CJC Oil Filtration System 2
CJC Oil Filtration System 2
CJC Oil Filtration System 2
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<> Technical advice & back-up
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O Installation of CJC filters
O Test and service
O Oil analysis after installation
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Manufacturer
C.C.JENSEN A/S * L0vholmen 13 * DK-5700 Svendborg * Denmark
Phone: +45 63 21 20 14 * Fax: +45 62 22 46 15 * E-mail: [email protected]
IMO 9340582
GSI 03130011
OPERATING MANUAL
CJC Offline Fine Filter
HDU 27/- MZ
Production no: 1648050301
Technical Specifications
Type
Model
HDU 27/27 MZ
Filter insert
B 27/27 .
Electric motor
Control box
Pressure switch
Solenoid valve
Special equipment
Noise level
< 70 dB(A)
IMPORTANT !
In order to have maximum benefit from your CJC Filter, we suggest that you read through this
manual's sections concerning installation and operation prior to the product's installation, and
when the product is operated or serviced.
Do not hesitate to contact C.C.JENSEN A/S or your local CJC distributor for any further technical information you may require.
This manual contains information on the installation, operation, and maintenance of the CJC
Filter unit based on the specifications of the unit when delivered from our factory. The
production no. is stated on the front page. In case post-delivery alterations have been made
to the unit, we recommend that you contact C.C.JENSEN A/S or your local distributor for an
updated manual.
When ordering spare parts or requesting technical assistance, always state the production
(serial) number of the CJC filter unit (see front page of manual and name plate on unit).
Unless special permission has been granted by C.C.JENSEN A/S do not attempt to repair or
dismantle the CJC Filter unit or any of its components within the warranty period of the unit
(with exception of any dismantling necessary for the replacement of filter elements). Failure
to seek the said permission will cause the guarantee on the said parts to be void !
C.C.JENSEN A/S' product liability does not cover technical modifications to the filter unit
or its electrical system unless C.C.JENSEN A/S' in writing has accepted such extension of
liability.
Operating instructions
-_1
HDU 27/- MZ
The pressure gauge (A-3) monitors the pressure
drop over the filter insert. The pressure varies
with the oil viscosity, but is usually < 0.3 bar. It
is not unusual, however, for the pressure to be
somewhat higher during the first hour of
operation until temperature and flow conditions
have stabilized.
As impurities are deposited in and on the filter
insert the resistance against the oil flow
increases, which is monitored on the pressure
gauge. When the pressure reaches 2 bar the free
flow area of the insert has been reduced to an
extent that the insert must be replaced. For
additional safety a 2.8 bar pressure relief valve
is integrated in the filter pump.
Filter Insert Replacement
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F1311
Pos.
Article No.
Description
Qty.
46 020 01-3 #1
56 022 08-4
#2
Pump MZ
FD33006
FD32662
Drain valve
5
FD32260
018x1/2"
FD32261
022x3/4"
FD32265
028x3/4"
018x3/4"
FD32261
022x3/4"
FD32265
028x3/4"
FB5601420
#1
#2
03-2003
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Parts list
Article
No.
Filter Size
Pos.
List of
components
OC LfSW!A?iSiSTSMS
Pos.
Article No.
Description
Qty.
FD32241
Plug 1/4"
FD34018
FD30250
O-ring 295x5,0
FD34030
Nitrile
FD34086
Viton
27/27-54-81
27/108
Usitring 14,7x22x1,5
FD34097
Nitrile
FD34188
Viton
FD2200701
FC1600133
10
Stay bolt
FD1200110
27/27
FD1200106-670
27/54
FD1200106-940
27/81
FD1200106-1205
27/108
FD32019
11
Filter plate
FD1601003
POM
FD1601014
Steel
13
15
Plug 3/4"
O-ring 28,17x3,53
FD34016
Nitrile
FD34085
Viton
FD35106
16
FB1600210
POM
FB1600215
Steel
07-2005
List of
components
<JC OiLNMKftmtKSniiHS
Pos.
Article No.
17
Description
Qty.
Filter insert
PA5600317
A 27/27
PA5601301
B 27/27
27/27
27/54
27/81
27/108
18
FD30018
19
Screw M4x12
Packing f. filter plate
FD2600210-1
Nitrile
FD2600210-2
Viton
23
FD2300116
Top nut
24
FD1600517
Spring 4x38x300
26
FD35138
CJC Label
27
Filter housing
FB4800132-27
27/27
FB4800132-54
FB4800132-81
27/81
29
FD2300125
30
FB5900907
Lower Housing
27/108
07-2005
List of
components
at OilHMSTS!S$
Pos.
Article No.
Description
Qty.
Nitrile
FS1006
Viton
2 offo-ring
28,17x3,53
14,7x22x1,5
Nitrile
2 offo-ring
28,17x3,53
2 offo-ring 295x5,0
1 offusitring
14,7x22x1,5
FS1000
POM, nitrile
FS1025
07-2005
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List of
components
CJC Pump
Type MZ
Drawing No.: 56 022 08-4
Pos.
Article No.
Description
Qty.
FD35117
Arrow
Motor
2
FB31001
K21R71 K4
FB31002
K21R71 G6
FB31006
K21R80K4
FB31016
K21R80G6
FD31674
FD30203
Washer 06
FD30222
Screw M6x20
Pump
6
FD32814
MZ-9
FD32815
MZ-11
FD32816
MZ-16
FD32817
MZ-21
FD32818
MZ-28
FD32819
MZ-32
O-ring 28,17x3,53
FD34016
Nitrile
FD34085
Viton
Shaft seal, Viton
FD34199
FD34200
FD34201
04-2003
Nennmoss
Abmoss
U7
1150
Technische Doten:
Fordermenge: siehe Tobelle
Drehrichtung: rechts auf die Pumpenwelle gesehen
Drehzahl: max. 1800 rnin"'
Zwischenflansch mit Anschlussmape f. Motor Baugr. : 63; 0
bzw. f. Motor Bougr. : 7 1 ; O01O5
11; d2 = 012
Kupplung f. Motor Bougr. 63: Rotex 15 Alu d1 Kupplung f. Motor Baugr. 7 1 : Rotex 15 Alu d1
Oberdruckventil:
014; d2 = 012
CD
Viton
Druckonschluss
EDV - Nr.
Typ
3152.0045.3.24
MZ 4,5-00/B-S 142.5
3152.0060.3.24
MZ 6,0-00/B-S 142.5
3152.0090.3.25
MZ 9,0-00/B-S 142.5
3152.0110.3.25
MZ 11 -00/B-S 142.5
Q = l/min bei
1400 min"'
4,5
6,0
9,0
11,0
MaBstab
BAIER + KOPPEL
PRAZISIONSAPPARATEFABRIK
PEGNITZ / BAYERN
BEKA- Motorzahnradpumpe
S 142.5 ohne Motor
Zeci hDU 5S Nr
" "-
FAZ02832-02
12.03.03
Wiest
Nennmass
Abmass
19
14 03
21
02
05
19
11
Nicht tolerierte
Bearbei tungsmafe
Rohteil-Nr.
Anderungs-Nr,:
Index
BK-
U.08.03 Rux
0308042
Warmebehandlung
Werkstoff
Ersetzt durch
Ersatz luer
Gez.
PEGNITZ / BAYERN
zu FAZ02832-02 (S 142.5)
Zeichnungs-Nr.
J. FriUch
MaPstab
BEKA-Motorzahnradpumpe
PRAZISIONSAPPARATEFABRIK
Name
27.W.1999
g l e i c h e Nummer (J)
Benennung
BAIER + KOPPEL
Datum
0315-003
ra
[ 1 1
* !
~ "
BAItK + KUHHtL
PRAZISIONSAPPARATEFABRIK
PEGNITZ/BAYERN
_
_l_>
(BEKA-nAXJ
r a i l
llbL I I U . .
Title:
EDV-no.:
3152
l - L U I l lJB
Create by:
Checked:
Replaced by:
Replace for:
Date:
no-i c n n o
wiu-uuo
J. Fritsch
same no. (2)
18.August.2003
Item.
Piece
Designation
ZP-footflange
F0315/01-04
GG-20
A3
0-1
315/002.1
GG-20
A3
0-1
315/002.1
GG-20
A3
0-1
315/002.1
GG-20
A3
0-1
315/002.1
GG-20
A3
0-1
315/003.2
9 SMn 28
A4
0-1
315/003.2
9 SMn 28
A4
0-1
315/003.2
9 SMn 28
A4
0-1
315/003.2
9 SMn 28
A4
0-1
315/004
9 SMn 28
A4
0-1
315/004
9 SMn 28
A4
0-1
315/004
9 SMn 28
A4
0-1
315/004
9 SMn 28
A4
0-1
F0315/09-03
GG-20
(1) A3
0-1
F0315/09-04
GG-20
(1) A3
valve piston
315/006
9 SMn 28
A5
valve spring
575/005.2
FD
A5
valve screw
315/008
9 SMn 28
A5
315/007
9 SMn 28
A5
10
sealing ring
DIN 7603
11
plug
298/006
12
plug
group: E = self made, F = foreign made, G = mix
J.Neuner
1
0301023
20.01.03
Ind.
Alteration number
Name
Date
material
EDV-no.
080150440
090760306211
220/007
* is used in more models
2
0308042
14.08.03
Alteration number
Date
Ind.
Rux
Name
Cu
A18x 22x1,5
9 SMN 28
011
9 SMN 28
012
Ind.
Alteration number
Gr. *)
BI.Gr.
A5
A5
Seite 1 von 2
Date
Name
WjM
K n
feS
BAIbK + KUHHbL
PRAZISIONSAPPARATEFABRIK
PEGNITZ/BAYERN
(BEKA-NAXJ
h L U I LJB
r a i l
IISl MO..
Create by:
Checked:
Replaced by:
Replace for:
Date:
no-i c n n o
uoiu-uuj
Title:
EDV-no.:
3152
J. Fritsch
same no. (2)
18.August.2003
Item.
Piece
Designation
Dwg.-no. - D I N / I S O
EDV-no.
material
13
DIN 3760
0903760010140
Viton
A12x22x7
14
cylindric screw
DIN 912
090091203621
8.8
M6 x 70
15
nut
ISO 4032
09i0403200711
M10
16
sealing ring
DIN 7603
090760305411
Cu
A6,5 x 9,5 x 1
17
ISO 8752
09i0875200911
St
3x28
18
cylindric pin
ISO 2338
09i02338009111
St 50 k
4 m 6 x 18
19
10017020151412
Al
d1 = 1 4 ; d 2 = 1 2 ;
20
O-ring
DIN 3771
09037710021641
Viton
8x2
(1)
21
cylindric screw
DIN 912
090091211921
8.8
M6x90
(2)
2
Ind.
Gr. *)
BI.Gr.
(2)
Seite 2 von 2
Rux
Name
Ind.
Alteration number
Date
Name
Piping assemblies
When designing the size of a piping assembly, at has to be made sure that the acceptable flow speeds will
not be exceeded. In the suction pipe, they should not exceed 1,5 m/sec, and in the pressure pipe they
should not exceed 5 m/sec. (for more details, please consult the manufacturer). Before installation, any
piping assembly should be cleaned carefully. The suction pipe has to be perfectly airproof, and it should
be arranged as straight as possible, its end always being placed a few centimeters below of the minimum
oil level in the tank. The maximum suction lift should be restricted to a maximum of approx. 1 m. For the
piping assembly seamless precision steel tubes as per DIN 2391 are recommended.
Range of viscosity
The range of viscosity at operation should be between 15 and 800 mm 2 /s, as per graph 1 attached hereto.
The range of use of an oil may be clarified by reading the table of viscosities and temperatures. To this effect,
two viscosity values - for ex. for 20 and 50 C - must be entered into the graph. The point of intersection
of the straight line passing through these points, with the lines for maximum and minimum viscosity, indicates the temperature limits of the oil concerned.
Attention: mind lubricant recommendation of manufacturer!
Oil quantity -
Oil temperature
The oil quantity required in the storage tank depends on the conditions of operation. In case of intermittent
operation, a quantity will be satisfactory which corresponds to two times the total flow rate per minute of
the pump. For continous operation, a quantity of oil of 3 or 4 times that reserve has to be provided. The
service temperature should be in the range from - 1 0 to +80 C (refer to diagram 1). The ideal range of
temperature is from 30 up to 50 C. Under particular circumstances, installation of an oil cooler may be
required in order to keep the temperature within certain limits.
Filtration
It is recommended to install a filter having a maximum mesh size of 0,100 mm and magnetic separating
device. An additional suction filter with a mesh size of 0,100 up to 0,200 mm will protect the pump against
coarse dirt. It should be cleaned at regular intervals in order to prevent the suction vacuum pressure from
falling below the specified limits, as this might lead to damages by cavitation.
Telefon 0 9 2 4 1 / 7 2 9 - 0 -
FAX 09241/72950
K 3000.1091.2
GB
Zentralschmiertechnik
Maximum pressure
The pump must be protected against excessive pressure, by means of a pressure restrictor valve. Setting
of that pressure restrictor valve effected
by using a pressure gauge for control.
Speed -
Sense of rotation
According to the size of the type concerned, the minimum service speed is approx. 500 r.p.m. The nominal
speed is 1400 r.p.m. All performance data stated in the leaflet are based on these ratings. In that leaflet, you
will find also the maximum speeds of the individual types. Normal sense of rotation is clockwise, and marked
by an arrow. When the unit is taken into operation, the correct sense of rotation of the electrical motor should
be checked by turning it "ON" for a short period of time (maximum 5 seconds) before the line is filled with
fluid for the first time.
Clutch
The diameter tolerance of the shaft end isj6. The diameter tolerance of the dutch hulbshould be in accordance to H7.
Start-up operation
It will be usefull to fill the pump and the suction with pressure fluid by manual rotation, before putting the
motor into operation. After that, the pump should be set to "supply" coindftion, by feirning the motor "ON".
In doing so, watch the fluid level in the tank until bleeding of the system is positwetyfeiished, in order to make
sure that the fluid level does not decrease to an amount less than the romimum siadtion limit. After the first
s t a r t - u p operation (in depressurized condition), the system should belinireed "OFF'";again, in orderto allow
separation of air dissolved in the oil. Operation of the pump in pressanraed TOnclinn is acceptable only if
the pressure fluid does not contain any bubbles.
Maintenance
General
The gear pump is lubricated by the oil and, therefore^ does not retpreariief maiiimaCTnce. Care and service
work are restricted to keeping the hydraulic oil perfectlyctean, tochedteirtgSteel teiell and the temperature,
and to cleaning of the filters. In this context we recommend thai our dJsflafed! iansteisSiions for operation and
service of pipe filters should be complied with. Incfder So preclude aay Emratnv.,fT|pump should be filled
with oil if it is kept on stock for a substantial period of time (more Share ewve yeas}..
D - 9 1 2 5 3 Pegnitz -
Postfach 132 -
' * M 09TO32SN-Sr -
EM)9241/72950
Malfunction No. 1:
Remedies
1.1.1
1.1.2
1.1.3
1.1.4
1.1.5
1.1.6
1.1.7
Remedies
1.2.1
Destroyed clutch.
1.2.2
1.2.3
1.2.4
Malfunction No. 2:
Possible reasons
Remedies
2.1
2.2
2.3
2.4
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Alternating Current.
Tre faset.
En faset.
Single Phase.
Three Phase.
Indicator
Disassemble
glass
Start pressure
Minimum working
pressure
89 001 47-9
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Manufacturer:
C.C.JENSEN A/S
Address:
Lervholmen 13
DK-5700 Svendborg
Denmark
Machine type:
HDU 27/27 MZ
Production no:
Phone:+45 63 21 20 14
Fax: +45 62 22 46 15
E-mail: [email protected]
Xlo^oso&i
is in conformity with the provisions of the Machinery
Directive (directive 98/37/EC) and with national
implementing legislation.
is in conformity with the provisions of the following
other EC/EEC-directives:
Directive on pressure carrying equipment (Directive
97/23/EC) concerning material exposed to pressure >
0.5 bar.
The Low-Voltage Directive (73/23/EC) on electric
components for application within certain voltage
limitations.
The EMC-directive (89/336/EEC) on electro-magnetic compatibility.
Further we confirm
that the following (parts/clauses of) harmonized standards have been applied:
EN 50082-1
Signature / Date
Responsible:
EN 50082-2
EN 60204-1
/ P 2003
Bernth Nilsson (Quality & Environmental Manager)
0309 le