FESSMANN

Leading in smoking technologies

CONTENTS

EXPERIENCE THAT CAN

BE TASTED
Fessmann yesterday and today

SMOKING SOLUTIONS PATENTS

Leaders in smoking technologies

TURBOMAT 1900/3000
Quality from tradition

INDUSTRIAL SYSTEM Ti3000

We leave weight loss to others

10

gourmet-master
Products to satisfy the connoisseur

12

ProCES control / FPc100

Everything under control with the
ProCES control

14

Details
A closer look is worth its while

15

EXPERIENCE THAT CAN BE TASTED

FESSMANN YESTERDAY AND TODAY
FESSMANN was founded by Wilhelm Fessmann in 1924. Much has happened since then. The technology has improved, the processes have been
optimised and the family business has now become an enterprise whose
high-tech systems for smoking, cooking, roasting, baking, maturing and airconditioning are in use across the world.
What still remains is our insistence that our solutions must always be
more mature, better worked out and better thought out, so that your customers
get the best taste. Over 75.000 units supplied demonstrate that our customers
share our view and are our reason to constantly improve ourselves.

INCLUDED IN THE SERVICE

The process of buying a FESSMANN system starts long before the actual
purchase and does not stop with it. We support you in the project engineering, planning and adaptation of the correct solution for your requirements.
We have technical advisers and contact persons who will guide you through the
production process in word and deed.
You will rarely see our service personnel. That is however not due
to the fact that they do not have any time for you, but rather because our
systems are exceptionally low-maintenance and operate in a fail-safe
manner. Should you nevertheless require the services of our trained service
technicians, they will be quickly at your premises, fully
equipped.
We are conscious of our responsibility towards our customers and our environment. We are constantly developing our systems further, in order to be able to offer you
products, which are easy on the resources and your purse
even in future.

Dates and facts

1924 Founded by Wilhelm Fessmann
1969 Delivery of the first TURBOMAT universal system,

over 75.000 units sold since then
1971 Development of the first semi-continuous system
1972 Development of the first transfer system
1976 The technical school at FESSMANN inaugurated
1982 Development of the first RATIO smoke generator
1993 The patented smouldering smoke generator

RATIO-TOP completes the RATIO family
1998 Fessmann develops systems for cooking and

baking: AUTOVENT and RotathermCARAT

FESSMANN systems offer better

Control of the smoke density for individual and
uniform taste
Patented smoke system for a uniform quality
of the entire batch
High economy due to minimum weight loss and
the best uniformity

Individual adaptation of the smoke generators

to your requirements
Durable due to the best materials and processing
The systems are flexibly expandable as a result of
modular construction
Energy-efficient due to the best insulation

Reproducible results thanks to Fessmann control

Future-proof: Alternative heating using electricity,
high pressure steam, gas, thermo oil or oil possible

SMOKING SOLUTIONS PATENTS

LEADERS IN SMOKING TECHNOLOGIES
Whether you wish to smoke, cook, bake or cool FESSMANN has the correct
system for each job. Thanks to the modular construction, the system adapts
itself flexibly to your operating size. And with many well thought out details and
a choice between stand-alone or central units, the system can be combined to
suit your own exact requirements.
Our strength are our patented smoke generators: The sophisticated smoke
system strengths the best results in the shortest time. The variable smoke
intensities permit wide variety of smoke aromas and colour nuances. And the
FPc 100 control ensures that this first-class, uniform product quality in colour
and taste remains reproducible. Depending upon the requirements, you have
the choice between smouldering smoke generator (RATIO-TOP), friction smoke generator (RATIO-FRICTION) and liquid smoke generator (RATIO-LIQUID).

Smoke generation
Smoke components
low-boiling components
for the colour

200 C
250 C
300 C
350 C

high-boiling components
for imparting taste and
preserving

400 C
450 C
Smouldering temperature

Application spectrum

Taste

RATIO-TOP
RATIO-FRICTION
RATIO-LIQUID

Preservation

Colour

RATIO-TOP SMOULDERING SMOKE GENERATOR

Short smoking times thanks to rapid generation of highest smoke concentrations
Variable smoke intensity
Wide variety of smoke aromas and colour nuances
TOPs selectable based on FPc100-control:
TOP 1: Light smoke
TOP 2: Medium smoke
TOP 3: Intensive smoke
First-class, uniform product quality in colour and taste
Low costs, economical consumption of smoking material

Ratio-Top
Open system with
reduced exhaust

RATIO-FRICTION FRICTION SMOKE GENERATORS

Mild smoke aroma
Variable smoke intensities thanks to controllable smoke intervals
Integrated cleaner
low cost smoking material, beechwood beam, grade II,
80 x 80 x 800 mm or 120 x 120 x 1000 mm
Low consumption rate
low noise
Unparalleled service life of the friction wheel
Low power consumption of the motor
Includes a magazine for reserve beam

Ratio-Friction
Closed system

RATIO-LIQUID LIQUID SMOKE GENERATOR

Low purchase costs
Top product quality: finest atomization thanks to the maintenance-free fuel
injection nozzle with highest availability developed in-house
Minimal consumption of liquid smoke concentrate
FESSMANN system: during the smoking process, the system works
as a hermetically closed system with a temperature control

Ratio-Liquid
closed system

TURBOMAT 1900 / 3000

QUALITY FROM TRADITION
In modern fish-smoking operations, todays challenge lies in producing high
volumes in the best and consistent quality, as cost-efficiently as possible.
With a Turbomat from FESSMANN you can achieve both: quality and productivity.
The proven FESSMANN technology with multi-stage turbine fan provides the
finest smoking taste and accurately reproducible results. Thanks to minimum weight-loss, fast process times and low maintenance and operating cost, this universal system starts paying for itself in the shortest
period. The automatic control lets you have everything under control with low
deployment of manpower. And when your capacities increase, thanks to the
modular construction, the system also just grows with them. Model selection
and optional equipment features permit an optimal adaptation of the Turbomat
Universal System to your needs.

TECHNICAL DATA
TURBOMAT1)

T 1900

DIMENSIONS

T 3000
1 trolley

2 trolleys

3 trolleys

4 trolleys

Base HP (WxD)

cm

126x109

151x127

151x237

151x347

151x457

Height with EL/HP heating, corpus

cm

220

250

250

250

250

Height with gas/oil heating, corpus

cm

220

265

265

265

Minimum room height EL/HP heating

cm

265

316

372

372

372

Recommended room height EL/HP heating cm

275

333

397

397

397

Smoke-trolley dimensions (HxWxD)

cm

168x91x80

198x104x102

198x104x102

198x104x102

198x104x102

Max. stick length

cm

90

100

100

100

100

Connected load for HP heating

kW

37

74

111

148

Connected load for EL heating

kW

22.5

28.5

56.8

85.2

113.6

Connected load for gas heating

kW

25

37

74

111

Connected load for oil heating

kW

25

37

74

HEATING capacities

These are summary specifications, and therefore not to be used for the HP = high pressure-steam-heated, EL = electrically heated, oil = oil heated, gas = gas heated
structural application. The complete dimensions and power connections
are to be taken from the respective latest dimensions sheets.

1)

All benefits at a glance

Completely made of stainless steel with low
overall height
Automatic cleaning as standard
Different kinds of heating to select from
Optionally with climatic package for optimal maturing
Two to three-stage turbine fan for uniform smoking
climate in the entire system and the best smoking results
Standard equipment with one of our proven controls for
reproducible results
Modular construction for flexible extension of up to
8 trolleys. Each attachment with its own heating and
circulation for short production times with maximum
quality
Side view T3000
(with individual units)

Can be combined with all smoke generators of the

Ratio family

All benefits at a glance

Panel construction and central tender technology for highest air
and process capacities
Higher flexibility in the implementation of customized product requirements
thanks to infinitely variable fan speed
Higher system capacities thanks to faster process times = higher yield
Use of all well-known feed trolleys possible for the industrial application
Use of extra long feed trolleys and transport frames
Automatic door opener as standard
Automatic CIP cleaning systems as standard

10

INDUSTRIAL SYSTEM Ti3000

WE LEAVE WEIGHT LOSS TO OTHERS
The Ti3000 fish-smoking system for industrial use offers you over 1.5% greater output when
compared with other systems, and on top of that you enjoy proven FESSMANN quality.
Completely made of stainless steel and produced in panel construction, the Ti3000 is universal and can be employed according to your specific requirements. The central unit
technology also makes it flexible and cost saving including the highest circulating air
capacity with short process times.
Look forward to higher system capacities with decreasing weight-loss. A new fan technology with
central air circulation unit provides effective production processes and unparalleled fast smoking
with even faster drying times. All this with a very high degree of dryness, the best taste and the
highest quality. The Ti3000 is an absolute multi-talent as far as the processing of your sausage,
meat and fish products is concerned. It can execute complete product manufacturing processes
with heating, drying, reddening, smoking, roasting, baking, hot-air refining and cooking as well as
optional shower cooling and cooling/dehumidification functions. The intelligent FPc100 control is
intuitive and accurate to use and permits storage of 99 different product manufacturing programs up to cold smoking processes.

VIEW OF Ti3000
(with central tender)

TECHNICAL DATA
Industrial system1)

Ti 3000

DIMENSIONS

3 trolleys

4 trolleys

5 trolleys

6 trolleys

Base (WxD)

cm

151x356

151x466

151x576

151x686

Height with HP heating

cm

421

421

421

421

Minimum room height HP heating

cm

450

450

450

450

Recommended room height HP heating

cm

500

500

500

500

Smoke-trolley dimensions (HxWxD)

cm

198x104x102

198x104x102

198x104x102

198x104x102

Max. stick length

cm

100

100

100

100

Connected load for HP heating

kW

135

180

225

270

Connected load for EL heating

kW

118.8

158.4

198

237.6

Heating capacities

These are summary specifications, and therefore not to be used for the
structural application. The complete dimensions and power connections
are to be taken from the respective latest dimensions sheets.

1)

HP = high pressure-steam-heated, EL = electrically heated, oil = oil heated, gas = gas heated

11

GOUrmet-Master
PRODUCTS TO SATISFY THE CONNOISSEUR
The GOURMET-MASTER provides particularly even enhancement of fish, meat
and poultry products, and also saves energy as it does so.
Yields up costs down.
The proven FESSMANN crossflow process ensures that the atmosphere used
in product processing is kept constant across the entire chamber. When smoking, cooking and cooling, the outcome is products which precisely match your
specifications because with the crossflow process, all products on the racks
or trays or in pans undergo an identical treatment.
The GOURMET-MASTER facilitates production with considerably-reduced
weight loss. That increases your yields.
Minimal energy consumption, but full performance
The GOURMET-MASTER saves you energy: its intensive, horizontal air injection
system reduces processing time significantly. That lowers operating costs,
reduces weight loss in the product, and is kind to the environment.
Automatic cleaning saves time and money
Minimum time and costs for you: the integrated cleaning device on the
GOURMET-MASTER cleans the whole unit automatically, with the lowest possible consumption of water and cleaning agents.

TECHNICAL DATA
Gourmet MAster1)
DIMENSIONS

1 Trolley

2 Trolleys

3 Trolleys

4 Trolleys

Base (WxD)

cm

151x127

151x237

151x347

151x357

Height with HP heating

cm

330

376

385

385

Height with gas/oil heating

cm

345

391

400

400

Minimum room height HP heating

cm

345

385

390

390

Minimum room height gas/oil heating

cm

360

400

405

405

Recommended room height HP heating

cm

355

395

400

400

Recommended room height gas/oil heating cm

370

410

415

415

These are summary specifications, and therefore not to be used for the
structural application. The complete dimensions and power connections
are to be taken from the respective latest dimensions sheets.

1)

12

HP = high pressure-steam-heated, EL = electrically heated, oil = oil heated, gas = gas heated

All benefits at a glance

Motor with 3 rotation speeds: 750 / 1500 / 3000 rpm
Crossflow: the conditioned air, and the smoke, is fed
to the processing chamber through horizontal slits to
the left and right of the unit

The full stainless steel construction means the unit

is rust-resistant and corrosion-resistant
Pt 100 measurement sensor for recording
temperature and humidity

Rear wall doors can be provided on the unit

FPc100 controller as standard

Integrated CIP cleaning system

Optionally with refrigeration

Range of different heating types available: electric,

steam, oil/gas (up to 3 trolleys)
13

ProCES CONTROL / FPc100

EVERYTHING UNDER CONTROL WITH THE Proces control
The ProCES software documents, monitors and optimises all processes in the
meat, sausage, poultry and fish production.

HistorY

The range of services of ProCES

at a glance:
Process monitoring
Process documentation
DATATRANSFER

Verification
Monitoring

Batch logging
Production optimisation
Program maintenance
Error management
System monitoring

Editor

Integration into EN ISO 9000 - 9004

Networks up to 32 systems, cooling and
storage rooms per PC
Minimum requirements for computer standard
commercially available PC (starting from
Pentium Processor)

All benefits of FPc100 at a glance

Clearly arranged display with permanent display of
Displays using coloured backgrounds for rapid
the most important parameters such as temperatures, comparison of target and actual values
humidity, time etc.
Timer facility allowing for programmes to be
Anyone can start the product programs easily
started overnight or at the weekend
Quick and easy change of product programs even
during operation for individual programs
Intuitively guided product program creation for
easiest operation

14

Customer-specific adaptations in standard

programmes possible, e.g. for colour or aroma

DETAILS
A CLOSER LOOK IS WORTH ITS WHILE
It is often the little things, which make the difference. Therefore we not only
ensure that the entire system functions optimally, but give particular attention to details. With careful processing and thoroughly thought out, partially
patented detailed solutions, we make the work easier for you. So you can enjoy
your FESSMANN system for a long time to come.

The automatic door opener is supplied as a

standard accessory with the Ti3000.
1

The FESSMANN lifting hinge ensures that neither

smoke nor steam can come out of the system door
and the door gasket is protected.

The innovative air circulation provides fast smoking

and drying times and can be customised for all
product types.

The CIP cleaning provides reliable cleanness

and hygiene.

The door-lock system made of stainless steel for

optimal sealing prevents energy-loss.

The robust, skid-proof floor plate can be fitted in

existing factory buildings and permits hermetic
sealing.

The pneumatic transport system with higher loading

capacity provides smooth operational workflow with
maximum loading of the trolley.

3
2

15

E-Subject to technical changes.

FESSMANN GmbH und Co KG

P.O. Box 360, 71351 Winnenden, Germany, Phone +49 7195 701-0, Fax +49 7195 701-105, [email protected], www.fessmann.com
16