Pressure Vessel Design Old (Eugyene F Megysey)

DESIGN OF PRESSURE VESSEL :-
(As Per ASME BPVC Sec VIII)
INPUT
OUTPUT
OPERATING PRESSURE
DESIGN PRESSURE
HYDROSTATIC PRESSURE
INSIDE RADIUS OF VESSEL
CORROSION ALLOWANCE
LENGTH OF THE SHELL
JOINT EFFICIENCY
SHELL MATERIAL
NOZZLE MATERIAL
SHELL MATERIAL ALL.STRESS
NOZZLE MATERIAL ALL.STRESS
SHELL THICKNESS
PLATE HEIGHT
PLATE LENGTH
WEIGHT OF WATER
8.0 bar
8.8 bar
13.2 bar
30
0.11811024
8
0.85
A-283
A-106/53-B
12700
15000
0.5118 in
118.110236
177.165354
4448
810600.0 Pa
891660.0 Pa
1337490.0 Pa
in
in
ft
Psi
Psi
in
in
in
Kg
117.5 Psi
129.3 Psi
194.0 Psi
762 mm
3 mm
2438 mm
Pg 142 Eugene F Megasy
Pg 159 Eugene F Megasy
13 mm
3000 mm
4500 mm
w/o C.A
CIRCUMFERENTIAL STRESS ( Longitudinal Joint )
t
P
w/o C.A
LONGITUDINAL STRESS ( Circumferential Joint )
t
P
Course from
bottom of tank
1
2
3
4
5
6
7
8
9
10
Height of liquid
in Tank
H ( in )
96
0
0
0
0
0
0
0
0
0
Height of Each
Course
L ( in )
22.1102362205
0
0
0
0
0
0
0
0
0
w C.A
Basic Equation
0.3624 in
0.4805 in
0.3054 in
182.3 Psi
223.8 Psi
216.7 Psi
w C.A
Basic Equation
0.1797 in
0.2978 in
0.1527 in
370.9 Psi
457.2 Psi
433.3 Psi
PART LIST
S.No
1
2
3
4
5
6
7
8
9
10
11
ITEM
PLATES
PLATES
PLATES
PLATES
MATERIAL
A-283
A-283
A-283
A-283
TYPE OF PLATE
A
B
C
D
0
0
0
0
0
0
0
0
0
LENGTH
118
118
96
96
0
0
0
0
0
0
0
0
0
SIZE
WIDTH
QTY
177
11
177
11
0
0
0
0
0
0
0
0
0
THICKNESS
13 mm
13 mm
13 mm
13 mm
0
0
1
1
0
0
0
0
0
0
0
0
0
Full coarse Full width

Full coarse Partial width
Partial coarse Full width
Partial coarse Partial width
A
B
C
D
118.1102 177.1654
118.1102
11
96 177.1654
96
11
NO OF FULL PLATES
NO OF PARTIAL PLATES
HEIGHT OF PARTIAL PLATES
LENGTH OF PARTIAL PLATES
1
1
96
11
1.063953
0.063953
13
Design Shell
Adopted Shell
Thickness
Thickness
t ( in )
( mm )
TYPE A
0.5118 in
13
0.0000 in
0.0000 in
0.0000 in
0.0000 in
0.0000 in
0.0000 in
0.0000 in
0.0000 in
0.0000 in
QUANTITY OF PLATES
TYPE B
0
0
0
0
0
0
0
0
0
0
w/o C.A
w C.A
Basic Equation
9.20 mm
13.00 mm
7.76 mm
w/o C.A
w C.A
Basic Equation
4.56 mm
7.56 mm
3.88 mm
TYPE C
0
0
0
0
0
0
0
0
0
0
A
TYPE D
1
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
B
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
C
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
D
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
UNIT WT
Kg
0
0
1120
72
0
0
0
0
0
0
0
0
0
TOTAL WT
Kg
0
0
1120
72
0
0
0
0
0
0
0
0
0
1191 Kg
A
B
C
D
2
3
4
5
27
28
29
30
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
8.5E-007
8.0 bar
8.8
16.8 bar
DESIGN OF PRESSURE VESSEL :INPUT

OUTPUT
RADIUS OF HEAD ( in )
THICKNESS OF HEAD ( in )
ALLOWABLE PRESSURE ( Psi )
SELECTED HEAD IS
MATERIAL
DENSITY
WEIGHT OF HEAD
WEIGHT OF HEADS
SELECTION OF SHELL HEADS

2:1 ELLIPSOIDAL SPHERE & HEMISPHERICAL HEAD
30
30
0.3598
0.1799
183.9
367.1
2:1 ELLIPSOIDAL
SA-515-GR 70
172.70 kg/m
28
56 Kg
9.14 mm
Eugene F Megyesy Pg 360
9.14
6.00 mm
1/4
5/16
3/8
7/16
1/2
9/16
5/8
0.23622 11/16
3/4
13/16
7/8
15/16
1
0.25
0.3125
0.375
0.4375
0.5
0.5625
0.625
0.6875
0.75
0.8125
0.875
0.9375
1
6.35 mm
7.94 mm
9.53 mm
11.11 mm
12.70 mm
14.29 mm
15.88 mm
17.46 mm
19.05 mm
20.64 mm
22.23 mm
23.81 mm
25.40 mm
Reinforcement of Manhole

OUTPUT
0.196850394
MAN HOLE DIA ( in )

MANHOLE INNER RADIUS ( in )
MANHOLE THICKNESS ( in ) "tn"
MEAN DIA OF MANHOLE ( in ) "do"
EXTENSION OF MANHOLE INSIDE SHELL "h" ( in )
12
6
0.237
24
0.05925
304.80 mm
152.40 mm
6.02 mm
609.60 mm
1.50 mm Extension of Nozzle inside = 1.5
SHELL THICKNESS "tr" ( in )

MANHOLE THICKNESS "trn" ( in )
SHELL THICKNESS "t" ( in )
0.3619
0.0612
0.3937
9.19 mm
1.56 mm
10.00 mm
THICKNESS OF REINFORCEMENT PAD "te" ( in )

THICKNESS OF FILLET WELD "t weld" ( in )
STRENGTH OF WELD MATERIAL ( Psi )
0.512
0.197
17500
13.00 mm
0.17 in
AREA OF REINFORCEMENT REQ. ( in )
4.3433
4.21 mm
AREA FOR REINFORCEMENT AVAILABLE ( in )

Excess Area in Shell
Excess Area in Nozzle
Nozzle inside Projection
Area of Fillet Weld Outside
Area of Fillet Weld inside
A1
A2
A3
A4
A5
0.381
0.21
0.028
0.155
0.155
Reinforcement reqd
0.928
APPLICABLE ONLY WHEN R

Parallel Limit
Vertical Limit
12.00 A1
0.98 A2
Dp ( in )
24 A41
A42
A5
AREA PROVIDED
STRENGTH OF WELDS & NOZZLE NECK
Load to be carried out by Welds in lbs W
Page 9
50319.5
Stress Values of Welds ( Unit Stresses )

Fillet Weld Shear (inner)
Fillet Weld Shear (outer)
Groove Weld Tension
Nozzle Wall Shear
6223
6223
9398
10500
Strengths
Of Fillet Weld
Of Groove Weld Tension
Nozzle Wall Shear
23090.71
69743.36
93814.24
Possible Path of Failure ( W/o Reinforcement )

Nozzle & Nozzle Wall
Filler & Groove
Page 10
116904.95 Safe
92834.06 Safe
0.75
t min
tc
WT OF FLANGE
WT OF B.FLANGE
No OF MANHOLES
TOTAL WT
Extension of Nozzle inside = 1.5 in
0.237
0.237
0.1659
118 Kg
195 Kg
2 Kg
689 Kg
min
Weld size required

Inner Fillet Weld ( Reinforcing element ) Throat dim
Outer Fillet Weld ( Reinforcing element ) Throat dim
0.1659
0.1185
0.137795 Actual
0.137795 Actual
Reinforcement reqd
APPLICABLE ONLY WHEN REINFORCEMENT PAD IS REQUIRED.

0.381
0.3460
0.039
0.039
5.698
6.502 in
0.3460223126
Page 11
0.38823
4
3
4
4
With Reinforcement Pad

Of Fillet Weld ( inner )
Nozzle Wall Shear
Of Fillet Weld (outer )
23090.71
34871.68
93814.24
45423.84
Possible Path of Failure ( With Reinforcement )

Nozzle & Groove
Filler & Groove
Groove & Pad
### Safe
57962.39 Safe
80295.52 Safe
Page 12
0.511811
0.1659
0.237
0.25
mm
mm
mm
mm
Page 13
Page 14
Page 15
Page 16
0.346022
0.208299
0.381122
0.040062
Page 17
Page 18
Reinforcement of Nozzles

OUTPUT
NOZZLE DIA ( in )
NOZZLE INNER RADIUS ( in )
NOZZLE THICKNESS ( in ) "tn"
MEAN DIA OF NOZZLE ( in ) "do"
EXTENSION OF NOZZLE INSIDE SHELL "h" ( in )
2.375
1.1875
0.154
2
0.0385
60.33 mm
30.16 mm
3.91 mm
50.80 mm
0.98 mm Extension of Nozzle inside = 1.5
SHELL THICKNESS "tr" ( in )

NOZZLE THICKNESS "trn" ( in )
SHELL THICKNESS "t" ( in )
0.3619
0.0121
0.3937
9.19 mm
0.31 mm
10.00 mm
THICKNESS OF REINFORCEMENT PAD "te" ( in )

THICKNESS OF FILLET WELD "t weld" ( in )
STRENGTH OF WELD MATERIAL ( Psi )
0.512
0.236
17500
13.00 mm
0.11 in
AREA OF REINFORCEMENT REQ. ( in )
0.8596
2.74 mm

Excess Area in Shell
Excess Area in Nozzle
Nozzle inside Projection
Area of Fillet Weld Outside
Area of Fillet Weld inside
A1
A2
A3
A4
A5
0.075
0.11
0.012
0.155
0.155
Reinforcement reqd
0.507
APPLICABLE ONLY WHEN R

Parallel Limit
Vertical Limit
2.38 A1
0.90 A2
Dp ( in )
4 A41
A42
A5
AREA PROVIDED
STRENGTH OF WELDS & NOZZLE NECK
Load to be carried out by Welds in lbs W
Page 19
9959.1
Stress Values of Welds ( Unit Stresses )

Fillet Weld Shear (inner)
Fillet Weld Shear (outer)
Groove Weld Tension
Nozzle Wall Shear
6223
6223
9398
10500
Strengths
Of Fillet Weld
Nozzle Wall Shear
5478.92
13803.37
5079.96
Possible Path of Failure ( W/o Reinforcement )

Nozzle & Nozzle Wall
Filler & Groove
Page 20
10558.88 Safe
19282.30 Safe
0.75
t min
tc
0.154
0.154
0.1078
WT OF FLANGE 3 Kg
WT OF B.FLANGE 3 Kg
No OF MANHOLES2 No
TOTAL WT
12 Kg
Extension of Nozzle inside = 1.5 in
min
Weld size required

0.1078
0.077
0.1652 Actual
0.1652 Actual
Reinforcement reqd
APPLICABLE ONLY WHEN REINFORCEMENT PAD IS REQUIRED.

0.075
0.2545
0.056
0.056
0.816
1.258 in
0.2792980512 0.254485
Page 21
3
2
4
4
With Reinforcement Pad

Of Fillet Weld ( inner )
Nozzle Wall Shear
Of Fillet Weld (outer )
5478.92
8274.29
5079.96
9868.98
Possible Path of Failure ( With Reinforcement )

Nozzle & Groove
Filler & Groove
Groove & Pad
13354.25 Safe
13753.22 Safe
18143.28 Safe
Page 22
0.511811
0.1078
0.154
0.25
mm
mm
mm
mm
Page 23
Page 24
Page 25
Page 26
0.279298
0.10925
0.07543
0.03479
Page 27
Page 28
Design of Skirt Support
DESIGN OF PRESSURE VESSEL :-
FOR LARGE VERTICAL VESSELS
INPUT
OUTPUT
Outside Dia of Skirt
Efficiency
Stress Value
Weight
Wind Pressure
Outside Dia Of Vessel
Height Of Vessel
Height from base to head
Wind Load
Moment
Moment At Base
Thickness of Skirt
Selected Thickness
D
60
E
0.6
S
18000
W
28207
Pw
30
Do
5
H
8
ht
4
Wl
1200
M
4800
Mt
1200
t 0.00361346
0.092 mm
6
0.24
in
For Butt Weld
psi
lbs
6396 Kg
psf
ft
ft
ft
lbs
lbs-ft
lbs-ft
in
mm
in
Page 29
Anchor Bolts
DESIGN OF ANCHOR BOLTS
Bolt Circle
Area With in Bolt Circle
Circumference of Bolt Circle
Moment at the base
Weight of the Vessel
Max.allowable Stress
Number of Bolts
25
491
79
4800
28207
15000
4
in
sq-in
in
ft-lb
lb
Psi
Max Tension
Reqd Area of a Bolt
Selected Bolt
Root Area of Bolt
-242 lb./ lin. in.

-0.191514 sq-in
1/2
Page 75 Eugene F Megyesy
0.126 sq-in
Page 75 Eugene F Megyesy
Stresses in Bolts
- 37,680 Psi
SAFE
Page 30
Base Circle
DESIGN OF BASE CIRCLE

Moment at the base
Safe bearing Load on Concrete
Weight
Outside Dia of Skirt
Area with in the Skirt
Circumference of Skirt
Thickness Of Skirt
4800
500
28207
60
2827
188
0.2362
Max Compression
Approx Width of Base ring "L"
Adopted Width of Base ring "L"
L2 + L3
Approx Thickness of Base ring
Base Circle
L3
L2
170
0.34
3.00
1.50
0.48
61.75
0.6
0.9
ft-lb
Psi
lb
in
sq-in
in
in
Eugene F Megyesy Page 78
lb / lin . in
in
in
in
in
in
in
Outside Radius Of Base Circle

Inside Radius Of Base Circle
Area of Base Circle
31.5 in
30 in
239.8721 sq-in
Bearing Stress
Bending Stress
133.6 Psi
3914.051 Psi
9 mm
76 mm
Eugene F Megyesy Page 75
12 mm
1568 mm
16 mm
22 mm
63
60.52756
SAFE
Page 31
1600.2
1537.4
0.625
15.875

Pressure Vessel Design Old (Eugyene F Megysey)

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What are the inputs and outputs for designing a pressure vessel?

What are the inputs and outputs for designing a pressure vessel?

What are the different types of heads used in pressure vessels and their properties?

What are the different types of heads used in pressure vessels and their properties?

DESIGN OF PRESSURE VESSEL :-

(As Per ASME BPVC Sec VIII)

LONGITUDINAL STRESS ( Circumferential Joint )

Full coarse Full width

DESIGN OF PRESSURE VESSEL :INPUT

SELECTION OF SHELL HEADS

Eugene F Megyesy Pg 360

DESIGN OF PRESSURE VESSEL :INPUT

MAN HOLE DIA ( in )

SHELL THICKNESS "tr" ( in )

THICKNESS OF REINFORCEMENT PAD "te" ( in )

AREA OF REINFORCEMENT REQ. ( in )

AREA FOR REINFORCEMENT AVAILABLE ( in )

AREA FOR REINFORCEMENT AVAILABLE ( in )

APPLICABLE ONLY WHEN R

STRENGTH OF WELDS & NOZZLE NECK

Load to be carried out by Welds in lbs W

Stress Values of Welds ( Unit Stresses )

Possible Path of Failure ( W/o Reinforcement )

Weld size required

APPLICABLE ONLY WHEN REINFORCEMENT PAD IS REQUIRED.

With Reinforcement Pad

Possible Path of Failure ( With Reinforcement )

DESIGN OF PRESSURE VESSEL :INPUT

SHELL THICKNESS "tr" ( in )

THICKNESS OF REINFORCEMENT PAD "te" ( in )

AREA OF REINFORCEMENT REQ. ( in )

AREA FOR REINFORCEMENT AVAILABLE ( in )

AREA FOR REINFORCEMENT AVAILABLE ( in )

APPLICABLE ONLY WHEN R

STRENGTH OF WELDS & NOZZLE NECK

Load to be carried out by Welds in lbs W

Stress Values of Welds ( Unit Stresses )

Possible Path of Failure ( W/o Reinforcement )

Weld size required

APPLICABLE ONLY WHEN REINFORCEMENT PAD IS REQUIRED.

With Reinforcement Pad

Possible Path of Failure ( With Reinforcement )

Design of Skirt Support

DESIGN OF PRESSURE VESSEL :-

FOR LARGE VERTICAL VESSELS

DESIGN OF ANCHOR BOLTS

-242 lb./ lin. in.

DESIGN OF BASE CIRCLE

Eugene F Megyesy Page 78

Outside Radius Of Base Circle

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