DU 11

15

5,000

5,800

380

5,220

200

500

300

2,700

1400

1,000

DU 12

18.5

6,000

6,800

380

6,220

200

500

300

2,700

1400

1,000

DU 12

18.5

4,000

5,800

380

5,220

200

500

300

3,000

1400

1,000

DU 12

18.5

6,000

6,800

380

6,220

200

500

300

3,000

1400

1,000

DU 12

18.5

7,000

7,800

380

7,220

200

500

300

3,000

1,500

1,000

DU 12

18.5

5,000

5,800

380

5,220

200

500

300

3,300

1,450

1,000

DU 12

18.5

6,000

6,800

380

6,220

200

500

300

3,300

1,450

1,000

DU 12

18.5

7,000

7,800

380

7,220

200

500

300

3,300

1,500

1,000

DU 13

22

5,000

5,800

380

5,220

200

500

300

3,700

1,500

1,000

DU 13

22

6,000

6,800

380

6,220

200

500

300

3,700

1,600

1,000

DU 13

22

7,000

7,800

380

7,220

200

500

300

3,700

1,600

1,000

DU 13

22

8,000

8,800

380

8,220

200

500

300

3,700

1,600

1,000

DU 14

37

9,000

9,800

380

9,220

200

500

300

3,700

1,600

1,000

DU 14

37

All dimensions in mm

Standard Double-Deck Screen

G
B
H

L
K
F

A
1,400

1,600

1,800

2,000

2,200

2,500

2,800

3,200

E
C
C

A
J

Number
of sections

Length
of section

Arrangement
of drive unit

N reqd.
(kW)
800 r.p.m.
15

3,000

3,600

180

3,270

150

350

250

1,900

550

1,600

1,000

DU 11

4,000

4,400

180

4,070

150

350

250

1,900

550

1,750

1,000

DU 11

15

5,000

5,600

180

5,270

150

350

250

1,900

550

1,750

1,000

DU 11

15

4,000

4,600

180

4,270

150

350

250

2,100

550

1,850

1,000

DU 11

15

5,000

5,600

180

5,270

150

350

250

2,100

550

1,850

1,000

DU 12

18.5

6,000

6,600

180

6,270

150

350

250

2,100

550

1,850

1,000

DU 12

18.5

4,000

4,600

180

4,270

150

350

250

2,300

600

1,850

1,000

DU 12

18.5

5,000

5,600

180

5,270

150

350

250

2,300

600

1,850

1,000

DU 12

18.5

6,000

6,600

180

6,270

150

350

250

2,300

600

1,850

1,000

DU 12

18.5

4,000

4,600

180

4,270

150

350

250

2,500

600

1,850

1,000

DU 12

18.5

5,000

5,600

180

5,270

150

350

250

2,500

600

1,850

1,000

DU 12

18.5

6,000

6,600

180

6,270

150

350

250

2,500

600

1,900

1,000

DU 13

22

4,000

4,800

380

4,220

200

500

300

2,700

600

1,850

1,000

DU 12

18.5

5,000

5,800

380

5,220

200

500

300

2,700

600

1,850

1,000

DU 13

22

6,000

6,800

380

6,220

200

500

300

2,700

600

2,050

1,000

DU 13

22
22

4,000

5,800

380

5,220

200

500

300

3,000

650

1,950

1,000

DU 13

6,000

6,800

380

6,220

200

500

300

3,000

650

1,950

1,000

DU 13

22

7,000

7,800

380

7,220

200

500

300

3,000

650

2,000

1,000

DU 14

37

5,000

5,800
6,800

380

5,220

200

500

300

3,300

650

1,950

1,000

DU 13

22

6,000

380

6,220

200

500

300

3,300

650

2,000

1,000

DU 14

37

7,000

7,800

380

7,220

200

500

300

3,300

650

2,000

1,000

DU 14

37

5,000

5,800

380

5,220

200

500

300

3,700

650

2,000

1,000

DU 14

37

6,000

6,800

380

6,220

200

500

300

3,700

650

2,100

1,000

DU 14

37

7,000

7,800

380

7,220

200

500

300

3,700

650

2,100

1,000

DU 23

45

8,000

8,800

380

8,220

200

500

300

3,700

650

2,100

1,000

DU 23

45

9,000

9,800

380

9,220

200

500

300

3,700

650

2,100

1,000

DU 24

55

All dimensions in mm

Apart from the standard screen sizes, shorter or longer screens can be provided by
using different screen section configurations.

10

Double Unbalance Drive Units

Linear vibrations are produced

by the double unbalance drive
units with adjustable unbalance
discs.

20
Double unbalance
drive units
in five sizes
21
Adjusting the
unbalance discs
22
Constant screening
acceleration factor
through
acceleration
detection and
speed control
systems

Five types of gearboxes are

available. Their number and
size depend on the task and
the vibrating weight of the
screen.

20

P
21

C
D

A
O
L2

L1

L1

K
H

L2

E
F

The gear units are driven

through a non-vibrating V-belt
intermediate gear with cardan
shaft or through a cardan
shaft which is directly coupled
to the motor. If directly driven,
the speed of the motor can
optionally be changed by a
frequency converter. The use
of an electric braking device
allows resonance speeds to be
quickly run through during
shutdown.

Q
R
G

PLC

Start / Stop
22
2

Size

Working
torque1
(kg cm)

Weight

0.5

225

332

392

210

245

300

27,5

540

150

150

45

26

20

11

101,5

120

2,080

250

270

380

467

245

245

300

27,5

650

170

200

40

26

25

101,5

120

4,640

690

130

150

8,160

1,050

155,5

180

11,680

1,490

196

225

18,480

2,630

(kg)

8x45
11
8x45
2

330

401,5

522

300

290

340

25

800

230

220

65

26

30

14
8x45

370

466

532

290

334

390

28

880

250

230

85

33

35

16
8x45

430

570

815

390

390

490

50

1 100

4x120

L1 150

50

33

L2 110

All dimensions in mm

Dynamic working torque at 750 r.p.m.

35

16,1
8x45

Weight with unbalance discs and protective hoods

11

Service

ThyssenKrupp Frdertechnik
are attaching great importance
to service. Committed
employees, experience and
the ability to tread new paths
together with the innovative
power, flexibility and knowhow
are the foundation on
which the successful
co-operation with our
customers is built.

Project research, damage

analysis, planning and
modifications aimed at a
modernization and an increase
of the output of machines and
plants in conjunction with a
worldwide after-sales service
which also covers the
equipment of other
manufacturers.

Maintenance and repair

services offered by
ThyssenKrupp Frdertechnik
include expert on-site
consultancy. Repairs are
carried out by highly qualified
staff using high-quality and
tested spare parts.
Increase the productivity of
your machinery and
equipment. Get in touch with
ThyssenKrupp Frdertechnik
wherever you are.

23
Mobile service
24
Projecting and designing
25
Adjusting the unbalance discs
26
Quick replacement of screen coverings
without special tools
27
ThyssenKrupp control and diagnostic
system

services
Inspection
Stand-by
emergency
Repair services services
- on site
- in the workshop of the
service centre
Diagnostic systems
Maintenance contracts
Spare parts services.

23

24

26

25

27

ThyssenKrupp
Partners of the mineral processing industry
Product range
Crushing technology
Stationary, semi-mobile and
mobile crushing plants
Gyratory crushers
KUBRIA cone crushers
Double-toggle jaw crushers
Single-toggle jaw crushers
Impact jaw crushers
MAMMUT single-shaft hammer crushers
TITAN double-shaft hammer crushers
Impact crushers
Roller crushers
RollSizers
SIEBRA swivel-arm crushers
Screening technology
Linear vibrating screens
Circular vibrating screens
Elliptical vibrating screens
Eccentric vibrating screens
Screener Fines screening machine
Grizzly primary screens
Vibrating screen feeders
Unbalance drive units
Aqua vibrating separators

Feeding and conveying systems

Apron feeders
Chain conveyors
Reciprocating plate feeders
Vibrating screens
Wobbler feeders
Filtering- and drying technology
Magnetic separators
Dryers
Vacuum belt filters
CHF vacuum belt filters
Separating cyclones
Hydro-cyclones
Cyclone clusters
Disc filters

Systems
Systems for power plants
Coal preparation systems
Detection systems

Engineering
Modernization, Refurbishment
After-sales service
Training

ThyssenKrupp Industrial Solutions AG

Business Unit Resource Technologies
Schleebergstrae 12, 59320 Ennigerloh, Germany, Tel.: +49 2525 99-0
E-mail: [email protected]

Technical details subject to changed. Printed in Germany. LINEAR VIBRATIN 04 GB 11.11

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