Fea Simulation For Vibration Control of Shaft System by Magnetic Piezoelectric Control Mount

International Journal of Application or Innovation in Engineering & Management (IJAIEM)
Web Site: www.ijaiem.org Email: [email protected]

Volume 4, Issue 1, January 2015
ISSN 2319 - 4847
FEA SIMULATION FOR VIBRATION

CONTROL OF SHAFT SYSTEM BY
MAGNETIC PIEZOELECTRIC CONTROL
MOUNT
1
ThoratPujaA.*2Tipayale AmayR. 3LondheBabasahebC. 4Sonam Gujrathi

1,2
3,4
M.E. student
AssistantProf.MechanicalEngg.Dept.,S.N.D.COE&RCYeola,Dist.-Nasik,India.
ABSTRACT
Advanced materials such as carbon ber, ceramics, composite materials etc. all are more and more used in modern industry.
They make the structures lighter and stier. In this work an adaptive vibration control method utilizing magnetically mounted
piezoelectric elements is described. Piezoelectric elements are bonded to permanent magnets, termed here as a control mounts
which are attached to the surface of steel shaft through their magnetic attraction. It is one damping method for controlling
vibrations generated in the system. Instead of epoxy attachment to piezoelectric control mount, the magnets are effectively used
for vibration control mounts. It is efficient in frequency damping 90-99%. It reduces amplitude and deformation 60%
effectively.
Keywords: FEA, control mount, shaft system, vibration damping etc.
1. INTRODUCTION
Rotating machinery is commonly used in mechanical systems, including machining tools, industrial turbo machinery
and aircraft gas turbine engines. Vibration caused by mass imbalance is a common problem in rotating machinery.
Imbalance occurs if the principal axis of inertia of the rotor is not coincident with its geometric axis. Higher speeds
cause much greater centrifugal imbalance forces and the current trend of rotating equipment toward higher power
density clearly leads to higher operational speeds. Therefore vibration control is essential in improving machine surface
finish; achieving longer bearing, spindle, and tool life in high-speed machining; and reducing the number of
unscheduled shutdowns also in space truss interferometer[1]. Shaft is the most important power transmission element.
Transmission shafts transmit torque from one location to another. During power transmission, shaft subjected to torsion
due to transmitted torque and bending from transverse loads (gears, pulleys, rotors, sprockets etc.)which creates
vibration in the system which highly affects the system performance. So it is necessary to control the vibration there are
different techniques used. But in this thesis magnetic-piezoelectric control mounts are used. Traditional approaches to
passive vibration control include the attachment of viscoelastic materials and mechanical vibration absorbers [2].
Piezoelectric materials, which have the ability to convert mechanical energy into electrical energy and vice versa, are
often used in active and passive vibration control applications. When the piezoelectric material is strained, a charge
develops across the element and energy is dissipated as current flows through an external electrical network or shunt.
2. PROBLEM STATEMENT
To avoid failure due to heat generation and vibration, the control mount is investigated for the shaft system which is
rotating at 700 rpm conditions having 200 mm length supported by two bearing attached at left and right end of the
shaft which is subjected to hammer load of 220 N at centrally as shown in following block diagram fig. 4.1 with control
mount.
In this work the system is analysed with and without control mounts by Finite Element Analysis (FEA) technique
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1. Finite Element Analysis

FEA works on the technique of Finite Element Method which is a numerical analysis technique for obtaining
approximate solutions to wide variety of engineering problems. Because of its diversity and flexibility as an analysis
tool, it is receiving much attention in engineering schools and industries. In more and more engineering solutions
today, we find that it is necessary to obtain approximate solutions to problems rather than exact closed from solution.
2. Steps used in analysis:FEA works with help of following steps that depends upon the technique of Finite Element
Method.
1. Pre-processing- geometry creation, material properties selection and meshing of model.
2. Solution- aaplyingboundary conditions and solve it.
3. Post-processing-obtaining the result.
3. Methods of Analysis Used
1. Modal Analysis
2. Harmonic Analysis
Modal Analysis
It is used to determine the vibration characteristics i.e. natural frequencies and mode shapes of a structure or a machine
component while it is being designed. Both these parameters are important in the design of a structure under loading
conditions.
Harmonic Analysis
It is used to determine the frequency response and phase response sinusoidal with external load. By using this system
frequency is calculated to avoid resonance.
The given system is Analysed for different rpm conditions.
a) Analysis Without Control Mount
In this the shaft rotates at 700 rpm and subjected to 150 N load supported by two bearings. The material of shaft is SS202.
1.Modal Analysis:In this method of analysis the natural frequencies and mode shapes are calculated. It is having high
frequensies. Mode shape shows maximum deformation in shaft.
MODE SHAPE-1
MODE SHAPE-2
MODE SHAPE-3
MODE SHAPE-4
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MODE SHAPE-5
Fig 1: Mode shapes and frequency result by FEA without control mount
2) Harmonic Response Analysis: In this graph shows harmonic response for 150 N load. It produces large amplitude
due to high frequency of vibration.
Fig 2. Frequency at harmonic response with load by FEA without control mount
b] Analysis With Control Mount: Geometry is created in Pro-E 5.0 and then imported in ANSYS. Magnetic
piezoelectric control mount is used for vibration control which has become very effective and successful, having
dimensions,PZT=(44*38*24)mm andMagnet=(38*24*11)mm.
1)Modal Analysis:In this method of analysis the natural frequencies and mode shapes are calculated. It is having less
frequensies and deformations due to control mount. Mode shape shows zero deformation in shaft Which is absorbed by
a control mount.
MODE SHAPE-1
MODE SHAPE-2
MODE SHAPE-3
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MODE SHAPE-4
MODE SHAPE-5
Fig.3 mode shapes result by FEA with control mount

2)Harmonic Response Analysis:it shows damped frequency and low amplitude due to control mount when it is
subjected to load.
Fig 4. Frequency at harmonic response with load by FEA with control mount
3. CONCLUSIONS
In this the control mount has damped vibrations successfully. It is very good and highly economical vibration damper.
Without control mount the natural frequency is 2000-9000 hz while with control mount it is very less 2-9 hz. Hence the
control mount is 99% efficient in vibration reduction. Due to control mount deformation is less 60% efficient.
Amplitude also reduces due to control mount 98% effectively. Hence magnetic piezoelectric control mount is very good
vibration damper, controller and absorber.
REFERENCES
[1] G Song, J Vlattas, Active vibration control of a space truss using a lead zirconatetitanate stack actuator, Annals of
the university of petrosani, pp. 137-142, (2001).
[2] RomualdRzadkowski, Natural frequencies and mode shapes of two rigid blades discs on the shaft, journal of
vibration and noise control, (july 2003).
[3] Kaixiang, Structural vibration damping with synchronized energy transfer between piezoelectric patches, INSA,
pp.43-47, (2011).
[4] James B., Piezoelectric vibration damping study for rotating composite fan blades, NASA/TM, pp.18-21, (2012).
[5] J.C. Collinger, An Investigation Into Using Magnetically Attached Piezoelectric Elements for Vibration
Control,Journal of vibration and acoustics, vol.134, (Dec-2012)
Auther
Puja Thoratreceived B.E. (Mechanical) from S.N.D. COE & RC Yeola in 2012 and Persuing M.E.
(Design Engg.) from same institute
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International Journal of Application or Innovation in Engineering & Management (IJAIEM)

Web Site: www.ijaiem.org Email: [email protected]

ISSN 2319 - 4847