Mico Master Actuador Clutch

Innovative Braking and Controls Worldwide
Hydraulic Remote Actuators

hydraulically operated, hand control operated,
pedal operated, and mechanically operated
Versatile,
High-performance
Remote Actuators
MICO, IInc.
MICO
F
Form N
No. 84
84-460-001
460 001
R
Revised
i d 2012
2012-07-31
07 31
Why choose MICO?

MICO, Inc. designs, manufactures and markets
hydraulic components, controls, and brake systems
primarily for off-road markets. We have manufacturing
facilities in:
North Mankato, Minnesota U.S.A.

Ontario, California U.S.A.
Empalme, Sonora, Mexico
Many of the worlds largest off-highway OEMs value

the knowledgeable staff at MICO and work with us to
make their products better. Our custom-engineered
products are designed with the customer requirements
as the primary driver. It is our intent to help customers build their systems with our expertise in hydraulic
components, braking systems and controls.
Our goal is to meet or exceed our customers
expectations in every aspect of our business.
Product lines we specialize in include:
Actuators
Brake Locks
Brakes
Controls
Cylinders
Electrohydraulics
Master Cylinders
Valves
MICO is proud to be ISO 9001 and ISO 14001 certified

and continuously strive for improvement while
remaining a quality leader in our field. We have been
a successful business for over 60 years. Privately
owned, customer driven. We look forward to working
with you!

MICO Remote Actuators are designed with the same
quality and dependability that goes into every MICO
Braking System Product. This is an important consideration when you select any brake system component.
There are several functions the various types of MICO
Remote Actuators are designed to perform.
MICO Pressure Intensifiers are ideal for applications

where a low pressure source is available and a small
displacement of high pressure hydraulic fluid is required.
System fluids other than DOT 3, 4, 5, or 5.1 brake fluid
or mineral based hydraulic oils may require special
seals. Consult MICO, Inc. for recommendations.
Hydraulic remote actuators prevent the transfer of

fluid from one system to another system when used
with two master cylinders.
Hand operated remote actuators also prevent fluid
transfer between systems, but can be used as the
master cylinder, or prime mover as well.
Pedal operated actuators perform the same functions
as the hand operated actuators, except the operator
controls these units by foot.
Mechanically operated actuators allow you to mount
your own pedal or lever arrangement to meet the
specific needs of your application.
2
MICO, Inc.
Form No. 84-460-001
Revised 2012-07-31
Catalog Index
Why choose MICO ................................................................................................ 2
(hydraulically operated) ............................................................................ 4-10
(hand control operated) .......................................................................... 11-13
(pedal operated) ..................................................................................... 14-16
(mechanically operated) ......................................................................... 17-20
Pressure Intensifiers
(hydraulically operated) .......................................................................... 21-24
Fluid Reservoirs................................................................................................... 25
Applications
Forestry Equipment
Agricultural Equipment
Heavy Construction
Equipment
Swing Drive Equipment
Mining Equipment
In-Plant & Warehouse

Equipment
Airport Support
Vehicles
MICO, Inc.
Form No. 84-460-001
Revised 2012-07-31

(hydraulically operated)
DESCRIPTION
The MICO Remote Actuators presented in this section
are actuated by a remote hydraulic pressure source
such as a master cylinder.
When hydraulic pressure is developed by the primary
source, pressurized fluid forces the piston assembly
in the remote actuator forward. When the stem seals
against the rubber seat, a positive check is established
at the secondary port. From that point, output pressure
and volume are equal to the input pressure and volume.
Since the bores are of the same diameter, input pressure will be the same as output pressure except when
moving the piston. The spring preload must be overcome by the primary pressure source.
Typical System Schematics

Front
When energizing the system from the secondary pressure source, the pressure and volume at the outlet port
will equal input pressure and volume, less the stem
clearance.
FEATURES
Back to back cups prevent transfer of fluid from one
system to the other
Standard porting for easy tubing connections
Available with seals for DOT 3, 4, 5 and 5.1 brake
fluid or mineral base hydraulic oil
To Clutch
Brake
Cylinders
Rear
Brake Failure
Warning Switch
Master
Cylinder
Remote
Actuator
Remote
Actuator
Master
Cylinder
Two Master Cylinder Actuation
Tandem Master
Cylinder
Auxiliary
Brake
Control
Single Master Cylinder Actuation
Tandem
Master
Cylinder
Slave
Cylinder
Remote
Actuator
Master
Cylinder
Master
Cylinder
Brake
Failure
Warning
Switch
Front
Rear
Single Master Cylinder Actuation

Brake Cylinders
Rear
Front
Remote
Actuator
Master
Cylinder
Remote
Actuator

4
Remote
Actuator
Auxiliary
Master
Cylinder

MICO, Inc.
Form No. 84-460-001
Revised 2012-07-31

Hydraulically Operated
millimeters
inches
SPECIFICATIONS
Model
Number
Fluid
Type
Bore
Diameter
Total
Stroke
Effective
Stroke
Output
Effective
Displacement
Remote
Actuating
Displacement
02-460-036
BF
1.00 in
0.58 in
0.47 in
0.36 in3
0.45 in3
BF = DOT 3, 4, 5 and 5.1 brake fluid.
MICO, Inc.
Form No. 84-460-001
Revised 2012-07-31

millimeters
inches
Dimensions may vary slightly by model number.
SPECIFICATIONS
Model
Number
Fluid
Type
Bore
Diameter
Total
Stroke
Effective
Stroke
Output
Effective
Displacement
Remote
Actuating
Displacement
02-460-046
03-460-090
BF
HO
1.50 in
1.50 in
1.05 in
1.05 in
0.96 in
0.96 in
1.69 in3
1.69 in3
1.85 in3
1.85 in3
HO = mineral base hydraulic oil
MICO, Inc.
Form No. 84-460-001
Revised 2012-07-31

millimeters
inches
SPECIFICATIONS
Model
Number
Fluid
Type
Bore
Diameter
Total
Stroke
Effective
Stroke
Output
Effective
Displacement
Remote
Actuating
Displacement
02-460-051
02-460-052
BF
HO
1.50 in
1.50 in
2.12 in
2.12 in
2.0 in
2.0 in
3.5 in3
3.5 in3
3.74 in3
3.74 in3
MICO, Inc.
Form No. 84-460-001
Revised 2012-07-31

(hydraulically operated)
DESCRIPTION
FEATURES
MICO Actuators of this type are mechanical devices

that link the vehicles hydraulics with the brake system.
The single actuators are used for connecting to a brake
line controlled by a single input and the dual actuators
are used for connecting to two brake lines controlled by
a single input. Actuators are available in two different
bore sizes and are capable of displacing 1.77 in3 and
2.89 in3 per side.
Dual actuators support two separate fluid lines

All actuators have SAE #4 o-ring ports
Actuator pistons are hard coat anodized aluminum
Heavy duty return springs are an advantage in
"inching" applications
Bleeders and/or brackets can be repositioned
Reservoir can be remotely mounted for easy
accessibility, see page 25
See page 25 for Fluid Reservoirs.

Reservoir
Reservoir
Master
Cylinder
Single Actuator
Master
Cylinder
Dual Actuator
Actuator
Brake Cylinder
or Clutch
Front
Actuator override for two remote positions
Rear
Actuator
Three position actuator override

Reservoir
Master
Cylinder
Dual Actuator
Reservoir
Reservoir
Dual Actuator
Master
Cylinder
Slave Cylinder
Master
Cylinder
Front
Rear
Front
Single system split
Clutch and inching

8
Rear
MICO, Inc.
Form No. 84-460-001
Revised 2012-07-31

millimeters
inches
Single Actuator (1 1/4 inch diameter bore)
Single Actuator (1 3/4 inch diameter bore)

SPECIFICATIONS
Model
Number
Fluid
Type
Description
Bore
Diameter
Effective
Stroke
Effective
Displacement
20-460-013
20-460-014
20-460-018
BF
HO
BF
Single
Single
Single
1.750 in
1.750 in
1.250 in
1.20 in
1.20 in
1.43 in
2.89 in3
2.89 in3
1.77 in3
MICO, Inc.
Form No. 84-460-001
Revised 2012-07-31

millimeters
inches
Dual Actuator (1 1/4 inch diameter bore)
Dual Actuator (1 3/4 inch diameter bore)

SPECIFICATIONS
Model
Number
Fluid
Type
Description
Bore
Diameter
Effective
Stroke
Effective
Displacement
20-460-012
20-460-015
20-460-017
BF
HO
BF
Dual
Dual
Dual
1.750 in
1.750 in
1.250 in
1.20 in
1.20 in
1.43 in
2.89 in3
2.89 in3
1.77 in3
10
MICO, Inc.
Form No. 84-460-001
Revised 2012-07-31

(hand control operated)
DESCRIPTION
FEATURES
MICO Remote Actuators of this type are actuated by a

force exerted on the push rod by various types of hand
controls.
Rugged heavy duty construction
Initial application pressure moves the floating piston

assembly forward. This action seals off fluid flow from
the reservoir.
Available with seals for DOT 3, 4, 5 and 5.1 brake

fluid or mineral base hydraulic oil
Further application builds up pressure and forces fluid

out of the outlet port to the brake or clutch.

Some models feature a ratchet type lock/release

mechanism in the handle
When application pressure is released, the floating

piston assembly is forced back by the return spring.

Master
Cylinder
Reservoir
Brake
Cylinders
Disc
Brake
Actuator
Actuator
Single Actuator
Single Actuator
Slave
Cylinder
Reservoir
Actuator
Actuator
Two Actuators
MICO, Inc.
Form No. 84-460-001
Revised 2012-07-31
11

Hand Control Operated
millimeters
inches
Non-ratchet lever type handle

SPECIFICATIONS
Model
Number
Fluid
Type
Bore
Diameter
Total
Stroke
Effective
Stroke
Effective
Displacement
Actuator
Only
02-460-093
03-460-028
BF
HO
1.125 in
1.125 in
1.25 in
1.25 in
1.19 in
1.19 in
1.18 in3
1.18 in3
20-080-075
20-080-076
(Non-ratchet lever type handle)

100 lb maximum handle force at 875 maximum outlet pressure
12
MICO, Inc.
Form No. 84-460-001
Revised 2012-07-31

Hand Control Operated
millimeters
inches
Ratchet lever type handle

SPECIFICATIONS
Model
Number
Fluid
Type
Bore
Diameter
Total
Stroke
Effective
Stroke
Effective
Displacement
Actuator
Only
02-460-147
02-460-148
BF
HO
1.125 in
1.125 in
1.25 in
1.25 in
1.19 in
1.19 in
1.18 in3
1.18 in3
None
None
Lever Ratio 8.8:1
(Ratchet lever type handle with release button)

90 lb maximum lever pull
MICO, Inc.
Form No. 84-460-001
Revised 2012-07-31
13

(pedal operated)
DESCRIPTION
FEATURES
MICO Remote Actuators of this type are actuated by

force applied to the push rod by various types of foot
pedal controls.
Heavy duty industrial design

the reservoir.
Cups do not pass over replenishing ports

Available with seals for DOT 3, 4, 5 or 5.1 brake fluid

or mineral base hydraulic oil



accessibility
Ideal for remote application of brakes or clutch

Master
Cylinder
Reservoir
Brake
Cylinders
or Clutch
Disc
Brake
Actuator
Actuator
Single Actuator
Single Actuator
Slave
Cylinder
Reservoir
Actuator
Actuator
Two Actuators
14
MICO, Inc.
Form No. 84-460-001
Revised 2012-07-31

Pedal Operated
millimeters
inches
SPECIFICATIONS
Model
Number
Fluid
Type
Pedal
Position
Bore
Diameter
Total
Stroke
Effective
Stroke
Effective
Displacement
Actuator
Only
03-460-055
03-460-057
03-460-058
03-460-062
BF
BF
HO
HO
Right Side
Center
Right Side
Center
1.125 in
1.125 in
1.125 in
1.125 in
1.062 in
1.062 in
1.062 in
1.062 in
1.000 in
1.000 in
1.000 in
1.000 in
0.99 in3
0.99 in3
0.99 in3
0.99 in3
03-460-131
03-460-131
None
None
Pedal Ratio 6.5:1
MICO, Inc.
Form No. 84-460-001
Revised 2012-07-31
15

Pedal Operated
millimeters
inches
SPECIFICATIONS
Model
Number
Fluid
Type
Pedal
Position
Bore
Diameter
Total
Stroke
Effective
Stroke
Effective
Displacement
Actuator
Only
* 02-460-127
* 02-460-128
03-460-067
03-460-068
BF
HO
BF
HO
Right Side
Right Side
Right Side
Right Side
1.125 in
1.125 in
1.125 in
1.125 in
1.250 in
1.250 in
1.250 in
1.250 in
1.187 in
1.187 in
1.187 in
1.187 in
1.18 in3
1.18 in3
1.18 in3
1.18 in3
20-080-077
20-080-078
20-080-077
20-080-078
* Includes 20-920-002 fluid reservoir.

RESERVOIR
Model
Number
Fluid
Type
Capacity
** 20-920-002
BF or HO
3.3 in3
Pedal Ratio 5.5:1
** Filler cap with baffle and breather.
16
MICO, Inc.
Form No. 84-460-001
Revised 2012-07-31

(mechanically operated)
DESCRIPTION
FEATURES
MICO Remote Actuators of this type are actuated by

a force exerted on the push rod by various types of
mechanical linkage.
Rugged heavy-duty construction

the reservoir.
Case hardened piston for extended service life

Available with seals for DOT 3, 4, 5 or 5.1 brake fluid

or mineral hydraulic oil



accessibility
Ideal for remote application of brakes or clutch

Master
Cylinder
Reservoir
Brake
Cylinders
or Clutch
Disc
Brake
Actuator
Actuator
Single Actuator
Single Actuator
Slave
Cylinder
Reservoir
Actuator
Actuator
Two Actuators
MICO, Inc.
Form No. 84-460-001
Revised 2012-07-31
17

Mechanically Operated
millimeters
inches
SPECIFICATIONS
Model
Number
Fluid
Type
Bore
Diameter
Total
Stroke
Effective
Stroke
Effective
Displacement
Inlet
Port
02-460-066
02-460-072
02-460-152
BF
HO
HO
1.125 in
1.125 in
1.125 in
1.593 in
1.593 in
1.593 in
1.437 in
1.437 in
1.437 in
1.43 in3
1.43 in3
1.43 in3
1/8-27NPTF
1/8-27NPTF
1/4-18NPTF
18
MICO, Inc.
Form No. 84-460-001
Revised 2012-07-31

millimeters
inches
SPECIFICATIONS
Model
Number
Fluid
Type
Bore
Diameter
Total
Stroke
Effective
Stroke
Effective
Displacement
02-460-068
12-460-002
HO
BF
1.125 in
1.125 in
1.593 in
1.593 in
1.437 in
1.437 in
1.43 in3
1.43 in3
MICO, Inc.
Form No. 84-460-001
Revised 2012-07-31
19

millimeters
inches
SPECIFICATIONS
Model
Number
Fluid
Type
Bore
Diameter
Total
Stroke
Effective
Stroke
Effective
Displacement
02-460-061
03-460-054
BF
HO
1.500 in
1.500 in
1.593 in
1.593 in
1.437 in
1.437 in
2.54 in3
2.54 in3
20
MICO, Inc.
Form No. 84-460-001
Revised 2012-07-31
DESCRIPTION
FEATURES
There are MICO Intensifier models available that act

as fluid separators. Different fluids can be used in the
assist section than in the cylinder section.
For use when a low pneumatic or hydraulic pressure

source is available
In mechanically linked intensifiers of this type the

piston in the assist section is forced forward. This
action moves the piston assembly in the cylinder
section forward, thus preventing fluid flow from the
reservoir. With additional pressure the fluid in the
cylinder section is forced out the outlet port to a disc
brake or other application.
For use when a relatively small displacement of high

pressure hydraulic fluid is required
Intensifiers available in output to input pressure ratios
of 2:1, 5:1 and 9:1, also 1:1
Ideal for disc brake applications and various
industrial applications

Cross-Over
Tube
Reservoir
Pressure
Intensifier
From Low
Pressure Source
Disc Brake
or Industrial
Application
Single Pressure Intensifier
MICO, Inc.
Form No. 84-460-001
Revised 2012-07-31
Pressure
Intensifier
From Low
Pressure Source
Disc Brake
or Industrial
Application
Single Pressure Intensifier
21
millimeters
inches
SPECIFICATIONS
Fluid Type
Model
Number
Inlet
* 02-465-029
02-465-031
02-465-032
HO
HO
HO
Ratio
Approximately
Outlet
BF
BF
HO
* For use as a fluid separator

22
1:1
2:1
2:1
Effective
Stroke
Maximum
Output
1.44 in
1.44 in
1.44 in
1.44 in3
1.44 in3
1.44 in3
Maximum
Output
Pressure
2000 PSI
2000 PSI
2000 PSI
Maximum
Input
Pressure
2000 PSI
1000 PSI
1000 PSI
MICO, Inc.
Form No. 84-460-001
Revised 2012-07-31
millimeters
inches
SPECIFICATIONS
Fluid Type
Model
Number
Inlet
03-465-020
03-465-022
HO
HO
Ratio
Outlet Approximately
HO
HO
MICO, Inc.
Form No. 84-460-001
5:1
5:1
Effective
Stroke
Maximum
Output
1.44 in
1.44 in
1.44 in3
1.44 in3
Maximum
Output
Pressure
2000 PSI
2000 PSI
Maximum
Input
Pressure
400 PSI
400 PSI
Reservoir
Port
1/4-18NPTF
1/8-27NPTF
Revised 2012-07-31
23
millimeters
inches
SPECIFICATIONS
Fluid Type
Model
Number
Inlet
03-465-134
03-465-140
HO
HO
Ratio
Approximately
Outlet
BF
HO
24
9:1
9:1
Effective
Stroke
Maximum
Output
1.91 in
1.91 in
1.90 in3
1.90 in3
Maximum
Output
Pressure
2000 PSI
2000 PSI
Maximum
Input
Pressure
225 PSI
225 PSI
MICO, Inc.
Form No. 84-460-001
Revised 2012-07-31
Fluid Reservoirs
For Direct or Remote Mounting
POLYALLOMER RESERVOIR
METAL RESERVOIR
Translucent for easy view of fluid level
Rugged anodized aluminum housing
Diaphragm seals out environmental contaminants

Adaptable outlet fittings
Easy screw on and off filler cap with baffle

and breather
Sediment trap inherent to design
54 cm3 (3.3 in3) usable fluid capacity
Easy screw on and off filler cap
Compact design for ease of mounting
238 cm3 (14.5 in3) usable fluid capacity
Adaptable outlet fittings
For use with hydraulic oil or brake fluid
For use with hydraulic oil or brake fluid

(contact MICO regarding phosphate ester fluids)
(contact MICO regarding phosphate ester fluids)
SPECIFICATIONS
SPECIFICATIONS
Poylallomer Reservoirs
Metal Reservoirs
Model
Number
20-920-500
20-920-520
20-920-512
20-920-514
20-920-505
20-920-509
20-920-515
Fluid
Type
HO
HO
HO
HO
BF
BF
BF
Outlet
Fitting
9/16-18UNF-2A
9/16-18UNF-2A
1/4-18NPTF (internal)
9/16-18UNF-2A
Mounting
Bracket
Yes
No
Yes
No
Yes
Yes
No
Diaphragm
Part Number
32-490-009
32-490-009
32-490-009
32-490-009
32-490-010
32-490-010
32-490-010
Model
Number
20-920-002
20-920-006
20-920-009
Fluid
Type
BF or HO
BF or HO
BF or HO
Mounting
Bracket
No
Yes
Yes
Includes 1/8-27NPTF male 90 elbow fitting.

Includes two 1/4-27NPTF x 1/4 tube fittings.
HO = mineral base hydraulic oil.
HO = mineral base hydraulic oil.

millimeters
inches
millimeters
inches
MICO, Inc.
Form No. 84-460-001
Revised 2012-07-31
25
Innovative Braking and Controls Worldwide
BRAKES
HYDRAULIC OVER AIR

RELAY VALVES
ELECTROHYDRAULIC
VALVES
ACCUMULATOR
CHARGING VALVES
MODULATING BRAKE
VALVES
QUADRIGAGE
FLUID RESERVOIRS
ELECTRONIC PEDALS
REMOTE ACTUATORS
Learn more about all MICO Products at:
www.mico.com
26
MICO, Inc.
Form No. 84-460-001
Revised 2012-07-31
MICO has made every attempt to present accurate information in

catalogs, brochures, and other printed material. MICO can accept no
responsibility for errors from unintentional oversights that may exist.
Due to a continuous program of product improvement, both materials
and specifications are subject to change without notice or obligation.
Refer to www.mico.com for the most recent versions of our literature.
If you have any further questions, please call MICO.
N
OTES
NOTES
MICO, Incorporated
PRODUCT LINE:
1911 Lee Boulevard

North Mankato, MN U.S.A. 56003-2507
Tel: +1 507 625 6426 Fax: +1 507 625 3212
Brakes
Caliper Disc Brakes
Multiple Disc Brakes
Web Site: www.mico.com
Brake Locks
Electric
Mechanical
Controls
Electronic Controls
Hydraulic Throttle Controls
Pedal Controls
Switches
Transducers/Sensors
Cylinders
Drive Axle Brake Actuators
Slave Cylinders
Wheel Cylinders
Master Cylinders
Boosted Cylinders
Hydraulically and Air Actuated
Straight Bore Cylinders
Two-Stage Cylinders
Valves
Accumulator Charging
Electrohydraulic Brake
Park Brake
Pressure Modulating
MICO is a registered trademark of MICO, Inc. MICO

is registered in the U.S. Patent and Trademark Office
as well as in Australia, Canada, Indonesia, Japan,
Peoples Republic of China, South Korea, and the
European Community.
Form No. 84-460-001

28
28
Miscellaneous Components
In-line Residual Check Valves
Pump with Integrated Valves
Reservoirs
Revised 2012-07-31
Printed in U.S.A.
MICO, Inc.
F
Fo
For
Form
mN
No.
o. 84o.
8
84-460-001
4 460-001
Revised 2012-07-31

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What products does MICO specialize in?

What products does MICO specialize in?

Where are MICO's manufacturing facilities located?

Where are MICO's manufacturing facilities located?

Innovative Braking and Controls Worldwide

Hydraulic Remote Actuators

Why choose MICO?

North Mankato, Minnesota U.S.A.

Many of the worlds largest off-highway OEMs value

Product lines we specialize in include:

MICO is proud to be ISO 9001 and ISO 14001 certified

Hydraulic Remote Actuators

MICO Pressure Intensifiers are ideal for applications

Hydraulic remote actuators prevent the transfer of

Form No. 84-460-001

Swing Drive Equipment

In-Plant & Warehouse

Form No. 84-460-001

Hydraulic Remote Actuators

Typical System Schematics

Two Master Cylinder Actuation

Single Master Cylinder Actuation

Single Master Cylinder Actuation

Two Master Cylinder Actuation

Two Master Cylinder Actuation

Form No. 84-460-001

Hydraulic Remote Actuators

BF = DOT 3, 4, 5 and 5.1 brake fluid.

Form No. 84-460-001

Hydraulic Remote Actuators

Dimensions may vary slightly by model number.

HO = mineral base hydraulic oil

BF = DOT 3, 4, 5 and 5.1 brake fluid.

Form No. 84-460-001

Hydraulic Remote Actuators

Dimensions may vary slightly by model number.

HO = mineral base hydraulic oil

Form No. 84-460-001

BF = DOT 3, 4, 5 and 5.1 brake fluid.

Hydraulic Remote Actuators

MICO Actuators of this type are mechanical devices

Dual actuators support two separate fluid lines

See page 25 for Fluid Reservoirs.

Typical System Schematics

Actuator override for two remote positions

Three position actuator override

Single system split

Clutch and inching

Form No. 84-460-001

Hydraulic Remote Actuators

Single Actuator (1 1/4 inch diameter bore)

Single Actuator (1 3/4 inch diameter bore)

HO = mineral base hydraulic oil

Form No. 84-460-001

BF = DOT 3, 4, 5 and 5.1 brake fluid.

Hydraulic Remote Actuators

Dual Actuator (1 1/4 inch diameter bore)

Dual Actuator (1 3/4 inch diameter bore)

HO = mineral base hydraulic oil

BF = DOT 3, 4, 5 and 5.1 brake fluid.