KAT Gouging System - Arcair N7500

Gouging System
welding and cutting automation
KAT Rigid Track Carriage - GK-200-RHB-N

Heavy-duty self-aligning wheel assemblies, closed loop tack feed-back for accurate speed
control when running in any plane, regardless of load. (Maximum 100 lbs.) (45 kgs). The
carriage is controlled by the Gullco low voltage 24 volt GSP microprocessor pulse width
modulation motor control, interfacing with the forward/stop/reverse switch and infinitely
variable 4-turn speed potentiometer. The LED display is in IPM or cm/min. The motor control can be
upgraded to provide auto forward/reverse, limit switches and auto wire feed start.
ARCAIR-MATIC N7500 GOUGING SYSTEM
Heavy-Duty Rack Box - GK-171-686
4 (101.6 mm) long with adjustable nylastic bearing plugs, for 1-1/8 (29 mm) square rack arm, with 3/8
threaded stud with 1-1/8 (29 mm) swivel clamp.
The Arcair-Matic N7500 gouging system is

highly productive for any metal fabrication
operation where gouging and welding
represents a large portion of the work
schedule. This applies to almost all metals,
including stainless steel, carbon, manganese,
and chrome-moly steels.
Heavy-Duty Rack Box - GK-171-650
6 (152.4 mm) long with adjustable nylastic bearing plugs, for 1-1/8 (29 mm) square rack arm.
18 (457.2 mm) long heavy duty 1-1/8 (29 mm) Square Rack Arm - GK-171-047-2
With rack and both ends turned to 1-1/8 (29 mm) diameter.
10-1/4 (260.3 mm) long 1-1/8 (29 mm) Square Rack Arm - GK-171-047-10.25
With rack and one ends turned to 1-1/8 (29 mm) diameter.
All functions can be controlled, from

determining gouge parameters, start/stop
function, travel delay, and the capability
to manually feed or retract the electrode
in the Torch Head. The operator can view
the amperage and voltage during gouging
sequence easily while maintaining the
electrode on the weld seam thats being back
gouged.
Gouging Torch Adaptor Stud Attachment - GK-200-017

The adaptor stud is used to facility the mounting of the gouging head to the rack arm.
Gouging Torch Adaptor Stud Attachment - GK-200-017

The adaptor stud is used to facility the mounting of the gouging head to the rack arm.
Gouging System Optional Accessories

Rigid Track Idler Carriage - GK-171-154
Complete with heavy duty self-aligning wheel assemblies providing 8-3/4 x 14-7/8 (222 mm x 378 mm)
flat surface for mounting equipment and can be towed behind a KAT Travel Carriage.
(complete with a towing kit).
A single electrode contact shoe assembly

accepts a full range of jointed electrodes from
5/16 (7.9 mm) through 3/4 (19.1 mm).
Rack Box Riser Bracket - GK-190-066

Provides an adjustable mounting surface 2 (50.8 mm), 4 (101.6 mm) or 6 (152.4 mm) above the
normal KAT Carriage Rack Box mounting surface. System complete with mounting screws and can
accommodate both rack boxes. Models GK-171-650 heavy duty 1-1/8 (29 mm) and GK-190-650 extra
heavy duty 1-1/2 (38 mm).
Cable Support Assembly - GK-181-027
Provided with a swivel cable clamp for mounting on KAT Carriage to prevent cable drag.
KAT, KBM, MOGGY, KATBAK & SAM are registered trademarks of Gullco Enterprises Limiited
Five Times Faster, Ten Times Less Grinding

INSURE QUALITY AND CONSISTENCY WITH PRE-SELECTED GROOVE DEPTH
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. ALL DIMENSIONS ARE NOMINAL
WELDING AND CUTTING

N7500-12-01
KAT Carriage System
Arcair, an industry leader in air

carbon-arc products, introduces the
Designed to operate on rigid or flexible

track
Arcair-Matic N7500, a new and
Provides precise control of the

application parameters
that provides versatility, flexibility
L.E.D Display for easy visibilty of the

application parameters during operation
enhanced gouging function. Combined
Can be adapted for both Welding and

Cutting applications
further improvments to productivity,
improved automatic gouging system
Complete N7500 System
Includes Remote Pendant, Control Box

and Torch Head (Part No. 65-991-015)
and safety features built with an

with the KAT Automated Carriage
consistancy and quality are achieved.
Covering a broad range of applications,
Digital LCD Remote

Pendant
this automated gouging system can be

utilized on almost all metals, including
stainless steel, carbon, manganese,
Ease of use start/stop function, travel

delay, electrode diameter
and chrome-moly steels. It is perfect
Rough machining feature to stall the feed

of the electrode to compensate for pitted
area or out-of-round steel rolls, thereby
maintaining the concentricity of the shaft/
roll
towers, shipbuilding, railroads, bridge
Travel delay function assures excellent

groove geometry at the very beginning of
the groove, thereby eliminating the need
for a starting pad
As a bonus feature, use the remote
for work with pressure vessels, wind

and girder manufacturing,
System Cable Assembly Options*
and with heavy equipment used in

mining industries.
pendant to track actual arc time to

help schedule routine maintenance;
120V AC Power Supply Cable
Motor Cable Assembly
DC Power Cable
Part No.
Part No.
Description
Part No.
Description
96-130-335
3 ft (0.9 m)
96-130-254
4 ft (1.2 m)
15 ft (5 m)
96-130-256
15 ft (5 m)
25 ft (8 m)
96-130-304
Description
10 ft (3 m)
additionally, it enables you to monitor
220V AC Power Supply Cable
96-130-336
and manage cost of the gouging project
Part No.
Description
96-130-337
25 ft (8 m)
96-130-300
/ job.
96-130-305
10 ft (3 m)
96-130-338
50 ft (15 m)
The remote pendant is enclosed in a
Pendant Cable Assembly
splash-proof panel design to operate
Part No.
Description
Power Supply Communication

Cable Assembly
NOTE: Minimum 2 Power Cables

Required
Redesigned Torch Head with an

extended front end gives the operator
better view of the weld seam that's being
back-gouged
in high humidity/outside conditions and
96-170-069
14 (0.36 m)
Part No.
Description
withstand impact from a distance of
96-170-070
15 ft (5 m)
96-130-339
15 ft (5 m)
three feet.
96-170-071
25 ft (8 m)
96-130-340
25 ft (8 m)
96-170-072
50 ft (15 m)
96-130-341
50 ft (15 m)
Can be oriented 360 degrees in any

direction giving flexibility to fit the
application
The Arcair-Matic N7500 can be used
Patent Pending
Torch Head
eliminating the need for the external
Description
94-396-051
4 ft (1.2 m)
94-396-049
15 ft (5 m)
94-396-048
25 ft (8 m)
*Must be ordered separately
AIR REGULATOR
DC POWER CABLE (+) IN
AC POWER CABLE
120V
prevent damage to the equipment and
220V
work.
AIR INLET
OR
TORCH
HEAD
(Rear panel assembly

not shown for clarity)
DC POWER
CABLE
CONTROL BOX INPUT
ensure optimum groove quality and
N7500 Gouging System
detect and low voltage functions that
OK
INCOMING
STOP
AIR LINE
ROUGH
As a safety feature, NO CURRENT
conditions are sensed. These functions
REMOTE
PENDANT
MOTOR
CABLE
CONTROL BOX
TO TORCH HEAD
and International (220VAC) markets.
START
TORCH HEAD
TUNE
PENDANT
Automatic Control
AIR OUT
TRV
JOG
One unit can service both US (120VAC)
shut down the system when these
REMOTE
PENDANT CABLE
POWER SUPPLY
0
50
N7
A synergic mode ensures conformity to

pre-determined, pre-selected groove depth
and width specifications
AIR HOSE
COMMUNICATION
CABLE
POWER
SUPPLY
contactor used in prior models.
Redesigned digital circuitry control box
Part No.
N7500 Assembly Set-Up
the industry. It utilizes the contactor in

the welding power supply unit thereby
Digital Circuitry
Control Box
Air Hose Assembly
with CC/CV power supplies available in
THESE CONNECTIONS
ON OTHER SIDES
Shock-absorbent bumper
(+) OUT
CONTROL BOX
(VIEWED FROM CABINET RIGHT SIDE)
MOUNTING
FIXTURE
SIGNAL WIRE
GROUND CABLE ()
WORK PIECE

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Gouging System

welding and cutting automation

KAT Rigid Track Carriage - GK-200-RHB-N

ARCAIR-MATIC N7500 GOUGING SYSTEM

Heavy-Duty Rack Box - GK-171-686

The Arcair-Matic N7500 gouging system is

Heavy-Duty Rack Box - GK-171-650

All functions can be controlled, from

Gouging Torch Adaptor Stud Attachment - GK-200-017

Gouging Torch Adaptor Stud Attachment - GK-200-017

Gouging System Optional Accessories

A single electrode contact shoe assembly

Rack Box Riser Bracket - GK-190-066

Cable Support Assembly - GK-181-027

Five Times Faster, Ten Times Less Grinding

WELDING AND CUTTING

KAT Carriage System

Arcair, an industry leader in air

Designed to operate on rigid or flexible

Arcair-Matic N7500, a new and

Provides precise control of the

that provides versatility, flexibility

L.E.D Display for easy visibilty of the

enhanced gouging function. Combined

Can be adapted for both Welding and

further improvments to productivity,

improved automatic gouging system

Complete N7500 System

Includes Remote Pendant, Control Box

and safety features built with an

Digital LCD Remote

this automated gouging system can be

Ease of use start/stop function, travel

and chrome-moly steels. It is perfect

Rough machining feature to stall the feed

towers, shipbuilding, railroads, bridge

Travel delay function assures excellent

As a bonus feature, use the remote

for work with pressure vessels, wind

System Cable Assembly Options*

and with heavy equipment used in

pendant to track actual arc time to

120V AC Power Supply Cable

Motor Cable Assembly

additionally, it enables you to monitor

220V AC Power Supply Cable

and manage cost of the gouging project

The remote pendant is enclosed in a

Pendant Cable Assembly

splash-proof panel design to operate

Power Supply Communication

NOTE: Minimum 2 Power Cables

Redesigned Torch Head with an

in high humidity/outside conditions and

withstand impact from a distance of

Can be oriented 360 degrees in any

The Arcair-Matic N7500 can be used

eliminating the need for the external

*Must be ordered separately