UPVC DOORS AND

WINDOWS
FABRICATION UNIT

1. Introduction
2. Uses and Applications
3. Properties
4. Market Survey with future aspects
5. Present Manufacturers
6. B.I.S. Specifications
7. Manufacturing Process with Formulae
8. Plant Layout
9. Cost Economics with Profitability
Analysis
10. Capacity
11. Land & Building Requirements with
Rates
12. List & Details of Plant and Machinery
with
their Costs
13. Total Capital Investment
14. Suppliers of Plant & Machineries and
Raw
Materials.
15. PROMOTERS PROFILE

INTRODUCTION
Unplasticized polyvinyl chloride UPVC or Rigid PVC is often
used in the building industry as a low-maintenance material.

The material comes in a range of colours and finishes,

including a photo-effect wood finish, and is used as a substitute for
painted

wood,

mostly

for

window

frames

and sills

when

installing double glazing in new buildings, or to replace older single

glazed windows.

UPVC framed replacement windows and doors are a cheaper

alternative to expensive hardwood timber double glazing and the
stronger, but slightly more expensive than aluminium. UPVC, also
known

as

PVC

and PVCU

double

glazed

windows are

popular because of their durability and the fact that theyre a very
cost-effective option.

UPVC windows and doors having great strength and versatility

they require only very low maintenance, utilising costs.

CHEMICAL COMPOSITION
PVC(resin) +CaCo3(calcium carbonate) + Tio2(titaniun-dioxcide)

USES AND APPLICATIONS

UPVC has High impact resistance, Unaffected by temperature,
Corrosion resistant, Resistant to exhaust fumes and building
industry chemicals, Aeging resistance & etc.

APPLICATION:Casement Window and Doors

Sliding Window and Doors
Fixed Windows
Arched Windows and Doors

Fix with Casement windows and Doors

Fix with Sliding windows and Doors

PROPERTIES

Test

Unit

Value

Remarks

Specific Gravity

1.421.43

Usually 1.43

Shore Hardness

Deg.

70-90

Equivalent to the hardness of

Aluminum.
Varies with temperature.

Tensile Strength

Kg/cm

500

Bending Strength

Kg/cm

950

Modulus of Elasticity

Kg/cm

3.2 x 10

Impact Strength Izod

Joules

4.7-5.4

Water Absorption

Mg/cm

1.05

Elongation at Break

>80%

Softening Point (V.S.P) 5KG

80

Fabricating Temperature

110-140

Co-efficient of linear
Expansion at

Mm/mC 0.08

Varies with temperature.

70C
Specific Heat

Kcal/Kg 0.025
C

Heat Reversion

<2.5%

Specific Volume Resistivity

UPVC is non-conductor of electricity

Ohm/cm >35x1015 and is not subject to galvanic or
electrolytic attack.

Dielectric Strength

KV/mm

>40

Electrical equipments must not be

earthed to UPVC pipes.

MARKET SURVEY WITH FUTURE

ASPECTS
UPVC Window and Door Profiles provide a lucrative
investment opportunity in India it is an attractive project that
offers high value addition and returns. The Indian market size
for windows and doors is approx. Rs 12000 crore. With the
predominant material of constructions being Timber (in rural
and in upper end constructions), MS (in low cost housing) and
Aluminium (in urban constructions). Out of approx Rs 6000
crore market for windows, approx Rs 300 crore exists for UPVC
windows.
Windows are no longer an object to fill the openings in the
Building envelope. Today's windows are expected to perform
various functions such as letting in light, keeping out heat/cold,
noise attenuation, as well as being aesthetically attractive,
needing lower maintenance and using energy saving/efficient
materials/processes

in

place

of

scarce/energy

efficient

conventional materials. UPVC Windows/Door profiles are made

from Poly Vinyl chloride resin, one of the most extensively used
thermoplastics finding end uses in diverse sectors such as
infrastructure, agriculture, healthcare etc. UPVC Windows/Doors

are extensively used abroad, and are currently at a nascent

stage in India. Much needs to be done in marketing of these
products by showcasing the advantages of these products to
the builders, architects and common man which includes the
major advantage of energy saving i.e. reduction in air
conditioning bills upto 20-30% as well as saving of wood (in
turn-forests) and energy intensive materials like Aluminum.

PRESENT MANUFACTURERS
IN
ANDHRA PRADESH
1.

Ncl alltek & Seccolor limited

2.

Ventana building systems private limited

3.

Andhra timber & packaging industries

4.

Manasa enterprises aluminium fabrication

5.

Active ads & printers pvt. Ltd.

6.

Aparna enterprises limited

7.

Lakshmi sai windoors

8.

Glory intex solutions

9.
10.
11.
12.
13.
14.
15.
16.
17.

Innovative upvc windows & doors solutions

ASA global interior solutions
M/s. Space facade engineering
R.R. Building products
Ultra- flex systems india private limited
Creative building solutions
Vijay durga windoors private limited
Squares doors & window systems
Sri jagannatha pvc & aluminium works

B.I.S. SPECIFICATIONS

IS 15931 : 2012
1 SCOPE

1.1 This standard covers requirements regarding

materials, sizes, construction, workmanship, finish
and test of solid panel foam UPVC door shutters used
in residential buildings, offices, schools, hospitals,
community hall and similar applications.

1.2 This standard does not cover large size door

shutters for industrial and other special buildings such
as workshops, factories, garage and warehouse.

1.3 This standard covers solid panel foam UPVC door

shutters for use in internal locations only where
security is not of prime importance.

MANUFACTURING PROCESS

Plant Layout

Cost Economics with Profitability

Analysis

UPVC PROFILES

STEEL
REINFORCEMEN
T

GLASS

ROLLERS

RUBBER
GASKET

HINGES

DOOR HANDLES
WITH LOCKS

SCREWS AND
HARDWARE

COSTING & ANALYSIS FOR

20 SQUARE FEET SLIDING WINDOW

SL
NO

PARTICULARS

QTY

UNITS

PRICE

TOTAL

BOTTOM/TOP PROFILE

18

Ft

80

1440

DOOR PROFILE

26

Ft

40

1040

WHEELS

PCS

15

60

GLASS

20

SFt

43

860

HANDLES

PCS

20

40

RUBBER GASKET

Mtr

27

SCREWS

86

PCS

1.5

129

STEEL
REINFORCEMENT

Ft

25

TOTAL COST OF DOOR PER PIECE

3621

Average square feet window costing will be 212 INR

Daily production capacity of fabrication unit -1000 square feet
Monthly production capacity of fabrication unit -25,000 square feet
Yearly production capacity of fabrication unit -3,00,000 square feet
Sale cost per square feet as per market-350 INR/ square feet
Sale cost per year-10,50,00,000 INR
Material purchasing cost per year-6,36,00,000 INR
Staff required for plant- 10 members
Staff salaries-15000 INR x 10 -150000 INR/month-18,00,000 INR
/year

Power expenses-900 KWH x 5 INR/unit -45000 INR/month 5,40,000

INR /year
Miscellaneous costs and maintenance 25,000 INR/month-3,00,000
INR / year
Premises lease /rent expenses-30,000 INR /month-3,60,000
INR/year
Transportation expenses per month-1,00,000 INR/month-12,00,000
INR/year
Net profit per year-10,50,00,000 INR-6,36,00,000 INR-18,00,000
INR /year-5, 40,000 INR /year3,00,000
INR/
year-3,60,000
=3,72,00,000 INR/year

INR/year-12,00,000

INR/year

LAND & BUILDING REQUIREMENTS

WITH RATES
TOTAL LAND REQUIRED FOR THE PROJECT WILL BE
3000 SUARE FEET
LEASING COST PER SUARE FEET WILL BE 10 INR PER
SUARE FEET
TOTAL LEASING COST PER MONTH WILL BE-30,000 INR
TOTAL LEASING COST PER MONTH WILL BE-3,60,000
INR
LEASING ADVANCE 3,00,000 INR (RETURNABLE)

List & Details of Plant and Machinery

with their Costs
DOUBLE MILLING SAW CNC
SPECIFICATIONS:
1. 45-157.5 Degree, Any angle range;
2. cutting length: max 5000mm min 360mm;
3. cutting width: 135mm;
4. CNC Control System.
EQUIPMENT FEATURES:
The machine is the most advanced double-head cutting saw
equipment for Aluminum Window & Door.
The machine adopts Europe model with neat appearance and
good style.
The control system adopts the new closed-loop system.
The directly connected blade adopts Lever-swing cutting type.
The feeding of the blade is driven by airdraulic damping
cylinder, with smooth cutting.
The imported blade with high precision makes the cutting
surface smooth.

The servomotor drives the speed reducer to adjust the cutting

angle in 45~157.5The imported control system can ensure
the cutting quality.
Several profiles processing dimensions can be input one time
and make continuous cutting.
The processing dimension can be directly input; the cutting
length can be changed without returning the reference point.
The imported service motor with high moving speed and high
precision should drive the sawing head.
The airproof device under the worktable has wonderful crumbsclearing effect.
The following saw cover keeps it working in the clean
environment
The stuff follow-up supporter can reduce the machine space.
The profile was clamped by two cylinders in every head, and
kept the cutting security.

TECHNICAL PARAMETERS:
Power Supply
Cutting motor power
Servomotor power
Operation air pressure
Air consumption
Blade specification
Cutter feeding speed
Cutter moving speed
range
Cutting length
Cutting width
Cutting height
Cutting angle
Repeat locating length
tolerance
Cutting profile surface
plane
Cutting angle tolerance
Cutting profiles surface
roughness
Contour dimension
Weight

380V 50Hz
22.2 Kw Rotary Speed: 2800
r/min
30.75Kw
Rotary Speed:
4050r/min
0.5-0.8MPa
60L/min
500304.4 Z= 120(Standard
size)
Step less speed regulation 0-3m/min
0~20m/min
max 5000mm min 360mm at 90
max 5000mm min 760mm at
45
135mm
230mm
45-157.5 Any angle in the range
0.2mm
0.10mm
5
Ra12.5m
6800mm1500mm2040mm
about 2500kg

END MILLING MACHINE

Specifications:
1. Machine window machine end face
2. Super precision main shaft insured accurate and steady
Equipment Features:
1. Used for processing aluminium profile end step face and end
slot etc.
2. Super precision main shaft insured accurate and steady proc
essing.
3. Adjustable processing angle within 30 o 90 with great
precision.
4. Convenient tool setting due to adjustable worktable.

5. Tool main shaft is connected by shaft coupling, thus the moto

r main shaft rotating accuracy can not affect the tools worki
ng accuracy.
6. Workable ABD blade can be adjust ,Convenient Operation
7. Tool feeding adopted linear bearing motion pair, which insure
d steady process. Machine window machine end face.

TECHNICAL PARAMETER:
Voltage:

380V 50HZ

Motor Power:

1.5KW

Motor adjusted travel:

0-80mm

Air pressure:

0.5-0.8MPa

Spindle diameter

32mm

Blade specification:

110mm-200mm

Worktable Dimension

378mm350mm

Process Dimension

90mm45mm200mm

Spindle feeding travel

0-320mm

Worktable Vertical travel 0-80mm

Rotary speed:

2850r/min

Surface Harshness:

Ra12.5 m

Overall dimension:

850mm740mm1300mm

Weight:

220KG

3 axis water slot routing machine

Specifications
Two axis Auto Water-Slot Routing Machine
1.various water groove & air pressure balance groove
2.one time clamp
3.mill slot
PRODUCT DESCRIPTION:
1. The machine is used for processing various water grooves
and air pressure balance grooves.

2. The upper one can be adjusted forward, backward, upward

and downward.

3. The upper and horizontal directions can be processed with

one time clamping. It has the features of high efficiency,
reliability, high accuracy and easy operation.

TECHNICAL DATA
Working air pressure

0.4~0.6Mpa

Air consumption

30L/min

Power supply

220V 50Hz

Input power

0.5kw2

Motor rotational speed

25000 r/min

Max-length of groove

30mm

Max-depth of groove

40mm

Milling cutter diameter

5mm

Outside dimension

29408601660mm

weight(about)

200kg

UPVC DOOR LOCK HOLE DRILLING

MACHINE
Specifications:

UPVC (plastic) win-door lock -hole processing

machine/win-door lock -hole processing machine/window door
machine
Features:
Used

for

processing

various

kinds

of hole,

grooves and water-slot on Aluminum / PVC windows and

doors,
It has feature of compact structure and small volume.
Can achieved continuous copy-routing milling at vertical
direction and horizontal direction (Only for the milling
machine)
PARAMETER:
Voltage:

380V 50HZ

Motor Power:

1.5KW

Air pressure:

0.5-0.8MPa

Diameter of Milling Cutter:

5mm

Rotary speed:

2800r/min

Surface Harshness:

Ra12.5 m

Copying dimension:
Overall dimension:
Weight:

290X90mm(Vertical)
300X100mm(horizontal)
1000mmX1100mmX1500m
m
250KG

UPVC 2 HEAD WELDING MACHINE

Specifications:
PVC win-door corner welding machine

1. Welding PVC profile

2. PLC control
Features:
Two heads can work independently and can also be linked,
flexible combination, high work efficiency.
Right head could be 30-180.
Technical Parameters:
Input power

2.5kw

Power supply

220v 50Hz

Air pressure

0.5-0.8Mpa

Air consumption

100L/min

Welding height

20-120mm

Welding range

400-4500mm

Overall dimension

4400x950x1700mm

Weight

1200kgs

UPVC CNC window corner cleaning machine

Product Description:
1.

Most stable welcomed mature CNC corner cleaning machine.

2.

Totally 5 cutters will be automatically cleaning surface,

vertical and inside rubber. Gasket groove. No need tool
change.

3.

Advanced IPC controlled full machinery automatically precise

running.

4.

Memory for 60 profile data.

5.

Two axis moved by call screw shaft.

6.

Within 25 seconds finish one corner complete cleaning.

7.

Can be linked with horizontal welding machine to become

welding & corner cleaning production line for grand imagine
and high efficiency.

8.

Specially equipped with power-off protection function.

Parameter:
Air Pressure
Air Consumption
Input Voltage
Input Power

0.5-0.8MPa
60L/min
380V 50Hz or As Customer
Specification
2.8Kw

Milling Cutter Revolution

2800r/min

Profile Height

30-120mm

Profile Width

20-120mm

Overall Dimension
Weight

1800*1050*1800mm
584kg

Electric Portable Corner Cleaning Tools

for UPVC&PVC Windows
Main features:
1. Used for cleaning window and door corner welding seam an
d tumor.
2. Cleaning internal angle, external angle and top &
bottom surfaces.
3. Adopt pneumatic transmission.
Technical Parameters:
Working air pressure

0.4MPa-0.6MPa

Air consumption

25 L/min

Processing profile width 30mm-120mm

Overall dimension

550*160*190mm

Weight

4.8kg

GLAZING BEAD SAW

Specifications:
UPVC Window Production Line
1. Glass Glazing Bead Saw
2. cutting glass glazing bead profile
3.

for PVC/UPVC win-door

Product Description:
The machine is used for processing the glazing beads, with the
cutting and milling blades, it can finish the 45 cutting of two
glazing beads in the back.
Technical parameters:
Working Air pressure

0.4~0.6 Mpa

Air consumption

80L/min

Power supply

380V 50Hz

General input power

0.752 kw

Motor rotational
speed

2800 r/min

Processing range(length) 320~1800mm

Contour dimension

13505001350mm

Machine weight(about)

210kg

CAP SEALING MACHINE

Specifications:

Milling various cap-seals of sliding windows.

Equipment Features:
1. Milling various cap-seals of sliding windows.
2. Quick and convenient cutter change, save life cycle.
3. Adjustable profile leading plate,
only need to set the locating width
when process different profiles.
Main Specification and Technical Parameter:
Input Voltage

220V 50HZ

Input Power

0.75(kw)

Main-Shaft Revolution 2800r/min

Overall Dimesnison

530mm530mm1100m
m

Weight

100kg

TOTAL CAPITAL INVESTMENT

MACHINERY DETAILS

COSTING

Double milling saw

1901250

End milling machine

585000

3 axis slot routing machine

102375

Lock hole processing machine

234000

Two head welding machine

975000

CNC corner cleaning machine

848250

Portable surface corner cleaning

tool
Glazing bead saw

19500
243750

Cap sealing machine

78000

Compressor

31250

Miscellaneous tools

62500

TOTAL

4987125

MACHINERY COSTING

4987125

ELECTRICAL INSTALLATIONS

957528

ERRECTION CHARGES

239382

TRANSPORT AND PLACEMENT

95752.8

LEASING EXPENSES

360000

TOTAL PLANT EXPENSES

6639788

SUPPLIERS OF PLANT & MACHINERIES:

Indira agencies-machinery- vijayawada.
Sai chiranjeeva enterprises-machine tools- vijayawada.

UPVC PROFILE SUPPLIERS:

Encraft India Private Limited, New Delhi
Plasopan Engrs. (India) Pvt. Ltd., Faridabad
Gaurisuta Build Home Private Limited, Noida
Profine India Window Technology Pvt Ltd., Vadodara
Accura Polytech Pvt. Ltd., Ahmedabad
Avtech Window Solutions Private Limited, Noida
Ajay Industrial Corporation Ltd., New Delhi
Raj Industries, Valsad
Ps Polyplast Pvt. Ltd., Alwar
Hiteach Plating Soluction Pvt. Ltd., Gurgaon
Yash Poly Ltd., Mumbai
Saraelgi Arteriors Ltd., Coimbatore
United Trade Links, Chennai
Aakriti Industries, Delhi
Rajoo Bausano Extrusion Pvt. Ltd., Rajkot
Ratnajyoti Exim Pvt Ltd, Ahmedabad
GLASS SUPPLIERS:
Saint gobain india ltd
Asahi India Glass Limited
Hindusthan National Glass & Industries Limited.

PROMOTERS PROFILE