Water Pipelines
Water Pipelines
Water Pipelines
Water sources for livestock, such as springs, dugouts and wells, are usually located in specific geographic locations
which often do not coincide with the locations where the water is needed. This constraint can be relieved by
transporting the water from the source to the point of consumption. Pipelines are ideal tools for water conveyance
on farming and ranching operations which employ intensive rotational grazing systems, if the grazing area is within
about 1.5 to 2 km of a source of water and/or power.
Other considerations, such as pressure requirements for delivering the desired amount of water, and the amount of
pressure the pipe must be able to withstand, are considered implicitly in the preceding list, because they are functions
of discharge requirements, elevation differences and the size and material composition of the pipe.
Assistance in determining the first item (discharge requirements) can be obtained by consulting the fact sheets on
Pastured Livestock Water Requirements and Troughs for Watering Range Livestock in this series.
PVC is a rigid plastic and PVC pipe is usually available in 20-foot (6.1 m) lengths. Lengths of pipe can be
joined with a variety of joining methods, but solvent-welded joints are the most common for pasture pipeline
applications. Although PVC pipe is available in pressure ratings varying from between 50 pounds-per-squareinch (psi) to 315 psi, the minimum recommended pressure rating for pasture pipeline applications is 125 psi
for handling considerations. Because PVC deteriorates when exposed to ultraviolet radiation (sunlight), it
should always be buried or painted.
PE
Polyethylene used in the manufacture of PE pipe is available as high, medium or low density. High-density
PE has greater strength than low or medium density material, and is less permeable to contaminants like
hydrocarbons (oil and gas). However, high-density material is more rigid than low or medium density PE, and
as a result, it is more difficult to handle and individual segments must be joined by a thermal fusion method.
Most pasture pipeline applications using PE pipe use low-density polyethylene. Depending on the size of pipe,
PE pipe is available in coils up to 300 m long. Individual lengths of low-density PE pipe are usually joined with
insert fittings and screw clamps.
Surface
Installation
Shallow
Burial
Deep
Burial
The following sketch illustrates various possible pipeline layouts, and the chart that follows the sketch provides
information to enable the friction loss to be determined for various pipe sizes and flows.
Water
Source
Stock
Tank
Stock
Tank
Pipeline
Length - L
Water
Source
Pump
H
Pipeline
H
Stock
Tank
Length - L
Pumped Pipeline
Pipeline
Length - L
T h e
bold diagonal lines on the chart correspond to pipes of various diameters, whereas the dashed diagonal lines
correspond to various flow velocities. For example, consider the case where a 25 mm (1 inch) diameter pipe is
carrying water flowing at a velocity of 1.5 m/s (4.9 ft/s).
Friction Loss for Water Flowing in Plastic and Steel Pipe @ 100C
1,000
100
10
1
0.01
0.1
1
Flow Rate (L/s)
10
100
As shown by the red arrows, for this situation, the flow will be about 0.73 Litres per second (11.6 USgpm), and the
friction loss will be about 125 m (410 ft) for every 1,000 m (3,280 ft) of pipe length.
Other ways to use the chart, and further explanation of the units, are presented in the following sections.
The pipe selected should have a pressure rating that exceeds the total pressure that might be exerted on the system.
This total pressure is often expressed in units of length, rather than pressure, and it consists of the following
elements:
1)
2)
3)
4)
Operating pressure - the pressure that is required immediately upstream of the point of discharge. Usually about
15 psi (100 kilopascals - kPa), which can be expressed as about 35 feet (10.6 m).
Elevation difference - 1 psi (6.9 kPa) = 2.31feet (0.71 m) of elevation
Pipe friction - pressure lost as water flows through the pipe
Transient pressures - pressure waves caused by rapid valve operation or start-up or shut-down of a pump.
Determination of transient pressures is very complicated, but fortunately, for most pasture pipeline situations, they
are not a significant concern; the pipelines are relatively long, the pipe material is fairly elastic, and they operate at
relatively low velocities. If flow velocities are kept below about 1.5 m/s, and if the maximum pressure determined
by adding items 1 to 3 in the preceding list is less than about 70% of the pressure rating for the pipe, it is very unlikely
that transient pressures will cause problems.
Example - Gravity Pipeline
A rancher intends to develop a pasture pipeline that can convey water to a watering point at a rate of about 40 litres
per minute (0.67 L/s or 10.6 USgpm).The source of water is a spring located about 1.2 km (0.75 mi) from the proposed
location of the stock tank, at an elevation about 40 m(131 ft) higher. A minimum pressure of about 100 kPa (15 psi)
is required at the waterer, which can be expressed as 10.6 m (35 ft.) of head. What pipe size and pressure rating is
required?
Water
Source
Friction Loss - hf
Total Head - H
Operating Head
Stock
Tank
Pipeline
Length - L
2)
3)
Therefore, a 38 mm (1 inch) diameter pipe with a pressure rating of 80 psi (550 kPa) can satisfy the ranchers needs.
Friction Loss - hf
Stock
Tank
Total Head - H
Water
Source
Operating Head
Elevation Difference
Pump
Pipeline
Length - L
1)
2)
Determine the maximum system pressure and required pressure rating for the pipe
The maximum pressure that the system would experience would be when the pump was still running, but the valve
at the stock tank was closed. In such a case, the Total Head would be the pump shut-off head, which could be
obtained from the pump supplier. For the purposes of this example, we will assume that the shut-off head for the
pump is about 230 ft (70 m) or 100 psi (690 kPa). Therefore, 100 psi should be about 70% of the pressure rating
for the pipe, so the pressure rating for the pipe should be greater than about 140 psi (965 kPa).
Therefore, a 38 mm (1 inch) diameter pipe with a pressure rating greater than 140 psi (965 kPa) can satisfy the
ranchers needs. There are many combinations that could be used, and the lowest total system cost, rather than the
lowest pipe cost, should be used in decision-making. For example, using a larger pipe would enable the rancher to use
a smaller pump with lower energy costs, as well as a pipe with a lower pressure rating.
Initial filling of the line in the spring - the line will be full of air and the air will have to be expelled before
the system can operate
Gulping at the inlet - if the inlet is not far enough below the surface of the water, a vortex can form
allowing air to enter the pipe
Dissolved air released from the water - at high points along the pipeline the pressure may be reduced
enough that air dissolved in the water bubbles out of solution - this is of concern especially with siphons
Entry to the line at a stock tank that is installed as a flow-through trough
Air locks can be partial or total; that is, they can either completely block flow, or they can partially block the flow,
reducing the desired flow rate. The following sketches illustrate total and partial air locks:
Water
Source
H
Trapped
Air Pocket
Water
Outlet Valve
(Closed - N o Flow)
>H
Water
Source
H
Trapped
Air Pocket
Water
Outlet Valve
(Opened)
>H
Water
Source
Water
Trapped
Air Pocket
Outlet Valve
(Opened)
Constriction
Ensure that air does not enter the pipeline - while this is obvious, in a practical sense, it is probably not
possible to completely prevent air from entering a pipeline.
Install the pipe on a continuous grade without undulations or high points - the topography may make such
an installation impractical.
Periodically remove air from high points with stand-pipes or air-release valves - this will work on most
systems except siphons.
Ensure that the flow velocity is sufficient to flush any air out of the line.
The flow required to ensure that air can always be flushed out of the line depends on the size of pipe and the angle
of those portions of the pipe that slope downward in the direction of the flow (for example, the portion of pipe
downstream of the local high point in the previous sketches). The following chart indicates what the air-flushing flow
should be in various pipe sizes with varying slopes:
1.6
1.4
1.2
1.0
D = 38 mm
0.8
0.6
D = 32 mm
0.4
D = 25 mm
0.2
D = 19 mm
0.0
0
10
20
30
40
50
60
70
80
90
W ate r
S o u rce
H s= 4 0 m
H 1= 2 0 m
H2 = 1 5 m
H 0= ?
1)
Determine the flow required to ensure that air pockets can be flushed, and the friction loss at that flow
From the chart, for a 25 mm (1 inch) diameter pipe with a slope of 25 degrees, the required discharge would be
about 0.125 L/s (2 USgpm). From the friction loss chart, water flowing at 0.125 L/s in a 25 mm diameter pipe would
lose about 3.5 m of head per 1,000 m of pipe, so for an 800 m pipe, the friction loss would be about 2.8 m.
2)
Determine the maximum height above the reference datum that the outlet can be to prevent air locks
To prevent air locks from forming, the sum of the friction loss (Hf), the height of the outlet (H0), and the height of
the two summits (H1 and H2) must be less than the height of the source (Hs). Therefore, the maximum height that
the outlet can be above the reference datum would be 40 - 20 - 15 - 2.8 = 2.2 m.
Therefore, if the outlet is placed less than 2.2 m above the reference datum, flow in the pipe will be at least 0.125 L/s
and air locking should not occur. Note that no allowance has been made for pressure required at a watering valve. Also
note that once any accumulated air is flushed from the line, the total head available would be 40 - 2.2 = 38 m over the
800 m distance, which would mean that the allowable friction loss would be 38 0.8 = 47.25 m/1,000 m. From the
friction loss chart, for this allowable friction loss, the flow in the pipe could reach about 0.5 L/s (7.9 USgpm) once all
the air is expelled.
UNIT ABBREVIATIONS
psi - pounds per square inch
mm - millimetre
in - inches
kPa - kilopascal
m - metre
km - kilometre
UNIT CONVERSIONS
1 US gallon = 3.785 litres
1 Imp. Gallon = 4.546 litres
1 inch = 25.4 mm